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.: Lasers: Understanding the Basics


Although lasers range from quantum-dot to football-field size and utilize materials from free
electrons to solids, the underlying operating principles are always the same. This article
provides the basic information about how and why lasers work.

COHERENT INC.

Over 60 years have passed since the first demonstration of a laser in 1960. After the initial
spark of interest, lasers were for a while categorized as “a solution waiting for a problem,” but
bit by bit, the range of their applications has expanded to encompass fields as diverse as DNA
sequencing, consumer electronics manufacturing, or freezing the motion of electrons around
atoms. Most of these applications simply would not have been possible without lasers. To
grasp the relevance of lasers in physics, it is enough to note that no other man-made sources
can generate pulses (of any type) as short as laser pulses — now below to 10−16 s — or tools
to measure absolute frequencies with an accuracy of ~10−15! Industrial manufacturing,
microelectronics, and biomedical and instrumentation applications serviced by lasers are
incredibly diverse and rely on unique capabilities, like producing features below the limit of light
diffraction, modifying materials in their bulk while leaving the surface unaffected, or trapping
and moving individual particles in mid-air.

All light sources convert input energy into light. In the case of the laser, the input, or pump,
energy can take many forms, the two most common being optical and electrical. For optical
pumping, the energy source may be a lamp or, more commonly, another laser. Electrical
pumping can be via a DC current (as in laser diodes), an electrical discharge (noble gas lasers
and excimer lasers), or a radio-frequency discharge (some CO2 lasers).

In a conventional (incoherent) light source like a lightbulb, an LED, or a star, each atom excited
by input pump energy randomly emits a single photon according to a given statistical
probability. This produces radiation in all directions with a spread of wavelengths and no
interrelationships among individual photons. This is called spontaneous emission.

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Figure 1. Spontaneous emission is a random process, whereas stimulated emission produces


photons with identical properties.

Einstein predicted that excited atoms also could convert stored energy into light by a process
called stimulated emission. This process typically starts with an excited atom first producing a
photon by spontaneous emission. When this photon reaches another excited atom, the
interaction stimulates that atom to emit a second photon (Figure 1). This process has two
important characteristics. First, it is multiplicative — one photon becomes two. If these two
photons interact with two other excited atoms, this will yield a total of four photons, and so
forth. Second and most importantly, these two photons have identical properties: wavelength,
direction, phase, and polarization. This ability to “amplify” light in the presence of a sufficient
number of excited atoms leads to “optical gain” that is the basis of the laser operation and
justifies its acronym of Light Amplification (by) Stimulated Emission (of) Radiation. A wide
range of solid, liquid, and gas-phase materials have been discovered that exhibit gain under
appropriate pumping conditions.

The laser cavity

The laser cavity, or resonator, is at the heart of the system. A single transit through a collection
of excited atoms or molecules is sufficient to initiate laser action in some high-gain devices
such as excimer lasers; however, for most lasers, it is necessary to further enhance the gain
with multiple passes through the laser medium. This is implemented along an optical axis
defined by a set of cavity mirrors that produce feedback (Figure 2). The lasing medium (a
crystal, a semiconductor, or gas enclosed in an appropriate confinement structure) is placed

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along the optical axis of the resonator. This unique axis with very high optical gain becomes
also the direction of propagation of the laser beam. A somewhat different example of a
uniquely long (and flexible!) gain axis is the fiber laser.

Figure 2. In the prototypical gas laser, the gain medium has a long, thin cylindrical shape. The
cavity is defined by two mirrors. One is partially reflecting and allows the output beam to
escape.

The simplest cavity is defined by two mirrors facing each other — a total reflector and a partial
reflector whose reflectance can vary between 30% and close to 100%. Light bounces back and
forth between these mirrors, gaining intensity with each pass through the gain medium.
Photons that are spontaneously emitted in directions other than the axis are simply lost and do
not contribute to the laser operation. As laser light is amplified, some of the light escapes the
cavity, or oscillator, through the partial reflector (output coupler); however, at equilibrium (the
so-called “steady state” or “continuous wave”), these “optical losses” are perfectly
compensated by the optical gain experienced in the successive round trip of the photons inside
the cavity. The output of the laser is exactly the part of the beam transmitted by the output
coupler. In an ideal laser, all the photons in the output beam are identical, resulting in perfect
directionality and monochromaticity. This determines the unique coherence and brightness of a
laser source.

