OTSON.

com

Innovative Technologies of
Liquid Electrostatic Coating Solutions

Overview
I n using the OTSON DISK electrostatic spray equipment, the high revolution of DISK tends to
t h ro w t h e p a i n t aw ay w h e n the pa i nt passes thr ough the live DISK. In this c as e, the ex p e lli n g e ff e c t app e a rs b e tw ee n the paint car r ying electr ostatic and the live par ti c l es as t o c a u s e f u r t her ato mi za ti on o f p aint and thus, for m ing m uch finer thin fog. D ue to t h e o cc l u s i o n o f e l ectrosta ti c, the l ost paints ar e sucked back to the wor k pl ac e i n ge n e ra t i n g a k i n d o f su rro u n d i ng e l ectr ostatic effect and the over spr aying phen om enon is t h u s m i n i m i z e d. In th i s w a y, the m achine has achieved the pur pose of elec tr os tati c sp ra y.
Reciprocator

Air / Paint Tube / H.V. Cable Disk (Rotary Atomizer)

Spray Booth

Track Axial Flow Fan

Paint Dosing Pump

Electrostatic Power Supply

y
Air & Oil Filter Insulating Table Microcomputer Control Panel

Dual Coating for Solvent and Waterborne Paint

Features
Dual Coating- Solvent and Waterborne Paint Improving Coating Quality- Uniform Film Thickness Good Edge Cover- High quality atomisation and coating finish Reducing Coatings Cost- High Transfer Efficiency Good Wraparound- Very little over spray and no bounce back Low VOC
(volatile organic compounds )

Emissions - Reducing Air Pollutions

Reducing Water Pollutions High Production Rates. Long Life Operation Low Failure Rate Easy Maintenance

T h e OT SO N D I S K e l ectrosta ti c sp ray system can significantly im pr ove the s pr ay i ng q u a li t y a n d p r od u cti on w hi l e red u cing the paint consum ption, the waste dis c har ge a n d th e m a i n t en a n ce cost. B eca u se of the highly atom ized live paint gr ai ns , the f ilm i s u n i f o r m l y a n d smo o th l y co ated on the wor kplace which has r educ ed the o ra n ge t i s s u e effe ct a n d i mp rove d the coating layer quality.

Coating Savings

Fast Colour Change Solution ( 1 sec )

Spray Tube 1 Pump 1 Pump 2

Paint Tank 1

Spray Tube 2 Paint Tank 2

Twin-Turbine Rotary Atomizer

Twin-Turbine Rotary Atomizer MAX 60000RPM

(no loaing disk)

The Spray Direction of OTSON Twin-Turbine Rotary Atomizer The OTSON Twin-Turbine Rotary Atomizer can rotate at speeds from 1,000 to 60,000 RPM which is capable of atomizing even the toughes coatings into extremely fine particles to produce a high-quality finish. The Turbine Atomizers fine atomization can provides uniform coating thickness on all surfaces, and relatively reduce over spray and pain waste. The quick-disconnect features of the turbine atomizer and the disks allow for easy maintenance and reduced downtime. The whole coating machine is fully automated which provides high production rates and reduces labor cost.

DISK Booth Layout

Single Type DISK
(MAX Conveyor Speed :5 meters/min )

Spray Booth
4250 mm

DISK Twin-Turbine Rotary Atomizer

2470 mm

3100 mm

DISK Spray Booth

Loading

Pre Touch Up

DISK Coating

Post Touch Up

Curing Oven

Unloading

S-Type DISK

(MAX Conveyor Speed :10 meters /min )

4250 mm

From Load /Unload Conveyor

3100 mm

2470 mm

DISK 2 Spray Booth

To Oven

DISK 1 Spray Booth

Single Type DISK Layout

Paint Curing Oven Conveyor

Flash-Off Zone Natural Cooling Zone

Loading

Dust Remove (Air)

Pre DISK 1 Touch up Spray Booth

Post Touch up

Primer Layer Coating

Paint Curing Oven Conveyor

Flash-Off Zone Natural Cooling Zone

Dust Remove (Air)

