Component Locations KENR5010 FLUID POWER SYMBOLS

Part Machine Schematic August 2005 BASIC COMPONENT SYMBOLS

Description
Number Location Location
Auxiliary System (Misc. Circuits)
Cylinder GP - Moldboard 5E-4182 1 D-9
50 65 31 57 68 4 48 45 19 44 48 49 54 1 46 61 BB 7 10 64 15 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Cylinder GP - Steer 1G-7881 2 C-8 (FIXED)

Filter GP - Pressure 1G-7895 3 D-10

Pump GP - Auxiliary 246-4752 4 D-11
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Valve GP - Moldboard 1G-7913 D-9 COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
(ADJUSTABLE) (VARIABLE)
COMPENSATED
Valve GP - Relief, Steer 1G-7900 6 B-8
Valve GP - Steer, Left 1G-7899 7 C-9 VALVES
VALVE ENVELOPES VALVE PORTS
Valve GP - Steer, Right 1G-7899 8 B-9
Auxiliary System (Front Manifold / CNVR Boost)
Cylinder GP - Conveyor Lift 250-4610 9 G-5 TWO POSITION THREE POSITION TWO-WAY FOUR-WAY
ONE POSITION THREE-WAY
Cylinder GP - Elevation, Left Front 204-5359 10 I-6
Cylinder GP - Swing, Left 131-3478 H-5 CONTROL VALVES CHECK VALVES
Cylinder GP - Swing, Right 131-3478 H-5 AB AB
Filter GP - Pressure 1G-7895 H-8
Manifold GP - Conveyor Boost 246-4709 14 G-7 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
Manifold GP - Front 1G-9805 15 H-7 SYMBOL LOADED CONTROLLED
Swing - Conveyor 194-6090 16 H-5
MEASUREMENT ROTATING SHAFTS
Valve GP - Counter Balance, Bottom 132-3931 H-6
Valve GP - Counter Balance, Top 132-3931 H-6
Auxiliary System (Center Manifold)
Cylinder GP - Belt Tension 204-5736 19 G-9
52 69 67 31 32 14 1 3 30 33 34 62 AA 8 6 2 66 55 51 16 9 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Cylinder GP - Cutter Door 132-3933 G-10

Driveline - Brake, Park 61-3638 G-10
FLUID STORAGE RESERVOIRS
Driveline - Brake, Service
Manifold GP - Center
268-0072
1G-9806
G-10
H-9 PM-201 Cold Planer
Hydraulic System
Motor GP - Aux. Cutter Drive 137-4581 I-9 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Pump GP - Auxiliary 246-4752 H-10
Auxiliary System (Rear Manifold) 50 52 57 4 68 45 62 AA 54 3 19 33 34 44 49 61 BB 7 8 6 55 51 15 9 53 COMBINATION CONTROLS
Brake GP - Propel Left Front 1G-9813 H-11
Brake GP - Propel Left Rear 1G-9813 H-15 PNM1-Up
Brake GP - Propel Right Front 1G-9813 G-11 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Brake GP - Propel Right Rear 1G-9813 G-15 or MANUAL and PILOT PILOT or MANUAL

Cylinder GP - Door Enclosure 132-3933 30 F-12

MANUAL CONTROL SYMBOLS
Cylinder GP - Rear Elevation 124-8307 31 H-12
Cylinder GP - Rear Steer 1G-7881 32 G-12
Filter GP - Pressure 1G-7895 33 H-14
Filter GP - Pressure 1G-7895 34 G-13 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Motor GP - Water Spray 1G-7922 35 I-14

