1 Harshal Report
1 Harshal Report
1 Harshal Report
Submitted by
Submitted by
Harshal Kumar Panchal
(Enrolment no: 19PCE013)
Under the guidance of
Dr. Deb Dulal Tripura
Associate Professor
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APPROVAL SHEET
This report entitled “Strength and Deformability of Interlocking Compressed Hollow Earth
Blocks and Their Correlations with Mechanical Properties of Constituent Material ” prepared by
Mr.Harshal Kumar Panchal (Enrolment No. 19PCE013) is hereby approved for the degree of
Master of Technology in Structural Engineering.
Examiners
________________________
________________________
________________________
Supervisor (s)
________________________
________________________
________________________
Chairman
________________________
Date: ____________
Place: ____________
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DECLARATION
I declare that this written submission represents my idea in my own words and where others’
ideas and words have been included, I have adequately cited and referenced the original
sources. I also declare that I have adhered to all principles of academic honesty, integrity and
have not misrepresented or fabricated or falsified any idea / data / fact / source in my
submission. I understood that any violation of the above will be cause for disciplinary action
by the Institute and can also evoke penal action from the sources which have thus not been
properly cited from whom proper permission has not been taken when needed.
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CERTIFICATE
It is certified that the work contained in the report titled “Strength and Deformability of
Compressed Hollow Earth Blocks and Their Correlations with Mechanical Properties of
Constituent Material” by Mr. Harshal Kumar Panchal, has been carried out under my
supervision and that this work has not been submitted elsewhere for a degree of Master of
Technology (in Structural Engineering).
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ACKNOWLEDGEMENT
I am sincerely thankful to Dr. Deb Dulal Tripura, Associate Professor, for his continuous
careful guidance during this project. It was a great experience working under his supervision,
which helped me to achieve in-depth insight into this field. His supervision was always
enlightening during my work.
I also express my deep sense of sincere gratitude to Dr. Sima Ghose,Associate Professor and
HOD of Civil department for her constant, encouraging inspiring guidance and support
throughout this study. I am indeed thankful to all my respected teachers and batch mates, who
have continuously encouraged and supported during my work.
I am very thankful to Ph. D seniors (Mrs. Sangketa Sangma, Mr.Raavi SatyaSai Deep,
Mr.Lumlangki Pohti and Mr. Kasinikota Pardhasaradhi) for their help during my
experimental programme.
I am also very thankful to Mr. Bush RC, Mr. Krishna Joshi and Mr. Suryank for their skilled
work for helping in my project work.
Last but not least, I am very thankful to my parents, brother, and sister for their constant
support during these two years.
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LIST OF FIGURES
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LIST OF TABLES
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LIST OF SYMBOLS
Symbol Meaning
Wl Liquid limit
Wp Plastic limit
Ip Plasticity Index
l ods Length of oven dried sample
σc Compressive strength
σb Bending stress
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ABSTRACT
“Development that meets the needs of the present without compromising the ability of future
generations to meet their own needs”, has become a major issue when trying to meet the
challenges in providing proper housing for the ever-increasing world population. Cement
stabilized Compressed earth blocks (CSEBs) may play a vital role to fulfill this goal. The
incomplete understanding of the inelastic performance of CSEBs building systems limits
wide spread acceptance of this structural system in earth quake prone areas. Various
researchers have find out the behavior of interlocked or non-interlocked CHEBs walls. But
the research is limited with the concrete-grout mixture used for grouting and for the varying
of type the reinforcing material.
Prior to this study of behavior of CSEBs masonry Wallettes under Compressive, Flexural and
Shear loads, various Interlocking Compressed Hollow earth blocks (ICHEBs) were made in
this project work by the use of a manually operated compressed earth block making press.
Then those were tested for the Compressive strength, In- plane flexural strength, Out-of-plane
flexural strength and for the Shear strength. It was found that bamboo reinforced Wallettes
gave larger deflections than the other types of Wallettes. It was also found that the strength of
concrete-grout mixture must has the nearby values of compressive strength of the ICSEB
block. The load carrying capacity can be enhanced by the use of reinforcements through the
grout keys. The comparative study was also done for the mortar jointed ICHEBs Wallettes
for the out- of-plane flexural strength. Various moment-curvature relationship was also
developed to find out the modulus of elasticity of various Wallettes.
