Oxygen Plant
Oxygen Plant
Oxygen Plant
30 years of Excellence
Subject: OFFER /CONTRACT For Model UBP 600 BOSCHI ITALY BRAND OXYGEN
NITROGEN PLANT WITH ATLAS COPCO AIR COMPRESSOR
Dear Sir,
Kindly refer to discussions on Saturday . We have given additional 8% special discount subject to 20%
booking deposit by Wednesday and not later than friday as per instructions of Mr. Vyas (Senior
management) so we can book air compressor and other bought out items this week itself after detailed
discussions with Mr Ashot .
We request you to kindly sign and stamp the contract and send us scan copy and process the initial
booking advance for allotment of order confirmation booking number .
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Important Note -
1. Please be 100% sure that our prices are less then half of any EUROPEAN MANUFACTURER like
LINDE GERMAN or AIR LIQUIDE FRANCE AS TOLD BY MR VYAS TO YOU .
2. Also we use 100% genuine atlas copco compressors from Atlas india and ABB motors from ABB
india .We shall provide you proof of test certificate of your compressor and motor and make you talk
with ATLAS COPCO INDIA also.
3. All the other China Competitors plants are using parts made in very low quality aluminum with
chinese components and are sub standard . This has been explained you on phone and told that
can compare and discuss part by part anytime with your team that the chinese instruments are
misleading are giving substandard designs to reduce cost at the high risk of safety standards as
they dont care the outcome and results of explosion of chinese oxygen plants of aluminum . There
is no safety standard followed by china oxygen plants .
4. In case you are unable to release the booking advance of 20% this week the 8% discount shall be
null/void as already discussed and this special deal discount is called off officially due to heavy
load of orders .
5. We have done our very best without compromising on any part, component or quality and giving
you below lowest cost to establish good business relations with your company .
6. Please understand that apple to apple if you compare there is no plant other than BOSCHI ITALY
DESIGN , LINDE GERMAN and AIR LIQUIDE FRANCE WITH STAINLESS STEEL
TECHNOLOGY & INTERNAL COMPRESSION SYSTEM .
Please find below our offer for WORLD CLASS Oxygen Nitrogen plants manufactured for over 30 years since
1985 at our factory at New Delhi.
UNIVERSAL BOSCHI Oxygen Nitrogen plants are known in over 40 countries for the latest design with skid
mounted version and latest low pressure rotary compressors and expanders.
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Our company has R&D and design experience of 87 Years acquired from ING. L. & A. BOSCHI ITALY which is one of the oldest brands in the air
separation industry since 1930.
Our complete technology, designs and manufacturing skills have been acquired from . L. & A. BOSCHI ITALY and perfected in the last 30 years. Dr.
Boschi has certified our plants to meet international specifications and we are CE certified & ISO 9001:2008 company , selling under the world known
‘Boschi’ Italy brand name.
Our company has not only made customized Air separation plants tailor-made for worldwide brands like Coca cola and Pepsi but also been supplying
to Airforce and Defense establishments of many countries meeting highest standards of engineering along with reliability & trouble free working .
OUR FACTORY:
We are having BOSCHI factory in New Delhi, India since 1997 .Recently in 2015 we have setup one of the largest WORLD CLASS air separation plant
manufacturing & testing facility commanding 30% world market share for cryogenic Oxygen Nitrogen plants between 10 M3/Hour to 1000 M3/hour with
over 3 MW of in-house power generation at our factory and meeting the highest standards of supplying plants to countries including USA & Germany.
Thanking you & assuring the best of our services and co-operation all the time.
BEST REGARDS
COMMERCIAL MANAGER
UNIVERSAL BOSCHI
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MAIN TECHNICAL DATA Of BOSCHI ITALY BRAND UBP-600 x 2 plant (Modular design)
(Specially designed for steel mills/AOD converters/SRF’s application etc)
SINGLE PLANT 200 TO 275 LITERS PER HOUR AS PER DURATION OF LIQUID MODE AND SITE
CONDITIONS
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IMPORTANT NOTES :-
1. THE UBP UBP-600 x 2 plants (Modular design) can operate in different modes of operation .
2. There is huge flexibility and the End User can produce gas oxygen for direct pipeline supply to the steel
plant , Liquid oxygen for storage in tank & Gas Nitrogen from the same plants .
3. The End User can also turn down the production Capacity to 50% by operating single plant also if
the demand is less or due to any reason whatsoever .
4. For Example the plant can also operate only 600 M3/Hour Oxygen gas for direct pipeline supply or
only ~275 liters per hour liquid Oxygen for storage in tank.
5. The 2 plants of UBP-600 have a modular design and are integrated to operate simultaneously with
operation from a centralized control panel for easy operation & to reduce manpower.
NOTE - THE ABOVE PHOTO IS INDICATIVE ONLY .REFER TO BUYER & SELLER SCOPE
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I. Air Compression
Compressed Air at 7.0 Bar is supplied by the primary compressor and after being removed of
dust and other contaminants, it is fed to the required process after which it is fed into the Air Pre-
cooling System .
