Titan Series (For Structure)

Titan Series
CNC AC servo beam robot

Version: Asia-English
Date: 2014/09/15
ALFA AUTO. MACHINERY CO. LTD

Head office：207-17 ShinSu Rd, ShinChang, New Taipei TEL:+886-2-22053863 FAX:+886-2-22053853
City, Taiwan
Taiwan Factory：6-6, 2 Lin, Chung-Shin Village, Tashi TEL:+886-3-3906635 FAX:+886-3-3906631
Town, Taoyuan, Taiwan
Dongguan ：No. 228, Meijing West Rd, Songmushan TEL+86-769-83180326 FAX:+86-769-83180329
Administration zone, Dalang Town,
Dongguan, Guangdong, China
Suzhou ：No.8888, Changyang Rd, Weitang Town, TEL:+86-512-65902388 FAX:+86-512-65904888
Xiangcheng District, Suzhou, China
○
R
Contents
CONTENTS
0. Preface
1. SAFETY AND WARRANTY

1.1 Description of Safety...........…….…………..………………………… 1-1
1.2 Warranty and Non-warranty...........…………………………………... 1-2
2. INSTALLATION
2.1 Handling and Transportation.................................………………... 2-1
2.2 Installation Dimensions.........................................………………... 2-3
2.3 Protective Area......................................................………………... 2-5
2.4 Measurements of Noise Level..…………………... ……... …….….. 2-6
2.5 Connection with I.M.M….…….………….…………………………….. 2-7
2.6 Connection with Pneumatic Supply Source..............………………. 2-10
2.7 Connection with Safety and Function Test.….........……………….. 2-11
2.8 Procedures for Robot Dismantlement.....................……………….. 2-11
3. DESCRIPTION OF ROBOT STRUCTURE

3.1 Illustration............................................................…………………. 3-1
3.2 Specification...................................................…………………….. 3-2
3.3 Dimensions.........................................................…………………. 3-3
4. SETTING AND ADJUSTMENT BEFORE BOOTING

4.1 Connection with I.M.M..........................................…………………. 4-1
4.2 Connection with Pneumatic Supply Source..............………………. 4-2
4.3 The Flowchart of Booting Procedure.....................………………… 4-3
4.4 Adjustment while Mould Changing…..........…………………………. 4-4
4.5 Installation and Adjustment of EOAT……................………………. 4-6
4.6 Adjustment of Swivel Component.............…………………………... 4-8
5. MAINTENANCE
5.1 Maintenance and Repair Safeties........……………………………… 5-1
5.2 Maintenance Schedules…......................................……………….. 5-2
5.3 Maintenance Tools...............................................………………… 5-3
5.4 Lubrications.........................................................…………………. 5-3
File: T-mc00.doc
○
R
Contents
6.1 Description of Main Parts…............................……………………… 6-1
6.2 Traverse Component....................................………………………. 6-2
6.3 Crosswise Component…………………………………………………. 6-12
6.4 Main Arm Component………………………………………………….. 6-21
6.5 Swivel Component……………………………………………………… 6-34
6.6 Air Valve Component…………………………………………………… 6-44
6.7 Electrical Control Component…………………………………………. 6-49
7. PNEUMATIC CIRCUIT DIAGRAM.

7.1 Pneumatic Circuit Diagram.............................……………………… 7-1
7.2 Pneumatic Circuit Diagram (Optional Function D) ………………… 7-2
File: T-mc00.doc
Preface
0. Preface
0.1 Preface
Special instructions for operation and trouble shooting are provided
in this manual.
Please read this manual carefully and fully understand the contents.
Prohibit executing and carrying on steps or methods unmentioned in
this manual.
Non responsibility is accepted for any accident or injury resulting from
not understanding the manual contents fully to operate the robot.
Please place this manual beside the robot and make comebody to keep
the manual in order that any body in any situation can read it.
■ Danger Marks
Please place this manual beside the robot and make somebody to
keep the manual in order that any body in any situation can read it.
危险
Danger Easy to cause death or badly injury in not
不遵守此注意事项，容易导致死亡或重伤事故的发生。
respecting this note.
■ 警告
Warning May cause可能导致死亡或重伤的事故的发生，
不遵守此注意事项， death or badly injury or heavy 或对
damage to machine if not respecting this note.
机械造成严重的损害。
注意
Attention May cause injury or damage to machine
不遵守此注意事项，可能导致人员受伤，或对机械造成损害。
if not respecting this note.
■ About key point

Tips for operation key point will be marked out by symbol.
0-1
File:T-mc00.doc
Preface
0.2 Safety Notes
■ Maintenance Operation
Danger
In the maintenance operation, in order to prevent any misuse of starting the power
source and touching the electric cabinet, please place a mark plate with “In Maintain,
please do not touch the electric cabinet and the driver box.”
In the maintain operation, the user must turn the power off on the electric cabinet and
meanwhile, the user should shut off the main power in the plant. In addition, please do not
open the cover board since there may be residual voltage after several minutes you turn
the power off.
Warning
Without the permit of ALFA, do not disassemble or change the limit switch which
safety interlock and out-of-limit may use, the proximity switch, detector switch and
so on. Ignore this warning will easily cause heavy incident, such as the wrong action
of the machine, the damage itself and the death of the operator.
Attention
Please wear the helmets when maintain.
Please use the corresponding tool according to the specification of the machine,
especially when you use wrench, pay attention to the size of the nut and bolt also the
place where you use, in case of accident.
Maintenance operation should be carried out by one must be professional trained.
Please use our pointed product when you change the electrical components, such as
pilot lamp, contactor or the parts of the robots.
Please do as the correct steps when you are disassembling the cover board.
Please operate the robot strictly according to the guidance in the manual. Please
consult ALFA if you have any question or doubt, even a small question.
Please perform all the regular check mentioned in this manual. And the confirmation
of the result must be in process when the authorized man in sight. All the content and
result of maintenance must be recoded in the report to the responsible man and
under inspection.
Please do not let the water or oil drop into the electric cabinet and driver when you are
doing the checking and maintenance.
0-2
File:T-mc00.doc
Preface
■ After Operation
Warning
When you clean the robot and surroundings, please stop all the operations
and shut off the power of the control casing.
Please connect the return joint which links to the IMM if the robot will not
be used in a long time.
Attention
Do not use air guns to clean the robot, in case of the fine dust may enter
the precision components and reduce the robot condition.
Be careful with handling, since the motor and solenoid switch are still in a
high temperature after turned off.
0.3 Safety Precautions

