X10 User Manual

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X10

EARTH LEAKAGE
RELAY

USER MANUAL
PREFACE
Before You Start
Please read this manual thoroughly before installation, operation and
maintenance of the relay.

Disclaimer
Mikro shall not be liable for errors contained herein including any
incidental and/or consequential damages arising from the use of this
material. Mikro also reserves the right to vary the product from that
described in this material without prior notice.

Precautions
Please observe the following safety precautions before and during the
installation of the relay:

Only competent and trained personnel should install, operate, service


and maintain this device.

Disconnect ALL power sources to the relay before performing installa-


tion, inspection, tests and maintenance.

Do not perform megger, hi-pot or any high voltage stress test with the
relay connected to the system.

Install in a suitable enclosure where relay connections are inaccessible


with suffficient clearance from other live parts.

Please note that incorrect installation may impair the operation or even
damage the relay. There is no user servicable part in the relay. Tamper-
ing with it may damage the relay, result in injury and also voiding any
warranty.

I
CONTENTS
Preface ....................................................................................... I

Contents ..................................................................................... II

1. Introduction
1.1 Symbols and Definition ................................................... 1
1.2 Case Dimension ............................................................... 2

2. Installation Guide
2.1 Mounting ......................................................................... 3
2.2 Rear Termination Description ......................................... 4
2.3 Wiring .............................................................................. 5

3. Front Panel
3.1 Description ...................................................................... 6
3.2 Keypad ............................................................................ 7
3.3 LEDs ................................................................................ 7

4. Menu
4.1 Default Display ............................................................... 8
4.2 Main Menu ...................................................................... 9
4.3 Sub Menu ........................................................................ 10
4.3.1 MEASUREMENT Menu ................................... 10
4.3.2 RECORDs Menu ................................................ 10
4.3.2.1 Fault Record ....................................... 10
4.3.2.2 Event Record ...................................... 11
4.3.3 CONFIGURATIONS Menu ............................... 12
4.3.3.1 Op Parameter Menu ............................ 12
4.3.3.2 Date and Time Menu .......................... 12
4.3.3.3 Group Select Menu ............................. 13
4.3.3.4 Display Menu ..................................... 13
4.3.3.5 List of Parameters Displayed During
Display Scroll ..................................... 14

II
4.3.4 PROTECTION G1/G2 Menu ............................. 15
4.3.4.1 In1 Prot Menu ..................................... 15
4.3.4.2 In2 Prot Menu ..................................... 16
4.3.5 INPUT Menu ...................................................... 16
4.3.5.1 Input 1 ................................................. 16
4.3.5.2 Input Function .................................... 16
4.3.6 OUTPUT Menu .................................................. 17
4.3.6.1 Relay1 ................................................. 17
4.3.6.2 Relay2 ................................................. 17
4.3.7 COMMUNICATION Menu ............................... 18

5. Password .................................................................................... 19

6. Alarm ......................................................................................... 20

7. Technical Data ........................................................................... 21

8. MODBUS
8.1 Modbus Protocol ............................................................ 24
8.2 Modbus Functions .......................................................... 25
8.3 Modbus Registers ........................................................... 27
8.4 Modbus Event Record .................................................... 31
8.5 Modbus Alarm Record ................................................... 33
8.6 Modbus Fault Record ..................................................... 34
8.7 Modbus Mapping Format ............................................... 35

III
1. Introduction
The purpose of this manual is to provide information necessary to
install, operate and maintain the X10 earth leakage relay. It has two
configurable output relays, one IRF relay, one configurable logic input
and MUST operate together with Mikro’s ZCT. Using the front panel
keys, the user can easily navigate through the user-friendly menu, read
measurements, status and change settings. The alarm/trip records are
displayed on the back-lit LCD. There is a RS485 port on the rear termi-
nals. Using MODBUS-RTU protocol, most information can be read or
modified through the serial communication port.

1.1 Symbols and Definitions

In this manual and on the relay, unless otherwise specified, the follow-
ing symbols and abbreviations shall apply throughout:-

AC : Alternating current OFL : Overflow


Ack : Acknowledge Pnl : Panel
ADC : Analog converter Prot : Protection
Addr : Address Rcrd : Record
Alrm : Alarm Rem : Remote
Cal : Calibration RL : Relay
Chg : Change Rst : Reset
Clr : Clear RTC : Real-time clock
Cmd : Command Tst : Test
Comm : Communication Thres : Threshold
DC : Direct current Wdog : Watchdog
Dly : Delay ZCT : Zero phase current
Err : Error transformer
ELR : Earth Leakage Relay
Grp : Group
In1 : Leakage 1
In2 : Leakage 2
Ip : Input
IRF : Internal relay fault
LED : Light emitting diode

1
1.2 Case dimension

Front

96mm
View

96mm

Side
90mm

View

20mm 105mm

2
2. Installation Guide
2.1 Mounting

Cut a square hole on the panel. The recommended hole size is 91mm x
91mm. Insert the relay through the pre-cut hole.

− 0.5mm
Panel
Cutout

91 +
91 +
− 0.5mm
Slide the retainer clip along the slots on both sides of the relay until the
relay is tightly secured on the panel. The retainer clips can be removed
by lifting the tab lightly at the handle end.

