IWM - Construction Material Recycling Guidebook
IWM - Construction Material Recycling Guidebook
IWM - Construction Material Recycling Guidebook
March 1993
/
Project Team:
Project Director: Pamela Winthrop Lauer, Innovative Waste Management
~
This project was funded in part by a grant from the Metropolitan Council of the
Twin Cities Area. -
The' project is co-sponsored by the following .organizations and businesses:
Builhrs Association of the Twin Cities
Dakota County Board of Commissioners \
,
3M
Opus Corporation
Construction Industry Cooperative Committee of Minnesota
American Institute of ArchitectdMN Committee on the Environment
Keith Waters &Associates, Inc.
Materials Recoiery, Ltd.
SKB Inc.
Greg Frazee Homes
Burnsville Lapdfill and Quarry
Eberhardt Commercial Real Estate
Aagard Environmental Services -
If you have questions or qomments about this guidebook, please call:
EMENT
32-7038
Disclaimer
The worksheets, guides, and market listings in this guidebook are provided as a
ily and should be contacted personally about the services offered and the compa-
company’s name in this guidebook or its Markets Directory does not constitute
imply that the company is in compliance with all applicable laws. The information
herein and the Markets Directory are not represented as being complete.
I. -
Acknowledgements
Many people contributed to the Construction Materials Recycling Project. The project director
gratefully acknowledges the contributions of the following people as well as other contributors
not listed here.
Mary Ayde, MinnesotaWaste Asscc. William Lohmann, Murphy-Jahn Pat Weber, Winthrop & Weinstine
Greg Baich, 3M Facil. Eng & Real Es ' Jim Lukasiewicz Sherman Winthrop, Winthrop & Weinstine
David Bergstrm, Eberhardt Commercial Oscar Mathison, Orrin Thompson Homes Shari Wright, MnTAP
Real Estate
Tom McGough, Jr., McGoughConstruction
David Boe, Waters & Bonner, Inc. co.
Members of the Construction IndustryCo-
William Bonner W. Lyle Meyer, Opus Corporation operative Committee of Minnesota
- i
Clair Larson, 3M Eng. & Real Estate Cathy Smith, Central Roofing
,
Craig Larson, Opus Corporation Sherman E. Stromen, 3M Facilities Engi-
neiring & Real Estate
Cathy Latham, MPCA
ViAnne MarieTraynor,Builders h o c . Twin
William D. Lauer Cities
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Introduction /
-Construction and demolition wastes comprise nearly a third of the' solid waste
generated in the Twin Cities metropolitan area. A portion of these construction
and demolition wastes come from construction and remodeling projects. Accord-
ing to Don Lewis of McGough Construction, a large construction project generates
an average of three 20-cubic-yard (cy) dumpsters of waste per day. For example,
during an eight-month remodeling project at Southdale Shopping Center in Edina,
more than a thousand 2Ocy dumpsters were hauled from the site. The construc-
tion of new homes also generates substantial waste. The construction of a '
$100,000 home typically generates about two 20cy dumpsters of waste, and waste
from the construction of a $500,000 home typically fills four dumpsters.
Landfills are filling up, and developing new landfills is difficult and expensive.
Although most builders already strive to use materials efficiently, rising disposal
costs are forcing builders and waste haulers to consider new alternatives such as
waste reduction, recycling artd reuse for managing construction and remodeling
wastes.
construction and remodeling wastes. The barriers were identified during inter-
views with Twin Cities building professionals in 1991 and 1992. .
Here are some of the barriers and how they are addressed in this guidebook;
Page 1
Section Two
Construction Waste Reduction and
Recycling today
Introduction
This section begins with an overview of the composition of construction and
remodeling waste in the Twin Cities area and a table showing wastes that are
currently recyclable in Minnesota. Next, the section suggests ways to reduce
waste before and during construction and remodeling projects, followed by
information on ways to recycle these wastes.
. '
A. Composition of Construction and Remodeling Waste in
the Twin Cities Area
In 1992, as part of the research for this guidebook, project staff and co-
sponsors worked together to estimate the types and amounts of wastes
generated at local construction and remodeling projects. (The complete
Construction Matejals Recycling Project Composition of Construction Waste
Report is available from the Metropolitan Council Solid Waste Grants Depart-
ment or Innovative Waste Management.) Because the report was nota
scientific study, but a compilation of estimates by industry professionals, the
amounts are reported as a range of percentages.
For our purposes, "waste" includes all materials hauled away from a job site to
be landfilled, burned, recycled, or salvaged for reuse. New, left,over materials
that are returned are not considere'd wastes. To estimate percentages, we
considered the total volume of wastes generated over the course of a typical
project. For example, in Table 1: Residential New Construction, wood waste
is listed as "20-35 %.It This means that wood makes up 20 to 35 percent of the
entire volume of waste generated by a typical new residential construction
project.
Waste types and approximate percentages are given separately for residential
and commerdial ne& construction.
Residential New Construction (See Table 1). n7e predominant waste types
from residential new construction are wood, 20-35 percent; drywall, 10-20
percent; and cardboard, 5-15 percent. According to Materials Recovery Ltd., a
construction waste recycling firm,approximately 24 percent of the constrution
waste entering its facility is dimensional lumber suitable for processing.
Shingles, concrete, and fibeqboard each make up another 1-8percent of the
waste from typical new home c~nstruction.The remaining waste types each
typically comprise one percent or less of a project's waste stream.
Page 3
Dimensional Lumber, block, 10-20 percent; drywall, 5-10 percent; and cardboard, 510
Manufactured Wood percent Secondary materials in the commercial construction
Products, and Treated
Nood
waste stream are steel, 1-8percent, and brick, 1-5percent.
Also in the 3 percent range are extruded polystyrene (rigid)
These percentages do insulation, kraft paper packaging, and plastic sheeting and
not distinguish between bags. Electrical wire makes up about 2 percent of a project’s .
dimensional lumber, waste, and over-sprayfrom fireproofing products makes up 0-5
manufactured wood percent of the waste.
products (such as
plywood and particle Remodeling. Wastes from remodeling projects vary so widely
board), and treated that estimating their percentages was beyond the scope of this
wood. However, report. Instead, we note that all materials and equipment that
because recycling
become part of a building during the buiIding process may
markets are more
eventually be replaced. These materials then enter the waste
stream. Wastes generated during the construction phase of
common for dimensional
remodeling projects are similar in composition to those from
lumber than for manu-
new construction.
factured wood products,
we investigated further.