In order to operate the robot correctly, the place with danger is
marked with WARNING SIGN.
■ Danger Marks
This manual record three safety attention matters as follow, please
operate it more carefully especially under the high level dangerous
situation.
Danger Easy to cause death or badly injury if not
respecting this note.
Warning May cause death or badly injury or heavy

damage to machine if not respecting this note.
Attention May cause injury or damage to machine if
not respecting this note.
0-3
File:T-mc00.doc
Preface
■ Warning Mark Type
※ Some of the warning marks may not be used in this series robot.
Not allowed to enter the action range
Up & Down movement danger warning Please do not enter the operation area
when the robot is working. Anyone with
any reason wants to enter the operation
area, must operate after turn off the
power source and air pressure switch.
Please refer to “Operating
Instruction”
Crosswise Movement danger warning
Traverse movement danger warning
0-4
File:T-mc00.doc
Preface
Warning of the high voltage electric shock
When doing the maintenance, please

shut down the power (OFF position),
especially when inspecting the electric
cabinet, you must take off the IMM
connector wires and shut down the
main power of the factory.
The warning of the high voltage electric

shock should be seen in the area, for
example, the terminal block and other
area.
Warning of cooling fan
Please do not close to the revolving

cooling fan.
Warning of high temperature of electromotor
The electromotor is in high temperature

when it is working; please do not be
close to the working motor.
If touch the motor needed out of

maintenance, please power off, and
operate after it has been cooled.
0-5
File:T-mc00.doc
Preface
Pay attention to stroke adjustment
Please following manual to do the

stroke adjustment in a safety way.
After shut down the power and

pneumatic, the air cylinder may have
remnant pneumatic, please do not
working in the robot operation area.
Warning of involving
Please do not touch the motor, gear,

pulley and belt which can easily make
people involved when you are doing the
maintenance and other reason which
has to be working in the working area.
Please power off and close the air and

pressure switch when doing the
operation.
0-6
File:T-mc00.doc
Preface
Warning of the cutter
Do not touch the cutter when you are

doing the inspection or maintenance.
Shut down the power and pneumatic

before you both inspection and
maintenance.
Do not enter the liquid spraying area
Do not get close to the liquid sprayer

operation area. Shut down the robot
power and sprayer power before doing
the inspection or maintenance.
0-7
File:T-mc00.doc
○
R
1. Safety and Warranty
1. SAFETY AND WARRANTY

1.1 Description of Safety
Titan series CNC AC servo beam robot is designed and manufactured in
consideration for the safety use of horizontal injection moulding machines,
therefore the company shall be free from any obligation and responsibility
for any accident or injury incurred with using this robot with other type of
machine or applications. We strongly suggest you to read the following
safety standards thoroughly and observe it before putting the robot into
operation.
1. The service life of robot is 10 years or 5,376,000 cycles (Say, 10 years x 280
days x 8 hours x 60 minutes x 4 cycles) under normal operating conditions.
2. The robot has been designed and manufactured in conformity with EN292-1,
EN292-2.
3. This robot required necessary adjustment and maintenance as stipulated in

this manual, therefore we strongly suggest you to read this and observe
carefully before any adjustment and maintenance is carried out.
4. The necessary warning labels are posted on the robot to minimize residual
risks. Please pay attention to read the warning labels before and during
operation.
5. Safety regulation shall be highly concerned while handling and transporting

the robot.
6. A fully trained operator can only operate the robot.
7. All operation and adjustment of the robot must be carried out fully
accordance with description of this manual.
8. Danger working areas are noted in this manual. The system integrator must
install appropriate safeguarding surrounding the danger working areas in
conjunction with an injection moulding machine.
9. Do not operate robot if there is a person working or standing in the danger

area.
10. The controller must be placed outside the danger area.
11. During maintenance and mould changed, electrical power must be turned off
and the pneumatic source disconnected.
12. The robot is equipped with trouble detective function. The user may rectify
the problems according to the trouble-shooting guide or contact agent for
service.
1-1
File:T-mc01.doc
○
R
1. Safety and Warranty

1.2 Warranty and Non-warranty
1.2.1 Warranty Period
Within 1 year from the date of installation or 1,000,000 running cycles of
operation, whichever comes first. However, it is not restrictive if there is
otherwise specified in the sales contract between the purchaser and the
supplier.
1.2.2 Non-warranty
The following are non-warranty item:
(1) Damage due to personal negligence or mistake in operation.
(2) Damage due to natural disaster such as: earthquake, typhoon,

thunderbolt strike and fire, etc.
(3) Damage due to self-modification and poor adjustment by user.
(4) Consumable item (As listed below, but not limited)
Item Description Warranty Period

1. Shock absorber 500.000 cycles
2. Proximity sensor 500,000 cycles
3. Gripper sensor 500,000 cycles
4. Magnetic switch 500,000 cycles
5. Vacuum generator 500,000 cycles
6. Suction pad 200,000 cycles
7. End-of-arm tooling 200,000 cycles
1-2
File:T-mc01.doc
○
R
2. Installation
2 INSTALLATION
2.1 Handling and Transportation
Transport by crane figure
Lifting points at two end Lifting point of crosswise part
[ CAUTION ] Pay attention to the gravity center during transporting with

a fork-lift or crown block and sure to avoid from dropping.
2-1
File: T-mc02.doc
○
R
2. Installation
Pallet Handling
NOTE:
 Robots are placed symmetrically to save pallet space.
 Pay attention to the gravity.
 The width of pallet cannot be greater than container inner width (2250mm).
 Robot, while placing on the pallet, is not allowed to outside the pallet.
 It is mandatory that pallet to be strengthened out of crate (as picture shows).
 Besides set screws to fasten robots on the pallet, adding steal wire to fix on the
pallet around the machine.
 After robot fixed, spreading grease on each easily rusted part. (Ex: side rail, bearing
steel, ball screw, and etc)
 The outer packing should be sealed with plastic bags.
2-2
File: T-mc02.doc
○
R
2. Installation
2.2 Installation Dimensions

Titan 1300 installation dimension unit: mm
Titan 1500/1700 installation dimension
2-3
File: T-mc02.doc
○
R
2. Installation
2-4
File: T-mc02.doc
○
R
2. Installation
2.3 Protective Area

Titan protective area
■ The system integrator should design and install appropriate safeguarding at

user’s cost.
2-5
File: T-mc02.doc
○
R
2. Installation
2.4 Measurement of Noise Level

1. Noise measurement is done under noise test environment of 60 dB(A).
2. Measuring equipment mode RION NA-24 sound level gauge.
3. Measurement is base on 1m distant from robot and 1.6m height from floor.
4. Model Titan 1700 is measuring sample, also suitable for other Titan series.
5. Measurement position as below:
Measurement Noise Level

Position dB(A)
1. 67
2. 65
3. 67
4. 68
2-6
File: T-mc02.doc
○
R
2. Installation
2.5 Connection with I.M.M

2.5.1 Contact Configuration Diagram
ALFA ROBOT standard connector
4 3 2 1
9 8 7 6 5
15 14 13 12 11 10
20 19 18 17 16
24 23 22 21
EUROMAP 12 joint layout (Optional)
25 26 27 28 29 30 31 32
pin
17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8
plug
9 10 11 12 13 14 15 16
2-7
File: T-mc02.doc
○
R
2. Installation
2.5.2 Description of I.M.M connection (CE)