Upper and
bottom slots

Retainer
clips

3
2.2 Rear Terminal Description

Terminal Function Description


1 Auxiliary supply input
2 Auxiliary supply input
3 Normally closed contact for RL1, Trip
contact
4 Normally open contact for RL1
5 Common contact for RL1
6 Common contact for RL2, Programmable contact
7 Normally open contact for RL2
8 Normally closed contact for RL2
9 Not used
10-11 ZCT input (no polarity)
12 Not used
13 Not used
14 Common contact for RL3, IRF contact
15 Normally open contact for RL3
16 Normally closed contact for RL3
17 RS485 common terminal
18 RS485 negative terminal
19 RS485 positive terminal
20 Termination resistor for RS485
(jumper shorting to terminal 18)
21 Reserved
22 Not used
23-24 Digital Input (no polarity)

4
2.3 Wiring
(Note 1)

1
5 RL1:
Earth

Uaux 2
4 Trip contact
L3
L2
L1
N

6 RL2:
7 Programmable
8 contact
ZCT
(Note 2) 14 RL3:
15 IRF contact
16
10
11 Digital Input 1
(Note 3)
24
23 +

20 Termination
shunt trip Resistor
or + 19
contactor
18
RS485
17
(Note 4)
LOAD X10 Communication
cable shield

Note 1: The EARTH wire must not pass through the ZCT
Note 2: The relay must work together with Mikro’s ZCT
Note 3: External series resistor 18k ohm, 2W is required for input
voltage greater than 94Vac or 132Vdc
Note 4: Short terminals 18 and 20 for commnication data lines
termination. Applicable only for relays located at the head and
tail ends of the communication lines

5
3. Front Panel
3.1 Description

EARTH LEAKAGE RELAY

Trip ALARM

b g
c h

ESC i
d
CLEAR TEST/
e RECORD

f x10 j
k

a. 2x16-digit LCD with g. Mikro logo and power on


back light display indicator

b. Trip LED h. “CLEAR” key

c. Alarm LED i. “TEST/RECORD” key

d. “ESC” key j. “ENTER” key

e. “UP” key k. “DOWN” key

f. Model no

6
3.2 Keypad

Keypad Description
ESC a) To exit from menu and submenu (Note 5)
b) To cancel setting value change
UP a) Scroll up the menu
b) Increase the setting value
DOWN a) Scroll down the menu
b) Decrease the setting value
ENTER a) To enter submenu
b) To confirm setting value change
CLEAR a) To clear/reset the user resettable alarm
b) When the alarm record is empty, press to scroll
through dedicated parameter. (Note 5)
TEST/ a) To display alarm records.
RECORD b) To display successive records, press the RECORD
key again.
c) If there’s no alarm, press and hold the RECORD key
key for 5 seconds to run the test function

Note 5: Press and hold either the ESC or CLEAR keys for 1.5 seconds
to return to the default display from any submenu. Subsequent press the
CLEAR key to scroll through the real-time relay status and active group
of protection setting. Refer to section 4.3.3.4 for more details.

3.3 LEDs

Trip LED : Indicates tripping.


Alarm LED : Blinks to indicate unacknowledge alarm and continuous
on when the alarm is acknowledged by pressing any key.

7
4. Menu
4.1 Default Display
ENTER
Page 0 Leakage Refer to 4.2
12mA
ESC
UP DOWN
Page 1 ESC Output 1 2 3
001
UP DOWN
Page 2 ESC Input 1
0
UP DOWN
Page 3 ESC Date* 12/03/2013
Time* 08:05:30am

Default display is splitted into 4 pages. The menu can be navigated


through using the ESC, UP, DOWN and ENTER keys.

Page 0: Displays real-time leakage current. Type of current displayed is


according to the sensing parameter set at section 4.3.3.1.

Page 1: Displays real-time output contact physical status.


Output 1 is trip contact
Output 2 is programmable contact
Output 3 is IRF contact
0=Output contact is de-activated
1=Output contact is activated

Page 2: Displays real-time input port physical status.


0=Input port is open
1=Input port is energised

Page 3: Displays real-time date and time. Date and time format is
configurable. Refer to section 4.3.3.2 for more information.

8
4.2 Main Menu

Default Display

UP DOWN
ESC ENTER
1. MEASUREMENTS Refer to section 4.3.1
ESC
UP DOWN
ESC ENTER
2. RECORDS Refer to section 4.3.2
ESC
UP DOWN
ESC ENTER
3. CONFIGURATION Refer to section 4.3.3
ESC
UP DOWN
ESC ENTER
4. PROTECTION G1 Refer to section 4.3.4
ESC
UP DOWN
ESC ENTER
5. PROTECTION G2 Refer to section 4.3.4
ESC
UP DOWN
ESC ENTER
6. INPUT Refer to section 4.3.5
ESC
UP DOWN
ESC ENTER
7. OUTPUT Refer to section 4.3.6
ESC
UP DOWN
ESC ENTER
8. COMMUNICATION Refer to section 4.3.7
ESC

9
4.3 Sub Menu

4.3.1 MEASUREMENT Menu

Shows the real-time leakage measurement.


Display Description
RMS Measures the real-time RMS leakage current
Fundamental Measures the real-time fundamental leakage
current

4.3.2 RECORDS Menu


2.RECORDS ENTER 2.1 Fault Rcrds ENTER Refer to section
4.3.2.1
ESC ESC
UP DOWN
ENTER
2.2 Event Rcrds Refer to section
ESC 4.3.2.2

4.3.2.1 Fault Record

Whenever a leakage fault trips, the event is recorded in the fault record.
The information about the fault type, fault current, date, time and the
protection setting at the time of trip is recorded.