Materials comprising less than 1% but notable because they may be considered problem
materials:
Predominant Rough
Materials , ' Percentages
Wood ........................................................................... 20-30%
Concrete and block ....................................................... 10-20%
. .
.Drywall ........................ .....:...........................................
Cardboard .......................................................................
5-10%
5.1 0%
, Secondary Rough
Materials , Percentages
Steel from decking, re-rod, etc .......................................... 1-8%
Brick ................................................................................ 1-5%
Crates and pallets ............................................................ I-5%
Extruded polystyrene (rigid) insulation ......................... 3% range
Kraft paper packaging ................................................ 3% range
~ - Plastic sheeting and bags ........................................... 3%range
Electrical wire ............................................................. 2% range
Overspray from fireproofing products ................................ 0-5%
r \ - Page 5
Construction and Remodeling Wastes Currently
Recycled in Minnesota
Reducing waste (preventing waste at its source) means not creating a waste in
the first place, or creating less waste material, which reduces the need to
recycle. Waste reduction not only 6aves money on disposal costs, but lessens
the need for processing facilities, which consume energy and create their own
waste by-products.
Many of the following waste prevention ideas are taken directly from the
Greater Toronto Home Builders Association (GTHBA) publication Making a
Molehill Out of a Mountain and from Bob Sawatsky.
tbns to optimize
the use of
subflooring and
sheathing.
2. Reducing Waste at
the Purchasing
Stage.
Purchasing decisions
can have a major
impact on the
amount of waste gen-
erated on a construc-
tion or remodeling
project. Methods
include:
Page 7
e
. .
7 to make sure the correct amount of each material is
brought to the site. Make sure wallboard orders are consistent with room dimensions,
since wallboard is available in a variety of stock sues. In large quantities, wallboard
can be specially ordered to suit custom designs.
__-- /---
wo-
to make it easier to find offcuts for
cripples, lintels, and blocking, which
reduces the need to cut full-kength scrap ,
lumber. According to the Molehill
Report, home construction sites ,
using centralized cutting proce-
dures have reduced lumber usage
by 15 percent. Reuse scrap piece
See illustration.
Page 8
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4. salvaging reusable items from remodeling projects. Reusing items
stripped from buildings or rooms during remodeling projects helps reduce ’
waste. Careful removal of these items is the key to their marketability.
, Although this practice isn’t new, high labor costs in recent years have made it
\ less common. Today, however, rising disposal costs, the high cost of new
maferials, concern for the environment, and an interest in preserving the
craftsmanship of the past may help the practice make a comeback.
Items such as doors, windows, and cabinets from homes can be donated to
not-for-profit groups such as Habitat for Humanity arid the Project for Pride in
Living Shop in Minneapolis. Architectural items in good condition can be
sold to Architectural Antiques in Minneapolis. Showcases, shelving, clothes
racks, and other used store equipment can be sold to dealers such as The
Showcase Place in Minneapolis, liquidators, and others specializing in buying
and selling commercial equipment. Some salvage companies, such as Bauer
Bros. Salvage in St. Paul, in addition to accepting building materials, accept
uncommon items that they can resell or rent out (for example, to film crews
or theater groups).
Many organizations and businesses will pick up items. Some will visit a site
(including demolition projects) and offer a bid to remove and pay for the
items they want. See the Markets Directory for a list of potential outlets for
reusable items.
Some builders are having success selling removed materials on site through
short-term “yard sales.” Peter Schwab describes how his firm in Winona, the
Schwab Company, used a newspaper ad to sell an entire gymnasium floor
square by square during a college remodeling job. Demand for the floor-
squares exceeded the supply. In another instance, while replacing more than
a hundred kitchens for a HUD project, the .company auctioned off old kitchen
items stockpiled in its yard. Many were sold to an auctioneer who resold
them. The Greater Toronto Home Builders Association (GTHBA) reports
success selling items from the front yard of a home being remodeled. This
“House Strip” project is described in the GTHBA’s publication Making a
Molehill Out of a Mountain.
Many subcontractors -
(such as electricians and
8 pipe fitters) reuse or
recycle their own ...
materials from a job site.
Subcontractors are often
Recycling means collecting waste and reprocessing it into raw materials for
new products. Recycling not only saves landfill space and helps prevent the
pollution associated with landfills, it saves money by avoiding rapidly-rising
disposal fees. .
Many Minnesota builders already recycle some construction waste. Here is a
list and some examples of reuse and recycling options currently practiced.
r.
For some sorted recyclable materials, haulers will remove filled containers
at no charge. For example, when Opus Corporation built the University of St.
Thomas’ downtown Minneapolis campus, a local scrap yard placed a l 2 - q
container on site during construction of the building’s foundation and steel
frame. Workers put waste metals such as rebar, metal stud offcuts, and scrap
angle iron into the container. The scrap yard received revenue for the metals
and Opus saved money on hauling and disposal charges. Many scrap yards -
offer this service for a fee that is offset by the value of the materials collected,
thus providing a net gain for the builder.
Another example comes from Pete Schwab, who has had success sorting
cardboard, metals, and sometimes repairable pallets into separate piles or
containers on building sites. According to Schwab, a Winona company .
removes the sorted recyclables from the sites at no charge.
Aagard also noted khat, if there is not enough material to fill most of a con-
tainer, the avoided disposal cost and revenue from the material may not be
enough to offset the hauling charge. The Recycling Economics section of this
guidebook provides a detailed worksheet with some examples showing how to
determine when on-site sorting of recyclable Materials is cost-effective..