Joint No. Signal Definition Description
1，9 Emergency Stop of The switch contact must be opened when the IMM
Machine (ESM) emergency stop is getting started (Refer to EN60204-1).
Opening the switch contact to make robot emergency stop.
The signal current cannot be greater than 6 Amps.
2 Mould Open Position The switch contact must be closed when mould opening
(MOP) position is equal or more than required position.
Inadvertent alteration to mould opening stroke smaller than
that required for the handling device/ robot to approach
must be impossible.
The signal must remain closed as long as the mould is
open and must not be interrupted by a change of operation
mode or safety guard opening.
3.11 Safety Device of The switch contact must be closed when safety device
Machine (SDM) (e.g. safety guard, footboard safety, etc.) on the injection
moulding machine are operative so that dangerous
movement of the handling device/ robot are possible. The
signal is active in any operation mode. According to EN201
regulation, limit switch series must be used to mould safety
device signal contact. The signal current cannot be greater
than 6 Amps.
5 Ejector Forward This switch contact must be closed when ejector of I.M.M
Position (EFP) finished forward motion. This signal is the confirm signal of
contact No. 22, EEF (Refer to contact No. 22).
8 Reject (RJT) This switch contact must be closed when there is mould
Optional open with rejected products until enable mould closure
signal is sent. (Please refer to contact No. 17)
10 Injection Moulding This switch contact must be closed when setting I.M.M to
Machine full full auto mode. If I.M.M is set from auto mode to manual
automatic mode or other mode when robot taking out products, the
robot will finish this cycle automatically and return to
waiting position.
16 Reference Potential This is common potential input of robot. The code is L-.
(L－)
17 Enable Mould Close This switch contact will be closed when robot takes out
(EMC) product and ascend to upper position (LS3 and LS4) in
order to enable mould close. Mould close will be interrupt if
robot alarms during motion. When alarm error code E06
(M-arm product signal error) or E07 (S-arm sprue signal
error) occurred after robot is outside the safety position
(LS14), mould close motion will not be interrupt and the
switch contact must be closed.
18.26 Mould Area Free The switch contact is closed when the handling device/
(MAF) robot is outside the mould area and does not interfere with
mould opening and closing movement. The switch contact
must be opened when the handling device leave its start
position. If the switch contact is open neither opening nor
closing of the mould may occur.
2-8
File: T-mc02.doc
○
R
2. Installation
19.27 Emergency Stop of This switch contact must be opened when pressing the
Robot (ESR) emergency stop button on robot operator and also stop the
injection moulding machine. (Please refer to EN60204-1)
20 Robot Operation There is “ROBOT IN USE” or “ROBOT NOT USE”
Mode (ROM) function to chosen in the system. When robot mode switch
to “ROBOT NOT USE” function, the injection moulding
machine will operate without robot. Press “START” to
reset the setting function.
22 Enable Ejector This switch contact must be closed when robot allows
Forward (EEF) I.M.M forward.
32 Reference Potential For each IMM brand to use.
of IMM
2-9
File: T-mc02.doc
○
R
2. Installation
2.6 Connection with Pneumatic Supply Source
2.6.1 Supply of Pneumatic Source

In order to maintain the robot’s normal operation, please be sure to fit freezing dryer at the outlet
of air compressor to remove the wet and moisture from the air that to obtain the extended
service life of robot.
2.6.2 Connection with Pneumatic Supply Source

Standard Air Inlet Device
Pressure adjust: After Connect to Air

pull up, turn left to filter/ regulator
increase; turn right to
decrease.
Air source
inlet
Pressure gauge
Air reservoir
Drain valve
Bleed air valve
(1) To minimize air pressure loss in the pipe for a long distance source (10 meter away), be
sure to use a rigid pipeline.
(2) After completing the connection, adjust the pressure on the Air Filter/ Regulator until it
2
reaches 5 kgf/cm .
(3) Check the water trapped in Air Filter/ Regulator and drain water away everyday.
2-10
File: T-mc02.doc
○
R
2. Installation
2.7 Connection with Safety and Function Test
After completion of installation of the robot with an I.M.M according to chapter 2.2-2.5, the
following areas must be fully checked for safety link and function of the robot.
【CAUTION】
Connection test must be carried out by a fully trained technician or engineer only. If
there is any problem, please feel free to notify your local supplier or ALFA.
(1). Signal or Enable Mould Close
(2). Signal of Safety Gate Open
(3). Signal of Mould Open End
(4). Adjustment of moving speed for all axes
(5). Detection of Reset
(6). Mould Close Function after removal of mould
2.8 Procedure for Robot Dismantlement

1. Turn off power of I.M.M
2. Turn off power of robot
3. Disconnect supply of pneumatic source
4. Exhaust air pressure from the robot.
5. Disassemble controller.
6. Disassemble connection between I.M.M and robot.
7. Connect the short circuit connector.
8. Disassemble electrical power cable of the robot.
9. Disassemble interlock signals and power cable of I.M.M.
10. Disassemble base mounting screws.
11. Disassemble the robot from machine platen.
2-11
File: T-mc02.doc
○
R
3. Description of Robot Structure

-*

3.1 Illustration
Control Box
Traverse
Components
Pneumatic
Components
Crosswise
Components
Arm Components
3-1
File: T-mc03.doc
○
R

-*
3.2 Specification
General Specification
Working Max Allowed
Power Source Drive System Swivel Control System
Pressure Pressure
3 φ 3AC220V ± 10V 5 Kgf/cm² 8Kgf/cm² S3/S5-AC SERVO 90°Fixed Micro-computer

50/60 HZ 0.49 Mpa 0.8 Mpa MOTOR Pneumatic Control
Main Specification
T1300 WS/WD T1500 WS/WD T1700 WS/WD T1900 WS/WD T2200 T2500 T3000
Model
S3/S5 S3/S5 S3/S5 S3/S5 WS-S3 WS-S3 WS-S3
Power Capacity
3/5 3/5 5/8 6/10 10.5 11 11
(KVA)
Recommended
400-600 650-1000 850-1300 1000-1600 1600-2500 2200-3000 2500-4000
IMM (ton)
Traverse Stroke
2000(2200) 2400(2700) 2700(3000) 2700(3000) 3000(3500) 3500(4000) 4000(4500)
(mm)
Crosswise S3:P:950 R:150 S3:P:1150 R:150 S3:P:1300 R:150 S3:P:1500 R:150
S3:P:1700 S3:P:2000 S3:P:2400
S5:P:950 R:800 S5:P1150 R:900 S5:P:1300 R:900 S5:P:1500 R:1100
Stroke (mm)
Vertical Stroke
1300 1500 1700 1900 2200 2500 3000
(mm)
Max. Loading
12 15 20 25(50) 35(80) 50(100) 50(100)
(kg)
Dry Take Out
1.5 1.8 2.2 2.6 3 3.5 4.5
Time (sec)
Dry Cycle Time
12 14 17 18 21 23 25
(sec)
Air Consumption
80 85 90 95 110 124 130
(Nl/cycle)
Net Weight (Kg) 480-550 520-585 1350-1600 1500-1850 2850 3250 4300
 Measuring Reference for Picking Time under idle cycle is：Assuming that every delay (lead time)
set to be 0，a full Vertical stroke of Elevation，a 40mm horizontal Stoke of Reach. However，actual
Picking Time depends on practical conditions so the data mentioned above are not guaranteed.
● No further notice will be made on the change in the appearance，specification and other data resulted
from updating or improving the same or innovation form time to time.
3-2
File: T-mc03.doc
○
R

-*
3.3 Dimensions
3-3
File: T-mc03.doc
○
R
4. Setting and Adjustment before Booting
4. SETTING AND ADJUSTMENT BEFORE BOOTING

