Suzhou Meidi Clean Technology Co.,ltd

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Suzhou Meidi Clean Technology Co.

,ltd
苏州美联净化科技有限公司
COMPANY PROFILE
We are committed to create fun

We are dedicated to service sincerely

Suzhou Meidi clean technology Co.,ltd is specialized in research, design,


development, manufacturing and sales of clean room facilities and equipments.
We mainly manufacture FFU, controller, air shower, clean bench, clean Stocker ,
clean booth, pass box, Hepa box, weighing room, biological safety cabinet,
primary filter, medium-effect bag filter, Hepa filter, laminar air flow and so on.
We also engage in clean project‘s design, construction and maintenance. Our
products are widely used in different kinds of electronics industry (semi-
conductor、photo electricity LED etc),biomedicine, food and health, aeronautics
and aerospace, chemical and metallurgical ,university laboratory industry which
is closely linked to people’s livehood.

We have research and development department, and own advanced production


& testing equipment to ensure the leading manufacturing technology and products
with excellent performance. Our production base locates in Wujiang.At present
we have very good sales in the domestic and overseas market.

Quality is the base which enterprise exists in. Service is the lifeblood of
enterprise’s durability. Innovation is the enterprise’s development spirit. We
always take integrity and pragmatic service attitude, insist in the above three
philosophies to provide high-tech products with excellent performance.

Our company locates in Suzhou Jiangsu Province which is 1 hours away from Shanghai.

Welcome friends home and abroad


FFU Fan Filter Unit 01

Controller 02

Air Shower 03-04

Clean Bench 05

CONTENTS Clean Booth 06

Weighing Room 07

Biological Safety Cabinet 08

Sampling Vehicle &Clean Stocker 09


目录

Pass Box 10

HEPA Box 11

Primary Filter &Medium-effect BagFilter 12

HEPA Filter 13

Sandwich Panel 14

Clean door and window 15

Clean room 16
FFU F a n Fi l t e r Unit

FFU Fan Filter Unit is mainly used for purifying the air into the clean area to
make sure it can reach required cleanliness class. The fan would draw in the air
and then the air goes through the HEPA or ULPA filter. In this way, the air will
be purified and blow out with 0.45m/s±20% adjustable speed.

【F e a tures】
● Simple and light design, low height of case, which can save
space and can be easy for installation and daily maintenance.

● Particular air inlet and passage design, which can reduce the
vibration and pressure drop and noise.

●Metal structure for FFU lining can prevent secondary pollution.

●Installed with diffuser plate to make sure the stable air blowing

● High efficiency motor, three different kinds speed for


adjusting, saving the power cost.

●Suitable for class 1-1000 clean room

Technical parameters

No Iitem Specification

2'*2' 2'*4' 4'*4'


1 Dimension(mm)
575*575*340 1175*575*300 1175*1175*350

2 Air volume(cbm/h) 500 1000 2000

3 Air speed(m/s) 0.45m/s + 20%

4 Clean grade 100 grade

5 HEPA effiency 99.99%@0.3um

6 HEPA size(mm) 570*570*70 1170*570*70 1170*1170*70

tesing point is 1.2m away from the blow.air speed is 0.35m/s


7 Noise
<53db <56db <59db

8 Case material Galvanized and Aluminized sheet/stainless steel/stoving varnish steel plate

9 Power 220ACV-50HZ

10 Rate of work ( w) 70W 120W 195W

11 Weight( kg) 16Kg 30Kg 55Kg

1
Controller
1.Controller for air shower,Pass box,Clean bench,Fan filter unit,weighing booth

2.Material: plastic and alluminum alloy.

2
Air showe r r o o m
Air shower is an essential air cleaning equipment used in clean room. It is mainly
applied to blowing away the dust adhered to the workers & the surface of objects. The
air shower usually use centrifugal fan with large volume drawing in air, use HEPA filters
to filter the dusty air and then blowing away the dust, finally use pre-filters recycling
the air. After this, it can reduce the pollution to the clean room and make sure to meet
the production demand of the workshop environment.

