PGCIL GIS Test Reqmts.

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FOR INTERNAL USE ONLY

PRE COMMISSIONING FORMATS FOR


GAS INSULATED SUBSTATIONS

DOC: D-3-01-09-01-01
Revision-1

POWER GRID CORPORATION OF INDIA LTD.


CORPORATE OPERATION SERVICES
GURGAON
Power Grid Corporation of India Limited

PRE COMMISSIONING FORMATS FOR GAS INSULATED SUBSTATIONS

DOC: D-3-01-09-01-01

Revision Department Date Signature Signature

00 CC/OS 06.08.1998 Sd/- Sd/-

01 CC/OS

Proposed Checked Recommended Approved


by by by by

Jivesh Khanna Rakesh Kumar R.K. Tyagi P.N. Dixit


Engineer(OS) DGM (OS) AGM (OS) GM (OS)

S.No. Pages Revision Action

01 Pages from 01 to 56 01 Replace all

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Pre Commissioning Formats For Gas Insulated Substations

INDEX
S. No. CONTENTS PAGE NO

1 PRE COMMISSIONING TEST ON EOT CRANE 5

2 PRE COMMISSIONING CHECKS ON SF6 GAS 7

3 PRE COMMISSIONING CHECKS ON CIRCUIT BREAKERS 9

4 PRE COMMISSIONING CHECKS ON CURRENT TRANSFORMERS 17

5 PRE COMMISSIONING CHECKS ON POTENIAL TRANSFORMERS 25

6 PRE COMMISSIONING FORMATS FOR ISOLATOR 29


AND GROUNDING SWICTH

7 PRE COMMISSIONING CHECKS ON GIS 33

3
Power Grid Corporation of India Limited

4
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING TEST ON EOT CRANE

I. EOT CRANE

Load Test to be conducted on EOT Crane as per IS 3177:1999 (Reaffirmed 2004) "Indian
Standard: Code of Practice for Electric Overhead Cranes and Gantry Cranes other than steel
work cranes "

Note: Above test to be conducted before starting installation of GIS bays in GIS hall.

5
Power Grid Corporation of India Limited

6
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING CHECKS ON SF6 GAS

I. Quality Checks on SF6 Gas


Bay Details: Ambient Temperature:
Reference Drawing Number :
Moisture Dew point at
Sl. Gas Content at atmospheric Pressure % Purity
No. Compartment atmospheric pressure
pressure (in ppmv)
R Y B R Y B R Y B R Y B

Kit Details:
Make: Model: Calibration Validity date:
Permissible limit : Moisture Content (200 ppmv), Dew point ( - 35 deg C)& Purity (99 %)
Note: a) Dew point of SF6 gas to be measured after atleast 120 hours of gas filing.
b) Gas pressure reading to monitered and recorded by the executing agency after every two week till
energisation for identification of leakage in gas compartment if any and rectification.

II. Checks on SF6 Density Monitor


Bay Details:
Ambient Temperature:
Density Monitor Details :
(Make & type)
Phase Loss of SF6 Lockout/Trip Lockout/Trip
(Stage I) Alarm (Stage 2A) Alarm (Stage 2B)
Sl. Gas Rated/ Factory Actual Rated/ FactoryActual Rated/ Factory Actual
No. Compartment Design test Value Design test Value Design test Value
Value value Value value Value value
R
Y
B
R
Y
B

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Power Grid Corporation of India Limited

III. SF6 Leakage test

Bay Details:

Sl. Gas Phase Initial filling Pressure Pressure


No. Compartment pressure after 24 hrs after 7 days

R
Y
B

R
Y
B
R
Y
B

R
Y
B
R
Y
B
R
Y
B

8
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING CHECKS ON


CIRCUIT BREAKERS

I. General Details

DETAILS
Region: Sub-Station:
Bay Name: LOA No:
Make: Year of Manufacturer:
Equipment Designation: Type:
Sr. No: Rated Breaking Capacity (kA):
Rating: Control Voltage (DC):
Operating Voltage: Date of Erection:
Date of Receipt at Site: Date of Energisation:

II. Operating System:

Spring
Hydraulic
Hydro-Spring

i. Hydraulic/Hydro-Spring System
a) Accumulator
R Ø YØ BØ
Make
Serial number
Type
Year of manufacture

b) Pump details
Make Volt
Serial number Amperes
Type Hp/ kW
Year of manufacturer O/L setting (Thermal O/L)

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Power Grid Corporation of India Limited

c) Details of relays/contactors used


Schematic drawing no______________________

Circuit Reference Make Type


Oil Pressure Switch
Closing Lockout
Auto Reclosing Lockout
Operational Lockout
Anti Pumping Contactor
Pole Discrepancy Timer
SF6 Alarm/Lockout

d) Operation checks
Date of Hydraulic Oil filling _____________________
Type of Hydraulic Oil ( make of oil/ complying standard) _____________________
Pressurising hydraulic system
Sl. Description Factory Site Test Remark Record
No Test Value Value Deficiencies,
If Any
1 Pre-filling pressure of N2 in
accumulator ( bar / deg. C)
2 Pump running time for charging hydraulic
system from initial pressure to working
pressure
3 Checking over-pressure relief valve
(open/close)
4 Hydraulic pressure drop for 12 hr
Breaker ON position Passing criteria:
Breaker OFF position less than 3%
5 Oil pressure monitor per 12 Hrs
Pump on / off bar
Pump running time
6 Auto reclosing lockout (oil) Pressure contact
_____________ make/break
7 Closing lockout (oil) pressure Contact
__________make/break
8 Trip-1 lockout (oil) Pressure contact
__________ make/break
9 Trip-2 lockout (oil) Pressure contact
__________ make/break
Factory test report ref no: ________________________________
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Pre Commissioning Formats For Gas Insulated Substations

Oil pressure drop during operations and pump running time in seconds

Sl.No Description Site Test Value


(i) Pressure before operation(Bar)
Pressure after closing operation(Bar)
Pump running time to normalise pressure (Sec)
(ii) Pressure before operation(Bar)
Pressure after opening operation(Bar)
Pump running time to normalise pressure (Sec)
(iii) Pressure before operation(Bar)
Pressure after close/open operation (Bar)
Pump running time to normalise pressure (Sec
(iv) Pressure before operation(Bar)
Pressure after open-close-open operation(Bar)
Pump running time to normalise pressure (Sec

Note: Pump MCB to be kept OFF in order to record drop in pressure after O/C/ CO operation.
Subsequently switch ON MCB to record normalisation time.

