Product Manual 04018

(Revision E, 8/2004)
Original Instructions

Bodine Speed Adjusting Motor Cover

Assembly for PSG and SG Governors

Operation Manual
 Read this entire manual and all other publications pertaining to the work to be
performed before installing, operating, or servicing this equipment.
Practice all plant and safety instructions and precautions.
General
Precautions Failure to follow instructions can cause personal injury and/or property damage.

This publication may have been revised or updated since this copy was produced.
To verify that you have the latest revision, check manual 26311 , Revision Status &
Distribution Restrictions of Woodward Technical Publications, on the publications
Revisions page of the Woodward website:
www.woodward.com/publications

The latest version of most publications is available on the publications page. If

your publication is not there, please contact your customer service representative
to get the latest copy.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or
property damage, including damage to the equipment. Any such unauthorized
Proper Use modifications: (i) constitute "misuse" and/or "negligence" within the meaning of
the product warranty thereby excluding warranty coverage for any resulting
damage, and (ii) invalidate product certifications or listings.

If the cover of this publication states "Translation of the Original Instructions"

please note:
The original source of this publication may have been updated since this
Translated translation was made. Be sure to check manual 26311 , Revision Status &
Publications Distribution Restrictions of Woodward Technical Publications, to verify whether
this translation is up to date. Out-of-date translations are marked with . Always
compare with the original for technical specifications and for proper and safe
installation and operation procedures.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is
believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly
undertaken.
Manual 04018
Copyright © Woodward 1972–2004
All Rights Reserved
 Manual 04018 Bodine Speed Adjusting Motor Cover Assembly

Warnings and Notices

Important Definitions
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
 DANGER—Indicates a hazardous situation which, if not avoided, will result
in death or serious injury.
 WARNING—Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
 CAUTION—Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
 NOTICE—Indicates a hazard that could result in property damage only
(including damage to the control).
 IMPORTANT—Designates an operating tip or maintenance suggestion.

The engine, turbine, or other type of prime mover should be

equipped with an overspeed shutdown device to protect against
runaway or damage to the prime mover with possible personal injury,
Overspeed / loss of life, or property damage.
Overtemperature / The overspeed shutdown device must be totally independent of the
Overpressure prime mover control system. An overtemperature or overpressure
shutdown device may also be needed for safety, as appropriate.

The products described in this publication may present risks that

could lead to personal injury, loss of life, or property damage. Always
wear the appropriate personal protective equipment (PPE) for the job
Personal Protective at hand. Equipment that should be considered includes but is not
limited to:
Equipment
 Eye Protection
 Hearing Protection
 Hard Hat
 Gloves
 Safety Boots
 Respirator
Always read the proper Material Safety Data Sheet (MSDS) for any
working fluid(s) and comply with recommended safety equipment.

Be prepared to make an emergency shutdown when starting the

engine, turbine, or other type of prime mover, to protect against
runaway or overspeed with possible personal injury, loss of life, or
Start-up property damage.

On- and off-highway Mobile Applications: Unless Woodward's control

functions as the supervisory control, customer should install a
system totally independent of the prime mover control system that
Automotive monitors for supervisory control of engine (and takes appropriate
action if supervisory control is lost) to protect against loss of engine
Applications
control with possible personal injury, loss of life, or property damage.

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 Bodine Speed Adjusting Motor Cover Assembly Manual 04018

To prevent damage to a control system that uses an alternator or

battery-charging device, make sure the charging device is turned off
before disconnecting the battery from the system.
Battery Charging
Device

Electrostatic Discharge Awareness

Electronic controls contain static-sensitive parts. Observe the
following precautions to prevent damage to these parts:
 Discharge body static before handling the control (with power to
the control turned off, contact a grounded surface and maintain
Electrostatic contact while handling the control).
Precautions  Avoid all plastic, vinyl, and Styrofoam (except antistatic versions)
around printed circuit boards.
 Do not touch the components or conductors on a printed circuit
board with your hands or with conductive devices.
To prevent damage to electronic components caused by improper
handling, read and observe the precautions in Woodward manual
82715, Guide for Handling and Protection of Electronic Controls,
Printed Circuit Boards, and Modules.

