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IMPORTANT

Verify if your machine is hydraulically proportional or motor


controlled.

Motor controller machines can be identified by the MC label


located on the side of the machine or on the platform control
box.

For motor controller-specific parts and assemblies,


see Section 10 - Appendix A.
PARTS
MANUAL
SJIII 3215, SJIII 3219

DC ELECTRIC SCISSORS

165973AM
November 10, 2021
ANSI/CSA
This manual is based on Serial Number(s):

SJIII 3215: 10 000 996 to 10 999 999


SJIII 3219: 22 057 772 to 22 999 999

Please refer to the website (www.skyjack.com) for other


Serial Numbers, most recent Technical Manuals and
USB software.

Skyjack Service Center Parts & Service (Europe)


3451 Swenson Ave. St. Charles, Unit 1 Maes Y Clawdd
Illinois, 60174 USA Maesbury Road Industrial Estate
Phone: 630-262-0005 Oswestry, Shropshire SY10 8NN UK
Toll Free: 1-800-275-9522 Phone: +44-1691-676-235
Fax: 630-262-0006 Fax: +44-1691-676-238
Email: [email protected] E-mail: [email protected]

Parts (North America) Skyjack Brasil


Toll Free: 1-800-965-4626 Alameda Júpiter, 710
Toll Free Fax: 1-888-782-4825 Loteamento American Park Empresarial
E-mail: [email protected] Indaiatuba, SP, Brasil 13347-653
Tel: +55 19 3936 0132
Skyjack Australia Pty Ltd.
Unit 1, 35 Honeycomb Drive
Eastern Creek
New South Wales 2766
Australia
Tel: +61 (0) 2 9854 0700
Fax: +61 (0) 2 9854 0777
Table of Contents
Section 1 – Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Entrance Gates and Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Gate Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3 Side Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4 Extension Platform Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Extension Slide Railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 Quick Release Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.7 Main Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.8 Extension Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.9 Platform Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.10 Enable Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.11 Platform AC Outlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Section 2 – Scissors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.1 Scissor Stack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.2 Scissor Stack - Accessories and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.3 Scissor Stack - Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.4 Scissor Stack - Connecting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.5 Scissor Arm Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.6 Lift Cylinder and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.7 Holding Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Section 3 – Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3.1 Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
3.2 Pothole Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3.3 Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.4 Steer Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.5 Steering Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
3.6 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.7 Free-Wheeling Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.8 Brake Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.9 Steer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
3.10 Hydraulic Hose Connections - Drive/Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.11 Base Control Console Hardware - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.12 Base Control Console Hardware - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
3.13 Base Control Harness and Switches - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.14 Base Control Harness and Switches - B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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Section 4 – Hydraulic Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.1 Hydraulic/Electrical Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.2 Main Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
4.3 Motor and Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
4.4 Emergency Lowering Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.5 Proportional Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.6 Hydraulic Tank Lid - Steel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.7 Hydraulic Hose Connections - Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
4.8 Hinged Hydraulic/Electrical Cover (EE-Rated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4.9 Soft Stop Valve (SJIII 3215) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Section 5 – Battery Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90


5.1 Battery Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
5.2 Battery Charger - Delta-Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
5.3 Battery Charger - Signet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Section 6 – Electrical Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100


6.1 Electrical Panel and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.2 Electrical Panel and Hardware (EE-Rated). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
6.3 Main Manifold Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.4 Rear Manifold Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
6.6 Elevate Telematics Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Section 7 – Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112


7.1 24VDC Inverter and Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7.2 Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7.3 Air Hose to Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
7.4 Black Logo Labels (SJIII 3219) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
7.5 Light Duty Pipe Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7.6 Flashing Amber Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7.7 Dual Flashing Amber Light (Diagonal) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7.8 Board Carrier (SJIII 3219) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7.9 Heavy Duty Pipe Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
7.10 Electrical Panel with Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7.11 Tool Caddy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.12 Elevate Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7.13 Secondary Guarding Lift Enable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Section 8 – Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132


8.1 Label Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
8.2 Label - Platform Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
8.3 Labels - Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
8.4 Labels - Sides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

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8.5 Labels - Front & Back . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
8.6 Labels - Front & Back (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.7 Labels - Chassis Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Section 9 – Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142


9.1 Fluid Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Section 10 – Motor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146


10.1 Platform Control Console - MC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
10.2 Platform Control Box - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
10.3 Enable Controller - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
10.4 Hydraulic/Electrical Tray - Steel Tank - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
10.5 Hydraulic/Electrical Tray - Plastic Tank - B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
10.6 Hydraulic Tank - Plastic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
10.7 Motor/Pump - MC - A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
10.8 Hydraulic Tray Hose Connections - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
10.9 Electrical Panel, Hardware and Wire Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
10.10 Main Manifold Harness - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
10.11 Rear Manifold Harness - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
10.12 Control Cables - MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

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Notes

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Foreword

General Bullets (•) are used to show the assembly structure,


or parent/child relationship. A part listed at the
The information contained in this manual is designed beginning of the parts list without a bullet before the
to aid the user in locating and identifying replacement description is the main assembly, and all of the parts
parts. Component parts of various assemblies and below it with one bullet are the subcomponent parts of
subassemblies comprising the work platform are that assembly. Two bullets denote a subcomponent
illustrated and accompanied by a descriptive parts list. of a subcomponent, etc.
Exploded drawings are used to show relative location
Example:
of component parts in disassembly order. If a part
cannot be found in this manual, contact your local Main Assembly A
Skyjack Parts Department for assistance. • Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
Parts Ordering Information
• • Part 3 (subcomponent of Part 2)
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item. Quantities
This complete identification should also be used when The quantities required to complete the assembly
requesting equipment information. are given for each part. If the quantity is (AR), it is
understood that the quantity may vary when the
Method of Listing machine is equipped with certain options. Order
quantity as needed.
Parts are listed in order according to the reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method. How To Order Repair Parts
That is, the noun name of the part is listed first, then 1. Address all orders to your local SKYJACK dealer.
the modifying description information which serves to
2. Specify model and serial number of the work
specifically identify the item. For example: PIN, Clevis.
platform (found on the serial number plate).
Assemblies at the beginning of a parts list may be 3. List the quantity needed.
identified with a reference letter: A, B, C, etc. These
4. List the length needed (if it is a bulk item).
letters are used to identify different configurations
of the assembly. Individual parts in these lists have 5. List the part number and description as shown in
corresponding letters after their description to identify this manual for each item.
which assembly it is used in. If a part does not have a 6. Show the billing and shipping address and the
reference letter, it is used in all of the assemblies. name of the individual, if possible.
7. Suggest the best routing.

Customer:
Dealer:
Model Number:
Serial Number:
Date Purchased:

USE ONLY SKYJACK AUTHORIZED REPLACEMENT PARTS!


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Notes

SJIII 3215, SJIII 3219 165973AL

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Section 1 – Platform

1.1 Entrance Gates


Gate Latch 1.2
Enable Controller 1.10

Platform Control Side Railing 1.3


1.9
Console

Extension Side
1.5
Railing

Control Cable 1.12

1.11 Platform AC Outlet

1.7 Main Platform

Extension Platform 1.8 1.4 Extension Platform Railing

1.6 Quick Release Pin

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1.1 Entrance Gates and Chains

10
3 4

9
8

3 4 5

3
12 11

13

M10155AC

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1.1 Entrance Gates and Chains
Index Skyjack
Qty. Description
No. Part No.

1 106893 - CHAIN, Entry


106896 1 • Chain
100297 1 • LINK, Attaching
100493 1 • LATCH, Chain snap
127103 1 • LINK, Chain lap
166761 1 MESH COVER, Entrance chain
2 127944 1 FIXED UPPER RAIL ASSEMBLY
106520 1 • TUBE, Top rail
127943 1 • PADDING, Entry rail
103864 2 • BOLT, Hex head (5/16"-18 x 1", Gr. 5)
103404 2 • WASHER, Lock (5/16")
3 112329 14 SCREW, Self tapping (1/4"-14 x 3/4")
4 125526 1 GATE STOP
5 (Ref.) - GATE LATCH ASSEMBLY
(For components, refer to Section 1.2)
6 (Ref.) 1 UPPER HINGED RAIL ASSEMBLY
127946 1 • BAR, Rear Cross
103872 1 • • BOLT, Hex head (3/8"-16 x 2.25", Gr. 5)
104606 1 • • NUT, Hex nylon lock (3/8"-16)
7 (Ref.) - QUICK RELEASE SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
8 127943 1 PADDING, Entry rail
9 125577 2 PAD, Adhesive rubber foam
10 100702 2 PLUG, Tube
11 209527 2 HINGE, Spring
12 127961 1 GATE, Solid full
13 127955 1 GATE, Half

165973AL SJIII 3215, SJIII 3219

12
Notes

SJIII 3215, SJIII 3219 165973AL

13
1.2 Gate Latch

2
3

M10160AA

Index Skyjack
Qty. Description
No. Part No.

- 110824 - GATE LATCH

1 109377 1 • PIN, Latch


2 105312 1 • GUIDE, Nylon spring
3 105307 1 • PLATE, Gate latch release
4 100950 1 • PIN, Roll (1/8" x 1")
5 103107 1 • SPRING, Compression

165973AL SJIII 3215, SJIII 3219

14
1.3 Side Railing

13 19 20

3
7
1 12
11
10
9
8 2

13

5 5
18

14
13 19 20

15 6

16 17 22

9
8
17
16

5 18

14

15 6
22
127446AI_127456AK

SJIII 3215, SJIII 3219 165973AL

15
1.3 Side Railing
Index Skyjack
Qty. Description
No. Part No.

A 127456 - RAILING ASSEMBLY - HINGED


B 127446 - RAILING ASSEMBLY - RIGID

1 127471 1 • RAILING, Side bottom (Left hand), A


127447 1 • RAILING, Rigid (Left hand), B
2 127472 1 • RAILING, Side bottom (Right hand), A
127448 1 • RAILING, Rigid (Right hand), B
3 127473 1 • RAILING, Upper (Left hand), A
4 127474 1 • RAILING, Upper (Right hand), A
5 127450 2 • KICK PLATE, Universal
6 127451 1 • GUARD, Cable
7 100702 4 • END CAP, Plastic, A
100702 2 • END CAP, Plastic, B
8 125580 4 • SPACER, Railing retainer
9 103632 4 • SCREW, Self tapping (1/4"-14 x 3/4")
10 103873 4 • BOLT, Hex head (3/8"-16 x 2.5", Gr. 5)
11 103472 8 • WASHER, Flat (3/8" SAE)
12 104606 4 • NUT, Hex lock (3/8"-16, Grade B)
13 (Ref.) 5 • QUICK RELEASE LARGE LOOP PIN ASSEMBLY, A
1 • QUICK RELEASE LARGE LOOP PIN ASSEMBLY, B
(For components, refer to Section 1.6)
14 125494 1 • PLATE, Cable guard cover (Right hand)
15 125495 1 • PLATE, Cable guard cover (Left hand)
16 127437 8 • BOLT, Carriage (5/16"-18 x 2", Gr. 5)
17 103984 8 • NUT, Hex nylon lock (5/16"-18, Gr. 5)
18 132042 4 • RIVET, Pop (1/4" diameter x 5/8")
19 139641 1 • RIVET, Pop (1/4" diameter x 0.615") (If equipped)
20 103995 1 • WASHER, Flat (1/4") (If equipped)
22 (Ref.) - PLATFORM AC OUTLET ASSEMBLY
(For components, refer to Section 1.11)

165973AL SJIII 3215, SJIII 3219

16
1.4 Extension Platform Railing

11

12 13

2 10
3

8 9
1

7
13
14

5 6 4

15
13

M127453AG

SJIII 3215, SJIII 3219 165973AL

17
1.4 Extension Platform Railing
Index Skyjack
Qty. Description
No. Part No.

A 127453 - RAILING ASSEMBLY, EXTENSION PLATFORM - SOLID


B 127479 - RAILING ASSEMBLY, EXTENSION PLATFORM - HINGED

1 103796 2 MIDRAIL, Extension platform


2 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)
3 (Ref.) - EXTENSION SLIDE RAILING
(For components, refer to Section 1.5)
4 106950 2 PLATE, Extension platform rail retainer
5 138464 4 BOLT, Hex Head (3/8"-16 x 5/8" Gr. 5)
6 108575 4 NUT, Hex head jam (3/8"-16, Gr. 5)
7 127480 1 RAILING, Extension platform lower, B
8 103885 2 BOLT, Hex head
9 103984 2 NUT, Hex nylon lock (5/16"-18, Gr. 5)
10 100702 2 END CAP, Plastic
11 127455 1 RAILING, Extension platform, A
127481 1 RAILING, Extension platform upper, B
12 160075 1 PLATE, Info/Warning/Manual box
13 103632 AR SCREW, Hex head self tapping
14 - 1 • MANUAL BOX ASSEMBLY
160075 1 • • PLATE, Info/Warning/Manual box
117293 1 • • BOX, Manual
130017 4 • • NUT, K-Lock (#10-32)
104694 4 • • WASHER, Flat (#10)
103962 4 • • SCREW, Round head machine (#10-32 x 1/2")
114710 1 • • KEY, Ring - Skyjack

15 - 1 • MANUAL BOX ASSEMBLY


160075 1 • • PLATE, Info/Warning/Manual box
103962 8 • • SCREW, Hex head self tapping
172358 1 • • MANUAL BOX, With Label
(Ref.) 1 • • • LABEL
(For components, refer to Section 8.5)
198789 1 • • • MANUAL BOX
130017 4 • • NUT, K-Lock (#10-32)
104694 4 • • WASHER, Flat (#10)
103962 4 • • SCREW, Round head machine (#10-32 x 1/2")
114710 1 • • KEY, Ring - Skyjack
16 173200 1 • MANUAL, Manual of responsibilities (not shown) - ANSI/CSA

165973AL SJIII 3215, SJIII 3219

18
1.5 Extension Slide Railing

2
1
3
4

M10572AA_1

Index Skyjack
Qty. Description
No. Part No.

A 125666 - HANDRAIL ASSEMBLY - SOLID


B 125481 - HANDRAIL ASSEMBLY - HINGED

1 125480 1 HANDRAIL, Extension


2 103550 3 PLUG, Handrail slide plug
3 103865 AR BOLT, Hex head (5/16"-18 x 2", Gr. 5)
4 103984 AR NUT, Hex lock (5/16"-18, Grade B)
5 (Ref.) - QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Section 1.6)

SJIII 3215, SJIII 3219 165973AL

19
1.6 Quick Release Pins

4
5
3
6
2

M10168AA_2

Index Skyjack
Qty. Description
No. Part No.

1 124548 1 QUICK RELEASE LARGE LOOP PIN ASSEMBLY


100509 1 • PIN, Quick release (3/8" diameter x 2")
105807 1 • LANYARD, Plastic coated (6")
2 104606 1 NUT, Hex lock (3/8"-16, Grade B)
3 103472 2 WASHER, Flat (3/8" SAE)
4 103873 1 BOLT, Hex head (3/8"-16 x 2.5", Gr. 5)

5 124547 2 QUICK RELEASE SMALL LOOP PIN ASSEMBLY


100509 1 • PIN, Quick release (3/8" diameter x 2")
105807 1 • LANYARD, Plastic coated (6")
6 112327 1 BOLT, Self tapping (#8-18 x 1/2")

165973AL SJIII 3215, SJIII 3219

20
1.7 Main Platform

2
4
5
M127366AB_1

SJIII 3215, SJIII 3219 165973AL

21
1.7 Main Platform
Index Skyjack
Qty. Description
No. Part No.

- 127440 1 PLATFORM ASSEMBLY

1 127366 1 • WELDMENT, Main platform


2 125455 2 • ROLLER, Wide
3 125433 4 • BUSHING, Slider
4 125422 2 • ROLL OUT PIN ASSEMBLY
5 121874 2 • PIN, Cotter (1/4" x 1.5")
- 136378 2 ASSEMBLY, Soft stop
6 105395 1 • BUMPER, Scissor
7 134597 1 • BOLT, Carriage (1/4"-20 x 1.25", Gr. 5)
8 104000 1 • WASHER, Lock (1/4")
9 103980 1 • NUT, Hex head (1/4"-20, Gr. 5)

L 130018 4 LABEL, Anchorage harness

165973AL SJIII 3215, SJIII 3219

22
Notes

SJIII 3215, SJIII 3219 165973AL

23
1.8 Extension Platform

3 4 5 L

1
L

7
2

M160516AB

Index Skyjack
Qty. Description
No. Part No.

- 160516 1 EXTENSION PLATFORM ASSEMBLY

1 160515 1 • WELDMENT, Extension platform


2 125433 6 • BUSHING, Slider
3 121042 1 • STOP, Extension platform
4 300064 2 • SCREW, Hex head cap (5/16"-18 x 3/4")
5 103984 2 • NUT, Hex lock, nylon (5/16-18, Gr. 5)
6 125431 2 • ROLLER, Narrow,
7 160513 2 • PIN, Roll out

L 130018 2 LABEL, Anchorage harness

165973AL SJIII 3215, SJIII 3219

24
1.9 Platform Control Console

L 4

5 3

13
6

2
7
12 11 10

18

14 16

15 17

19 20 21 22 23

M158042AB

SJIII 3215, SJIII 3219 165973AL

25
1.9 Platform Control Console
Index Skyjack
Qty. Description
No. Part No.