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TABLE OF CONTENTS
Approval sheet Ii
Declaration Iii
Certificate Iv
Acknowledgement V
List of figures vi-vii
List of Tables Viii
List of symbols Ix
Abstract X
Table of contents xi-xii
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CHAPTER 4: TEST SETUP AND PROCEDURE 23-32
4.1 Test setup and procedure 23-26
4.2 Experimental setup 27
4.2.1 Compressive load test setup 27-28
4.2.2 Shrinkage test 30
4.2.3 Out-of-plane lateral load test setup 31
4.2.4 In-plane lateral load test setup 32
4.2.5 Diagonal Shear Compression Test 33
CHAPTER 5: EXPERIMENTAL ELEMENT AND RESULT 33-44
5.1 Experimental element and result 33-44
5.1.1 Interlocking compressed hollow earth block (ICHEB) 34-35
5.2 Compressive load test on the ICHEB using ANSYS Software 35-36
5.3 Result 37-38
CHAPTER 6: CONCLUSION 45-47
REFERENCE 49-51
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CHAPTER 1
INTRODUCTION
1.1 General
The construction practices of today heavily depend on materials like burnt bricks, cement,
and other metals like steel, aluminium etc. These are energy intensive materials which
consume a lot of energy and thus the production of these building blocks has a negative
impact on environment. Since these materials can be produced only in particular areas
there is a need to transport to the site to be used and again resulting in consumption of
energy, so it is evident that these materials contain lot of embodied energy in them.
Hence it is important to produce alternative building materials which consume less energy
and can be used for construction. Earth has been the most widely known and abundantly
available material for human society to use it in construction. Even though building with
earth once fell out of popularity when the modern building materials and methods were
discovered, but then it gains its revival time following the energy crisis. Local availability
of mud makes its use leads to energy efficient building material, cost effective and it is a
very reliable material for any building in general and low cost buildings in particular.
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insulating characteristics. Although around one-third of the world's population live in
some form of unbaked earth structure , to date there have been very few engineering
studies of earthen wall characteristics. Like many other low cost low energy building
materials much research and development work is required.
The first stabilized compressed earth blocks, or CEBs were made in 1954 with
development of the world’s first block press, the CINVA-Ram, by engineer Raul
Ramirez. CEBs are made by mixing a small amount of binder, typically cement, with soil
and then compressing the mixture to produce a regular and durable block. CEBs have a
number of advantages as a building material, most notably how economical their
production can be. The primary component, soil is typically acquired immediately
adjacent to the project site at a minimal cost. Other costs, such as the energy required for
firing traditional bricks, are eliminated in CEBs production. The overall energy input and
low cost of materials make CEBs both an economical and environmentally friendly
method of construction.
1.2 Background
Soil has been used as a building material for thousands of years. Adobe, rammed earth,
and compressed earth masonry are examples of this building tradition in today’s world.
Using soil as the main material component of a building provides benefits such as the use
of local materials, high thermal mass values, and increased workability (Maini,2010).
The soil used in earth buildings is taken from the surrounding areas or the excavation for
the foundations (Maini,2010). In cement stabilized earth construction, cement use is
commonly kept to 5-10% by weight (Walker, 1999). In contrast, concrete and concrete
masonry construction use anywhere from (10%-15%) by volume of cement (Portland
Cement Association, 2012). By eliminating the need for heating kilns and reducing the
amount of cement, compressed earth blocks are energy efficient. CSEBs require
anywhere from 1/5 to 1/15 of energy to make when compared to fired bricks and
concrete masonry units (Maini, 2010). All of these facts about earth construction
contribute to a decreased cost of construction and an increased availability in developing
countries.
In developed countries, research, design, and construction improvements of masonry
buildings have lead to better performance and safety of masonry buildings during an
4
earthquake. However, little structural testing of dry stacked CSEBs masonry has been
done, leaving the masonry form vulnerable to significant damage or failure during a
seismic event. North-East India region is an earthquake prone area, the houses in the
rural are made here mainly by the means of bamboo and other local available materials.
Some research has been done on earthen structures in IIT Guwahati and NIT Agartala in
north-east region of India. It is found that the soil available in Agartala is one of the most
favorable soil which should be used for the CSEBs construction. This project can helps
the local rural area peoples to provide the earthquake resistant houses at very low cost
when compared with the modern construction techniques.