Factory test report ref no: ________________________________

ii) Spring Operating System

a) Motor details

Make Volt
Sl no Amperes
Type Hp/kw
Year of Manufacture Setting (thermal overload)
Current taken by motor for IR of spring charging motor
charging the spring ( amp)

b) Spring operating time

R- Ø Y- Ø B- Ø
Details
Factory Site Factory Site Factory Site
Charging Time
Spring Charging Motor
Supervision Time NA NA NA

Factory test report ref no: ________________________________

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Power Grid Corporation of India Limited

c) Details of relays/contactors used : schematic drawing no

Circuit Reference Make Type


Closing lockout
Auto reclosing lockout
General lockout
Anti pumping relay

Pole discrepancy timer

d) Charging of spring of Circuit Breaker manually - OK/Not OK

III. Trip/ Close Coil Resistance Measurement

COIL DETAILS MEASURED VALUE IN Ohm


R–Ø Y-Ø B-Ø
TRIP COIL - I
TRIP COIL – II

CLOSE COIL

IV. Circuitary and Operational Checks

Sl No Circuit Reference Operational Check


Local Remote
A Tripping Through TC-I
B Tripping Through TC-II
C Closing Circuit
D Anti-hunting Feature
E Pole Discrepancy Feature
F Breaker Position Indication
G Heater In Switch Cubicle
H Heater In Control Cubicle
I Illum. In Switch Cubicle
J Illum. In Control Cubicle

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Pre Commissioning Formats For Gas Insulated Substations

V. Operating Time ( In milli-seconds )


Closing Trip Tripping Close OCO (OK/
Phase (Ø) Close Coil Coil Current Open NOT OK)
Current
Trip-I Trip-II Trip-I Trip-II Trip-I Trip-II Trip-I Trip-II
R- Ø main contact
R- Ø PIR
Auxiliary contact
Y - Ø main contact
Y - Ø PIR
Auxiliary contact
B - Ø main contact
B - Ø PIR
Auxiliary contact

Permissible limits
Timing 765 KV 400 KV 220 KV 132 KV
Close 150 ms 150 ms 150 ms 150 ms
Open 25 ms 25 ms 35 ms 40 ms
Phase to Phase time difference – Closing 5.0 ms
Phase to Phase time difference - Opening 3.33 ms

VI. IR Value of Control Circuit(using 500 volt megger)


Make of Kit:
Date of Calibration:
Coil Details Unit Value
R – Ø TRIP COIL – I MΩ
R – Ø TRIP COIL – II MΩ
R – Ø CLOSE COIL MΩ
Y – Ø TRIP COIL – I MΩ
Y – Ø TRIP COIL – II MΩ
Y – Ø CLOSE COIL MΩ
B – Ø TRIP COIL – I MΩ
B – Ø TRIP COIL – II MΩ
B – Ø CLOSE COIL MΩ

Permissible limit (Minimum) : 50 MΩ Ω


CAUTION: Isolate necessary dc for trip coil I and trip coil II , closing coil before meggaring.

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Power Grid Corporation of India Limited

VII. Breaker Operation Counter Reading

Counter Type Put √ Mark


ELECTRICAL
MECHANICAL

(Reading to be recorded before energisation)

Sl. No Phase Reading Date


A R-Ø
B Y-Ø
C B-Ø

VIII. Dynamic Contact Resistance & Travel Measurement

Phase (Ø) Factory Site Remarks Approval From CC/OS


Obtained
R
Y
B

IX. Operation Time Measurement of Pole Discrepancy Relay

Pole discrepancy relay Setting Actual

Note- 2.5 Sec for CBs with Auto Reclose Function & 0.5 Sec for CBs without Auto Reclose
Function.

X. Local Close Interlock Checked (with Earth Switch open) Yes No

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Pre Commissioning Formats For Gas Insulated Substations

XI. Final Documentation Review

i. Factory test results are available Yes No

ii. Final documents of Pre- Commissioning checks reviewed Yes No


and approved

iii. Document regarding spares equipment, O&M manuals etc Yes No


available at sit for O&M purpose

iv. After modification, if any, “As built Drawings” are available at site Yes No

v. CC-OS approved DCRM signatures available Yes No

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Designation: Designation: Designation: Designation:

Organization:
(Supplier (Erection Agency) (POWERGRID (POWERGRID
Representative) SiteI/C) Commissioning. Team)
(Wherever Members:
Applicable)
1.

2.

3.

4.

15
Power Grid Corporation of India Limited

16
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING CHECKS ON


CURRENT TRANSFORMERS

I. General Details

DETAILS
Region: Sub-Station:
Bay Name: LOA No:
Make: Rating:
Sr. No: Type:
R- Ø:
Y- Ø:
B- Ø:
Year of Manufacturer: Date of Receipt at site:
R -Ø: R -Ø:
Y- Ø: Y- Ø:
B- Ø: B- Ø:
Date of Erection: Date of Energisation:
R -Ø:
Y- Ø:
B- Ø:

II. Rated Data And Duty

Core Ratio Class Burden KVp Protection / Metering


Winding I
Winding II
Winding III
Winding IV
Winding V
Winding VI

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Power Grid Corporation of India Limited

III. Pre-Commissioning Checks:

Status Remark
Sl.No Description Record
Yes No Deficiencies,
If Any
1 Equipment is cleaned and free from dust / dirt
foreign materials etc.

2 Equipment is free from all visible defects on


physical inspection
3 Levelling and alignment of structure and
base frame is checked
4 Erection completed as per schematic
5 Any paint removed / scratched in transit has been
touched up
6 Check primary polarity of CTs erected as per relevant
drawing. Name plate details and P1/ P2 marking are
available on equipment enclosure.
7 All the cable identification tags provided and all
cores are provided with identification ferrules in
CT sec box and LCC panel.
8 Check secondary cables are properly routed and
dressed with proper support/ trays and unused holes
at cable entry are sealed.
9 Check the IR value of secondary cable
10 Check external cabling from LCC panel to relay
panel completed
11 Ensure unused secondary cores, if any, has been
shorted and earthed in LCC panel.
12 Check star point has been formed properly and
grounded at relay panel end only.
13 Check that lugs used in secondary circuit are of
ring type
14 Check direction of primary (P1/ P2) w.r.t. Bus/
line on erection

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Pre Commissioning Formats For Gas Insulated Substations

IV. Insulation Resistance Measurement

a. Ω (Using 500 V Megger)


Insulation Resistance Measurement in MΩ

Make & Sl . No of testing kit ______________

Date of last Calibration of the kit ______________

Ambient temp. in º C ______________

Between Unit Phase


RØ YØ BØ
Secondary Core I – Earth MΩ
Secondary Core II – Earth MΩ
Secondary Core III – Earth MΩ
Secondary Core IV – Earth MΩ
Secondary Core V – Earth MΩ
Secondary Core IV – Earth MΩ

b.