Air is cooled to ~10oC on entering the refrigeration pre-cooling system. The air thus cooled enters
the Molecular sieve Adsorber for removing H2O, C2H2 and CO2, and then the dry and cleaned
air is obtained. There are two molecular sieve adsorbers which operate on a staggered cycle,
i.e., one is operated while the other is being reactivated by high temperature waste air. Then the
cleaned air enters into main heat exchanger and cooled till about dew point, then enters into
lower column.
The cooled air is taken into the lower column for rectifying. The heat mass exchanging is made
by the concentration and composition difference of the nitrogen with the high boiling point is
evaporated, the Oxygen with low boiling point is condensed.
The rich liquid air is formed through the multi-stage tray, and the high pure nitrogen is gained at
the top of the condensor, most of nitrogen steam is heat exchanged at the bottom of upper steam
is condensed, a part of the liquid nitrogen is fed to the lower column as reflux.
The other part of LIN after subcooling in the subcooler is taken into the upper section as reflux.
Mode 1 - The liquid oxygen pump draws the liquid oxygen from the condenser of the column-
cold box and compresses the liquid oxygen upto a pressure of upto 150 Bar which passes
through an internal gas vaporizer inside the coldbox -column and automatically converts the liquid
oxygen into high pressure oxygen gas for supplying in pipeline or cylinder filling. (There is no
loss of any purity of oxygen and is bone dry due to zero contamination that can be caused by
ordinary liquid oxygen pumps or bulky oxygen compressors. )
Mode 2 –The Liquid Oxygen is condensed in the condenser & comes out as Pure liquid
Oxygen at purity of upto 99.7% via the PL subcooler and stored un the cryogenic tank .
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TOLERANCES
● On capacities : ± 10%
● On purity : ± 0.2%
(As per design suction conditions)
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Rotary
Type
Power 320 KW
QTY 1 set
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ELEKTRONIKON CONTROLLER
- USER – FRIENDLY: INTUITIVE NAVIGATION SYSTEM with AUTOMATIC PLC CONTROL
- CONTINUOUS AND ACCURATE MONITORING OF THE COMPRESSOR’S OPERATING
PARAMETERS.
- RELIABLE, DURABLE KEYBOARD.( DISPLAY CAN BE SET IN 27 LANGUAGES)
KEY FEATURES
- FLOOR MOUNTED (NO FOUNDATION)
- AIR COOLED (ZERO WATER CONSUMPTION)
- LOW POWER CONSUMPTION
- LOW OPERATING COST as zero maintenance and very less requirement of spares
- DISPLAY CAN BE SET IN 27 LANGUAGES.
- AUTOMATIC RESTART AFTER VOLTAGE FAILURE.
- REMOTE START, STOP, LOAD , UNLOAD.
- DUAL PRESSURE SET POINT.
- DELAYED SECOND STOP FUNCTION.
- SAVER CYCLE CONTROL MINIMIZES ENERGY CONSUMPTION.
Design note - Additional compressor room with heating to be made for cold countries and
cooling for hot countries if required .
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2. PRE-COOLING UNIT :
Chilling unit (with ozone friendly gas) is provided complete with air coils fitted inside of circular
tank with cover and base mounted on the skid. This unit has got a Freon evaporation coils fitted
inside the tank with inlet and outlet connections connected to a Freon unit of packaged type
design with sealed compressors of Hitachi/Mitsubishi, Japan brand, Danfoss Controls Expansion
valve and digital panel.
3.2. High efficiency Nitrogen/cascade cooler made in carbon steel with rubber lining and air coils made
of ASTM 106 seamless double stage to provide extra cooling of the processed air without using power
by utilization of the evaporated cooling of dry waste nitrogen available at the outlet of the cold box.
The lines are provided and neatly mounted on the skid for easy connection with tank.
3.3. High efficiency Moisture separator (2 nos) for removal of moisture in the processed air and neatly
mounted on the process skid with inlet and outlet connection and pipeline w/ flanges, stand and drain
outlet for moisture connected to a central manifold mounted on the process skid with common outlet
at drain.
3.4. High efficiency oil absorber with inlet and outlet filter filled with alumina high grade quality of the
same quantity to remove all the oil traces in the process air.
3.5. Molecular sieve battery/dryer consisting of 2 cylindrical vessels with stand and base fitted on the
skid. It consists of two vessels A and B working alternatively and filled with high quality molecular
sieve (Zeochem, Switzerland Brand). The vessel A and B are interconnected with special valve for
air and nitrogen having special seating made of special materials for long life. Control panel if fitted
complete with temperature and pressure gauges. For regeneration of the battery regeneration heater
made in stainless steel is fitted inside the reactivation heater assembly box with electrical terminals
isolated with special theramic/thermics material. The complete piping and connection are pre-
fabricated at our factory and mounted on the process skid for very easy quick and easy installation
at the site.