【Function】

● Electronic interlock, avoiding the cross


contamination when two doors open at the
same time.
●Clean room control mode

●Different grade for clean room buffering

【Features】
●Voice guide for operation and using LED displaying and adjusting the blowing time.
● Automatic lamping. The light would be off when in standby mode. And when a door opens,
the light will be on automatically. Also the lamping time can be adjusted (from 1 to 99 mins)
to save the power.
●Delay opening. After finishing the blowing, people can delay the opening time and it can be
changed from 0-15s.
●Stainless steel nozzle and floor to guarantee the strength & elegant appearance.
●Door closer, automatically closes the door.
● K Z High pressure centrifugal fan with large volume to make sure effectively dust blowing.
The air velocity can be reached above 25m/s.
● Automatic control system, electronic interlock and memorial automatic blowing to prevent
dust into the clean room.
●Two side indicator, clearly showing operative mode
Pre-filter & HEPA filter, to extend the working time and save the operation costs.
●Modular design, easily assembled and transport.

Selectable data/accessories & its function


NO Item Selectable data/accessories

Normally in slow motion to keep air freshening and meet the basic demand for air
1 Operating state
shower. Also acted as Air Lock Room.

Lacquer coated steel/Stainless steel /case outside Lacquer coated steel& case inside
2 Material of case
stainless steel

3 Material of door Lacquer coated steel with visual glass/Stainless steel with visual glass

Voice Guide、 LED Display & automatic control blowing time / Touchable LCD Screen
4 Control system
、 PLC fully automatic control

5 Door closer Hydro-mechanical control/electric automatic control

6 Door-opening mode manual / automatic translational / Rapid rolling

7 Door opening method sensor / swipe card / Fingerprint / password

3
【Air shower technical parameters】

Standard One person Single One person Two Side Two person Two Three person Two Side
Item Side Blowing Blowing Side Blowing Blowing
W (w1)mm 1200(800) 1300(800) 1300(800) 1300(800)
Dimension D (D1)mm 1000(920) 1000(920) 1500(1420) 2000(1920)
H (H1)mm 2150(1950) 2150(1950) 2150(1950) 2150(1950)
Person 1 1 2 3
Material Lacquer coated steel /Stainless steel
Door Lacquer coated steel /Stainless steel with visual glass
Illumination T5/14*1 T5/14*2
Stainless steel embedded,Direction adjustable
Nozzle number
6 12 18 24

HEPA Amount 610*610*50 610*610*50 610*610*50 915*610*50


Efficiency 99.99%(0.3mm) 1 2 2 2
595*295*20 Standard
PRE FILTER
1 2 2 2
Air velocity >=25m/s
Large volume、High pressure motor
Fan amount
1 2 2 2
Microcomputer control,Voice prompt,LED display,Electronic interlock,
Control system
Automatic switching to high & low speed
Power 0.8KW 1.4KW 1.6KW 2.5KW
Power supply Three-phase fire-wire 380ACV

Remarks:
- Non-standard size can be made
- Air shower can be customized according to client’s demand such as three-door air shower,
air shower passage, L air shower, U air shower etc

4
Clean Bench
Clean Bench is a kind of clean room equipment which meets strict demands for working
environment. It can provide 100-level cleanness for partial clean area. It provides high
cleanness and can move easily. Clean bench is widely used in optics, biochemistry,
microelectronics, precision instrument etc. Clean bench can be classified into vertical flow and
horizontal flow. And also vertical flow clean bench can be divided into single side operation,
double side operation & air returning type.

【 Features】

●The clean bench use continuous variable transmission to keep ideal air speed.

●Work table is made from cold- roll steel sheet or stainless steel. The whole appearance is
beautiful & solid.
●Work table use stainless steel as material which is wear resistant and easy to clean.
●The bottom of the clean bench use universal wheels which is easy to move and install
●The clean bench use high quality fan system which has features such as long service life, low
noise, free-maintenance, small vibration, stable performance etc. The fan can rotate more than
30,000 hours.
●It can be equipped with USA DWYER differential pressure gauge, which can indicate side
differential pressure of the Hepa filter to confirm whether need change the filter
●All the products are tested strictly according to USA Federal Standard 209E.