A 156879 - CONTROL CONSOLE ASSY


B 158042 - CONTROL CONSOLE ASSY (LONG CABLE)

1 147373 1 • CONTROL CONSOLE (Bottom)


2 156923 1 • CONTROL CONSOLE (Top)
3 122093 1 • INDICATOR, Battery charge
4 111181 2 • GUARD, Toggle switch
5 (Ref.) 1 • ENABLE CONTROLLER ASSEMBLY
(For components, refer to Section 1.10)
6 194729 - • ASSEMBLY, Switch - Emergency stop
147051 1 • • HEAD, Emergency stop
147056 1 • • LATCH
147053 2 • • BLOCK, N.C. contact
147061 1 • • LED BLOCK, 24V (red)
7 144648 - • SWITCH ASSEMBLY, Horn
147058 1 • • HEAD, Pushbutton (Horn)
147056 1 • • LATCH
147054 1 • • BLOCK, N.O. contact
8 116382 1 • SWITCH, Toggle (4NT1-1)
9 115574 1 • SWITCH, Toggle (1NT1-2)
10 102956 2 • PLUG (7/8" hole)
11 103957 1 • SCREW, Round head machine (#8-32 x 1/2")
12 112249 1 • WASHER, Lock (#8)
13 103986 1 • NUT, Hex head (#8-32)
14 112327 9 • SCREW, Hex head self tapping (#8-18 x 1/2")
15 (Ref.) - • CONTROL CABLE ASSEMBLY (16 pin), A
156993 1 • CONTROL CABLE ASSEMBLY (16 pin), B
(For components, refer to Section 1.11)
107820 1 • • CONNECTOR, Male (16 pin)
119727 2 • • PIN, Code
16 300788 1 • STRAIN RELIEF
17 116993 1 • HOUSING, Male connector (9 pin)
18 144016 2 • SEAL, Panel bushing
19 124548 1 • LARGE LOOP PIN QUICK RELEASE ASSEMBLY, B
20 104606 1 • NUT, Hex nylon lock (3/8"-16, Gr. 5), B
21 103472 1 • WASHER, Flat (3/8"), B
22 158209 1 • CLAMP, Control cable railing, B
23 103596 1 • BOLT, Hex head (3/8"-16 x 2", Gr. 5), B

L 156885 1 LABEL, Platform control console

165973AL SJIII 3215, SJIII 3219

26
1.10 Enable Controller

9
3

2
6
7 8
4 5

1 14

15 16
19 20 21 22

17 18

24
23
25

30
31 32

26

27 28 29

M159229AA

SJIII 3215, SJIII 3219 165973AL

27
1.10 Enable Controller
Index Skyjack
Qty. Description
No. Part No.

- 159108 1 ENABLE CONTROLLER ASSEMBLY

1 159055 1 • HANDLE ASSEMBLY


2 159057 1 • • HANDLE, Front half
3 122879 4 • • SCREW, Controller handle
4 159065 2 • • SCREW, Plastite (#4-20 x 5/16")
5 159060 1 • • HOLDER, Micro switch
6 159613 1 • • ROCKER MICRO ASSEMBLY
7 141341 1 • • AXLE, Rocker
8 154717 1 • • ROCKER
9 122874 1 • • BOOT, Rocker
10 159063 1 • • WASHER
11 159062 1 • • BOOT, Plunger switch
12 159064 1 • • SPRING
13 159061 1 • • SWITCH, Plunger
14 159067 1 • • SWITCH, Lever micro
15 159066 2 • • SCREW, Plastite (#2-28 x 1/2")
16 159068 1 • • INSULATOR, Micro
17 122961 1 • • COUPLING (8mm)
18 122960 2 • • SCREW, Set
19 154718 1 • • SCREW (#6-32 x 5/8")
20 159058 1 • • HANDLE, Back half
21 122964 1 • • NUT, Controller lever
22 159059 1 • • LEVER, Trigger
23 127179 1 • BOOT & GASKET
24 122846 2 • SCREW
25 122847 2 • WASHER
26 147312 1 • SETSCREW
27 159618 1 • INSULATOR
28 122869 1 • SWITCH, Micro
29 147313 2 • SCREW, Switch micro
30 122867 3 • SCREW, Circuit board
31 122840 1 • MALE CONNECTOR ASSEMBLY (9 pin)
116993 1 • • HOUSING, Male connector (9 pin)
116990 9 • • PIN, Female wire
32 122841 1 • FEMALE CONNECTOR ASSEMBLY (9 pin)
122839 1 • • HOUSING, Connector Female 9 pin
116989 9 • • PIN, Male wire

165973AL SJIII 3215, SJIII 3219

28
1.11 Platform AC Outlet

2 1
7

6 5

9 8

Ontario Hydro Cover without Gate Ontario Hydro Cover with Gate

M156635AA_156637AA_4

SJIII 3215, SJIII 3219 165973AL

29
1.11 Platform AC Outlet
Index Skyjack
Qty. Description
No. Part No.

A (Ref.) - PLATFORM AC OUTLET, 110 Volt (Model SJIII 3215)


B (Ref.) - PLATFORM AC OUTLET, 110 Volt (Model SJIII 3219)

1 196224 1 PLATE, Outlet box support


139641 2 RIVET, Pop (1/4" diameter x 0.615")
2 109698 1 RECEPTACLE, 125V GFI,
112327 4 BOLT, Self-tapping (#8-18 x 1/2")
3 109699 1 PLATE, Weatherproof cover,
114678 2 SCREW, Machine (#6-32 x 1/2")
4 105269 259" CORD (14/3), A
307" CORD (14/3), B
5 105271 1 PLUG, 3-prong recessed
119913 2 RIVET, Pop (5/32")
6 113227 1 SEAL, 110V seal tite cover
7 136328 1 BOX, Outlet with fitting
134140 2 RIVET, Open end dome (1/4" diameter)
103995 2 WASHER, Flat (1/4")
- 156637 1 ASSEMBLY, Ontario Hydro 110 cover (with gate)
8 156636 1 • 110 COVER, Ontario Hydro (with gate)
139641 2 • RIVET, Pop (1/4", Range .25 - .38)
- 156635 1 ASSEMBLY, Ontario Hydro 110 cover (without gate)
9 156634 1 • 110 COVER, Ontario Hydro (without gate)
134140 2 • RIVET, Pop (1/4" x 0.74" Aluminum)

165973AL SJIII 3215, SJIII 3219

30
Notes

SJIII 3215, SJIII 3219 165973AL

31
1.11 Control Cable

Electric Panel Control Cable Platform Control Cable

TO SCISSOR CONTROL CABLE FRONT VIEW TO SCISSOR CONTROL CABLE

1 3 2

Scissor Arm Control Cable


FRONT VIEW TO ELECTRIC PANEL TO CONTROL CONSOLE FRONT VIEW
CONTROL CABLE CONTROL CABLE

3 2 4 1

M146601AA2

Index Skyjack
Qty. Description
No. Part No.

A 156893 - PLATFORM CONTROL CABLE ASSEMBLY


B 146592 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model SJIII 3219)
C 146601 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model SJIII 3215)
D 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY (Non EE-Rated)
E 163097 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY (ANSI/CSA-EE Rated)

1 107821 1 CONNECTOR, Female (16 pin)


103565 1 • HOUSING, Female
103573 1 • INSERT, Female
2 107820 1 CONNECTOR, Male (16 pin)
103564 1 • HOUSING, Male
103574 1 • INSERT, Male
3 119727 2 PIN, Code, A, D, E
4 PIN, Code, B, C
4 102887 37" CABTIRE (16/15, A
328" CABTIRE,16/15, B
283" CABTIRE, 16/15, C
73" CABTIRE, 16/15, D
72" CABTIRE, 16/15, E

165973AL SJIII 3215, SJIII 3219

32
Notes

SJIII 3215, SJIII 3219 165973AL

33
Section 2 – Scissors
Scissor Stack -
2.4 2.1 Scissor Stack
Connecting Hardware

Scissor Stack - Lift Cylinder and


2.3 2.6
Mounting Hardware Mounting Harware

Scissor Stack -
2.2
Accessories and Hardware

2.5 Scissor Arm Limit Switch 2.7 Holding Valve

165973AL SJIII 3215, SJIII 3219

34
2.1 Scissor Stack

Model SJIII 3219 6

3
4
2
3
3

5
3

Model SJIII 3215

3
4

5
3

M10552AC_2

SJIII 3215, SJIII 3219 165973AL

35
2.1 Scissor Stack
Index Skyjack
Qty. Description
No. Part No.

A 127560 - SCISSOR STACK ASSEMBLY (Model SJIII 3215)


B 127796 - SCISSOR STACK ASSEMBLY (Model SJIII 3219)

1 230215 1 SCISSOR LEVEL, Inside cylinder bottom


2 230214 1 SCISSOR LEVEL, Inside cylinder top
3 127563 AR SCISSOR ARMS, Outside
4 230216 AR SCISSOR LEVEL, Inside
5 (Ref.) - LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
(For components, refer to Section 2.6)
6 (Ref.) - SCISSOR ARM ASSEMBLY - ACCESSORIES AND HARDWARE
(For components, refer to Section 2.2)

165973AL SJIII 3215, SJIII 3219

36
2.2 Scissor Stack - Accessories and Hardware

1 5

2
9 11

7
3 1

4 8
6
2
1

1
13 14 15 16 17

20
19 18

12 11

10

21

M146648AA_6

SJIII 3215, SJIII 3219 165973AL

37
2.2 Scissor Stack - Accessories and Hardware
Index Skyjack
Qty. Description
No. Part No.

1 (Ref.) - SCISSOR PINS, Bushings and connecting hardware


(For components, refer to Section 2.4)
2 (Ref.) - SCISSOR STACK ASSEMBLY - MOUNTING HARDWARE
(For components, refer to Section 2.3)
3 127802 4 BUMPER, Rubber
4 123713 4 BOLT, Hex head (M12 x 1.25 x 16mm)
5 127779 1 WELDMENT, Cable carrier
6 127774 AR BUMPER, Scissor arm
7 122006 2 BOLT, Hex head (5/16"-18, Grade B)
103984 2 NUT, Hex head (5/16"-18, Grade B)
8 127775 1 WELDMENT, Maintenance support
9 103078 2 CLIP, Double (G10)
10 103995 3 WASHER, Flat (1/4")
11 122501 3 SCREW, Machine (3/8-16" x 5/8")
12 168099 1 CLAMP, Loop Cushion Double
13 124445 9 CLIP, Double (S4770G6-1)
14 103962 9 BOLT, Machine (#10-32 X 1/2")
15 104694 9 WASHER, Flat (#10 SAE)
16 104185 9 WASHER, Lock (#10)
17 104003 9 NUT, Machine (#10-32)
18 146649 1 HORN, Low tone (24V)
19 123778 4 RUBBER, Liquid Terminal Coat (ANSI/CSA EE-Rated)
20 103857 1 BOLT, Hex head (1/4"-20 x 1", Gr. 5)
21 115649 1 NUT, Hex nylon lock (1/4"-20, Gr. 5)

165973AL SJIII 3215, SJIII 3219

38
2.3 Scissor Stack - Mounting Hardware

Platform Mounting
Top Slider Assembly Bracket Assembly
19
17

1 18

9 20

3 6 7
10
4

5 11
8

Bottom Slider Assembly Bottom End Pin Assembly

16
15

11 14

4 13 4

12

M11272AC_2

SJIII 3215, SJIII 3219 165973AL

39
2.3 Scissor Stack - Accessories and Hardware
Index Skyjack
Qty. Description
No. Part No.

1 120772 1 PAD, Slider


2 120771 1 BRACKET, Top slider
3 127791 1 SPACER, Slider tube
4 100050 2 BUSHING, Fiberglide (3/4" ID x 1")
5 127799 1 PIN, Top slider (Model 3215)
127797 1 PIN, Top slider (Model 3219)
6 103995 1 WASHER, Flat (1/4")
7 104000 1 WASHER, Lock (1/4")
8 103892 1 BOLT, Hex head (1/4"-20 x 5/8")
9 125422 1 PIN, Cable carrier (Model 3215)
127763 1 PIN, Inside scissor (Model 3219)
10 128909 2 CASTING, Platform mounting bracket
11 121874 1 PIN, Cotter (1/4" x 1.5")
12 158652 1 SPACER, Bottom roller pin
13 127768 1 PIN, Bottom roller
14 100049 1 WHEEL, Scissor roller
15 127561 1 TUBE, Cross member
16 103478 1 PIN, Cotter (1/4" x 1.25")
17 130473 8 BOLT, Hex Hd (3/8"-16 x 1")
18 103472 8 WASHER, Flat (3/8")
19 103999 8 WASHER, Lock (3/8")
20 133169 AR SHIM, Platform Mount

165973AL SJIII 3215, SJIII 3219

40
2.4 Scissor Stack - Connecting Hardware

Outside End Pin Assembly Inside End Pin Assembly


(with Cross Member Tube) (without Cross Member Tube)

3
1

3
4

Limit Switch Pin Assembly Center Pin Assembly

7 10
9
6 13
8
12
10
2
11

M11271AA_1

SJIII 3215, SJIII 3219 165973AL

41
2.4 Scissor Stack - Connecting Hardware
Index Skyjack
Qty. Description
No. Part No.

1 127759 1 PIN, Outside scissor


2 100050 2 BUSHING, Fiberglide (3/4" ID x 1)
3 121874 1 PIN, Cotter (1/4" x 1.5")
4 127561 1 TUBE, Cross member
5 127763 1 PIN, Inside scissor
6 127782 1 PIN, Limit switch
7 (Ref.) - SCISSOR ARM LIMIT SWITCH ASSEMBLY
(For components, refer to Section 2.5)
8 127706 1 PIN, Scissor center
9 101520 1 WASHER, Nylon (2" OD x 1.28" ID x 0.12)
10 127562 4 BUSHING, Fiberglide (1.25" x 1.312")
11 121703 1 SPACER, Bearing thrust fiberglide (1.25" ID)
*12 122502 1 WASHER, Flat (1.25" ID x 2.25" OD)
13 121875 1 PIN, Cotter (5/16" diameter x 2")

* Note: Not required if equipped with Cable Carrier Weldment

165973AL SJIII 3215, SJIII 3219

42
2.5 Scissor Arm Limit Switch

1
A

6 9

2
18 3
17
4
16 7 8

B 5
1
4
3
2

11 10 12

19 13
14
15

M159377AC

SJIII 3215, SJIII 3219 165973AL

43
2.5 Scissor Arm Limit Switch
Index Skyjack
Qty. Description
No. Part No.

A 159377 1 LIMIT SWITCH ASSEMBLY (Model SJIII 3215)


B 159378 1 LIMIT SWITCH ASSEMBLY (Model SJIII 3219)

1 199485 2 • SWITCH, Drilled sealed limit


2 117578 1 • CONNECTOR, Receptacle (4 pin)
3 117580 1 • CONNECTOR, Receptacle Wedge (4 pin)
4 117590 4 • CONNECTOR, Contact pin (16-18), A
2 • CONNECTOR, Contact pin (16-18), B
5 117594 2 • PLUG, Sealing Connector, B
6 145964 1 • LABEL, LS1B
7 147113 1 • LABEL, LS7, A
8 113013 1 • MARKER, Brady Wire (#13), A
9 113021 1 • MARKER, Brady Wire (#21)
10 127917 1 • BRACKET, Limit switch
11 127918 1 • GUARD, Limit switch
12 103858 AR • BOLT, Hex Hd - 1/4"-20 x 1-1/4", Gr. 5
13 103980 AR • NUT, Hex Hd - 1/4"-20, Gr. B
14 103995 AR • WASHER, Flat - 1/4" SAE
15 104000 AR • WASHER, Lock - 1/4" NOM x 0.06"
16 121908 2 • BUSHING, Snap - 3/4"
17 121869 1 • GEAR CLAMP, Guard - 2-1/2"
18 100967 AR • CAM, Limit switch - with set screws

19 127919 - COVER, Limit Switch


300450 1 • LOCKNUT, Hex Nylon Insert - #10-32 UNF
136537 1 • BOLT, Machine - #10-32 x 5/8"
104185 1 • WASHER, Lock - #10
104694 2 • WASHER, Flat - #10

165973AL SJIII 3215, SJIII 3219

44
2.6 Lift Cylinder and Mounting Hardware

3
6
K

K
7 11
K

10

11 7

1
8

10

M10140AC

SJIII 3215, SJIII 3219 165973AL

45
2.6 Lift Cylinder and Mounting Hardware
Index Skyjack
Qty. Description
No. Part No.

A 161031 1 LIFT CYLINDER ASSEMBLY


B 199839 1 LIFT CYLINDER ASSEMBLY

1 110681 1 • WELDMENT, Barrel, A


199855 1 • WELDMENT, Barrel, B
2 160742 1 • ROD, Piston
3 106209 1 • GLAND, Front Head, A
199864 1 • GLAND, Front Head, B
4 105985 1 • TRUNNION
5 105686 1 • BOLT (3/4"-16 x 3", Gr. 5)
6 103869 4 BOLT, Hex head (5/16"-18 x 4.25", Gr. 5)
7 128119 4 BEARING BLOCK ASSEMBLY
123808 • BLOCK
8 103996 4 WASHER, Flat (5/16" SAE)
9 103404 4 WASHER, Lock (5/16" NOM x 0.07)
10 100397 4 NUT, Hex head (5/16"-18, Grade B)
11 130337 1 SHIM, Bearing block (16 GA) (If equipped)
130387 1 SHIM, Bearing block (18 GA) (If equipped)
130388 1 SHIM, Bearing block (22 GA) (If equipped)

K 105888 1 KIT, Seal repair

165973AL SJIII 3215, SJIII 3219

46
2.7 Holding Valve

6 5

1 4

7 8

2 3

10

M139341AB-3

SJIII 3215, SJIII 3219 165973AL

47
2.7 Holding Valve
Index Skyjack
Qty. Description
No. Part No.

1 130480 1 HOLDING VALVE BLOCK ASSEMBLY


130481 1 • BLOCK, Manifold
108052 2 • PLUG, Expander
2 114578 1 FITTING, 90° (06 JICM - 06 ORBM)
3 103931 4 BOLT, Socket (5/16"-18 x 2", Gr. 5)
104637 4 WASHER, Lock-high collar (5/16")
103996 4 WASHER, Flat (5/16")
4 108507 1 PLUG, Manifold
5 107269 1 VALVE, Holding (N.C.)
6 104493 1 COIL (24 volt)
7 103403 1 SEAL, O-ring
8 105281 1 ORIFICE
9 (Ref.) - LIFT CYLINDER ASSEMBLY AND MOUNTING HARDWARE
(For components, refer to Section 2.6)
10 (Ref.) - HOSE, Lift cylinder
(For components, refer to Section 2.6)

165973AL SJIII 3215, SJIII 3219

48
Notes

SJIII 3215, SJIII 3219 165973AL

49
Section 3 – Base

3.11 Base Control

Base 3.1

3.6 Rear Axle

3.2 Pothole Protection

3.9 Steer Cylinder


3.3 Wheels
3.7 Free-Wheeling Manifold

3.4 Steer Mechanism

3.5 Steer Arm 3.8 Brake Cylinder

3.10 Hydraulic Hose Connections - Drive/Steer

3.12 Base Control Harness and Switches

165973AL SJIII 3215, SJIII 3219

50
3.1 Base

4 5 6

2 3

24

25
29 28
26 9
21

22 20

23 22 11
17
10
12
13
27 27

16

15

14

18 19

M139463AJ_1

SJIII 3215, SJIII 3219 165973AL

51
3.1 Base
Index Skyjack
Qty. Description
No. Part No.

