Exhibit C - Cast-In-Place Concrete Specification
Exhibit C - Cast-In-Place Concrete Specification
Exhibit C - Cast-In-Place Concrete Specification
SPECIFICATION
CONTENTS
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- Cast-In-Place Concrete.Docx
Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
1.1 REFERENCES
The publications listed below form a part of this specification to the extent referenced. The publications are referred
to within the text by the basic designation only.
ACI 117 (2010; Errata 2011) Specifications for Tolerances for Concrete Construction and Materials
and Commentary
ACI 121R (2008) Guide for Concrete Construction Quality Systems in Conformance with ISO 9001
ACI 302.1R (2015) Guide for Concrete Floor and Slab Construction
ACI 304R (2000; R 2009) Guide for Measuring, Mixing, Transporting, and Placing Concrete
ACI 306.1 (1990; R 2002) Standard Specification for Cold Weather Concreting
ACI SP-2 (2007; Abstract: 10th Edition) ACI Manual of Concrete Inspection
ACI SP-15 (2011) Field Reference Manual: Standard Specifications for Structural Concrete ACI 301-05
with Selected ACI References
ASTM A184/A184M (2019) Standard Specification for Welded Deformed Steel Bar Mats for Concrete
Reinforcement
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
ASTM A615/A615M (2020) Standard Specification for Deformed and Plain Carbon-Steel Bars for Concrete
Reinforcement
ASTM A706/A706M (2016) Standard Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete
Reinforcement
ASTM A1064/A1064M (2017) Standard Specification for Carbon-Steel Wire and Welded Wire Reinforcement, Plain
and Deformed, for Concrete
ASTM C31/C31M (2021a) Standard Practice for Making and Curing Concrete Test Specimens in the Field
ASTM C136/C136M (2019) Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates
ASTM C138/C138M (2017a) Standard Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric)
of Concrete
ASTM C143/C143M (2020) Standard Test Method for Slump of Hydraulic-Cement Concrete
ASTM C172/C172M (2017) Standard Practice for Sampling Freshly Mixed Concrete
ASTM C231/C231M (2017a) Standard Test Method for Air Content of Freshly Mixed Concrete by the Pressure
Method
ASTM C260/C260M (2010a; R 2016) Standard Specification for Air-Entraining Admixtures for Concrete
ASTM C494/C494M (2019) Standard Specification for Chemical Admixtures for Concrete
ASTM C803/C803M (2018) Standard Test Method for Penetration Resistance of Hardened Concrete
ASTM C900 (2015) Standard Test Method for Pull-out Strength of Hardened Concrete
ASTM C1012/C1012M (2018b) Standard Test Method for Length Change of Hydraulic-Cement Mortars Exposed to
a Sulfate Solution
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
ASTM C1017/C1017M (2013; E 2015) Standard Specification for Chemical Admixtures for Use in Producing Flowing
Concrete
ASTM C1074 (2019) Standard Practice for Estimating Concrete Strength by the Maturity Method
ASTM C1077 (2017) Standard Practice for Agencies Testing Concrete and Concrete Aggregates for Use in
Construction and Criteria for Testing Agency Evaluation
ASTM C1107/C1107M (2020) Standard Specification for Packaged Dry, Hydraulic-Cement Grout (Non-shrink)
ASTM C1218/C1218M (2020c) Standard Test Method for Water-Soluble Chloride in Mortar and Concrete
ASTM C1260 (2021) Standard Test Method for Potential Alkali Reactivity of Aggregates (Mortar-Bar
Method)
ASTM C1602/C1602M (2018) Standard Specification for Mixing Water Used in Production of Hydraulic Cement
Concrete
ASTM C1778 (2016) Standard Guide for Reducing the Risk of Deleterious Alkali-Aggregate Reaction in
Concrete
ASTM D412 (2016) Standard Test Methods for Vulcanized Rubber and Thermoplastic Elastomers - Tension
ASTM D471 (2016a) Standard Test Method for Rubber Property - Effect of Liquids
ASTM D1751 (2004; E 2013; R 2013) Standard Specification for Preformed Expansion Joint Filler for
Concrete Paving and Structural Construction (Non-extruding and Resilient Bituminous Types)
ASTM D1752 (2018) Standard Specification for Preformed Sponge Rubber, Cork and Recycled PVC
Expansion Joint Fillers for Concrete Paving and Structural Construction
ASTM D2628 (1991; R 2016) Standard Specification for Preformed Polychloroprene Elastomeric Joint Seals
for Concrete Pavements
ASTM D2835 (1989; R 2017) Standard Specification for Lubricant for Installation of Preformed
Compression Seals in Concrete Pavements
ASTM D3042 (2017) Standard Test Method for Insoluble Residue in Carbonate Aggregates
ASTM D6690 (2015) Standard Specification for Joint and Crack Sealants, Hot Applied, for Concrete and
Asphalt Pavements
ASTM E96/E96M (2016) Standard Test Methods for Water Vapor Transmission of Materials
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
ASTM E329 (2020) Standard Specification for Agencies Engaged in Construction Inspection, Testing, or
Special Inspection
ASTM E1155 (2020) Standard Test Method for Determining Floor Flatness and Floor Levelness Numbers
ASTM E1643 (2018a) Standard Practice for Selection, Design, Installation, and Inspection of Water Vapor
Retarders Used in Contact with Earth or Granular Fill Under Concrete Slabs
ASTM E1745 (2017) Standard Specification for Water Vapor Retarders Used in Contact with Soil or
Granular Fill under Concrete Slabs
ASTM E1993/E1993M (1998; R 2020) Standard Specification for Bituminous Water Vapor Retarders Used in Contact
with Soil or Granular Fill Under Concrete Slabs
BS EN 12390-1: 2021 (2021) Testing Hardened Concrete. Shape, Dimensions, and other requirements for
specimens and moulds
BS EN 12390-2: 2019 (2019) Making and Curing Specimens for Strength Test
1.2 DEFINITIONS
a. "Cementitious material" as used herein must include all Portland cement, pozzolan, fly ash, slag cement, and
silica fume.