4.1 Connection with I.M.M
Before putting robot into operation, it must be linked with I.M.M by connecting the
Euromap/ SPI-standard interface connector.
Robot connection
point with IMM
4-1
File:T-mc04.doc
○
R
4.2 Connection with Pneumatic Supply Source
Quick fitting
Air filter/ Regulator
Quick fitting
Draw off valve
(1) After completing the connection, adjust the pressure until it reaches 5kgf/cm2.
(2) Check the water trapped in Air filter/ Regulator and drain water away everyday.
(3) Pull up pressure tuning knob lightly, turn clockwise to large the pressure; turn
counterclockwise to lessen pressure.
4-2
File:T-mc04.doc
○
R
4.3 The Flowchart of Booting Procedure

4.3.1 Booting Procedure
1. Check if the pneumatic supply source is connected
2. Check if IMM is connected
3. Check if emergency stop is normal
4. Turn ON main power switch.
5. Turn ON controller panel power switch.
6. Press power switch and system power self-preservation is ON.
7. The screen of controller displays as below.
When system is normal, it will turn into HOME page.
4-3
File:T-mc04.doc
○
R
8. Press according to the instruction, and robot starts to

return to home position.
9. If there is abnormal operation (ex: crash the structure), press
emergency stop button to stop the robot operation and re-start the
power again.
10. After returning home position finished, the system will turn into
manual operate page automatically.
4.3.2 Power off Procedure

1. After robot stops operating.
2. Turn off controller panel power switch.
3. Turn off main power switch.
4. Time interval of starting on the power and turning off the power
cannot be shorter than 1 minite, otherwise the using lifetime of control
system will be cut short.
4.4 Adjustment while Mould Changing

Safety matters After changing mould finished, and ready to
must be fully adjust the robot, there are some safety
observed matters must be fully observed
(1) Do not adjust the robot unless you are fully trained.
(2) Switches the I.M.M to Manual Mode and open mould to position, and then
turns power off.
(3) Turns the power off and disconnects pneumatic supply source of the robot.
NOTE: Do not adjust the robot unless above mentioned actions are carried out.
4-4
File:T-mc04.doc
○
R
4.4.1 Adjustment of Crosswise Stroke

4.4.2 Adjustment of Vertical Stroke
Please refer to SERVO OPERATION MANUAL
4.4.3 Adjustment of Traverse Stroke
Traverse-in limit switch M21
Home-Point switch M20
Hardware protection switch XOS
Traverse-out limit switch M22
The distance between sensor switch and sensor plate is 2mm.

Please refer to SERVO OPERATION MANUAL
4-5
File:T-mc04.doc
○
R
4.5 Installation and Adjustment of EOAT

Dimensions of Mounting Fixture
1300 Installation Dimension
1500/1700 Installation Dimention
4-6
File:T-mc04.doc
○
R
1900/2200 Installation Dimension
2500/3000 Installation Dimension
4-7
File:T-mc04.doc
○
R
4.6 Adjustment of Swivel Component
Sensor switch
LS12
Swivel throttle
valve
Return
throttle valve
Sensor switch
LS13
4-8
File:T-mc04.doc
○
R
5. Maintenance
5. MAINTENANCE
5.1 Maintenance and Repair Safeties
【NOTE】Serviceman should read the following safety
requirements before or during maintenance.
(1). Please turn the robot power off before examine and repair the I.M.M.
(2). Please turn the robot and I.M.M power off and disconnect pneumatic supply
source, also evacuate residual compressed air before adjusting and
maintaining.
(3). In addition to the replacement of proximity switches, vacuum and grip sensors,
please contact your local supplier for other repairs and maintenance.
(4). Do not make any change or modification to the robot.
(5). Please be careful to prevent from hurt by robot during adjustment or mould
changing.
(6). Please stay away from danger area before testing after adjusting or
maintaining completed.
(7). Do not turn the power on or connect pneumatic supply source during
maintenance.
5-1
File:T-mc05.doc
○
R
5. Maintenance
5.2 Maintenance Schedules

Please carry out the following necessary inspections, maintenances and
replacements frequently.
Item Inspecting Area Period
Check to make sure functions of the gripper, suction pad and Daily
1
EOAT are normal.
2 Draining water from air filter/ regulator. Daily
3 Set screws on jig. Daily
4 Draining water from air compressor. Daily
Check I.M.M connecting line and connecting line of controller are Daily
5
well tightened.
6 Check if any parts loosen or not. Daily

7 Lubricating on crosswise slide rail and slide rail block. Monthly
8 Lubricating on vertical slide rail and slide rail block. Monthly
Check if air compression tube and speed adjusting button are Monthly
9
normal or not.
10 Clean appearance. Weekly
11 Check the function of vacuum generator. Monthly
12 Check set screws on base. Monthly
13 Check the function of shock absorber. Monthly
14 Replace air compression tube and electric wires. 3 years
5-2
File:T-mc05.doc
○
R
5. Maintenance
5.3 Maintenance Tools
1. Hex wrench 2.5 to 8mm

2. Open-end wrench 12 to 14mm
5. Cross-bladed screwdriver and flat-bladed screwdriver
6. Diagonal pliers
7. Long-nose pliers
8. Avometer
9. Air gun
10. Oil gun
5.4 Lubrications
5.4.1 Regular lubrication of the linear slide rails, linear bearings, roller bearings
or other composites are absolutely necessary.
5.4.2 Period of lubrication: Every 50,000 cycles or every month.
5.4.3 Type of grease: with yellow grease or soap base lubrication NO. 2 series.
(1) ISEVG32-68 VLVANIA
(2) ALVANIA GREASE NO.2 (SHELL brand)
(3) ALVANIA EP\2 (SHELL brand)
5.4.4 Position of lubricating:
(1) Vertical slide rail and slide block
(2) Crosswise slide rail and slide block
(3) Traverse slide rail and slide block
5.4.5 Way of lubrication:
(1) Slide rail block: To squash grease into slide block for lubrication
(2) Slide rail and bearing: To paint grease on the surfaces by brush.
5.4.6 No need to lubricate due to oil-free cylinder is utilized on the robot.
5-3
File:T-mc05.doc

6.1 Description of Main Parts
Control Box
Traverse
Components
Pneumatic
Components
Crosswise
Components
Arm Components
6-1
File:T-mc06.doc
6.2 Traverse Component

6.2.1 Traverse Component for T1300
6-2
File:T-mc06.doc
 Part list of Traverse for T1300

Item Description Serial No. Q’ty Remark
1 Supporting base CW13A010 1
Mounting bracket of traverse
2 BI00A130 2
cushion
3 Traverse stop lever BI00A120 2
4 Slide rail MLA25-2440 2
5 Slide rail block MLA25B 6
6 Traverse gear rack MBT2-YH022240 1
7 Protective board supporting frame TW13A020 2
8 Protective board of traverse YB1501150 1
9 Traverse sensor plate CW13A060 2

Safety area contact pad of
11 TW13A140 1
traverse
12 Fixed plate of sensor plate BI00A160 6
13 Air filter/ regulator PET2002 1
14 Nipple PTA0303 1
15 Check valve PTE0303 1
16 Quick fitting PQU1003 1
17 Quick fitting PFH0300 1
18 Protective chain MCN1070 40
6-3
File:T-mc06.doc
6.2.2 Traverse Component for T1500/1700
6-4
File:T-mc06.doc
 Part list of Traverse for T1500/1700

