455 - Product - Data - Sheet - Stopaq - Wrapping Band - CZH

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PRODUCT DATA SHEET

Version: April 2008

STOPAQ® WRAPPINGBAND CZH


Product Properties_STOPAQ® Wrappingband CZH
Product Information Colour Green
Thickness 1,8mm – 2,2mm (ISO 9001)
Generic type: Universal, inert, amorphous, non-cross Density 1,4 – 1,6g/cm3 (NEN 1833)
linked monolithic polymer wrap coating with cold flow, Elongation > 100% (ASTM D 1000)
self-healing, viscous-elastic properties. STOPAQ® Moisture absorption < 0,03% (ASTM D 570)
Wrappingband CZH is a non-toxic wrap material adhering Permeability 0,2g/m2/day (ASTM E 96)
extremely well to steel and line pipe coatings like PE, PP,
Temperature Ranges Operation temp.:
FBE. It is fully resistant to water and has a very low gas-
• -45°C up to +70°C
and watervapor permeability.
Short term max.:
• up to +85°C
Product Description: STOPAQ® Wrappingband CZH is Application temp. substrate:
always viscous at the temperatures of use, -45°C up to • -30°C to +70°C
+70°C (cold flow) and therefore flows, into all
Application temp. STOPAQ®:
irregularities on the steel surface and is able to self-heal
• +5°C to 70°C
small damages like dents and cuts.
Specific Electrical Rs > 10 108 Ohm x m2 (EN 12068)
® Resistance
The STOPAQ Wrappingband CZH impact resistance can
Adhesion Tested at 23°C and 70°C (EN 12068)
be improved by covering it with a mechanical protective
No adhesive failure. (C-Steel, PE, PP and
layer e.g. Outerwrap PVC, Outerwrap PE, High Impact
FBE: residual protective layer: > 0,5mm).
Shield or Polyester.
Salt spray resistance Tested for 720h 5% NaCI 85°C
(ASTM B 117) No corrosion detected
Features:
• Cold flow providing permanent inflow into the Peel test Cohesive Fracture
finest pores of the substrate Product Properties_STOPAQ® Wrappingband + STOPAQ®
• High temperature resistance up to +85°C max. Outerwrap (50% Overlap)
• Conforms to any shape Total Thickness 2,8mm – 3,2mm (ISO 9001)
• Low surface tension; adheres on all dry substrates Cathodic Tested at 23°C and 70°C (EN 12068)
at a molecular level disbondment No disbondment observed.
• Very surface tolerant: no grit-blasting, only wire resistance Defect (Ø 6mm) self-healed within 1 day.
brushing or hand tool cleaning required Impact resistance Tested at 15 J (EN 12068 annex H)
• Constant film thickness At -45°C: no holidays (< 5 min.)
• Non-crystalline At +23°C: no holidays (< 5 min.)
• Chemically stable At +70°C: no holidays (< 60 min.)
• Inert and amorphous Indentation 10 N/mm2 (EN 12068/ annex G)
resistance At -45°C: no holidays (< 5 min.)
Benefits: At +23°C: no holidays (<5 min.)
• Harmless to environment and workers At +70°C: no holidays (< 60 min.)
• Fast and easy to apply Self healing ability Defect Ø 6mm
• Easy to control during application At +70°C: < 1day
• Can be modeled on all irregular shape objects At +23°C: < 1day
• No osmosis or under creep problems possible At -45°C: < 90days
• No cathodic disbondment General Product Information
• CP function is not affected by STOPAQ®
• Guaranteed performance Product STOPAQ® Wrappingband CZH is available in
boxes.
Application examples Packaging 50mmx5m: 24 rolls – 576 per pallet
50mmx10m: 12 rolls – 360 per pallet
Piping & Vessels: Carbon steel large diameter pipelines 100mmx10m: 6 rolls – 180 per pallet
(underground, above ground, immersed), structures and 200mmx10m: 2 rolls – 96 per pallet
reservoirs. 200mmx20m: 2 rolls – 96 per pallet
Field Joints: Field-weld joints of pipelines, on-shore as 300mmx10m: 2 rolls – 64 per pallet
well as offshore. Handling Handle with care. Keep the rolls upright.
Shaped parts: Bends, Tee’s, Flanges, Insulation flanges,
Valves, Manhole Covers ad Cat-welds.
Repair coating: Rehabilitation and repair of existing
coating systems.
Storage Indoor, clean and dry. No shelf-life.
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PRODUCT DATA SHEET | STOPAQ® WRAPPINGBAND CZH
Application instruction_Preparation
Application 1 Temperature probe, Dew point Field joints Two wide STOPAQ® Wrappingband CZH
equipment meter and 20 kV holiday tester. sheets are used. Each (straight) wrap should
2 Scissors, Knife, and Measuring tape. overlap the factory coating with min. 50mm
3 Abrading pads and Wire brushes and the weld seam with min. 30mm.
4 Safety goggles, Hard hat & Gloves Application instruction_Final steps
High humidity STOPAQ® Wrappingband can be applied Visual The applied Wrappingband CZH must look
in a humid atmosphere that does not inspection smooth and tight and should be shaped
reach the dew point. around all details and into corners.