1.3 Objective
The objective of this project is to test Compressed Hollow Earth Blocks (CHEBs) and
Interlocked Compressed Earth Blocks (ICEBs) in order to investigate its compressive
strength, in-plane flexural strength, out-of plane flexural strength and diagonal compressive
strength. Also determined the strength and deformability of Compressed Hollow Earth
Blocks (CHEBs) and their correlation with mechanical properties of constituent material.
Chapter 4 Explains the test setup and procedure of the above mentioned tests. The layout and
purpose of instrumentation is for each Interlocking Compressed Hollow Earth blocks and
wallettes is discussed in relation to the overall goal of the thesis.
Chapter 5 summarizes the results from the testing. The observed behaviours from all
experiments are discussed.
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CHAPTER 2
LITERATURE REVIEW
2.1 General
The earthen structure has been known since 10,000 B.C., depending upon the construction
technique various forms of earthen structures have been categorised. Among these ones is
hollow compressed earth block which can be easily constructed in rural areas due to the
availability of earth and less workmanship. These earthen structures require retrofitting
techniques to make residents safe at the time of disaster like earthquake. Different
Retrofitting materials have been compared in this project.
This chapter presents a brief review of previous researches on cob structure construction,
treatment of natural fibres, various retrofitting techniques and materials.
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I.G. Castro1 et.al (2014) presented the study on Performance Of Interlocking compressed
Earth Block Infill In Confined Masonry Construction which presents preliminary results from
an experimental program investigating the behavior of confined interlocking compressed
earth block (CEB) walls subjected to lateral in-plane cyclic loading. Two (2) walls were
constructed and tested. Design of the walls was based on the current design practice in
Indonesia. The first wall was built with CEBs from a hand- operated block press and the
second wall with CEBs from a hydraulic block press. Results pertaining to strength and drift
capacity is be presented and compared to results from an experimental program conducted on
(non-confined) reinforced CEB walls. Interlocking compressed earth blocks investigated
herein are cement stabilized and commonly used in dry stack masonry construction in
developing countries, e.g. Thailand and Indonesia, due to its low cost and simplicity. Current
application in these regions consists of a mildly reinforced concrete frame cast around the
mildly reinforced CEB infill. The current design practice for this construction form in
countries with severe natural hazards (typhoons and earthquakes) is highly questionable in
terms of structural integrity. This is accentuated by a complete lack of experimental load
testing. However, scientific evidence to improve the current design practice could make this a
safer and more reliable construction form. The experiments showed that confined CEB walls
were ductile and provided significant lateral strength, despite the low block strength. It was
also found that block geometry significantly affected the behavior. Comparison with results
from testing of a bare CEB panel showed a 20% increase in lateral strength and a 100%
increase of drift capacity as a result of the confining frame.
Khosrow Ghavami (2005) presented the study on Bamboo as a reinforcement in structural
concrete elements which shows Vegetable fibers can be used either alone or as reinforcement
in different types of matrices such as soil and cement composites. This paper presents the
results of some of the recent studies of the microstructure of bamboo as a functionally
gradient material. These studies led to the establishment of bamboo s composite behavior
through the rule of mix. A concise summary regarding bamboo reinforced concrete beams,
permanent shutter concrete slabs and columns is discussed. Finally, some recommendations
for future studies are proposed with the hope that the newly developed material could
contribute, on a large scale, to sustainable development without harming our globe. The
results of the investigations show that bamboo can substitute steel satisfactorily. The
structural elements developed and studied could be used in many building constructions.
Many investigations are being carried out to establish the durability of bamboo
reinforcement, besides improving the bonding of bamboo reinforcing bars. There is a need to
establish the characteristic strength of bamboo for design purpose based on a rigorous
statistical analysis.