Pre DISK 1 Touch up Spray Booth

Post Touch up

Second Layer Coating

Conveyor

Paint Curing Oven

Flash-Off Zone Natural Cooling Zone

Unloading

Dust Remove (Air)

Pre DISK 1 Touch up Spray Booth

Post Touch up

Final Layer Coating

S-Type DISK Layout

Paint Curing Oven Conveyor Flash-Off Zone Natural Cooling Zone

DISK 1 Spray Booth

Loading

Dust Remove (Air)

Pre Touch up

DISK 1 Spray Booth

Post Touch up

Primer Layer Coating

Paint Curing Oven Conveyor

Flash-Off Zone Natural Cooling Zone

DISK 1 Spray Booth

Dust Remove (Air)

Pre DISK 1 Touch up Spray Booth

Post Touch up

Paint Curing Oven

Second Layer Coating

Conveyor

Flash-Off Zone Natural Cooling Zone

DISK 1 Spray Booth

Unloading

Dust Remove (Air)

Pre Touch up

DISK 1 Spray Booth

Post Touch up

Final Layer Coating

Application - Bicycle

Primer Coating

Final Coating

Application - Industry

Small parts Bicycle Application Small parts Bicycle Computer Housing Stationeries Wooden Furniture Hardware Lockers Freezers Iron Railing Display Cases

Office Partitions Medical Equipment Restroom Partitions Roller Bars Metal Doors Decorative Lamps Electrical Home Appliances Car Accessories, Teflon Pot Sports Equipment Handcraft Files Desks

Sports Equipment Handcraft Computer Housing Stationeries Wooden Furniture Hardware Lockers Freezers Iron Railing Display Cases Refrigerators Heavy Machinery Office Equipment

Application - Industry

Meeting the requirements of each industry....

OTS - 5300
Disk Electrostatic Automatic Coating System

Application - Spray Range

.....With the widest industrial spray range

OTS - 5300
Disk Electrostatic Automatic Coating System

S p ec ific atio n
OTS-5300 Microcomputer Control Panel ( Man-Machine Interface )
Input Voltage: AC 200V ~ 415V 50hz / 60hz (3 phase ) 5% Power Consumption : 2.5 KVA Dimension : 420 (L) x 730 (w) x 1710 (H) mm Weight : 110 kg Servo Motor controlled reciprocator. Touch Panel interface by using 7.7 colour screen. Memory capacity up to 200 sets of operation. Door-in-Door design to achieve efficient anti-dust effect. Coatings:Solvent-base & Waterborne Coatings OTS-5300

Electrostatic Power Supply

OTS-5100 Microcomputer Control Panel ( Man-Machine Interface )

Input Voltage: AC 200V ~ 415V 50hz / 60hz (3 phase ) 5% Power Consumption : 2.5 KVA Dimension : 420 (L) x 730 (w) x 1710 (H) mm Weight : 110 kg Servo Motor controlled reciprocator. Touch Panel interface by using 7.7 colour screen. Memory capacity up to 200 sets of operation. Door-in-Door design to achieve efficient anti-dust effect. Coatings: Solvent-base Coatings OTS-5100

OTS-5000 Microcomputer Control Panel

Input Voltage: AC 200V ~ 415V 50hz / 60hz (3 phase ) 5% Power Consumption : 2.5 KVA Dimension : 420 (L) x 730 (w) x 1710 (H) mm Weight : 110 kg Japans Fuji Frequency Converter. Germans EAO push button panel. Door-in-Door design to achieve efficient anti-dust effect. Ergonomic design. Digital control. Coatings: Solvent-base Coatings OTS-5000

S p e cific atio n
Twin-Turbine Rotary Atomizer
Air Pressure : 1.0 ~7.0 kg/cm2 . Air Consumption : 68 m3/Hr. ( 40 SCFM) Speed : 60000 RPM (no-load) Twin-Turbine design in providing high torque and atomization effect.

High Atomization Spray DISK

Spray DISK size : 170mm, 230mm, 300mm. Twin-Turbine pneumatic nozzle achieves superb atomization effect even for high-viscosity paint. High-speed balance calibration,providing excellent stability of atomization disk.