Between Unit Phase


RØ YØ BØ
Core I – Core II MΩ
Core I – Core III MΩ
Core I – Core IV MΩ
Core I – Core V MΩ
Core I – Core VI MΩ
Core II – Core III MΩ
Core II – Core IV MΩ
Core II – Core V MΩ
Core II – Core VI MΩ
Core III – Core IV MΩ
Core III – Core V MΩ
Core III – Core VI MΩ
Core IV – Core V MΩ
Core IV – Core VI MΩ
Core V – Core VI MΩ

19
Power Grid Corporation of India Limited

V. Measurement of Secondary Winding Resistance (In Ohm)

Make & Sl . No of testing kit ______________


Date of last Calibration of the kit ______________
Ambient temp. in º C ______________

Core Terminal Unit RØ YØ BØ


Factory Site Factory Site Factory Site
CORE I 1S1 – 1S2 Ω
1S1 – 1S3 Ω
1S1 – 1S4 Ω
CORE II 2S1 – 2S2 Ω
2S1 – 2S3 Ω
2S1 – 2S4 Ω
CORE III 3S1 – 3S2 Ω
3S1 – 3S3 Ω
3S1 – 3S4 Ω
CORE IV 4S1 – 4S2 Ω
4S1 – 4S3 Ω
4S1 – 4S4 Ω
CORE V 5S1 – 5S2 Ω
5S1 – 5S3 Ω
5S1 – 454 Ω
CORE VI 6S1 – 6S2 Ω
6S1 – 6S3 Ω
6S1 – 6S4 Ω

VI. Polarity Test

Core Between Phase


RØ YØ BØ
CORE I 1S1 (+VE) 1S2 (-VE)
1S1 (+VE) 1S3 (-VE)
1S1 (+VE) 1S4 (-VE)
CORE II 2S1 (+VE) 2S2 (-VE)
2S1 (+VE) 2S3(-VE)
2S1 (+VE) 2S4 (-VE)
CORE III 3S1 (+VE) 3S2(-VE)
3S1 (+VE) 3S3(-VE)
3S1 (+VE) 3S4(-VE)

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Pre Commissioning Formats For Gas Insulated Substations

CORE IV 4S1 (+VE) 4S2(-VE)


4S1 (+VE) 4S3(-VE)
4S1 (+VE) 4S4(-VE)
CORE V 5S1 (+VE) 5S2(-VE)
5S1 (+VE) 5S3(-VE)
5S1 (+VE) 5S4(-VE)
CORE VI 6S1 (+VE) 6S2(-VE)
6S1 (+VE) 6S3(-VE)
6S1 (+VE) 6S4(-VE)

VII. Current Ratio Test


Make & Sl . No of testing kit ______________
Date of last Calibration of the kit ______________

R Phase
Core Primary Secondary Theoretical Actual % Error
Current* Current Ratio Ratio
CORE I (1S1 - 1S2)
CORE II (2S1 - 2S2)
CORE III (3S1 - 3S2)
CORE IV (4S1 - 4S2)
CORE V (5S1 - 5S2)
CORE VI (6S1-6S2)
CORE I (1S1 - 1S3)
CORE II (2S1 - 2S3)
CORE III (3S1 - 3S3)
CORE IV (4S1 - 4S3)
CORE V (5S1 - 5S3)
CORE VI (6S1 - 6S3)
CORE I (1S1 - 1S4)
CORE II (2S1 - 2S4)
CORE III (3S1 - 3S4)
CORE IV (4S1 - 4S4)
CORE V (5S1 - 5S4)
CORE VI (6S1 - 6S4)

*Primary current to be injected as per the continuous current rating of maintenance Earth
switch(specified by manufacturer)
Incase CT ratio test has been performed by CT Analyser, direct ratio & error to be filled.
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Power Grid Corporation of India Limited

Y Phase
Core Primary Secondary Theoretical Actual % Error
Current* Current Ratio Ratio
CORE I(1S1 - 1S2)
CORE II(2S1 - 2S2)
CORE III(3S1 - 3S2)
CORE IV(4S1 - 4S2)
CORE V(5S1 - 5S2)
CORE VI(6S1-6S2)
CORE I(1S1 - 1S3)
CORE II(2S1 - 2S3)
CORE III(3S1 - 3S3)
CORE IV(4S1 - 4S3)
CORE V(5S1 - 5S3)
CORE VI(6S1 - 6S3)
CORE I(1S1 - 1S4)
CORE II(2S1 - 2S4)
CORE III(3S1 - 3S4)
CORE IV(4S1 - 4S4)
CORE V(5S1 - 5S4)
CORE VI(6S1 - 6S4)
*Primary current to be injected as per the continuous current rating of maintenance Earth
switch(specified by manufacturer)
Incase CT ratio test has been performed by CT Analyser, direct ratio & error to be filled

R Phase
Core Primary Secondary Theoretical Actual % Error
Current* Current Ratio Ratio
CORE I(1S1 - 1S2)
CORE II(2S1 - 2S2)
CORE III(3S1 - 3S2)
CORE IV(4S1 - 4S2)
CORE V(5S1 - 5S2)
CORE VI(6S1-6S2)
CORE I(1S1 - 1S3)
CORE II(2S1 - 2S3)
CORE III(3S1 - 3S3)
CORE IV(4S1 - 4S3)

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Pre Commissioning Formats For Gas Insulated Substations

CORE V(5S1 - 5S3)


CORE VI(6S1 - 6S3)
CORE I(1S1 - 1S4)
CORE II(2S1 - 2S4)
CORE III(3S1 - 3S4)
CORE IV(4S1 - 4S4)
CORE V(5S1 - 5S4)
CORE VI(6S1 - 6S4)
*Primary current to be injected as per the continuous current rating of maintenance Earth
switch(specified by manufacturer)
Incase CT ratio test has been performed by CT Analyser, direct ratio & error to be filled

VIII. Magnetizing Curve Performance

Knee Ponit Voltage (KVp) = __________ Volt

R Phase
Voltage Unit Current Measurement
To Be Applied Actual Core – I Core – II Core – IV Core – V
Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp mA
0.50 X KVp mA
0.75 X KVp mA
1.00 X KVp mA
1.10 X KVp mA

Note: Magnetizing current to be tested for adopted tap(as per approved schematic)

Y Phase
Voltage Unit Current Measurement
To Be Applied Actual Core – I Core – II Core – IV Core – V
Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp mA
0.50 X KVp mA
0.75 X KVp mA
1.00 X KVp mA
1.10 X KVp mA

Note: Magnetizing current to be tested for adopted tap(as per approved schematic)

23
Power Grid Corporation of India Limited

B Phase
Voltage Unit Current Measurement
To Be Applied Actual Core – I Core – II Core – IV Core – V
Value 1S1-1S2 2S1-2S2 4S1-4S2 5S1-5S2
0.25 X KVp mA
0.50 X KVp mA
0.75 X KVp mA
1.00 X KVp mA
1.10 X KVp mA

