Design Qualification Protocol FOR Hvac System of Ahu-06: Project: New Production Block

Page 1 of 30
DESIGN QUALIFICATION PROTOCOL

FOR
HVAC SYSTEM OF AHU-06
CUSTOMER:
M/s. NATCO PHARMA LIMITED.

KOTHUR
PROJECT: NEW PRODUCTION BLOCK
SUBMITTED BY:
PHARMA ENGINEERS
PLO T N O. 1 1 3 / A / 1 , L A NE 8 , P HA SE I I,
I DA C HE RLA PA LL I, H YD ERA BA D - 5 0 0 0 4 0 .
Te l N o.9 1 - 4 0 2 7 2 6 1 1 1 3 , 2 7 2 6 1 1 1 4
Page 2 of 30
DESIGN QUALIFICATION PROTOCOL APPROVAL
This document is prepared by the documentation team of M/S. PHARMA ENGINEERS

for
AHU TAG Number : AHU-06
PLANT /PROJECT : NEW PRODUCTION BLOCK
CLIENT : M/s. NATCO PHARMA LIMITED
Hence this document before being effective shall be approved by M/s. NATCO PHARMA
LIMITED
M/s. PHARMA ENGINEERS:
Name Designation Signature Date
Prepared By
Reviewed By
M/s.NATCO PHARMA LIMITED:
Name Designation Signature Date
Reviewed By
Approved By
Client: M/s. NATCO PHARMA LIMITED; KOTHUR
Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD
Equipment: HVAC SYSTEM FOR AHU-06

Page 3 of 30
DESIGN QUALIFICATION (DQ)
TABLE OF CONTENT
1. OBJECTIVE ...............................................................................................................................4
2. SCOPE ........................................................................................................................................4
3. RESPONSIBILITIES ...............................................................................................................5
4. SYSTEM DESCRIPTION .......................................................................................................6
5. SYSTEM ARCHITECTURE ...................................................................................................7
6. TECHNICAL SPECIFICATIONS: ........................................................................................8
7. SAFTEY FEATURES & INTERLOCKS............................................................................27
8. UTILITIES REQUIRED ........................................................................................................28
9. LIST OF EXCLUSIONS ........................................................................................................28
10. ABBREVATIONS ..................................................................................................................29
11. LIST OF DRAWINGS AND DOCUMENTS ENCLOSED ............................................30


Page 4 of 30
1. OBJECTIVE
The objective of this document is to comply with URS Document Number:

________________________ pertaining to design specification of HVAC System
AHU-06
2. SCOPE
Design Specifications of HVAC System Comprising of the following main

Equipments.
• Air Handling Unit

• Terminal Filters
• Diffusers
• Grills
• Ducting
• Insulation
• Manifolds
• PID Panel
• Instrumentation

Page 5 of 30
3. RESPONSIBILITIES
M/s. Pharma Engineers:
1. Shall agree and follow the URS.

2. To Prepare the detailed engineering drawings.
3. To submit the technical details of HVAC system as per the scope of supply.
4. To ensure safe delivery of equipment
5. To Complete the hvac system qualification.