The user can view the details of the fault record by navigating to the
desired record and pressing the ENTER key followed by the UP or
DOWN key to scroll through the details of the record or the ESC key
back to fault display.

10
ENTER
In1 Trip [2] 12/03/2014
08:05:30am A B
ESC
UP DOWN UP DOWN
ESC Active Group ESC In Thres
Group 1 30mA
UP DOWN UP DOWN
ESC Frequency Set ESC Time delay
50Hz 0.10s
UP DOWN UP DOWN
ESC In Sensing ESC In Trip
RMS 33mA
UP DOWN

A B

4.3.2.2 Event Record

Whenever any event happened to the relay, the event is recorded in the
event record. The information about the type of event, event status, date
and time is recorded. User can view the event date and time by pressing
the ENTER key or press the ESC key to return.
ENTER
Relay 1 [2] 12/03/2014
Latched 08:05:30am
ESC

For setting data changes, additional information is recorded, the user


can view the changes made at the relay front panel (local) or through
the remote communication together with the corespondance Modbus
register’s address.
ENTER
Data chg [2] 12/03/2014
In1 Thres ESC
08:05:30am
UP DOWN
Description of data ESC Addr: 0300
being changed Chg : Local

11
4.3.3 CONFIGURATIONS Menu
3.CONFIGURATION ENTER 3.1 Op Parameter ENTER Refer to section
4.3.3.1
ESC ESC
UP DOWN
ENTER
3.2 Date & Time Refer to section
ESC 4.3.3.2
UP DOWN
ENTER
3.3 Group Select Refer to section
ESC 4.3.3.2
UP DOWN
ENTER
3.4 Display Refer to section
ESC 4.3.3.2

4.3.3.1 Op Parameter Menu


Display Description
Password Password to unlock the setting of parameters.
Refer to section 5.0 for explanation
Description Model name for relay
Firmware Firmware version for relay
Frequency Sets the nominal value for the line frequency
Sensing Sets the leakage current sensing method
Active Group Current active protection group setting

4.3.3.2 Date and Time Menu


Display Description
Date Sets the date
Date Format Sets the date format for display. DD/MM/YYYY
or MM/DD/YYYY

12
Display Description
Time Set the time (hh:mm:ss)
Time Format Set the time format for display. For the 12-hours
format, am/pm is added immediately after the
seconds’ digit

4.3.3.3 Group Select Menu


Display Description
Chg Group by.. Sets whether the protection group setting is
changed by Menu or Input. Select either Menu or
Input. If Input is selected, the input function must
be set to ‘Select Group’, otherwise the “Setting
Conflict” alarm is shown
Setting Group Only configurable if Chg Group by... is set to
Menu. Select either 1 or 2 for the active protec-
tion group

4.3.3.4 Display Menu


Display Description
LCD On Time Sets how long the LCD backlight remains on after
no key is pressed
LCD Brightness Sets brightness of the LCD backlight
“CLEAR” Set if CLEAR key can be used to scroll through
Scroll? a list of real-time status and current protection
setting parameters. Refer to section 4.3.3.5 for the
list. To start-up the scrolling, press and hold the
CLEAR key for 3 seconds to reset the display to
page 0. Sub-sequent press will scroll through the
display. This function is only accessible when the
alarm record is empty.

13
4.3.3.5 List of Parameter Displayed During Display Scroll:

Display Description
Leakage Real-time protection current display
Output Real-time output contact physical status
Input Real-time input port physical status
Date, Time Real-time display the current date and time
Frequency Nominal frequency setting
Sensing Protection sensing current setting
Active Group Active protection group setting
In1 Prot? In1 protection enable status setting
In1 Trip Rst In1 protection trip reset method setting
In1 Thres In1 protection threshold setting
In1 Time Dly In1 time delay setting
In1 Alrm? In1 protection alarm enable status setting
In1 Alrm Rst In1 alarm reset method setting
In1 Alrm Thres In1 alarm threshold setting
In2 Prot? In2 protection enable status setting
In2 Trip Rst In2 protection trip reset method setting
In2 Thres In2 protection threshold setting
In2 Time Dly In2 time delay setting
In2 Alrm? In2 protection alarm enable status setting
In2 Alrm Rst In2 alarm reset method setting
In2 Alrm Thres In2 alarm threshold setting

14
4.3.4 PROTECTION G1/G2 Menu

The contents for PROTECTION G1 menu and PROTECTION G2


menu are identical. The selection of Protection G1 or G2 is determined
by the protection group setting. Refer to sections 4.3.3.3 and 4.3.5 for
more details.

4. PROTECTION G1 ENTER 4.1 In1 Prot ENTER Refer to 4.3.4.1


ESC ESC
UP DOWN
ENTER
4.2 In2 Prot Refer to 4.3.4.2
ESC

4.3.4.1 In1 Prot Menu


Display Description
In1 Prot? Set Yes to enable the protection
In1 Trip Rst Sets the trip reset method. Set Manual for user
reset and set Auto for internal self-reset (Note 6)
In1 Thres Sets the sensitivity setting. Protection pickup at
85% of the sensitivity setting
In1 Time Dly Sets the trip time delay setting
In1 Alrm? Set Yes to enable the alarm function
In1 Alrm Rst Sets the alarm resetting method. The alarm only
can be reset if the leakage current drops to 5%
below the alarm threshold setting
In1 Alrm Thres Sets the alarm threshold

Note 6: The self-reset is carried out if the leakage current drops to


50% below the sensitivity setting. It only self-resets the trip
function and trip alarm. For output contact to synchronise
with the trip function, the reset method for output contact
must be set to Auto. Refer to section 4.3.6.1 and 4.3.6.2 for
details.