Note: Magnetizing current to be tested for adopted tap(as per approved schematic)

IX. Final Documentation Review

i. Final documents of Pre- Commissioning checks reviewed Yes No


and approved

ii. Document regarding spares equipment, O&M manuals etc available Yes No
at site for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site Yes No

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Designation: Designation: Designation: Designation:

Organization:
(Supplier (Erection Agency) (POWERGRID (POWERGRID
Representative) SiteI/C) Commissioning. Team)
(Wherever Members:
Applicable)
1.
2.
3.
4.
24
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING CHECKS ON


POTENTIAL TRANSFORMERS

I. General Details

DETAILS
Region: Sub-Station:
Bay Name: LOA No:
Make: Primary Voltage Rating:
Secondary Voltage Rating: Secondary Voltage Burden:
Winding - I: Winding - I:
Winding - II: Winding - II:
Winding - IIII: Winding - IIII:
Sr. No: Type:
R- Ø:
Y- Ø:
B- Ø:
Year of Manufacturer: Date of Receipt at site:
R -Ø: R -Ø:
Y- Ø: Y- Ø:
B- Ø: B- Ø:
Date of Erection: Date of Energisation:
R -Ø:
Y- Ø:
B- Ø:

II. Impact Recorder

Status of Impact Recorder : OK/Not OK (If Not OK case may be referred to manufacturer for
inspection)

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Power Grid Corporation of India Limited

III. Pre Commissioning Checks

Status Remark
Sl.No Description Record
Yes No Deficiencies,
If Any
1 Equipment is free from all visible defects on
physical inspection
2 Check VT LV side winding has been provided with
double earthing
3 Check that PT secondary terminal box is earthed
correctly as per specified GA drg.
4 All nuts and bolts are tightened
5 All fittings as per outline general arrangement drawing.
6 Labelling and identification marking is available on
GIS enclosure.
7 Any paint removed / scratched in transit has been
touched up
8 Check secondary cable end box is properly fixed
and ensure cable entry at the bottom.
9 Check rating / healthiness of fuses at PT secondary
terminal box
10 Check the IR value of secondary cable
( > 50 M ohms for control cables)
11 All the cable identification tags provided and all cores
are provided with identification ferrules at secondary
terminal box and LCC panel

IV. Continuity of Winding

i. Between terminals 1a – 1n Yes No

ii. Between terminals 2a – 1n Yes No

iii. Between terminals 3a – 1n Yes No

26
Pre Commissioning Formats For Gas Insulated Substations

V. Secondary Winding Resistance

Phase Core – I Core – II Core – III


Factory Site Factory Site Factory Site
R -Ø
Y -Ø
B- Ø

Factory Test Report Ref. No: _______________

VI. Insulation Resistance Measurement (at 500 V)

Between Unit Measured Value


R Ø YØ B Ø
Secondary Core – I to Earth MΩ
Secondary Core – II to Earth MΩ
Secondary Core – III to Earth MΩ
Core – I to Core – II MΩ
Core - I to Core – III MΩ
Core – II to Core – III MΩ

VII. Voltage Ratio Test

To be tested at the time of HV test (during fifteen minute conditioning)

Phase Primary Secondary Voltage Theoretical Measured Percentage


Voltage Theoretical Measured Ratio Ratio Error

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Power Grid Corporation of India Limited

VIII. Final Documentation Review

i. Final documents of Pre-Commissioning checks reviewed Yes No


and approved

ii. Document regarding spares equipment, O&M manuals etc Yes No


available at site for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site Yes No

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Designation: Designation: Designation: Designation:

Organization:
(Supplier (Erection Agency) (POWERGRID (POWERGRID
Representative) Site I/C) Commissioning. Team)
(Wherever Members:
Applicable)
1.

2.

3.

4.

28
Pre Commissioning Formats For Gas Insulated Substations

PRE-COMMISSIONING FORMATS FOR


ISOLATOR AND GROUNDING SWITCH

I. General Details

DETAILS
Region: Sub-Station:
Feeder name: LOA No. :
Make: Type:
Sr. No.: Operating Voltage rating
R Ø:-
Y Ø:-
B Ø:-
Control Voltage: Current Carrying capacity:

Year of Manufacture: Date of Receipt at site:


R Ø:- R Ø:-
Y Ø:- Y Ø:-
B Ø:- B Ø:-
Date of Erection: Date of energisation
R Ø:-
YØ:-
BØ:-

II. Pre-commissioning Checks

Status Remark
Sl.No Description Record
Yes No Deficiencies,
If Any
1 Equipment is free from dirt/dust foreign materials etc.
2 Equipment is free from all visible defects on physical
Inspection

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Power Grid Corporation of India Limited

3 All nuts and bolts are tightened correctly as per


specified Torque
4 Equipment erection is complete in all respect as per
instruction Manual (attach remaining activities, if any)
5 Auxiliary contacts and relays have been cleaned and
free from rust / damage
6 Functional checking of auxiliary contacts for
indications and interlocks
7 Earth switch connected to earth firmly
8 Earth switch link grounding point marked clearly
9 Interlocks checked as per approved scheme with
all combinations
10 Check that operation and positioning of the limit
switch & the auxiliary contacts assembly are ok
11 Check that all three phase isolators are closing &
opening at a time
12 Position indicator of isolator/earth switch drive checked
13 Checking of manual operation through handle
14 Electrical operation blocking during manual operation

III. Motor Details

R-Ø Y-Ø B-Ø


Make
Type
Volt
Amperes
Hp/ kW
O/L setting (Thermal Over load)

IV. Insulation Resistance Measurement

Make of testing kit :

Date of calibration :

Ambient temperature :

30
Pre Commissioning Formats For Gas Insulated Substations

Using 500 volt megger measure resistance between the winding of motor and earth

Sl. No Between Phase


R Ø YØ B Ø
1 Winding to Earth

Permissible Limit (Min): 50 Mohm

V. Operational Checks

i. Operate the isolator and record the motor current

Isolator Motor Current


operation R–Ø Y–Ø B–Ø
Factory Site Factory Site Factory Site
Close
Open

ii. Operation of isolator from local / remote Ok/Not Ok

Isolator Operation Control Panel


Local Remote
Close OK OK
Open OK OK

iii. Measurement of operating time

Operation Unit Phase


R-Ø Y-Ø B-Ø
Opening Time Sec
Closing Time Sec

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Power Grid Corporation of India Limited

VI. Final Documentation Review

i. Final documents of Pre- Commissioning checks reviewed Yes No


and approved

ii. Document regarding spares equipment, O&M manuals etc Yes No


available at sit for O&M purpose

iii. After modification, if any, “As built Drawings” are available at site Yes No

Signature: Signature: Signature: Signature:

Name: Name: Name: Name:

Designation: Designation: Designation: Designation:

Organization:
(Supplier (Erection Agency) (POWERGRID (POWERGRID
Representative) Site I/C) Commissioning. Team)
(Wherever Members:
Applicable)
1.

