APMT TERMINALS MEDPORT TANGIER EXPANSION

Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

EMPLOYER ENGINEER

CONTRACTOR

WILLEMEN GROEP

BOERENKRIJGSTRAAT 133
2800 - MECHELEN
BELGIUM

WG Maroc Succursale

PROJECT:

APMT TERMINALS MEDPORT TANGIER EXPANSION PROJECT

DOCUMENT TITLE:

Method statement for Concrete repairs

SUBCONTRACTOR /SUPPLIER:

Rev Date Issue for Prepared by Checked by Approved by

01 22/06/2022 Issued for Approval m. BENSISI m. BENSISI Jeanlouis Petard

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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

1 TABLE OF CONTENTS:

1 TABLE OF CONTENTS:..................................................................................................................2
1 DOCUMENT DISTRIBUTION AND ACCESS..............................................................................3
2 SUBJECT..........................................................................................................................................3
3 REFERENCES.................................................................................................................................3
4 LOCATION........................................................................................................................................4
5 SCHEDULE.......................................................................................................................................4
6 PROCESS OF EXECUTION...........................................................................................................4
6.1 Equipment........................................................................................................................................5
6.2 Process of Concrete repair..........................................................................................................5
6.3 Defects without exposed reinforcement...................................................................................5
6.4 Defects with exposed reinforcement.........................................................................................6
7 HSSE..................................................................................................................................................7

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 APMT TERMINALS MEDPORT TANGIER EXPANSION PROJECT Date 09/06/2022
Method statement and Risk assessment for MA-PTM-0202-MET-PAV-
Doc. n°
-Concrete Block Paving- C01-WGM-00002-01
Rev 01

1 DOCUMENT DISTRIBUTION AND ACCESS

The latest revision of this project specific Method Statement will be accessible to all
members of the Project Management Team through the corporate network server. All
project staff are notified of this latest revision by means of internal memo or by internal e-
mail.
A hard copy of this document must always be available with the team lead on site during
execution of the considered activity.

2 SUBJECT

The aim of this document is to list the construction phases of the Concrete repair works in
order to make the construction process clear and to ensure that the works are performed in
line with the project specifications and drawings

3 REFERENCES

The most important documents that are used as a reference, are listed in the table below.

Title
ISO 9001 :2008 Standard
ISO 14001:2004 Standard
FIDIC RED BOOK
Contract agreement
Global HSSE Plan Willemen
Global baseline planning Willemen
Quality Plan
Material approval request ( MAP) for concrete mortar repair
 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

4 LOCATION

The works related to this project will be carried out in section 4 of the APMT container
terminal in the Port of “Tanger Mediterranée 2 – TM2”, Tangier, Morocco.

5 SCHEDULE

The detailed Schedule of execution of the works will be integrated in the general execution
schedule and will be updated on a regular basis following the progress on site.

6 PROCESS OF EXECUTION

Before the works start, the following activities will be studied and taken into account:

- The material to be used for the concrete repairs should be approved by the
Engineer.

- After de-shuttering, a visual inspection of the concrete surface is carried out by the
quality inspector to identify any defects requiring repair; these defects will be
identified and marked out on the wall of the concrete.
- a demonstration of the application of the repair product will be organized on site
before the start of the repair work,
- Designation of a dedicated repair team

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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

6.1 Equipment
The equipment to used is limited to

AGITATOR bucket masonry tools

Hammers Grinder- Sow cut wire brush

6.2 Process of Concrete repair

The types of repairs that will be covered by this document are the following:

- Defect without exposed reinforcement

These defects concern segregation in the concrete surface with > 10mm depth and with
exposed reinforcement

- Defects with exposed reinforcement:

These defects concern segregation and in the concrete surface with exposed
reinforcement.

6.3 Defects without exposed reinforcement

The method of repair of these defects is as follows:

- Mark out the area to be repaired on the concrete with a marker.
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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

- When the area to be repaired exceeds the surface by 15 cmx15 cm the surface will
be sawcut to a depth of at least 10 mm. for the surface less than 15cm x 15 cm the
sawcut/grinder cannot be used.
- Removal of damaged concrete and cleaning of the concrete surface with a brush;
The substrate shall be free from dust, loose material, surface contamination and
material which reduce the bond or prevent suction or wetting by repair material.
- The removal of concrete should be kept to a minimum.
- Moistening of the areas to be repaired
- Applying the bonding agent with material SIKALATEX or NITOBOND LATEX.
- Repairing concrete segregations with mortar type R4 repair mortar in accordance
with standard EN 1504-3 and in accordance with the procedure in the repair product
data sheet.
- Repair mortar will be worked into the prepared substrate and will be compacted
without inclusion of entrapped air pockets and in such a way that the required
strength is achieved.
- The repair mortar will be applied layer by layer not exceeding 50 mm for the vertical
surface and it can be increased to 100 mm for horizontal application; the layer
thickness and the time between application will be respected.
- After application the finishing and curing will be carried out.

6.4 Defects with exposed reinforcement

The method of repair of these defects is as follows:

- Mark out the area to be repaired on the concrete with a marker.
- When the area to be repaired exceeds the surface by 15 cmx15 cm the surface will
be sawcut to a depth of at least 10 mm. for the surface less than 15cm x 15 cm the
sawcut cannot be used.
- Removal of damaged concrete and cleaning of the concrete surface with a brush;
The substrate shall be free from dust, loose material, surface contamination and
material which reduce the bond or prevent suction or wetting by repair material.
- The removal of concrete should be kept to a minimum.