Despite these problems, some contractors have found it
One exampleof innovativeon- feasible to sort certain materials on site for recycling.
site sorting of recyclable ma-. Examples of such materials are metals (as noted above),
terials comes from Central concrete and block (crushed for road bed material), card-
Roofing Comphny of Minne- board, and dimensional lumber. Also, subcontractors (e.g.,
apolis. According to Cathy
Smith, the high disposal cost
electricians and plumbers) usually recycle valuable metal
from one re-roofing job scraps such as copper tubing.
prompted ,the company to
think about reuse and recy- The Schwab Company makes sure recyclables are sorted
cling alternatives, which re- cleanly by giving subcontractors a choice: either they
sulted in the reuse or recy-
cling of about fourteen 30-cy dispose of their waste materials in the proper containers or
boxes worth of material - assume responsibility for disposal of their waste. Some
altogether about 420 cy. In subcontractors choose the latter option, but many prefer
this case, polystyrene sheet having Schwab
insulation and perlite insula-
tion found under a layer of
PVC roofing material and Company deal with disposal. Also, many subcontractors
gravel had remained quite generate a fairly homogenous waste, which makes sorting
clean and dry. The roofing easy. For example, the primary waste stream for electrical
team decided to package, contractors is often the cardboard containers used to hold
store, and reuse thetwotypes electrical supplies.
of insulation on future roofing
projects. On its first attempt,
the team salvaged about a 2. Sorting by materials recovery facilities and transfer
third of the insulation-mate- stations. One of the easiest ways for builders to recycle is
rial, but the labor needed to
package and store it was too
by contracting with a waste hauler who delivers wastes to a
materials recovery facility (MRF) or transfer station where
.
expensive.
recyclable construction wastes are sorted for markets and
However, the remainingpoly- the remaining wastes consolidated for disposal. The
styrene sheet insulation was Recycling Markets Directory in this guidebook lists haulers,
recycled through Styrotech,
a local polystyrene manufac- MRFs, and transfer stations that sort at least three recyclable
turer. Sorting materials from materials from mixed construction waste.
this re-roofing job was fairly
simple. First the roofers re- One example is Materials Recovery Limited (ME)in
moved the roof gravel, which Rosemount, where construction waste loads are sorted into
wasdonated forthe building’s
parking lot construction the following recyclable components: cardboard, concrete,
project. Although roof gravel metals, dimensional lumber, and pallet wood. MRL hauls
is not always suitable for this wastes mostly from residential construction and remodeling
purpase, this particulargravel sites. Nails are,mecbanically removed from wood, which is
could be used as a class five then chipped into turkey bedding.
base material.
The underlying layer of poly- Some separation of recyclables occurs at landfills. For
styreneinsulationwastossed example, the SKI3 Rich Valley Demolition Landfill in Inver
from the roof directly into a
waiting truck.
Grove Heights routinely monitors incoming loads and pulls
out recyclable materials such as scrap metal, wood (for
Central Roofing is currently mulch), and household appliances.
trying to identify other. more
cost-effective ways to re-use
clean materialsfrom PVC and Developing Markets
rubber-type re-roofing jobs,
since many roofs of this type In researching markets for construction and remodeling
in the Twin Cities area are wastes, it became clear that several materials that are not
beginning to need replace- currently being recycled in Minnesota may be recycled in
ment. Central Roofing plans
to try reusing rubber roof
the future. Here are some examples:
sheets from their next re-roof-
ing job for tarps. 1
Page 11
Gypsum Wallboard. See below.
Manufactured Wood Products. Many of the animal bedding and landscape markets
for chipped wood do not accept chips from glued wood products. Research on using “wood
flour” and ground wood as filler in other products may reveal uses for manufactured wood
. products waste, although these manufacturing processes may require a cleaner waste than
would be available from construction sites.
Asphalt Roofing and Shingles. Research by the Minnesota Department of Transporta-
tion and others outside the state is finding ways to use asphalt roofing and asphalt shingles
in pavement mixes.
Plastics.‘ Many manufacturers are exploring new ways to recycle plastics, including PVC.
Mixed Cardboard, Wood, a n d Heavy Plastics. Conversion Products, a company based
in Edina, has developed a process to grind mixed-waste materials and add adhesive to form
a wet concrete-like substance to be used for brick, landscape timbers, etc.
Case in Point: Gypsum Wallboard Recycling. .
Gypsum wallboard offers an interesting case study of emerging markets for recyclable
construction waste. Wallboard is among the most common construction wastes,typically
discarded in both demolition landfills and sanitary landfills, but the future holds promise for
eliminating wallboard from the waste stream by recycling it into new wallboard and
possibly finding other uses, such as animal bedding and soil amendment. A Canadian
company called New West Gypsum is recycling wallboard at three facilities. New West
crushes wallboard to separate the backing paper scrap from the core gypsum powder. The
gypsum powder is sold to a wallboar&manufacturer, who mixes it with virgin ore to make
new wallboard. The paper scrap is sold to a paper company that repulps it to produce new
wallboard backing sheets. Scrap backing paper from New West’s Oakville, Ontario facility
is currently composted or processed into animal beddtng.
New West recycles manufacturing scrap, scrap wallboard from new construction, and used
\ wallboard, which they test for lead (from paint). If lead is found, the used wallboard is
landfilled.
A gypsum wallboard recycling plant in Minnesota may be possible. According to
McCamley, to be economically feasible, a plant requires a population of at least one million
to supply enough scrap wallboard and a wallboard manufacturer within reasonable proxim-
ity willing to buy the gypsum powder. The deciding factor is, of course, economics. Cur-
rently, nearly all of New West’s profits come €rom tip fees, and the incentive for recycling
comes from the fact that recycling tip fees are lower than landfill tip fees. For example, a
recycling transfer station called Gypsum Wallboard Recycling outside of Portland, Oregon
charges $55 per ton to accept yallboard, while the local landfill/transfer station charges $75
per ton now and is expected to increase its fees soon. Also, in some parts of Canada ~
wallboard has been banned from landfills, making gypsum recycling more economically
feasible.
Another wallboard recycling alternative is to use gypsum as a soil amendment for low pH or
sulfur deficient soils. According to Tom Halbach, assistant state specialist for waste
management with the Minnesota Extension Service, a chemical analysis of used wallboard
showed high calcium content and heavy metal levels comparable to those in commonly-
used ag lime. Determiningthe usefulness of wallboard as a soil amendment depends on
addressing concerns about adhesive-content, soluble salts, metal-content, and profitability.
Meanwhile, at least one Minnesota business, Dynamic Homes of Detroit Lakes, is seeking
funding to develop a processing facility for turning wallboard into a soil amendment.
Another Minnesota business, Empire Organic Greenhouses in Rosemount, uses some
scrap wallboard in its compost.