2.

3.

4.

32
Pre Commissioning Formats For Gas Insulated Substations

PRE COMMISSIONING CHECKS ON GIS

I. Contact Resistance Measurement

Contact Resistance Measurement to be conducted for whole GIS by injecting 100 A current or more.
Typical Configuration for performing Contact Resistance Measurement for reference SLD (Double
Main Bus Scheme) attached as Annexure – I has been shown in the table.
Make of Testing Kit:
Serial Number of Kit:
Date of Calibration of Kit:
Ambient Temperature:

Bay/Equipment Phase Between Date Measured *Expected /


Details Point No Point No Value DesignValue
R 1 2
Y 1 2
B 1 2
R 2 3
Y 2 3
B 2 3
R 3 4 (Bus – I)
Y 3 4 (Bus – I)
B 3 4 (Bus – I)
R 3 4 (Bus – II)
Y 3 4 (Bus – II)
B 3 4 (Bus – II)
R 3 5
Y 3 5
B 3 5
R 3 6
Y 3 6
B 3 6
R 4 5
Y 4 5

33
Power Grid Corporation of India Limited

B 4 5
R 4 6
Y 4 6
B 4 6
R 6 7
Y 6 7
B 6 7
R 5 8
Y 5 8
B 5 8
R 7 8
Y 7 8
B 7 8

Permissible limit: +/ 20 percentage of design value

Note:
1. CRM Measurement for a bay to be carried out in following parts:
a. Line/ICT/Reactor side Isolator Earth switch (Point no: 1) to CB – Line/ICT/Reactor side
Earth switch (Point no: 2)
b. CB – Line/ICT/Reactor side Earth switch (Point no: 2) to CB – Bus side Earth switch (Point
no: 3)
c. CB – Bus side Earth switch (Point no: 3) to adjacent bay CB – Bus side Earth switch (Point
no: 4) (Through Both bus)
2. CRM measurement from Bus side Isolators (Q1/89A & Q2/89B) to Bus Earth Switch to be
carried out for each bay for references at the time of Maintenance in future.
3. Measurement of Contact Resistance can also be done by using milli volt drop method in case of
limitation on account of cable length to be used for injecting current by CRM kit.
4. Expected/Design values to be provided by Manufacturer before starting Contact Resistance
Measurement

Typical Configuration for performing Contact Resistance Measurement for reference SLD (One and
Half Breaker Scheme) attached as Annexure – II has been shown in the table.

Bay/Equipment Phase Between Date Measured *Expected /


Details Point No Point No Value DesignValue
R 1 2
Y 1 2
B 1 2
R 2 3
Y 2 3

34
Pre Commissioning Formats For Gas Insulated Substations

B 2 3
R 3 4
Y 3 4
B 3 4
R 4 5
Y 4 5
B 4 5
R 5 6
Y 5 6
B 5 6
R 6 14
Y 6 14
B 6 14
R 1 9
Y 1 9
B 1 9
R 6 7
Y 6 7
B 6 7
R 1 8
Y 1 8
B 1 8
R 2 16
Y 2 16
B 2 16
R 15 16
Y 15 16
B 15 16
R 3 16
Y 3 16
B 3 16
R 15 19
Y 15 19
B 15 19
R 4 20
Y 4 20
B 4 20

35
Power Grid Corporation of India Limited

R 5 20
Y 5 20
B 5 20
R 20 21
Y 20 21
B 20 21
R 20 24
Y 20 24
B 20 24

Permissible limit: +/ 20 percentage of design value

Note:
1. CRM measurement from Bus side Isolators to Bus Earth Switch to be carried out for each bay
for references at the time of Maintenance in future.
2. Measurement of Contact Resistance can also be done by using milli volt drop method in case of
limitation on account of cable length to be used for injecting current by CRM kit.
3. Expected/Design values to be provided by Manufacturer before starting Contact Resistance
Measurement

II. DS & ES Electrical Operations Test

a. For Double Main Bus Scheme, Sample SLD for reference attached as Annexure - III

Bay Details Equipment Operation SCADA LCC Panel Status Indicator


Details Indication Lamp At Equipment
Q1/89A Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q2/89B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q51/ES Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q52/ES Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q9/89L Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q8/89LE Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK

36
Pre Commissioning Formats For Gas Insulated Substations

b. For One and Half Breaker Scheme, Sample SLD attached as Annexure - IV

Bay Details Equipment Operation SCADA LCC Panel Status Indicator


Details Indication Lamp At Equipment
Q1A Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q51A Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q52A Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q2A Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q2C Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q52C Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q51C Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q1C Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q2B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q52B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q51B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q1B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54A-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54A-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54A-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q11A-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q11A-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK

37
Power Grid Corporation of India Limited

Q11A-B Close OK/NOT OK OK/NOT OK OK/NOT OK


Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55A-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55A-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55A-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55B-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55B-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q55B-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q10B-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q11B-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q11B-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q11B-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54B-R Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54B-Y Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK
Q54B-B Close OK/NOT OK OK/NOT OK OK/NOT OK
Open OK/NOT OK OK/NOT OK OK/NOT OK

38
Pre Commissioning Formats For Gas Insulated Substations

III. Alarms & Annunciation Check

Initiating Point Checked At


Device Name Terminal No LCC SCADA
Description of Alarm (Density As per Panel HMI
Monitor/ Drawing Facia Alarm
Relay etc)
Compartment 1 R phase Loss of SF6
Compartment 1 Y phase Loss of SF6
Compartment 1 B phase Loss of SF6
Compartment 1 General Lockout
Compartment 1 R phase Zone trip
Compartment 1 Y phase Zone trip
Compartment 1 B phase Zone trip
Compartment 2 R phase Loss of SF6
Compartment 2 Y phase Loss of SF6
Compartment 2 B phase Loss of SF6
Compartment 2General Lockout
Compartment 2 R phase Zone trip
Compartment 2 Y phase Zone trip
Compartment 2 B phase Zone trip
Compartment N R phase Loss of SF6
Compartment N Y phase Loss of SF6
Compartment N B phase Loss of SF6
Compartment N General Lockout
Compartment N R phase Zone trip
Compartment N Y phase Zone trip
Compartment N B phase Zone trip
CB Lockout
CB Phase Discrepancy
CB Motor Protection
CB Motor Run Time Exceed
CB Spring Discharge
DC Failure
Dis connector Q1 Blocked Mode