1 158971 1 WELDMENT, Base


2 128100 1 ACCESS PLATE ASSEMBLY
128048 1 • PLATE, Access Cover
(For model SJIII 3215 with serial number 10001497 & Below)
(For model SJIII 3219 with serial number 22089663 & Below)
195943 1 • PLATE, Access Cover
(For model SJIII 3215 with serial number 10001498 & Above)
(For model SJIII 3219 with serial number 22089664 & Above)
103995 1 • WASHER, Flat - 1/4"
104000 1 • WASHER, Lock - 1/4"
103980 1 • NUT, Hex head - 1/4"-20, Gr. 5
117398 7" • TRIM, Protective
3 130192 1 LADDER
4 103472 4 WASHER, Flat - 3/8"
5 103999 4 WASHER, Lock - 3/8"
6 103473 4 BOLT, Hex head - 3/8"-16 x 3/4", Gr. 5
7 (Ref.) - CHARGER, Battery - 24 VDC
(For components, refer to Section 5.2)
8 (Ref.) - BRAKE CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
9 (Ref.) - REAR AXLE ASSEMBLY
(For components, refer to Section 3.6)
10 115005 1 STATIC STRAP ASSEMBLY (with hardware)
115420 1 • STATIC STRAP ASSEMBLY
101297 1 • BOLT, Hex head - 3/8"-16 x 1-1/4", Gr. 5
103999 1 • WASHER, Lock - 3/8" NOM x 0.09"
103978 1 • NUT, Hex head - 3/8" -16, Gr. B
11 119725 1 SWITCH, Battery disconnect
108714 1 KIT, Battery switch lockout
12 171560 1 TILT SWITCH ASSEMBLY (1.5 x 3.5)
13 161024 1 PLATE, Tilt switch mounting
14 103856 2 BOLT, Hex head - 1/4"-20 x 3/4", Gr. 5
15 104000 2 WASHER, Lock - 1/4" NOM * 0.06"
16 103980 2 NUT, Hex head - 1/4"-20, Gr. B
17 120094 2 SCREW, Round head machine - #10-32 x 5/8"
18 104185 2 WASHER, Lock - #10
19 104003 2 NUT, Hex head - #10-32
20 125798 2 BOLT, Carriage - 1/2"-13 x 1.5", Gr. 5
21 103471 2 NUT, Hex head - 1/2"-13, Gr. 5
22 (Ref.) - WHEEL MOTOR ASSEMBLY
(For components, refer to Section 3.4)
23 (Ref.) - FREE-WHEELING MANIFOLD ASSEMBLY
(For components, refer to Section 3.7)
24 (Ref.) - STEER ASSEMBLY
(For components, refer to Section 3.5)
25 102027 2 FITTING, Straight grease - 1/8" NPT
26 141751 4 BOLT, Hex head - 3/8"-16 x 1", Gr. 5
27 (Ref.) - TIRE ASSEMBLY
(For components, refer to Section 3.3)
28 110007 16" CHANNEL, Black Edge
29 230217 9" EDGE TRIM, Neoprene - 3/16" x 5/16"

165973AL SJIII 3215, SJIII 3219

52
3.2 Pothole Protection

34

10

4
12
8
7
9 29
5
35 28

14
30

6
36
5
1

15 11 13 33 31 38

3 32 37

22 18

21 26

19 20

11
16

27
23 11 24

11

25
17

12
M149655AC

SJIII 3215, SJIII 3219 165973AL

53
3.2 Pothole Protection
Index Skyjack
Qty. Description
No. Part No.

1 136417 2 COMPRESSION ROD ASSEMBLY


2 310229 1 HYDRAULIC TRAY CAM LOCK ASSEMBLY
3 310230 1 BATTERY TRAY CAM LOCK ASSEMBLY
4 119314 2 • SPRING, Cam lock
5 119728 4 • WASHER, Driver
6 118720 1 • LOCK, Battery tray cam
118721 1 • LOCK, Hydraulic tray cam
7 118778 2 • BUSHING, Cam lock
8 118730 2 • PIN, Lever bar guide
9 118718 2 • DRIVER, Lock
119843 2 • PIN, Spring (3/32" x 1.375")
10 118729 2 • LOCATOR, Pin
11 119313 8 WASHER, Flat (7/16")
12 119325 10 PIN, Cotter
13 119312 6 BUSHING (7/16" x 1/2")
14 147903 2 BAR, Lever
15 118983 2 PIN, Lower tray
16 119321 2 SPRING, Kicker
17 127571 1 WELDMENT, Hydraulic tray angle
18 127570 1 WELDMENT, Battery tray angle
19 119339 4 PIN, Angle
20 119316 16 BUSHING, Fibreglide
21 118818 2 LOCK, Tray cam
22 119319 8 PIN, Spring (3/32" x 5/8")
23 118982 2 PLATE, Kicker
24 118689 2 PIN, Pothole kicker
25 119318 4 BUSHING (7/16" x 3/8")
26 118690 2 PIN, Lock
27 119315 2 PIN, Spring (3/32" x 7/8")
28 199451 1 • LIMIT SWITCH, Pothole - Hydraulic tray
199459 1 • LIMIT SWITCH, Pothole - Hydraulic tray (EE-Rated)
29 199452 1 • LIMIT SWITCH, Pothole - Battery tray
199460 1 • LIMIT SWITCH, Pothole - Battery tray (EE-Rated)
30 149581 4 • BOLT (#8-32 x 1-1/4")
31 138765 4 • NUT, Lock, nylon (#8-32)
32 101632 4 BOLT, Hex head (3/8"-16 x 3/4", Gr. 5)
33 130209 4 PIN, Lever
34 100446 2 PIN, Eccentric
35 132530 2 PIN, Tray spring guide
36 130047 1 GUARD, Left hand pothole protection
37 130049 1 GUARD, Right hand pothole protection
38 103550 6 BUSHING, Handrail Slide

165973AL SJIII 3215, SJIII 3219

54
3.3 Wheel

1 2

3 4

5 6

7 8

Front Tire Tread Pattern Rear Tire with Brake Ring

M128051AA_M154838AA_M216462AA

SJIII 3215, SJIII 3219 165973AL

55
3.3 Wheel
Index Skyjack
Qty. Description
No. Part No.

1 209400 2 INTEGRATED HUB, FRONT WHEELS - NON-MARKING (GRAY)


(Available for all serial numbers)
2 209405 2 INTEGRATED HUB, REAR WHEELS - NON-MARKING (GRAY)
(Available for all serial numbers)

- (Ref.) - TIRE ASSEMBLY, GRAY - CARLISLE


(For model SJIII 3215 with serial number 10003541 & Below)
(For model SJIII 3219 with serial number 22120666 & Below)
3 158436 2 • FRONT WHEEL/TIRE ASSEMBLY
4 158437 2 • REAR WHEEL/TIRE ASSEMBLY

- (Ref.) - TIRE ASSEMBLY, WHITE - CARLISLE


(For model SJIII 3215 with serial number 10003541 & Below)
(For model SJIII 3219 with serial number 22120666 & Below)
5 158438 2 • FRONT WHEEL/TIRE ASSEMBLY
6 158439 2 • REAR WHEEL/TIRE ASSEMBLY

- (Ref.) - TIRE ASSEMBLY, WHITE - CARLISLE


(For model SJIII 3215 with serial number 10003541 & Below)
(For model SJIII 3219 with serial number 22120666 & Below)
7 108020 2 • FRONT WHEEL/TIRE ASSEMBLY
112604 1 • • TIRE, White non-marking
119136 1 • • RIM
8 108022 2 • REAR WHEEL/TIRE ASSEMBLY
112604 1 • • TIRE, White non-marking
119868 1 • • RIM WITH BRAKE RING

165973AL SJIII 3215, SJIII 3219

56
3.4 Steer Mechanism

20

6 7 8

9
11

22
12
10
13
21

14
3

21 16
21 22 2 K

16

15

17
19 18

1 4
16 21

M139673AB-3

SJIII 3215, SJIII 3219 165973AL

57
3.4 Steer Mechanism
Index Skyjack
Qty. Description
No. Part No.

1 149784 1 HOUSING, Wheel motor (Right hand)


149781 1 HOUSING, Wheel motor (Left hand)
2 139412 2 MOTOR, Hydraulic drive
213015 1 • BEARING, Front Housing
3 103307 4 FITTING, Straight (10 SAE - 6 JIC, O-ring)
4 108818 8 BOLT, Hex head (1/2"-13 x 2.75", Gr. 5)
5 118341 6 BUSHING, Fiberglide (king pin)
6 103470 2 WASHER, Lock (1/2")
7 116997 2 BOLT, Hex head (1/2"-13 x 3/4", Gr. 5)
8 103513 2 FITTING, Straight grease (1/4"-28)
9 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.9)
10 149782 2 WASHER, Bronze
11 103845 2 BOLT, Hex head (5/16"-18 x 1/2", Gr. 5)
12 103404 2 WASHER, Lock (5/16")
13 127913 2 PIN, Weldment steering
14 100050 2 BUSHING, Fiberglide (steering pin)
15 103199 10 BOLT, Wheel (1/2"-20 x 1.5625")
(Used on machines without the integrated hub wheel assemblies)
16 103789 2 WASHER, Tooth-lock (1")
17 107912 2 HUB, Drive wheel
(Used on machines without the integrated hub wheel assemblies)
18 103470 8 WASHER, Lock (1/2")
19 103471 8 NUT, Hex head (1/2"-13, Gr. 5)
20 132565 2 CAP, Grease (GC5)
21 106451 2 NUT, Wheel - 1”-20
224557 2 NUT, Castle - 1"-20
22 103974 2 PIN, Cotter - 1/8" DIA x 1-1/2"

K 151099 1 KIT, Repair seal

165973AL SJIII 3215, SJIII 3219

58
3.5 Steering Arm

5 6 7

Hydraulic Side

3 2

Battery Side

Detail A

M139673AA_1

SJIII 3215, SJIII 3219 165973AL

59
3.5 Steering Arm
Index Skyjack
Qty. Description
No. Part No.

1 240001 1 KIT, Service - Steering arm


NSS 1 • STEERING, Arm ( Hydraulic Side )
NSS 1 • STEERING, Arm ( Battery Side )
2 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.9)
3 107951 2 SCREW, Hex socket shoulder (5/8" x 1.25")
4 100050 2 BUSHING, Fibreglide
5 107949 2 NUT, Hex head jam (1/2"-13, Gr. 5)
6 103789 2 WASHER, Internal tooth lock
7 107947 2 NUT, Hex head jam (1"-14, Gr. 5)

165973AL SJIII 3215, SJIII 3219

60
3.6 Rear Axle

A
3 8

1 2

10 9

1 2

3 4

5 7

B
8 9 6

10

M10568AB_M216466AA

SJIII 3215, SJIII 3219 165973AL

61
3.6 Rear Axle
Index Skyjack
Qty. Description
No. Part No.

A 216466 - REAR AXLE ASSEMBLY


(Used on machines with the integrated hub wheel assemblies)
B 128215 - REAR AXLE ASSEMBLY
(Used on machines without the integrated hub wheel assemblies)

1 103978 4 • NUT, Hex head (3/8"-16, Gr. 5)


2 103999 4 • WASHER, Lock (3/8")
3 128218 1 • WELDMENT, Rear axle
4 103871 4 • BOLT, Hex head (3/8"-16 x 1.75", Gr. 5)
5 108101 1 • HUB ASSEMBLY, B
6 102865 1 • • CAP, Dust
7 103199 5 • BOLT, Wheel (1/2"-20 x 1.5625")
8 221083 1 • WASHER, Flat (1.074" ID x 1.762" ODx 0.150") - Hard
9 102749 1 • NUT, Castle
10 103085 1 • PIN, Cotter (3/16" x 1.5")

165973AL SJIII 3215, SJIII 3219

62
3.7 Free-Wheeling Manifold

5
7
6
8

6 10

9
2

3
M138021AC

Index Skyjack
Qty. Description
No. Part No.

- 138021 1 FREE-WHEELING MANIFOLD ASSEMBLY

1 139307 1 • MANIFOLD BLOCK, Steer


2 103136 1 • VALVE, Manual needle
3 137616 2 • BOLT, Hex head - 1/4"-20 x 3-3/4", Gr. 5
4 103980 2 • NUT, Hex head - 1/4"-20, Gr. 5
5 104000 2 • WASHER, Lock - 1/4"
6 103995 2 • WASHER, Flat - 1/4"
7 121250 1 • FITTING, Plug - 04 ORBM
8 147656 1 • ORIFICE - 0.024"
9 114578 4 • FITTING, Elbow - 06 JICM - 06 ORBM
10 103069 2 • FITTING, Straight - 06 JICM - 06 ORBM

SJIII 3215, SJIII 3219 165973AL

63
3.8 Brake Cylinder

6 K 11 12 10

14

13

7 1

8
15 5 K

4 3

M127900AF

Index Skyjack
Qty. Description
No. Part No.

- 127900 - BRAKE CYLINDER ASSEMBLY

1 159801 2 • SCREW, Socket head cap (zinc, 1/4"-20 x 1.25")


2 104000 2 • WASHER, Lock (1/4")
3 103983 3 • NUT, Hex head jam (1/4"-20, Gr. 5)
4 128187 1 • BRAKE PIN ASSEMBLY (Left hand)
5 128186 1 • BRAKE PIN ASSEMBLY (Right hand)
A 151732 1 • CYLINDER, Brake
B 204005 1 • CYLINDER, Brake
6 127677 1 • • ROD, Brake, A
204003 1 • • ROD, Brake, B
7 127668 1 • • WELDMENT, Barrel
8 128158 1 • • SPRING, Brake cylinder
9 103830 1 • • NUT, Crownlock (5/8"-11, Grade C), A
10 121178 1 • • PISTON, A
204001 1 • • PISTON, B
11 103826 1 • • SEAL
12 120148 1 • • GLAND
13 130407 1 • • ORIFICE (3/8" OD x 0.051)
14 114578 1 • • FITTING, 90° (06JICM - 06ORBM)
15 103884 2 BOLT, Hex head (5/16"-18 x 2.5", Gr. 5)
103404 2 WASHER, Lock (5/16")
100397 2 NUT, Hex head (5/16"-18, Gr. 5)

K 127153 1 KIT, Repair seal

165973AL SJIII 3215, SJIII 3219

64
3.9 Steer Cylinder

K
K

5 2
3
7 4

M10565AB

Index Skyjack
Qty. Description
No. Part No.

- 121087 - STEER CYLINDER ASSEMBLY

1 121089 1 • BARREL, Steer cylinder


2 167695 2 • GLAND
3 106450 2 • NUT, Hex head jam (3/4"-16, Gr. 5)
4 107143 2 • ROD, End
5 107939 1 • WELDMENT, Rod
6 310056 2 • FITTING, Straight (with orifice)
108002 2 • • ORIFICE (0.04" diameter)
7 132565 2 • CAP, Grease fitting

K 121090 1 KIT, Repair seal

SJIII 3215, SJIII 3219 165973AL

65
3.10 Hydraulic Hose Connections - Drive/Steer

5 7

4
3
1 9
6
2
3
5
3 3
4

2
8

M138017AA_1

Index Skyjack
Qty. Description
No. Part No.

1 138003 2 HOSE, Hydraulic (3/8" x 21.25")


2 137974 2 HOSE, Hydraulic (3/8" x 19.75")
3 129492 2 HOSE, Drive (3/8" x 82")
4 110697 2 HOSE, Steering (1/4" x 82")
5 130551 1 HOSE, Lift cylinder
6 102541 1 HOSE, Brake cylinder (1/4" x 33")
7 (Ref.) - BRAKE CYLINDER ASSEMBLY
(For components, refer to Section 3.8)
8 (Ref.) - STEER CYLINDER ASSEMBLY
(For components, refer to Section 3.9)
9 (Ref.) - FREE-WHEELING MANIFOLD ASSEMBLY
(For components, refer to Section 3.7)

165973AL SJIII 3215, SJIII 3219

66
3.11 Base Control Console Hardware - A

BACK VIEW

3
NO NO

4
1
4 5 6 7 8

3
NO NO

4
2 X1

1
NC
X2

2
3

16
L
9
11

12
13
10
14

Base Control Console (EE Rated)

FRONT VIEW BACK VIEW SIDE VIEW


1

2
9 15

16

M146579AC

SJIII 3215, SJIII 3219 165973AL

67
3.11 Base Control Console Hardware - A
Index Skyjack
Qty. Description
No. Part No.

A 146579 1 BASE CONTROL CONSOLE ASSEMBLY


(For model SJIII 3215 with serial number 10001533 & Below)
(For model SJIII 3219 with serial number 22093185 & Below)
B 154908 1 BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA EE-Rated)
(For model SJIII 3215 with serial number 10001533 & Below)
(For model SJIII 3219 with serial number 22093342 & Below)

1 (Ref.) 1 • SWITCH HEAD, Selector (Lower/Raise)


(For components, refer to Section 3.14)
2 (Ref.) 1 • SWITCH HEAD, Selector key (Off/Platform/Base)
(For components, refer to Section 3.13)
3 (Ref.) 1 • SWITCH HEAD, Emergency stop
(For components, refer to Section 3.13)
4 132616 1 • COVER, Base switch, A
154905 1 • COVER, Base switch, B
5 103984 2 • NUT, Hex nylon lock (5/16"-18)
6 103996 2 • WASHER, Flat (5/16" S.A.E.)
7 133216 2 • BOLT, Carriage (5/16"-18)
8 103628 18" • TRIM, Self-seal rubber, B
9 (Ref.) - • HARNESS, Base control console
(For components, refer to Section 3.13)
L (Ref.) - • LABELS
(For components, refer to Section 8.1)
10 103856 4 BOLT, Hex head (1/4"-20 x 3/4", Gr. 5)
11 103995 4 WASHER, Flat (1/4")
12 104000 4 WASHER, Lock (1/4")
13 103887 4 BOLT, Hex head (5/16"-18 x 3/4", Gr. 5)
14 103404 4 WASHER, Lock (5/16" NOM x 0.07)
15 103036 1 CONNECTOR, Strain relief, B
16 127465 1 TRAY, Battery charger

165973AL SJIII 3215, SJIII 3219

68
3.12 Base Control Console Hardware - B

BACK VIEW

1
4 5 6 7 8 A B C D E F

16
L
9
11

12
14
10
13

Base Control Console (EE Rated)

FRONT VIEW BACK VIEW SIDE VIEW


1

2
9 15

14

M146579AC-1

SJIII 3215, SJIII 3219 165973AL

69
3.12 Base Control Console Hardware - B
Index Skyjack
Qty. Description
No. Part No.