Page 12
Section 3:
The Economicsof Recycling ConstructionWaste
This section consists of the Recycling Economics Worksheet and two examples of
how the worksheet has been filled out for local projects. Building professionals,
waste haulers, and anyone else interested are encouraged to make copies of the
worksheet for use and distiibution.
The worksheet is designed so that builders and haulers can estimate the amounts
of various waste types expected to result from a project, then plug in hauling and
other costs for recycling. Two methods of recycling are considered: on-site
separation of recyclable materials and off-site sorting of mixed waste to recover at
least three types of materials by a waste hauler, transfer station, or materials
recovery facility. Please note that the Markets Directory includes a listing of some
of the businesses providing this service in the Twin Cities area.
Beacause the numbers inserted by users of this worksheet are estimates, the results
will necessarily be estimates.
Prepared by Date
The following worksheet is designed to help determinethe cost effectiveness of recyclingwaste materials generated
by a givenconstructionproject. Supplementalworksheets usedfor calculatingcertainitemsare providedon a separate
sheet. The processallowsyounotonlytocalculatetheactualcostsandbenefitsof recycling, butto factor in (separately)
the intangible benefits of a recycling program.
STEP ONE: Estimate Total Project Waste and Amounts of Recyclable Materials
1 Estimate theTotal Project Waste in cubic yards (cy) ................................................................... 1 ____cy
Use information from previous projects, if comparable.)
Determinewhat materialscanbe recycled and estimate the amount of each. If you are uncertainof these amounts,
multiplyline 1andthe percentagesprovided (basedon asurvey of constructionprojectsinthe Minneapolis-St. Paul
metropolitan area).
TYPICAL CURRENT
RESIDENTIAUCOMMERCIAL PROJECT ESTIMATE
2a Wood waste (dimensionallumber, broken crates, and pallets no manufactured - ,
wood products) ................................................ (250~418%).......... 2a C Y
2b Corrugated cardboard ..................................... (10% n.5YO).................................... 2b -cy
2c Concrdte .......................................................... (4.5%/15%) . .2d -cy
2d Metals .............................................................. (1Y0/4.5%) ..................................... 2d -cy
2e Other recyclable materia@): Identify
3 Total amount of recyclable material: Add lines 2a-2e ............
4 Non-recyclable material: Subtract line 3 from line 1 .
Page 13
. .
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Project
.. I ”
I,
I .
- .
. . STEP ONE: Estimate Total Project Waste and Amounts of Recyclable Materials
. 1 Estimatethe Total Project Waste in cubic yards (cy) ............................ ................................................................. , . 1 29(2a_cy
Use informationfrom previous projects, if comparable.)
Deteninewhatmateriakcanberecycledandestimatetheamountoleach.If youare uncertainoftheseamounts,multipiyline1andlhe percentages
provided (based on a survey of constructionprojecls in the Minneapdis.St. Paul metropolitanarea).
TYPICAL . CURRENT ,
, - . RESIDENTIAUCOMMERCIAL PROJECT ESTIMATE
-
d pallets no manufactured
(25%/180/,) est. 20% .................................................. 2a 4811cy
............................................. (10% nS%) ........................................... 2b lliia cy
....................................................... (4.5%/15%) ............................................ 2C X3Q Cy -_
I - I
Method 2 Builder separates recyclable materialsfrom waste a d arranges for their transphtion to buyers. Use the following formula to determinethe WSW
6 $ ..X?EZ
9a Transportalioncosts (fromWorksheet 4)
-9b Sorting costs (from Worksheet B) .....
9c Administrativecosts (from Worksheet i
10 Totatcosts: Add lines 9a, 9b, and Qc ..................................................................... 10 $ A6693
1l a Reducbn in disposal costs: Multiply I
11b Scrap revenues (from Worksheet 0) ..
12 Totalbenefils: Addlinesllaandllb .................................................................................................................................... 12 $JZ.Q3fi .
13 (v
Net benefit cost, if less than zero) of recycling: Subtract line 10
fromline12(line12-line10) ...........................................................
. .
:.................................................................................... 13 $sz%.&&
Ifeither line 8 or line 13 is greater lhan zero, recycling is cost effective for this project. If both lines are greater than zero, the higher repressnls the more
cost effective recycling method. If both lines are less than zero, the higher represenls the less costly method. . .
STEP THREE Estlmate the Intangible Beneflts of Recycling
Does your client respondto environmentalm e m s andyalues? Will recycling improve your company’s public image or improve relations with the
.
community? Will the implementationof a recycling programgive you the edge over a competitor bidding at a similar price? Does recycling ?tribute to your
company by giving employees a sense of satisfaction? Estimate the intangjble benefitsof recycling below:
N o t a Recycling is cost-effective using method one.On thie projcc; method two wa5 n o t cost-effective.
\
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COMPLETEDSAMPLES: Recycling Economics Worksheet Resldentlal And Commercial Construction
. .
Project ~ a w ~ o m EGQQAZ
s
Preparedby vv Date 9/92
The following wotksheet is designed to help determine the cost effectiveness of recyclingwaste malerials generated by a given constructionproject.
Supplementalworksheetsusedforcalcutatingcertainitemsare providedonaseparatesheet.The processallows younoionly tocablale theattualcosts
and benefitsol recyding, but to lactor in (separately) the intangible tynefils ol a recycling program.
Method 2: Builder separates recyclable materials from waste and arranges for their transportation to buyers. Use the followingformula to determine the costsl
benefits of recycling under Method 2:
If eitherke 8 or line 13 is greater than zero, recyclingis zost effective forthis project. If both lines are greater lhan zero, the higher represents the more
cost effective recydingmethod. If both lines are less than zkro, the higher represents the less costly method.
If line 17 is greater than zero, the intangiblebenefits of recyclingmake it effective overall., If line 17 is less than zero, it shows Ihe total cos1 of recyclingfor
the project including intangible benefits.
Note In this case, it would cost -47.50 to recycle by using a hauler who sorts recyclablesoff-site and it would cost -296.50 to 401%
materials on-site for wcycling.
I SUPPLEMENTALWORKSHEETS
For Use with the Recycling Economics Worksheet Residential & Commercial Construction
Wood: Divide amount on line 2a _hh cy by container capacity (e.g., Uor 30 cy), round OHresult
to nearest whole number 3,
and multiply by containerhaulingcost $ - 2 2 5 $- I
Option 2: Self-Haul Note: Would not *If-haul ymd. lnscrting hauler m5t.