PILOT CONTROL SYMBOLS
Pump GP - Accessory 268-6663 G-13
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Pump GP - Auxiliary 260-1529 H-14
Cutter Side Plate Cylinder Option
Cylinder GP - Plate, Left Side 111-8548 C-3
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Cylinder GP - Plate, Right Side 111-8548 A-3
SUPPLY PRESSURE
Valve GP - Control, Left Side 112-9874 C-4
Valve GP - Control, Right Side 112-9874 B-4 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Valve GP - Reducing 5E-4755 B-5
Clutch System SPRING LOADED SINGLE ACTING
GAS CHARGED LINES CROSSING LINES JOINING DOUBLE ACTING
Bearings - Upper and Lower Drive - C-7
Clutch 264-5129 44 C-7
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Cooler - Bypass 246-4712 45 C-6
Manifold - Filter Relief 4E-6979 46 E-7 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Pump GP - Clutch 1G-8112 D-6 65 65 67 31 32 1 30 14 46 48 35 64 66 2 10 16 69 64 65 66 67 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Transducer 246-5041 48 C-7
UNIDIRECTIONAL UNIDIRECTIONAL
Valve Gp - Lock-Up 109-5206 49 D-7
Conveyor / Fan System FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
Cooler - Oil 246-4754 50 G-4
Motor GP - First Stage Conveyor 190-5997 51 H-2
Motor GP - Piston 261-9255 52 H-3
Motor GP - Second Stage Conveyor 190-8765 53 H-1 COMPONENT LOCATIONS
Pump GP 260-9507 54 H-3 © 2005 Caterpillar Printed in U.S.A.
Pump GP - Conveyor 199-5672 55 G-3
All Rights Reserved
Front Door Cylinder Option
Cylinder GP - Front Door 132-3934 D-5
Manifold - Rear 132-3931 57 E-3
Valve Gp - Counter Balance 107-0806 D-5
Valve GP- Reducing, Option Control/Pressure 132-3932 E-4 Electrical Symbols Table
High Pressure Wash Pump Option
Pump GP - High Pressure Wash 115-4331 2-E
Propel System OUTLET
Filter GP - Charge 1G-7799 61 B-13 PORT Hydraulic Symbols (Electrical)
Manifold GP - Center 246-4709 62 C-13
CLOCKWISE ROTATION INLET PORT HIGH PRESSURE SOLENOID VALVE
Motor GP 142-9933 RELIEF VALVE (SECOND STAGE
Left Front 142-9934 64 D-12
(FIRST STAGE CONVEYOR)
Left Rear
Right Front
142-9934
142-9934
65
66
D-15
B-12 CONVEYOR)
G M
Right Rear 142-9937 67 B-15
Pump GP - Propel 246-74707 68 D-14 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
Tap Locations ANTI CAVITATION
Pressure, Sampling, and Sensor CHECK VALVE
Tap Schematic
Number
Description
Location OUTLET PORT (SECOND STAGE
OUTLET PORT INLET COMPRESSION)
AA Hydraulic System S.O.S. Port C-12 SECOND STAGE
FIRST STAGE CONVEYOR PORT SOLENOID VALVE Electrical Wire
BB Power Take-Off Clutch S.O.S. Port D-7 CONVEYOR Pressure Switch Pressure Switch Temperature Switch
(FIRST STAGE CONVEYOR) (Adjustable)

KENR5010
Electrical Symbols (Electrical)
FIRST
STAGE
SECOND CONVEYOR T
STAGE CONVEYOR SYSTEM SYSTEM HIGH PRESSURE
Flow

20 Page
Pressure Temperature Level
AUXILIARY PUMP RELIEF VALVE Symbol Symbol Symbol Symbol
(SECOND STAGE
HYDRAULIC CONVEYOR)
SYSTEM Wire Number Identification Codes
S.O.S. PORT INLET WORK
OUTLET
PORT Electrical Schematic Example Hydraulic Schematic Example
GEAR PUMP (CONVEYOR) PORTS PORTS FLOW REGULATOR
Current Standard Current Standard
Harness identification code
This example indicates
INLET PORT, OUTLET PORT IS OPPOSITE wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number
POWER TAKE-OFF
ANTI CAVITATION DIFFERENTIAL
CLUTCH S.O.S. PORT
CHECK VALVE PRESSURE Previous Standard
(FIRST STAGE SENSING Wire Color
Wire
CONVEYOR) VALVE
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

S.O.S. PORTS GEAR PUMP (CLUTCH) PUMP CONTROL VALVE BANK VALVE (THREE)
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

I AUX. CUTTER I
WATER SPRAY MOTOR
REAR MANIFOLD DRIVE MOTOR
P1 LEFT FRONT
ELEV B4 A1 ELEV. CYL.
WR1
A4 B1

W B3 PRESS.
A3 FILTER FRONT
B1 TO OPTION VALVE
PRESS. CENTER MANIFOLD
FILTER A1 MANIFOLD R1 P1 (D1) (D2)
RED
P1 BOTTOM COUNTERBALANCE VALVE
PS R1 A3
PSI C1
WR2 AUXILIARY V1
AUX A1 PUMP B3 FIRST STAGE SECOND STAGE
LEFT FRONT LEFT CNVR. MOTORS CNVR. MOTOR
W2 PRESS. B1 SWING
B2 PROPEL BRAKE FILTER DR V2 C2
AUXILIARY CH T A2 CYLINDER
LEFT REAR PUMP
H PROPEL BRAKE
REDP P2 DR1 TO OPTIONAL
RIGHT H
A2 B2 V1 SWING
CUTTER DRIVE C1 CYLINDER

AUXILIARY CONVEYOR
PUMP V2 C2 SWING 2 1
P2 REAR ELEVATION A1
CYLINDERS DRIVELINE
SERVICE BRAKE W1 B1 TOP COUNTERBALANCE VALVE