Reciprocator
Length: 1200mm~ 3000mm. Single travel, multi-speed shifting. Control Method: 1. Frequency Converter for speed control. 2. Man-machine interface control panel is controlled by servo motor for regulating the travel speed.

S p ecific at i o n
OTS-5000 & OTS-5100 Liquid Electrostatic Power Supply
Out Voltage Out Current Intercepting Current Input Voltage Weight Dimensions Coatings 0~100 KV DC(-) 50 microamperes 20~150 microampere 220V AC (50Hz) 12 kg 300(L)x120(W)x350(H) mm Solvent-base Coatings

OTS-5300 Liquid Electrostatic Power

Out Voltage Out Current Intercepting Current Input Voltage Weight 0~100 KV DC(-) 50 microamperes 20~150 microampere 220V AC (50Hz) 12 kg 300(L)x120(W)x350(H) mm Solvent-base & Waterborne Coatings

Gear Pump
Coatings

Dimensions

Gear Pump
Input Voltage : AC 220 V ~ 380 V 10% 3 Phase Horsepower : 1/4 HP Dimension : 130 (L) x 600 (w) x 30 (H) mm Weight : 13 kg Output : 3cc / rev 200 cc ~ 1500 cc / min (digital control) Pump Material : Hardened Steel CMoWCrVCo HRC = over 63) Titanium plated for durable use and wearing resistance.

RoundHose : Double-layer Teflon paint hose Spray ( FRP ) Nozzle

Air Heater
Dimension : 410 (L) x 170 (w) x 150 (H) mm Weight : 5 kg Input Voltage : AC220V , 500W Temperature : 30C ~ 110C

Water Filter & Oil Filter

Dimension: 170 (L) x 340 (w) x 90 (H) mm Weight : 3 kg Water Filter : 3650 l/s Oil Filter : 1900 l/s MAX Operation Pressure : 150psi

OTSON.com

Ordering Information
OTS-5100
Disk Electrostatic Automatic Coating System Disk Electrostatic Automatic Coating System a.Microcomputer Control Subsystem Microcomputer Control Panel (MAN MACHINE INTERFACE) x 1set b.Spray Subsystem Twin-Turbine High Rotary Atomizer x 1 set High Atomization Spray Disk (170 mm) x 1 set H.V cable (11m) x 2 set Teflon Spraying tube (13m) x 2 set PU Air tube (15m) x 2 set c.High Voltage Electrostatic Power Subsystem OTS-3000 Electrostatic Power Supply x 1 set d.Reciprocator Subsystem Reciprocator (Stroke Length 1.6M) x 1 set e.Paint Supply Subsystem Gear Pump x 2 set Air Heater x 1 set Air Filter ( screening oil and water ) x 1 set

OTS-5300
Disk Electrostatic Automatic Coating System Disk Electrostatic Automatic Coating System a.Microcomputer Control Subsystem Microcomputer Control Panel (MAN MACHINE INTERFACE) x 1set b.Spray Subsystem Twin-Turbine High Rotary Atomizer x 1 set High Atomization Spray Disk (170 mm) x 1 set H.V cable (11m) x 2 set Teflon Spraying tube (13m) x 2 set PU Air tube (15m) x 2 set c.High Voltage Electrostatic Power Subsystem OTS-3000 Electrostatic Power Supply x 1 set d.Reciprocator Subsystem Reciprocator (Stroke Length 1.6M) x 1 set e.Paint Supply Subsystem Gear Pump x 2 set Air Heater x 1 set Air Filter ( screening oil and water ) x 1 set

*The appearance of all products, detail, figure and specification are subject to change at any time without notice. Copyright OTSON is a registered trademark of OTSON Technologies Corp. All other names and brands may be claimed as the property of others.

OTSON Technologies Corp.

1F., No.20, Lane 211, Huacheng Rd., Sinjhuang City, NEW Taipei City 242, Taiwan (R.O.C.) http://www.otson.com Tel : 886+2+2659-7162 e-mail : [email protected] Fax : 886+2+2656-0287