Dynapac Large Tracked Paver Range: SD2500C / SD2500CS / SD2550C / SD2550CS

Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

DYNAPAC LARGE TRACKED

PAVER RANGE
SD2500C / SD2500CS / SD2550C / SD2550CS

dynapac.com
INTRODUCTION

EXCELLENT
PAVING QUALITY
THE DYNAPAC SD PAVERS combine decades of experience with constant inno-
vation. During the development we have focused on the paving process and
paving quality as well as always customer satisfaction and success. The Dynapac
SD range known as reliable machines features: gas or electric heating, standard
or high capacity work, 4 different power classes offering a sustainable drive con-
cept, with Eco mode or an optional high performance system called VarioSpeed.
All pavers come with the same service concept and operating system to ensure
maximum uptime.

QUALITY INTELLIGENCE
To achieve the best paving quality you Our intelligent control system PaveManager 2.0
need to rely on a high-performance screed, combined with the new 7” display provides
smooth material flow and an efficient, you with excellent monitoring of the complete
powerful drive. paving process and ensures an optimal material
The paving quality is measured in compac- flow.
tion, evenness and profile - the Dynapac SD
paver range will help you to achieve your RemoteControl 2.0 in tablet design is convincing
paving goals! with user-friendly operator concept.

PaveManager 2.0 offers advanced features such


as a real time paving parameter overview, paving
parameter memory function and automatic crown
and slope settings. Combined with additional sen-
sors, PaveManager 2.0 can also display real-time
layer thickness and working width data.

SD2500 C SD2500 CS SD2550 CC SD2550 CS

Eng. power at 2,200 min-1 129 kW 142/149 kW 164/168 kW 194 kW

Theor. paving capacity 650 t/h 800 t/h 900 t/h 1100 t/h

Max. working width 9.00 m 10.00 m 12.00 m 14.00 m

2| PAGE
EXELLENT PAVING QUALITY
OPERATIONAL EFFICIENCY
SMOOTH MATERIAL FLOW
ERGONOMIC & COMFORTABLE DESIGN
SMOOTH MATERIAL FLOW

Truck approaches

Shock is absorbed

Truck pushed back to position

SMOOTH SAFE IMPACT SYSTEM™


The Dynapac SD tracked pavers offer the safe impact system™ – a

MATERIAL
hydraulic anti-shock push roller that avoids the typical marks on the
surface due to truck docking. The system also extends the docking
length and gives you flexibility when working with different truck

FLOW models.

ROCK DEFLECTOR
Our electrical rock
deflector offers the extra
comfort. It is moveable
via Remote Control 2.0
and operator panel.

TRACTION
Our Alpha-Track™ system is longer and wider to give you a smooth
drive behavior and a perfect grip. The rubber track pads are 320mm
wide which creates great ground contact. A high number of rollers
inside the tracks improves the manoeuverability on curves. The
tracks are also very low to give an optimal dumping height. These
track pads are especially designed for paving application and have
higher rubber thickness for longer life and lower cost.
4| PAGE
MATERIAL FLOW A very low dumping height makes material flow without segregation. We
Dynapac has designed the hopper with cham- collision with trucks almost impossible. have a standard conveyor as well as a high
fered hopper edges to avoid cold asphalt The generous hopper leads to the widest capacity conveyor with double the number
sticking in the corners. A hydraulic front conveyor tunnel on the market. The tunnel of conveyor bars for improved material
hopper flap reduces material spillage on the is shaped to create the best flow and to flow. The auger compartment is fully visible
push rollers and on the road. It also helps to avoid any segregation of asphalt material. from the operator’s position. The auger
completely empty the hopper and reduces The twin conveyor system, 2 x 655 mm and auger tunnel are easily extended to fit
the amount of hand shovelling required. wide, with reversible drive, offers smooth wider working widths.

POWERFUL AUGER
SYSTEM
The Dynapac auger drive system is an
improved centrally driven system with a slim
gearbox (15cm) and small outer bearings
that allow homogeneity of mixture, despite
the high material throughput of up to 1100
tons per hour.
The left and right auger drives have inde-
pendent and reversible controls. This strong
auger system has a torque to handle auger
diameters from 380 mm up to 500 mm. In
order to achieve optimized material flow for
different paving thicknesses you can adjust
the auger height hydraulically up to 250mm
while paving.
PAGE |5
HIGH PERFORMANCE SCREEDS

4-TUBE PRINCIPLE
Dynapac screeds are the most appreciated screed on the
market, worldwide!

