Nexa Series: Chemical Injection Pumps For Heavy Duty Process Applications

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Nexa Series

Chemical Injection Pumps


for Heavy Duty Process Applications
2 Solutions for Industrial Processes

Engineered pumps
Pumps used in industrial processes need to provide
operators with the reassurance that the product is fit
for purpose, regardless of the application.
SEKO prides itself on being able to tailor its pumps to
meet every operational requirement, whilst matching
any specific or international standard.

 Beyond standard MOC's (SS 316L, PVDF and PP), SEKO is able to supply specialist materials
such as AISI 317L, Hastelloy © C-276, Incoloy 825, Titanium, Duplex and Superduplex
amongst others
 SEKO can supply any brand and type of electrical motor (IEC, Nema, AC, DC etc) or electrical
actuators including our own AKTUA model
 SEKO can tailor the painting process for the pump to ensure application compatibility as
well as providing all the necessary product and test documentation to fully qualify the
product
 Compliance with Norsok M-501 & M-630, NACE 0175, ATEX94/9/CE,
TR CU 004-010-020-012/2011, Shell DEP (various), API 675 3rd
 SEKO can supply pumps that operate consistently in low and high pumping temperatures,
with extremely low NPIP and high working pressures
Nexa Series 3
4 Solutions for Industrial Processes

Nexa Series
For over 50 years and thanks to the
acquisition and integration of Bono
Exacta, SEKO has been designing and
manufacturing process reciprocating
pumps.

 The Nexa Series of metering pumps benefit from long term and
extensive experience in heavy duty industrial process
applications

 These pumps thanks to their reliability, operational safety and


low total cost of ownership are being used for a number of
applications. Ranging from industrial water treatment, through
chemical processes, to the most demanding of duties, such as
offshore upstream chemical injection

 Nexa pumps not only meet but exceed API 675 3rd Edition
design standard and have a full motion mechanism with either
packed plunger or double hydraulic diaphragm pump head
Nexa Series 5
6 Solutions for Industrial Processes

Flexibility, reliability
and robustness
Nexa series is available in
plunger and double
diaphragm head versions.

Nexa hydraulic diaphragm pumps have two different


oils for mechanism lubrication and diaphragm
displacement. This enables the hydraulics to cope
with wide ranging temperatures and allows higher
reliability, dosing accuracy, finer setting adjustment
and application flexibility.

The driving motor can be fitted horizontally (either


side) or vertically.

Nexa pumps have variable stroke length (flow rate


variation is by adjustment from 0 to 100% of the
plunger stroke length).

As a minimum, the casing material and hydraulic


chamber, is made of grey cast iron (superior materials,
such as nodular cast iron or stainless steel, are
available on demand or if required by a specific
project/international standard or environmental
conditions).

It is possible to couple together pumps having the


same or different tasks with different injection points,
or to obtain a higher smooth flow with two or three-
headed pumps and manifold. Pumps can be of
different sizes, flow rates and material as each pump
has its own reduction gear and therefore strokes/1’
can be independently chosen to meet different flow
rate requirements.
Nexa Series 7

Technical features
Pressure up to 660 bar

Flow rate up to 7500 l/h with a single head

Fluid temperature -10 °C – 90 °C


Upon request: -40 °C – 150 °C

Wetted parts SS 316L ; PP ; PVDF ; PTFE ; Other exotic


materials available upon request

Mechanism sizes
Size Stroke length (mm) Thrust (kN)
N0 10 2
N1 25 5
N2 35 8
N3 50 18
N4 70 30

Plunger head pressures


Max. Allowable Working Pressure (bar) Pump head code
40 P
200 K
Higher on demand (up to 660) K plus

Hydraulic head pressures


Max Allowable Working Pressure (bar) Pump head code
40 Y
120 T
200 H
350 B
Higher on demand (up to 450) B plus
8 Solutions for Industrial Processes

Features
Diaphragm Rupture Detector
SEKO double diaphragm hydraulic pumps can be offered with a
vast array of options:
 SEKO standard local visual
 Local visual via pressure gauge
 Pressure switch (any make, model or case material and signal
type: analog 4 – 20 mA, digital, HART protocol)
 Pressure transmitter (any make, case material and signal type:
analog 4 – 20 mA, digital, HART protocol)

Pressure switches and pressure transmitters can be supplied with


various connection systems: direct connection, block valve, block
and bleed or separator for example.