TB15A013 1 T1500
1 Supporting base
TB17A013 1 T1700
MLP30-2920 1 T1500
2 Slide rail
MLP30-3480 1 T1700
3 Slide rail block (Four holes) MLP30A 6
4 Limit stop block of traverse BI00A130 2
5 Limit stop lever of traverse BI00A120 2

MBT2-YHS252600 1 T1500
6 Traverse gear rack
MBT2-YHS303100 1 T1700
7 Protective board supporting frame TB19A050 2

YB1501600 1 T1500
8 Protective board of traverse
YB1501840 1 T1700
9 Fixed plate of sensor plate BI00A160 6
10 Limit sensor plate of traverse BI00A270 1
11 Home sensor plate of traverse BI00A270 1

Safety area contact pad of TB19A142 1 T1500
12
traverse TB19A141 1 T1700
13 Air reservoir CW00H010 1
14 Quick fitting PQL1603 1
15 Nipple PTA0303 1
18 Copper cock PTC0303 1
20 Quick fitting PQH1604 1

MCN3100 40 T1500
22 Protective chain
MCN3180 47 T1700
6-5
File:T-mc06.doc
6-6
File:T-mc06.doc

TB19A013 1 T1900
1 Supporting base
TB22A011 1 T2200
TB19A020 1 T1900
2 Traverse sliding plate
TB22A100 1 T2200
MLP30A 8 T1900
3 Sliding rail block
MLP45A 8 T2200
MLA30-3320 2 T1900
4 Sliding rail
NLA30-3570 2 T2200
BI00A130 2 T1900
5 Cushion baffle of traverse
TN25A020 2 T2200
BI00A120 2 T1900
6 Traverse stop lever
CC22A130 2 T2200
YB1501840 1 T1900
YB1502160 1 T2200
9 Limit sensor plate BI00A270 2
10 Home sensor plate BI00A270 1
11 TB19A141 1
traverse
AW07A170 2 T1900
12 Fixed stick of sensor plate
BI09A020 2 T2200
MCN3180 58 T1900
13 Protective chain
MCN3180 65 T2200
14 Key-free shaft sleeve MMR3-0009 1
15 Traverse gear MBT2-YGS304501 1
16 Fixed plate of motor TB19A100 1
17 Reducer MMR5-1007 1
18 Servo motor MMR2-2001 1
MBT2-YHS303500 1 T1900
MBT2-YHS303100 1 T2200
6-7
File:T-mc06.doc

25 Nipple PTA0303 1
6-8
File:T-mc06.doc
6-9
File:T-mc06.doc

TW25A012 1 T2500
1 Supporting base
TN30A010 1 T3000
CC22A031 1 T2500
2 Traverse sliding plate
TB30A020 1 T3000
CC22A060 1 T2500
3 Safety lock protective board
TB30A030 1 T3000
CC22A100 2 T2500
4 Cushion baffle of traverse
TN25A020 2 T3000
CC22A130 2 T2500
5 Traverse stop lever
TB30A090 2 T3000
TW25A140 1 T2500
6 Fixed plate of traverse sensor
TB30A100 1 T3000
MBT2-YHS304240 1 T2500
MBT2-YHS304850 1 T3000
TW25A111 1 T2500
9 Fixed plate of motor
TB30A060 1 T3000
10 Tighten bolt of motor CC25A120 1
14 Sliding rail MLP45-4875 2 T2500
15 Sliding rail block MLP45A 6
23 Proximity switch RSN1001 2
24 Cam bearing MBG6-CF18UU 10
6-10
File:T-mc06.doc
25 Home sensor plate TW25A130 1

26 Limit sensor plate TW25A120 2
27 TN30A130 1
traverse
CC25A040 5 T2500
28 Protective board supporting frame
TB30A040 5 T3000
YB1703450 1 T2500
YB1501840 1 T3000
MCN3110 71 T2500
30 Protective chain
MCN3180 82 T3000
6-11
File:T-mc06.doc
6.3 Crosswise Component

6.3.1 Crosswise Component for T1300
6-12
File:T-mc06.doc
 Part list of Crosswise for T1300

1 Aluminum profile of crosswise TW13B013 1
2 Limit baffle base of crosswise TW13B030 2
3 Limit stop block of crosswise TW13B110 2
4 Sliding rail MLP20-1180 2
5 Sliding rail block MLP20BS 4
6 Crosswise gear rack MBT2-YHS201120 1
7 Protective board YB0851240 1
9 Mounting bracket of motor TW13B020 1
10 Crosswise junction box TW13B040 1
Protective board of protective
11 TW13B060 1
chain
12 Crosswise junction box lid TW13B050 1
13 Fixed plate of motor RI00B150 1
14 Crosswise reducer MMR5-1002 11
15 Crosswise motor MMR2-0401 1
16 Crosswise gear MBT2-YG023301 1
18 Fixed plate of proximity switch TW13B070 2
19 Home sensor plate of crosswise TW13B100 1
20 Limit sensor plate of crosswise TW13B090 2
21 Fixed plate of crosswise sensor TW13B080 3
25 Traverse gear MBT2-YG024001 1
26 Fixed plate of traverse motor BI00A230 1
27 Traverse reducer MMR5-1002 1
28 Traverse motor MMR2-0401 1
29 Fixed stick of traverse sensor plate TW13A030 1
6-13
File:T-mc06.doc
6.3.2 Crosswise Component for T1500/1700
6-14
File:T-mc06.doc
 Part list of Crosswise for T1500/1700

TB15B013 1 T1500
1 Aluminum profile of crosswise
TB17B010 1 T1700
2 Traverse motor MMR2-1001 1
3 Traverse reducer MMR5-1014 1
4 Fixed plate of traverse motor TB15A172 1
7 Fixed stick of traverse sensor AW06A-170 1
10 Limit base of crosswise TB19B071 2
11 Limit stop block of crosswise TB15B150 2
Protective base supporting frame
12 TB19A050 4
of crosswise
YB1151380 1 T1500
13 Protective board of crosswise
YB1151600 1 T1700
14 Crosswise junction box TB19B071 1
15 Crosswise junction box lid TB19B081 1
Protective board of main arm
16 CW17B081 1
protective chain
17 Crosswise motor MMR2-0801 1
18 Crosswise reducer MMR5-1009 1
19 Fixed plate of crosswise motor TB19B100 1
20 Crosswise gear MBT2-YGS203309 1
22 Protective chain MCN3170-OM 40 T1500
23 Fixed plate of sensor TB15B120 3
24 Limit sensor plate of crosswise TB15B090 2
25 Home sensor plate of crosswise TB15B110 1
26 Fixed plate of proximity switch TB15B160 2
6-15
File:T-mc06.doc
MLP25-1420 2 T1500
29 Slide rail
MLA25-1660 2 T1700
30 Slide rail block MLP25B 4
31 Crosswise gear rack MBT2-YHS202140 1
6-16
File:T-mc06.doc
6-17
File:T-mc06.doc