15
4.3.4.2 In2 Prot Menu
In2 Prot menu has a similar content as the In1 Prot menu. It is
applicable to the second set of the protection settings.

4.3.5 INPUT Menu

4.3.5.1 Input 1
Display Description
Ip1 Func Sets function of Input 1. Refer to section 4.3.5.2
for details
Ip1 Type Selects the input port 1 activation logic. Active
High is when voltage is applied to the input termi-
nals. Active Low is when input terminals are open
Aux timer Sets the auxiliary tripping timer. Only configu-
rable if the input function is set to Aux

4.3.5.2 Input Function


Option Description
None Nothing is selected
Aux If Aux is assigned, the input will generate an Aux
Trip signal after the Aux time delay
Test Tests the relay through input port
Sync Clock Sets the real-time clock to the nearest second
Select Group Refer to section 4.3.3.3 for details
Blocking Enable the external blocking signal to block the
leakage protection function from running
Reset Select the alarm reset options among:
(a) protection alarm, (b) protection trip and/or (c)
unlatch output contacts

16
4.3.6 OUTPUT Menu

7.OUTPUT ENTER 7.1 Relay 1 ENTER Refer to 4.3.6.1


ESC ESC
UP DOWN
ENTER
7.2 Relay 2 Refer to 4.3.6.2
ESC

4.3.6.1 Relay 1
Display Description
Failsafe Sets rhe relay activation logic:
No (Normal), Yes (Inverse)
Reset Sets the relay reset method:
Manual (latched), Auto (Unlatched)
Trip function
ZCT fault? Assigns the ZCT fault trip to RL1 (Note 7)
In1 trip? Assigns the In1 trip to RL1 (Note 7, 8)
In2 trip? Assigns the In2 trip to RL1 (Note 7, 8)
Pnl tst trip? Assigns the front panel test trip to RL1 (Note 7)
Ip tst trip? Assigns the input test trip to RL1 (Note 7)
Rem trip? Assigns the remote command trip to RL1 (Note 7)
Aux trip? Assigns the Aux input trip to RL1 (Note 7)

4.3.6.2 Relay 2
Display Description
Failsafe Refer to section 4.3.6.1
Reset Refer to section 4.3.6.1
Trip function
ZCT fault? Assigns the ZCT fault trip to RL2
In1 trip? Assigns the In1 trip to RL2 (Note 8)

17
In2 trip? Assigns the In2 trip to RL2 (Note 8)
Pnl tst trip? Assigns the front panel test trip to RL2
Ip tst trip? Assigns the input test trip to RL2
Rem trip? Assigns the remote command trip to RL2
Aux trip? Assigns the Aux input trip to RL2
Alarm function
In1 alrm? Assigns the In1 alarm to RL2
In2 alrm? Assigns the In2 alarm to RL2
Block alrm? Assigns the blocking alarm to RL2
Setting Assigns the setting conflict alarm to RL2. Hap-
conflict? pens when the protection group setting is set to
input but the input port is not assigned to this
function. Refer to sections 4.3.3.3 and 4.3.5.1 for
more details

Note 7: Item not editable. Permanently set to “Yes”.


Note 8: Once triggered, it is only resettable when the measured
leakage current drops below 50% of the sensitivity setting

4.3.7 COMMUNICATION Menu


Display Description
Communica- Set Yes to enable MODBUS RTU communication
tion?
Remote Set? Set Yes to enable remote read and write to the re-
lay. Set No to only allow remote read of the relay
Baud Rate Sets the baud rate in bits per second (bps)
Parity Sets the parity in the data frame
Stop Bits Sets the number of stops bit in the data frame
Relay Address Sets the address of relay in the MODBUS
network

18
5. Password
Password Protection
Relay settings can be viewed anytime but locked from being changed.
A password is required for changing the settings. The password consists
of four digits. The factory default password is 0000.

The programming mode is indicated with the letter “P” on the right
hand side of the display. The letter “P” remains displayed as long as
the password is active. This mode is exited if no key is pressed for 2
minutes.

Password Entry
The password is requested as soon as the modification of a parameter
is initiated. The user enters each one of the 4 digits by using the UP or
DOWN key and validates each digit by pressing the ENTER key. If
the ESC key is pressed in between, the password entry is terminated.

“Password OK” is shown if the correct password is entered. “Password


ERROR” is shown if the wrong password is entered.

The display returns to the point of the preceding menu. Press the EN-
TER key again to modify the setting. If no key is pressed after 2 min-
utes, the settings are locked. A new password request must be initiated
for any subsequent setting change.

Changing Password
To change the password, go to the Op Parameter Password menu.
Enter the current password to unlock, after which the display shows
the current password. Press the ENTER key again to enter the new
password.

19
6. Alarm
Alarm Type
Alarms are divided into two categories: user resettable and non-
resettable types.

For the user non-resettable type, the alarm is self reset by the relay once
the alarm condition is removed.

For the user resettable type, the user must ensure the cause of the
alarm is removed before the alarm can be cleared.

Eg: To clear “ZCT fault” alarm, the user must resolve the hardware
ZCT connection problem before the alarm can be cleared.