Standard
KZ-BE-1040 KZ-BE-1340 KZ-BE-1640 KZ-BE-1950
Item
W (w1)mm 1040(950) 1340(1250) 1640(1550) 1950(1860)
Size D (D1)mm 740(645) 740(645) 740(645) 740(645)
H (H1)mm 2050(800) 2050(800) 2050(800) 2050(800)
Volume( M3/h) 905 1350 1650 1950
velocity ( m/s ) 0.45±20%
cleanness CLASS100 (USA Federal Standard209E)
HEPA Efficiency 99.99% ( 0.3um)
915*610*70
HEPA size 915*610*70 1220*610*70 915*610*70
610*610*70
HEPA quantity 1 1 1/1 2
PRE FILTER size 495*495*45/paper frame 595*595*45/ paper frame 495*495*45/ paper frame
PRE FILTER quantity 1 1 1 2
Vibration half peak value Work table and clean bench frame is separate, no effect on vibration

Work table material Sanding stainless steel


Noise <58db <58db <60db <62db
Noise test position 20cm in front of clean bench, 1.2m to the floor
Power 160W 180W 260W 280W
Person 1 1~ 2 2~ 3 3~ 4
Power supply 230ACV—50Hz

5
Clean Booth
Clean Booth is a kind air cleaning unit for partial purification. It can be quickly mounted
in any area which needs partial purification. The frame of clean booth usually uses
industrial aluminum or stainless steel & lacquer coated Iron as raw material. And it is
equipped with FFU at the top and electrostatic curtain or tempered glass all around. The
purification level inside can reach to 100 class. It is quite suitable for high demanding of
purification level in workshop.

【Instruction】
● Frame structure, easy for mounting and can be
dismounted again.
●Move easily(rotary wheel available)
● Modular structure at the top, FFU quantity can be
adjustable to improve inside cleanness of the clean
booth, and also can be recycled
● Compared to clean bench, clean booth has more
effective area; compared to clean room, clean booth
need low cost, can be quick mounted and need low
requirements for floor height.

6
Weighing Room
Weighing room is a professional purification equipment using for sampling, weighing and
analyzing to control of dust pollution. The indoor air would go through pre-filter, medium
efficiency filter and then draw in plenum chamber by centrifugal fan. Next the air would go
through HEPA filter and blowout. The clean air will flow into the clean area with average
velocity to provide clean working environment. The operation area of Center Weighing
Room will maintain the negative pressure and blowout 10% recycling air. The air in
weighing room recycles automatically through 3-level filter system (The efficiency of HEPA
Filter can remove 99.99% particle dust as well as dust above 0. 3μm size).

G e n e r a l P a r a m e te r s
Ite m K Z-W -1 3 0 0 K Z-W -1 7 0 0 K Z-W -2 4 0 0
C le a n lin e s s A @ > = 0 . 5 u m (2 0 1 0 G M P )
C lu m p c o u n t < = 0 . 5 p c / ve s s e l/ h o u r( D N 9 0 m m fo s t e r d is h )
S peed 0 . 3 ~0 . 5 4 m / s
N o is e < = 65dB
H a lf p e a k va lu e < = 5µm

lu m in a n c e > = 300Lx

P o w e r s u p p ly A C /220/380V /50H z
3
V o lu m e 2 5 0 m / h (a d ju s t a b le ) 3 6 0 m 3 / h (a d ju s t a b le ) 9 0 0 m 3 / h (a d ju s t a b le )
T o t a l vo lu m e 2500m 3/h 3600m 3/h 9000m 3/h
M a x im u m P o w e r
< = 0.75k W < = 1.5k W < = 2k W
c o n s u m p t io n
W e ig h t ~ 250k g ~ 300k g ~ 400k g
D im e n s io n
1300× 1300× 2450 1700× 1600× 2450 2400× 1800× 2450
W ×D×H
W o rk in g
D im e n s io n 1200× 800× 2000 1600× 1100× 2000 2300× 1300× 2000
W ×D×H
3 -le ve l filt e r
G 4/F 7/H 13 G 4/F 7/H 13 G 4/F 7/H 13
s y s tem

7
Biologi c a l S a f e t y C a b i n e t

Biological safety cabinet is used as safety isolation


equipment is biological and other laboratories. It is
applied to the protection of the personnel, sample and
environment. The cabinet can meet the first, second
and third risk factor grade of pathogen operated. Ⅱ
class cabinet’s open front draw in negative pressure
air to protect people’s safety. The vertical air flow
through the Hepa filter is used for protecting the
safety of sample. Leaving air also flows the Hepa filter
to prevent the diffusing of harmful airborne particulates
&aerosol, and protect the operating people, sample and
environment. We manufacture cabinet according to the
NSF- 49 & JG170- 2005 standard strictly. Excluding the
layer analyzing and particle counter ways, we also use
microbiological ways to evaluate the performance of
the cabinet.

