TDS6301 Uap02 Ap05 PDF02
TDS6301 Uap02 Ap05 PDF02
TDS6301 Uap02 Ap05 PDF02
PARTS LOCATION
F100887E02
CA
CA–4 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
A/C AMPLIFIER
STEERING SENSOR
ECM
DLC3
F100888E02
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–5
SYSTEM DIAGRAM
120 Ω
+-10%
ECM
Junction Connector
Yaw Rate
Sensor
Skid Control
ECU Assembly
Steering
Sensor
DLC3
CA
A/C Amplifier
: CAN Main Bus Line (CAN L)
120 Ω
+-10%
: CAN Main Bus Line (CAN H)
E116373E02
CA–6 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
HINT:
The skid control ECU stores DTCs and performs DTC
communication by receiving information from the steering
sensor and yaw rate sensor. These sensors cannot store
DTCs or perform DTC communication.
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–7
SYSTEM DESCRIPTION
1. BRIEF DESCRIPTION
(a) The Controller Area Network (CAN) is a serial data
communication system for real time applications. It
is a vehicle multiplex communication system which
has a high communication speed (500 kbps) and
the ability to detect malfunctions.
(b) By pairing the CANH and CANL bus lines, the CAN
performs the communication based on the
differential voltage.
(c) Many ECUs (sensors) installed on the vehicle
operate by sharing information and communicating
with each other.
(d) The CAN has 2 resistors of 120 Ω which are
necessary to communicate with the main bus line.
2. DEFINITION OF TERMS
(a) Main bus line
(1) The main bus line is a wire harness between the
two terminus circuits on the bus (communication
line). This is the main bus in the CAN
communication system.
(b) Sub bus line
(1) The sub bus line is a wire harness which
diverges from the main bus line to an ECU or
sensor.
(c) Terminus circuit
(1) The terminus circuit is a circuit which is placed to
convert communication current of the CAN
communication into bus voltage. It consists of a
resistor and condenser. Two terminus circuits
are necessary on a bus.
3. ECUS OR SENSORS WHICH COMMUNICATE
THROUGH CAN COMMUNICATION SYSTEM
(a) Skid Control ECU
(b) Yaw Rate Sensor
(c) Steering Sensor CA
(d) ECM
(e) A/C Amplifier
4. DIAGNOSTIC CODES FOR CAN COMMUNICATION
SYSTEM
(a) DTCs for the CAN communication system are as
follows: U0073/94 (C1223/43), U0100/65, U0123/
62, U0124/95 (C1223/43), U0126/63, B1499.
5. REMARKS FOR TROUBLESHOOTING
(a) Trouble in the CAN bus (communication line) can be
checked from the DLC3 (except when there is a
wire break other than in the sub bus line of the
DLC3).
(b) DTCs of the CAN communication system can be
checked using the intelligent tester via the CAN
VIM.
CA–8 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CA–30 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–31
WIRING DIAGRAM
CANH CANH
CANL CANL
CANH CANH
CANL CANL
CANH CANH
CANL CANL
CA
ALT OBD
BAT
CG
E116376E02
CA–32 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE (MAIN BUS LINE FOR DISCONNECTION, BUS LINES FOR SHORT
CIRCUIT)
OK
CA CANL BAT
H100769E14
NG CHECK CAN BUS LINE (FOR SHORT TO B+)
OK
OK
CA
CA–34 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
WIRING DIAGRAM
CANH CANH
CANL CANL
DLC3
CANH
CANL
CA
E116375E02
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–35
INSPECTION PROCEDURE
1 CHECK DLC3
CANL NOTICE:
H100769E13
When the measured value is 132 Ω or more and a
CAN communication system DTC is output, there
may be a fault other than the disconnection of the
DLC3 sub bus line. After repairing the trouble area,
perform the "How to Proceed with Troubleshooting"
procedures (see page CA-5).
B REPAIR OR REPLACE DLC3 SUB BUS LINE
AND CONNECTOR (CANH, CANL)
CA
CA–36 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
2 CHECK CAN MAIN BUS LINE FOR DISCONNECTION (ECM - A/C AMPLIFIER)
A17
CANH CANL
F100912E01
OK
3 INSPECT ECM
NG REPLACE ECM
CANL CANH
F100905E02
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–37
OK
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–1
F045105E08
4. CONNECTOR HANDLING
(a) When checking the resistance of a connector, insert
tester probes into the backside of the connector.