Swapnil H.Patil presented a literature survey on Inter Locking Stabilized Soil Bricks
(I.S.S.B.) in 2016. The report shows a literature study of research & development on
Interlocking Stabilized Soil Bricks. The different developed conventional design for
interlocking systems of blocks which is used for construction of brick walls described and
various working principles related to the Interlocking Stabilized Soil Bricks systems concepts
are outlined. This is followed by & overviewed of research work that has been related to
I.S.S.B. by several research articles. The research work under taken which is received
categorized according to proposed I.S.S.B. systems concepts. Research survey conclude that
if we made production of ISSB bricks on site then it reduce the transportation which will save
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cost of transportation, fuel, time & money. This product is energy efficient & environment
friendly because it required 15 – 20 % less energy consumption per m3 than energy
consumed by Fired bricks per m3. This research survey also conclude that the construction of
a interlocking bricks are easy & time saving with less investment of money which increase
the speed of construction. Also one of the benefits is that it need not required firewood for
production of ISSB which will automatically saves the forests. Sometime lack of knowledge
about soil, Unskilled labors, Bad quality of equipments & soil may responsible for bad
quality of product. where in other side this type of constructions have some draw backs like it
cannot use for long spans walls, high & long buildings structures. For improving the quality
of bricks the mix proportions required to do for particular soil which is available in particular
area. Required to do the design the economical & compact compressing machines.
Nasly M.A. et.al presented the study on Compressed Stabilized Earth as Load Bearing
Interlocking Block which shows the strength of the compressed stabilized soil block (CSSB)
is dependent on the compaction force during manufacturing .The strength of the CSSB is
dependent on the type of soil as well as the amount of stabilizer and sand added to the mix.
Laterite soil has the potential to be used as a compressed stabilized soil load bearing block.
The materials required for block production and building construction are usually locally
available in most regions. Compared with conventional masonry, the dry assembly of
interlocking blocks saves construction time and a large amount of mortar. Additional cost
reduction is achieved by building load bearing walls since there is no timber formwork
required. The structural stability and durability of interlocking block constructions can be
enhanced by grout holes and channel blocks that provide means to insert steel reinforcements
in vulnerable parts of buildings for increased wind and earthquake resistance.
N.A. Herskedal et.al, presented a study on Interlocking Compressed Earth Block Walls in
Out-Of-Plane Structural Response, which shows the results from an experimental program
designed to explore the behavior of ICEB walls built according to current design practice in
Indonesia and Thailand, and subjected to out-of-plane loading. A total of five reinforced and
grouted walls were constructed and tested. Results from experimentation show that the
current masonry design code in the U.S. can adequately predict the yield strength of these
walls. However, the masonry code grossly over-predicts the actual wall
stiffness.Furthermore, a brittle failure was observed in one wall before reaching the predicted
flexural strength. The testing results provide useful data for developing analytical models that
predicts the seismic behavior of ICEB walls under out-of-plane loading.
B. Quet.al presented a study on Interlocking Compressed Earth Block Walls in In- plane
Structural Response of Flexure-dominated Walls, which shows the results from a testing
program investigating flexure-dominated ICEB walls. Four 1.8-m high ICEB walls were
constructed and tested under in-plane cyclic loading. The specimens were varied to identify
the effects of height-width aspect ratio, presence of a flange at one end of the wall, and
presence of an opening in the wall on performance of the system. Testing results show that
flexure-dominated ICEB walls can exhibit stable hysteretic behavior until a ductile failure
occurs. Furthermore, the strength of the wall can be enhanced due to the presence of a flange
at one end and will be reduced due to the presence of an opening. Ordinary plastic analysis
procedure is shown to provide reasonable predictions for in-plane resistance of flexure-
dominated ICEB walls.
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The Center for Vocational Building Technologies (CVBT) developed a manual of
construction for ICEB buildings (Wheeler, 2005). The manual provides insight into how the
construction of ICEB buildings is currently being designed. A rhino type block is used by the
CVBT due to its ability to interlock and allow for steel reinforcement when necessary. The
blocks can be made into nine different shapes, including channel blocks and half blocks.
Foundations are prescribed for all seismic areas as concrete footings with vertical
reinforcement extending from the footing. Rebar splices are formed by one of three methods:
a 15 cm weld, bend and hook, or a set of thin wire ties that are tightened around two
overlapping bars. All vertical rebar is placed inside the large reinforcement holes in the rhino
blocks, and grout is poured in every hole. Wheeler recommends no more than 10 layers of
blocks be stacked before a grout pour takes place. In designing ICEB buildings, it is
recommended by Wheeler that no wall span be more than 4.5 meters long without a
perpendicular wall, pilaster, or other stiffening member. This recommendation is based on
knowledge that long, slender walls are vulnerable to collapse. It is one of the goals this thesis
to investigate the span limit recommendation of the CVBT’s manual.