Monochromaticity — A photon’s energy determines its wavelength through the relationship E =


hc/λ, where h is Planck’s constant, c is the speed of light, and λ is wavelength. An ideal laser
would emit all photons with exactly the same energy, and thus the same wavelength, and it
would be perfectly monochromatic. Many applications are dependent on monochromaticity. For
example, in telecommunications, several lasers at slightly offset wavelengths can transmit in
parallel streams of pulses down the same optical fiber without crosstalk. Real lasers are not
perfectly monochromatic because several broadening mechanisms widen the frequency (and

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energy) of the emitted photons. For example, free-running YAG lasers can have linewidths of
hundreds of gigahertz, while stabilized diode-pumped YAG lasers can have a linewidth <1 kHz.
The best known of these broadening mechanisms is the Doppler broadening, determined by
the distribution of speeds in the collection of atoms making up active gas mediums.

Coherence — Besides sharing the same wavelength, the photons that make up a laser beam
are all in phase (Figure 3), or “coherent,” resulting in an electric field that propagates with a
uniform wavefront. The ideal representation is a plane wave that propagates with a flat
wavefront along a given direction and where each plane perpendicular to this direction
experiences the same electric and magnetic field amplitude and phase at a given time. When
two waves with such characteristics interact, they create interference patterns, as in Young’s
experiment. Real laser beams somewhat deviate from this ideal behavior, but they are still the
sources that best approximate an ideal coherent plane wave, and they enable a host of
applications that rely on optical interference. For example, the surface of precision lenses and
mirrors is measured using laser interferometers, and so are the minute variations in the
interference patterns of miles-long interferometers used to chase and detect gravitational
waves.

Figure 3. Laser light differs from conventional light in that all the lightwaves are in phase with
each other.

Brightness (or, more correctly, radiance) — The most strikingly visible difference between
lasers and conventional light sources is that all the emitted light travels in the same direction
as an intense beam. Radiance is defined as the amount of light leaving the source per unit of
surface area and unit of solid angle. A star like the sun emits a large amount of radiation from
a unit of surface area, but this is emitted in many different directions. On the contrary, a laser
beam is highly directional, with the result that its brightness is much more intense than the

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sun’s as experienced on the Earth’s surface. For this reason, just 5 mW of power from a laser
pointer is more “blinding” (and dangerous) for the eye than direct sunlight.

Because of its high radiance, a laser beam can be projected over great distances or focused to
a very small spot. Well-designed lasers produce a beam of light that will expand (“diverge”)
only by the minimum amount prescribed by the laws of diffraction. For example, diffraction
imposes that the minimum spot that can be produced by a laser beam is equal to about its
wavelength.

Continuous-wave lasers

Lasers can be divided into three main categories: continuous wave (CW), pulsed, and ultrafast.

As their name suggests, continuous-wave lasers produce a continuous, uninterrupted beam of


light, ideally with a very stable output power. The exact wavelength(s) or line(s) at which this
occurs is determined by the characteristics of the laser medium. For example, CO2 molecules
readily lase at 10.6 µm, while neodymium-based crystals (like YAG or vanadate) produce
wavelengths in the range between 1047 and 1064 nm. Each laser wavelength is associated
with a linewidth, which depends on several factors: the gain bandwidth of the lasing medium
and the design of the optical resonator, which may include elements to purposely narrow the
linewidth, like filters or etalons.

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If a laser can simultaneously produce different lines, the first step in determining the operating
wavelength is to use cavity mirrors that are highly reflective only at the desired wavelength.
The low reflectivity of the mirrors at all the other lines will prevent these from reaching the
threshold for laser action. However, even a single laser line actually covers a range of
wavelengths. For example, laser diodes produce light over a wavelength range of several
nanometers corresponding to their “gain bandwidth.”

