SCG-1 Manual
SCG-1 Manual
SCG-1 Manual
User Manual
Warning!
The Oxygen Sensor used in this device gets very hot in operation.
Do not touch a hot sensor. Do not let a hot sensor touch a combustible surface. Do not use the
sensor with or near flammable liquids or gases. Failure to heed these warnings may result in
severe burns, explosions, fires, or other dangerous events.
1. SCG-1 ...................................................................................................... 2
1.1 Changing the SCG-1’s gauge face and/or bezel ............................. 3
2 Installation ................................................................................................ 4
2.1 Wiring............................................................................................... 4
2.1.1 Single Innovate Device Relay Wiring Instructions ....................... 5
2.2 Gauge Mounting and Routing ......................................................... 5
2.3 Solenoid Installation ........................................................................ 6
2.3.1 Internal Wastegate ...................................................................... 6
2.3.2 External Wastegate ..................................................................... 7
2.4 MAP sensor ..................................................................................... 7
2.5 Wideband Oxygen Sensor Setup .................................................... 7
2.5.1 Oxygen Sensor Placement .......................................................... 7
2.5.2 Sensor Calibration ....................................................................... 9
2.5.3 Calibration Schedule ................................................................. 10
3 Boost Controller Setup ........................................................................... 10
3.1 Entering Setup Configuration ........................................................ 10
3.1.1 Configuration using SCG-1’s interface buttons ......................... 10
3.1.2 Configuration using the LM Programmer software .................... 10
3.2 Display Settings (Gauge Abbreviations)........................................ 11
3.3 RPM Settings (Gauge Abbreviations) ........................................... 11
3.4 Solenoid Settings (Gauge Abbreviations) ..................................... 11
4 Logworks 3 & LM Programmer Software Package ................................ 13
4.1 Download and Install the Logworks 3 Software ............................ 13
4.2 LM Programmer............................................................................. 13
4.2.1 Programming Analog Output ..................................................... 14
4.2.2 Advanced Analog Output Programming .................................... 14
4.2.3 Updating the Firmware .............................................................. 15
4.2.4 Changing Sensor Type .............................................................. 15
4.3 Logging data from your SCG-1 with LogWorks ............................. 16
Appendix A: Limited Warranty ....................................................................... 17
Appendix B: SCG-1 Error Codes and Troubleshooting Tips ......................... 18
11-0138C
1. SCG-1
1. Channel Displays
- The SCG-1 has four different displays modes that can be cycled
through on the main screen with the left and right interface buttons. It
can be configured to display A/F or pressure as primary channels or
both A/F and pressure in both the primary and secondary channel
viewports.
3. Interface Buttons
- Pressing either the left or right interface buttons will allow you to
cycle through the 5 different display modes.
- From the main screen, pressing and HOLDING the left interface
button will put the gauge in setup mode. Once in setup mode,
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pressing and HOLDING both interface buttons together will move
you to the menu or main screen. The gauge will revert back to the
main screen if no there have been no button presses for 15 seconds.
- From the main screen, pressing and HOLDING both the left and right
interface buttons will disable/enable solenoid control. If there are no
other error codes on the status viewport of the screen, the SCG-1
will display “SC OFF”.
- From the Peak boost display, press and HOLD the right interface
button to clear the stored peak boost value.
4. Shift Light
- Illuminates when the trigger shift RPM is reached.
1. Lay the SCG-1 face down and remove the three #2 phillips screws
from the outside rim of the back plate.
2.
2 Installation
2.1 Wiring
Circuits that share power with the vehicle’s stereo, ignition system,
ECU, lighting, or fuel pump should not be used. When in doubt, create an
additional circuit using an automotive relay available at any automotive parts
supplier. See the next section for a relay installation diagram.
3 Connect the WHITE wire to a headlight power wire (a wire that goes hot
with 12V when the headlights are on)). This enables the display to dim
for better nighttime viewing. DO NOT CONNECT THIS WIRE TO THE
HEADLIGHT DIMMING WIRE. Connection to this rheostat type of
switch will cause the gauge to malfunction. If you chose not to utilize the
dimming feature, connect the WHITE wire to ground.
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4 Optionally, the YELLOW analog output can be connected to the analog
input of other devices such as data loggers or ECUs. If this wire is not
being used isolate and tape it out of the way. The default analog output
configuration is 0V = 7.35 AFR and 5V = 22.39 AFR.
Note: A tach signal can not be acquired from the negative lead of the coil
on vehicles running CDI ignitions. For these applications use the
negative lead of an injector or a tach adapter (if available for your model
ignition).
The SCG-1 gauge fits in any standard 2 1/16” (52mm) gauge pod. Mounting
of the gauge should be done in such a manner that the cables are not being
forcefully pulled and strained from the gauge itself. Route the sensor and
solenoid cables avoiding contact with the exhaust system and other vehicle
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components that could damage the cable. Also avoid routing the cables near
ignition components or other sources of RF (radio frequency) and EMI
(Electromagnetic interference) noise.