Follow these precautions when working with or near the control.

1. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
2. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
 Do not touch any part of the PCB except the edges.
 Do not touch the electrical conductors, the connectors, or the
components with conductive devices or with your hands.
 When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

2 Woodward
 Manual 04018 Bodine Speed Adjusting Motor Cover Assembly

Bodine Speed Adjusting Motor Cover

Assembly for PSG and SG Governors

Adjustments
A friction coupling is incorporated in these cover assemblies to permit overtravel
of the motor with no resulting damage. This coupling should be adjusted to slip at
4 to 5 1/2 lb-in (0.4 to 0.6 Nm) of torque and be locked in place with the set
screw. The motor must be mounted in such a manner as to center the shaft in
the coupling. Full travel of the shaft in each direction should produce no bind.

Information and Parts Replacement

When requesting information concerning the Speed Adjusting Motor Cover
Assembly, or when ordering replacement parts, it is essential that the following
information accompany the request:
 Governor serial number (shown on nameplate)
 The part reference number as shown in this manual
 Manual number (this is manual 04018)
 Part name

Parts List for Figure 1

Ref. No. Part Name ............................. Quantity
04018-1 Motor ................................................... 1
04018-2 Friction cover ...................................... 1
04018-3 Friction disc ......................................... 1
04018-4 Friction spring ..................................... 1
04018-5 Set screw 6-32 .................................... 1
04018-6 Speed adjusting screw ........................ 1
04018-7 Cover .................................................. 1
04018-8 0.203 x 3/8” x 1/32” copper washer ..... 4
04018-9 No. 10-32 x 3/4” fil. hd. screw ............. 4
04018-10 Lockwire ........................................... AR
04018-11 Micarta washer .................................... 1

Figure 1. Cover Assembly with Synchronizing

Motor

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Bodine Speed Adjusting Motor Cover Assembly Manual 04018

Synchronizing Motor
Information and Parts Replacement
When requesting information concerning motors, or when ordering spare parts, it
is essential that this information accompany the request:
 Serial number of the governor (the motor serial alone is not sufficient)
 Voltage of the motor
 Part number and name or description of part
 Manual number (this is manual 04018)

Figure 2. Synchronizing Motor

Parts List for Figure 2

Ref. No. Part Name ............................. Quantity
04018-20 Motor brush......................................... 2
04018-21 Brush spring........................................ 2
04018-22 Worm shaft ......................................... 1
04018-23 Bakelite gear ....................................... 1
04018-24 Brushholder cap screw ....................... 2
04018-25 Brushholder ........................................ 2
04018-26 Bronze gear ........................................ 1
04018-27 End shield, front .................................. 1
04018-28 Gear housing ...................................... 1
04018-29 Field frame assembly complete .......... 1
04018-30 Armature wound complete .................. 1
04018-31 Output shaft ........................................ 1

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Manual 04018 Bodine Speed Adjusting Motor Cover Assembly

Figure 3. Wiring Diagram for Synchronizing Motor

(switch not furnished)

Bearing Lubrication
Use Regal A oil or a good SAE 10 weight oil for bearing lubrication. Under
normal, intermittent operation, apply 5 drops of oil to the oil hole and oil cup
every year. If the motor is run for long periods of time, apply 5 drops of oil to the
oil hole and oil cup every six months.

Gear Lubrication
The speed reduction gear housing of a new motor is filled with sufficient lubricant
to last for two years under normal, intermittent operation. Under extensive use,
when the motor is run for long periods of time, the lubricant will last about one
year.

To replace grease, clean out the old grease and refill the gear housing 3/4 full of
one of the following greases:
 Bodine
 Supermil Grease No. A72832, by Standard Oil Company
 Dow Corning Grease No. 44, when specified. (Temperature range is –40 to
+400 °F [–40 to +204 °C])

Make sure that the ball thrust bearing is reinstalled with the gearbox.

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 Bodine Speed Adjusting Motor Cover Assembly Manual 04018

Figure 3. SG Governor Outline with Speed Adjusting Figure 4. PSG Governor Outline with Speed
Motor Cover Assembly Adjusting Motor Cover Assembly

6 Woodward
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Please reference publication 04018E.

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