A 208705 1 BASE CONTROL CONSOLE ASSEMBLY


(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093186 & Above)
B 208706 1 BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA EE-Rated)
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093343 & Above)

1 (Ref.) 1 • SWITCH HEAD, Selector (Lower/Raise)


(For components, refer to Section 3.14)
2 (Ref.) 1 • SWITCH HEAD, Selector key (Off/Platform/Base)
(For components, refer to Section 3.14)
3 (Ref.) 1 • SWITCH HEAD, Emergency stop
(For components, refer to Section 3.14)
4 195650 1 • COVER, Base switch, A
4 195956 1 • COVER, Base switch, B
5 103984 2 • NUT, Hex nylon lock (5/16"-18)
6 103996 2 • WASHER, Flat (5/16" S.A.E.)
7 133216 2 • BOLT, Carriage (5/16"-18)
8 103628 18" • TRIM, Self-seal rubber, B
9 (Ref.) - • HARNESS, Base control console
(For components, refer to Section 3.14)
L (Ref.) - • LABELS
(For components, refer to Section 8.1)
10 103856 4 BOLT, Hex head (1/4"-20 x 3/4", Gr. 5)
11 103995 4 WASHER, Flat (1/4")
12 104000 4 WASHER, Lock (1/4")
13 103887 4 BOLT, Hex head (5/16"-18 x 3/4", Gr. 5)
14 103404 4 WASHER, Lock (5/16" NOM x 0.07)
15 103036 1 CONNECTOR, Strain relief, B
16 195604 1 TRAY, Battery charger

165973AL SJIII 3215, SJIII 3219

70
3.13 Base Control Harness and Switches - A

TO CHARGER CUTOUT

2
6 5

7 8 9

TO REAR HARNESS

M149686AB

SJIII 3215, SJIII 3219 165973AL

71
3.13 Base Control Harness and Switches - A
Index Skyjack
Qty. Description
No. Part No.

- 149686 1 HARNESS, Base Control Switch


(For model SJIII 3215 with serial number 10001533 & Below)
(For model SJIII 3219 with serial number 22093185 & Below)

1 194747 - • ASSEMBLY, Switch - Selector


147069 1 • • SWITCH HEAD, Selector (Lower/Raise)
147056 1 • • LATCH
147054 2 • • BLOCK, Contact (N.O.)
2 194758 - • ASSEMBLY, Switch - Key Switch
149536 1 • • SWITCH HEAD, Selector key (Off/Platform/Base)
147056 1 • • LATCH
147053 2 • • BLOCK, Contact (N.C.)
147054 1 • • BLOCK, Contact (N.O.)
138137 2 • • KEY, #455
3 194749 - • ASSEMBLY, Switch - Emergency stop
147051 1 • • SWITCH HEAD, Emergency stop
147056 1 • • LATCH
147053 1 • • BLOCK, Contact (N.C.)
147061 1 • • LED BLOCK, 24V (Red)
5 116990 2 • PIN, Female wire
6 116992 1 • HOUSING PLUG, Male (2 pin)
7 117584 1 • CONNECTOR, Wedge (8 pin)
8 117590 8 • CONNECTOR, Contact pin (16-18)
9 117582 1 • RECEPTACLE (8 pin)

165973AL SJIII 3215, SJIII 3219

72
3.14 Base Control Harness and Switches - B

5 1

A B C D E F

7 8 9

TO REAR HARNESS

TO CHARGER CUTOUT

5 6

M195607AA-1

SJIII 3215, SJIII 3219 165973AL

73
3.14 Base Control Harness and Switches - B
Index Skyjack
Qty. Description
No. Part No.

A 195607 1 HARNESS, Base Control Switch


(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093186 & Above)
B 149686 1 HARNESS, Base Control Switch (ANSI/CSA EE-Rated)
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093343 & Above)

1 194747 - • ASSEMBLY, Switch - Selector


147069 1 • • SWITCH HEAD, Selector (Lower/Off/Raise)
147056 1 • • LATCH
147054 2 • • BLOCK, Contact (N.O.)
2 213697 1 • ASSEMBLY, Key Switch, A
213699 1 • • HEAD, Key Switch - 3 Way (Off/Platform/Base)
138138 1 • • BOOT, Key switch
138137 2 • • KEY, #455
138136 1 • • NUT, Key switch
194758 - • ASSEMBLY, Key Switch, B
149536 1 • • SWITCH HEAD, Selector key (Off/Platform/Base)
147056 1 • • LATCH
147053 2 • • BLOCK, Contact (N.C.)
147054 1 • • BLOCK, Contact (N.O.)
3 194749 - • ASSEMBLY, Switch - Emergency stop
147051 1 • • SWITCH HEAD, Emergency stop
147056 1 • • LATCH
147053 1 • • BLOCK, Contact (N.C.)
147061 1 • • LED BLOCK, 24V (Red)
5 116990 2 • PIN, Female wire
6 116992 1 • HOUSING PLUG, Male (2 pin)
7 117584 1 • CONNECTOR, Wedge (8 pin)
8 117590 8 • CONNECTOR, Contact pin (16-18)
9 117582 1 • RECEPTACLE (8 pin)

165973AL SJIII 3215, SJIII 3219

74
Notes

SJIII 3215, SJIII 3219 165973AL

75
Section 4 – Hydraulic Tray

Emergency
Lowering 4.4
Manifold

Main Manifold 4.2


Hydraulic/Electrical
4.1
Tray

Hydraulic Tank
4.6
Lid

Proportional Manifold 4.5

Hydraulic Hose 4.7


Connections

Motor/Pump 4.3

4.8 Hinged Electrical Panel Cover (EE-Rated)

4.9 Soft Stop Valve (SJIII 3215)

165973AL SJIII 3215, SJIII 3219

76
4.1 Hydraulic/Electrical Tray

13

12

10

12

5
14
4
6
3

7
19 8
11
20

18
10

1
17
15

21 9 2

M168468AA

SJIII 3215, SJIII 3219 165973AL

77
4.1 Hydraulic/Electrical Tray
Index Skyjack
Qty. Description
No. Part No.

1 132772 1 WELDMENT, Hydraulic tray


2 117701 1 THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606 1 • PLUG, Thread straight magnetic
120190 1 • SEAL, Seal drain
3 100335 2 BUSHING, Bronze
4 107949 1 NUT, Hex Hd Jam - 1/2"-13, Gr. 5
5 125798 1 BOLT, Carriage - 1/2"-13 x 1.5", Gr. 5
6 111804 1 BOLT, Carriage - 3/8"-16 x 1", Gr. 5
7 108575 1 NUT, Hex Hd Jam - 3/8"-16, Gr. 5
8 119609 1 ROTARY LATCH ASSEMBLY - LH
112307 1 • LATCH, Rotary
103864 3 • BOLT, Hex head - 5/16"-18 x 1", Gr. 5
103857 1 • BOLT, Hex head - 1/4"-20 x 1", Gr. 5
104000 1 • WASHER, Lock - 1/4"
103980 1 • NUT, Hex head - 1/4"-20, Gr. 5
111534 1 • KNOB, Latch
9 103236 1 GAUGE, Oil level
10 (Ref.) - MOTOR/PUMP & PROPORTIONAL VALVE ASSEMBLY
(For components, refer to Section 4.3)
11 132758 1 WEIGHT, Hydraulic tray
12 (Ref.) - MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 4.2)
13 (Ref.) - ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 6.1)
14 (Ref.) - HYDRAULIC TANK LID ASSEMBLY
(For components, refer to Section 4.1)
15 124311 2 INSERT, Threaded
16 125610 1 BAR, Flat EE Panel
17 126759 1 BRACKET, EE Panel Mount
18 103892 4 BOLT, Hex head - 1/4"-20 x 5/8"
19 103995 5 WASHER, Flat - 1/4"
20 104000 5 WASHER, Lock - 1/4"
21 103859 1 BOLT, Hex Hd - 1/4"-20 x 5/8"

165973AL SJIII 3215, SJIII 3219

78
4.2 Main Manifold

3 28 4

16

18

27

29 16
1

6 17
26
8
19
25 15 7

10
24 7 9

14
16 11

13 16 12
20
21

22

23

M10561AE

SJIII 3215, SJIII 3219 165973AL

79
4.2 Main Manifold
Index Skyjack
Qty. Description
No. Part No.

- 127629 - MAIN MANIFOLD ASSEMBLY

1 127592 - • MANIFOLD ASSEMBLY (without directional valves)


107354 1 • • MANIFOLD BLOCK ASSEMBLY
108052 9 • • • PLUG, Expander
2 114581 1 • • FITTING, Tee-run (06 JICM - 06 ORBM - 06 JICM)
3 102856 1 • • PLUG, O-ring (#3)
4 114578 2 • • FITTING, Elbow 90° (06 JICM - 06 ORBM)
5 114580 3 • • FITTING, Elbow 45° (06 JICM - 06 ORBM)
6 106273 1 • • VALVE, 3-Way spool
7 103605 2 • • VALVE, Solenoid (24 volt)
8 147888 1 • • VALVE, Counterbalance
9 103623 1 • • VALVE, 3-Way spool
10 104437 6 • • PLUG, O-ring (#6)
11 102659 1 • • FITTING, Straight (08 JICM - 08 ORBM)
12 104419 1 • • PLUG (1/16 NPT)
13 107666 1 • • NUT, Cap (06 JICF)
14 104534 2 • • VALVE, Relief
15 103655 1 • • VALVE, Poppet solenoid cartrie
16 103069 5 • • FITTING, Straight (06 JICM - 06 ORBM)
17 105610 1 • • VALVE, Solenoid (24 volt)
18 112449 1 • SCREW, Hex head machine (1/4-20 x 1)
19 128113 1 • MANIFOLD CUSHION VALVE ASSEMBLY
103615 1 • • VALVE, Housing
128056 1 • • FITTING, Tapped for orifice
104132 1 • • VALVE, 2-Way spool
103605 1 • • VALVE, Solenoid (24 volt)
108002 1 • • ORIFICE (0.040")
103322 1 • • FITTING, Straight (6 SAE -1/4 NPT)
20 129482 1 • SPACER, Main manifold
21 103472 1 • WASHER, Flat (3/8")
22 103999 1 • WASHER, Lock (3/8")
23 125958 1 • BOLT, Hex head (3/8"-16 x 3", Gr. 5)
24 103920 8 • BOLT, Socket (#10-24 x 2")
25 153334 2 • VALVE, Directional D03 spool (Drive & Steer)
153335 4 • • COIL, 24V
26 103309 1 • FITTING, Tee swivel (06 JICM - 06 JICM - 06 JICFS)
27 125892 1 • BUMPER, Rubber male
28 130046 1 ORIFICE (0.063" diameter) (Model SJIII 3219)
29 (Ref.) 1 ASSEMBLY, Valve - Soft Stop (Model SJIII 3215)
(For components, refer to Section 4.9)

165973AL SJIII 3215, SJIII 3219

80
4.3 Motor and Pump

22

23
24

8 12

15
16 7
8

20 19 18

21

1
4
3
K1

K2 13

14

11

10

M154885AB_1

SJIII 3215, SJIII 3219 165973AL

81
4.3 Motor and Pump
Index Skyjack
Qty. Description
No. Part No.

A 146166 1 PUMP/MOTOR UNIT (3.8 CC)


(For model SJIII 3215 with serial number 10001093 & Below)
(For model SJIII 3219 with serial number 22067617 & Below)
B 161936 1 PUMP/MOTOR UNIT (3.59 CC)
(For model SJIII 3215 with serial number 10001094 & Above)
(For model SJIII 3219 with serial number 22067618 & Above)
C 165610 1 PUMP/MOTOR UNIT (3.59 CC) (ANSI/CSA EE-Rated)
(For model SJIII 3215 with serial number 10001094 & Above)
(For model SJIII 3219 with serial number 22067618 & Above)

- 147663 1 • COUPLER, A
1 147664 1 • MOTOR (24 volt, 4 HP), A
169260 1 • MOTOR (24 VDC), B, C
2 147661 1 • PUMP, Hydraulic, A
169261 1 • PUMP, Hydraulic, B, C
3 - - HARDWARE, Motor/pump assembly
103864 4 • BOLT, Hex head (5/16"-18 x 1"), A
103996 4 • WASHER, Flat (5/16"), A
104637 4 • WASHER, Lock (5/16"), A
100397 4 • NUT, Hex head (5/16"-18), A
4 132756 1 PLATE, Motor/Manifold mount
5 (Ref.) - PROPORTIONAL MANIFOLD ASSEMBLY
(For components, refer to Section 4.5 Proportional)
6 103845 4 BOLT, Hex head (5/16"-18 x 1/2", Gr. 5)
7 147208 1 HOSE, Suction (3/4" x 17.25")
8 114402 2 CLAMP, Gear (#12)
9 103886 2 BOLT, Hex head (5/16"-18 x 1.5", Gr. 5)
10 103404 6 WASHER, Lock (5/16")
11 103996 6 WASHER, Flat (5/16")
12 102665 1 FITTING, 90° (06 JICM - 08 ORBM)
13 355099 1 CABLE, Motor/Main contactor (5/16 x 35 x 3/8, #4GA)
169201 1 CABLE, Motor/Main contactor (5/16 x 20 x 3/8, #4GA) (ANSI/CSA EE-Rated)
14 (Ref.) 1 CABLE, Motor/Battery
(For components, refer to Section 5.1 Battery)
15 117407 1 INSULATOR, Boot (Black) (ANSI/CSA EE-Rated)
16 117408 1 INSULATOR, Boot (Red) (ANSI/CSA EE-Rated)
17 129962 1 KIT, Motor band (ANSI/CSA EE-Rated), A
169505 1 KIT, Motor band (ANSI/CSA EE-Rated), C
18 103986 4 NUT, Hex Head (8-32), C
19 162061 4 SCREW, Round Head (8-32 x 3/4"), C
20 112249 4 WASHER, Lock (#8), C
21 144058 1 FITTING, 90˚ (12 BEAD - 10 ORBM), C
22 169557 2 BOLT, Socket Head (M8 x 1.25 x 75 CL 8.8 ZN), B, C
23 169558 2 BOLT, Socket Head (M8 x 1.25 x 95 CL 12.9 ZN), B, C
24 933832 4 WASHER, Flat - M8 X 16 O.D., B, C

K1 169535 1 KIT, Seal repair, B, C


K2 169623 1 Brush Kit, B, C

165973AL SJIII 3215, SJIII 3219

82
4.4 Emergency Lowering Manifold

4
3

M126761AC

Index Skyjack
Qty. Description
No. Part No.

- 126761 1 EMEGERNCY LOWERING MANIFOLD

1 129656 1 • MANIFOLD, VC 10-2 Way


2 107271 1 • MANUAL, Directional Valve
3 103069 1 • FITTING, Straight (06 JICM - 06 ORBM)
4 106498 1 • FITTING, Adapter (6 JIC - 6 SAE)

SJIII 3215, SJIII 3219 165973AL

83
4.5 Proportional Manifold

4
2

5 6 7

M11212AB

Index Skyjack
Qty. Description
No. Part No.

- 132761 1 PROPORTIONAL MANIFOLD ASSEMBLY

1 132750 1 • BLOCK/VALVE/COIL ASSEMBLY


132748 1 • • BLOCK, Manifold
132749 1 • • VALVE, Control
115370 1 • • COIL (24 volt)
2 103070 2 • Straight (06 JICM - 06 ORBM)
3 102665 1 • FITTING, 90° (06 JICM - 08 ORBM)
4 103861 2 BOLT, Hex head (1/4"-20 x 2", Gr. 5)
5 103995 4 WASHER, Flat (1/4")
6 104000 2 WASHER, Lock (1/4")
7 103980 2 NUT, Hex head (1/4"-20, Gr. 5)

165973AL SJIII 3215, SJIII 3219

84
4.6 Hydraulic Tank Lid - Steel Tank

3 4

5
1
2

10
7

M127657AE

Index Skyjack
Qty. Description
No. Part No.

- 127567 1 TANK LID ASSEMBLY

1 102693 1 FILLER/CAP ASSEMBLY


2 103962 13 SCREW, Round head machine (#10-32 x 1/2")
3 105446 1 FITTING, Straight (08 JICM - 12 ORBM)
4 103864 2 BOLT, Hex head (5/16"-18 x 1", Gr. 5)
5 109568 1 FILTER ASSEMBLY, Hydraulic oil
104254 1 • ELEMENT, Filter
123022 1 • SEAL, Filter assembly
123021 1 • COVER, Filter assembly
123020 1 • SPRING, Filter assembly
122973 1 • CASTING, Aluminum
121571 1 • SCREW, Set
122969 1 • BOLT, Washer combined
122968 1 • CASING, Filter
6 127554 1 WELDMENT, Tank lid
7 103984 2 NUT, Hex nylon lock (5/16"-18, Gr. 5)
8 103320 1 CLAMP, Gear (#16)
9 213140 1 HOSE, Filter to Tank
10 148299 1 GASKET, Hydraulic tank

SJIII 3215, SJIII 3219 165973AL

85
4.7 Hydraulic Hose Connections - Controls

1 2

5
3

M10551AA

Index Skyjack
Qty. Description
No. Part No.

- 127938 1 HYDRAULIC TRAY HOSE KIT

1 128169 1 HOSE, Hydraulic line (1/4" diameter x 15")


2 111949 1 HOSE,Hydraulic line (1/4" diameter x 26")
3 132773 1 TUBE, Hydraulic (3/8" OD x 0.049" wall x 5.642")
4 121854 1 HOSE, Hydraulic line (1/2" diameter x 18")
5 147727 1 HOSE, Hydraulic line (3/8" diameter x 22.5")
6 108003 1 HOSE, Hydraulic line (1/4" diameter x 16")

165973AL SJIII 3215, SJIII 3219

86
4.8 Hinged Hydraulic/Electrical Cover (EE-Rated)

2
4

M128195AA

Index Skyjack
Qty. Description
No. Part No.