For each material, determine cy per load; hours per trip, and labor and trucking costs per hour.
'
Metals: Divide amount on line 2d A c y by per load capacity c y .
round OH lo nearest whole number L a n d multiply by hours per trip A
and per b u r labor and trucking costs $ -25 , $A
Total cost of Option 2. self-haul: add above amounts ................................................................. ......$,-.9&25
insert Ictal amounl of Q&gJ or Opiion 2 (whicheveris less) on line 9a.
Superintendent
Total administrative costs: Add above amounts and insert total on line 9c .............................................................................. $710
Wood Multiply market price $-(per cy) and amount from line 2a .................................................................................. $-
Corrugated cardboard: Multiply market price $- (per cy) and amount from line 2b
Concrete: Multiply markel price $-(per cy) and amount lrom line 2c .....................
Metals: Multiply market price $- (per cy) and amount from line 2d ............................................................ /r ................. $-
Total Scrap Revenues: Add above amounts and insert total on line 11b ........................................................................ :........ $4
Section 4:
Sample Bid Specification For Recycling On
Construction Projects
The sample bid specification (guide spec) is designed to address the concern of
builders that if recycling means incurring higher waste management costs, those
who choose to recycle would be at a competitive disadvantage. The spec is setup
so that the contractor makes a waste management plan and a cost estimate for
recycling after being selected as the builder on a project. You are encouraged to
photocopy the guide spec for use and distribution.
Building owners and architects can use the guide spec to inform prospective
builders-that the project requires the chosen builder to develop a recycling plan. It
requires the contractor, after being selected as the builder, to provide a recycling
. plan and cost estimate. If the contractor determines that recycling will cost more
than regular disposal, the owner can choose whether to go ahead with the plan and
pay the extra cost. The guide spec refers to the Recycling Economics Worksheet
and the Markets Directory found in this guidebook.
The guide spec was written by Peter Vesterholt, AIA, and reviewed by members of \
the CICC and the A W M N Committee on the Environment. The CICC endorsed
the guide spec at its January 1993 meeting and plans to make it an appendix to the
Blue Book.
Page 21
TA GUIDE SPEC
DECEMBER, 1992
SECTION 01505
CONSTRUCTION WASTE MANAGEMENT
PART 1 -GENERAL
To this end the Contractor shall develop with the assistance of the Owner and the ArchitecVEngineers,a
Waste Management Plan for this project. Outlined in Article 1:05A herein are examples of materials
which can be recycled or reused, as well as recommendationsfor waste sorting methods.
1.05 RECYCLING
A. The following materials can be recycled in the Twin Cities Metropolitan Area (as of December 1992):
Notes: Some recyclers have equipment which removes nails. Plywood and other glued wood products
are not usually accepted for landscape or animal bedding uses.
Page 22
.
2. Concrete and Concrete Masonry Units Roadbeds
1.06 REUSE
A. Contractor and Subcontractors are encouraged to reuse as many materials as possible. Reuse is a better
waste management method than recycling because little or no reprocessing is necessary. Thus less
pollution is created when items are reused in their original form.
B. Reuse includes:
1. Salvaging reusable materials from remodeling projects (before the demolition stage) for resale, for
reuse on the current project gr for storage for use on future projects.
1. Employing haulers who make use of a materials recovery facility or a transfer station where
recyclable materials are sorted from the waste and recycled before disposing of the remainder.
2. Sorting recyclable materials at the construction site and have them hauled to recycling markets
directly from the site.
Notes:
f
1. If using a hauler or recycling facility to sort out recyclables, certify that they sort all construction
waste loads and not just those that are not acceptable at the demolition landfill and that they
recycle at least three (3)types of material.
2. Landfills will accept "Clean demo" loads which may include all of the recyclable materials
mentioned above except cardboard. However, it is a waste of resources and landfill space to
bury rather than recycle them.
A. Refer to Attachment "A" for a Recycling Economics Worksheet, which is to be filled out with the
assistance of the Owner and the ArchitecVEngineer as part of the Waste Management Plan.
A. Refer to Attachment '8" for a current list of construction waste recycling centers and waste haulers in the
MinneapolidSt. Paul Metropolitan Area.
-
PART 2 PRODUCTS
Not Used
-
PART 3 EXECUTION
Not Used
END OF SECTION
(Refer to Attachments)
Page 23
.. Section 5:
Markets Directory
This listing of salvage and reuse organizations, waste haulers, transfer stations,
' materials recovery facilities (MRFs),and construction waste processors is in- .
tended to provide information about reuse and recycling options available for
typical construction materials. The listings are limited to the sevencounty Tkin
Cities metropolitan area. Information was provided voluntarily by the organiza-
tions listed in February of 1993. The authors and sponsors of this guidebook do
not guarantee its accuracy or endorse any of the companies. The list is not
represented as being complete. -6-k
Haulers, transfer stations, and MRFs that accept mixed loads of construc-
tion wastes and sort out three or more materials for recycling; and
Haulers, transfer stations, MRFs, and landfills that recycle one or two types
of construction materials from mixed loads or transport to recyclers one or
more materials that have been sorted on site. Materials that have been
sorted on site are referred to as source-separated materials.
Page 24
‘\
Note: If a hauler claims to sort recyclable materials from mixed waste loads but .
also asks that “clean demolition” loads .be separated from remaining wastes,
the “clean demolition” loads are most likely going straight to a demolition landfill
even if they include recyclable materials.
\
‘ Carpet; ’
Corrugated cardboard;
Metals;
Polystyrene insulation;
Note: Organizations lis_tedin the first category are not inchded in the second
categow. For example, a business that hauls both wood waste and *
cardboard for recycling would be listed in the first category as accepting
both materials. It would not appear again in the second listing under
wood or cardboard.
How Materials are Processed. For a list of how the materials in-this direc-
, tory are recycled locally. see Table 5 in Section 2, Construction Recycling -
Today.
Page 25
t
Multi-material haulers and processors:
Organizations that transport and/or process more than one construction waste material for
recycling.
Unless otherwise noted, organizations listed provide waste containers and do not accept deliveries.
. . 1. Haulers, transfer stations, and MRFs that accept mixed loads of construction wastes and
sort out three or more materials forrecycling:
Materials Organization N a m e
and Address 1.