Manual adjustments
 Manual adjustment is smooth, easy reading and step-less
 Manual adjustment, comes with a locking device as per
API 675 requirements

Automatic adjustments
 Pneumatic adjustment both for safe and hazardous areas
(Air Supply 4 – 7 bar / 3 – 15 psi)
 Pneumatic adjustment with I/P converter
(Air Supply 4 – 7 bar / signal 4 – 20 mA, HART) for hazardous
areas
 SEKO in-house designed and manufactured electrical actuator
(single phase multi voltage and 50/60 Hz power supply and
4 – 20 mA signal and feedback). This actuator is available for safe
and hazardous areas (ATEX II 2 G Exd IIB + H2 T6)
 We can provide various pilot signals and makes of electrical
actuator suitable for low temperature, manual adjustment with
feedback for example
 SEKO pumps can be supplied with variable speed drive motors
(PTCs, forced ventilation etc.) and on demand with relevant
inverters and filters
Nexa Series 9

Accessories
SEKO is able to select, procure and supply, together with its pumps, a vast selection of
accessories that are required for correct pump operation:
 Pulsation dampers for both suction and discharge (any type, wetted parts,
certification and process connection, ASME IX, U-Stamp, PED ATEX)
 Pressure relief valves (API 520 or 526, any type, wetted parts, certification and
process connection - ASME IX, UV-Stamp, PED, ATEX)
 Y filters
 Back pressure valves
 Calibration pots any type, wetted parts, and process connection

A wide range of applications


Suitable for a wide range of applications within water treatment but also outside of
this arena, NEXA can effectively be used in any of the following applications:
Oil & Gas – Petrochemical – Power Generation – Chemical – Water & Wastewater –
Food & Beverages – Pharmaceutical – Paper – Textile
10 Solutions for Industrial Processes

Special pumps
for difficult applications
Driven by customers’ requirements SEKO has adapted the Nexa Series for a number of critical applications:

Extreme chemical temperatures


Processing of hydrocarbons in some chemical reactions requires the feedstock or the by-
Requirement product to be kept at temperatures as low as -30 °C or above 100 °C.

Special hydraulic oil and hydraulic chamber design adaptation enables chemicals to be
SEKO solutions pumped at temperatures as low as -40°C.

Special hydraulic oil and hydraulic chamber design enables pumping at temperatures up
to 135°C on a continuous basis and up to 150°C design temperature.

Difficult suction conditions


Requirement In chemical applications with high fluid temperature or up or downstream Oil & Gas
applications, due to chemical vapor pressure and/or arrangement of suction line. The
available NPIP could be extremely low, in some cases as low as 0.8 barg.

SEKO is able to supply hydraulic diaphragm pumps with very low NPIP even with very
SEKO solutions low rated flows.
Nexa Series 11

Dangerous, toxic, flammable,


pyrophoric chemicals
Double diaphragm design is nowadays widely required for almost any application. However
Requirement there are few specific demands for 100% chemical tightness and operational safety

SEKO has supplied double diaphragm pumps since the 80's and now Nexa's state-of-the-
SEKO solutions art double diaphragm offers significantly improved performance with 100% chemical
security without using intermediate fluids and low permeability PTFE diaphragms.

Manufacturing of high density and low linear density PE and PP requires the injection of a
Requirement catalyst: Triethylaluminium (TEAL) at high pressure. TEAL and similar chemicals are highly
pyrophoric, igniting immediately upon exposure to oxygen (air/water).

SEKO can supply zero-leakage metering pumps to avoid any form of leakage during normal
SEKO solutions operation. Special valve versions and constant flushing of nitrogen on the hydraulic
chamber prevent any possible leakage to the surrounding area. The double diaphragm
design avoids fluid escape in case of one diaphragm rupturing, triggering the pressure
transmitter/switch. The pump comes with a nitrogen flushing system to positively remove
any trace of pyrophoric chemical before replacing the diaphragms.

Low ambient temperatures


Requirement In several countries (Russia, Kazakhstan, Canada etc.) ambient temperatures can be as low
as -40 °C or lower.

SEKO continues to supply nodular cast iron/SS casing hydraulic chambers, using low pour
SEKO solutions point hydraulic oils, special hydraulic inner chamber components design, special painting,
oil heaters etc. to guarantee reliable operation even outdoor without shelter.
In the modern Globalised world, being a privately
owned Company has significant benefits especially for
our Customers, our Partners. For over 40 years, SEKO
has developed a Global organisation able to take the
longer view, manage the pressure of the now, and to
plan for the long term, delivering true Partnership for
our Customers, with transparency and mutual respect
for each other.

Whether it's for our reknown flexibility, our attention


to detail, the high-quality products, or just the way we
do business, we understand that it's Your Choice to do
business with us. It is Our Commitment to fulfill your
needs wherever you, our Customers are.

For more information about our


portfolio, worldwide locations,
approvals, certifications, and local
representatives, please visit
www.seko.com

As part of a process of on-going product development, SEKO


reserves the right to amend and change specifications without prior
notice. Published data may be subject to change.
© 2018 SEKO, Layout and origin: Italy, 850001 NEXA EN V01

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