- 128195 1 COVER HINGED HYD/ELEC TRAY ASSY (EE-Rated)

1 125739 1 COVER, Hinged Hydraulic/Electrical Tray


125738 1 • Cover, Hydraulic/Electrical Tray
107000 1 • Hinge, Piano 21"
2 125893 1 BUMPER, Rubber Female
3 103855 1 BOLT, Hex head (1/4"-20 x 1/2", Gr. 5)
4 104000 5 WASHER, Lock (1/4")
5 103980 1 NUT, Hex head (1/4"-20, Gr. 5)
6 112495 4 BOLT, Hex head (1/4"-20 x 3/8", Gr. 5)

SJIII 3215, SJIII 3219 165973AL

87
4.9 Soft Stop Valve (SJIII 3215)

5
4

3 2

M136419AA_M199550AA

Index Skyjack
Qty. Description
No. Part No.

A 136419 1 ASSEMBLY, Valve - Soft Stop


(For model SJIII 3215 with serial number 10001473 & Below)
B 199550 1 ASSEMBLY, Valve - Soft Stop
(For model SJIII 3215 with serial number 10001474 & Above)

1 103069 1 • FITTING, Straight (06 JICM - 06 ORBM)


2 106498 1 • FITTING, Adapter (6 JIC - 6 SAE), A
3 134822 1 • VALVE, Directional - N.O. (0.04" orifice), A
137007 1 • • VALVE, Cartrie
137006 1 • • COIL, 12V
137008 1 • • MANIFOLD
4 122428 1 • FITTING, Straight (06 ORBM - 06 ORBM), B
5 199039 1 • VALVE, Soft Stop, B
199098 1 • • VALVE, Cartrie
105610 1 • • COIL (24V)
199106 1 • • BODY, Valve (10 - 6T)
199108 1 • • NUT, Coil

165973AL SJIII 3215, SJIII 3219

88
Notes

SJIII 3215, SJIII 3219 165973AL

89
Section 5 – Battery Tray

Battery Tray 5.1

5.2 Battery Charger - Delta-Q

Battery Charger - Signet 5.3

165973AL SJIII 3215, SJIII 3219

90
5.1 Battery Tray

20 24 23 22 21 25

15 17 18
16

10 14 13 L 7 L

11

19 8

12

27 28 2 L
L L 4 26 22
5
9

Wood spacers 29

4 4
5

Plywood spacers 3 1 30

4 6

M127717AD2_ANSI

SJIII 3215, SJIII 3219 165973AL

91
5.1 Battery Tray
Index Skyjack
Qty. Description
No. Part No.

A 127718 1 BATTERY OPTION U2200


B 128518 1 BATTERY OPTION U2200 (EE Rated)
C 127717 1 BATTERY OPTION US 250
D 160941 1 BATTERY OPTION AGM
E 162502 1 BATTERY OPTION US 250 (BRAZIL)
F 162503 1 BATTERY OPTION U2200 (BRAZIL)
G 162504 1 BATTERY OPTION AGM (BRAZIL)
H 168110 1 BATTERY OPTION T105 (SJIII 3219)
I 168112 1 BATTERY OPTION T105 (SJIII 3219 EE-Rated)

1 103480 4 • BATTERY, 6V, A, B, F


106552 4 • BATTERY, 6V, C, E
160933 4 • BATTERY, 6V, D, G
168109 4 • BATTERY, 6V, H, I
2 137243 1 • CABLE, Battery in-line fuse (300A), A, B, C, E, F, G, I
310517 • • FUSE (300 Amp)
195691 1 • CABLE, Battery in-line fuse (300A), D, G
310517 • • FUSE (300 Amp)
3 100440 1 • SPACER, Plywood (3/8" x 10-1/2" x 28-1/2"), A, C, D, E, F, G, H
4 129631 2 • SPACER, Wood (2" x 3" x 9-1/2"), A, D, C, H
128517 1 • SPACER, Wood (2" x 3" x 9-1/2"), B, I
129633 4 • SPACER, Plywood (3/4" x 3-1/2" x 9-1/2"), F, G, E
5 129630 1 • SPACER, Wood (2" x 3" x 32-1/4"), A, D, H
124988 1 • SPACER, Wood (5/8" x 3" x 26"), B, I
129632 2 • SPACER, Plywood (3/4" x 3-1/2" x 32-1/4"), F, G
(For Model SJIII 3215 with serial number 10004228 & Below)
(For Model SJIII 3219 with serial number 22147701 & Below)
129632 1 • SPACER, Plywood (3/4" x 3-1/2" x 32-1/4"), F, G
(For Model SJIII 3215 with serial number 10004229 & Above)
(For Model SJIII 3219 with serial number 22147702 & Above)
6 230210 1 • SPACER, Plywood (3/4" x 3-1/2" x 31"), F, G
(For Model SJIII 3215 with serial number 10004229 & Above)
(For Model SJIII 3219 with serial number 22147702 & Above)
7 137488 1 • BATTERY TRAY
8 (Ref.) 1 • POTHOLE PROTECTION DEVICE
(For components, refer to Section 3.2)
9 119316 8 • BUSHING, Fibreglide
10 119608 1 • ROTARY LATCH ASSEMBLY - RH
112308 1 • • LATCH, Rotary
103864 3 • • BOLT, Hex head (5/16"-18 x 1", Gr. 5)
103857 1 • • BOLT, Hex head (1/4"-20 x 1", Gr. 5)
104000 1 • • WASHER, Lock (1/4")
103980 1 • • NUT, Hex head (1/4"-20, Gr. 5)
111534 1 • • KNOB, Latch

- - - Parts list continued on the following page.

165973AL SJIII 3215, SJIII 3219

92
5.1 Battery Tray

20 24 23 22 21 25

15 17 18
16

10 14 13 L 7 L

11

19 8

12

27 28 2 L
L L 4 26 22
5
9

Wood spacers 29

4 4
5

Plywood spacers 3 1 30

4 6

M127717AD2_ANSI

SJIII 3215, SJIII 3219 165973AL

93
5.1 Battery Tray
Index Skyjack
Qty. Description
No. Part No.

- - - Parts list continued from previous page.

11 160445 1 • LOCK TAB, Battery tray (EE Rated)


12 104051 1 • CAM, Lock (EE Rated)
13 111804 1 • BOLT, Carriage (3/8"-16 x 1", Gr. 5)
14 108575 1 • NUT, Hex head (3/8"-16, Gr. 5)
15 125798 1 • BOLT, Hex head (1/2"-13 x 1.5", Gr. 5)
16 107949 1 • NUT, Hex head jam (1/2"-13, Gr. 5)
17 (Ref.) - • PIN, Eccentric
(For components, refer to Section 3.2)
18 100335 2 • BUSHING, Bronze
19 (Ref.) - • PIN, Lower tray
(For components, refer to Section 3.2)
20 137262 1 • CONNECTOR ASSEMBLY
103364 1 • • CONNECTOR, Battery (Grey, 50 Amp)
195191 1 • • • HOUSING, Grey - 50 Amp
195192 1 • • • CONTACT, 10-12 Ga - 50 Amp
21 (Ref.) - • SWITCH, Battery disconnect
(For components, refer to Section 3.1)
22 137263 1 • CABLE (#4 GA) (Main disconnect switch to battery)
23 124325 1 • CABLE ASSEMBLY (Battery negative to pump motor), A
169200 1 • CABLE ASSEMBLY (Battery negative to pump motor) (EE Rated), A
24 119547 1 • CABLE ASSEMBLY (Battery positive to fuse assembly), A
25 143663 1 • CABLE ASSEMBLY (Main disconnect switch to main contactor)
169198 1 • CABLE ASSEMBLY (Main disconnect switch to main contactor) (EE Rated)
26 120425 2 • CABLE, Battery jumper, A, B, C, H, I
119615 2 • CABLE, Battery jumper, D, G
27 117408 AR • BOOT, Battery (Red), B, I
28 117407 AR • BOOT, Battery (Black), B, I
29 113654 4 • PLYWOOD, EE-Rated (1/4 x 9.5 x 10.5), B, I
30 113655 3 • PLYWOOD, EE-Rated (1/4 x 9.5 x 29), B, I

L (Ref.) - • LABELS
(For components, refer to Section 8.1)

165973AL SJIII 3215, SJIII 3219

94
5.2 Battery Charger - Delta-Q

10

12

11

13

3 2

M226378AA

SJIII 3215, SJIII 3219 165973AL

95
5.2 Battery Charger - Delta-Q
Index Skyjack
Qty. Description
No. Part No.

- 226378 - CHARGER ASSEMBLY - DELTA-Q

1 195604 1 • TRAY, Battery Charger


2 103404 4 • WASHER, Lock - 5/16"
3 103887 4 • BOLT, Hex Head - 5/16"-18 x 3/4" Gr. 5
4 103995 4 • WASHER, Flat - 1/4"
5 104000 4 • WASHER, Lock - 1/4"
6 103856 4 • BOLT, Hex Head Zinc - 1/4"-20 x 3/4" Gr. 5
- 226374 1 • CHARGER ASM, Delta-Q IC650
7 223160 1 • • CHARGER, Delta-Q IC650 - NO
8 221711 1 • • PLATE, Charger Mount - IC650
9 223065 1 • • RELAY ASM, Charger IC650
108589 1 • • • RELAY, 24V - 40A
105359 2 • • • TERMINAL, Female - 14-16AWG Blue Insulated
103367 2 • • • HEATSHRINK, 1/4"DIA Polyolfin (Black)
115391 1 • • • RECEPTACLE, 2 Pole Female - Mate-N-Lock
116989 2 • • • WIRE PIN, Male - Mate-N-Lock
10 138834 4 • • SCREW, Round Head Machined - #10-24 x 3/4"
11 104694 3 • • WASHER, Flat - #10
12 104185 4 • • WASHER, Lock - #10

13 223156 1 CORD, Charger Delta-Q IC650

165973AL SJIII 3215, SJIII 3219

96
5.3 Battery Charger - Signet

8 9

PART NO 128537

VOL . AUTO SELECTABLE DUAL AC INPUT

U US E230227
85VAC/264VAC 50/60Hz
CURRENT 4A 8.5A
67ZJ
F LISTED VOL . MAX. 30.6VDC
OUT
POWER MAX

50% 75% 100%

24 V 129163AB

M147341AB_4

SJIII 3215, SJIII 3219 165973AL

97
5.3 Battery Charger - Signet
Index Skyjack
Qty. Description
No. Part No.

A - - CHARGER ASSEMBLY
B - - CHARGER ASSEMBLY (EE rated)
C - - CHARGER ASSEMBLY - AGM
D - - CHARGER ASSEMBLY - AGM OPTION - No Plug (SJIII 3219)

1 161827 1 CHARGER, Battery (24VDC), A, B


160931 1 CHARGER, Battery (24VDC) with charger cord - AGM, C
160932 1 CHARGER, Battery (24VDC) - AGM, D
2 196127 1 • RELAY, Interlock, A, B
127154 1 • RELAY, Interlock, C, D
3 147674 1 FRONTPLATE ASSEMBLY (with hardwired cord)
4 115391 1 PLUG, Charger cutout
5 103364 1 CONNECTOR, Battery (50 Amp), A
105534 1 CONNECTOR, Battery (175 Amp), B
6 (Ref.) - TRAY, Battery charger
(For components, refer to Section 3.11)
7 120791 1 CORD, 110V/220V Charger (no plug) (SJIII 3219), B, D
8 123764 2 CLIP, Single (#10, G6) (SJIII 3219), B, D
9 129702 2 SCREW, SF (#10) (SJIII 3219), B, D

165973AL SJIII 3215, SJIII 3219

98
Notes

SJIII 3215, SJIII 3219 165973AL

99
Section 6 – Electrical Panel

Electrical Panel and


6.1
Hardware

6.2 Electrical Panel Hardware (EE-Rated)

6.3 Main Manifold Harness

6.4 Rear Manifold Harness

Horn/Flashing Light, Holding Valve,


6.5
Tilt & Pressure Switch Harnesses

6.6 Elevate Telematics Harness

165973AL SJIII 3215, SJIII 3219

100
6.1 Electrical Panel and Hardware

19
20
23 26 17

21

1
2
19 16

20
22
12 22
13
5
14
15

18

19 3

8 4
6
9 22
10 7
11

M147334AB_2

SJIII 3215, SJIII 3219 165973AL

101
6.1 Electrical Panel and Hardware
Index Skyjack
Qty. Description
No. Part No.

- 159379 1 ELECTRICAL PANEL PREWIRE ASSEMBLY


(For model SJIII 3215 with serial number 10001533 & Below)
(For model 3219 with serial number 22093185 & Below)
- 195612 1 ELECTRICAL PANEL PREWIRE ASSEMBLY
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093186 & Above)

- 147334 1 • ELECTRICAL PANEL ASSEMBLY


1 127615 1 • • WELDMENT, Control panel
2 146475 1 • • CONTACTOR, Solenoid - hydraulic proportional control
165865 1 • • CONTACTOR, Solenoid - Motor Controller/MC models
3 103011 2 • • BLOCK, Terminal (12 position)
4 103956 8 • • SCREW, Round head (#6-32 x 1)
5 103985 8 • • NUT, Hex head (#6-32)
6 132793 1 • • CLAMP, Plastic (1.25" diameter)
7 117325 2 • • BREAKER, Circuit (15 Amp)
8 147335 1 • • RESISTOR (16 ohm, 25 watt)
(For model SJIII 3215 with serial number 10001093 & Below)
(For model SJIII 3219 with serial number 22067617 & Below)
168598 1 • • RESISTOR, 15 Ohms (25W)
(For model SJIII 3215 with serial number 10001094 & Above)
(For model SJIII 3219 with serial number 22067618 & Above)
9 116066 2 • • SCREW, Round head machine (#4-40 x 1/2")
10 116068 2 • • WASHER, Lock (#4)
11 116067 2 • • NUT, Hex (#4-40)
12 125893 1 • • BUMPER, Rubber Female
13 103855 1 • • BOLT, Hex head (1/4"-20 x 1/2", Gr. 5)
14 104000 1 • • WASHER, Lock (1/4")
15 103980 1 • • NUT, Hex (1/4"-20)
16 108589 5 • • RELAY (24V, sealed)
17 195940 1 • • HOURMETER, Digital
18 128835 1 • • HARNESS O2 SJ3E
19 104003 8 • • NUT, Hex head (#10-32)
20 104185 7 • • WASHER, Lock (#10)
21 104694 2 • • WASHER, Flat (#10)
22 103962 8 • • SCREW, Round head machine (#10-32 x 1/2")
23 103057 1 • • BEEPER (4-28VCD)
24 115401 AR • • FERRULE (18GA white) (not shown)
25 121050 AR • • FERRULE, 16GA Red (not shown)
26 106099 2 • WASHER, Lock (#6)
27 209559 1 • WIRE ASM, Capacitor (Not Shown)

165973AL SJIII 3215, SJIII 3219

102
6.2 Electrical Panel and Hardware (EE-Rated)

26

25

22 23 24

21

4
L
5
27 28
16 17
19 20

5 18 3 4 5 6 30 5

29 4 5 7

9 10

12
13 8
11
14

15

12
1

11

M147958AG

SJIII 3215, SJIII 3219 165973AL

103
6.2 Electrical Panel and Hardware (EE-Rated)
Index Skyjack
Qty. Description
No. Part No.

A 159383 1 ELECTRICAL PANEL PREWIRE ASSEMBLY (EE-Rated)


(For model SJIII 3215 with serial number 10001533 & Below)
(For model SJIII 3219 with serial number 22093342 & Below)
B 195710 1 ELECTRICAL PANEL PREWIRE ASSEMBLY (EE-Rated)
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093343 & Above)

1 147981 1 • WELDMENT, Panel


2 147985 1 • WELDMENT, Panel box
3 146475 1 • CONTACTOR, Solenoid
4 115545 6 • SCREW, Round head machine (#10-32 x 3/8")
5 104185 15 • WASHER, Lock (#10)
6 104694 2 • WASHER, Flat (#10)
7 108589 5 • RELAY, Sealed (24V)
8 147335 1 • RESISTOR (16 ohm, 25 watt)
(For model SJIII 3215 with serial number 10001093 & Below)
(For model SJIII 3219 with serial number 22067617 & Below)
8 207932 1 • RESISTOR, 15 Ohms (25W)
(For model SJIII 3215 with serial number 10001094 & Above)
(For model SJIII 3219 with serial number 22067618 & Above)
9 125694 2 • SCREW, Round head machine (#4-40 x 1/4")
10 116068 2 • WASHER, Lock (#4)
11 103011 2 • BLOCK, Terminal
12 103956 6 • SCREW, Round head machine (#6-32 x 1")
13 112495 3 • BOLT, Hex head (1/4"-20 x 3/8", Gr. 5)
14 104000 3 • WASHER, Lock (1/4")
15 103995 3 • WASHER, Flat (1/4")
16 147977 1 • GASKET (9 hole)
17 125613 1 • GASKET, Cover
18 120094 6 • SCREW, Round head machine (#10-32 x 5/8")
19 117325 2 • BREAKER, Circuit (15 amp)
20 117954 2 • WASHER, Seal (7/16")
21 195940 1 • HOURMETER, Digital
22 103962 1 • SCREW, Round head machine (#10-32 x 1/2")
23 117952 1 • WASHER, Seal (#10)
24 104003 1 • NUT, Hex head (#10-32)
25 103057 1 • BEEPER (Slow pulse, 4-28VDC)
26 127821 2 • CLAMP, Hook type
27 126783 32" • RUBBER, Self-seal
28 126784 15" • RUBBER, Self-seal
29 116711 2 • SPACER, Stand off
30 103963 2 • SCREW, Round head machine (#10-32 x 1-1/2")

L (Ref.) - LABELS
(For components, refer to Section 8.1)

165973AL SJIII 3215, SJIII 3219

104
6.3 Main Manifold Harness

TO ELECTRIC PANEL

TO BRAKE VALVE TO LIFT VALVE


TO TO
SOFT STOP LOWERING
VALVE VALVE

TO
DRIVE & STEER
TO PROP. VALVE VALVES
TO CUSHION VALVE

MOTOR (-)
TO
2
HOLDING
VALVE

M147331AB_S7

SJIII 3215, SJIII 3219 165973AL

105
6.3 Main Manifold Harness
Index Skyjack
Qty. Description
No. Part No.