I
Phone
Contact 1
I
Additional
information
I
Area
Served
I
I
I
in the past.
I
I
E
Hilger Transler 425-7844 Construction waste
8550 Zachaty Lane Tim Klatke hauler. Minimum
Maple Grove MN 55369 quantity. Also Ramsey
special cleanups, others
demolitionhear
downs.
I
Lloyd's Construc!ion Sew, InC 440-5832 New construction Metro
16860 Welcome Ave SE Stephanie or clean-up and Area
Prior Lake MN . 55372 Jim Lloyd "
smaller scale
demolition wo&
and clean-up.
Page 26
Materials Organization Name Phone Additional Area
and Address Contact Information
-
Serve1
-I AACE Services
1460 Woodhill Rd
Burnsville MN 55337
894.7470
Jim Johnso.
Small hauling
company pulls
scrap metal out of
mixed loads for
recycling and some
Area
,
I
wood for reuse.
cardboard from
mixed loads for.
recyc. Some
appliance recyc.
Page 27
. A
. .
-
Organization Name Phone Additional Area
1 -
' Materials and Address Contact Information ierved
_c.
\ /
Page 28
' . , ,
Single Material Recyclers: Organizations that transport and/or process
primarily one construction waste material.
Many'of the single material recyclers require you to deliver materials to them. All reserve the
right to refuse a load if it does not meet their specifications. Your best bet is to call ahead
Materials OrganizationName
and Address I
1
Phone
Contact
Additional
Information
I Area
Served
All major appliances, includingTVs Bloomington-Lakeville Appliance 884-1594 Accept drop-off. No hauling Service south Metro
18863 Cedar Ave S nla . available. (Bloomington store has
Lakeville MN 55044 been closed.)
~
All major household appliances, no Don Barbeau Appliance 827-7019 Accepts drop-offs. Mpls and
NS. 319 W Lake St nla suburbs
Mpls MN 55108
All major white goods JRs Appliance Disposal Hauling service available, drop-offs - ' Metro Area
8980 Jefferson Trail W accepted. '
lnver Grove Hgts MN 55077
Carpet and carpet pad. No rubber United Recycling 929-7175 Call to arrange drop-off or hauling Metro Area
backed or waffle backed carpet. Must 3119 Lynn Ave S Kim service.
be dry St. Louis Park MN 55416 Harrington
I
Clean concrete (no rebar, wire, mesh, Ashbach Construction Co 222-1994 Tipping fee for concrete. NO fee for Metro Area
brick or asphalt). Clean asphalt (no 299 Olmstead St asphalt. Call to arrange drop-off. No
concrete). St. Paul MN 55101 container or hauling service.
Concrete and asphalt. Rebar and wire Barton Sand and Gravel 425-4191 14 metro area locations. Call to Metro Area
mesh okay, but extra charge. Keep -
10633 89th Ave N nla arrange drop-off. No hauling or
concrete and asphalt separate Osseo MN 55369 container service.
Page 29
Materials Organization Name Phone Additional Area
and Address Contact Information - Served
Concrete, concrete Moctasphalt, Carl Bolander & Sons Co. 224-6299 No minimum quantity, drop-off MNro Area
brick Capp Rd. and Vandalia St. Bob Rentz accepted, no hauling or container
St.Pau1 MN service.
Concrete with or without rebar. Edward Kraemer 8 Sons, Inc. 890-3611 Call to arrange drop-off. No container Metro Area
Asphalt. Clean, no rocks or other 1020 West Cliff Rd Dispatch or hauling service.
debris. Keep concrete and asphalt Bumsville MN 55337
separate
Corrugated cardboard. Must be clean Waldorf Corporation 2250 641-4875 Metro Area
Wabash Ave. Mary
. St. Paul MN 55114 Bangle
Ferrous and non-ferrous scrap metals Alliance Steel Service Co. Inc. 588-2721 75 mile
11531stAve. North Harold radius
Minneapolis MN 55411 Goldfine
Ferrous and non-ferrous metals Alter Scrap Processing 222-2751 Toll-free phone 800/628-7645. Metro Area
801 Barge Channel Rd. Brian Meng Container and hauling service
St. Paul MN 55101 available as well as drop-off.
Consumer hotline 946-5858.
Ferrous and non-ferrous scrap metals American Iron & Supply 529-9221 Container and hauling service Metro Area
2800 Pacific St. Daryl Parks available, based on tonnage. Drop-off
Minneapolis MN 55411 accepted.
Ferrous and non-ferrous metal, heavy Gordon Iron and Metal Co. 439-4327 They accept drop-off of a minimum Metro Area
t scrap only 207 E. Nelson St. Sherman or quantity of scrap.
Stillwater MN 55082 Frank
Ferrous and non-ferrous scrap metal Great Western Recycling Ind. 224-4877 Containers and hauling service Metro Area
521 Barge Channel Rd Mike available. Dropoff accepted.
\ a
'
St.Paul MN 55107 Silverman
Non-ferrousmetals only; no steel Kirschbaum-KruppMetal Co. 521-9212 - Containers and k e n g service Metro Area
1728 N 2nd St. Rochelle or available. Drop-off accepted.
Minneapolis MN 55411 Barry Krupp
Aluminum, brass, copper I Kronick Industries, Inc. 331-8080 Container and hauling service Metro Area
3101 Hennepin Ave. E. Steve Luzar available. Drop-off accepted from
Minneapolis MN 55413 commercial sources only.
Ferrous and non-ferrous metals. Loads Leder Bros. Iron & Metal Co. 721-6244 Container and hauling service Metro Area
must be free from wood, glass, hazard- 3240 Snelling Ave. S. Mark or available. Drop-off accepted.
ous wastes,andanyothercontaminants. Minneapolis MN 55406 lssac Leder
Page 30
$
\
Materials Organization Name Phone Additional Area
and Address Contact Information Served
Ferrous and non:ferrous scrap metal Mattin Bush Iron & Metal Co. 521-4797 Containers and hauling service Metro Area
1601 N. 2nd St. Art Smith, available. Drop-off accepted
Minneapolis MN 55411 Ed Bush
Ferrous and non-ferrous scrap metal Metals Reduction Co., lnc. 222-8551 Containers and hauling service Metro Area
355 E. UniversityAve Harold available. Drop-off accepted.
St. Paul MN 55101 Kaplan
Scrap metals MississippiStreet Metals 222-0533 Containerand hauling service Metro Area
800 Mississippi St. Ivan Jacobs available. Drop-off accepted from
St. Paul MN 55101 wmmercial sources only.