The specific wavelengths of the output beam within this gain bandwidth are determined by the
longitudinal modes of the cavity. Figure 4 shows the behavior of a two-mirror cavity, the most

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basic design. To sustain gain as light travels back and forth between the mirrors, the waves
must remain in phase and “reproduce” their wave pattern, which means that the cavity round-
trip distance must be an exact multiple of the wavelength

Nλ = 2 × Cavity Length,

where λ is the laser wavelength and N is an integer called the mode number. This is usually a
very large integer, since the wavelength of light is so much smaller than a typical cavity length.
In a high-power laser diode, for example, the IR output wavelength is 0.808 μm, yet the cavity
length may be 1 mm, so that even in a very small laser resonator, N is ~2500. Wavelengths
that satisfy this resonance equation are called longitudinal cavity modes. The actual output
wavelengths of the laser will correspond to the cavity modes that fall within the gain bandwidth,
as shown in Figure 4 (bottom). This regime is called multilongitudinal-mode operation. Using
the example of the high-power laser diode, the spacing between adjacent longitudinal modes
is

W~150 GHz (equivalent to ~0.3 nm in wavelength difference).

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Figure 4. A resonant cavity supports only modes that meet the resonance condition, Nλ = 2 ×
cavity length. The output of a CW laser is defined by the overlap of the gain bandwidth and
these resonant cavity modes.

If the laser diode operates on a 3-nm gain line, about 10 longitudinal modes, spanning 3 nm,
will be able to oscillate. The resonator design also controls the so-called transverse modes,
responsible for the intensity distribution on the plane perpendicular to the beam direction. The
ideal laser beam has a radially symmetric cross section: The intensity is greatest in the center
and tails off at the edges, following a Gaussian profile. This is called the TEM00 or fundamental
output mode. Lasers can produce also many other TEM modes, a few of which are shown in
Figure 5. Usually a round aperture placed inside the cavity is used to force the laser to operate
in the fundamental mode. In multitransverse-mode operation, many modes are present at the
same time, often resulting in a profile that appears to be Gaussian but in reality has degraded
properties (higher divergence and lower radiance). Often the quality of a laser beam is
specified using the M2 (M squared) parameter. For example, a YAG laser operating exclusively
in the TEM00 mode has M2 = 1, while multimode laser diodes have an M2 of hundreds.
Different transverse modes also have slightly different frequencies; however, this difference is
much smaller than the difference between adjacent longitudinal modes (~1 MHz compared
with approximately hundreds of megahertz to hundreds of gigahertz).

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Figure 5. Lasers can emit any number of transverse modes, of which the TEM00 usually is
most desirable.

A laser that produces multiple longitudinal modes has a limited coherence — different
wavelengths cannot stay in phase over extended distances. Applications such as holography,
which demand excellent coherence, benefit from using a single-longitudinal-mode laser. For
some laser types with a narrow gain bandwidth, single-mode output is achieved with a very
short resonant cavity; this makes the mode spacing larger than the gain bandwidth, and only
one mode lases. Generally, though, a filtering element that preferentially passes only one
mode is inserted into the cavity. The most common type of filter is called an etalon. Using a
number of sophisticated design enhancements, it is possible to restrict the linewidth of a laser
to less than 1 kHz, useful for scientific interferometric applications.

Some solid-state lasers have extremely broad bandwidths that extend to hundreds of
nanometers. The most common example is the Ti:sapphire laser. Rather than being a
disadvantage, this broad bandwidth enables the design of tunable and ultrafast (femtosecond
and picosecond pulse width) lasers. Designing a tunable CW laser involves including an extra
filtering element in the cavity — usually a birefringent (or Lyot) filter. A birefringent filter does
two things: It narrows the bandwidth and, by rotating the filter, allows smooth tuning. This same
type of filter is also used as a factory-set tool to lock the wavelength at a precise value, when
broad-bandwidth lasers need to be preset at a specific application-dependent wavelength. This
is typically the case with optically pumped semiconductor lasers (OPSLs) that can be set at the
desired wavelength within their 5- to 10-nm operating range.

Most applications of CW lasers require that the power be as stable as possible over long time
periods (hours or weeks), as well as over short time durations (microseconds), depending on
the specific application. To ensure this stability also in the presence of varying environmental
situations like temperature, vibration, and the aging of the laser itself, microprocessor control
loops are implemented. For example, a diode-pumped Nd laser will have servos to adjust
temperature and output power of the pump diodes to maintain stable output power from the
resonator. In addition, other servos may control the perfect alignment of the resonator mirrors.