A 147331 1 HARNESS, Main manifold (SJIII 3215)


B 146672 1 HARNESS, Main manifold (SJIII 3219)

1 127316 2 • CONNECTOR, Solenoid (with diode, grey)


2 127315 2 • CONNECTOR, Solenoid (with diode, black)

165973AL SJIII 3215, SJIII 3219

106
6.4 Rear Manifold Harness
1 2 3 4

TO CHARGER CUTOUT
TO LOWER BASE CTRL

TO HIGH SPEED LIMITS


TO SOFT STOP LIMIT SWITCH

3 5 6

MODEL 321X ANSI/CSA


1 2 3 4

FROM ELECTRIC PANEL


TO CHARGER CUTOUT
TO LOWER BASE CTRL
7

TO HIGH SPEED LIMITS


TO SOFT STOP LIMIT SWITCH

3 5 6
MODEL 321X ANSI/CSA EE RATED

FROM ELECTRIC PANEL


M163098AB_M159381AD

Index Skyjack
Qty. Description
No. Part No.

A 159381 1 HARNESS, Rear Manifold


B 163098 1 HARNESS, Rear Manifold (EE-Rated)

1 117583 1 • CONNECTOR, Plug (8 pin)


2 117585 1 • CONNECTOR, Plug Wedge (8 pin)
3 117591 11 • CONNECTOR, Contact socket (16-18)
4 117594 1 • CONNECTOR, Sealing plug
5 117579 1 • CONNECTOR, Plug (4 pin)
6 117581 1 • CONNECTOR, Plug Wedge (4 pin)
7 105359 3 • TERMINAL, Insulation Blue (M.14-16GA)

SJIII 3215, SJIII 3219 165973AL

107
6.5 Horn/Flashing Light, Holding Valve, Tilt & Pressure Switch

HARNESS A

TO FLASHING LIGHT

TO ELECTRIC PANEL

TO HORN

HARNESS B 1 2 3 4
TO ELECTRIC PANEL
TO TILT SWITCH

HARNESS C 5 TO MAIN MANIFOLD


HARNESS
TO HOLDING VALVE

M156375AC-2

Index Skyjack
Qty. Description
No. Part No.

A 146578 1 HARNESS, Horn/Flashing light


149654 1 HARNESS, Horn/Flashing light (EE-Rated)
B 146577 1 HARNESS, Tilt switch
C 134508 1 HARNESS, Holding valve

1 117579 1 • CONNECTOR, Plug (4 pin)


2 117581 1 • CONNECTOR, Plug (4 pin, Wedge)
3 117591 3 • CONNECTOR, Contact socket (16-18)
4 117594 1 • CONNECTOR, Sealing plug
5 127315 2 • CONNECTOR, Solenoid with diode

165973AL SJIII 3215, SJIII 3219

108
6.6 Elevate Telematics Harness

4 3 2 1

8 6
5

6
5

7
6

M226425AB

SJIII 3215, SJIII 3219 165973AL

109
6.6 Elevate Telematics Harness
8ndex Skyjack
Qty. Description
No. Part No.

- 226425 1 HARNESS ASM, Elevate19 Telematics

1 220611 1 • CONNECTOR, Deutsch DTM06-12S


2 220612 1 • CONNECTOR, Deutsch DTM06 Wedge
3 220613 9 • CONNECTOR, Contact Socket No. 20
4 156152 3 • SEALING PLUG, DRC Series
5 114594 3 • TERMINAL, Male - 18-22AWG Red
6 114595 7 • TERMINAL, Female - 18-22AWG Red
7 115401 3 • FERRULE, 18GA Red
8 120070 1 • TERMINAL, Ring - 18-22AWG Red

165973AL SJIII 3215, SJIII 3219

110
Notes

SJIII 3215, SJIII 3219 165973AL

111
Section 7 – Options

7.1 24VDC Inverter and Hardware

7.2 Inverter

7.3 Air Hose to Platform

7.4 Black Logo Labels (SJIII 3219)

7.5 Light Duty Pipe Racks

7.6 Flashing Amber Light

7.7 Dual Flashing Light (Diagonal)

7.8 Board Carrier (SJIII 3219)

7.9 Heavy Duty Pipe Racks

7.10 Electrical Panel with Inverter Option

7.11 Tool Caddy

7.12 Elevate Telematics

7.13 Secondary Guarding Lift Enable Kit

165973AL SJIII 3215, SJIII 3219

112
7.1 24VDC Inverter and Hardware

13

9 2 11 4 6
10 12 5 7
8
L

16 15 14

M135994AE

SJIII 3215, SJIII 3219 165973AL

113
7.1 24VDC Inverter and Hardware
Index Skyjack
Qty. Description
No. Part No.

- 135994 1 ASSEMBLY, Inverter Install (Excluding EE-Rated)

1 (Ref.) 1 • INVERTER, 24VDC (120VAC @ 60 Hz)


(For components, refer to Section 7.2)
2 129145 1 • SUPPORT, Inverter
3 129187 1 • CABLE (1/4 x 21 x 5/16, #4GA)
4 119061 1 • FUSE BOX, Cover
5 110853 2 • BOLT, FHCS Zinc (1/4"-20 x 5/8")
6 103068 2 • INSULATOR, Fuse
7 146442 1 • FUSE (100 Amp)
8 112495 2 • BOLT, Hex head (1/4"-20 x 3/8", Gr. 5)
9 103855 4 • BOLT, Hex head (1/4"-20 x 1/2", Gr. 5)
10 104000 4 • WASHER, Lock (1/4")
11 103952 2 • BOLT, Flat head (3/8"-16 x 1", Gr. 5)
12 104606 2 • NUT, Hex lock (3/8"-16, Grade B)
13 931964 1 • CLAMP, Tube - 3/8"
14 137417 1 RELAY, Inverter timer cutoff
15 103858 1 BOLT, Hex head (1/4"-20 x 1.25", Gr. 5)
16 115649 1 NUT, Lock nylon insert (1/4"-20)

L 146454 1 LABEL, Inverter fuse (100 A)

165973AL SJIII 3215, SJIII 3219

114
7.2 Inverter

10 11

12

M10493AF_1_M135990AC

SJIII 3215, SJIII 3219 165973AL

115
7.2 Inverter
Index Skyjack
Qty. Description
No. Part No.

- 135990 1 ASSEMBLY, Inverter

1 199217 1 • PLATE, Cover - Flange-In


2 129855 1 • PLATE, Chassis - Flange-In
3 129862 1 • CAPACITOR (10μF, 230 VAC) (Not Shown)
4 199218 1 • CIRCUIT BOARD, Inverter (Not Shown)
5 199220 4 • SPACER, Aluminum (5/16" O.D.)
6 199222 1 • STRAIN RELIEF, 14/2 to 10/3
7 199223 1 • STRAIN RELIEF, Straight (7/8" Mount)
8 129861 1 • FAN, 80 CMF (Not Shown)
9 199226 1 • BREAKER, Thermal (15A)
10 129860 1 • TRANSFORMER, XFMR (Not Shown)
11 129856 1 • GFCI, Faceless (20A)
12 199212 1 • BONDING LUG, Inverter
13 199213 1 • POWER CORD, A/C - Inverter (Not Shown)
L 130115 2 LABEL, Inverter Switch

165973AL SJIII 3215, SJIII 3219

116
7.3 Air Hose to Platform

2
4

1 2 3 5

M310053AB_1

Index Skyjack
Qty. Description
No. Part No.

- 310052 1 AIR HOSE TO PLATFORM ASSEMBLY (Model 3215)


- 310053 1 AIR HOSE TO PLATFORM ASSEMBLY (Model 3219)

1 146149 1 FITTING, Male disconnect (3/8")


2 107886 2 CLAMP, Hose
3 146150 260" HOSE, Air (3/8") (Model 3215)
300" HOSE, Air (3/8") (Model 3219)
4 146148 1 FITTING, Female disconnect (3/8")
5 138212 2 LABEL, Connect air here

SJIII 3215, SJIII 3219 165973AL

117
7.4 Black Logo Labels (SJIII 3219)

5 5 5 5

5
5

5
5

Right Side Left Side

M166833AA

Index Skyjack
Qty. Description
No. Part No.

- 166833 1 BLACK LOGO LABEL OPTION (Model 3219)

1 162472 2 LABEL, SJIII 3219 (Black)


2 166831 2 LABEL, SKYJACK (Black - 13")
3 166828 2 LABEL, SKYJACK (Black - 17")
4 161118 2 LABEL, SKYJACK (Black - 20")

165973AL SJIII 3215, SJIII 3219

118
7.5 Light Duty Pipe Rack

1 1
B
A

3 L 7 9 8 3 6 5 4 8 7

M159226AA_3

Index Skyjack
Qty. Description
No. Part No.

- 159226 1 LD PIPE RACK ASSEMBLY (Cannot be used on Full Gate Machines)

A 154727 1 • LD PIPE RACK, Front Mount


B 154726 1 • LD PIPE RACK, Rear Mount
1 133593 1 • • PLATE, Pipe rack, A
2 133594 1 • • PLATE, Pipe rack, A
2 • • PLATE, Pipe rack, B
3 133598 3 • • SPACER, A
4 • • SPACER, B
4 103873 5 • • BOLT, Hex head (3/8"-16 x 2.5", Gr. 5), A
6 • • BOLT, Hex head (3/8"-16 x 2.5", Gr. 5), B
5 103978 6 • • NUT, Hex head (3/8"-16)
6 103472 6 • • WASHER, Flat (3/8")
7 103999 6 • • WASHER, Lock (3/8")
8 130359 1 • • STRAP, Cam buckle
9 101297 1 • • BOLT, Hex head (3/8"-16 x 1.25", Gr. 5), A
L 172468 3 • LABEL
10 125122 1 • INSTRUCTIONS, Light Duty Pipe Racks - ANSI/CSA (Not Shown)

SJIII 3215, SJIII 3219 165973AL

119
7.6 Flashing Amber Light

FIRST LEVEL INSIDE SCISSOR

3 4 5

M147348AA_3

Index Skyjack
Qty. Description
No. Part No.

A 147348 1 FLASHING AMBER LIGHT OPTION


B 147990 1 FLASHING AMBER LIGHT OPTION (EE-Rated)

1 126111 1 • LIGHT, Beacon (24 volt)


146153 1 • • BULB
2 103743 1 • FLASHER (12, 24 volt)
3 132793 1 • CLAMP, Plastic (1.25")
4 103962 1 • BOLT, Machine (#10-32 x 1/2"), A
5 104003 1 • NUT, Machine (#10-32, Grade B), A

165973AL SJIII 3215, SJIII 3219

120
7.7 Dual Flashing Amber Light (Diagonal)

2
1

4
3

M134746AB

SJIII 3215, SJIII 3219 165973AL

121
7.7 Dual Flashing Amber Light (Diagonal)
Index Skyjack
Qty. Description
No. Part No.

1 126111 2 FLASHING AMBER LIGHT ASSEMBLY


121477 1 • LIGHT, Beacon
121533 1 • • LENS, Amber
146153 1 • • BULB (24 volt)
2 134587 1 HARNESS, Dual flashing light
3 156695 2 BRACKET, Flashing light
4 115649 5 NUT, Hex nylon lock (1/4"-20, Gr. 5)
5 134715 1 GUARD, Cable (Modified)
6 108791 2 CLIP, Cord (Adhesive back)

165973AL SJIII 3215, SJIII 3219

122
7.8 Board Carrier (SJIII 3219)

3
7

10 3
12
7

5
1 10

10 11

2 2

2
2

2
2

2
M207482AA

SJIII 3215, SJIII 3219 165973AL

123
7.8 Board Carrier (SJIII 3219)
Index Skyjack
Qty. Description
No. Part No.

- 207482 - ASSEMBLY, Board Carrier

1 166982 1 • WELDMENT, Board Carrier


2 100702 4 • PLUG, Tube - Plastic - 1-1/4" x 1-1/4"
3 143674 2 • WELDMENT, Clamp with Holder
4 (Ref.) 1 • ASSEMBLY, Pin - Quick Release Small Loop
(For components, refer to Section 1.6)
5 199960 2 • BOLT, Hex Hd - 1/8"-16 X 1-3/8", Gr. 5
6 103632 5 • SCREW, Hex Hd - Self Tapping - 1/4"-14 x 3/4"
7 103941 12 • SCREW, SHCS - 1/4"-20 x 3/4"
8 166989 1 • PLATE, Label Mount
9 172304 2 • LABEL, Board Carrier
10 207480 1 • INSTRUCTIONS, Board Carrier (Not Shown)
11 167235 2 • ASSEMBLY, Detent Pin - 3/8" x 3"
12 167220 3 • LABEL, Keep in Lock Position
13 172301 1 • LABEL, Board Carrier Weight

165973AL SJIII 3215, SJIII 3219

124
7.9 Heavy Duty Pipe Rack
2

��

����������� ��� ��� ��������� ��� 11


���������� ��� ��� ��������� ���

���������� ��� ��� ��������� ���

���������� ��� ��� ��������� ���

���������� ��� ��� ��������� ���

���������� ��� ��� ��������� ���

������ ����������

kg
( lb) = 10
TM

172172AAZZ

M195500AB_TOC

Index Skyjack
Qty. Description
No. Part No.

- 195829 1 DC Pipe-Rack Assembly

- 195500 1 • DC Pipe Rack NA Kit


1 195499 1 • • WELDMENT, DC Pipe Rack
2 195289 2 • • STRIP, Protector
3 103872 4 • • BOLT, Hex head (3/8"-16 x 2.250, Gr. 5)
4 103978 4 • • NUT, Hex (3/8"-16 Gr. 5)
5 103472 4 • • WASHER, Flat (3/8")
6 103999 4 • • WASHER, Lock (3/8")
7 195346 2 • • STRAP, Nylon Tie Down Flat Hook
8 103632 2 • • BOLT, Flat head cap screw (10-32 x 1.75". Gr. 5)
9 171733 1 • • PLATE, LABEL
10 172172 1 • LABEL, Heavy Duty Pipe Rack Weight
11 172176 1 • LABEL, Heavy Duty Pipe Rack Capacity ANSI
12 195640 1 • INSTRUCTION, DC HD Pipe Rack ANSI (Not Shown)

SJIII 3215, SJIII 3219 165973AL

125
7.10 Electrical Panel with Inverter
1 6 2 3 4 5

W1
02
W2 7A
W4 85

19A
85 W3

02 7A 19A

+
1 6 2 3 4 5

W1 02
W2 7
W4 85

19A

19A
85

02 02 07 07A 8C 13 13A 14 14E 19 19A 49 14 21 21A 72 29 59 59G 59G 59H 59H 59J 59I 15 16 17 17 71 23 24

MOTOR CONTROLLER
M195858AA_M199449AC

Index Skyjack
Qty. Description
No. Part No.

A 195858 - ELECTRICAL PANEL, Inverter Option


(For model SJIII 3215 with serial number 10001533 & Below)
(For model SJIII 3219 with serial number 22093185 & Below)
B 199449 - ELECTRICAL PANEL, Inverter Option - Motor Controller
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093186 & Above)

1 (Ref.) 1 • ELECTRICAL PANEL ASSEMBLY, A


(For components, refer to Section 6.1)
(Ref.) 1 • ELECTRICAL PANEL ASSEMBLY, B
(For components, refer to Section 10.9)
2 137417 1 • RELAY, Timer (Delay-on-release)
3 103860 1 • BOLT, Hex head (1/4"-20 x 1.75", Gr. 5)
4 104000 1 • WASHER, Lock (1/4")
5 115649 1 • NUT, Lock (1/4"-20 Gr. 5), B
6 195857 1 • WIRE KIT, Inverter option, A

165973AL SJIII 3215, SJIII 3219

126
7.11 Tool Caddy

12 9 4 3

6 11 7 10

13

1 3

M204334AA_7

SJIII 3215, SJIII 3219 165973AL

127
7.11 Tool Caddy
Index Skyjack
Qty. Description
No. Part No.

- 211271 - TOOL CADDY SUBGROUP

- 204334 1 • TOOL CADDY ASSEMBLY


1 198945 1 • • TOOL CADDY TRAY
2 198965 2 • • PIN, Quick Release - 1/4" x 3.2" (With Lanyard)
3 172293 2 • • LABEL, Skyjack Logo 5" White
4 172294 1 • • LABEL, Skyjack Logo 3" White
5 168421 3 • • LABEL, Keep In Lock Position - Vertical
6 172245 1 • • LABEL, Tool Caddy Weight
7 172246 1 • • LABEL, Tool Caddy Pin Location
8 172247 1 • • LABEL, Tool Caddy Location
9 172292 1 • • LABEL, Accessoryzers 7" White
10 172298 1 • • LABEL, Tool Caddy Model Serial Numbers
11 172299 1 • • LABEL, Do Not Block Exit/Entrance
12 172297 1 • • LABEL, Danger Of Falling Tools Drive Slowly
13 116161 2 • • POP RIVET, 3/16" x 0.565" - SS Small Flange Dome Hd
14 204306 1 • INSTRUCTIONS, Tool Caddy Installation (Not Shown)

165973AL SJIII 3215, SJIII 3219

128
7.12 Elevate Telematics

6 16

15 14 12
7

13

2
1

4
11 B+
22 21

B+
3

9 8

25

27
20

TM

221111
26

18

19
M230300AA

SJIII 3215, SJIII 3219 165973AL

129
7.12 Elevate Telematics
Index Skyjack
Qty. Description
No. Part No.
A 230300 1 SERVICE KIT, ELEVATE TELEMATICS - COMPACTS
B 229290 1 SERVICE KIT, ELEVATE TELEMATICS - COMPACTS (WITH KEYPAD)

- 213098 1 • CONTROL UNIT GROUP, Track Unit


1 (Ref.) 1 • • CONTROL UNIT
2 (Ref.) 1 • • BRACKET, Control Unit
3 (Ref.) 1 • • FUSE HOLDER
4 (Ref.) 1 • • FUSE, 1 AMP
- 230301 1 • TELEMATICS ASM, Install Parts
5 114678 4 • • SCREW, Round Head Machined - #6-32 x 1/2”
6 196306 4 • • NUT, Nylon Lock - #6-32 Gr. 5
7 191833 4 • • WASHER, Flat - #6
8 112248 2 • • BOLT, Round Head Machine - #8-32 x 1”, B
9 138765 2 • • NUT, Nylon Lock - #8-32 Gr. 5 Zinc, B
10 226425 1 • • HARNESS, Track Unit (Not Shown)
11 220577 1 • • WIRE ASSEMBLY, B+
12 220619 1 • • RELAY ASM, Motor Contactor Cut Off
13 103962 1 • • BOLT, Machined Head/Zinc - #10-32 x 1/2”
14 104185 1 • • WASHER, Lock/Zinc - #10
15 104003 1 • • NUT, Machined - #10-32 Gr. B
16 229266 1 • • LABEL, 19DCR
17 102891 10 • • TIE WRAP CABLE, 5-3/8” (Not Shown)
18 103995 2 • • WASHER, Flat - 1/4”, B
19 115649 1 • • NUT, Nylon Lock - 1/4”-20 Gr. 5, B
20 103856 1 • • BOLT, Hex Head Nylon - 1/4”-20 x 3/4” Gr. 5, B
21 114594 1 • • TERMINAL, Male - 18-22 AWG
22 114595 1 • • TERMINAL, Female - 18-22 AWG - Red
23 229265 1 • INSTRUCTIONS, Elevate Telematics - SJIII (Not Shown)
24 221111 1 • INSTRUCTIONS, OP-Telematics Track Unit (English) (Not Shown), B
25 213099 1 • KEYPAD, Track Unit, B
26 221998 1 • BRACKET, Keypad - Track Unit, B
27 173002 1 • LABEL, Equipped with Keypad, B

165973AL SJIII 3215, SJIII 3219

130
7.13 Secondary Guarding Lift Enable Kit

4
M2204

Index Skyjack
Qty. Description
No. Part No.