Ferrousand non-ferrous scrap metals Sam Bloom Iron & Metal Co. 521-2295 Container and hauling service Metro Area
1508 N. 2nd St. Chades available. Drop-off accepted.
Minneapolis MN 55411 * West
Ferrous and non-ferrous scrap metal Schwartzman Co. 421-1187 Container and hauling service 50 mile
2905FerrySt. . John available. Accepts commercial and radius
Anoka MN 55303 schwa” industrialsource metals for recycling.
Ferrous and non-ferrous scrap metals Scrap Metal Processors, Inc. 377-6663 Container and hauling service Metro Area
150 Girard Ave. N. Michael available. Drop-off accepted.
Minneapolis MN 55405 Haglund ‘ .
Clean and dry expanded polystyrene. Styrotech 789-4001 Call to arrange drop-off. They reserve-
Material lelt over from new 1620 Central Ave NE Donna the right to refuse any deliveries.
construction o.k -no glue, cement, Mpls MN 55413
tar, paint or rocks. Band or neatly
stack larger pieces
Clean polystyrene foam insulation Plymouth Foam 425-8855 Call to arrange drop-off. No fee to
9540 83rd Ave. N. Maple Roy Each accept materials.
Grove MN 55369
From buildings built 1940s or earlier ArchitecturalAntiques 801 332-8344 Preier a week or more to remove Metro Area
-lighting fixtures, buffets, doors, Washington Ave N Scott materials themselves. Call to arrange
hardware, trim and molding, stained Mpls MN 55401 Anderson pick-up or drop-off. They purchase
glass windows, marble, cement pots some items.
(ums). They reserve the right to refuse
some drop-offs.
Page 31 ‘
Materials. I Organization Name
and Address
Additional
Information
Area
Served
Doors, windows, plumbing, paneling, Bauer Bro!-#rs Salvage 489-9044 Large salvage yard. Call to arrange Metro Area
plywood, sinks and toilets, boilers, 174 E Arlington Ave &b, Russ drop-off, or hauling and salvage
radiators all in good condition. St. Paul MN 55117 orchuck Service.
Some appliances (fee charged).
-
Toilets, radiators, sinks, tank covers, in Frank Sales Company 338-7609 Depending on items and condition, Metro Area
reasonably pad condition 1101 Washington Ave S da may be willing to buy. CaU to arrange
Mpls MN 55415 drop-off or pi&-up. 8
Buy and sell used electrical equipment: H and H Euying and Selling Call to arrange drop-off or pick-up. Will Metro Area
Electric motors, circuit breakers, trans- Mpls MN 588-6560 buy some items.
tormers, dry transformers, electrical bus Rodney Hell
duct -all in good condition.
Kitchen cabinets (modular as opposed Habitat for Humanity Call to arrange donation of good Metro Area
to built in) minimum of 9 base unlt, 1121S7thSt 332-3372 quality materials. If match found, drop-
carpets (no shag, good quality, .
Mpls MN 55415 Steve off or pick-upcan be ananged.
minimumd lo'xlo'), insulated glass Clemens
windows: interiorlexteriordoor units
(ext door must be insulated steel),
bathroom vanities whop, appliances,
more.
Unusual architectural details. Cast J D Hawkins Antiques 690-2865 Condition determines price paid for Metro Area
iron columns. bank teller cages, 1787 St. Clair Ave Burton items. Call Io arrange drop-off or pick-
copper rain gutters and spouts, StPaul MN 55105 Dvergsdal UP. .-
lighting, fencing,large clocks, terra
cotla masonry, many others, in
'1 1
reasonably good condition.
Salvage used restaurant, grocery Nielsen Store Equipment 646-2649 Prefer removing equipment Metro Area
store, cafeteria equipment (refrigera- 524 N Snelling Ave Floyd themselves. They rebuild used
tors, freezers, walk-in
, coolers,
,walk-in St. Paul MN - 55104 Carlson , equipment for resale I
Building materials such as nails, PPL Construction Department 874-8511 They rehab. homes for low-income inetro Area
lumber, tools, cement , rolls of 2516 Chicago Ave S Greg families. Call to arrange drop-off.'
insulation, doors, furnaces and boilers Mpls MN 55404 Domke
less than ten years old, light fixtures,
carpet, appliances, paint (whites),
wallpaper -all in good condition.
~~ ~ ~~
Kitchen cabinetry, bathroom vanities, Project for Pride In Living 789-3322 Not for profitorganizationprovides detro Area
some lighting fixtures. Materials must 850 15th Ave NE Sue or Mark training to hard-to-employindividuals.
be in good cotldition having been Call to arrange drop-off or pick-up.
remwed with care. No appliances,
carpeting, sinks or toilets. (See PPL
Construction Depatiment.)
Transfoners, distribution, bus du?, Root Equipment and Supply 788-9738 Call to arrange drop-off or pick-up. detro Area
motors, disconnects, industrial 3930 University Ave NE Jim Jensen
electrical equipment, starters, in good Mpls MN 55421
condition.
Page 32
-
MateriaI s Organization Name Phone Additional -Area
and Address Contact InformatioI'I Served
Good condition doors and windows Siwek Lumber & Idillwork Inc 781-3333 May purchase items, depending on
and door and window hardware. 2436 Mashall St NE Tom Siwek condition. Call to arrange drop-off.
Mpls MN 55418 MA
-~
Any type of store fixture. Shelving, The Showcase Place 521-0876 Call to arrange drop-off or pick-up. Will Metro Area
hdding racks, etc. (wood, metal, 2432 N 2nd St Pat Sullivan pay for most items depending on
SkN Mpls MN condition.
~
Home and office fumiture, newer United Way Gifts in Kind 340-7421 Program matches donors with non-
appliays, lighting fixtures, and other Caty Jirik profit organizations. If match found,
items, in good condition. drop-off or pick-upcan be arranged.