Pulsed lasers

Some materials — like excited dimers (or “excimers”) of a noble gas with a halogen, such as
ArF and XeCl — sustain laser action for only a brief period of several nanoseconds. Other
lasers, like Nd or Yb diode-pumped solid-state (DPSS) lasers, lend themselves to be operated
both in CW or pulsed operation. Other lasers, like laser diodes or OPSLs, are not suitable at all

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for pulsed operations. Within this context, we define as “pulsed” laser devices that produce
pulses of 0.5 to 500 ns. This regime is useful for time-resolved scientific experiments but
especially for a vast range of manufacturing processes related to ablation or some other type
of nonthermal materials modification. The most important characteristic of a nanosecond-
pulsed laser is the capability to “store” and release energy very rapidly; i.e., on a nanosecond
scale so that the laser output can achieve tens of kilowatts to megawatts of peak power. It is
precisely this high peak power that enables the ablative processing of materials. In addition,
the high peak power enables a number of so-called optical nonlinear processes; i.e.,
processes that rely on the interaction of more than one photon at a time with matter.

Operating a nanosecond-pulsed laser is substantially different from operating a CW laser. To


build and produce each pulse, the light has time for very few round trips in the laser cavity, and
the simple two-mirror cavity based on a partly transmissive mirror described so far cannot
produce these energetic and short pulses. The key to producing these energetic pulses is
storing energy from the pump in the atoms or molecules of the lasing medium by preventing
the laser gain and the amplification process. Then, when the stored energy is at its maximum,
lasing action is rapidly enabled: The stored energy results in an extremely high laser gain
(amplification) that takes place during only a few round trips, during which a giant pulse builds
up and gets coupled through the partly transmissive mirror. This regime is called Q-switched
operation and can be conceptualized as a two-mirror cavity with an optical gate located
between one of the mirrors and the laser medium (Figure 6). When the gate is closed and the
laser medium is pumped, photons cannot circulate in the cavity, and the excitation of the atoms
builds up; as soon as the gate is opened, photons start to build up via stimulated emission with
a very large gain at each round trip; a fraction of them (~20% to 40%) get coupled by the partly
transmissive mirror. The result is a pulse with a very sharp raising time and a slower falling
time, with a typical duration of 1 to 200 ns. The pulse duration depends on several parameters:
the type of gain medium and how much energy it can store, the cavity length, the repetition
rate of the pulses and the pump energy, to mention the most important ones. Q-switched
lasers commonly used in the industry can produce average powers up to tens or hundreds of
watts and repetition rates as low as 10 Hz or as high as 200 kHz. Most industrial processes
are in the kilohertz to tens-of-kilohertz regime.

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Figure 6. Schematic showing the operating principle of a Q-switch in a solid-state laser.

The actual Q-switch device is an acousto-optical modulator or an electro-optical modulator


(EOM). Both use crystals where an applied electric field produces some perturbation of the
optical properties of the crystal. In the case of acousto-optical modulators, the applied electric
field is a radio-frequency voltage that produces a high-frequency sound wave in the crystal.
This sound wave diffracts the photons from the laser and prevents laser amplification. EOMs
instead use an applied high voltage that modifies the crystal refractive index and alters the
polarization of the incoming light; an appropriate combination of polarization-sensitive optics
can be placed in the cavity to prevent light of altered polarization from circulating.

Other types of lasers, such as excimer lasers, do not require a Q-switch to produce
nanosecond pulses but rather rely on a transient pump pulse: Excimer laser pulses are
produced by exciting the noble gas/halogen mixture with a powerful and short electric
discharge. Ti:sapphire lasers can also produce nanosecond pulses if they are pumped with a
nanosecond pulse of green light produced by a frequency-doubled, Q-switched YAG laser.
This method is called gain switching because the cavity gain rather than the cavity loss is

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directly changed.