The screed is extremely stable due to our well-proven


four-guiding tube principle which offers unmatched screed
stability. Our screeds are easy to assemble while they don’t
need any supporting rods, even at large working widths.
This allows you to fully focus on the paving process and save
money on set-up times.

6| PAGE
There’s no need for ELECTRIC OR GAS – YOUR CHOICE!
supporting rods for the Our optimized electrical heating system features high quality insulation and a stronger genera-
tor that significantly reduces heat-up times. The generator is driven by a flexible shaft from the
screed, which makes all gear box that offers great reliability and reduced maintenance.
Dynapac screeds free
floating – a must for ex- We are able to achieve even heat distribution thanks to our well-designed heating coils for
bottom plates and tampers.
cellent paving result! Those opting for our gas heating system gets a remarkably shorter heat-up time and
amazing pavement quality from the first stretch of track! Dynapac supports sustainable
gas heating systems to reduce energy consumption as well as CO2 emissions.

ECCENTRIC FLEXILEVER
Dynapac´s unique Flexi Lever quickly and
conveniently changes the angle of attack.
This offers a visual control of screed settings
to adopt various layer thicknesses during
the paving process. Lever adjustment is
made with a simple.

ERGONOMIC SIDE
SHIELD CONTROL
The height and the angle of the side shield
are adjustable with only one crank. The
crank is placed on top of the side shield
below the remote control, creating a com-
fortable, central workplace for the screed
operator.

Same central workplace we are also offer-


ing hydraulically moveable side shields.
Brilliant light we are preseting with an inte-
grated side shield light to ensure excellent
paving results.

VARIO SCREEDS HIGH COMPACTION SCREEDS RIGID SCREED


V5100TV/TVE V6000TV/TVE V5100TVH V6000TVH R300TV/TVE
Basic width 2.55 m 3.00 m 2.55 m 3.00 m 3.00 m
Hydraulically extendable to 5.10 m 6.00 m 5.10 m 6.00 m *
Heating system LPG/ Electric LPG/Electric Electric Electric LPG/ Electric

Maximum working width (with extension parts)


SD2500C 8.80 m 9.00 m 8.10 m 9.00 m NA
SD2500CS 8.80 m 9.70 m 8.10 m 9.00 m 10.00 m
SD2550C 8.80 m 9.70 m 8.10 m 9.00 m 12.00 m
SD2550CS 8.80 m 9.70 m 8.10 m 9.00 m 14.00 m
* Hydraulically Extendable Ends (HEE) are optional available
TECHNICAL FEATURES AND
BENEFITS DURING PAVING

1 ERGONOMIC & COMFORTABLE DESIGN


Excellent and comfortable view to the hopper and
all working areas due to the higher seat position and
movable platform.

2 VARIO SPEED
Load sensing hydraulic system to reduce fuel con-
sumption.

LOW NOISE
3 1
Large paver range reduced noise level to 104db(A)
through an efficient drive concept, additional noise
roof insulation and a noise optimized screed design.

MATERIAL TRANSFER
4
Unmatched capacity for reduced segregation &
improved paving quality.

SAFE IMPACT SYSTEM


5 Hydraulic push rollers for reduced impact from
trucks.
3
ALPHA TRACKS
6
More ground contact for better traction & improved
life. Extra comfort with a movement via Remote
Control 2.0 and the operator panel.

BRILLIANT LIGHT CONCEPT 4


7
Dynapac offers lighting systems for night work:
LightAssist, LED lights, LED lighting balloons, auger
& engine compartment lights as well as side and
screed lights for wider working widths.

8 PAVEMANAGER 2.0 & REMOTE CONTROL 2.0


Intelligent control of the paver and the paving pro-
cess for better quality.

STRONG AUGER
9 Slim auger drive with hydraulically adjustible height
up to 25 cm. Dynapac offers auger diameters from
380-500 mm.

SAFE TRANSPORT
10 Hydraulically operated locking cylinders for the leve- 5
ling arm and electric roof lifting. Safe, fast and easy!