3.6. Defrost heater of special design is made for high safety of the air separation column.
3.7. Gas/Air/water line as per standard layout on skid/platform prefabricated and ready for installation.
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Evaporator - Condenser:
Material of Construction: Cryo Stainless Steel
Type Multi pass (BOSCHI Standards)
Quantity – 1 Set
Sub-Cooler:
Material of Construction: Cryo Stainless Steel
Type Multi pass (BOSCHI Standards)
Quantity – 1 Set
Manufacturer – Universal Boschi
Cryogenic Valves
Quantity: 1 Set
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INSIDE VIEW OF COLD BOX -NEATNESS -LEAKPROOF ARGON WELDED -ALL PANEL DOORS OPEN FOR EASY
ACCESS TO EACH SECTION OF THE COLD BOX.LARGE INTERSPACE for cryogenic insulation .
INSIDE PHOTO OF AIR SEPARATION COLUMN COLD BOX - LIQUID OXYGEN AND OXYGEN GAS
PRODUCTION.ALL PIPING AND SUBCOOLERS , Liquid Oxygen Condensor ,UPPER- LOWER COLUMN,
EXCHANGERS IN 100% CRYOGENIC GRADE STAINLES STEEL FOR BONE DRY LIQUID /GAS OXYGEN.
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7. CRYOGENIC EXPANDER
Cryogenic Expander, hydraulically operated with variable cam for automatic control of pressure and
temperature, this is also equipped with ball type valve at inlet and outlet which is proof for trouble free
operation for years together complete with electric motor & starter .
The Expander-booster is provided in the process cycle to increase the adiabatic cooling efficiency by
boosting/recycling the thermodynamics of the cryogenic expander.
1) Plant production and purity can be achieved within few minutes after tripping.
2) This results in reducing the air compressor power by 40% and lowering the air
pressure delivery of the air compressor.
3) The initial cooling time is reduced from 16 hours to about 5-6 hours which results in
huge saving of power and cooling hours.
4) Liquid Oxygen Pump gets steady flow of LOX by increasing the cold calories.
Note- this is a unique latest feature of Boschi technology and no other manufacturer has
this technology .
8. LIQUID OXYGEN PUMP: Oil free stainless steel Liquid Oxygen Pump
The liquid oxygen pump draws the liquid oxygen from the condenser of the column-cold box and
compresses the liquid oxygen to a pressure from 12 to 150 bar (2500psi) which passes through an internal
gas vaporizer inside the coldbox -column and automatically converts the liquid oxygen into high pressure
oxygen gas for supplying in pipeline or filling in cylinders. There is no loss of any purity of oxygen and is
bone dry due to zero contamination (that can be caused by ordinary liquid oxygen pumps or bulky oxygen
compressors.
Inlet Pressure 0.2 BAR
Outlet Pressure 12 to 150 BAR
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9. Additional items included for erection & commissioning (INCLUDED IN THE PRICE)
1. Welding electrodes required for connecting pipes to process skid and to cold
box and return to Coldbox.
2. Oxygen laboratory grade purity testing apparatus- The purity of the oxygen product and the
oxygen content of the crude nitrogen gas is measured sample of gas and a highly activated form
of metal is contained in a saturated solution of Ammonium chloride in Ammonium Hydroxide.
3. Cooling tower - Induced Draft-Rotary Sprinkler type with Aluminum Casting Fan, FRP Body
with suitable Electric Motor for maintaining the circulating water temperature between the Hot well
and Cold well for optimum performance of the Plant. Complete in all respects.
NOTE : ALL THE EQUIPMENTS AND MACHINERY OF THE OXYGEN PLANT ABOVE ARE STRICTLY OF HIGH PROPRIETARY TECHNOLOGY AND
WILL BE MADE TO MANUFACTURERS DESIGN SPECIFICATIONS ONLY AS PER EXPERIENCE IN ORDER TO ACHIEVE BEST PERFORMANCE .
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BUYERS SCOPE :
● BUILDING/SHED (no civil foundation required as complete plant is skid mounted)
● ELECTRIC CABLES INSIDE THE PLANT
● WATER LINES WITH WATER TANK (plastic/concrete) FROM WATER TANK TO PLANT AND RETURN
● ELECTRIC SUPPLY 380 to 440 VOLTS(OR AS PER COUNTRY) TO LT ELECTRIC PANEL.
● ERECTION CRANES AND HANDLING AT SITE ETC.
● CYLINDERS, GAS/LIQUID TANKS , PRESSURE REGULATING SYSTEM & ACCESSORIES AT EXTRA COST.
● TRAINED MANPOWER FOR PLANT OPERATION .
● ANY OTHER ITEM OUTSIDE MAIN PLANT EQUIPMENTS & OUTSIDE SCOPE OF SUPPLY.
JAVED
(BUYER) (SENIOR EXPORT MANAGER)
(SELLER)
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