Bales et al. (2009) experimentally determined the structural properties of compressed earth
blocks. The research aimed to create a consistent soil-to-water-to cement mixing ratio to
provide sufficient strength and consistent blocks. Blocks were made with various soil types
and were allowed to cure under multiple conditions. Curing methods included submersion in
water, under a tarp, or sun dried. Researchers viewed the effects to compressive strength,
durability, and compactness. The authors tested the block compressive strength, as well as the
grouted and ungrouted prism strength. These prisms were confined in a wooden form to
simulate the effect of confinement the blocks would have in an actual building. The average
compressive strength of the fully grouted prisms was found to be 2.58 MPa. The prism
compressive strength was found to be 0.43 for grouted prisms and 0.37 for un-grouted prisms
times the single block compressive strength to prism compressive strength. The prisms failed
by splitting down the grout plane. This failure was attributed to the difference in compressive
strength from compressed earth blocks to the grout being used to fill them. Researchers
provided detailed instructions for the forming of consistent ICEB’s, which were to be used in
this project.
Bland (2011) constructed walls of dry-stacking ICEB’s in order to determine the in-plane
properties of shear dominated shear walls. The same soil, press, and block properties
determined by Bales et al. were used. Three, 1.8 meter by 1.8 meter walls were constructed
and subjected to cyclic lateral loading. One wall was fully grouted without horizontal
reinforcement, one was partially grouted without horizontal reinforcement, and one was fully
grouted with horizontal reinforcement. The goal was to determine the appropriateness of
using current concrete masonry design standards for shear walls constructed with ICEBs. In
comparing the in-plane strength of the fully grouted wall with the partially grouted wall, it
was found that the partially grouted wall sustained about 50% of the strength of the fully
grouted wall. The study also determined that the ACI 530-08 code predicted a shear strength
that by far exceeded the experimentally determined shear strength. The third wall was
designed to explore the shear strength contribution due to horizontal reinforcement.
As a companion thesis of Bland (2011), research was simultaneously being conducted to
determine the behavior of flexural dominated ICEB shear walls under in plane loads (Stirling,
2011). Stirling tested three walls: a slender wall, 1800 mm tall and 900mm wide, a 1800 mm
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by 1800 mm square wall with a 750mm wide flange at one end, and another 1800 mm by
1800 mm square wall with a 900mm square opening in the center. Stirling found that these
three walls failed in flexure with tensile yielding of the vertical rebar. This is unlike the brittle
failures found by Bland (2011). All walls showed significant differences in ductility due to
varying dimensions and reinforcement. Further analysis was performed of flexural dominated
walls in order to more accurately predict the behavior of these types of walls during an
earthquake. A nonlinear lumped plasticity model and a plastic analysis model were made.
Stirling determined that the current masonry code (ACI 530-08) was able to predict the
flexural strength of the ICEB walls within an acceptable margin. The lumped plasticity model
was found to predict the strength accurately but did not provide a stiffness that was
comparable to the experimental results.
The Aurum 3000 is a manual vertical block press manufactured by Aureka in Tamil Nadu,
India. It can be used with 15 different molds to produce about 75 different regular and
interlocking block variations. Aurum block system has been designed to allow for installation
of reinforcing steel for earthquake resistant construction. Most blocks are meant to be used
with mortar between joints, but the Series 300 dry interlocking blocks are designed to be dry
stacked and filled with fluid grout after.
The Hydraform M7 series of block presses are manufactured by Hydraform in
Johannesburg, South Africa. Different press models are available for different budgets and
manufacturing goals. The Hydraform compressed earth blocks are horizontally pressed earth
blocks which interlock in two planes.
The Soeng Thai BP6 press is a modern descendent of the original CINVA Ram press. The
BP6 is a manually operated vertical block press manufactured by the CVBT in Thailand. The
ICEB system is a combination between a typical CEB (or “CINVA Brick”) and an
interlocking dry stack masonry unit. The interlocking dowels are intended to provide ease of
block alignment during construction and resistance to lateral in and out-of-plane forces. The
round reinforcement holes are provided to allow use of grouted vertical reinforcement, and
the rectangular holes or “grout key channels” are provided to help ensure wall stability and
proper load distribution. The grout key channels also help minimize cracking of blocks due to
uneven load distribution across gaps. This style of block was originally introduced in 1983 by
the Thailand Institute of Scientific and Technological Research (TISTR) and later modified
by the Asian Institute of Technology (Pathum Thani, Thailand) and Soil Block Development
Company (Chiang Rai, Thailand) into the block which today is commonly called the “Rhino
Block” or ICEB (interlocking compressed earth block)(Wheeler 2005). The ICEB variations
allow for reinforced dry stacked masonry construction which can be grouted after stacking.