DYNAPAC SCREED 6
11
Best in business with integrated leveling functions
for excellent quality. The Flexilever offers fast and
convenient change of the screed angle for different
layer thicknesses.
7

2 8

11

10
MEETING OPERATORS NEED

EXCELLENT VISIBILITY
All round visibility! The operator has a clear
view into the hopper, conveyor and auger
compartment, as well as on the marker bar
plus he has direct eye contact with screed
operators and truck drivers.
The comfortable platform slides out up to
500 mm on both sides just by pressing a
button on the dashboard.

BRILLIANT LIGHT WITH


LIGHTASSIST
Dynapacs LightAssist ensure more light,
more visibilty, more safety! Coming home
light and integrated side shield lights
have been developed with the focus on
operational efficiency.
LightAssist especially supports applictions in
dark times. Dynapacs operator appreciate
our brilliant lighting concept.

ERGONOMIC WORK PLACE


In addition to effective compaction the
Dynapac screed offers great accessibility.
The low height gives you a superior view
into the auger compartment and constant
control over material flow.
This low profile screed provides a central,
safe and ergonomic workplace.

OPERATOR’S COMFORT
Our ergonomically designed cabin makes 2 integrated platform lights. The ergonomic are marked in yellow.
sure that the operator can work comfortably comfort seats, also available with seat-heat- The Dynapac SD paver generation also of-
and effectively at all stages of the process. ing, can be adjusted to any position you fers a weather house with opening side and
The platform offers generous head room and need. Repositioning the dashboard has front windows for comfortable operation
a flat floor with ample storage space. The become even easier with the improved in all weather conditions. To improve the
big storage boxes in the floor of the platform dashboard console. For a very fast paving working environment and keep the fume
improve the rear view. The plattform offers start all automatic function for the paving level around the operator stand low, an

10| PAGE
Extendable
platform by
500 mm on both
sides for
excellent
view
INTELLIGENT MANAGEMENT
PAVEMANAGER 2.0 & REMOTE CONTROL 2.0
The SD pavers feature the updated PaveManager 2.0 control system that offers unmatched paving control for all applications from
highway to city paving. This system ensures optimized paving performance again and again. Our high end integrated control system is
intelligent and directly connected through a CAN-BUS system. This assures fast and reliable communication. Many changes and adjust-
ments made on the Remote Control 2.0 can also be made from the dashboard and vice versa. Dynapac Remote Control 2.0 is devel-
oped to recognizes all leveling equipment. They are self-configuring, meaning that you can use each one on either side. Both dashboard
and remote controls offer color display and intuitive self-explanatory menus and functions. Symbols and pictures make handling even
easier. Dynapac quick start functions on the dashboard & Remote Control 2.0 are marked in yellow to support operators.

REMOTE CONTROL 2.0 AUTOMATIC MULTIFUNCTION MATERIAL CALCULATOR


The software offers individual PROGRAMMING Allows you to track two This function calculates material
configuration. You select the Automatic programing of parameters in one screen. The paved and material to be paved.
parameters to be shown in slope and / or crowning for function can also be used as a You simply enter the parameters of
the main view based on your the paving distance. crossover function where one the job ahead of you and the pro-
needs. screed operator can monitor gram calculates how much material
and control both screed sides will be needed. Optional sensors
form one remote control. give real-time input on screed
width and layer thickness.
EXCELLENT PROCESS CONTROL

TRUCK DOCKING MADE EASY


Dynapac’s TruckAssist system is designed to
help trucks dock correctly and safely with the
paver by simplifying communication between
the paver and truck driver. The system compris-
es two sturdy, LED bars which are strategically
positioned on both hopper edges.
TruckAssist allows safe, efficient communica-
tion between the drivers of the paver and the
truck and also feeder driver. This enable the
paver driver iwith a realtime display to remain
in control of the truck docking process at all
times. This feature is particularly useful in low
noise areas, reducing the need to use the horn
and guide the truck in dark times to the paver.

14| PAGE
FAST, EASY REPOSITIONING
WITH SETASSIST
SetAssist system is especially useful where
there is a large amount of spot work
involved as it is designed to reduce setting
and transport times on the jobsite. Now
the paver driver has the option to save the
position of the auger and screed before
moving from one section to the next. One
push of a button on the redesigned oper- CLEANINGASSIST
ator panel will then lift the hydraulic front Operators always in focus, we developed
flap, auger and screed, lock the screed for our supporting CleaningAssist. Pushing one
transport and reverse the conveyor slightly. bottom and several function moving slowly
Other features, like our new electric track to make the cleaning work very easy.
cleaner can be added on demand. Operators are appreciating that function.