39
Power Grid Corporation of India Limited

Dis connector Q2 Blocked Mode


Dis connector Q9 Blocked Mode
ES Q51 Blocked Mode
ES Q52 Blocked Mode
ES Q53 Blocked Mode
Dis connector Q1 Manual Mode
Dis connector Q2 Manual Mode
Dis connector Q9 Manual Mode
ES Q51 Manual Mode
ES Q52 Manual Mode
ES Q53 Manual Mode
Any other alarms

IV. Checking Of Interlocks


For Double Main Bus Scheme
Typical Configuration for checking interlocks for reference bay attached as Annexure – V has been
shown in the table. The same principle should be replicated to each bay and the conditions should be
derived from the scheme approved by Engineering department.
Circuit Q0
Breaker
Operation Q1 Q2 Q9 Q51 Q52 Possible/ OK/
Not Possible Not OK
Close Open Close NA NA Possible
Open Open Close NA NA Not Possible
Open Open Open NA NA Not Possible
Close Open Open NA NA Not Possible
Open Close Close NA NA Possible
Close Open Open Close NA NA Not Possible
Open Open Open NA NA Not Possible
Open Close Open NA NA Not Possible
NA NA NA Close Close Possible
NA NA NA Open Open Not Possible
NA NA NA Close Open Not Possible
NA NA NA Open Close Not Possible

40
Pre Commissioning Formats For Gas Insulated Substations

Isolator Q1
C404- Q0 Q2 Q51 Q52 Selector Possible/ OK/
Operation Q51(Bus Switch Not Not OK
Coupler Position Possible
Bay) of Q1
Open Open Open Open Open Not in Possible
Manual

Close Open Open Open Open Not in Not


Manual Possible
Open Close Open Open Open Not in Not
Possible
Close/Open Open Open Close Open Open Not in Not
Manual Possible

Open Open Open Close Open Not in Not


Manual Possible
Open Open Open Open Close Not in Not
Manual Possible
Open Open Open Open Open Manual Not
Possible

C404- C404- C404- Q0 Q2 Selector Possible/ OK/


Operation Q0 (Bus Q1 (Bus Q2 (Bus Swetch Not Not OK
Coupler Coupler Coupler Position Possible
Bay) Bay) Bay) of Q1
Close Close Close Close Close Not in Possible
Manual

Open Close Close Close Close Not in Not


Manual Possible
Close Open Close Close Close Not in Not
Manual Possible
Close/Open Close Close Open Close Close Not in Not
Manual Possible

Close Close Close Close Open Not in Not


Manual Possible
Close Close Close Close Close Manual Not
Possible

41
Power Grid Corporation of India Limited

Isolator Q2
Operation C404- Q0 Q2 Q51 Q52 Selector Possible/ OK/
Q52(Bus Swetch Not Not OK
Coupler Position Possible
Bay) of Q2
Close/Open Open Open Open Open Open Not in Possible
Manual
Close Open Open Open Open Not in Not
Manual Possible
Open Close Open Open Open Not in Not
Manual Possible
Open Open Close Open Open Not in Not
Manual Possible
Open Open Open Close Open Not in Not
Manual Possible
Open Open Open Open Close Not in Not
Manual Possible
Open Open Open Open Open Manual Not
Possible

C404- C404- C404- Q0 Q2 Selector Possible/ OK/


Operation Q0 (Bus Q1 (Bus Q2 (Bus Swetch Not Not OK
Coupler Coupler Coupler Position Possible
Bay) Bay) Bay) of Q2
Close Close Close Close Close Not in Possible
Manual
Open Close Close Close Close Not in Not
Manual Possible
Close Open Close Close Close Not in Not
Manual Possible
Close/Open Close Close Open Close Close Not in Not
Manual Possible
Close Close Close Close Open Not in Not
Manual Possible
Close Close Close Close Close Manual Not
Possible

42
Pre Commissioning Formats For Gas Insulated Substations

Earth Switch Q51


Operation Q1 Q2 Q9 Selector Swetch Possible/ OK/
Position of Q51 Not Possible Not OK
Open Open Open Not in Manual Possible
Close Open Open Not in Manual Not Possible
Close/Open Open Close Open Not in Manual Not Possible
Open Open Close Not in Manual Not Possible
Open Open Open Manual Not Possible

Earth Switch Q52


Operation Q1 Q2 Q9 Selector Swetch Possible/ OK/
Position of Q52 Not Possible Not OK
Open Open Open Not in Manual Possible
Close Open Open Not in Manual Not Possible
Close/Open Open Close Open Not in Manual Not Possible
Open Open Close Not in Manual Not Possible
Open Open Open Manual Not Possible

Isolator Q9
Q0 Q51 Q52 Q8 LVE/ Selector Possible/ OK/
Operation SW Swetch Not Not OK
Position Possible
of Q9
Open Open Open Open Open Not in Possible
Manual
Close Open Open Open Open Not in Not
Manual Possible
Open Close Open Open Open Not in Not
Manual Possible
Close/Open Open Open Close Open Open Not in Not
Manual Possible
Open Open Open Close Open Not in Not
Manual Possible
Open Open Open Open Close Not in Not
Manual Possible
Open Open Open Open Open Manual Not
Possible

43
Power Grid Corporation of India Limited

Earth Switch Q8
Operation Q9 Q9-IV Selector Swetch Possible/ OK/
Side Position of Q8 Not Possible Not OK
Open Open Not in Manual Possible
Close/Open Close Open Not in Manual Not Possible
Open Close Not in Manual Not Possible
Open Open Manual Not Possible

For One & Half Breaker Scheme


Typical Configuration for checking interlocks for reference bay attached as Annexure–VI has been
shown in the table. The same principle should be replicated to each bay and the conditions should be
derived from the scheme approved by Engineering department.

For an ICT Main Bay


Isolator 709-89A
Operation 709- Bus side Earth 709- 709- 709-52 Possible/ OK/
89AE2 Switch any 89BE 89AE1 Not Possible Not OK
other bay-89AE2
Open Open Open Open Open Possible
Close Open Open Open Open Not Possible
Close/Open Open Close Open Open Open Not Possible
Open Open Open Close Open Not Possible
Open Open Open Open Close Not Possible

Isolator 709-89B
Operation 709- 709- 709- 709- 709- 709- Possible/ OK/
89BE 89AE1 52 89TSE1R 89TSE1Y 89TSE1B Not Possible Not OK
Open Open Open Open Open Open Possible
Close Open Open Open Open Open Not Possible
Close/Open Open Close Open Open Open Open Not Possible
Open Open Close Open Open Open Not Possible
Open Open Open Open Close Open Not Possible
Open Open Open Open Open Close Not Possible

Earth Switch 709-89AE2


Operation Isolator of Main Bay 709-89A Possible/ OK/
connected to Bus same as 709 Not Possible Not OK
Open Open Possible
Close/Open Close Open Not Possible
Open Close Not Possible