Model
BSC-1000-Ⅱ -A2/BSC-1300-Ⅱ -A2
Standard
Cleanliness 100 class/ISO5 class

Clump count <=0.5pc/vessel/hour( DN 90mm foster dish)

air tightness under 500Pa,can leak<=10% (within 30 mins )

Vertical laminar flow and negative pressure design, which conforms to the CLASSⅡ
airflow
TYPA A2 type of biological safety cabinet standard
Intelligent Computer Controlled System, There will be voice & ray alarm when exceeds
control system
the safety position
mesa and sliding door S.S mesa, table plate can slide, tempering slide glass door is flexible & convenient

liner SS liner, Three parties together,yogon &arc solution


Noise <=63dB
Half peak value <=5µm

luminance >=650Lx
Power supply AC, Single phase 220V/50Hz
Maximum Power consumption 0.6kw
Down flow Air 0.25~0.40m/s
air blower Low noise high efficiency fan can work in a long time
Inflow Air >=0.5m/s
Weight 220/260kg
Working Dimension 1000W*600D*600Hmm/1300W*600D*600H

Dimension 1200W*815D*2040Hmm/1500W*815D*2040H (two-piece unit)

fluorescent lamp/UV lamp data 21W×3 30W×1


remark 30%air exhaust

8
Sampling vehicle
Clean sampling vehicle is mainly applied to raw material’s sample such as pharmaceutical
preparation & sterile preparation. It is made from S. S. steel and S.P steel sheet. It is
contact controlled and can adjust the speed of air velocity, equipped with ultraviolet ray
sterilamp.We can manufacture it according client’s requirements.
Clean sampling vehicle can move easily to get the sample from different storage area.
The purification degree can reach to 100 class. This vehicle is the essential equipment to
meet the demands of article 26 GMP standard.
. According to the demands of GMP standard, the purification degree of our clean
sampling vehicle can reach to 100. And also our motor elements meet the demands of
Standard GB1497-85. And our packages comply with the demands of Standard GB191.

【Instruction】
●Purification Efficiency: Class 100- 1000
●Noise: <=62dB(A)
●Vibration:<= 3μm(X、Y、Z direction)
●Common operating condition: Temperature 5-40°C,
relative humidity 80%
●Illumination: >=300Lx
●Appearance: Stainless steel welded with elegant
performance and structure strength; decoration
curtain smooth and vertical.

C lean St o c k e r
Clean stocker is used for storing the clean clothes in clean room. The FFU can blow in
and the air with a large number of dust are purified through HEPA filter.It ensure the
required production environment.

【Instruction】
●Lower energy consumption, cost saving
●Lower noise, quiet
●Independently, can be movable
●Hanger is fixed with rings to prevent hanger’s slide

9
Pass Box
Pass box is an auxiliary equipment for the non dust clean room, which works as the
buffering area between the inside and outside of the clean room to prevent the
disrupt of the air pressure and airflow during passing the goods. It can be divided into
two different kinds, normal pass box & air shower pass box. It is mainly used for
preventing the air into the clean room and purifying the goods during the passing.

【Normal Pass box Instruction】

● The outside material of box is lacquer coated steel,


and inside we use full stainless steel. This can make it
easy for cleaning and keep it strength and durability.
● The lock can be mechanical or electronic interlock.
● Visual glass window

【Air shower pass box Instruction】

● The outside material of box is lacquer coated steel,


and inside we use full stainless steel. This can make it
easy for cleaning and keep it strength and durability.
● Use KZ particular fan with high pressure & large
volume, less resistance filter. The air velocity can reach
to 25m/s to make sure the dedusting efficiency.
● Automatic control system for air shower, electric
interlock
● Indicator light for both side, displaying the working
status.
● Use both pre-filter & HEPA filter, prolonging the
working life of HEPA filter and reducing the operating
cost.