Page 6 of 30
4. SYSTEM DESCRIPTION
AHU is of recirculated type and made from double skin panels filled with PUF
insulation density of 48 kg/m3 and assembled as a closed box with Aluminum
profiles. Profiles are fitted with thermal barrier to avoid condensation over it. AHU
is provided with a stainless-steel drain tray for collection of condensate.
AHU is sized to accommodate different sections like mixing chamber, cooling coil,
Heating coil, fan motor assembly, First stage (F-9), Second stage(H-14), Third
stage(F-7), Final stage(F-9).
All the filters are provided with specific distant from Motor Blower assembly and
thus the operator is protected during maintenance. Blower assembly is provided
with anti vibrator spring isolators to minimize the vibration to AHU.
Access doors are provided for each section and door locks are provided with
gasket, to avoid leakages from the doors.
AHU-06 is provided with manual type volume control dampers at supply air
outlet, return air inlet and fresh air inlet. Fire dampers with actuator shall be
provided which works on the feedback from smoke sensor present in return duct.
The total volume of air is supplied to the process areas with the help of supply
duct, which is made up of GI sheet and the air returns to the mixing chamber
through the return duct which is made up of GI sheet.
An air distribution system is provided to supply the air, delivered by the blowers
into the working areas through Terminal Hepa filters. By using the same system,
return air flows back to the air handling unit through Return raisers to maintain
certain pressure gradients, temperature and targeted clean classification level.
Dampers shall be at each outlet / terminal point and at each pickup point.
Balancing dampers shall be provided at each branch from the main duct to adjust
the airflow as per requirement. Duct is insulated (XLPE) with cross linked
polyolefin foam of 19 mm thick for supply air duct and 13 mm thick for return air
duct.

Page 7 of 30
5. SYSTEM ARCHITECTURE
Details of areas covered by AHU-06 are as follows:
Areas Designed Minimum Room Pressure

Temp °C RH%
Covered Class (@ rest) ACPH w.r.t Ambient (Pa)
COATING-1 D 30 NMT 25 NMT 55 5


Page 8 of 30
6. TECHNICAL SPECIFICATIONS:
AHU (SUPPLY UNIT) / AHU (RETURN UNIT) / EXHAUST UNIT /
AHU CUM DEHUMIDIFIER
NOMENCLATURE:
AHU TAG Number AHU-06
Manufacturers name M/s. Flakt Woods (India) Pvt. Ltd.
Qty 01 No.
Model CCTU-030
Capacity (CFM) 3000 CFM
Static Pressure(MM) 210 mm of WG
Fan Make KRUGER
Fan Model BNB-P-400
Fan Speed(RPM) 3103 RPM
Motor Make BB/CG
Motor Capacity (K.W) 5.5
Poles 4 Pole / 2 Pole
Motor Speed(RPM) 2900 RPM / 1440 RPM
CONSTRUCTION DETAILS:
Overall dimensions (L X W X H) 4864x1750x2055
(MM)
Type Double Skin Thermal Break Type
M.O.C of Drain Tray SS 304
Plenums Outer skin(MM) 0.8 mm PP GS sheet.
Plenums Inner skin(MM) 0.6 mm PP GS sheet.
Panel thickness(MM) 43±0.5 mm
M.O.C of Frame work Aluminum Extruded Profile
M.O.C of Base of the unit 14G G.S Sheet Plain
CENTRIFUGAL FAN:
Make KRUGER
Model BNB-P400
Air Flow 3000 CFM
Static Pressure 210 mm of WG
Type PLUG FAN / DIDW
Fan Pulley
V- Belt
R.P.M 3103 RPM

Page 9 of 30
MOTOR:
Make BB/CG/SIEMENS
K. W 5.5
Motor Pulley
No. of Poles 2/4
RPM 2900 RPM / 1440 RPM
Type Flame Proof / Non-Flame Proof
ACCESSORIES:
Service Lamp Weather proof Lamp
On/Off Switch for Lamp 1no.
Limit Switch for Door 1no.
DEHUMIDIFIER BED CONSTRUCTIONAL DETAILS:
Manufacturers name AIRPAC FILTERS & SYSTEMS PVT. LTD.
Air flow handling capacity of 2000 CFM
dehumidifier
Revolution per Hour 20
MOC Super silica rotor (DMR)
BED MOTOR
Make T.W.T.
Type Induction motor
Power 90W/440V
RPM 3
REACTIVATION BLOWER
Type Backward
Blower Model RLO-315
Air Flow 667 CFM
REACTIVATION MOTOR
Make Crompton Greaves
Type Tefc Sq cage Induction flange mounted
Rating 1.5 HP
No. of Poles 2
RPM 2880
FILTRATION SCHEME WITH IN AHU & ACD
FILTRATION IN ACD
REACTIVATION FILTER
Make Airpac Filter & Systems Pvt. Ltd.