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2.3.2 External Wastegate
1. The MAP sensor MUST be installed with the hose fitting facing
down. It is very important that the sensor be isolated from heat
sources, mounted away from all ignition and/or other potential RF
emitting sources, and protected against excessive vibration.
The MAP sensor has two 1/8” holes that can be used to secure the
sensor. Another viable option is to use double-sided mounting tape.
3. With the engine idling, confirm that you do not have any air/vacuum
leaks.
Optimum bung placement will vary from application to application, but using
the guidelines below will ensure the longest sensor life with the most
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accurate readings. Using a bung is the preferred method for mounting the
oxygen sensor in all applications.
A 1” bung (provided in the kit) will best protect the sensor. When
fully threaded, the sensor’s tip will sit flush with the inside of the
exhaust piping, this does not adversely effect the readings.
Leaded fuel and two stroke applications will reduce the sensor’s life.
There are many other factors that dictate the sensor’s lifespan so it is
impossible to predict total sensor longevity.
Do not pre-warm the sensor before starting the engine, start the
engine as you normal would. Allowing the sensor to pre-warm
before starting the engine will increase the possibility of damaging
the sensor from shock-cooling.
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As the O2 sensor measures the oxygen content of the exhaust
gas to provide an accurate O2 reading, even a small pin-hole
leak in a poorly welded sensor bung will effect the accuracy
and performance of your O2 sensor. Remember, any deviation from the
instructions provided for proper sensor installation will lead to
inaccurate O2 readings.
The calibration procedure requires that the oxygen sensor be in free air, this
means removed from the exhaust system completely.
Confirm that the top right-hand corner viewport displays “O2 E2.” This is
an error code, indicating that no sensor is detected. Leave unit powered
on for a minimum of 30 seconds.
2. Power down the SCG-1 and attach the oxygen sensor using the cable
provided. When making these connections, make sure they are fully
seated and locked. Again, make sure that the sensor is in free air (not in
the exhaust).
The SCG-1 will start warming up the sensor, this is indicated on top right-
hand corner viewport of the display by showing “O2 HTR.” After 30-60
seconds, the display will switch from “O2 HTR” and quickly flash “O2
CAL”, indicating that the sensor is being calibrated.
The calibration procedure has completed and the system is now ready
for use.
Important: You can disconnect and reconnect the sensor and sensor
cable for installation without losing your calibration. However, if you
power up the SCG-1 without a sensor connected, your calibration will
be reset (see step #1 above).
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2.5.3 Calibration Schedule
Race Application
- Calibrate before first installation of new sensor
- Calibrate once per race weekend
The SCG-1 can be configured directly from the gauge itself or by connecting
it to a computer with the LM Programmer software.
Once you have completed your desired changes, press the Program button
on the lower right on the software application. You will know that the SCG-1
has been programmed successfully when the Program button grays out.
1. Mode (RPM Mode) - Select how many pulses per rotation (ppr)
based on your tach signal source. When setting up Mode using the
gauge interface, you will also see a real-time display of the RPM to
ease the setup. Default is 1 pulse per rotation.
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1. Wastegate Duty (WG Duty) – Adjusts the solenoid duty cycle in 2%
increments. The higher the duty cycle percentage the higher boost
pressure will be achieved over the base wastegate spring pressure.
When wastegate duty is active, the SCG-1 will display the duty cycle
percentage on the upper right hand corner viewport. Default setting is
4%
Tuning Tip: Start small and work up. Do not increase Wastegate Duty if
Boost/AFR cuts occur. Remedy Boost/AFR cuts before increasing
Wastegate Duty.
2. Gain – Ramps up the solenoid Duty Cycle to help with boost pressure
drop at high engine speeds. Gain is calculated as a percentage of what
the current wastegate duty is set at (Max Duty with Gain = (Gain% *
Duty%) + Duty%). For example, if your Wastegate Duty is set at 30%
and your Gain is 50% the SCG-1 will gain up to an additional 15% (Max
Duty with Gain =45%). Gain is triggered 1.5 seconds into active boost
and will ramp up until Max Duty is gained. The SCG-1 will display the
active duty cycle and progressive Gain on the upper right hand corner
viewport when active. Default setting is 0%.
Tuning Tip: Tune your wastegate duty and spring pressure settings
before gain.
3. Spring Pressure (Spring Press) – Sets the activation pressure for the
solenoid. Set this value at or less than your mechanical spring pressure.
Be aware that setting this value too low may cause boost spikes, setting
it too high may cause an extreme delay in the activation of the solenoid.
Default setting is 4.9 PSI
Tuning Tip: A good starting point is 1 to 2 PSI below the wastegate's
mechanical spring pressure.