【Alternative accessories】
●Ring type intercom System, for convenient contact between inside and outside.
●Yellow film for the window, to prevent UV and Static
●Germicidal lamp for ultraviolet sterilization
●Pneumatic lifting door, the opening method can use swipe card, password, sensor & distant control.

【 Normal Pass box Parameters】

Standard
KZ-P-1 KZ-P-2 KZ-P-3 KZ-P-4
Item

W (w1)mm 685(500) 785(600) 800(600) 1000(800)

Size D (D1)mm 400(400) 600(600) 680(600) 880(800)

H (H1)mm 590(500) 690(600) 750(600) 950(800)

Material Case outside: Lacquer coated steel & Inside: Stainless steel

Interlocker Mechanical Electric

10
HEPA Box
HEPA box is widely applied to air conditioning system in pharmacy, biology, electronics,
and chemistry etc. It is used to transforming and building terminal filter unit. HEPA box
contains electrostatic box, HEPA filter and flowing panel. The connecting type can be top
connection or side connection.
KZ particularly design this HEPA box according to the demands of DOP testing. It uses
liquid sealed method and equipped with smoke tube. The smoke tube can make smoke
evenly when testing.

【Instruction】

● Compact structure, reliable sealing, top or side air inlet, square or round flange
● Use cold rolled steel for case of HEPA box, and anti-static plastic coating for surface.
It contains electrostatic box, HEPA filter and flowing panel. It can be used to transforming
and building terminal filter unit in clean room. It needs low operating cost and is easy for
installation.
● The electrostatic box use mild steel as material, and combined with HEPA box as a
whole. There is a regulating valve to adjust the evenness of air supplying and the effect
of static pressure.
● light weight and easy for installation.

【Hepa box Parameters】

Electrostatic box size Rated volume Air inlet size


Model Filter size
L*W*H(mm) m3/h L*W(mm)
KZ-HB-320 370*370*530 320*320*320 500 200*200
KZ-HB-484 534*534*530 484*484*220 1000 320*200
KZ-HB-610 660*660*460 610*610*150 1000 320*250
KZ-HB-630 680*680*530 630*630*220 1500 320*250
KZ-HB-915 965*660*460 915*610*150 1500 500*250
KZ-HB-1260 1310*680*530 1260*630*220 3000 600*250

11
Primary plate-type Filter
It is mainly used to for the filter of the air conditioner & top of ventilation system,
clean room return air filter & pre- filter of the top of Hepa filter device. It mainly applies to
the filter the 5μm & over 5μm dust particle. Our company has plate, gathers and pocket
type of filters. The out frame is made from paper, aluminum, Cold plate coating, Galvanized
sheet, Stainless steel sheet. And the filter material is mad of non- woven fabrics,
chemical fiber, glass fiber and so on .

Normal parameter is as follows, Non standard can be customized


Folding type 595*595*46 paper, aluminum alloy, galvanized sheet, non-woven fabrics,
galvanized wire mesh
Pocket type 500*500*610: aluminum alloy, galvanized sheet, non-woven fabrics

Medium-effect Bag Filter


Bag Filter Efficiency: F5, F6, F7, F8, F9
Frame: Aluminum alloy, Galvanized, Stainless steel etc
Feature: Use superfine synthetic fiber to weave. It can avoid the discomfort caused
by the old type glass fiber material. It is made from static electricity fiber, which
performs well for filtering the sub-micron(less than u or micron) dust. It is also
with the good ability of filling and loading dust, high breathability. Long service life.
Application
It is for intermediate;pre- filter of the HEPA filter
Feature
Low resistance, large air volume, large dust capacity, stable effiency

12
HEPA Filter
Non Partition HEPA Filter

【Instruction】
● Filter Paper: Fiber glass
● Filter Efficiency: ( H13-H16)99.99-99.9999%@0.3μ
m
● Frame: Aluminum profile box, Aluminum folding box,
Galvanized Box, Stainless steel box
● Protection net: powder painted diamond-shape
network
● Sealing: Neoprene
● Filter size: according to customer’s requirement.
Thickness of Aluminum profile: 50mm、69mm、90mm;
● Application: Ultra LSI factory, semiconductor industry,
Atomic force research, Clean room, Laminar hood, Clean
bench etca