TB19B010 1 T1900
1 Aluminum profile of arm
TW22B011 1 T2200
2 Limit base of crosswise TB19B021 2
3 Limit stop block of crosswise TB19B150 2
YB1151800 1 T1900
4 Protective board
YB1152020 1 T2200
MLP25-1840 2 T1900
6 Slide rail
MLA25-2140 2 T2200
7 Slide rail block MLP25B 4
MBT2-YHS201600 1 T1900
8 Crosswise gear rack
MBT2-YHS201840 1 T2200
11 Fixed plate of crosswise motor TW19B100 1
MMR5-1004 1 T1900
12 Reducer
MMR5-1091 1 T2200
MMR2-1001 1 T1900
13 Crosswise motor
MMR2-0803 1 T2200
14 Limit sensor plate of crosswise BI00A270 2
15 Home sensor plate of crosswise BI00A270 1
16 Fixed plate of sensor BE00A1200 3
17 Fixed plate of placing proximity switch TB19B120 2
19 Fixed plate of traverse sensor TB19A070 1
21 Proximity switch RSB1001 4
MCN3170-OM 45 T1900
22 Protective chain
MCN3170-OM 52 T2200
23 Main crosswise junction box TB19B071 1
24 Main crosswise junction box lid TB19B081 1
25 Protective board of protective chain CW17B081 1
6-18
File:T-mc06.doc
6-19
File:T-mc06.doc

TW25B010 1 T2500
1 Aluminum profile of crosswise
TW30B010 1 T3000
2 Protective board supporting frame TB30B040 5
TW25B020 2 T2500
3 Limit base of crosswise
TB30B040 2 T3000
TW25B030 2 T2500
4 Limit stop block of crosswise
TB30B030 2 T3000
5 Fixed plate of sensor TB15B060 3
6 Home sensor plate of crosswise TW25B040 1
7 Limit sensor plate of crosswise TW25B050 2
TN19B150 1 T2500
8 Protective board
TB30B050 1 T3000
MBT2-YGS204201 1 T2500
9 Crosswise gear rack
MBT2-YGS303802 1 T3000
MLP30-2150 2 T2500
10 Sliding rail
MLP30-2840 2 T3000
MCN4010 68 T2500
12 Protective chain
MCN4010 72 T3000
6-20
File:T-mc06.doc
6.4 Main Arm Component

6.4.1 Main Arm Component for T1300
6-21
File:T-mc06.doc
 Part list of Main Arm for T1300

1 Mounting bracket of vertical TW13C510 1
2 Aluminum profile I of main arm MFA-TW13C020 1 T1300
3 Sliding rail MLA20-1000 1 T1300
4 Sliding rail block MLA20B 2
5 Aluminum profile II of main arm MFA-CW13C030 1 T1300
6 Sliding rail MLA20-940 1 T1300
7 Sliding rail block MLA20B 2
8 Arm frame CW13C060 1 T1300
9 Upper fixed plate of main arm BW00C060 1
10 Down fixed plate of main arm BZ00C090 1
11 Vertical gear rack MBT2-YH020760 1 T1300
12 Limit baffle BZ00C040 2
13 Limit stop block BZ00C050 2
14 Motor adapter plate CZ13C070 1
15 Belt clamping plate AW00C190 1
16 Fixed plate of belt BW00C170 1
17 Protective chain fixed frame RW00C080 1
18 Fixed plate of motor BZ00C180 1
19 Vertical gear MBT2-YG23506 1
23 Safety area contact pad BZ00C030 1
24 Contact pad of proximity switch TW13C050 1
25 Fixed plate of proximity switch TW13C060 2
28 Swivel connection board BZ00C070 1
30 Belt MBT1-8M20 2.4M
31 Location plate of belt pulley BW00C100 2
32 Side plate of belt pulley BW00C080 4
6-22
File:T-mc06.doc
33 Belt pulley shaft BW00C120 2

34 Shim BW00C130 4
35 Belt pulley MBT1-YF082003B 2
36 Ball bearing MBG1-6002 4
6-23
File:T-mc06.doc
6.4.2 Main Arm Component for T1500/1700
6-24
File:T-mc06.doc
 Part list of Main Arm for T1500/1700

1 Mounting bracket of vertical TB19C011 1
MFA-TB15C022 1 T1500
2 Aluminum profile 1 of main arm
MFA-TB17C020 1 T1700
MLP25-1300 2 T1500
3 Sliding rail
MLP25-1360 2 T1700
4 Sliding rail block MLP20B 6
MAF-TB15C033 1 T1500
5 Aluminum profile II of main arm
MAF-TB17C030 1 T1700
MLP25-1240A 1 T1500
6 Sliding rail
MLP25-1300A 1 T1700
8 Upper fixed plate TB19C050 1
9 Down fixed plate TB19C060 1
TB15C040 1 T1500
10 Main arm frame
TB17C040 1 T1700
CW17C081 1 T1500
11 Belt fixed plate
CW17V080 1 T1700
12 Belt clamping plate CW17C090 2 T1500
13 Belt clamping block CW17C100 1 T1700
15 Vertical gear MBT2-YGS203403 1
16 Fixed plate of motor TN19C091 1
18 Motor MMR2-1002 1
TB19C110 1 T1500
19 Buffer screw
TB19C011 1 T1700
CW17C111 1 T1500
20 Protective chain fixed frame
CW17C110 1 T1700
MCN3140 28 T1500
21 Protective chain
MCN3140 30 T1700
22 Safety area contact pad CZ17C070 1
6-25
File:T-mc06.doc
23 Sensor plate TB15C110 3

24 Fixed plate of sensor TN19C070 1
PCY61-YC630780K 1 T1500
25 Balance cylinder
PCY63-YC630880K 1 T1700
MBT2-YHS251000 1 T1500
28 Vertical gear rack
MBT2-YHS251060 1 T1700
29 Location plate of belt pulley CW17C130 2
30 Side plate of belt pulley CW17C121 4
31 Belt pulley shaft CW17C141 2
32 Shim CW17C150 4
33 Belt pulley MBT1-YF082505C 2
6-26
File:T-mc06.doc
6-27
File:T-mc06.doc

1 Mounting bracket of vertical TB19C012 1
TN19C020 1 T1900
2 Aluminum profile I of main arm
TN22C020 1 T2200
MLP20-1480 2 T1900
3 Sliding rail
MLA20-1660 2 T2200
MFA-TB19C030 1 T1900
MFA-TB22C030 1 T2200
MLP25-1420 1 T1900
6 Sliding rail
MLP25-1600 1 T2200
8 Upper fixed plate of main arm TN19C120 1
9 Down fixed plate of main arm CZ19C050 1
10 Belt clamping block TN19C130 1
11 Belt fixed plate TN19C080 1
12 Belt clamping plate CW17C100 2
TN19C040 1 T1900
13 Arm frame
TN22C040 1 T2200
MBT2-YGS203403 1 T1900
15 Vertical gear
MBT2-YGS253004 1 T2200
16 Arm motor plate TN19C091 1
19 Gear cover CZ19C100 1
20 Down stroke stop lever TB19C110 1
21 Upper limit stop block TB19C150 2
22 Protective chain fixed frame CW17C110 1
23 Protective chain MCN3140 22 T1900
24 Tighten bolt of motor CZ19C110 1
PCY80-YC800980K 1 T1900
25 Balance cylinder
PCY80-YC801150K 1 T2200
6-28
File:T-mc06.doc
26 Copper elbow joint PFL0303 1