b. "Exposed to public view" means situated so that it can be seen from eye level from a public location after
completion of the building. A public location is accessible to persons not responsible for operation or
maintenance of the building.
c. "Chemical admixtures" are materials in the form of powder or fluids that are added to the concrete to give it
certain characteristics not obtainable with plain concrete mixes.
d. "Design strength" (f'c) is the specified compressive cylinder strength of concrete at time(s) specified in this
section to meet structural design criteria.
e. "Mass Concrete" is any concrete system that approaches a maximum temperature of 70 degrees C within the
first 72 hours of placement. In addition, it includes all concrete elements with a section thickness of 1 meter
or more regardless of temperature.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
f. "Mixture proportioning" is the process of designing concrete mixture proportions to enable it to meet the
strength, service life and constructability requirements of the project while minimizing the initial and life-cycle
cost.
g. “Mixture proportions" are the masses or volumes of individual ingredients used to make a unit measure (cubic
meter) of concrete.
h. "Workability (or consistence)" is the ability of a fresh (plastic) concrete mix to fill the form/mold properly with
the desired work (vibration) and without reducing the concrete's quality. Workability depends on water
content, chemical admixtures, aggregate (shape and size distribution), cementitious content and age (level of
hydration).
1.3 SUBMITTALS
NOTE: CLASSIFICATIONS WITHIN THIS SPECIFICATIONON DOCUMENT LABELLED “H” REPRESENT “HKN” OR
“OWNER/OPERATOR OF SARSANG BLOCK” AND WILL REQUIRE APPROVAL FROM HKN OR OWNER/OPERATOR OF
SARSANG BLOCK.
"S" CLASSIFICATION REPRESENTS SUBMITTAL ITEMS FOR WHICH PROVISION IS REQUIRED FOR INFORMATIONAL
PURPOSES ONLY AND WILL NOT REQUIRE HKN OR OWNER/OPERATOR OF SARSANG BLOCK APPROVAL.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
Formwork Calculations (when requested by Owner for critical items such as walls and suspended slabs); H
SD-06 Test Reports
Concrete Mix Design; H
Aggregates; H
Tolerance Report; H
Compressive Strength Tests; H
Slump Tests; H
Water; H
SD-07 Certificates
Reinforcing Bars; H
Safety Data Sheets; S
Field Testing Technician and Testing Agency; H
SD-08 Manufacturer’s Instructions
Liquid Chemical Floor Hardeners and Sealers; S
Joint Sealants; S
Curing Compound; S
the past twelve months, the previous mix design may be re-submitted without further trial batch testing if accompanied
by material test data conducted within the last six months. Obtain mix design approval from Company prior to concrete
placement.
1.6.2 Shop Drawings
1.6.2.1 Formwork
Where requested by Company, submit formwork drawings in accordance with the following:
Drawings showing details of formwork including, but not limited to; joints, supports, studding and shoring, and
sequence of form and shoring removal. Indicate placement schedule, construction, location, and method of forming
control joints. Include locations of inserts, conduit, sleeves, and other embedded items. Reproductions of contract
drawings are unacceptable. Submit form removal schedule indicating element and minimum length of time for form
removal.
Design, fabricate, erect, support, brace, and maintain formwork so that it is able to support, without failure, all vertical
and lateral loads that may reasonably be anticipated to be applied to the formwork.