A 220787 1 SECONDARY GUARDING SERVICE KIT


B 220786 1 SECONDARY GUARDING WITH SHROUD SERVICE KIT

1 161240 1 • GUARD, Control box, B


2 157759 6 • RIVET, Pop (0.188" x 0.565")
3 194731 30" • GUARD, Ee, B
4 220498 1 • BUTTON, Push
5 105359 1 • TERMINAL, F blade (0.25” 14-16G)
6 172788 1 • LABEL, SGLE Enable switch
7 172926 1 • LABEL, SGLE
8 220559 1 • INSTRUCTION, SGLE Installation (not shown), A
220556 1 • INSTRUCTION, SGLE Installation - Incl Shroud (not shown), B

SJIII 3215, SJIII 3219 165973AL

131
Section 8 – Labels

8.1 Label Kit

8.2 Label - Platform Control Console

8.3 Label - Miscellaneous

8.4 Label - Sides

8.5 Label - Front & Back

8.6 Label - Chassis Top

165973AL SJIII 3215, SJIII 3219

132
8.1 Label Kit

The label kit, Part Number 166936, is for models SJIII 3215 & 3219. It contains labels that are common
to both machines.

It excludes:
• serial numbers
• name plate
• stripes
• tape
• platform capacities
• model designations
• all special options

Supply model number, country and language when ordering complete machine labels.

171949AAA

M159794AE-Left_ANSI_2_159794AC_frontend

SJIII 3215, SJIII 3219 165973AL

133
8.2 Label - Platform Control Console

1
4

M11555AA_M220492AA_Labels

Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (For components, refer to Section 8.1)

1 156885 1 LABEL, Platform control console


2 118711 2 LABEL, Hydraulic proportional
3 172926 1 LABEL, SGLE
4 172788 1 LABEL, SGLE ENABLE

165973AL SJIII 3215, SJIII 3219

134
8.3 Labels - Miscellaneous

HYDRAULIC TRAY HYDRAULIC TRAY


7 (PLASTIC TANK) 15
(STEEL TANK)
2 3

LOWER BASE CONTROLS HYDRAULIC TRAY/ 3 HYDRAULIC TRAY/


ELECTRICAL PANEL ELECTRICAL PANEL
(ANSI/CSA Models) (EE-Rated Models)
2

6 4
14

5 14

CROSS MEMBER 1ST LEVEL RAILING PINS HARNESS ANCHORAGE


INSIDE SCISSORS

10 11

12 9

13 10
BATTERY TRAY OUTLET BOX LIFT CYLINDER

M11001AI

SJIII 3215, SJIII 3219 165973AL

135
8.3 Labels - Miscellaneous
Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (For components, refer to Section 8.1)

1 146449 1 LABEL, Base controls


2 117387 1 LABEL, Power circuit breaker
3 117389 1 LABEL, Ground circuit breaker
4 126056 AR LABEL, Warning falling hazard - Railing pins (Vertical) (Not included in kit)
5 126057 AR LABEL, Falling hazard - Railing pins (Horizontal) (Not included in kit)
6 159664 1 LABEL, Emergency lowering
7 102961 1 LABEL, ATF DEXRON III
161565 1 LABEL, Bio Oil
8 157792 1 LABEL, Orifice decal
9 138211 1 LABEL, Connect AC supply here
10 137278 1 LABEL, 300A Fuse location
11 137276 1 LABEL, 300A +warning
12 128160 1 LABEL, Warning battery spacer
173409 1 LABEL, Warning battery spacer (BRAZIL only except U250)
(For Model SJIII 3215 with serial number 10004229 & Above)
(For Model SJIII 3219 with serial number 22147702 & Above)
13 128161 1 LABEL, Warning battery spacer (2500 Battery Option only)
14 130018 6 LABEL, Safety lanyard
15 172425 1 LABEL, Hydraulic Oil Level - Small

165973AL SJIII 3215, SJIII 3219

136
8.4 Labels - Sides

16

171948AA
12 13

10 12 13 4 4
1
1
2 3 2 13
8
14

9
9

171949AAA

171949AAA

5 5 5
5

7 15 6 6 15 7 11

Right Side Left Side

M159794AE-Right_ANSI_M159794AE-Left_ANSI_2

Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (For components, refer to Section 8.1)

1 158554 2 LABEL, SKYJACK LOGO (white - 20")


2 163860 2 LABEL, SKYJACK LOGO (white - 13")
3 139855 2 LABEL, Stay away
4 159526 2 LABEL, Model designation (Model SJIII 3215) (Not included in kit)
159529 2 LABEL, Model designation (Model SJIII 3219) (Not included in kit)
5 132713 4 LABEL, Wheel Load Pict. (Not included in kit)
6 119866 2 LABEL, Danger pinch hand/foot
7 158536 2 LABEL, SKYJACK LOGO (white - 17")
8 156441 1 LABEL, Annual inspection
9 119803 AR TAPE, Caution (1") (Not included in kit)
10 138211 1 LABEL, Connect AC supply here
11 159664 1 LABEL, Emergency lowering
12 104589 2 LABEL, EE (ANSI/CSA EE rated) (Not included in kit)
13 154888 2 LABEL, TUV (ANSI/CSA EE rated) (Not included in kit)
104588 2 LABEL, FM approved (ANSI/CSA EE rated) (Not included in kit)(if equipped)
14 172060 1 LABEL, Consignment Stock (Not included in kit) (if equipped)
15 171949 2 LABEL, MC (4" x 4") (if equipped)
16 171948 1 LABEL, MC (6.5" x 3") (if equipped)

SJIII 3215, SJIII 3219 165973AL

137
8.5 Labels - Front & Back

17

11

10 11

4 4 12
9 PLATFOR CAPACITIES

5 17 13 PLATFORM CAPACITIES

1 8

2 14

7 15

6 16

Front Side Back Side

M159794AF_frontend

Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (For components, refer to Section 8.1)

1 159664 1 LABEL, Emergency lowering


2 124767 1 LABEL, Lift point/tie down
3 158911 1 LABEL, Free wheeling valve
4 137988 2 LABEL, Crush/pinch/hazard
5 127711 1 LABEL, Safety bar place here
6 158910 1 LABEL, Winching/Towing/Pushing procedure
7 - 1 NAMEPLATE, Serial # (Consult Skyjack) (Not included in kit)
8 156613 1 LABEL, Do not alter
9 130377 2 LABEL, Platform capacities (Model SJIII 3215 ANSI/CSA) (Not included in kit)
130375 2 LABEL, Platform capacities (Model SJIII 3219 ANSI/CSA) (Not included in kit)
10 123628 1 LABEL, Manual storage box
11 158913 1 LABEL, Danger/Warning (On Plate)
172267 1 LABEL, Danger/Warning (On Manual Box)

- - - Parts list continued on the following page.

165973AL SJIII 3215, SJIII 3219

138
8.6 Labels - Front & Back (Continued)

17

11

11
10

4 4 12
PLATFORM CAPACITIES

9
5 PLATFORM CAPACITIES

ZZ

8 13
1 17
14

15
7

2 6 16

Front Side Back Side

M159794AF_frontend

Index Skyjack
Qty. Description
No. Part No.

- - - Parts list continued from previous page.

12 124465 1 LABEL, Side force/no wind (ANSI/CSA) (Not included in kit)


13 124362 1 LABEL, Do not wear jewelry
14 158912 1 LABEL, Operator’s checklist
15 138211 1 LABEL, Connect AC supply here
16 119674 1 LABEL, Battery disconnect switch
17 119803 AR TAPE, Caution (1") (Not included in kit)

SJIII 3215, SJIII 3219 165973AL

139
8.7 Labels - Chassis Top

2 4

M10626AF_3

Index Skyjack
Qty. Description
No. Part No.

- (Ref.) - (For components, refer to Section 8.1)

1 102896 2 LABEL, Forklift boot


2 124767 2 LABEL, Lift point/tie down
3 156613 2 LABEL, Do not alter
4 158908 1 LABEL, Maintenance bar procedure

165973AL SJIII 3215, SJIII 3219

140
Notes

SJIII 3215, SJIII 3219 165973AL

141
Section 9 – Tables

9.1 Fluid Table

165973AL SJIII 3215, SJIII 3219

142
9.1 Fluid Table

Capacity Capacity Skyjack Part


Location Fluid Table 1077AB
(Litres) (Gallons) Number
ATF Dexron III 119309
Hydraulic Tank 10 2.6
Shell Naturelle HF-E 32 157138
1077AB

SJIII 3215, SJIII 3219 165973AL

143
APPENDIX A
Motor Controller

Motor controller machines can be identified by the MC la-


bel located on the side of the machine or on the platform
control box.

165973AL SJIII 3215, SJIII 3219

144
Notes

SJIII 3215, SJIII 3219 165973AL

145
Section 10 – Motor Controller

10.1 Platform Control Console

10.2 Platform Control Box

10.3 Enable Controller - MC

10.4 Hydraulic/Electrical Tray - Steel Tank A

10.5 Hydraulic/Electrical Tray - Plastic Tank B

10.6 Hydraulic Tank - Plastic Tank

10.7 Motor/Pump - MC

10.8 Hydraulic Tray Hose Connections

10.9 Electrical Panel, Hardware and Wire Kit

10.10 Main Manifold Harness

10.11 Rear Manifold Harness

10.12 Control Cable

165973AL SJIII 3215, SJIII 3219

146
10.1 Platform Control Console - MC

L SGLE
L 1

6
5
4

19

9
7

L 20

10 18 7.25" 11.25"
11 11
19
17

19

2
3

12 14

15 16 13

M163404AA_2

SJIII 3215, SJIII 3219 165973AL

147
10.1 Platform Control Console - MC
Index Skyjack
Qty. Description
No. Part No.

A 163167 - CONTROL CONSOLE


B 163404 - CONTROL CONSOLE (LONG CABLE)
C 163487 - CONTROL CONSOLE, ALUMINUM GUARD
D 194322 - CONTROL CONSOLE, ALUMINUM GUARD (LONG CABLE)
E 232553 - CONTROL CONSOLE, ALUMINUM GUARD - SGLE
F 232552 - CONTROL CONSOLE, ALUMINUM GUARD - SGLE (LONG CABLE)

1 (Ref.) - • CONTROL CONSOLE (Top)


(For components, refer to Section 10.2)
2 160355 1 • PLATE, Control Box Bottom, A, B
147372 1 • PLATE, Control Box Bottom, C, D, E, F
3 112327 9 • SCREW, Hex head self tapping - #8-18 x 1/2"
4 103404 1 • WASHER, Lock - 5/16"
5 103986 1 • NUT, Hex head - #8-32
6 103957 1 • SCREW, Round head machine - #8-32 x 1/2"
7 102956 2 • PLUG - 7/8" hole
8 (Ref.) - • CONTROL CABLE ASSEMBLY (16 pin)
(For components, refer to Section 10.12)
9 300788 1 • STRAIN RELIEF
10 116993 1 • HOUSING, Male connector (9 pin) (to controller harness)
11 194731 30" • EE MOLDING, Control box, C, D
12 158209 1 • CLAMP, Control cable railing, B, D, F
13 213139 1 • QUICK RELEASE PIN, Large loop, B, D, F
160265 1 • • PIN, Wire Lock
160320 1 • • RING, Lanyard
105807 1 • • LANYARD, 6"
14 103596 1 • BOLT, Hex head - 3/8"-16 x 2", Gr. 5, B, D, F
15 104606 1 • NUT, Hex nylon lock - 3/8"-16, Gr. 5, B, D, F
16 103472 1 • WASHER, Flat - 3/8", B, D, F
17 160262 1 • TUBE, Control Box, A, B
18 161240 1 • GUARD, Control Box, C, D, E, F
19 157759 AR • RIVET, Pop - 0.188" x 0.565" STL SM FLG DM HD O-END
20 220498 1 • PUSHBUTTON, SGLE, E, F
21 220559 1 • INSTRUCTIONS, SGLE Install, E, F

L (Ref.) 1 • LABELS
(For components, refer to Section 8.2)

165973AL SJIII 3215, SJIII 3219

148
10.2 Platform Control Box - MC

2 7

9
1

3
8

M163168AA

SJIII 3215, SJIII 3219 165973AL

149
10.2 Platform Control Box - MC
Index Skyjack
Qty. Description
No. Part No.

- 163168 - CONTROL CONSOLE (TOP)

1 156923 1 • CONTROL CONSOLE (Top)


2 (Ref.) - • ENABLE CONTROLLER ASSEMBLY
(For components, refer to Section 10.3)
3 194729 - • SWITCH ASSEMBLY, Emergency stop
147051 1 • • HEAD, Emergency stop switch
147056 1 • • LATCH
147053 2 • • BLOCK, N.C. contact
147061 1 • • LED BLOCK, 24V (red)
4 144648 - • SWITCH ASSEMBLY, Horn
147058 1 • • HEAD, Pushbutton
147056 1 • • LATCH
147054 1 • • BLOCK, N.O. contact
5 116382 1 • SWITCH, Toggle (4NT1-1)
6 115574 1 • SWITCH, Toggle (1NT1-2)
7 111181 2 • GUARD, Toggle switch
8 144016 2 • SEAL, Panel bushing
9 122093 1 • INDICATOR, Battery charge

165973AL SJIII 3215, SJIII 3219

150
10.3 Enable Controller - MC

3 9

4 5 6 8

2
10 11

12
14 13
16
1
15

17 18 19 20 21 22

26 27

23 24 25

28

29

30

M151201AD

SJIII 3215, SJIII 3219 165973AL

151
10.3 Enable Controller - MC
Index Skyjack
Qty. Description
No. Part No.

- 159111 1 CONTROLLER ASSEMBLY

1 159055 1 • HANDLE ASSEMBLY


2 159057 1 • • HANDLE, Front half
3 122879 4 • • SCREW, Controller handle
4 159065 2 • • SCREW, Plastite (#4-20 x 5/16")
5 159060 1 • • HOLDER, Micro switch
6 159613 1 • • ROCKER MICRO ASSEMBLY
7 141341 1 • • AXLE, Rocker
8 154717 1 • • ROCKER
9 122874 1 • • BOOT, Rocker
10 159063 1 • • WASHER
11 159062 1 • • BOOT, Plunger switch
12 159064 1 • • SPRING
13 159061 1 • • SWITCH, Plunger
14 159067 1 • • SWITCH, Lever micro
15 159066 2 • • SCREW, Plastite (#2-28 x 1/2")
16 159068 1 • • INSULATOR, Micro
17 122961 1 • • COUPLING (8mm)
18 122960 2 • • SCREW, Set
19 154718 1 • • SCREW (#6-32 x 5/8")
20 159058 1 • • HANDLE, Back half
21 122964 1 • • NUT, Controller lever
22 159059 1 • • LEVER, Trigger
23 127179 1 • BOOT & GASKET
24 159615 1 • WASHER
25 159616 1 • E-CLIP
26 122846 1 • SCREW
27 122847 1 • WASHER
28 147313 1 • SCREW
29 159618 1 • MICROINSULATOR
30 122869 1 • SWITCH, Micro

165973AL SJIII 3215, SJIII 3219

152
10.4 Hydraulic/Electrical Tray - Steel Tank - A

14 18

12

6
9

2
7

1 5

3
13

10

11 4

19

M163101AA - HE

SJIII 3215, SJIII 3219 165973AL

153
10.4 Hydraulic/Electrical Tray - Steel Tank - A
Index Skyjack
Qty. Description
No. Part No.

A - - HYDRAULIC/ELECTRICAL TRAY ASSEMBLY - STEEL TANK

- 170158 1 • ASSEMBLY, Hydraulic tray


1 132772 1 • • WELDMENT, Hydraulic tray
2 100335 2 • • BUSHING, Bronze
3 119609 1 • • ROTARY LATCH ASSEMBLY - LH
112307 1 • • • LATCH, Rotary
103864 3 • • • BOLT, Hex Hd - 5/16"-18 x 1", Gr. 5
103857 1 • • • BOLT, Hex Hd - 1/4"-20 x 1", Gr. 5
104000 1 • • • WASHER, Lock - 1/4"
103980 1 • • • NUT, Hex Hd - 1/4"-20, Gr. 5
111534 1 • • • KNOB, Latch
4 117701 1 • • THREAD STRAIGHT MAGNETIC PLUG ASSEMBLY
149606 1 • • • PLUG, Thread straight magnetic
120190 1 • • • SEAL, Drain Plug
5 107949 1 • • NUT, Hex Hd Jam - 1/2"-13, Gr. 5
6 108575 1 • • NUT, Hex Hd Jam - 3/8"-16, Gr. 5
7 111804 1 • • BOLT, Carriage - 3/8"-16 x 1", Gr. 5
8 125798 1 • • BOLT, Carriage - 1/2"-13 x 1.5", Gr. 5
9 (Ref.) - • • HYDRAULIC TANK LID ASSEMBLY
(For components, refer to Section 4.6)
10 124311 2 • • INSERT, Threaded
11 103236 1 • • GAUGE, Oil level
12 (Ref.) - • • MOTOR & PUMP ASSEMBLY
(For components, refer to Section 10.7)
13 132758 1 • • WEIGHT, Hydraulic tray
14 (Ref.) - • • MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 4.2)
15 (Ref.) 1 • HOSE ASSY
(For components, refer to Section 10.8)
16 100446 1 • PIN, Eccentric
17 118983 1 • PIN, Bottom Tray

18 (Ref.) - ELECTRICAL PANEL ASSEMBLY


(For components, refer to Section 10.9)
19 (Ref.) - OIL
(For components, refer to Section 9.1)

165973AL SJIII 3215, SJIII 3219

154
10.5 Hydraulic/Electrical Tray - Plastic Tank - B

23

6 3

18
17
11
1 22 10

12
2

19

16

20 21
15

14

13

9
24

M196538AA

SJIII 3215, SJIII 3219 165973AL

155
10.5 Hydraulic/Electrical Tray - Plastic Tank - B
Index Skyjack
Qty. Description
No. Part No.