PAGE | 15
EXCELLENT PROCESS CONTROL

Dynapac SD Pavers are powered by a Cummins QSB6.7 diesel engine with emission Stage IIIA / IV & V. The
power unit offers optimized energy conversion through: load-sensitive engine speed control; use of the
most efficient pumps and the most compact final drives, incl. motors. The cooling system is driven by a
hydraulic motor that is thermostatically controlled for efficient cooling. The CAN-BUS system ensures high
operational reliability and centralised control.

VARIOSPEED ECOMODE
Optimal rpm at all times! VarioSpeed is a Dynapac patented drive Dynapac EcoMode’s stepless operation makes it unique. You can
concept that recognizes the required rpm for the specific working adjust the engine rpm to suit the conditions of your particular job
situation. A computer senses and controls the needed rpm, infinitely! site. Instead of having a fixed rpm level, you individually set the
This is an option that will save you money. It can save up to 15% on level for the particular working situation in the eco-function. This
energy costs. Fuel consumption is reduced and the life of your engine is function gives you lower fuel consumption, less noise and a longer
increased! life for your engine.
This is a standard feature on SD 2550C / CS with Stage IV and V engines,
others can be upgraded to VarioSpeed at any time.
DYN@LINK

With the introduction of Dyn@Link, Dynapac Road Construction Equipment provides customers with a tool
to monitor and manage their machine fleet efficiently and conveniently. The intelligent telematics system
offers many possibilities to optimize fleet usage, to reduce maintenance costs and to save time and money.

Dyn@Link Pro*
3 Versions available
The new telematics Dyn@Link
Paving parameters linked
to geographical location
Dyn@Link Advanced
- Working width
system is available in three - Layer thickness Fuel Machine parameters
versions: Dyn@Link, Dyn@Link - “Asphalt temperature” consumption - Engine parameters Remote diagnostic
Advanced and Dyn@Link Pro. - Distance travelled

All systems include the hard-


ware with sim-card, webpage Interface with Dynapacs
Dyn@Link
access and a 36-month data Paving Manager (BPO)
Maintenance
Working hours Geofence
connection package, which can schedules
be extended after 3 years.

* Available on large asphalt pavers, additional sensors might required

All machines, together with important information such


Customize the tool for your needs
as position, fuel and Ad-blue levels, service status and
map view, are listed on the dashboard. Thanks to the The user-friendly webpage is easy to learn and the various
filters and personal setting options for graphs and tables allow
online portal and the Dyn@Link app, users can access this
you to adapt the webpage to your individual requirements.
information from anywhere and at any time.
PAGE | 17
MAINTENANCE

CONTROL YOUR COSTS


Being active in the Road Construction business requires considerable investment. Every square meter
involves an operational cost composed of fixed costs such as interest on equipment acquired, labor
costs, insurance and equipment depreciation, but also variable costs such as expenses for fuel, wear and
maintenance.

Operator cost Maintenance cost


The operator is always a very big All road construction equipment need regular
part of the total cost. Operators check-ups such as change of oils and filters.
using Dynapac equipment will enjoy Dynapac always strives to use components that
good ergonomics and easy-to-operate require as little maintenance as possible.
equipment.

Wear cost Investment cost Fuel cost


Since Dynapac always uses high-quality The purchase price is often only a Fuel expenses can make up a large part of
wear parts, the time that is needed to relatively small part of the total cost. your total cost. Since Dynapac rollers and
change them can be kept to a minimum. Dynapac rollers and pavers maintain a pavers are equipped with a very efficient
Customers who use Dynapac spare parts high value throughout their working life, hydraulic system, your fuel cost can be kept
will improve reliability and protect their which is good to know if you ever want at a low level.
investment. to sell it.