Normal air Loading dust Initial Final


Model Dimension (w*h*d) Effiency 0.3µm
volume capacity(g) resistance(pa) resistance(pa)

KZ-HF-005 484*484*69 600 400 <=150 400


KZ-HF-006 570*570*69 1000 550 <=150 400
99.99%(H13)
KZ-HF-007 1170*570*69 1800 1100 <=150 400
KZ-HF-008 1170*1170*69 3600 2300 <=150 400

HEPA Filter with partition

The filter material folds into wedge pleat. There are


two impressions after bending the filter material.
Wedge pleat can avoid damage of filter material. For
corrosive environments, ethylene coated partition can
be applied. The Efficiency for filtering 0.3um particles
can reach to 99.99% .

Dimension (m3/H) Normal air Loading dust Initial Final


MODEL Effiency 0.3um
(W*H*D mm) volume capacity (g) resistance (pa) resistance (pa)

KZ-GB-001 484*484*120 450 250 <=180 400


KZ-GB-002 610*610*120 750 400 <=180 400
KZ-GB-003 915*610*120 1100 600 <=180 400
KZ-GB-004 484*484*150 600 350 <=180 400
KZ-GB-005 610*610*150 1000 550 <=180 400
=99.99% H13
KZ-GB-006 915*610*150 1500 850 <=180 400
KZ-GB-007 484*484*220 1000 550 <=180 400
KZ-GB-008 610*610*220 1500 850 <=180 400
KZ-GB-009 915*610*220 2500 1300 <=180 400
KZ-GB-010 1220*610*220 2400 1300 <=180 400

13
Sandwich Panel

Panel Type
Hand made panel
Machine made panel

Steel plate thickness:0.426- - 1mm

Filling material:
EPS
AEPS
PU
Rock wool
Paper honeycomb
Aluminum honeycomb
Magnesium+ Rock wool
Magnesium+ Paper honeycomb
Magnesium+ Aluminum honeycomb

14
Clean Door and window
Clean door are customised as your requirements:

1,SS304 2,SS201 3 SS frame door 4 Aluminum alloy frame door


5.Steel painting door 6.Melamine board door

MODEL Spection picture


Size:
700*2100*50
800*2100*50
900*2100*50
Single Door Material:Steel plate spraying
Color:Color optional
Steel plate thickness:1.0mm
Paper honeycomb
Door frame thickness:1.2mm
Size:
(800+400)*2100*50
(900+400)*2100*50
(750+750)*2100*50
Double Door Material:Steel plate spraying
Color:Color optional
Steel plate thickness:1.0mm
Paper honeycomb
Door frame thickness:1.2mm

5mm Toughened glass


Double-Deck
Windows
Right angle window
Circular arc window

15
Clean Ro o m
Clean workshop is usually used in situation which the producing products need high
requirements for air cleanness. The cleanness grade is different for corresponding product.
The cleanness grade is divided into: 10, 100, 1000, 10000,100000 class etc. The number
smaller, the cleanness higher. The main purpose for clean workshop is controlling air
cleanness, atmospheric humidity and temperature. It can make sure products manufacturing
in good environment. According to international practice, the cleanness is classified based on
the number of particles permitted per cubic meter of air at a specified particle size. The so-
called dust free does not mean 100% dust free, however it is with quite small quantity.
Relatively this number of particles is very small than our common dust. So it would have great
negative effects on optic construction. In this case, dust-free is necessary for producing
these kinds of products.
Our company can design , construct and maintain the clean workshop according to your
requirement.

16
Sino kaize Technology Co.,Ltd
Suzhou Meidi Clean Technology Co.,Ltd
Address:Jinjiaba Industrial park,
Wujiang District ,Suzhou city,Jiangsu,China
w e b s i t e : w w w. a i r c l e a n s p a c e . c o m
Contact:James Jia Tel/Fax:0512 63663780
Email:[email protected] [email protected]

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