F045106E03
CA–2 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CA–38 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–39
WIRING DIAGRAM
CANH CANH
CANL CANL
CANH CANH
CANL CANL
CANH CANH
CANL CANL
CA
E116374E02
CA–40 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR SHORT (DLC3 SUB BUS LINE)
OK
NG
NG
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–41
NG
NG
NG
CA–42 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
OK
8 CHECK CAN BUS LINE FOR SHORT (A/C AMPLIFIER - JUNCTION CONNECTOR)
HINT:
Check the wire harness of the connector that was
connected to the junction connector.
CA NG REPAIR OR REPLACE CAN MAIN BUS LINE
CANH CANL
AND CONNECTOR (A/C AMPLIFIER -
JUNCTION CONNECTOR)
F100897E03
OK
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–43
9 CHECK CAN BUS LINE FOR SHORT (SKID CONTROL ECU - JUNCTION CONNECTOR)
OK
10 CHECK CAN BUS LINE FOR SHORT (STEERING SENSOR - JUNCTION CONNECTOR)
HINT:
Check the wire harness of the connector that was
connected to the junction connector.
CANL CANH NG REPAIR OR REPLACE CAN SUB BUS LINE
CA
AND CONNECTOR (STEERING SENSOR -
JUNCTION CONNECTOR)
F100892E03
OK
REPAIR OR REPLACE YAW RATE SENSOR SUB BUS LINE AND CONNECTOR
CA–44 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–45
WIRING DIAGRAM
CANH CANH
CANL CANL
From From
IG+ BATT
Battery Battery
CANH CANH
CANL CANL
From From
+BS Battery Battery IG
CA
CANH CANH
CANL CANL
From From
BAT BAT
Battery Battery
E116377E02
CA–46 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR SHORT TO B+ (DLC3 SUB BUS LINE)
CANL BAT
H100769E14
NG REPAIR OR REPLACE DLC3 SUB BUS LINE
AND CONNECTOR
OK
2 CONNECT CONNECTOR
NG
NG
NG
NG CA
7 CHECK CAN BUS LINE FOR SHORT TO B+ (YAW RATE SENSOR)
NG
CA–48 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
BATT
F100895E02
OK
9 CHECK CAN BUS LINE FOR SHORT TO B+ (A/C AMPLIFIER - JUNCTION CONNECTOR)
HINT:
Check the wire harness of the connector that was
CANH CANL IG+
connected to the junction connector.
NG REPAIR OR REPLACE CAN MAIN BUS LINE
F100897E05
AND CONNECTOR (A/C AMPLIFIER -
JUNCTION CONNECTOR)
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–49
OK
10 CHECK CAN BUS LINE FOR SHORT TO B+ (SKID CONTROL ECU - JUNCTION
CONNECTOR)
OK
F100892E04
OK
REPAIR OR REPLACE YAW RATE SENSOR SUB BUS LINE AND CONNECTOR
CA–50 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–51
WIRING DIAGRAM
CANH CANH
CANL CANL
GND EC
CANH CANH
CANL CANL
GND1 GND
GND2
CA
CANH CANH
CANL CANL
ESS CG
E116378E02
CA–52 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR SHORT TO GND (DLC3 SUB BUS LINE)
OK
2 CONNECT CONNECTOR
CA CANL
H100769E15
OK REPLACE ECM
NG
NG
5 CHECK CAN BUS LINE FOR SHORT TO GND (SKID CONTROL ECU)
NG
NG
7 CHECK CAN BUS LINE FOR SHORT TO GND (YAW RATE SENSOR)
CA
(a) Reconnect the S15 sensor connector.
CG CANH
(b) Disconnect the Y1 sensor connector.
D1 (c) Measure the resistance of the DLC3.
Standard resistance
Tester Connection Condition Specified Condition
D1-6 (CANH) - D1-4 (CG) Ignition switch OFF 3 kΩor higher
D1-14 (CANL) - D1-4 Ignition switch OFF 3 kΩor higher
(CG)
CANL
H100769E15
OK REPLACE YAW RATE SENSOR
NG
CA–54 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
8 CHECK CAN BUS LINE FOR SHORT TO GND (ECM - JUNCTION CONNECTOR)
EC
F100895E03
OK
9 CHECK CAN BUS LINE FOR SHORT TO GND (A/C AMPLIFIER - JUNCTION CONNECTOR)
HINT:
Check the wire harness of the connector that was
CANH CANL GND
connected to the junction connector.