27 Silencer PET3005 1
MBT2-YHS251181 1 T1900
29 Vertical gear
MBT2-YH251360 1 T2200
30 Induction contact pad TB19B170 3
31 Safety area contact pad CZ17C080 1
32 Fixed plate of sensor TN19C070 1
MBT1-8M25 3.1M T1900
34 Belt
MBT1-8M25 3.4M T2200
35 Location plate of belt pulley CW17C130 2
36 Side plate of belt pulley CW17C121 4
37 Belt pulley shaft CW17C141 2
38 Shim CW17C1150 2
39 Belt pulley MBT1-YF082505C 2
6-29
File:T-mc06.doc
6-30
File:T-mc06.doc

1 Mounting bracket of vertical TW25C010 1
CW25C020 1 T2500
2 Aluminum profile I of main arm
TN30C110 1 T3000
MLP25-1960 2 T2500
3 Sliding rail
MLP25-2140 2 T3000
CW25C030 1 T2500
CW30C030 1 T3000
MLA30-1960 1 T2500
5 Sliding rail
MLA30-2160 1 T3000
6 Upper fixed plate of main arm TN25C070 1 T2500 / T3000
7 Down fixed plate of main arm TN30C080 1 T2500 T3000
8 Belt fixed plate TN25C110 1
9 Belt clamping block TN25C050 1
10 Belt clamping plate TN25C240 2
13 Fixed plate of crosswise motor TN19B061 1
PCY80-YC801300K 1 T2500
16 Vertical cylinder of main arm
PCY80-YC801600K 1 T3000
TB30C070 1 T2500
18 Arm motor plate
TB30C070 1 T3000
MBT2-YGS2534001 1 T2500
19 Vertical gear
MBT2-YGS2534001 1 T3000
CW25C040 1 T2500
23 Arm frame
TN30C130 1 T3000
24 Crosswise junction box CC22B161 1
6-31
File:T-mc06.doc
25 Crosswise junction box lid CC22B170 1

Protective board of protective
26 TN25C150 1
block
MBT2-YHS301420 1 T2500
27 Vertical gear
MBT2-YHS301720 1 T3000
28 Upper protective chain fixed frame CC25C470 1
29 Stop block CW25C070 2
MCN4010 40 T2500
30 Protective chain
MCN4010 52 T3000
32 Fixed plate 2 of arm sensor TN25C040 1
33 Fixed plate 1 of arm sensor TN25C030 1
Fixed plate of crosswise proximity
34 TB15B060 2
switch
35 Copper elbow joint PFL0303 1
38 Safety area contact pad CW25C090 1
39 Fixed mount TB30C140 1
40 Fixed plate of belt pulley TB25C120 2
41 Side plate of belt pulley TB25C111 4
42 Belt pulley pin TB25C130 2
44 Belt pulley TB25C100 2
45 Shim TB25C140 4
MBT1-8M40 4M T2500
46 Belt
MBT1-8M40 4.4M T3000
47 Sensor plate of proximity switch CW25C090 1
48 Buffer rubber head CW25C080 6
49 Fixed plate of proximity switch TB15C160 2
50 Home sensor plate of vertical TW25C100 1
Reinforcing block of swivel
52 TN25C130 4
connecting board
6-32
File:T-mc06.doc
53 Motor adjusting block TB30C080 1

54 Crosswise motor adjusting block TW25B050 1
6-33
File:T-mc06.doc
6.5 Swivel Component

6.5.1 Swivel Component for T1300
6-34
File:T-mc06.doc
 Part list of Swivel for T1300

1 Swivel frame BW00C300 1
2 Swivel connecting block BW00C280 1
3 Swivel cylinder fixed block BW00C400 1
Swivel cylinder rotating holder
4 BW00C320 1
(Left)
Swivel cylinder rotating holder
5 BW00C330 1
(Right)
6 Shaft sleeve BW00C340 2
7 Pneumatic adapting plate BW00C070 1
8 Cylinder rotating pin YJ16068 1
9 Cylinder rotating shaft YJ12085 1
11 U shape base PCY50-YC50UM 1
12 Vacuum generator PET1001 1
15 Speed control joint PSP1-0602 2
16 Swivel cylinder PCY50-YC500040K 1
17 Swivel magnetic switch RSN2004L 1
20 Swivel rotating plate BW00C350 1
6-35
File:T-mc06.doc
6.5.2 Swivel Component for T1500/1700
6-36
File:T-mc06.doc
 Part list of Swivel for T1500/1700

1 Swivel frame (Left) CW15C182 1
2 Swivel frame (Right) CW15C192 1
3 Swivel connecting board CW15C332 1
4 Lifting lug of swivel rotating plate CW15C350 2
5 Swivel rotating driving base CW15C360 1
6 Swivel cylinder fixed plate CW15C340 1
7 Swivel rotating plate CW15C153 1
Stationary shaft of swivel rotating
8 CW15C111 1
plate
9 Cylinder rotating pin CW15C122 1
10 Upper cylinder rotating shaft CW15C232 1
11 Shaft sleeve CW15C221 2
13 Concentric reducer PTB0202 2
17 Connecting frame CW15C123 1
18 U shape base PCY63-YC63UM 1
19 Pneumatic adapting plate RW00C070 1
6-37
File:T-mc06.doc
6-38
File:T-mc06.doc

1 Swivel connecting board CW19C101 1
2 Swivel frame CW19C121 1
5 Frame connecting block CW19C140 1
6 Cylinder head pin YJ16046 1
16 Pneumatic adapting plate TB19C140 1
19 Terminal RXA1006 9
6-39
File:T-mc06.doc
1
14
17
18
16
9
5
10
15
12
7
13
11
4
6-40
File:T-mc06.doc

1 Swivel connecting board TN25C120 1
2 Swivel frame (Right) CC19C121 2
5 Swivel connecting stick CC22C440 1
9 Circuit adapting plate TW25C450 1
6-41
File:T-mc06.doc
6.5.5 63, 80 Gear type Rotary Swivel Component
6-42
File:T-mc06.doc
 Part list of 63, 80 Gear type Rotary Swivel

1 Swivel connecting board TW80E010 1 63/80
TW63E020 1 63
2 Fixed plate
TW80E030 1 80
TW63E030 1 63
3 Side plate (Right)
TW80E040 1 80
TW63E040 1
4 Side plate (Left)
TW80E050 1
5 Shaft MBG1-6904 2 63/80
TW63E070 1 63
6 Swivel rotating pin
TW80E090 1 80
TW63E010 1 63
7 Swivel rotating bar
TW80E020 1 80
8 Bearing MBG1-6902 2 63/80
TW63E080 1 63
9 Gear rack
TW80E080 1 80
ACPS-63X70 1 63
10 Cylinder
ACPS-80X70 1 80
TW63E050 1 63
11 Cushion cover
TW80E070 1 80
TW63E060 2 63
12 Cushion cover 2
TW80E070 2 80
TW63E520 1 1500
13 Down adapter plate TW63E720 1 1700
TW63E920 1 1900-2500
TW63E510 1 1500
14 Upper adapter plate TW63E710 1 1700
TW63E910 1 1900-2500
16 Pneumatic adapter plate RW00C063 1
6-43
File:T-mc06.doc
6.6 Air Valve Component

6.6.1 Air Valve Component for T1300
 Part list of Air Valve for T1300

1 Air valve body CW13H011 1
2 Air valve cover TW13H021 1
3 Solenoid valve set PSV1-K07S 1
4 Warning light RLT1001 1
5 Buzzer REL1001 1
6 Relay board MMR10-0010 1
6-44
File:T-mc06.doc
6.6.2 Air Valve Component for T1500-2200
1500-2200 Crosswise Junction Box
6-45
File:T-mc06.doc
 Part list of Air Valve for T1500-2200