1.6.2.2 Reinforcing Steel
Indicate bending diagrams, assembly diagrams, splicing and laps of bars, shapes, dimensions, and details of bar
reinforcing, accessories, and concrete cover. Do not scale dimensions from structural drawings to determine lengths of
reinforcing bars. Reproductions of contract drawings are unacceptable.
1.6.3 Control Submittals
1.6.3.1 Concrete Curing Plan
Submit proposed materials, methods, and duration for curing concrete elements in accordance with ACI 308.1.
1.6.3.2 Pumping Concrete
Submit proposed materials and methods for pumping concrete. Submittal must include mix designs, pumping
equipment including type of pump and size and material for pipe, and maximum length and height concrete is to be
pumped.
1.6.3.3 Finishing Plan
Submit proposed material and procedures to be used in obtaining the finish for the building floors. Include qualification
of person to be used for obtaining floor tolerance measurement, description of measuring equipment to be used, and
a sketch showing lines and locations the measuring equipment will follow.
1.6.3.4 Safety Data Sheets
Submit Safety Data Sheets (SDS) for all materials that are regulated for hazardous health effects. SDS must be readily
accessible during each work shift to employees when they are at the construction site.
1.6.4 Test Reports
1.6.4.1 Aggregates
Submit test results in accordance with ASTM C33/C33M.
1.6.5 Field Samples
1.6.5.1 Slab Finish Sample
Install minimum of 3000 mm by 3000 mm slab. Slab finish sample must not be part of the final project. Finish as required
by specification.
1.6.5.2 Surface Finish Samples
Provide a minimum of three sample concrete panels for each finish for each mix design, one m by one m, 75 mm thick.
Use the approved concrete mix design(s). Provide sample panels on-site at locations directed. Once approved, each set
of panels must be representative of each of the finishes specified and of the workmanship and finish(es) required. Do
not remove or destroy samples until directed by Company.
1.6.6 Quality Control Plan
Develop and submit for approval a concrete quality control program in accordance with the guidelines of ACI 121R and
as specified herein. The plan must include approved laboratories. Provide direct oversight for the concrete qualification
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
program inclusive of associated sampling and testing. All quality control reports must be provided to the Company and
Concrete Supplier.
1.6.7 Quality Control Personnel Certifications
The Contractor must submit for approval the responsibilities of the various quality control personnel, including the
names and qualifications of the individuals in those positions and a quality control organizational chart defining the
quality control hierarchy and the responsibility of the various positions. Quality control personnel must be employed by
the Contractor.
Submit appropriate certification for the following:
a. CQC personnel responsible for inspection of concrete operations.
b. Lead Foreman of the Concrete Placing, Finishing, and Curing Crews.
c. Field Testing Technicians
1.6.7.1 Quality Manager Qualifications
The quality manager must have appropriate certification and experience on at least three similar projects. Evidence of
extraordinary proven experience may be considered by Company as sufficient to act as the Quality Manager in lieu of
formal certification.
1.6.7.2 Field Testing Technician and Testing Agency
Submit data on qualifications of proposed testing agency and technicians for approval by Company prior to performing
testing on concrete.
a. Work on concrete under this contract must be performed by a qualified Testing Technician
b. Testing agencies that perform testing services on reinforcing steel must meet the requirements of ASTM E329.
c. Testing agencies that perform testing services on concrete materials must meet the requirements of ASTM
C1077.
1.6.8 Laboratory Qualifications for Concrete Qualification Testing
The concrete testing laboratory must have the necessary equipment and experience to accomplish required testing.
The laboratory must meet the requirements of ASTM C1077.
1.6.9 Laboratory Accreditation
Laboratory and testing facilities must be provided by and at the expense of the Contractor. The laboratories performing
the tests must be accredited by the appropriate regional or national authority having jurisdiction. The accreditation
must be current and must include the required test methods, as specified. Furthermore, the testing must comply with
the following requirements:
a. Aggregate Testing and Mix Proportioning: Aggregate testing and mixture proportioning studies must be
performed by an accredited laboratory.
b. Acceptance Testing: Furnish all materials, labor, and facilities required for molding, curing, testing, and
protecting test specimens at the site and in the laboratory. Furnish and maintain boxes or other facilities
suitable for storing and curing the specimens at the site while in the mold within the temperature range
stipulated by ASTM C31/C31M.
c. Contractor Quality Control: All sampling and testing must be performed by an approved, onsite, independent,
accredited laboratory.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
2.2.2 Waterstops
Submit manufacturer’s data sheet on waterstop materials and splices.
2.2.2.1 PVC Waterstop
Polyvinylchloride waterstops must conform to COE CRD-C 572.
2.2.2.2 Rubber Waterstop
Rubber waterstops must conform to COE CRD-C 513.