NG REPAIR OR REPLACE CAN MAIN BUS LINE
F100897E06
AND CONNECTOR (A/C AMPLIFIER -
JUNCTION CONNECTOR)
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–55
OK
10 CHECK CAN BUS LINE FOR SHORT TO GND (SKID CONTROL ECU - JUNCTION
CONNECTOR)
OK
11 CHECK CAN BUS LINE FOR SHORT TO GND (STEERING SENSOR - JUNCTION
CONNECTOR)
F100892E06
OK
REPAIR OR REPLACE YAW RATE SENSOR SUB BUS LINE AND CONNECTOR
CA–56 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
WIRING DIAGRAM
CANH CANH
CANL CANL
CANH CANH
CANL CANL
CA
CANH CANH
CANL CANL
E116374E02
INSPECTION PROCEDURE
HINT:
• Perform the following inspection for the ECUs (sensors) which are not displayed on the intelligent
tester. If a malfunction cannot be identified, perform the following inspections for the ECUs (sensors)
connected to the CAN communication system.
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–57
• Do not remove the A/C amplifier and ECM, as they are the end parts of the circuit. If removed, CAN
communication will not be possible.
• The open circuit confirmation of the A/C amplifier, ECM and main bus is performed in the CHECK CAN
BUS LINE procedure of HOW TO PROCEED WITH TROUBLESHOOTING. This inspection only has
procedures for checking for an open circuit on one side of the sub bus line.
1 CHECK FOR OPEN IN ONE SIDE OF CAN SUB BUS LINE (SKID CONTROL ECU)
B Go to step 3
2 CHECK FOR OPEN IN ONE SIDE OF CAN SUB BUS LINE (SKID CONTROL ECU)
CA
CANL
F100890E01
OK
3 CHECK FOR OPEN IN ONE SIDE OF CAN SUB BUS LINE (STEERING SENSOR)
Result
Result Proceed to
STEERING SENSOR is not displayed A
on intelligent tester.
Several ECUs and sensors other B
than STEERING SENSOR are not
displayed on intelligent tester.
B Go to step 5
4 CHECK FOR OPEN IN ONE SIDE OF CAN SUB BUS LINE (STEERING SENSOR)
CANL CANH
F100892E02
OK
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–59
5 CHECK FOR OPEN IN ONE SIDE OF CAN SUB BUS LINE (YAW RATE SENSOR)
Y1
CANL CANH
F100900E01
OK
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–9
NEXT
Standard voltage:
11 to 14 V
If the voltage is below 11 V, recharge or replace the battery
before proceeding.
NEXT
HINT:
When checking the DTCs for the skid control ECU (see page
BC-74).
NEXT
7 CIRCUIT INSPECTION
NEXT
8 IDENTIFICATION OF PROBLEM
NEXT
9 REPAIR OR REPLACE
NEXT
CA
10 CONFIRMATION TEST
NEXT
END
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–11
CA
CA–12 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
TERMINALS OF ECU
1. JUNCTION CONNECTOR
J10
CANH (For DLC3) CANH (For Steering Sensor) CANH (For Skid Control ECU)
F100894E02
2. CHECK DLC3
CG CANH
(a) Measure the resistance of the connector.
D1
CANL BAT
H100769E12
3. CHECK ECM
E5 E6
F100896E02
A17
F100906E02
CA–14 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
CANH
S1
+BS
CANL GND1
F100889E01
S15
F100891E01
CA
D1 Y1
F100893E01
DIAGNOSIS SYSTEM
1. BUS CHECK
(a) Select "BUS CHECK" from the "OBD/MOBD
MENU" screen.
HINT:
The ECUs and sensors that are properly connected
to the CAN communication system can be displayed
using the intelligent tester via the CAN VIM.
G032145
G030152
HINT:
• {: Output
: Outputs under specific condition
X: Not output
• *: When the BUS CHECK is performed but A/C is not
displayed, refer to A/C AMPLIFIER
CA
COMMUNICATION STOP MODE.
(a) Perform troubleshooting according to the
combination of DTCs that are output.
HINT:
• ECM COMMUNICATION STOP MODE (see
page CA-24).
• SKID CONTROL ECU COMMUNICATION STOP
MODE (see page CA-16).
• STEERING SENSOR COMMUNICATION STOP
MODE (see page CA-20).