Bei and Papayianni (2003) conducted experimental testing to determine the effect of soil to
sand mixture proportions on the compressive strength of un-stabilized CEBs at a constant
compaction level. Test specimens included single blocks, doublet and triplet block prisms
with aspect ratio h/L of 1.4 and 2.2, respectively, and small walls with dimensions 770mm
(height) x 800mm (width) x 120 mm (thickness). Block prisms and walls were constructed
using a 10mm soil cement mortar. The experimental testing indicated that the mode of failure
in compression of earth blocks is dependent on the h/L ratio. For doublet and triplet block
prisms (stacked prisms of two or three blocks), the failure mode is similar to observed
crushing of masonry walls, with noticeable hourglass shape. Most notable is that the
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measured stress strain response of compressed earth masonry under compressive loading is
non-linear with very little elastic behavior.
Measured strains of 0.007 at peak compressive stress were significantly high compared to
typical strains for concrete or fired brick masonry, which commonly are closer to 0.0025 and
0.0035, respectively.
Pave (2007) conducted a series of experimental testing using the Hydraform dry stack CEB
system. The author conducted testing to determine the influence of cement and moisture
contents in addition to the general performance of the system. Several dry stack wall systems
with dimensions 3000mm by 2500mm were tested under centric axial loading. Individual
block units and small wallets, consisting of 4 or 8 blocks, were also tested. In order to
determine if the blocks were manufactured with consistent density, cube specimens were cut
from various locations of the pressed blocks. The measured compressive strength of cube
specimens cut from the top of the pressed earth block was approximately 78% of specimens
cut from the bottom. Recommendations were made specific to the Hydraform dry stacking
system regarding use of half and corner blocks which would be more susceptible to failures
because of this non uniform strength. The experimental results indicated that the wall panel
strength of dry-stack systems is directly proportional to the strength of the masonry units with
a ratio of panel compressive strength to unit compressive strength of 0.3 for the dry stacked
system. Under uniform compression loading the Hydraform dry-stacked panels typically
failed by development of vertical cracks through the center. Out of plane flexural strength of
dry-stack masonry/composite reinforced concrete beams was evaluated by testing. Beams
were constructed with dry stack blocks and reinforcing steel, with or without reinforced
concrete bond beam sections. Experimental results indicated that simple flexural theory
accurately predicted the flexural capacity of the reinforced beams and lintels, and that more
work is necessary to validate shear capacity calculations.
Sangma et al. 2018, the author has found that fibre length 40 mm gave the maximum result
1.45 times and 1.4 times than that of unreinforced blocks in compressive and tensile strength
tests respectively. An experimental study has been done on cob earth blocks with 5 percent
fibre content by weight of dry soil as reinforcing the material with varying sizes from 20 to
80 mm. Effects on properties like shrinkage, compressive and tensile strength, cracking time,
and failure pattern due to the presence of reinforcing material has been studied.
Sangma and Tripura 2019, studied the characteristics properties of cob blocks. Coconut
coir, paddy straw and cement were mixed with soil at varying proportions from 0 to 10 % by
mass of dry soil. It was found that the cement stabilised blocks made more durable. Blocks
with moulding content 33.7 % and fibre with 5 % by mass of dry soil were found to be
optimum content of fibre. Drop height of 0.75 m gave higher strength compared to non-
consistent drop height.
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CHAPTER 3
This section discusses the materials used in the creation of the CHEB panels. The discussion of
relevant materials will include specifications, methods of construction, and measured structural
properties.
3.1.1 Soil :
The soil used in the production of the cob blocks and wallettes was obtained from NIT Agartala
campus at a depth of 20 cm (approximately) as the top layer is unsuitable for the investigation
due to presence of organic matter and other impurity.
Preliminary soil testing has been performed to determine the Atterberg limits, grain size
distribution and standard proctor test. Standard proctor test has been done to get idea about the
optimum moisture content and maximum dry density. Moulding water content has been taken as
suggested by Sangma and Tripura, (2019) as the soil taken for the present study is same.
3.1.2 Cement:
OPC-43 Grade Star Cement is used for the construction of Compressed Earth Blocks.