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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

- For reinforcement where half the cross-section has been exposed after concrete
removal, the whole circumference of the exposed reinforcement shall be uniformly
cleaned, except when structural consideration prevents it.
- Moistening of the areas to be repaired
- Applying the bonding agent SIKALATEX or NITOBOND LATEX.
- Repairing concrete segregations with mortar type R4 repair mortar in accordance
with standard EN 1504-3 and in accordance with the procedure in the repair product
data sheet.
- Repair mortar will be worked into the prepared substrate and will be compacted
without inclusion of entrapped air pockets and in such a way that the required
strength is achieved and the reinforcement is protected against corrosion.
- The repair mortar will be applied layer by layer not exceeding 40 mm for the vertical
surface and it can be increased to 100 mm for horizontal application; the layer
thickness and the time between application will be respected.
- After application the finishing and curing will be carried out.

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 APMT TERMINALS MEDPORT TANGIER EXPANSION PROJECT Date 09/06/2022
Method statement and Risk assessment for MA-PTM-0202-MET-PAV-
Doc. n°
-Concrete Block Paving- C01-WGM-00002-01
Rev 01

7 HSSE

Activity HSE RISK ASSESMENT OF CONCRET REPAIR

S/N Significant Hazards Who or what? is at Possible consequence Initial Risk Residual Risks
and Environmental risk S L R Risks Control Measures S L R Risks
Aspects level level
Transport of Injuries, death, material 4 3 12 Medium Compliance with 1 1 1 low
electrical panels by damage speed limit on
container truck from Personal site 2okm/h
the site entrance to Gears/vehicles Respect the
the (ABB/ENGIE traffic plan by
storage area using the
shortest target
and avoiding
bends…..

Personal Injuries, death, material 4 2 8 Medium Sensitization to 2 1 2 low

Gears /vehicles damage offloading team before
starting the work
Protection of offloading
area
Offloading the Make an operation
electrical panels by supervisor permanent on
crane truck or the work area
forklift Inspection of all lifting
accessory
Prohibit the passage
under load
The gear using the
comeback alarm
Use the wire of guidance
if it necessary
Wearing the adequate
PPE
 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

Transportation of Persona Injuries, death, material 3 4 12 Medium Compliance with 1 2 2 low

electrical panels by Gear and vehicle damage speed limit on
camion truck from site 2okm/h
storage area to Respect the traffic plan
apmt site by using the shortest
target and avoiding
bends
Use of 4 flashing light will
be circuling
The gear will be escorted
by our car

Offloading of the Personal injury, material damage 4 2 8 Medium Sensitization to 2 1 2 low

electricals panels in Material damage offloading team before
the apmt storage starting the work
area Protection of offloading
area
Make an operation
supervisor permanent on
the work area
Inspection of all lifting
accessory
Prohibit the passage
under load
The gear using the
comeback alarm
Use
Wearing the adequate
PPE
Use of guidance cord if it
necessary

Unboxing the Personal Injury, material damage, 1 2 2 Low TBT to the unboxing 1 1 1 Low
electrical panel Material damage environment of work team
from the wooden environment Inspection of all
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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

box equipment will be using

in the unboxing operation
before starting the work
Wearing adequate PPE
Put the wood waste in a
specific dumpster

Assembly of the Personal minor injury- 1 2 2 LOW Wearing adequate PPE 1 1 1 Low
three panels
separately from the
existing switchgear

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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

Coupling to the Personal injuries,electrocution,electrical 3 3 9 Medium take into account : 2 2 4 low

existing switchgear shock,electrical arc individual capability
the nature of the load
environmental conditions
training ( for workers )
work organization

•Reduce the amount of

twisting, stopping, and
reaching
•Avoid lifting from floor
level or above shoulder
height, especially heavy
loads
•Adjust storage areas to
minimize the need to
carry out such
movements
•Consider ways to
minimize carrying
distances
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 APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

•Assess the weight to be

carried and whether the
worker can move the
load safely or needs any
help – (Example: load
can be broken down to
smaller, lighter
components)

Portable tools : Personal Repetitive strain 3 3 9 Medium • TBT to be conducted on 2 2 4 low

Hazards and safety
Hazards of Injuries (LTI)
precautions related to
exposure to
projectiles, contact, noise, use of Portable tools.
repetitive
vibration, and entanglement • Use of inspected tools
vibration/motion
• User shall always
Dropping or rough disconnect the tool from
handling power source before
maintenance & attaching
Electrocution accessories. Put guard
back in place before
reuse.
• Secure the tools at
elevated places
• Extension electrical

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APMT TERMINALS MEDPORT TANGIER EXPANSION
Date 08/08/2022
PROJECT
Method statement and Risk assessment for MA-PTM-0202-MET-GEN-C01-
Doc. n°
WGM-00001-01
-ZS1- Rev 01

cables to be protected
• Use clamps, a vice or
other devices to hold and
support the piece being
worked on
• Ensure good
housekeeping in the area
• Never surprise or touch
anyone who is operating
a tool
• Only use accessories
recommended by the
manufactures
• Never Hold the tool
close to the body

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APMT TERMINALS MEDPORT TANGIER EXPANSION PROJECT Date 09/06/2022
Method statement and Risk assessment for MA-PTM-0202-MET-PAV-
Doc. n°
-Concrete Block Paving- C01-WGM-00002-01
Rev 01