TH W4 A4
BELT TENSION CONVEYOR
CYLINDER B4 FAN C3 C1
LIFT CYL.
PRESS. PROPEL BRAKE W3
RIGHT FRONT DRIVELINE R2 P2
FILTER PARKING BRAKE RIGHT FRONT
RIGHT REAR W2 ELEV. CYL. OIL COOLER D3
PROPEL BRAKE CNVR. PUMP
REAR STEER CYLINDER TR
R1
ACCESORY PUMP D2
(DC. POWER UNIT)
P1
G M A2 B2
G
CONVEYOR BOOST
MANIFOLD
T2 C2

D1
CUTTER DOOR CYLINDER C4
TO SECOND STAGE P2
ENCLOSURE CONVEYOR MOTOR INLET RESERVOIR
DOOR CYLINDERS
RESERVOIR

T1

F F
RESERVOIR

RESERVOIR

AUXILIARY SYSTEM (REAR MANIFOLD) AUXILIARY SYSTEM (CENTER MANIFOLD) AUXILIARY SYSTEM (FRONT MANIFOLD/CNVR BOOST) CONVEYOR/FAN SYSTEM

REAR MANIFOLD E
E P1
WR1 B4
ELEV
A4 HIGH PRESSURE WASH PUMP
LEFT REAR LEFT FRONT OPTION CONTROL / PRESS MOTOR AND CONTROL VALVE
PROPEL MOTOR PROPEL MOTOR REDUCING VALVE W B3
FLOW DIVIDER A3
P MH MH4
T P1 D B1 TO OPTION VALVE
PRESS.
FILTER FILTER / RELIEF
C2 MANIFOLD A1
C MOLDBOARD R1
C1 CYLINDERS PS FROM AUXILIARY SUPPLY PUMP
V2 V1
(TEE NEAR LEFT STEER VALVE)
BB WR2
CD AA CD
COUNTER W2
G1 BALANCE B2
VALVE
PROPEL PUMP REDP
B M1 B A AUXILIARY A2 RETURN TO TANK
D A C2 C1 D
PUMP (TEE NEAR LEFT STEER VALVE)
A
PRESS. AT "A" = FORWARD
CLUTCH PUMP
B
P2
M2 CLUTCH
A (S) LOCK-UP
VALVE HIGH PRESSURE WASH PUMP OPTION
CENTER RED T P
P1 MANIFOLD MOLDBOARD
PSI VALVE
CUTTER FRONT DOOR
AUX A1 CYLINDERS
B1
LEFT STEER VALVE
DR TRANSDUCER
B A
KENR5010

FRONT DOOR CYLINDER OPTION

M3 CH COOLER
T L
BY-PASS
LINE PATTERNS
P2 DR1
Pressure Line
20 Page, Color 2

C P C
CLUTCH
Pilot/Load Sensing Pressure
STEER CYLINDER
A B B A T Drain/Return Lines

W1 R
Component Group
CD P B
CD REAR GEAR LEFT SIDE
W4 UPPER AND PLATE CYLINDERS Attachment
LOWER DRIVE T A
TH
BEARINGS
Air Line
LEFT SIDE
W3 PRESSURE CONTROL VALVE CALLOUTS
CHARGE FILTER RIGHT STEER VALVE REDUCING
W2 VALVE
YY Taps (Pressure, Sampling,Sensor) by letter
TR L
R1 52 Components
RIGHT REAR RIGHT FRONT by number
PROPEL MOTOR PROPEL MOTOR P
B WITH SPEED LINES GROUP COLOR DESCRIPTIONS B
PICK-UP PORT
P1 MAIN PUMP OUTPUT
T CLUTCH RESERVOIR PILOT PUMP OUTPUT
A2 B2 BRAKE CIRCUIT
RIGHT SIDE
CONTROL VALVE BELT TENSIONER AND PARKING BRAKE
R WATER SPRAY CIRCUIT
FROM AUXILIARY SUPPLY PUMP PROPEL CIRCUIT
(TEE NEAR LEFT STEER VALVE) CONVEYOR ELEVATION CIRCUIT
T STEER RELIEF VALVE P B
RESERVOIR SUPPLY LINE
RESERVOIR RIGHT SIDE DRAIN / RETURN LINE
A PLATE CYLINDERS
T STEERING CIRCUIT
RETURN TO TANK FAN CIRCUIT
(TEE NEAR WATER SPRAY PUMP) ENCLOSURE DOOR CIRCUIT
REAR ELEVATION CIRCUIT
CONVEYOR LIFT CIRCUIT
A
PROPEL SYSTEM AUXILIARY SYSTEM (MISC. CIRCUITS) CLUTCH SYSTEM CUTTER SIDE PLATE CYLINDER OPTION
FIRST AND SECOND STAGE CONVEYOR MOTORS
CUTTER DOOR CYLINDER CIRCUIT
A
CONVEYOR SWING CIRCUIT
CLUTCH SYSTEM
MOLDBOARD CIRCUIT

THIS SCHEMATIC IS FOR THE PM201 PAVEMENT PROFILER

Part #244-1922
Components are shown installed on a fully operable machine with
the key and engine off and transmission shifter in neutral.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1