Page 10 of 30
Type of filter Flange type

Filter Media Synthetic
Compatibility of water wash Yes
Filter Test method EN 779
Filter classification as per EN 779 G-3
Average arrestance of synthetic dust 80 ≤ Am <90
Equivalent particle size in terms of 20 micron-Un authenticated data
market language
I.P.D of Filter (Approximate) 55 ± 10 Pa
F.P.D of Filter (Approximate) 250 Pa
Size of Filter / Rated Air flow 610 x 610 x 50 / 2000 CFM
Qty
Qty
Qty
NOTE: I.P.D & F.P.D values change based on AIRFLOW; hence customer should
set the limits after commissioning.
FILTRATION AHU
FIRST STAGE FILTRATION IN AHU
Make of Filter AAF
Average arrestance of synthetic dust 80 ≤ Am <90
market language
Qty
Qty
Qty

Page 11 of 30
FIRST STAGE FILTRATION IN AHU

Make of Filter AAF
Average arrestance of synthetic dust 90 ≤ Am
market language
Qty
Qty
Qty
SECOND STAGE FILTRATION IN AHU
Make of Filter AAF
Filter classification as per EN 779 M-5 / EU-5
Average efficiency at 0.4 micron 40 ≤ Em < 60
market language
Qty
Qty
Qty

Page 12 of 30

Make of Filter AAF
Filter classification as per EN 779 EU-6 / M-6
market language
Qty
Qty
Qty
Make of Filter AAF
Filter classification as per EN 779 EU-7 / F-7
market language
I.P.D of Filter for 150 mm thick 160 ± 10 Pa
(Approximate)
(Approximate)
Qty

Page 13 of 30
Qty
Qty
Qty
Qty
Qty
THIRD STAGE FILTRATION IN AHU
Make of Filter AAF
Filter Media Micro Fiber Glass
Compatibility of water wash No
Filter classification as per EN 779 EU-9 / F-9
Average efficiency at 0.4 micron 95 ≤ Em
market language
(Approximate)
(Approximate)
Size of Filter / Rated Air flow 610 x 610 x 150 / 1000 CFM @ 1.25 m/s
Qty
Qty
Qty
Qty
Qty
Qty

Page 14 of 30

TERMINAL STAGE FILTRATION IN AHU (PLENUM)
Make of Filter AAF
Filter classification as per EN 779 EU-13 / H-13
Average Efficiency at MPPS 99.95%
Equivalent particle size in terms of 0.3 micron-Un authenticated data
market language
(Approximate)
(Approximate)
Qty
Qty
Qty
Qty
Qty
Qty
TERMINAL STAGE FILTRATION IN AHU (PLENUM)
Make of Filter AAF

Page 15 of 30
market language
(Approximate)
(Approximate)
Qty
Qty
Qty
Qty
Qty
Qty
FRESH AIR FILTRATION IN AHU / PRECOOLING
Make of Filter
Type of filter
Filter Media
Compatibility of water wash
Filter Test method
Filter classification as per EN 779
Average efficiency at 0.4 micron
Equivalent particle size in terms of
market language
Size of Filter / Rated Air flow
Qty
BLEED AIR FILTRATION IN AHU
Make of Filter
Type of filter
Filter Media
Filter Test method

Page 16 of 30

market language
Size of Filter / Rated Air flow
Qty
COOLING, HEATING WITH IN AHU / ACD
COOLING COIL IN TFA
Quantity 1 No.
Fluid Chilled water
Coil size (fin ht. x fin Length) 635 x 860 mm
No. of Rows 6
Tube MOC Copper
Tube Diameter 1/2”
Fins MOC Aluminum
COOLING COIL IN AHU
Quantity 1 No.
Fluid Chilled water
No. of Rows 6
Tube MOC Copper
Fins MOC Aluminum
HEATING COIL IN AHU
Quantity 1 No.
Fluid Hot water
No. of Rows 2
Tube MOC Copper
Fins MOC Aluminum
STEAM COIL IN ACD
Quantity 1 No.
Fluid Steam
No. of Rows 6

