ATTACHMENT - 2

1
2 INPUT
3 Duct Jacket
4 Mass flow m kg/hr 52500
5 Inlet temperature T1 °C 500 30.0
6 Outlet temperature T2 °C 442 30.2
7 Heat capacity cp kcal/kg-°C 0.1 1.0
8 Density r kg/m3 0.30 1000
9 Viscosity m cP 0.01 1.00
10 Thermal conductivity k kcal/hr-m-°C 0.19 0.67
11
12 Duct metal thermal condutivity k 34.5
13 Duct OD in 63.4
14 Thk in 0.4
15 Duct ID in 62.6
16 Jacket ID in 70.1 OK
17
18 Rd Duct hr-m-°C/kcal 0.0000
19 RD Jacket hr-m-°C/kcal 0.0000
20
21
22 OUTPUT
23 HEAT BALANCE
24 Duct Jacket
25 Flow rate kg/hr 52500 1366380
26 T1 °C 500.0 30.0
27 T2 °C 442.2 30.2
28 Q kcal/hr 273276
29
30 THERMAL SIZING
31 Area of jacket m2 15.2
32 Length of jacket m 3
33 Duct OD in 62.6
34 Jacket ID in 31.5
35 Ud 41
36 Resistance Jakcet Jacket Rd Wall Duct Rd Duct side
37 3% 0% 1% 0% 96%
38
39 HYDRAULICS Duct Jacket
40 Velocity m/s 24.5 0.8
41 Pressure drop Bar 0.00002 0.00015
42
43
44
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 ATTACHMENT - 2

1
2 HEAT BALANCE
3 Duct Jacket
4 Mass flow m kg/hr 52500 1366380
5 Inlet temperature T1 °C 500 30
6 Outlet temperature T2 °C 442 30
7 Temperature difference DT °C 58 0
8 Heat capacity cp kcal/kg-°C 0.1 1.0
9 Q Heat flow Q kcal/hr 273276
10 Density r kg/m3 0.3 1000
11 Viscosity m cP 0.01 1.00
12 Thermal conductivity k kcal/hr-m-°C 0.19 0.67
13
14 LMTD Counter flow
15 Hot end approach DTh °C 470
16 Cold end approach DTc °C 412
17 LMTD °C 440
18
19 Hydraulics
20 Duct OD in 63.4
21 Thk 0.4
22 Duct ID 62.6
23 Jacket ID in 70 OK
24
25 Cross Section Area in m
26 Duct m2 1.9856 Eq dia 62.6 1.590
27 Jacket m2 0.5028 Eq dia 31.5 0.800
28
29 Velocity
30 Duct m/s 24.48
31 Jacket m/s 0.75
32
33 DIMENSIONLESS NUMBERS NRE Pr Pr^1/3
34 dvr/m cpm/k
35 Duct 1297560 0.0 0.25
36 Jacket 603962 5.4 1.75
37
38 jH factor (Kern) jH = (hD/k) * (cpm/k)^(-1/3) * (m/mw)^(-0.14) Nu * (Pr)^(-1/3) * (m/mw)^-0.14
39 Duct From curve 1448 Curve interpolated 1448
40 Jacket From curve 1103 Curve interpolated 1103
41
42 HT Coeff Ignore m / m w
43 Duct hi = jH * (Pr^1/3)*k/D kcal/hr-m-°C 43
44 Jacket ho = jH/(Pr^-1/3)*k/D kcal/hr-m-°C 1617
45
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 ATTACHMENT - 2

1
2 AREA CALULATION
3
4 Ud
5 1/Ud = 1/ho + 1/hi * do/di + Rdi *do/di + Rdo + x/k
6
7 Duct OD do m 1.610
8 Duct ID di m 1.590
9 Duct thickness x m 0.010 RESISTANCE
10 Duct metal thremal conductivity k 35 0.0003 1%
11 Duct side HT coeff hi 43 0.0235 96%
12 Dirt factor in Duct Rdi 0.0000 0.0000 0%
13
14 Jacket side HT coeff ho 1617 0.0006 3%
15 Rdo Rdo 0.0000 0.0000 0%
16 0.0245
17 1/Ud = 1/ho + Rdo + x/k + Rdi*do/di + 1/Hi * do/di 0.0245
18 Ud kcal/hr-m-C 41
19
20 Q Heat duty Q kcal/hr 273276
21
22 LMTD Being true counter current no FT applicable °C 440.4
23
24 Area Reqd m2 15.2
25
26 LENGTH CALCULATION
27 Area m2 15.2
28 Length = A / (p * D) m 3 3
29
30
31 PRESSURE DROP CALCULATION - Method-1
32 Duct Jacket
33 Dia m 1.590 0.800
34 Cross section area m2 1.9856 0.5028
35 Velocity 24.48 0.8
36 NRE 1297560 603962
37 Friction factor 0.003 0.003
38 Friction loss bar 0.00 0.00
39 Press drop bar 0.000020 0.000146
40
41
42
43
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A B C D E G H I J K L