44
Pre Commissioning Formats For Gas Insulated Substations

Earth Switch 709-89AE1


Operation 709-89A 709-89B Possible/ OK/
Not Possible Not OK
Open Open Possible
Close/Open Close Open Not Possible
Open Close Not Possible

Earth Switch 709-89BE


Operation 709-89A 709-89B Possible/ OK/
Not Possible Not OK
Open Open Possible
Close/Open Close Open Not Possible
Open Close Not Possible

Circuit Breaker 709-52 (Local Operation)


Operation 709-89AE1 709-89BE Possible/ OK
Not Possible Not OK
Close Close Possible
Close/Open Open Close Not Possible
Close Open Not Possible

Isolator 709-89T-R
Operation 709- 708- LV LV 709- 709- LV 709- 709- 709-
52 52 Side- Side- 89T- 89 Side 89 89 89 Possible/ OK/
Main Tie S1R& TE-R ICT- TSE1 TSE1 TSE1 Not Not OK
CB CB S2R 89 R Y B Possible
TE-R
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Close/Open Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

45
Power Grid Corporation of India Limited

Isolator 709-89T-Y
Operation 709- 708- LV LV 709- 709- LV 709- 709- 709-
52 52 Side- Side- 89T- 89 Side 89 89 89 Possible/ OK/
Main Tie S1Y& TE-Y ICT- TSE1 TSE1 TSE1 Not Not OK
CB CB S2Y 89 R Y B Possible
TE-Y
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Close/Open Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

Isolator 709-89T-B
Operation 709- 708- LV LV 709- 709- LV 709- 709- 709-
52 52 Side- Side- 89T- 89 Side 89 89 89 Possible/ OK/
Main Tie S1B& TE-B ICT- TSE1 TSE1 TSE1 Not Not OK
CB CB S2B 89 R Y B Possible
TE-B
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Close/Open Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

46
Pre Commissioning Formats For Gas Insulated Substations

Isolator 709-89T-S1R&S2R
Operation 709- 708- LV LV 709- 709- 709 709- 709- 709-
52 52 Side- Side- 89T- 89T 89T- 89T 89T 89T Possible/ OK/
Main Tie R S1Y& S1B& SE1 SE1 SE1 Not Not OK
CB CB S2Y S2B R Y B Possible
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Close/Open Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

Isolator 709-89T-S1Y&S2Y
Operation 709- 708- LV LV 709- 709- 709 709- 709- 709-
52 52 Side- Side- 89T- 89T 89T- 89T 89T 89T Possible/ OK/
Main Tie Y S1R& S1B& SE1 SE1 SE1 Not Not OK
CB CB S2R S2B R Y B Possible
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Close/Open Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

47
Power Grid Corporation of India Limited

Isolator 709-89T-S1B&S2B
Operation 709- 708- LV LV 709- 709- 709 709- 709- 709-
52 52 Side- Side- 89T- 89T 89T- 89T 89T 89T Possible/ OK/
Main Tie R S1R& S1Y& SE1 SE1 SE1 Not Not OK
CB CB S2R S2Y R Y B Possible
Open Open Open Open Open Open Open Open Open Open Possible
Close Open Open Open Open Open Open Open Open Open Not
Possible
Close/Open Open Close Open Open Open Open Open Open Open Open Not
Possible
Open Open Open Close Open Open Open Open Open Open Not
Possible
Open Open Open Open Close Open Open Open Open Open Not
Possible
Open Open Open Open Open Close Open Open Open Open Not
Possible
Open Open Open Open Open Open Open Close Open Open Not
Possible
Open Open Open Open Open Open Open Open Close Open Not
Possible
Open Open Open Open Open Open Open Open Open Close Not
Possible

For a Tie Bay (Line & ICT)

Isolator 708-89A
Operation 708-52 708- 708- 709-89 709-89 709-89 Possible/ OK/
89AE 89BE TSE1R TSE1Y TSE1B Not Possible Not OK
Open Open Open Open Open Open Possible
Close Open Open Open Open Open Not Possible
Open Close Open Open Open Open Not Possible
Close/Open Open Open Close Open Open Open Not Possible
Open Open Open Close Open Open Not Possible
Open Open Open Open Close Open Not Possible
Open Open Open Open Open Close Not Possible

Isolator 708-89B
Operation 708-52 708-89AE 708-89BE Possible/Not Possible OK/Not OK
Open Open Open Possible
Close/Open Close Open Open Not Possible
Open Close Open Not Possible
Open Open Close Not Possible

48
Pre Commissioning Formats For Gas Insulated Substations

Earth Switch 708-89AE


Operation 708-89A 708-89B Possible/Not Possible OK/Not OK
Open Open Possible
Close/Open Close Open Not Possible
Open Close Not Possible

Earth Switch 708-89BE


Operation 708-89A 708-89B Possible/Not Possible OK/Not OK
Open Open Possible
Close/Open Close Open Not Possible
Open Close Not Possible

Circuit Breaker 708-52 (Local Operation)


Operation 708-89AE 709-89BE Possible/Not Possible OK/Not OK
Close/Open Close Close Possible
Open Close Not Possible
Close Open Not Possible

For a Line Main Bay

Isolator 707-89A
Bus side Earth
Operation 707- Switch Any 707- 707- 707-52 Possible/ OK/
89AE2 Other bay- 89BE 89AE1 Not Possible Not OK
89AE2
Close/Open Open Open Open Open Open Possible
Close Open Open Open Open Not Possible
Open Close Open Open Open Not Possible
Open Open Open Close Open Not Possible
Open Open Open Open Close Not Possible

Isolator 707-89B
Operation 707-89BE 707-89AE1 707-52 Possible/Not Possible OK/Not OK
Close/Open Open Open Open Possible
Close Open Open Not Possible
Open Close Open Not Possible
Open Open Close Not Possible

49
Power Grid Corporation of India Limited

Isolator 707-89L
Operation 707-89LE 708-52 707-52 Possible/Not Possible Ok/Not OK
Close/Open Open Open Open Possible
Close Open Open Not Possible
Open Close Open Not Possible
Open Open Close Not Possible

Earth Switch 707-89AE1


Operation 707-89A 707-89B Possible/Not Possible OK/Not OK
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Earth Switch 707-89BE


Operation 707-89A 707-89B Possible/Not Possible OK/Not OK
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Earth Switch 707-89AE2


Operation Isolator of Main 707-89A Possible/Not Possible OK/Not OK
Bay connected to
Bus same as 707
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Circuit Breaker 707-52 (Local Operation)


Operation 707-89AE1 709-89BE Possible/Not Possible OK/Not OK
Close/Open Close Close Possible
Open Close Not Possible
Close Open Not Possible

For ICT (without Spare ICT Switching Scheme) Main Bay


Typical Configuration for checking interlocks for reference bay attached as Annexure – VII has been
shown in the table. The same principle should be replicated to each bay and the conditions should be
derived from the scheme approved by Engineering department.