18| PAGE
SERVICE COMMITTED TO YOUR FUTURE

WHAT?
GENUINE PARTS AND KITS SERVICE CONSUMABLES
• Preventive maintenence kits • Right competence • Road Milling
• Genuine Filters • Training program Tools (bits)
• Fluids and lubricants • Inspection & service program
• Wear and repair kits • Extended Warranty &
• Upgrade Kits Service Agreement

HOW?
GLOBAL DYNAPAC.COM DYN@LINK
DISTRIBUTION NETWORK • Kit selector • Manage your fleet
Always close to you • Fluid selector • Timely interventions
• Shop Online planned with service
alerts

PREVENT THE COST OF A BREAKDOWN


REGULAR MAINTENANCE PREVENTS COSTLY STANDSTILLS.
Equipment breakdowns have a direct impact on your productivity. No production means no revenue, but
the fixed costs stay the same, resulting in lower profitability. By avoiding breakdowns and increasing the
reliability of your machine, you will be able to produce more per year, which will immediately improve
your profitability.

PREVENTIVE MAINTENANCE KITS


PREVENTIVE MAINTENANCE KITS
All in one box and tailored to match your equipment. Easy to obtain and attractively priced, our preven-
tive maintenance kits contain all the parts required for the equipment’s scheduled maintenance program.
When installed by one of our certified technicians, you keep equipment downtime to a minimum and its
uptime to a maximum throughout its working life.

PREVENTIVE MAINTENANCE PAYS BACK


Equipment needs preventive maintenance that demands
• Timely intervention to avoid expensive breakdowns
• High quality maintenance also means higher resale value (residual value)

Lower Cost of Ownership Increased equipment Higher


Maintenance prevents reliability resale value
more costly repairs Full equipment uptime

| 17 | 19
PAGE PAGE
TECHNICAL DATA

DYNAPAC LARGE TRACKED PAVERS


SD2500C SD2500CS SD2550C SD2550CS
WEIGHT
Weight, t 18.5 18.5 20 20

DIMENSIONS
Basic width, m 2.55 2.55 2.55 2.55
Working width, max 9 10 12 14
Working width, min (w/reduction shoe), m 2 2 2 2

CAPACITY
Placement thickness (max) -150 up to +310 -150 up to +310 -150 up to +360 -150 up to +360
Capacity, t/h 650 800 900 1100

MATERIAL HOPPER
Dumping height center (w. hopper flap), mm 555 (570) 555 (570) 525 (540) 525 (540)
Hopper width, internal, mm 3292 3292 3292 3292

TRACTION
Paving speed, m/min 1 - 28” 1 - 28” 1 - 28” 1 - 28”
Transport speed, km/h 0 - 4 0-4 0 - 4 0-4

Operator console Slidable left/right


Dashboard Ergonomic dashboard with 7” color display
Platform Slidable platform (500 mm left and right)

ENGINE
Engine model QSB6.7-C173 QSB6.7-C190 (200) QSB6.7-C220 (225) QSB6.7-C260
Rated power KW @ 2200 rpm 129 142 (149) 164 (168) 194
Emissions according to Stage IIIA (T3), Stage IV (T4f) and Stage V
Electrical system, V 24 24 24 24
Fuel tank capacity, l 350 350 350 350

CRAWLER
Crawler length, mm 2900 2900 3360 3360
Crawler width, mm 320 320 320 320
Final drive Hydrostatic direct drives comprising planetary gear units and hydraulic motors, integrated in the crawler track frame

CONVEYOR
Conveyor type Dual bar feeder Dual bar feeder Dual bar feeder Dual bar feeder
Conveyor width, mm 2 x 655 2 x 655 2 x 655 2 x 655
Conveyor control Automatic with limit switches Automatic with limit switches Automatic with limit switches Automatic with limit switches

AUGER
Auger diameter, mm 380 380 (430) 430 500
Auger control Automatic with ultrasonic sensors Automatic with ultrasonic sensors
Auger height adjustment, mm 250 250 250 250

SCREED OPTIONS
Vario screed V5100TV/TVE & V6000TV/TVE YES YES YES YES
3492100801 -November 2019

High compaction V5100TVH & V6000TVH YES YES YES YES


High compaction R300TV/TVE NO YES YES YES

Your Partner on the Road Ahead

Dynapac GmbH
Ammerländer Str. 93, 26203 Wardenburg, Germany
Tel.: +49 4407 9720 - Fax: +49 4407 972307
www.dynapac.com

You might also like