Work area and The work area and substrate should be Quality Immediately after application, holiday testing
substrate protected against negative weather inspection can be carried out with a High Voltage test
influences. unit (15 – 25kV). Test with minimum 5kV per
STOPAQ® The Wrappingband CZH should be dry mm coating thickness. A brush probe is
conditions and have a temperature, (min. +5°C) for recommended. No further testing is required.
the ease of handling and shaping. Application instruction_Mechanical protection
Application instruction_Surface Preparation Mechanical Follow systems are available: Outerwrap PVC
General The areas to be coated have to be clean, protection or PE, - Polyester, or – High Impact Shield
dry, and free from grease and dust. All (shrinkable). (see www.stopaq.com for for
contamination has to be removed. separate PDS and MSDS)
Degreasing Degrease surfaces with Isopropanol. Bringing into service
Salts and No need for additional cleaning. Bringing into Backfilling is possible immediately after
Bacteria service completion of the coating application. The
Condensation - Prior to – and during the application, the areas coated with STOPAQ® should not be
water temperature of the substrate(s) must be exposed to loads from supports and lifting
at least 3°C above the dew point. equipment.
Steel Surface preparation minimal St2 – St3 Backfilling Backfill and compact with clean sand and fill
according ISO 8501-3 material without sharp stones or hard lumps
Bitumen repair Remove loose bitumen. For immediate of soil.
adhesion, make sure that the surface is STOPAQ® Information and Warranty
clean and dry. Heating up the surface to
60ºC might be recommended. Avoid the Documentation Extensive information is available on our web-
recoating of moisturous bitumen parts. site. Application instructions, “STOPAQ®
See the Technical Standard for repair Technical Standard” can be required from our
instructions. head office or local distributor;
[email protected]
Other De-gloss and de-grease the surfaces by Certified staff The application of STOPAQ® CZH coating
substrates using an abrasive pad and isopropanol for system should always be carried out by
faster adhesion. certified personnel.
Final control The substrates prepared for coating, STOPAQ® Extensive laboratory tests and more than 10
should be clean, dry and free of dust performance years of service in extreme wet and chemical
according to dust grade ISO 8502-3, aggressive environments have proven that
grade 3. Corrosion, Bacterial Growth or Stress
Application instruction_Brief version Corrosion Cracking cannot develop on
Wrapping Apply the sticky side of the substrates, coated with STOPAQ®.
Wrappingband on the substrate. Do not Long term STOPAQ® offers a 30 year guarantee on the
apply with TENSION, but LAY the guarantee material properties of the STOPAQ® CZH
Wrappingband on the substrate. Avoid materials as described in this document. The
air-enclosures. Massage the lifetime of the STOPAQ® CZH materials is
Wrappingband tight on the substrate more than twice this period. The product is
surfaces. NSF Certified.
Release foil Do not remove the release foil before
application of the CZH. Remove only at
the moment of adhesion of the CZH when
applied to the surface.
Overlap of wrap STOPAQ® on STOPAQ®: 10mm,
STOPAQ® on factory coated pipeline:
50mm.
Connection to- Apply STOPAQ® on the steel: Tight,
& overlap on shoulder to shoulder to the bitumen
Bitumen coating. Finally apply a 100mm wide
sheet over the STOPAQ®/bitumen joint
with 50mm overlap on each material.
Overlap of ends STOPAQ® on STOPAQ®: < 50mm. Start STOPAQ® Europe B.V.
of STOPAQ® with one, full straight wrapping, follow
wraps Spiral with one wrap from “straight to spiral” Gasselterstraat 20
wrap on pipes and then continue spiral wrapping. End 9503 JB Stadskanaal
with one straight, circumferential [T] +31 (0)599 696170
wrapping. [F] +31 (0)599 696177
www.stopaq.com

DISCLAIMER: To the best of our knowledge, the technical data contained herein is true and accurate on the date of publication and is subject to
change without prior notice. User must contact Stopaq Europe B.V. to verify correctness before specifying and ordering. No guarantee of accuracy is
given or implied. We assume no responsibility for coverage, performance or injuries resulting from use Liability, if any, is replacement of products. No
other warranty or guarantee of any kind is made by Stopaq Europe, express or implied, statutory, by operation of law, or otherwise, including
merchantability and fitness for a particular purpose.
Stopaq® is a registered trademark of Stopaq Europe B.V.
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