2.2.2.3 Thermoplastic Elastomeric Rubber Waterstop
Thermoplastic elastomeric rubber waterstops must conform to ASTM D471.
2.2.2.4 Hydrophilic Waterstop
Swellable strip type compound of polymer modified chloroprene rubber that swells upon contact with water must
conform to the following requirements when tested in accordance with ASTM D412: Tensile strength 2.9 MPa
minimum; ultimate elongation 600 percent minimum. Hardness must be 50 minimum on the type A durometer and the
volumetric expansion ratio in distilled water at 20 degrees C must be 3 to 1 minimum.
2.2.3 Form Release Agent
a. Provide product that does not bond with, stain, or adversely affect concrete surfaces and does not impair
subsequent treatments of concrete surfaces.
b. Provide form release agent that reduces formwork moisture absorption, and does not contain diesel fuel,
petroleum-based lubricating oils, waxes, or kerosene. Submit documentation indicating type of biobased
material in product and biobased content.
c. Submit manufacturer’s product data on formwork release agent for use on each form-facing material.
2.2.4 Chamfer Materials
Use lumber, or plastic, materials with dimensions of 25 x 25 mm.
2.2.5 Construction and movement joints
a. Submit details and locations of construction joints in accordance with the requirements herein.
b. Locate construction joints within middle one-third of spans of slabs, beams, and girders. If a beam intersects a
girder within the middle one-third of girder span, the distance between the construction joint in the girder and
the edge of the beam must be at least twice the width of the larger member.
c. Locate construction joints in walls and columns at underside of slabs, beams, or girders and at tops of footings
or slabs.
d. Make construction joints perpendicular to main reinforcement.
e. Provide movement joints where indicated in Contract Documents or in accepted alternative locations.
f. Submit location and detail of movement joints if different from those indicated in Contract Documents.
g. Submit manufacturer’s data sheet on expansion joint materials.
h. Provide keyways where indicated in Contract Documents. Longitudinal keyways indicated in Contract
Documents must be at least 37.5 mm deep, measured perpendicular to the plane of the joint.
2.2.6 Other Embedded items
Use sleeves, inserts, anchors, and other embedded items of material and design indicated in Contract Documents.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
The nominal maximum size of coarse aggregate for a mixture must not exceed three-fourths of the minimum clear
spacing between reinforcement, one-fifth of the narrowest dimension between sides of forms, or one-third of the
thickness of slabs or toppings.
2.5.2 Durability
2.5.2.1 Alkali-Aggregate Reaction
Do not use any aggregate susceptible to alkali-carbonate reaction (ACR). Use one of the three options below for
qualifying concrete mixtures to reduce the potential of alkali-silica reaction (ASR):
a. For each aggregate used in concrete, the expansion result determined in accordance with ASTM C1293 must
not exceed 0.04 percent at one year.
b. For each aggregate used in concrete, the expansion result of the aggregate and cementitious materials
combination determined in accordance with ASTM C1567 must not exceed 0.10 percent at an age of 16 days.
c. Alkali content in concrete (LBA) must not exceed 2.4 kg per cubic meter for moderately reactive aggregate or
1.8 kg per cubic meter for highly reactive aggregate. Reactivity must be determined by testing in accordance
with ASTM C1293 and categorized in accordance with ASTM C1778. Alkali content is calculated as follows:
LBA = (cement content, kg per cubic meter) × (equivalent alkali content of portland cement in percent/100
percent)
2.5.3 Trial Mixtures
Trial mixtures must be in accordance with ACI 301.
2.5.4 Ready-Mix Concrete
Provide concrete that meets the requirements of ASTM C94/C94M.
Ready-mixed concrete manufacturer must provide duplicate delivery tickets with each load of concrete delivered.
Provide information on the delivery ticket as required by ASTM C94/C94M:
2.6 REINFORCEMENT
a. Bend reinforcement cold. Fabricate reinforcement in accordance with fabricating tolerances of ACI 117.
b. Submit manufacturer's certified test report for reinforcement.
c. Submit placing drawings showing fabrication dimensions and placement locations of reinforcement and
reinforcement supports. Placing drawings must indicate locations of splices, lengths of lap splices, and details
of mechanical and welded splices.
d. Submit request with locations and details of splices not indicated in Contract Documents.
e. Submit request to place column dowels without using templates.
f. Submit request and procedure to field-bend or straighten reinforcing bars partially embedded in concrete at
locations not indicated in Contract Documents. Field bending or straightening of reinforcing bars is permitted
where indicated in the Contract Documents.
g. Submit request for field cutting, including location and type of bar to be cut and reason field cutting is required.