1 Air valve body CW17H010 1
2 Air valve cover TB19H021 1 T1500/T1700
3 Solenoid valve set PSV2-K05S-15 1 T1500/T1700
4 Solenoid valve PSV2-N00S 1
8 Warning light RLT1001 1
9 Buzzer REL1001 1
 Part list of Crosswise Junction Box for T1500-2200

1 Crosswise junction box TB19B071 1
2 Crosswise junction box lid TB19B081 1
3 Precision pressure regulating valve PET4002 1
6-46
File:T-mc06.doc
6.6.3 Air Valve Component for T2500/3000
2500/3000 Crosswise
junction box
6-47
File:T-mc06.doc
 Part list of Air Valve for T2500/3000

1 Air valve body CC22H010 1
2 Air valve cover TB25B160-1 1
3 Side plate of crosswise junction box TB25B160-2 1
4 Side plate of crosswise junction box TB25B161 1
5 Upper protective chain fixed plate CC25A070 1
6 Solenoid valve set PSV2-K05S-15 1
7 Pressure switch PET5004 1
8 Solenoid valve PSV2-K00S-2420 1
10 Terminal RXA1011 16
11 Buzzer REL1001 1
 Part list of Crosswise Junction Box for T2500/3000

1 Crosswise junction box CC22B161 1
2 Crosswise junction box lid CC22B170 1
3 Precision pressure regulating valve PET4002 1
6-48
File:T-mc06.doc
6.7 Electrical Control Component

6.7.1 Electrical Control Component for T1300-1700
6-49
File:T-mc06.doc
 Part list of Electrical Control for T1300-1700

1 Control cabinet RT10H020 1
2 Control cabinet gate 1 RT10H030 1
3 Base plate 1 of control cabinet RT10H040 1
4 Base plate 2 of control cabinet RT10H050 1
5 Base plate of driver RT10H060 1
6 Base plate of axis control card RT10H070 1
7 Control cabinet gate 2 RT10H080 1
8 Base plate of control cabinet gate RI07H090 1
9 Adapter plate of servo main engine RI06H060 1
10 Fan dust cover HA80D120 2
11 Outlet cover RI07H100 1
12 Servo main engine MMR10-1001 1
13 I/O board MMR10-1009 1
14 Axis control card MMR10-1008
15 Power supplier RPW2001 1
16 Main engine power supplier MMR10-1012 1
MMR7-0801 1 1300
17 Driver
MMR7-1001 1 1500/1700
MMR7-1001 2 1300
18 Driver
MMR7-2001 2 1500/1700
19 Transformer RPW1001 1
20 Bridge rectifier RPW4001 1
21 Power filter RPW3001 1
22 Fan REL2003 3
23 Power switch RBT1009 1
24 Electromagnetic contactor RBT2002 1
26 Ground terminal station RXA1013 1
6-50
File:T-mc06.doc
6.7.2 Electrical Control Component for T1900-3000
6-51
File:T-mc06.doc
 Part list of Electrical Control for T1900-3000

TW19H020 1 1900/2200
1 Control cabinet
TW25H020 1 2500/3000
TW19H030 1 1900/2200
2 Control cabinet gate 1
TW25H030 1 2500/3000
TW19H040 1 1900/2200
3 Base plate 1 of control cabinet
TW25H040 1 2500/3000
TW19H050 1 1900/2200
TW25H050 1 2500/3000
TW19H060 1 1900/2200
TW25H060 1 2500/3000
TW19H070 1 1900/2200
TW25H070 1 2500/3000
TW19H080 1 1900/2200
7 Control cabinet gate 2
TW25H080 1 2500/3000
8 Outlet cover 1 TW25H090 1
9 Outlet cover 2 TW25H100 1
10 Servo main engine MMR10-0001 1
11 Axis control card MMR10-0008 1
12 I/O board MMR10-0009 1
13 IMM connecting board MMR10-0010 1
14 Base plate of control cabinet gate RI07H090 1
15 Power supply RPW2001 1
16 Fan REL2002 4
17 Power switch RBT1009 1
19 Electromagnetic contactor 1
20 Power filter RPW3001 1
21 Bridge rectifier RPW4001 1
22 Transformer RPW1001 1
23 Ground terminal station RXA1013 1
24 Relay RRY1001 8
25 Driver 1
6-52
File:T-mc06.doc
26 Driver MMR7-3001 1
27 Driver MMR7-2001 1
6-53
File:T-mc06.doc
○
R
7. Pneumatic Circuit Diagram
7. PNEUMATIC CIRCUIT DIAGRAM

7.1 Pneumatic Circuit Diagram
7-1
File: T-mc07.doc
○
R
7. Pneumatic Circuit Diagram
7.2 Pneumatic Circuit Diagram (Optional Function D)
7-2
File: T-mc07.doc

Titan Series (For Structure)

Uploaded by

Copyright:

Available Formats

Titan Series (For Structure)

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Titan Series (For Structure)

Uploaded by

Copyright:

Available Formats

Titan Series

CNC AC servo beam robot

ALFA AUTO. MACHINERY CO. LTD

1. SAFETY AND WARRANTY

3. DESCRIPTION OF ROBOT STRUCTURE

4. SETTING AND ADJUSTMENT BEFORE BOOTING

7. PNEUMATIC CIRCUIT DIAGRAM.

respecting this note.

if not respecting this note.

■ About key point

0.3 Safety Precautions

Danger Easy to cause death or badly injury if not

respecting this note.

Warning May cause death or badly injury or heavy

Attention May cause injury or damage to machine if

not respecting this note.

Crosswise Movement danger warning

Traverse movement danger warning

Warning of the high voltage electric shock

When doing the maintenance, please

The warning of the high voltage electric

Warning of cooling fan

Please do not close to the revolving

Warning of high temperature of electromotor

The electromotor is in high temperature

If touch the motor needed out of

Pay attention to stroke adjustment

Please following manual to do the

After shut down the power and

Please do not touch the motor, gear,

Please power off and close the air and

Warning of the cutter

Do not touch the cutter when you are

Shut down the power and pneumatic

Do not enter the liquid spraying area

Do not get close to the liquid sprayer

1. Safety and Warranty

1. SAFETY AND WARRANTY

3. This robot required necessary adjustment and maintenance as stipulated in

5. Safety regulation shall be highly concerned while handling and transporting

6. A fully trained operator can only operate the robot.

9. Do not operate robot if there is a person working or standing in the danger

10. The controller must be placed outside the danger area.

1. Safety and Warranty

(1) Damage due to personal negligence or mistake in operation.

(2) Damage due to natural disaster such as: earthquake, typhoon,

(3) Damage due to self-modification and poor adjustment by user.

(4) Consumable item (As listed below, but not limited)

Item Description Warranty Period

Lifting points at two end Lifting point of crosswise part

[ CAUTION ] Pay attention to the gravity center during transporting with

2.2 Installation Dimensions

Titan 1500/1700 installation dimension

Titan 1900/2200 installation dimension

Titan 2500/3000 installation dimension

2.3 Protective Area

■ The system integrator should design and install appropriate safeguarding at

2.4 Measurement of Noise Level