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Table 1: Soil test results
Property Parameters Details
Liquid limit, Wl 40%
Atterberg limits Plastic limit, Wp 28.57%
(Sangma and Tripura 2019)
Plasticity Index, Ip 11.43%
Sand 60.5%
Grain size distribution Silt 22.25%
(Sangma and Tripura 2019)
Clay 14.25%
Proctor test Optimum moisture content (OMC) 18.50%
Maximum dry density (g/cc) 1.90
The proportions of each material were weighed out to the nearest 0.1 kg to the mass specified in
Table 3.1.
Soil, Cement (10%by weight of dry soil) and water (OMC+2%) were mixed in batches to form
six compressed earth blocks at a time. The size of batches was selected in order to provide
enough time for pressing between the addition of water and the mixture being dried out. The
amount of water (OMC+2%) was selected by doing many trials for appropriate workable mix to
get.
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The amount of cement (10% of dry weight of soil) and water(OMC+2%) were varying for each
day as the natural present water content was also different for each day soil.
Weighed amounts of soil, cement were first dry mixed by hand mixing. The materials were
mixed until a uniform mixture had been achieved. After the dry mix of batch water is sprinkled
in two-three stages for the wet mixing done by hand mixing.
To check the performance of the batch the drop test (Proto et.al., 2010) were also performed for
each batch:
Once an optimal mixture was obtained, the mixture was filled in the soil-frustum- charger
assembly (Appendix-A) of Hadul Press (Appendix-A). The press named as Hadul press was
designed and fabricated in NIT Agartala and has the ability to construct each of the blocks
needed for the thesis. For each block, the mixture was added to the Hadul Press in two stages.
Pouring half the mixture into the press at a time allowed for coMPaction of the mixtures into the
press at two stages. Without this separation, the mixture would overflow in the press, and the
cover plate would not completely close. Once the mixture was in the press, the cover plate was
closed, and the lever of the press was pulled, it was held there at maximum compression
(Compression Ratio: 1.67) for a minimum of three seconds. The lever was then released and
pulled down in the opposite direction, effectively ejecting the solid block out from the press.
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Fig. 1 – Hadul Press
3.2.3 CURING:
After pressing, each CSE-Block was carefully moved for 4-6 hours air-sun drying and then set in
to the stacks of blocks for curing. Each block was allowed to cure for at least three-four times in
a day continuously for 28 days. As it was cement stabilized earth blocks containing 10% of
cement content in each batch so it was necessary to give proper curing to these blocks so that the
proper moisture content may get available to the blocks for the proper hydration. The blocks
were kept under moisture condition by the use of wet jute bags.
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3.2.5 GROUT: CONCRETE SELECTION:
Grout mixture for CHEBs Construction must be workable enough to pour into the small holes of
CHEBs. For the grouting, a grout mixture of stone aggregates (size < 4.75 mm), sand, cement
and water with a enough workable slump was used. As effort was also made to create a grout
that would closely match the compressive strength of CHEBs. Previous testing has shown that
brittle failure occur in prisms where grout has a significantly higher compressive strength when
compared to CSE Blocks (Bales et al., 2009). A suitable mixture of the ingredients of the grout
materials were obtained by doing various iterations.
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CHAPTER 4
Table 4, table 5, table 6 shows the summary of each wallettes tested for this thesis:
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Wallette Name Length Height Width Loading Reinforc Morta
e ment r
Joints
CHEB-N-1 290 560 140 Out of plane No Yes
Flexure
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CHEB-B-1 290 560 140 In plane Bamboo Yes
Flexure Reinforcement
CHEB-B-2 290 560 140 In plane Bamboo Yes
Flexure Reinforcement
CHEB-B-3 290 560 140 Out of plane Bamboo Yes
Flexure Reinforcement
CHEB-B-4 290 560 140 Out of plane Bamboo Yes
Flexure Reinforcement
CHEB-B-5 290 560 140 In plane Bamboo Yes
Flexure Reinforcement
CHEB-B-6 290 560 140 Compressive Bamboo Yes
Load Reinforcement
CHEB-B-7 290 560 140 Compressive Bamboo Yes
Load Reinforcement
CHEB-B-8 290 560 140 Out of plane Bamboo Yes
Flexure Reinforcement
CHEB-B-9 290 560 140 Compressive Bamboo Yes
Load Reinforcement
ICEB-B-1 290 480 140 Out of plane Bamboo No
Flexure Reinforcement
ICEB-B-2 290 480 140 Out of plane Bamboo No
Flexure Reinforcement
ICEB-B-3 290 480 140 Out of plane Bamboo No
Flexure Reinforcement
CHEB-SQ-B-1 460 460 140 Diagonal Bamboo Yes
Shear Load Reinforcement
CHEB-SQ-B-2 460 460 140 Diagonal Bamboo Yes
Shear Load Reinforcement
CHEB-SQ-B-3 460 460 140 Diagonal Bamboo Yes
Shear Load Reinforcement
Compressive load setup is made in compressive testing machine (CTM) of capacity 400 kN.