Alarm Condition
During an alarm condition, the alarm LED blinks and the alarm record
pops up. Press any key to acknowledge the alarm. Once acknowledged,
the alarm LED will be changed to continuous on.

Alarm Viewing
Press the RECORD key once. Press the RECORD key again to view
successive records. Alternatively, in the alarm, press the UP or DOWN
key to scroll through the records.

Alarm Clearing
To clear a single alarm, use the RECORD key to navigate to the desired
alarm and press the CLEAR key. To clear all records, use the RECORD
key to navigate until the display shows “Clear all alarm?” and press
the CLEAR key.

20
7. Technical Data
PROTECTION
Setting group Group 1 or Group 2
Setting sub-group In1 or In2
Frequency 50Hz or 60Hz
Current sensing True RMS or Fundamental
EARTH LEAKAGE PROTECTION
Leakage? Yes or No
Sensitivity setting 30mA, 0.05 to 1.00A (step=0.05A),
1.00 to 10.0A (step=0.25A)
Time delay setting Instantaneous, 0.1-3.0s (step=0.1s)
ALARM
Alarm? Yes or No
Alarm reset Manual or Auto
Alarm threshold 50-80% (step=5%)
TEST
Test Panel key, input port, remote command
MISCELLANEOUS PROTECTION
Blocking logic Yes or No
Auxiliary trip Yes or No
Auxiliary timer 0 to 600s (step=0.01s)
RECORDS
Alarm records Up to 30 records
Event records Up to 250 records
Fault records Up to 50 records
COMMUNICATION
Hardware interface Isolated RS485
Protocol Modbus-RTU
ID 1 to 255
REAL-TIME LEAKAGE CURRENT DISPLAY
Range 10mA to 12.0A
ZERO PHASE CURRENT TRANSFORMER (ZCT)
ZCT type Mikro standard type ZCT

21
AUXILIARY POWER SUPPLY
Rated voltage 100~240VAC or 140~340VDC
Operating voltage 85~265VAC or 110~370VDC
Rated frequency 50 or 60Hz
Power consumption 6VA max
INDICATORS
Display 2x16-digit LCD
Trip Red indicator
Alarm Yellow indicator
LOGIC INPUT
Input type Optically isolated
Rated voltage 50-270VAC or 20-380VDC
External series resistor 18k ohm, 2W
required for voltage greater than 94VAC
or 132VDC
OUTPUT CONTACT
Rated voltage 240VAC
Contact arrangement Change-over
Continuous carry 5A, AC1
Expected electrical life 50,000 operations at rated load
Expected mechanical life 5,000,000 operations
MECHANICAL
Mounting type Front panel flush mounting
Dimension (mm) 96W x 96H x 125L
Enclosure protection IP63 at panel. IP30 at body
Approximate weight 0.6kg (excluding ZCT)
TEMPERATURE
Pollution degree 2
Operating temperature -100C to +550C
Storage temperature -200C to +700C
Humidity 5% to 95%, non condensing

22
PRODUCT REFERENCE STANDARD
IEC 60947-2 Annex M
ELECTROMAGNETIC COMPATIBILITY
IEC 61000-4-2 8kV, air discharge
Electrostatic discharge 8kV, contact discharge
IEC 61000-4-3 10V/m, 80MHz to 1GHz
Radiated RF immunity
IEC 61000-4-4 4kV power port
Electrical fast transient 2kV signal port
IEC 61000-4-5 4kV power port
Surge 2kV signal port
IEC 61000-4-6 10Vrms, 0.15 to 80MHz
Conducted RF immunity
IEC 61000-4-8 100A/m, 1s
Power frequency magnetic
IEC 61000-4-11 100% 200ms
Voltage interruption
IEC 61000-4-18 2.50kV common mode
Damped oscilatory wave 1.25kV differential mode
CISPR 11 0.15-30MHz, 56-66dB
Conducted emission
CISPR 11 30-230MHz, 30dB, 10m
Radiated emission 230-1000MHz, 37dB, 10m
SAFETY TEST
IEC 60255-5 2kV high voltage dielectric test
Insulation 5kV high voltage impulse test
ENVIRONMENT
IEC 60068-2-6

23
8 MODBUS
8.1 MODBUS Protocol

The RS485 port is located at the rear terminals and uses the MODBUS
-RTU protocol. The communication setting is set in the COMMUNI-
CATION Menu from the front panel or RS485 port. When changes
are made through the RS485 port, modifications are restricted to the
communication protocol registers or addresses ranging from 0211h
to 0214h. The changes take place immediately after the acknowledge
message is sent.

Most of the MODBUS database registers can be modified through the


RS485 port except the following:
a) relay status registers, address ranging from 0000h to 001Fh.
b) communication function enable/disable register, address=0210h.
c) front panel access password register, address=0215h.
d) RL1 or relay 1 trip option, address=0270h.

Items (b) & (c) can only be modified through the front panel. Reading
the password register will always return 0000h.

Prior to writing data to the database, the user MUST ensure that the
relay front panel access password is not active. Otherwise, the data
write is void. The front panel access password status can be checked by
reading the database interlocking bit on the relay status register or bit
10 of address 0010h. Reading of the database registers is not affected.

The MODBUS communication address 0 is a broadcast command to all


slave devices. The slave devices will not respond to a broadcast com-
mand.