• YAW RATE SENSOR COMMUNICATION STOP
MODE (see page CA-22).
• A/C AMPLIFIER COMMUNICATION STOP
MODE (see page CA-18).
CA–18 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
FAIL-SAFE CHART
1. FAIL-SAFE FUNCTION
(a) When communication fails in any of the CAN bus
lines (communication lines) due to a short circuit or
for another reason, the fail-safe function, which is
specified for each system, operates to prevent the
system from malfunctioning.
(b) The fail-safe function activates on each system
when communication is impossible. (For further
details, refer to the relevant systems of each part.)
ECM Skid Control Steering Yaw Rate A/C Amplifier Normal Conditions DTC
ECU Sensor Sensor condition when detection
communicatio (Driver
n is detectable)
impossible
B A B B - VSC Control VSC function Detectable
(Controls stops (Light comes
driving force on)
while VSC is in
operation)
B A - - - TRC control TRC function Detectable
(Activation stops (Light comes
control and on)
engine torque
control usage
during
acceleration
slip)
B - - - A A/C and PTC A/C control Not Detectable
heater control stops (Detected
PTC heater when A/C is
control stops not effective)
HINT:
• Fail-safe function operation during an A-B
communication error is shown in the above chart.
• A: Main control system
B: Related system
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–19
WIRING DIAGRAM
Skid Control
ECU Assembly
Junction Connector
CANH CANH
CANL CANL
ABS NO. 1
From +BS
Battery
Ignition Switch
CA
AM1 ECU-IG
From
IG1
Battery AM1 IG1
GND1
GND2
E116383E02
CA–20 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR DISCONNECTION (SKID CONTROL ECU SUB BUS LINE)
CANL
F100890E01
OK
2 CHECK WIRE HARNESS (SKID CONTROL ECU - BATTERY AND BODY GROUND)
OK
WIRING DIAGRAM
A/C Amplifier
Ignition Switch
AM1 ECU-IG
From
IG+
Battery AM1 IG1
GND
E116382E02
INSPECTION PROCEDURE
IG+ (c) Measure the voltage of the wire harness side connector.
Standard voltage
Tester Connection Condition Specified Condition
A17-14 (IG+) - Body Ignition switch ON 10 to 14 V
ground
GND
NG REPAIR OR REPLACE HARNESS AND
F100897E04 CONNECTOR
CA–22 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
OK
CA
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–23
WIRING DIAGRAM
CANH CANH
CANL CANL
ECU-B
From BAT
Battery
Ignition Switch
AM1 ECU-IG
CA
From
IG
Battery AM1 IG1
ESS
E116381E01
CA–24 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR DISCONNECTION (STEERING SENSOR SUB BUS LINE)
F100892E02
OK
CA IG
Tester Connection
S15-1 (IG) - Body
Condition
Ignition switch ON
Specified Condition
10 to 14 V
ESS ground
OK
WIRING DIAGRAM
CANH CANH
CANL CANL
Ignition Switch
AM1 ECU-IG
From IG
Battery AM1 IG1
GND
CA
E116380E01
CA–26 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
1 CHECK CAN BUS LINE FOR DISCONNECTION (YAW RATE SENSOR SUB BUS LINE)
CANL CANH
F100900E01
OK
2 CHECK WIRE HARNESS (YAW RATE SENSOR - BATTERY AND BODY GROUND)
CA Y1
Tester Connection
Y1-5 (IG) - Body ground
Condition
Ignition switch ON
Specified Condition
10 to 14 V
OK
WIRING DIAGRAM
ECM
Ignition Switch
AM2
From
IGSW
Battery AM2 IG2
EFI
From
Battery
EFI
MREL
CA
BATT
+B
+B2
EC
E116379E01
CA–28 CAN COMMUNICATION – CAN COMMUNICATION SYSTEM
INSPECTION PROCEDURE
(a) Remove the EFI relay from the engine room relay block.
(b) Measure the resistance of the relay.
Standard resistance
1 2 Tester Connection Specified Condition
3 5
3-5 10 kΩ or higher
5
3-5 Below 1 Ω (when battery voltage is
2 1 applied to terminals 1 and 2)
3
NG REPLACE EFI RELAY
B060778E14
OK
IGSW MREL
CA H101481E03
OK
CAN COMMUNICATION – CAN COMMUNICATION SYSTEM CA–29
OK
REPLACE ECM
CA