Scrap lumber, pallets, brush, tree Advanced Envir. PrDducts Inc. 546-3208 On-site mobile grinding service.
waste, other waste wood. Nails and 6465 Wayzata Blvd Jason Minimum quantity 8 hours of grinding.
bolts 0.k. Mpls MN 55426 Jentzsch (Capacity 90 tonhour.) No dropsff or
Pallets. Must be clean. Small amount Retum IN., Pallets 930-9151 Will pay for good condition pallets in
of paint 0.k. Nails 0.k. -
420 6th Ave S Kirk sizes 48' x 40' and 48' x 42', otherwise
Hopkins MN 55343 Zahrbcck fee to accept. Call to arrange drop off.
Offer wash and dry service for plastic ,Tote Distributing 890-3913
pallets. 3500 Highway 13 West
Bumsville MN ,55337 I I
139 John E. CarrollAve E. Merle quantity for pick-up, 100 pallets.
St. Paul MN 55075 Laumeyer
Page 33
,
Y
Section Six
Reference Section
\
Here is a list of a few sources of information related to managing construction and remodeling waste.
The GREBE is available from the Center for Resourceful Building Technology (CRBT) P.O. Box
3866, Missoula, MT 59806. Phone 406/549-7678.
The Recycled Products Guide includes building materials made from recycled materials and can
be obtained from P.O. Box 577 Ogdensburg, NY 13669. Phone 800/267-0707.
The Minnesota Office of Waste Management ( O W has fact sheets and other information on
buying recycled products in Minnesota. Call the Buy Recycled Program at 649-5750 or 800/657-
3843.
It is available from the AIA Committee on the Environment by calling 202/62&7331 or 800/365
ARCH
In the seven-county metropolitan area, call the county hazardous wa&e departments:
In Greater Minnesota, call the MPCA Generator Technical Assistance Unit at 800/657-3724 or
612/2966300.
Another source of assistance which is non-regulatory and can be called anonymously is MnTAP
(Minnesota Technical Assistance Program) at 6274646 in the Metro area or 800/247-0015 in
Greater Minnesota.
Asbestos. For information on handling asbestos, call the Asbestos Abatement Unit in the Minne-
sota Department of Health's Environmental Health Department at 612/627-5089 or 5097, or call
John Elling or anyone else in the MPCAAsbestos Unit at 296-8011.
I ‘ f
, Bibliography
Recycling Construction Materials -.
1. Apotheker, Steve, “Managing Construction and Demolition materials”, ,August
1992, pp. 50-61.
2. Barnes-Driscoll, Erin, ~ .. . . . .. ,Metropolitan
Council Publication NO.520-90-153, July 1990,19 pages.
3. Robert H., ”Construction Waste & Demolition Debris ...Problem or Opportunity?”, Demoli-
, Brickner,
tianage,October 1992, pp. 32-35., November 1992, pp. 1426.
4. Brickner, Robert H. and Eileen Glass, “Shedding Light on C&D Issues”,- : Vol. 30, No.
6, June 1992.
6. Collins, Kasey, “Recycling: Cleaning Up for Our Future”, Commercial,Mqy/June 1991,pp. 10-
12.
9. Curro, Joseph P., “An inside view of C & D recycling” IihQcle, March 1991, pp. 31-36.
10. Dobbs, David and Wendy Talarico, ‘Turning Trash into Cash -Asdisposal costs rise, contractors are
finding that
recyclingis notjust afeel-good exercise, b u t a ~ n a n ~ i a l n e c e s s i t y,March ” , ~
-1991, pp.
21-25.
11. Federle, Mark O., Analysis of I
. .
3 - W , Publication of
*
13. Hams, Sydney M., “Processing construction and demolition waste”, ‘ ,May/June
1988, pp. 22-62.
14. Higgins, KevinT., ‘TheGreatest Story NeverTold”. ,October 1990,pp.
24-27.
15. “Industrial Recycling Takes the Stage”, EkCy.de,July 1991, p. 68.
16. Lee, Benjamin, “New-Style MRFs Recycling Construction and Demolition Waste”,
Earrer, vol. 5, No. 5, October 1991.
17. Lohmann, William, “Recycling Construction Waste” ,May 1991, p. 69.
18.
..
1 . Published by
Associated BuildingContractors of the Triple Cities and General Building Contractors of New York
State. Researched and written by B. Piasecki, J. Ray, and P. Golden of American Hazard Control Group.
March 1990,74 pages.
19. “New Recycling Centers Take All Building Debris” E n g i News Repctxf ,June 1991.
. 20. Spencer, Robert, “Recycling Opportunities for Demolition Debris”, EkCyqk, Nov. 1989, pp. 42-44.
Page 35
i
. ..
21. Spencer, Robert, “Taking Control of C & b Debris” EkCycle, July 1991, pp. 65-67.
.
22. “Recycling Debris from Construction Projects”, EkGycle, August 1992, pp. 62-63.
27. Watson, Tom, “Out of the Basements: A Review of Paint Recycling”, Resource Recycling, Nov. 1989,
pp. 32-58.
Plastics
28. Rebeiz, K.S., “Re‘cycling Plastics in the Construction Industry”, !&k&e, February 1992, pp. 3538.
Wallboard/Drywall
33. Kalin, Zev, “CanadaTargets C&D Debris”, l3kCyde,January 1991, pp. 3536.
34. Masick, Mark, “Recycling Gypsum from C&D Debris”, EhGy.de, March 1992, pp. 3435.
37. Donovan, Christine T., “Recycling Wood Wastes Offers New Opportunities”, Y&tdgeAee,
&pt. 1988,
pp. 143-144. l
39. Gitlin, Lisa, “Integrating Wood into the Recycling Loop”, ,June 1991, pp. 58-63.
-
40. Goldstein, Nora, “Demolition Contractor Becomes Recycler”, BkGyde, January 1992.
41. Gubbels, Dale and Ellen O’Meara, “An overview of post-consumer wood waste recovery options”,
ResourceRecvcline, April 1992, pp.68-70.
42. O’Brien, Kathleen, ‘Wood Waste Recycling Options”, BioCvcle.May 1991, pp. 82-86.
I
43. Spencer, Robert, ‘Whittling Away at Wood Waste”, B,hcy&, January 1992, pp. 52-53.
45. Woods, Randy, “Riding the C&D Tide”, Eask&, April 1992, pp. 119-128.
. Page 36