2.6.1 Reinforcing Bars
a. Reinforcing bars must be deformed, except spirals, load-transfer dowels, and welded wire reinforcement,
which may be plain.
b. ASTM A615/A615M with the bars marked S, Grade 420, 550, 690; or ASTM A996/A996M with the bars marked
R, Grade 350, 420, or marked A, Grade 300 or 420. Cold drawn wire used for spiral reinforcement must conform
to ASTM A1064/A1064M.
c. Reinforcing bars may contain post-consumer or post-industrial recycled content. Submit documentation
indicating percentage of post-industrial and post-consumer recycled content per unit of product.
d. Submit mill certificates for reinforcing bars.
2.6.1.1 Bar Mats
a. Bar mats must conform to ASTM A184/A184M.
2.6.2 Wire
a. Wire reinforcement may contain post-consumer or post-industrial recycled content. Provide flat sheets of
welded wire reinforcement for slabs and toppings.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
3.1 EXAMINATION
a. Do not begin installation until substrates have been properly constructed; verify that substrates are level.
b. If substrate preparation is the responsibility of another installer, notify Company of unsatisfactory preparation
before processing.
c. Check field dimensions before beginning installation. If dimensions vary too much from design dimensions for
proper installation, notify Company and wait for instructions before beginning installation.
3.2 PREPARATION
Determine quantity of concrete needed and minimize the production of excess concrete. Designate locations or uses
for potential excess concrete before the concrete is poured.
3.2.1 General
a. Surfaces against which concrete is to be placed must be free of debris, loose material, standing water, snow,
ice, and other deleterious substances before start of concrete placing.
b. Remove standing water without washing over freshly deposited concrete. Divert flow of water through side
drains provided for such purpose.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
3.3 FORMS
a. Provide forms, shoring, and scaffolding for concrete placement. Set forms mortar-tight and true to line and
grade.
b. Chamfer above grade exposed joints, edges, and external corners of concrete 25 mm. Place chamfer strips in
corners of formwork to produce beveled edges on permanently exposed surfaces. Do not bevel re-entrant
corners or edges of formed joints of concrete.
c. Provide formwork with clean-out openings to permit inspection and removal of debris.
d. Inspect formwork and remove foreign material before concrete is placed.
e. At construction joints, lap form-facing materials over the concrete of previous placement. Ensure formwork is
placed against hardened concrete so offsets at construction joints conform to specified tolerances.
f. Provide positive means of adjustment (such as wedges or jacks) of shores and struts. Do not make adjustments
in formwork after concrete has reached initial setting. Brace formwork to resist lateral deflection and lateral
instability.
g. Fasten form wedges in place after final adjustment of forms and before concrete placement.
h. Provide anchoring and bracing to control upward and lateral movement of formwork system.
i. Construct formwork for openings to facilitate removal and to produce opening dimensions as specified and
within tolerances.
j. Provide runways for moving equipment. Support runways directly on formwork or structural members. Do
not support runways on reinforcement. Loading applied by runways must not exceed capacity of formwork or
structural members.
k. Position and support expansion joint materials, waterstops, and other embedded items to prevent
displacement. Fill voids in sleeves, inserts, and anchor slots temporarily with removable material to prevent
concrete entry into voids.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
l. Clean surfaces of formwork and embedded materials of mortar, grout, and foreign materials before concrete
placement.
3.3.1 Coating
a. Cover formwork surfaces with an acceptable material that inhibits bond with concrete.
b. If formwork release agent is used, apply to formwork surfaces in accordance with manufacturer's
recommendations before placing reinforcement. Remove excess release agent on formwork prior to concrete
placement.
c. Do not allow formwork release agent to contact reinforcement or hardened concrete against which fresh
concrete is to be placed.
3.3.2 Reshoring
a. Do not allow structural members to be loaded with combined dead and construction loads in excess of loads
indicated in the accepted procedure.
b. Install and remove reshores or backshores in accordance with accepted procedure.
c. For floors supporting shores under newly placed concrete, either leave original supporting shores in place, or
install reshores or backshores. Shoring system and supporting slabs must resist anticipated loads. Locate
reshores and backshores directly under a shore position or as indicated on formwork shop drawings.
d. In multistory buildings, place reshoring or back shoring over a sufficient number of stories to distribute weight
of newly placed concrete, forms, and construction live loads.
3.3.3 Reuse
a. Reuse forms providing the structural integrity of concrete and the aesthetics of exposed concrete are not
compromised.
b. Wood forms must not be clogged with paste and must be capable of absorbing high water-cementitious
material ratio paste.
c. Remove leaked mortar from formwork joints before reuse.
3.3.4 Forms for Standard Rough Form Finish
Provide formwork in accordance with ACI 301 Section 5 with a surface finish, SF-1.0, for formed surfaces that are to be
concealed by other construction.