B - - HYDRAULIC/ELECTRICAL TRAY ASSEMBLY - PLASTIC TANK

- 196094 1 • ASM, Hydraulic tray


1 196093 1 • • WELDMENT, Hydraulic tray
2 100335 2 • • BUSHING, Bronze
3 119609 1 • • ROTARY LATCH ASSEMBLY - LH
112307 1 • • • LATCH, Rotary
103864 3 • • • BOLT, Hex Hd - 5/16"-18 x 1", Gr. 5
103857 1 • • • BOLT, Hex Hd - 1/4"-20 x 1", Gr. 5
104000 1 • • • WASHER, Lock - 1/4"
103980 1 • • • NUT, Hex Hd - 1/4"-20, Gr. 5
111534 1 • • • KNOB, Latch
4 119316 8 • • BUSHING, Fibreglide
5 107949 1 • • NUT, Hex Hd Jam - 1/2"-13, Gr. 5
6 108575 1 • • NUT, Hex Hd Jam - 3/8"-16, Gr. 5
7 111804 1 • • BOLT, Carriage - 3/8"-16 x 1", Gr. 5
8 125798 1 • • BOLT, Carriage - 1/2"-16 x 1.5", Gr. 5
9 (Ref.) 1 • • POTHOLE PROTECTION DEVICE
(For components, refer to Section 3.2)
10 (Ref.) - • • MOTOR & PUMP ASSEMBLY
(For components, refer to Section 10.7)
11 103855 2 • • BOLT, Hex Hd - 1/4"-20 x 1/2", Gr. 5
12 (Ref.) - • • HYDRAULIC TANK ASSEMBLY
(For components, refer to Section 10.6)
13 103886 2 • • BOLT, Hex Hd - 5/16"-18 x 1-1/2", Gr. 5
14 103404 2 • • WASHER, Lock - 5/16"
15 103996 2 • • WASHER, Flat - 5/16"
16 196092 1 • • PLATE, Weight - Tray Bottom
17 104000 2 • • WASHER, Lock - 1/4"
18 103995 2 • • WASHER, Flat - 1/4"
19 100446 1 • PIN, Eccentric
20 118983 1 • PIN, Bottom Tray
21 (Ref.) - • MAIN MANIFOLD ASSEMBLY
(For components, refer to Section 4.2)
22 (Ref.) 1 • HOSE ASSY
(For components, refer to Section 10.8)
23 (Ref.) - ELECTRICAL PANEL ASSEMBLY
(For components, refer to Section 10.9)
24 (Ref.) - OIL
(For components, refer to Section 9.1)

165973AL SJIII 3215, SJIII 3219

156
10.6 Hydraulic Tank - Plastic Tank

9 10
8

11

5
14

12

12

13

M195810AE

SJIII 3215, SJIII 3219 165973AL

157
10.6 Hydraulic Tank - Plastic Tank
Index Skyjack
Qty. Description
No. Part No.

- 195810 1 HYDRAULIC TANK ASSEMBLY

1 195811 1 • TANK, Hydraulic Plastic


2 195813 1 • GASKET, Hydraulic Tank
3 103984 2 • NUT, Hex Lock Nylon - 5/16"-18 Gr. 5
4 195814 1 • WELDMENT, Tank Lid
5 102918 6" • HOSE, Filter to Tank - #PV2218-1
6 103320 1 • CLAMP, Gear #16
7 109568 1 • FILTER ASSEMBLY, Hydraulic Oil
104254 1 • • ELEMENT, Filter
123022 1 • • SEAL, Filter assembly
123021 1 • • COVER, Filter assembly
123020 1 • • SPRING, Filter assembly
122973 1 • • CASTING, Aluminum
121571 1 • • SCREW, Set
122969 1 • • BOLT, Washer combined
122968 1 • • CASING, Filter
8 105446 1 • FITTING, Straight (08 JICM - 12 ORBM)
9 103864 2 • BOLT, Hex Hd - 5/16"-18 x 1", Gr. 5
10 103962 3 • SCREW, Round Hd Machine - #10-32 x 1/2"
11 102693 1 • FILLER CAP
12 103995 20 • WASHER, Flat - 1/4"
13 103980 10 • NUT, Hex Hd - 1/4"-20 Gr. 8
14 103858 10 • BOLT, Hex Hd - 1/4"-20 x 1-1/4" Gr. 5

165973AL SJIII 3215, SJIII 3219

158
10.7 Motor/Pump - MC - A

STEEL TANK

23

27
8 25

6
26

13 8

24
14 1
TO MAIN DISCONNECT +
TO BATTERY TRAY -
15
28 16

18 17

9 22

29 19 17 16

9
3 11
9 17
5 20
10
21
11

2
12 11 9

M163072AC_1

SJIII 3215, SJIII 3219 165973AL

159
10.7 Motor/Pump - MC - A
Index Skyjack
Qty. Description
No. Part No.

A 168460 - MOTOR/PUMP ASSEMBLY (STEEL TANK)

1 162972 1 • PLATE, Motor Mount


- 161936 1 • PUMP/MOTOR UNIT - 3.59 CC
2 169260 1 • • MOTOR - 24 VDC
3 169261 1 • • PUMP, Hydraulic
4 169535 1 • • KIT, Seal repair (Not Shown)
5 144058 1 • • FITTING, 90˚ (12 BEAD - 10 ORBM)
6 169557 2 • • BOLT, Socket Hd - M8 x 1.25 x 75 CL 8.8 ZN
7 169558 2 • • BOLT, Socket Hd - M8 x 1.25 x 95 CL 12.9 ZN
8 933832 4 • • WASHER, Flat - M8 X 16 O.D.
- 169623 1 • • Brush Kit (Not Shown)
9 103404 9 • WASHER, Lock - 5/16"
10 103845 4 • BOLT, Hex Hd - 5/16"-18 x 1/2", Gr. 5
11 103996 9 • WASHER, Flat - 5/16"
12 103886 2 • BOLT, Hex Hd - 5/16"-18 x 1.5", Gr. 5
13 102665 1 • FITTING, 90° (06 JICM - 08 ORBM)
14 151207 1 • CONTROLLER, Pump Motor - 24VDC - 360A
15 103856 4 • BOLT, Hex Hd - 1/4"-20 x 3/4"
16 104000 6 • WASHER, Lock - 1/4"
17 103995 10 • WASHER, Flat - 1/4"
18 165865 1 • SOLENOID SWITCH (CONTACTOR KIT)
146475 1 • • CONTACTOR, Solenoid - hydraulic proportional control
165865 1 • • CONTACTOR, Solenoid - Motor Controller/MC models
164671 1 • • MOTOR CONTACTOR WIRE KIT
104003 2 • • NUT, Machine - #10-32
104185 2 • • WASHER, Lock - #10
19 103855 2 • BOLT, Hex Hd - 1/4"-20 x 1/2", Gr. 5
20 103887 3 • BOLT, Hex Hd - 5/16"-18 x 3/4", Gr. 5
21 100397 3 • NUT, Hex Hd - 5/16"-18, Gr. 5
22 156844 2 • NUT, Hex Hd - 5/16"-24, Gr. 5
- 163074 1 • KIT, Power Cable
23 (Ref.) - • • CABLE ASSEMBLY (Main disconnect switch to main contactor)
(For components, refer to Section 5.1)
24 120425 1 • • CABLE ASSEMBLY (Main contactor to motor controller)
25 (Ref.) - • • CABLE ASSEMBLY (Battery negative to motor controller)
(For components, refer to Section 5.1)
26 163075 1 • • CABLE ASSEMBLY (Pump motor to motor controller)
27 163076 1 • • CABLE ASSEMBLY (Pump motor to motor controller)
28 163073 1 HOSE, Suction - 3/4"
29 114402 2 CLAMP, Worm - #12

165973AL SJIII 3215, SJIII 3219

160
10.7 Motor/Pump - MC - B

PLASTIC TANK

28

22

27 25 26

24

10

11 23
TO MAIN DISCONNECT +
TO BATTERY TRAY -
2

12 3 5

7 16

13 15

14

6
16 17

15

18
9
16 11
1
19
20

9
21

M196531AA

SJIII 3215, SJIII 3219 165973AL

161
10.7 Motor/Pump - MC - B
Index Skyjack
Qty. Description
No. Part No.

B 196531 - MOTOR/PUMP ASSEMBLY (PLASTIC TANK)

1 162972 1 • PLATE, Motor Mount


- 161936 1 • PUMP/MOTOR UNIT - 3.59 CC
2 169260 1 • • MOTOR - 24 VDC
3 169261 1 • • PUMP, Hydraulic
4 169535 1 • • KIT, Seal repair (Not Shown)
5 144058 1 • • FITTING, 90˚ (12 BEAD - 10 ORBM)
6 169557 2 • • BOLT, Socket Hd - M8 x 1.25 x 75 CL 8.8 ZN
7 169558 2 • • BOLT, Socket Hd - M8 x 1.25 x 90 CL 12.9 ZN
8 169623 1 • • BRUSH KIT (Not Shown)
9 103404 9 • WASHER, Lock - 5/16"
10 103845 4 • BOLT, Hex Hd - 5/16"-18 x 1/2", Gr. 5
11 103996 7 • WASHER, Flat - 5/16"
12 102665 1 • FITTING, 90° (06 JICM - 08 ORBM)
13 151207 1 • CONTROLLER, Pump Motor - 24VDC - 360A
14 103856 4 • BOLT, Hex Hd - 1/4"-20 x 3/4"
15 104000 6 • WASHER, Lock - 1/4"
16 103995 10 • WASHER, Flat - 1/4"
17 165865 1 • SOLENOID SWITCH (CONTACTOR KIT)
146475 1 • • MOTOR CONTACTOR
164671 1 • • MOTOR CONTACTOR WIRE KIT
104003 2 • • NUT, Machine - #10-32
104185 2 • • WASHER, Lock - #10
18 103855 2 • BOLT, Hex Hd - 1/4"-20 x 1/2", Gr. 5
19 103887 3 • BOLT, Hex Hd - 5/16"-18 x 3/4", Gr. 5
20 100397 3 • NUT, Hex Hd - 5/16"-18, Gr. 5
21 156844 2 • NUT, Hex Hd - 5/16"-24, Gr. 5
- 163074 1 • KIT, Power Cable
22 (Ref.) - • • CABLE ASSEMBLY (Main disconnect switch to main contactor)
(For components, refer to Section 5.1)
23 120425 1 • • CABLE ASSEMBLY (Main contactor to motor controller)
24 (Ref.) - • • CABLE ASSEMBLY (Battery negative to motor controller)
(For components, refer to Section 5.1)
25 163075 1 • • CABLE ASSEMBLY (Pump motor to motor controller)
26 163076 1 • • CABLE ASSEMBLY (Pump motor to motor controller)
27 147208 1 HOSE, Suction - 3/4"
28 114402 2 CLAMP, Worm - #12

165973AL SJIII 3215, SJIII 3219

162
10.8 Hydraulic Tray Hose Connections - MC

STEEL TANK

3
4

PLASTIC TANK

1
4

M163068AA_M209438AB

SJIII 3215, SJIII 3219 165973AL

163
10.8 Hydraulic Tray Hose Connections - MC
Index Skyjack
Qty. Description
No. Part No.

A - 1 HYDRAULC TRAY HOSE ASSEMBLY (STEEL TANK)


B - 1 HYDRAULC TRAY HOSE ASSEMBLY (PLASTIC TANK)

1 128169 1 HOSE, Hydraulic line - 1/4" diameter x 15"


2 108003 1 HOSE, Hydraulic line - 1/4" diameter x 16"
3 121854 1 HOSE, H06 - 1/2" / 100R17 x 18"
4 111949 1 HOSE, H01 - 3/8" / 100R17 x 26"

165973AL SJIII 3215, SJIII 3219

164
10.9 Electrical Panel, Hardware and Wire Kit

16 15

12 13
2

10
11

14
9

5
4

12

14 7

21 20 19 18 17

M170148AC_M170149AA

SJIII 3215, SJIII 3219 165973AL

165
10.9 Electrical Panel, Hardware and Wire Kit
Index Skyjack
Qty. Description
No. Part No.

- 170108 1 ELECTRICAL PANEL PREWIRE ASSEMBLY


(For model 3215 with serial number 10001533 & Below)
(For model 3219 with serial number 22093185 & Below)
- 195707 1 ELECTRICAL PANEL PREWIRE ASSEMBLY
(For model SJIII 3215 with serial number 10001534 & Above)
(For model SJIII 3219 with serial number 22093186 & Above)

- 170148 1 • ELECTRICAL PANEL ASSEMBLY


1 163057 1 • • WELDMENT, Control panel
2 131938 1 • • PLUG, Snap in for 1 1/8" Hole
3 103011 3 • • BLOCK, Terminal - 12P
4 103011 3 • • BLOCK, Terminal - 7P
5 103956 9 • • SCREW, Round head (#6-32 x 1)
6 103985 9 • • NUT, Hex head (#6-32)
7 132793 1 • • CLAMP, Plastic (1.25" diameter)
8 117325 2 • • BREAKER, Circuit (15 Amp)
9 125893 1 • • BUMPER, Rubber female
103855 1 • • BOLT, Hex head (1/4"-20 x 1/2", Gr. 5)
104000 1 • • WASHER, Lock (1/4")
103980 1 • • NUT, Hex (1/4"-20)
10 108589 8 • • RELAY (24V, sealed)
11 195940 1 • • HOURMETER, Digital
12 104003 9 • • NUT, Hex head (#10-32)
13 104185 8 • • WASHER, Lock (#10)
14 103962 9 • • SCREW, Round head machine (#10-32 x 1/2")
15 103057 1 • • BEEPER (4-28VCD)
16 106099 2 • WASHER, Lock (#6)

17 166234 1 • WIRE ASM, Motor Controller - RST2 (4.50" / 100 OHM)


18 169101 1 • WIRE ASM, Motor Controller - RST3 (5.00" / 806 OHM)
19 166236 1 • WIRE ASM, Motor Controller - RST4 (3.50" / 68 OHM)
20 166237 1 • WIRE ASM, Motor Controller - RST5 (3.00" / 2.2 KOHM)
21 166238 1 • WIRE ASM, Motor Controller - RST6 (3.00" / 1.2 KOHM)
22 209559 1 • WIRE ASM, Capacitor (3.5" / .47 uF) (Not Shown)

165973AL SJIII 3215, SJIII 3219

166
165973AL

167
1

TO
DRIVE & STEER
VALVES
2
TO LOWERING VALVE
TO STOP VALVE
TO HOLDING VALVE
10.10 Main Manifold Harness - MC

TO LIFT VALVE
TO CUSHION VALVE

3
BATTERY (-)
TO ELECTRIC PANEL

SJIII 3215, SJIII 3219


TO BRAKE VALVE

M170109AA
10.10 Main Manifold Harness - MC
Index Skyjack
Qty. Description
No. Part No.

- 170109 1 HARNESS, Main manifold

1 127316 2 • CONNECTOR, Solenoid (with diode, grey)


2 127315 2 • CONNECTOR, Solenoid (with diode, black)
3 102921 5 • DIODE

165973AL SJIII 3215, SJIII 3219

168
10.11 Rear Manifold Harness - MC

1 2 3 4

TO CHARGER CUTOUT
TO LOWER BASE CTRL

TO HIGH SPEED LIMITS


TO SOFT STOP LIMIT SWITCH

3 5 6

FROM ELECTRIC PANEL

M170136AB

Index Skyjack
Qty. Description
No. Part No.

- 170136 1 HARNESS, Rear Manifold (ANSI/CSA)

1 117583 1 • CONNECTOR, Plug (8 pin)


2 117585 1 • CONNECTOR, Plug Wedge (8 pin)
3 117591 11 • CONNECTOR, Contact socket (16-18)
4 117594 1 • CONNECTOR, Sealing plug
5 117579 1 • CONNECTOR, Plug (4 pin)
6 117581 1 • CONNECTOR, Plug Wedge (4 pin)
7 105359 3 • TERMINAL, Insulation Blue (M.14-16GA)

SJIII 3215, SJIII 3219 165973AL

169
10.12 Control Cables - MC

Electric Panel Control Cable Platform Control Cable

TO SCISSOR CONTROL CABLE FRONT VIEW TO SCISSOR CONTROL CABLE

4 4

1 3 3 2

Scissor Arm Control Cable


FRONT VIEW TO ELECTRIC PANEL TO CONTROL CONSOLE FRONT VIEW
CONTROL CABLE CONTROL CABLE

3 2 1 3

M146601AA4

Index Skyjack
Qty. Description
No. Part No.

A 163170 - PLATFORM CONTROL CABLE ASSEMBLY (Motor Controller)


B 163456 - SCISSOR ARM CONTROL CABLE ASSEMBLY(Model SJIII 3219)
C 163453 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model SJIII 3215)
D 166955 - ELECTRIC PANEL CONTROL CABLE ASSEMBL

1 163172 1 CONNECTOR, Male (16 Pin - Double hinge)


163396 1 • HOUSING, Female
103574 1 • INSERT, Male
2 163171 1 CONNECTOR, Female (16 Pin - Double hinge)
163173 1 • HOUSING, Male
103573 1 • INSERT, Female
3 119727 2 PIN, Code, A, D
4 PIN, Code, B, C
4 102887 37" CABTIRE (16/15), A
328" CABTIRE (16/15), A
283" CABTIRE (16/15), A
70" CABTIRE (16/15), A

165973AL SJIII 3215, SJIII 3219

170
Notes

165973AL SJIII 3215, SJIII 3219

171
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