Page 17 of 30
Tube MOC Copper

Fins MOC Aluminum
DETAILS OF VOLUME CONTROL DAMPERS FOR AHU:
Make M/s. Flakt Woods (India) Pvt. Ltd.
MOC Aluminum extruded aero foil design
Supply Air 325x550 mm–1 No.
Return Air 325x550 mm–1 No..
Fresh Air 300x600 mm– 1 No.
Bleed Air 300x300 mm– 1 No.
DETAILS OF FUSIBLE LINK FIRE DAMPERS FOR AHU:
Make M/S. System Air India Pvt. Ltd.
Type Multi-blade low leakage with opposed
blade
Blades & Casing 1.6mm thick GSS / 1.6 mm thick GI sheet
Fire Rating @ IP 555 120min Fire Rating
Melting point of fusible link 74 deg. C
Limit switch Mounted on frame of damper
Supply Duct 550x325 mm
Return Duct 550x325 mm
Exhaust Duct 550x325 mm
DETAILS OF MOTORIZED FIRE DAMPERS FOR AHU:
Make M/S. System air india pvt. Ltd.
MOC GI
Thickness 16G
Rating @ IP 555 120min Fire Rated
Supply Duct 550x325 mm
Return Duct 550x325 mm
Exhaust Duct
ACTUATOR FOR FIRE DAMPER:
Make M/S. Belimo
Model NFA-S2
Power supply AC 24V 50Hz
Location Return Air Duct, Supply Duct
PIPPING & MANIFOLD DETAILS
CHILLED WATER MANIFOLD:

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Pipe Size 32 mm
Pipe Material MS
PIPE INSULATION
Make kflex
Material Elastomeric Nitrile rubber
Fire performance Class ‘O’ (FM APPROVED)
Thickness 25 mm
Temperature range (maximum& 105°C & -40°C
minimum)
Thermal conductivity at 20°C 0.036 w/m degK
3Way Valve with Actuator
Make Honeywell
Valve Model Number V5013P1010
Actuator model number ML74208088-E
Size 25 mm
Qty 1no.
Ball Valves
Make L&T
Size 32 mm
Qty 6 Nos.
Balancing Valves
Make Advance
Size 32 mm
Qty 1No.
Strainer
Make Creative/zoloto
Size 32 mm
Qty 1No.
Drain Valve
Make Zoloto/L&T
Size 20 mm
Qty 1No.
Air Vent Valve
Make Anergy
Size 15 mm
Test port
Make Anergy
Size 8mm

Page 19 of 30
HOT WATER MANIFOLD:

Pipe Size 25 mm
Pipe Material MS
PIPE INSULATION
Make kflex
Material Elastomeric Nitrile rubber
Fire performance Class ‘O’ (FM APPROVED)
Thickness 25 mm
Temperature range (maximum& 105°C & -40°C
minimum)
Thermal conductivity at 20°C 0.036 w/m degK
2 WAY VALVE WITH ACTUATOR
Make Honeywell
Model Number V5011P1004
Actuator model number ML74208088-E
Size 25 mm
Qty 1no.
Ball Valves
Make L&T
Size 25 mm
Qty 5 Nos.
Balancing Valves
Make Advance
Size 25 mm
Qty 1No.
Strainer
Make Creative /Zoloto
Size 25 mm
Qty 1No.
Drain Valve
Make Zoloto/L&T
Size 20 mm
Qty 1No.
Air Vent Valve
Make Anergy
Size 15 mm
Test port
Make Anergy