24
8.2 MODBUS Functions

0x03/0x04, Read Input/Holding Registers


Request
Communication address 1 byte 0 to 255 (Note 9)
Function code 1 byte 0x03/0x04
Starting address 2 bytes 0x0000 to 0xFFFF
Quantity of registers 2 bytes 0x0001 to 0x007d (N)
CRC 2 bytes 2-byte CRC
Response
Communication address 1 byte 1 to 255
Function code 1 byte 0x03/0x04
Byte count 1 byte 2xN
Quantity of registers Nx2 bytes Value
CRC 2 bytes 2-byte CRC
Error
Communication address 1 byte 1 to 255
Error code 1 byte 0x83/0x84
Exception code 1 byte 0x01, 02, 03 or 04
CRC 2 bytes 2-byte CRC

0x06, Write Single Register


Request
Communication address 1 byte 0 to 255 (Note 9)
Function code 1 byte 0x06
Starting address 2 bytes 0x0000 to 0xFFFF
Register value 2 bytes Value
CRC 2 bytes 2-byte CRC
Response
Communication address 1 byte 1 to 255
Function code 1 byte 0x06
Register value 2 bytes Value
CRC 2 bytes 2-byte CRC

25
Error
Communication address 1 byte 1 to 255
Error code 1 byte 0x90
Exception code 1 byte 0x01 or 02 or 03 or 04
CRC 2 bytes 2-byte CRC

0x10. Write Multiple Registers


Request
Communication address 1 byte 0 to 255 (Note 9)
Function code 1 byte 0x10
Starting address 2 bytes 0x0000 to 0xFFFF
Quantity of registers 2 bytes 0x0001 to 0x007d (N)
Byte count 1 byte 2xN
Register values N x 2 bytes Value
CRC 2 bytes 2-byte CRC
Response
Communication address 1 byte 1 to 255
Function code 1 byte 0x10
Quantity of registers 2 bytes 0x0001 to 0x007d (N)
CRC 2 bytes 2-byte CRC
Error
Communication address 1 byte 1 to 255
Error code 1 byte 0x90
Exception code 1 byte 0x01 or 02 or 03 or 04
CRC 2 bytes 2-byte CRC

Note 9: 0 is a broadcast command to all slave devices. The slave


devices will not respond to a broadcast command.

26
8.3 MODBUS Registers

Addr Parameter For- Unit Range


(Hex) mat
Product information. Read only. Function 03h or 04h
0000 Device type F1 ASCII ‘00’
0001 F1 ASCII ‘06’
0002 - main F1 ASCII ‘00’
Device type
0003 F1 ASCII ‘00’
- sub
0004 Version number F1 ASCII ‘00’
0005 - main F1 ASCII ‘01’
0006 Version number F1 ASCII ‘00’
0007 - sub F1 ASCII ‘00’
0008-
Reserved --- --- --
000F
Measurement and relay status. Read only. Function 03h or 04h
0010 Relay status F2 Bit field
0011 LED status F3 Bit field Bit: 0-1
0012 Input status F4 Bit field Bit 0
0013 Output status F5 Bit field Bit: 0-2
0014 Active group F6 --- 0=Grp1, 1=Grp2
0-12000 (0-12.0A),
0015 Leakage current F7 mA 32767 (7FFF hex) for
values greater than 12.0A
0016 Alarm status F15 Bit field Bit: 0-3
0017 Trip status F16 Bit field Bit: 0-6
0018-
Reserved --- --- ---
001F
Remote command. Write only. Function 06h
0100 Remote cmd F19 Integer
General setting. Read/Write. Function 03h, 04h, 06h or 10h
0200-
Reserved --- ---
0203
0204 Frequency F6 --- 0=50Hz, 1=60Hz
0205 Sensing F6 --- 0=RMS, 1=Fundamental

27
Addr Parameter For- Unit Range
(Hex) mat
0206 Year F7 year 0-199 (as 2xxx)
month, 1-12, 1-31
0207 Month, Day F10
day
0208 Hour, Minute F11 hour, min 0-23, 0-59
0209 Milliseconds F7 ms 0-59999 (0-59.999s)
Date: 0-1,
020A Date & time format F12 data, time
Time: 0-1
020B Change group by... F13 --- 0=menu, 1=input
020C Setting group F6 --- 0=Grp1, 1=Grp2
020D LCD backlight on time F7 minute 1-60
LCD backlight 0=low, 1=medium,
020E F6 ---
brightness 2=high
Clear key to scroll
020F F6 --- 0=No, 1=Yes
setting
0210 Communication? F6 --- 0=No, 1=Yes
0=2400, 1=4800,
0211 Baudrate F7 bps 2=9600, 3=19200,
4=38400
0=none, 1=odd
0212 Parity F6 ---
2=even
0213 Stop bits F6 --- 0=1bit, 1=2bits
0214 MODBUS address F6 --- 1-255
0215 Password F1 --- 0000 (read only)
0216 Remote set parameters F6 --- 0=No, 1=Yes
0217-
Reserved --- --- ---
023F
level, 0-1,
0240 Input 1 function F14
option 0-6
0241 Input 1 reset option F18 Bit field Bit: 0-2
0242 Input 1 Aux delay F8 1/100sec 0-60000 (600s)
0243-
Reserved --- --- ---
026F