Cob blocks are 150 mm size cube which are 12 in number. The load is applied without shock
and increased continuously at a rate of approximately 3.43 N/mm2/min until the resistance of
cube to the increasing load breaks down and no greater load can be sustained. All other
specification is as per IS 4332 (Part 5) 2006.
Moisture content of tested specimen has been taken from the interior of the specimen as
stated in IS 4332 (Part 2) - 1967.
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Compressive strength will be calculated as following as per IS 4332(Part 5):2006.
P
σ c= 2
d
The linear shrinkage soil test for soil was conducted according to IS 2720 Part 20 using the
steel mould size 280 mm × 25 mm × 25 mm. A comparison of linear shrinkage in
unreinforced, untreated coconut coir and treated coconut coir fiber reinforced of 40 mm
length at 5% fiber content by volume of dry soil and Moulding moisture content (MMC) of
33.7%. Once the dry mixing was over each type sample were mixed thoroughly with 33.7%
MMC. Each type of sample was prepared by placing the mix in the mould followed by
temping and levelling the top surface. Samples were oven dried at controlled temperature of
30o, 50o and 70oC. Linear shrinkage test was conducted on varying temperature of 30o, 50o
and 70oC using the following formula.
Shrinkage cracks were measured by using vernier calliper followed by measuring the dry
weight of sample for calculating dry density of sample
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4.2.3 Out of plane lateral load test setup
The experimental setup was made as a lateral load applied on the out-of-plane of the cob
wallette, parallel to the joints in the wallette to find out the flexural load carrying of the cob
wallette retrofitted with bamboo strips. For flexural strength the third point loading method
will be used. The pre-compression will be set to 0.06 N/mm 2.As specification such as
spacing, shim diameter is as per code ASTM E518/E518M-15.
Flexural strength is calculated as per following formulae:
M
σ o= −σ p
Z
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4.2.4 In-plane lateral load test setup
The experimental setup was made as a lateral load applied on the In-plane of the cob wallette,
parallel to the joints in the wallette to find out the flexural load carrying of the cob wallette
retrofitted with bamboo strips. For flexural strength the third point loading method will be
used. The pre-compression will be set to 0.06 N/mm 2.As specification such as spacing, shim
diameter is as per code ASTM E518/E518M-15.
Flexural strength is calculated as per following formulae:
M
σ i= −σ p
Z
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4.2.5 Diagonal Shear Compression Test:
This test method covers determination of the diagonal tensile or shear strength of CHEBs
square wallettes by loading them in compression along one diagonal, thus causing a diagonal
tension failure with the wallette splitting apart parallel to the direction of the load. The
guidelines for test setup, setup requirements, loading shoe and the load applications were
taken as mentioned in the ASTM-E519/E519M.
The loading shoes used for this test is shown in the figure 4.:
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CHAPTER 5
This chapter will provide the results for the compressive strength of the interlocking
compressed hollow earth (ICHEB) using ANSYS software.
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Fig.8 – Interlocking Compressed Hollow Earth Block
To find the behavior of various ICHEB block under the direct compression, the test was
Properties Values
By using the above data, ICHEB block model in the ANSYS software for finding the
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5.3 RESULTS :
By applying the load of 10Mpa on Interlocking Compressed Hollow Concrete Block the
various result is to be find as shown in below figures:
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CHAPTER 6
CONCLUSION
The various methods used for finding the strength and deformability of interlocking
compressed hollow concrete block. In this report we determined the compressive strength of
the ICHEB using ANSYS. This result will compare by doing the experiment of same block
in the laboratory for the direct compression test and do other experiment like in of plane test,
out of plane test, shear test of ICHEB..
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