Page 20 of 30
Size 8mm
PRE-COOLIG COIL MANIFOLD
Manufacturers name M/s. Hyderabad Coils
Serving to AHU- FRESH AIR
No. of Rows 4
Coil size (fin Width. X fin height) 24” X 24”
Fins/ Inch 12 FPI
Fins MOC Aluminum
Size of manifold 40 NB
Pipe Material of manifold MS
Make of Ball Valves L&T
Qty 2 Nos
Make of Strainer Marck
Size 40 mm
Qty
Make of Balancing Valve Advance
Size 40 mm
Qty
POST HEATING COIL MANIFOLD
Manufacturers name M/s. Hyderabad Coils
Serving to AHU- FRESH AIR
No. of Rows 2
Coil size (fin Width. X fin height) 24” X 24”
Fins/ Inch 12 FPI
Fins MOC Aluminum
Size of manifold 40 NB
Pipe Material of manifold MS
Make of Ball Valves L&T
Qty 2 Nos
Make of Strainer Marck
Size 40 mm
Qty
Make of Balancing Valve Advance
Size 40 mm
Qty

Page 21 of 30
HEATERS
Make
Type
Capacity
THYRISTOR HEATING MODULE
Make M/s Pharma Engineers
Qty 01 No’s
Type Double Skin Thermal Break Type
Model TH-45
Location At service floor
Overall dimensions (L X W X H)
(MM)
Capacity 45 KW
Plenums Outer skin(MM) 0.8 mm PP GS sheet.
Plenums Inner skin(MM) 0.6 mm PP GS sheet.
Panel thickness(MM) 43±0.5 mm
HVAC ELECTRICAL PANEL (CENTRALIZED)
Make M/s. PHARMA ENGINEERS
Type Compartmental
Location
Cable Entry Top
Power Supply
Centralized Indication KWH / Volts / Amps / meter
Cooling facility Through inbuilt fan
Visual Indication For VFD , ON , OFF, Trip ,Manual / Auto
MCB / MCCB Capacity
HVAC ELECTRICAL PANEL (STAND ALONE)
Make M/s. PHARMA ENGINEERS
Type
Location
Cable Entry Top
Power Supply
Cooling facility Through inbuilt fan
Visual Indication For VFD , ON , OFF, Trip ,Manual / Auto
MCB / MCCB Capacity

Page 22 of 30
CABLES
Make Polycab
Conductor Copper / Aluminum
Insulation PVC
CABLE TRAY
Make PHARMA ENGINEERS
Thickness of sheet 2mm
Perforation of Tray Ladder Type
Height of Cable Tray 50mm
VARIABLE FREQUENCY DRIVE
Make Danfoss
Model VLT HVAC basic Drive FC101
VFD Capacity (KW) for supply unit 3.7 K. W
VFD Capacity (KW) for return unit 3.7 K. W
Voltage 3x380-480V
Control input 4-20mA/0-10V DC
INSTRUMENTATION DETAILS
MAGNEHELIC GAUGES
Make Dwyer, U.S.A.
Accuracy ±2% of full scale
Dial size 4”
Material of Construction die cast aluminum
Model Number 2000
Location AHU prefilter
Range 0-25mm
Qty 1 No’s
Location AHU fine filter
Range 0-50mm
Qty 1 No’s
Location AHU plenum HEPA Filter
Range 0-50mm

Page 23 of 30
Qty 1 No’s
Location Rooms
Range 0-60 Pa
Qty 5 No’s
SENSOR DETAILS
TEMPERATURE & RH SENSOR
Make
Model
Type
Range
Location
Qty
DPT SENSOR
Make
Model
Type
Range
Location
Qty
VELOCITY SENSOR
Make
Model
Type
Range
Location
Qty
DUCTING:
Material Galvanized steel sheet
Manufacturer JINDAL / TATA/SAIL/UTTAM/ESSAR
Zinc Coating thickness 120 GSM
Fabrication standard/Year IS 655/2012
Duct leak test standard (only for SMACNA 2012