3.3.5 Forms for Standard Smooth Form Finish
Provide formwork in accordance with ACI 301 Section 5 with a surface finish, SF-3.0, for formed surfaces that are
exposed to view.
3.3.6 Form Ties
a. For post-tensioned structures, do not remove formwork supports until stressing records have been accepted
by Company.
b. After ends or end fasteners of form ties have been removed, repair tie holes in accordance with ACI 301 Section
5 requirements.
3.3.7 Tolerances for Form Construction
a. Construct formwork so concrete surfaces conform to tolerances in ACI 117.
b. Position and secure sleeves, inserts, anchors, and other embedded items such that embedded items are
positioned within ACI 117 tolerances.
c. To maintain specified elevation and thickness within tolerances, install formwork to compensate for deflection
and anticipated settlement in formwork during concrete placement. Set formwork and intermediate screed
strips for slabs to produce designated elevation, camber, and contour of finished surface before formwork
removal. If specified finish requires use of vibrating screeds or roller pipe screeds, ensure that edge forms and
screed strips are strong enough to support such equipment.
3.3.8 Removal of Forms and Supports
a. If vertical formed surfaces require finishing, remove forms as soon as removal operations will not damage
concrete.
b. Remove top forms on sloping surfaces of concrete as soon as removal will not allow concrete to sag. Perform
repairs and finishing operations required. If forms are removed before end of specified curing period, provide
curing and protection.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
c. Do not damage concrete during removal of vertical formwork for columns, walls, and sides of beams. Perform
needed repair and finishing operations required on vertical surfaces. If forms are removed before end of
specified curing period, provide curing and protection.
d. Leave formwork and shoring in place to support construction loads and weight of concrete in beams, slabs, and
other structural members until in-place required strength of concrete is reached.
e. Form-facing material and horizontal facing support members may be removed before in-place concrete
reaches specified compressive strength if shores and other supports are designed to allow facing removal
without deflection of supported slab or member.
3.3.9 Strength of Concrete Required for Removal of Formwork
If removal of formwork, reshoring, or back shoring is based on concrete reaching a specified in-place strength, mold and
field-cure cubes in accordance with ASTM C31/C31M. Test cubes in accordance with ASTM C39/C39M. Alternatively,
use one or more of the methods listed herein to evaluate in-place concrete strength for formwork removal.
a. Tests of cast-in-place cubes in accordance with ASTM C873/C873M. This option is limited to slabs with concrete
depths from 12.5 to 30 cm.
b. Penetration resistance in accordance with ASTM C803/C803M.
c. Pull-out strength in accordance with ASTM C900.
d. Maturity method in accordance with ASTM C1074. Submit maturity method data using project materials and
concrete mix proportions used on the project to demonstrate the correlation between maturity and
compressive strength of laboratory cured test specimens to Company.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
d. Precast non-prestressed or prestressed concrete members manufactured under plant conditions must have
concrete cover for reinforcement, ducts, and end fittings given in the following table:
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
Not exposed to
weather or in All All 40
contact with ground
3.5.1 General
Provide details of reinforcement that are in accordance with the Contract Documents.
3.5.2 Vapor Retarder and Vapor Barrier
a. Install in accordance with ASTM E1643. Provide beneath the on-grade concrete floor slab. Use the greatest
widths and lengths practicable to eliminate joints wherever possible. Lap joints a minimum of 300 mm and
tape.
b. Remove torn, punctured, or damaged vapor retarder and vapor barrier material and provide with new vapor
retarder and vapor barrier prior to placing concrete. Concrete placement must not damage vapor retarder and
vapor barrier material. Place a 50 mm layer of clean concrete sand on vapor retarder and vapor barrier before
placing concrete. Place vapor barrier directly on underlying subgrade, base course, or capillary water barrier,
unless it consists of crushed material or large granular material which could puncture the vapor barrier. In this
case, a thin layer of approximately 13 mm of fine graded material should be rolled or compacted over the fill
before installation of the vapor barrier to reduce the possibility of puncture. Control concrete placement so as
to prevent damage to the vapor barrier.
3.5.3 Perimeter Insulation
Install perimeter insulation at locations indicated. Adhesive must be used where insulation is applied to the interior
surface of foundation walls and may be used for exterior application.
3.5.4 Reinforcement Supports
Provide reinforcement support in accordance with CRSI RB4.1 and ACI 301 Section 3 requirements.
3.5.5 Splicing
As indicated in the Contract Documents. For splices not indicated follow ACI 301. Do not splice at points of maximum
stress. Overlap welded wire reinforcement the spacing of the cross wires, plus 50 mm. AWS D1.4/D1.4M. Approve
welded splices prior to use.