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5. Boost Cut by AFR – This is a safety trigger to cut boost by a defined
AFR . There are two setup parameters to trigger this safely cut: Start
Pressure (AFR Start Press) and AFR Cut. Start Pressure (AFR Start
Press) is the minimum manifold absolute pressure where the safety cut
will become active. AFR Cut is the defined lean A/F that will trigger the
safety cut. When the Boost Cut by AFR is triggered, the SCG-1 will
display “O2 Cut” on the upper right hand corner. Default setting is a start
pressure of 4.9 PSI and 13 AFR.
Tuning Tip: Set the Start Pressure at the same pressure value as
Spring Pressure.
6. Boost Control ON/OFF – When configured from the gauge, this setting
is accessed from the main screen. Press and HOLD both the left and
right interface buttons, this will disable/enable solenoid control. If there
are no other error codes on the status viewport of the screen, the SCG-1
will display “SC OFF”. In LM Programmer, use the Boost Control ON
checkbox to turn the solenoid control ON/OFF. Default setting is ON.
The SCG-1 can be connected directly to your Windows computer to log and
analyze data with the Logworks software or to configure with LM
Programmer. The software is a free download on the Innovate Motorsports’
support section of the website.
4.2 LM Programmer
LM Programmer is used to configure settings on your SCG-1.
By selecting the ‘use Air-Fuel-Ratio’ button you can change the displayed
unit of measure for mixture by AFR instead of Lambda. This does not
change the programming, only the unit of measure displayed in the
configuration screen.
Click the ‘Program’ button to upload your modified A/F or lambda scaling
data into the SCG-1. Once the unit has been programmed, the ‘Program’
button will grey out.
The ‘Advanced’ button allows the user to set the analog out update speed
and the voltage output during sensor Warm-up and error conditions. The
factory defaults of the analog outputs update 1/12 of a second. The default
voltage output is set at 0 volts for both the Warm-up and error conditions.
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When setting the SCG-1 to the slower response speed settings, the
measured mixture data will be averaged over the response time setting
before being sent via the analog output.
The SCG-1 is multi sensor compatible with the Bosch LSU 4.2 and 4.9
sensors. In order to go from one sensor type to another the SCG-1 must be
connected to the LM Programmer software and the appropriate sensor type
must be selected. The “Sensor Type to use” setting can be found in the ‘Info’
tab when LM Programmer connects to the SCG-1. Once the sensor type is
changed a sensor calibration must be performed with the sensor outside of
the exhaust (see Sensor Calibration chapter.)
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Note: All sensor cables for the LSU 4.9 are easily identified by a ‘4.9’ marking
molded on the sensor connector side.
Use the appropriate sensor cable for the sensor type as each
sensor has a different style connector. Spliced cable can not only affect
the wideband’s performance but in worst cases it can damage the
sensor and/or controller.
Selecting the wrong sensor type to the sensor being used will
not only give you erroneous readings and/or errors. It can also
permanently damage the sensor.
Logworks is an invaluable tool to help setup your SCG-1. The SCG-1 has
four channels of sensor data built in for the tuning of not only your desired
boost levels, but also a safe operating air fuel ratio for your engine. These
channels are:
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Appendix A: Limited Warranty
LIMITED WARRANTY
Innovate stands behind the quality of its products. Innovate makes the following warranty to
purchasers of its products: All new Innovate products carry a one year warranty from the date of
purchase. If proof of purchase cannot be provided, warranty will be determined by date of
manufacture.
Disclaimer
INNOVATE MAKES NO OTHER EXPRESS OR IMPLIED WARRANTY WITH RESPECT TO
YOUR INNOVATE PRODUCT OTHER THAN THE LIMITED WARRANTY SET FORTH ABOVE.
No Innovate dealer, agent, or employee is authorized to make any modification, extension, or
addition to this warranty, unless enforceable or unlawful under applicable law, INNOVATE
DISCLAIMS ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY, NONINFRINGEMENT, AND FITNESS FOR A PARTICULAR PURPOSE,
AND THE LIABILITY OF INNOVATE, IF ANY, FOR DAMAGES RELATING TO ANY
ALLEGEDLY DEFECTIVE PRODUCT SHALL UNDER ANY TORT, CONTRACT, OR OTHER
LEGAL THEORY BE LIMITED TO THE ACTUAL PRICE PAID FOR SUCH PRODUCT AND
SHALL IN NO EVENT INCLUDE INCIDENTAL, CONSEQUENTIAL, SPECIAL, OR INDIRECT
DAMAGES OF ANY KIND EVEN IF INNOVATE IS AWARE OF THE POSSIBILITY OF SUCH
DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the
exclusion or limitation of incidental or consequential damages, so the above limitations or
exclusions may not apply to you.
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Appendix B: SCG-1 Error Codes and Troubleshooting Tips
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