50
Pre Commissioning Formats For Gas Insulated Substations

Isolator 4Z-89B
Operation 4n-89BE2 4Z-52 4Z89BE/ 4Z-89AE Possible/ OK/
BE-1 Not Possible Not OK
Close/Open Open Open Open Open Possible
Close Open Open Open Not Possible
Open Close Open Open Not Possible
Open Open Close Open Not Possible
Open Open Open Close Not Possible

Earth Switch 4Z-89BE/BE1


Operation 4Z-89B 4Z-89A Possible/Not Possible OK/Not OK
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Isolator 4Z-89A
Operation 4Z-52 4Z-89AE 4Z-BE/BE1 Possible/Not Possible OK/Not OK
Close/Open Open Open Open Possible
Close Open Open Not Possible
Open Close Open Not Possible
Open Open Close Not Possible

Earth Switch 4Z-89AE


Operation 4Z-89B 4Z-89B Possible/Not Possible OK/Not OK
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Isolator 4Z-89T
Operation 4Z-52 4B-52 4Z-89TE Possible/Not Possible OK/Not OK
Close/Open Open Open Open Possible
Close Open Open Not Possible
Open Close Open Not Possible
Open Open Close Not Possible

51
Power Grid Corporation of India Limited

Earth Switch 4Z-89TE


Operation 4Z-89T 220 KV Possible/ OK/
Line Isolator Not Possible Not OK
Close/Open Open Open Possible
Close Open Not Possible
Open Close Not Possible

Circuit Breaker 4Z-52 (Local Operation)


Operation 4Z-52 4Z-89AE 4Z-89BE/ Possible/
Mode BE1 Not Possible
Close/Open Local Open Open Possible
Local Close Open Not Possible
Local Open Close Not Possible

V. High V oltage and P


Voltage ar
Par tial Discharge Measurements
artial

a. Sensitivity Test
Sensitivity Test is performed before performing HV test & PD test so as to ascertain the proper func-
tioning of UHF sensors & kit. Artificial pulses are injected into PD couplers to stimulated electromag-
netic wave and measured in the adjacent couplers. Sensitivity test is performed by injecting a 20 V
impulse (as a 20 V pulse is equivalent to 5 pc PD) in a UHF sensor and then detecting PD in adjacent
UHF sensors. The measured pulse magnitude are equivalent to apparent charge of 5 pC . This acts as
a reference value and saved to compare with actual PD measured to determine if actual PD is less/
more than 5 pC. By conducting sensitivity test, it can be ensured that a particle creating a partial
discharge of 5 pc or above can be detected during PD measurements by the kit.
The artificial pulse injected at any PD coupler must be detectable by the adjacent PD couplers and if
not detected matter to be taken up with manufacturer for review of location of PD couplers of GIS.

Requirements:
Calibration report of standard signal generator.
Typical Configuration for conducting Sensitivity test for reference SLD attached as Annexure – VIII
has been shown in the table.

52
Pre Commissioning Formats For Gas Insulated Substations

Bay/Equipment Phase Date 20 V Signal PD detected PD detected PD detected


Details Injected at At Sensor No At Sensor No At Sensor No
Sensor No (OK/Not OK) (OK/Not OK) (OK/Not OK)
R 1 2 - -
Y
B
R 2 8 1 -
Y
B
R 6 5 10 9
Y
B
R 10 11 4 -
Y
B

Based on above combinations shown in table as reference, sensitivity test for different combinations
possible at site shall be performed.
Background Noise pattern without High Voltage and 20 V impulse application shall also recorded
for reference at the time of PD Measurement.
b. High Voltage Test
High Voltage test is performed on GIS before commencing PD measurement. Test voltage will be
applied between phase and earth with other two phases and enclosure in earthed condition. Test
voltage will be supplied by a resonant test system of variable frequency. High Voltage is achieved by
a resonating the test kit at a particular frequency. The resonant frequency will be different depending
on capacitance of GIS test sections. Test frequency should not be less than frequency guaranteed by
VT manufacturer.

Requirements:
1. Voltage transformers are connected and tested with switchgear.
2. Secondary circuit of VT are open.
3. Secondary circuit of CT are short circuited and earthed.
4. HV cables are disconnected from GIS.
5. ICTs, Reactors and Transmission lines are disconnected from GIS.
6. Calibration report of HV test kit.
7. All the Earth switches of the testing section shall be open and earthing link shall be tight
Note: It is to be ensured that all pre commissioning test shall be completed before starting High
Voltage test

53
Power Grid Corporation of India Limited

Make of Testing Kit:


Serial Number of Kit:
Date of Calibration of Kit:
Ambient Temperature:

800 KV GIS 760 kV

650 kV

555 kV

Note: Ud = 0.45 x 0.8 x lightning implulse voltage.


As per IEC 62271-205.

Bay/Equipment Phase Date 555 KV 800 KV 960 KV PD Remarks


Details for 15 for 3 for1 Voltage (if any)
minutes minutes minute 555 KV Regarding
Flashovers
R
Y
B
R
Y
B
R
Y
B

54
Pre Commissioning Formats For Gas Insulated Substations

420 KV GIS

Note: Ud = 0.45 x 0.8 x lightning implulse voltage.


As per IEC 62271-205.

Bay/Equipment Phase Date 291 KV 420 KV 515 KV PD Remarks


Details for 15 for 3 for 1 Voltage (if any)
minutes minutes minute 291 KV Regarding
Flashovers
R
Y
B
R
Y
B
R
Y
B

55
Power Grid Corporation of India Limited

245 KV GIS

Note: Ud = 0.45 x 0.8 x lightning implulse voltage.


As per IEC 62271-205.

Bay/Equipment Phase Date 170 KV 245 KV 380 KV PD Remarks


Details for 15 for 3 for1 Voltage (if any)
minutes minutes minute 170 KV Regarding
Flashovers
R
Y
B
R
Y
B
R
Y
B

c. Partial Discharge Measurement


PD measurement is conducted to detect any void/contamination/surface defect/floating particle de-
fect in GIS before commissioning. Before applying PD test voltage, conditioning voltages are applied
as shown in the Hi Voltage test section.
Maximum permissible Limit for PD measurement of GIS is 5 pc as per IEC 62271-203. The PD mea-
surement taken for each UHF coupler is compared with the results obtained in sensitivity test to
compare if the actual PD is higher than 5 pC.
Note:
1. PD Measurement kit to be synchronized with Voltage feedback from Hi voltage test system.
2. PD graphs obtained during test to be saved both in soft as well as hard form for future reference
at the time of O&M period.

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