3.5.6 Setting Miscellaneous Material
Place and secure anchors and bolts, pipe sleeves, conduits, and other such items in position before concrete placement
and support against displacement. Plumb anchor bolts and check location and elevation. Temporarily fill voids in sleeves
with readily removable material to prevent the entry of concrete.
3.5.7 Fabrication
Shop or field fabricate reinforcing bars to conform to shapes and dimensions indicated for reinforcement, and as follows:
a. Provide fabrication tolerances that are in accordance with ACI 117.
b. Provide hooks and bends that are in accordance with the Contract Documents.
Reinforcement must be bent cold to shapes as indicated. Bending must be done in the shop, or in the field provided a
Company approved bending machine is used. Re-bending of a reinforcing bar that has been bent incorrectly is not be
permitted. Bending must be in accordance with standard approved practice and by approved machine methods.
Deliver reinforcing bars bundled, tagged, and marked. Tags must be metal with bar size, length, mark, and other
information pressed in by machine. Marks must correspond with those used on the placing drawings.
Do not use reinforcement that has any of the following defects:
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
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Cast-In-Place Concrete.Docx
Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
c. Reduce mixing time and place concrete within 60 minutes if the concrete temperature is greater than 29
degrees C except as follows: if set retarding admixture is used and slump requirements can be met, limit for
placing concrete may remain at 90 minutes. Additional water may be added, provided that both the specified
maximum slump and submitted water-cementitious material ratio are not exceeded and the required concrete
strength is still met. When additional water is added, an additional 30 revolutions of the mixer at mixing speed
is required.
d. If the entrained air content falls below the specified limit, add a sufficient quantity of admixture, within the
manufacturer's recommended dosage, to bring the entrained air content within the specified limits. Dissolve
admixtures in the mixing water and mix in the drum to uniformly distribute the admixture throughout the
batch. Do not reconstitute concrete that has begun to solidify.
e. When fibers are used, add fibers together with the aggregates and never as the first component in the mixer.
Fibers must be dispensed into the mixing system using appropriate dispensing equipment and procedure as
recommended by the manufacturer.
3.6.3 Transporting
Transport concrete from the mixer to the forms as rapidly as practicable. Prevent segregation or loss of ingredients.
Clean transporting equipment thoroughly before each batch. Do not use aluminum pipe or chutes. Remove concrete
which has segregated in transporting and dispose of as directed.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
3.7.5 Bonding
Surfaces of set concrete at joints, must be roughened and cleaned of laitance, coatings, loose particles, and foreign
matter. Roughen surfaces in a manner that exposes the aggregate uniformly and does not leave laitance, loosened
particles of aggregate, nor damaged concrete at the surface.
Obtain bonding of fresh concrete that has set as follows:
a. At joints between footings and walls or columns, between walls or columns and the beams or slabs they
support, and elsewhere unless otherwise specified; roughened and cleaned surface of set concrete must be
dampened, but not saturated, immediately prior to placing of fresh concrete.
b. At joints in exposed-to-view work; at vertical joints in walls; at joints near midpoint of span in girders, beams,
supported slabs, other structural members; in work designed to contain liquids; the roughened and cleaned
surface of set concrete must be dampened but not saturated and covered with a cement grout coating.
c. Provide cement grout that consists of equal parts of portland cement and fine aggregate by weight with not
more than 22.5 liters of water per sack of cement. Apply cement grout with a stiff broom or brush to a
minimum thickness of 1.6 mm. Deposit fresh concrete before cement grout has attained its initial set.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
Apply liquid-chemical floor hardener where indicated after curing and drying concrete surface. Dilute liquid hardener
with water and apply in three coats. First coat must be one-third strength, second coat one-half strength, and third
coat two-thirds strength. Apply each coat evenly and allow to dry 24 hours between coats.
Approved proprietary chemical hardeners must be applied in accordance with manufacturer's printed directions.
3.10.2 Flat Floor Finishes
ACI 302.1R. Construct in accordance with one of the methods recommended in Table 10.15.3a, "Slab-on-ground
flatness/levelness construction guide" or Table 10.15.3b, "Suspended slab flatness/levelness construction guide"
appropriate for the type of construction.
a. ACI 117 for tolerance tested by ASTM E1155:
Specified Overall Flatness (SOFF): 20
Specified Overall Levelness (SOFL): 15
Minimum local value for flatness (MLFF): 12
Minimum local value for levelness (MLFL): 9
b. ACI 117 for tolerance tested by a 3m straightedge:
Maximum gap, 90% of sample points not to exceed: 12mm
Maximum gap, 100% of sample points not to exceed: 20mm
3.10.2.1 Measurement of Floor Tolerances
Test slab within 24 hours of the final troweling. Provide tests to Company within 12 hours after collecting the data.