28
Addr Parameter For- Unit Range
(Hex) mat
0270 RL1 function F17 Bit field Bit: 0-1
0271 RL1 trip options F16 Bit field Bit: 0-6 (read only)
0272-
Reserved --- --- ---
0274
0275 RL2 function F17 Bit field Bit 0-1
0276 RL2 trip options F16 Bit field Bit 0-6
0277 RL2 alarm options F15 Bit field Bit 0-3
0278-
Reserved --- --- ---
027F
Protection Group 1. Read/Write. Function 03h, 04h, 06h or 10h
0300 Leakage 1 (In1)? F6 --- 0=Disable, 1=Enable
0301 In1 trip reset F6 --- 0=Manual, 1=Auto
0302 In1 sensitivity F9 mA 30-10000 (0.03-10A)
0303 In1 time delay F8 ms 0-3000 (step=100)
0304 In1 alarm? F6 0=Disable, 1=Enable
0305 In1 alarm reset F6 0=Manual, 1=Auto
0306 In1 alarm threshold F7 % 50-80 (step=5)
0307 Reserved --- --- ---
0308 Leakage 2 (In2)? F6 --- 0=Disable, 1=Enable
0309 In2 trip reset F6 --- 0=Manual, 1=Auto
030A In2 sensitivity F9 mA 30-10000 (0.03-10A)
030B In2 time delay F8 ms 0-3000 (step=100)
030C In2 alarm? F6 0=Disable, 1=Enable
030D In2 alarm reset F6 0=Manual, 1=Auto
030E In2 alarm threshold F7 % 50-80 (step=5)
031F Reserved --- --- ---
Protection Group 2. Read/Write. Function 03h, 04h, 06h or 10h
0400- Same as Protection Group 1 except addresses are 04xx instead
041F of 03xx

Addresses 0000-001F, 0210, 0215, 0216 and 0271 are read only. Writ-
ing on them has no effect.

29
Addr Parameter For- Unit Range
(Hex) mat
Fault Records. Read only. Function 03h or 04h
1000 Fault record 1
: :
1031 Fault record 50
Event Records. Read only. Function 03h or 04h
2000 Event record 1
: :
20F9 Rvent record 250
Alarm Records. Read only. Function 03h or 04h
3000 Fault record 1
: :
301D Fault record 30

30
8.4 MODBUS Event Record

Each event record consists of 6 words:


Word Description Format Units Range
1 Year F7 year 0-199 (as 2000-2199)
2 Month, day F10 month, day 1-12. 1-31
3 Hour, minute F11 hour, min 0-23, 0-59
4 Milliseconds F7 ms 0-59999
5 Record code See below
6 Record value See below

Event Record Code and Event Record Value


Word number 5: Word number 6:
Code Code Description Data Description
1 In1 alarm status 0=Alarm reset 1=Alarm pickup
2 In2 alarm status 0=Alarm reset 1=Alarm pickup
3 ZCT fault 0=Fault reset 1=ZCT fault
4 In1 protection status 0=Dropoff 1=Pickup
5 In2 protection status 0=Dropoff 1=Pickup
6 In1 trip status 0=Trip reset 1=Leakage trip
7 In2 trip status 0=Trip reset 1=Leakage trip
8 Panel button test trip 0=Trip reset 1=Test trip
9 Input test trip 0=Trip reset 1=Test trip
10 Remote command trip 0=Trip reset 1=Rem cmd trip
11 Aux trip 0=Trip reset 1=Aux trip
12 Blocking alarm 0=Alarm reset 1=Block alarm
13 Relay 1 status 0=De-energise 1=Energise
14 Relay 1 latch status 0=Unlatch 1=Latch
15 Relay 2 status 0=De-energise 1=Energise
16 Relay 2 latch status 0=Unlatch 1=Latch
17 IRF relay status 0=De-energise 1=Energise
18 Input 1 status 0=Switch open 1=Switch closed
19 Powerup --- ---
20 Watchdog startup 0=Alarm cleared 1=Alarm pickup
21 Firmware updated 0=Alarm cleared 1=Alarm pickup
22 Default data 0=Alarm cleared 1=Alarm pickup
23 Setting conflict 0=Alarm cleared 1=Alarm pickup

31
Word number 5: Word number 6:
Code Code Description Data Description
22 Default data 0=Alarm cleared 1=Alarm pickup
23 Setting conflict 0=Alarm cleared 1=Alarm pickup
24 Calibration data error 0=Alarm cleared 1=Alarm pickup
25 ADC error 0=Alarm cleared 1=Alarm pickup
26 EEPROM error 0=Alarm cleared 1=Alarm pickup
27 RTC data lost 0=Alarm cleared 1=Alarm pickup
28 RTC error 0=Alarm cleared 1=Alarm pickup
29 Synchronise clock --- ---
30 Group change 0=Active grp 1 1=Active grp 2
31 Frequency change 0=50Hz 1=60Hz
32 Panel data change Address of setting being changed
33 Remote data change Address of setting being changed
34 Password reset 0=Local 1=Remote
35 Acknowledge alarm 0=Local 1=Remote

32
8.5 MODBUS Alarm Records
Each alarm record consists of 6 words:
Word Description Format Units Range
1 Year F7 year 0-199 (as 2000-2199)
2 Month,day F10 month, day 1-12. 1-31
3 Hour, minute F11 hour, min 0-23, 0-59
4 Milliseconds F7 ms 0-59999
5 Record code See below
6 Reserved Reserved
Alarm Record Code
Word number 5: Word number 6:
Code Code Description Data Description
1 In1 alarm ---
2 In2 alarm ---
3 ZCT fault ---
4 In1 trip Trip fault current
5 In2 trip Trip fault current
6 Panel button test trip ---
7 Input test trip ---
8 Remote command trip ---
9 Aux trip ---
10 Blocking alarm ---
20 Relay 1 ON ---
21 Relay 1 latched ---
22 Relay 2 ON ---
23 Relay 2 latched ---
24 IRF relay OFF ---
25 Watchdog reset ---
26 Calibration data error ---
27 ADC error ---
28 EEPROM error ---
29 RTC data lost ---
30 RTC error ---
31 Firmware updated ---
32 Default data ---
33 Setting conflict ---
Alarm codes 32 and 33 are non-resettable. Others are resettable.
33
8.6 MODBUS Fault Records