Page 24 of 30
Classified AHU’s)
Duct seal class C
Duct leak testing pressure 2” W.G
Up to 750 mm - 24 G
751 to 1520 mm - 22 G
Thickness of Galvanized sheet
1521 to 2285 mm - 20 G
Above 2285 mm - 18 G
Type of Gasket Rubber based gasket
Supporting Rods 8 mm G.I threaded rod
MS angle frames for Classified AHU
Duct joint
TDF for unclassified AHU
Bonding/sealant Silicone based sealant
INSULATION:
Make THERMOBREAK
Type Cross linked polyolefin foam
Thermal Conductivity ‘K’ valve, 0.032 W/mK @ 23° C
Density Kg / m3 25
Temperature range -80 Deg.C to +100 Deg.C
Finishing material Aluminum foil
Fire performance Class “0”
19mm For Supply & 13 mm For Return
Thickness
Ducts
SUPPLY AIR TERMINAL MODULE
Make
Module MOC
Grill MOC
Thickness of sheet
Damper
TERMINAL HEPA FILTERS IN ROOM
Make of Filter AAF

Page 25 of 30
market language
Room Names HEPA filter Hood Size Damper CFM Qty
sizes (mm) (mm) Size(mm)
COATING 1 580X580x149 610x610x220 300x300 1000 4 No.
SUPPLY AIR TERMINAL ANTI SMUDGE FOUR WAY DIFFUSERS

Make M/s SYSTEM AIR INDIA PVT LTD
Ceiling mounted anti smudge square type
Type
horizontal air diffusion pattern
Damper MOC Aluminum
DIFFUSER
ROOM NAMES CFM QTY
SIZE (MM)
SUPPLY AIR TERMINAL GRILLES

Make M/s. System Air India Pvt. Ltd.
Type Two-way rectangular grill
Material Of Construction Extruded Aluminum
Damper Opposed blade
Damper Operation Face Key operated
Damper MOC Al. extruded
GRILL
ROOM NAMES CFM QTY
SIZE (MM)
RETURN AIR TERMINAL MODULE

Make
Module MOC
Grill MOC
Thickness of sheet

Page 26 of 30
Damper
Room Names Hood Size (mm) Damper CFM Qty
Size(mm)
COATING 1 610x610x220 300x300 1000 4 No.
RETURN AIR TERMINAL ANTI SMUDGE FOUR WAY DIFFUSERS

Make M/s SYSTEM AIR INDIA PVT LTD
Ceiling mounted anti smudge square type
Type
horizontal air diffusion pattern
Damper MOC Aluminum
DIFFUSER
ROOM NAMES CFM QTY
SIZE (MM)
RETURN AIR TERMINAL GRILLES

Make M/s. System Air India Pvt. Ltd.
Type Two-way rectangular grill
Material of Construction Extruded Aluminum
Damper Opposed blade
Damper Operation Face Key operated
Damper MOC Al. extruded
GRILL
ROOM NAMES CFM QTY
SIZE (MM)
RETURN AIR RAISERS

Make
Riser MOC
Damper Make
Damper MOC
Riser Grill MOC
Riser Filter Make
Type of filter
Filter Media

Page 27 of 30

Filter Test method
market language
Return air
Room Names Raiser Size Filter Size Qty
(mm)
COATING 1 750X100 5 No.
7. SAFTEY FEATURES & INTERLOCKS
Sr.No. ACTIVITY ACTION ALARMS
1 If Blower Service Door Open’s Blower will be off No Alarm Provided

Indication is
2 Over load of Motor AHU will Trip provided without
Alarm
In case of smoke in the return Smoke sensor shall activate Alarm output
duct the fire damper Actuators to provided as indication
3
close at Return Duct and at control panel.
blower will be off (Visual Indication)
4 Lock out, Tag Out Provision made with the enclosure


Page 28 of 30
8. UTILITIES REQUIRED
S.NO DESCRIPTION CONSUMPTION

1. Chilled Water GPM @ 7ºc
2. Hot Water GPM @50ºc
3. Steam Kg/hr @100ºc
4. Electricity 3Ø
9. LIST OF EXCLUSIONS
Client shall execute Following works
• Drain line of AHU