Floor flatness inspector is required to provide a tolerance report which must include:
a. Key plan showing location of data collected.
b. Results required by ASTM E1155.
3.10.2.2 Remedies for Out of Tolerance Work
Contractor is required to repair and retest any floors not meeting specified tolerances. Prior to repair, Contractor must
submit and receive approval for the proposed repair, including product data from any materials proposed. Repairs must
not result in damage to structural integrity of the floor. For floors exposed to public view, repairs must prevent any
uneven or unusual coloring of the surface.
3.10.3 Concrete Walkways
Provide 100 mm thick minimum. Provide contraction joints spaced every 1500 lineal mm unless otherwise indicated.
Cut contraction joints 25 mm deep, or one fourth the slab thickness whichever is deeper, with a jointing tool after the
surface has been finished. Provide 13 mm thick transverse expansion joints at changes in direction where sidewalk
abuts curb, steps, rigid pavement, or other similar structures; space expansion joints every 15 m maximum. Give walks
a broomed finish. Unless indicated otherwise, provide a transverse slope of 1/48. Limit variation in cross section to 6
mm in 1500 mm.
3.10.4 Pits and Trenches
Place bottoms and walls monolithically or provide waterstops and keys.
3.10.5 Curbs and Gutters
Provide contraction joints spaced every 3 m maximum unless otherwise indicated. Cut contraction joints 20 mm deep
with a jointing tool after the surface has been finished. Provide expansion joints 13 mm thick and spaced every 30 m
maximum unless otherwise indicated. Perform pavement finish.
3.10.6 Splash Blocks
Provide at outlets of downspouts emptying at grade. Splash blocks may be precast concrete, and must be 600 mm long,
300 mm wide and 100 mm thick, unless otherwise indicated, with smooth-finished countersunk dishes sloped to drain
away from the building.
3.11 JOINTS
3.11.1 Construction Joints
Make and locate joints not indicated so as not to impair strength and appearance of the structure, as approved. Joints
must be perpendicular to main reinforcement. Reinforcement must be continued and developed across construction
joints. Locate construction joints as follows:
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
3.12.1.2 Placing
Spread standard topping mixture evenly on previously prepared base slab or metal surface, brought to correct level
with a straightedge, and struck off. Topping must be consolidated, floated, checked for trueness of surface, and
refloated as specified for float finish.
3.12.1.3 Finishing
Give trowel finish standard floor topping surfaces.
Give other finishes standard floor topping surfaces as indicated.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
Cube test results shall be converted to cylinder strengths to verify compliance with specified characteristic strength(s).
3.14.3.4 Air Content
ASTM C231/C231M for normal weight concrete. Test air-entrained concrete for air content at the same frequency as
specified for slump tests.
3.14.3.5 Unit Weight of Structural Concrete
ASTM C138/C138M. Determine unit weight of normal weight concrete. Perform test for every 15 cubic meters
maximum.
3.14.3.6 3.14.3.6 Strength of Concrete Structure
The strength of the concrete structure will be considered to be deficient if any of the following conditions are identified:
a. Failure to meet compressive strength tests as evaluated.
b. Reinforcement not conforming to requirements specified.
c. Concrete which differs from required dimensions or location in such a manner as to reduce strength.
d. Concrete curing and protection of concrete against extremes of temperature during curing, not conforming to
requirements specified.
e. Concrete subjected to damaging mechanical disturbances, particularly load stresses, heavy shock, and
excessive vibration.
f. Poor workmanship likely to result in deficient strength.
Where the strength of the concrete structure is considered deficient submit a mitigation or remediation plan for review
and approval by Company.
3.14.3.7 Non-Conforming Materials
Factors that indicate that there are non-conforming materials include (but are not limited to) excessive compressive
strength, inadequate compressive strength, excessive slump, excessive voids and honeycombing, concrete delivery
records that indicate excessive time between mixing and placement, or excessive water was added to the mixture during
delivery and placement. Any of these indicators alone are sufficient reason for Company to request additional sampling
and testing.
Investigations into non-conforming materials must be conducted at the Contractor's expense. The Contractor must be
responsible for the investigation and must make written recommendations to adequately mitigate or remediate the
non-conforming material. Company may accept, accept with reduced payment, require mitigation, or require removal
and replacement of non-conforming material at no additional cost to Company.
3.14.3.8 Testing Concrete Structure for Strength
When there is evidence that strength of concrete structure in place does not meet specification requirements or there
are non-conforming materials, the in-place concrete shall be tested as directed by Company.
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Exhibit C
Cast in Place Concrete Specifications
Cast-In-Place Concrete
RIG-018-005-000-CIV-SP-001 Rev.: 0
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