Each fault record consists of 6 words:


Word Description Format Units Range
1 Year F7 year 0-199 (as 2000-2199)
2 Month, day F10 month, day 1-12, 1-31
3 Hour, minute F11 hour, min 0-23, 0-59
4 Milliseconds F7 ms 0-59999
5 Record code See below (Fault record code)
Protection 0=Group 1
6 F6 ---
group set 1=Group 2
High byte: 0=50Hz
F6 ---
Frequency set 1=60Hz
7
Low byte: 0=RMS
F6 ---
Sensing set 1=Fundamental
8 Sensitivity set F9 mA 30-10000 (0.03-10.0A)
9 Time delay set F8 ms 0-3000 (0-3.0s)
0-12000 (0-12.0A) or
10 In trip F7 mA 32767 (7FFF hex) for
values greater than 12.0A

Fault Record Code


Word number 5:
Code Code Description
0 None
1 In1 trip
2 In2 trip

34
8.7 MODBUS Mapping Format

Code Description
F1 2 bytes ASCII character
F2 Unsigned integer - Relay status.
Bit 0: EEPROM data failure
Bit 1: Calibration data failure
Bit 2: RTC data lost
Bit 3: RTC error
Bit 4: ADC error
Bit 10: Modbus database registers interlocking status
Bit 11: Rear port (RS485) unread fault record
Bit 14: Rear port (RS485) unread alarm record
F3 Unsigned integer - LED status.
Bits 0-1: Trip LED (1=ON, 2=blink)
Bits 2-3: Alarm LED (1=ON, 2=blink)
F4 Unsigned integer - Input status.
Bit 0: Input 1 (0=Open, 1=Closed)
F5 Unsigned integer - Output status.
Bit 0: Relay 1 or Trip contact (0=Off, 1=On)
Bit 1: Relay 2 or Programmable contact (0=Off, 1=On)
Bit 2: Relay 3 or IRF contact (0=Off, 1=On)
F6 Unsigned integer - Miscellaneous.
A numeric value representation of certain options or func-
tions. Refer to the ‘range’ column of the register for details
F7 Unsigned integer - A numeric value of certain units.
Refer to the individual register ‘Unit’ and ‘Range’ for details
E.g. 50 may represent 50% or 50 seconds
F8 Unsigned integer - A scaled numeric of certain units
Refer to the individual register ‘Únit’ and ‘Range’ for details
E.g. 125 may represent 1.25A or 12.5s
F9 Unsigned integer - Sensitivity setting and the unit is mA.
Valid data: 30, 50-1000 (step=50), 1000-10000 (step=250)
E.g. 500 is 500mA or 2000 is 2.0A

35
Code Description
F10 Unsigned integer.
High byte: month
Low byte: day
F11 Unsigned integer.
High byte: hour (24-hour format).
Low byte: minute
F12 Unsigned integer - Date and time format for relay display.
High byte: Date format. 0=DD/MM/YYYY;
1=MM/DD/YYYY
Low byte: Time format. 0=12 hours; 1=24 hours
F13 Unsigned integer - Change Group by...
0=Change group by menu
1=Change group by level of digital input
F14 Unsigned integer - Input function.
High byte - integer data
0: Active low or when no power is applied
1: Active high or when power is supplied to the input port

Low byte - integer data


0: None
1: Trip reset
2: Blocking logic
3: Group select
4: Sync clock
5: Remote test
6: Aux
F15 Unsigned integer - Relay alarm status.
Bit 0: In1 alarm
Bit 1: In2 alarm
Bit 2: Blocking alarm
Bit 3: Setting conflict alarm

36
Code Description
F16 Unsigned integer - Relay trip status.
Bit 0: ZCT fault
Bit 1: In1 trip
Bit 2: In2 trip
Bit 3: Panel button test trip
Bit 4: Input test trip
Bit 5: Remote command trip
Bit 6: Aux trip
F17 Unsigned integer - Relay operation status.
Bit 0: Latch status (0=manual/latched, 1=auto/unlatched)
Bit 1: Failsafe function (0=No, 1=Yes)
F18 Unsigned integer - Input reset option.
Bit 0: Alarm reset
Bit 1: Trip reset
Bit 2: Output contact reset
F19 Unsigned integer - remote command.
High byte:
1: Reset alarm/trip
2: Acknowledge alarm/trip
3: Reset display to default menu page
6: Remote trip
10: Delete alarm record

Low Byte:
For high byte=3, set to display page 0-3, refer to section 4.1
for the page assignments, .
For high byte=10, 0=delete all record, n=delete record n

37
38
(423468-T)
No. 1, Jln TP7/7, Sime UEP Industrial Park,
40400 Shah Alam,
Selangor Darul Ehsan,
Malaysia
Tel: +603-51927155
Fax: +603-51927166
Website: www.itmikro.com
E-mail: [email protected] 1.00

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