• Insulation of piping & Manifold
• AHU Stand
• Piping from Manifold to Main Header

Page 29 of 30
10. ABBREVATIONS
ACPH Air Changes Per Hour
AHU Air Handling Unit
ACD AHU cum Deumidifier
BIBO Bag in Bag Out
CFM Cubic Feet Per Minute
DQ Design Qualification
FPI Fins Per Inch
GA General Arrangement
GI Galvanized Iron
GSS Galvanized Steel Sheet
HVAC Heating Ventilation and Air Conditioning
KW Kilowatt
Hz Hertz’s
MM Milli Meter
MOC Material of Construction
MS Mild Steel
NC Not Controlled
NMT Not More Than
PP Pre-Painted
SS Stainless Steel
RPM Revolution Per Minute
WG Wire Gauge

Page 30 of 30
11. LIST OF DRAWINGS AND DOCUMENTS ENCLOSED
ENCLOSED
S.NO DRAWING NAME
(YES / NO)
1. ROOM DATA SHEET
2. BASIC LAYOUT
3. AREA CLASSIFICATION ZONING LAYOUT
4. AHU ZONING DRAWING
5. PRESSURE DIFFERENTIAL ZONING
6. AIR FLOW SCHEMATIC DRAWING
7. RCP LAYOUT
8. HVAC DUCTING DRAWING
9. AHU DRAWING CUM DATA SHEET
10. EXHAUST DRAWING CUM DATA SHEET
11. DEHUMIDIFIER DRAWING CUM DATA SHEET
12. ELECTRICAL PANEL GA DRAWING
13. POWER AND CONTROL WIRING DRAWING FOR
AHU PANEL
14. POWER AND CONTROL WIRING DRAWING FOR
INSTRUMENTS
15. CHILLED WATER MANIFOLD G.A DRAWING
16. HOT WATER MANIFOLD G.A DRAWING
17. STEAM WATER MANIFOLD GA DRAWING
18. TERMINAL SUPPLY & RETURN AIR MODULE GA
DRAWING
19. SUPPLY & RETURN AIR DIFFUSER GA DRAWING
20. SUPPLY & RETURN AIR GRILL GA DRAWING
21. RETURN AIR SRISER GA DRAWING

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Page 1 of 30

DESIGN QUALIFICATION PROTOCOL

M/s. NATCO PHARMA LIMITED.

PROJECT: NEW PRODUCTION BLOCK

DESIGN QUALIFICATION PROTOCOL APPROVAL

This document is prepared by the documentation team of M/S. PHARMA ENGINEERS

Name Designation Signature Date

M/s.NATCO PHARMA LIMITED:

Name Designation Signature Date

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

4. SYSTEM DESCRIPTION .......................................................................................................6

5. SYSTEM ARCHITECTURE ...................................................................................................7

6. TECHNICAL SPECIFICATIONS: ........................................................................................8

7. SAFTEY FEATURES & INTERLOCKS............................................................................27

8. UTILITIES REQUIRED ........................................................................................................28

9. LIST OF EXCLUSIONS ........................................................................................................28

10. ABBREVATIONS ..................................................................................................................29

11. LIST OF DRAWINGS AND DOCUMENTS ENCLOSED ............................................30

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

The objective of this document is to comply with URS Document Number:

Design Specifications of HVAC System Comprising of the following main

• Air Handling Unit

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

M/s. Pharma Engineers:

1. Shall agree and follow the URS.

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

Details of areas covered by AHU-06 are as follows:

Areas Designed Minimum Room Pressure

COATING-1 D 30 NMT 25 NMT 55 5

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

Type of filter Flange type

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

FIRST STAGE FILTRATION IN AHU

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD

Equipment: HVAC SYSTEM FOR AHU-06

DESIGN QUALIFICATION (DQ)

set the limits after commissioning.

Supplier/ Manufacturer: PHARMA ENGINEERS, HYDERABAD