Apart from a huge number of industrial applications, Q-switched lasers have important
applications in scientific research. One is pumping of Ti:sapphire ultrafast amplifiers (described
in the following section) by using the frequency-doubled (green) output of a Q-switched
Nd:YAG or Nd:YLF at 1-10 kHz. Another one is using the YAG or YLF laser to produce
energies per pulse in the joule range at 1-100 Hz. These lasers are often used with nonlinear
optical generators that can produce tunable wavelengths in the UV, visible and IR region,
enabling time- and wavelength-resolved studies. Nowadays most YAG or YLF lasers operating
at >100 Hz are diode-pumped, while high-energy 10-Hz systems require pumping with a
flashlamp because diodes are not suitable for producing high-energy output pulses.

For some scientific applications, it may be desirable to have a narrow-linewidth Q-switched


laser. In some cases, this can be accomplished using a combination of optical gratings and
etalons; in other cases, the laser can be “seeded” with a low-power CW or Q-switched narrow-
linewidth laser that is easier to control than the higher-power stage. This approach, called
“injection seeding,” uses a MOPA (master oscillator, power amplifier), conceptually splitting the
linewidth selection and the high-power generation into two stages that are optimally designed
for the two purposes.

Ultrafast lasers

Ultrafast lasers are generally defined as lasers that produce pulses in the range of 5 fs to 100
ps (1 femtosecond = 10−15 seconds). If a laser is able to oscillate in many longitudinal modes,
such short pulses can be produced with the so-called mode-locking technique. With this
technique, the modes are locked in phase (mode-locking regime) and their coherent
interference causes the intracavity optical field to collapse into a single pulse traveling back
and forth in the laser cavity. Every time the pulse reaches the output mirror, part of it is coupled
out and available.

Physics shows that the more modes that interfere, the shorter the pulse duration (Figure 7).
Since larger lasing bandwidths support a larger number of oscillating modes, the pulse
duration is inversely proportional to the bandwidth of the laser gain material. In the absence of
dispersion, these pulses are time-bandwidth limited, i.e., have the shortest possible length for
a given bandwidth.

Ultrafast pulses are highly useful in research; thanks to the short pulse duration and high peak
power, the advent of femtosecond lasers in the 1990s enabled groundbreaking research
leading to Nobel prizes for femtochemistry (pump-probe spectroscopy) and optical comb
generation. Femtosecond lasers have also enabled multiphoton excitation (MPE) techniques

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that deliver three-dimensional imaging of live tissue. MPE is now widely used in several areas
of biological research, most notably neuroscience.

Many important applications require the ultrafast pulses to be amplified using one of several
methods such as regenerative amplification or a master oscillator power amplifier
(MOPA) approach. Pulse amplification usually requires a reduction in repetition rate, so a
pulse-picker selects the oscillator pulses to be amplified in one or more amplifier stages. In the
case of femtosecond lasers, the high peak power of the amplified pulses can damage the laser
optics. For this reason, the amplification is usually preceded by stretching the pulse (chirping)
to 50 to 200 ps. The amplified pulse is then re-compressed to the fs domain. This is commonly
referred to as chirped pulse amplification, or CPA.

In scientific research, amplified ultrafast pulses are used for a wide array of applications.
These include photochemistry, pump-probe spectroscopy, terahertz (THz) generation and
creating accelerated electrons and other small charged particles. The pulses can also drive
nonlinear generation of extreme-UV light with pulse widths of tens of attoseconds.

In industrial applications, amplified ultrafast pulses are increasingly used in materials


processing applications that require ablation or materials modification without any residual
thermal effect and/or on a submicron spatial scale. Examples include thin-film patterning in the
production of flat panel displays. Ultrafast lasers are also increasingly used to cut the
toughened glass for touchscreens, using a process called filamentation cutting that cannot be
performed with other lasers. This method produces unmatched edge quality and can create
curved shapes and cutouts.

Ultrafast laser materials

Until recently, scientific ultrafast lasers have mainly relied on titanium:sapphire (Ti:sapphire)
because of its large bandwidth and broad tuning range; turnkey commercial Ti:sapphire lasers
can deliver pulses as short as 6 fs. Ti:sapphire lasers are typically pumped using a green-
wavelength CW pump laser. Typical repetition rates of Ti:sapphire oscillators are 50 to 100
MHz, and peak powers as high as several hundred kilowatts.

The most common CPA systems based on Ti:sapphire operate at 1 to 10 kHz with the amplifier
stages energized by nanosecond green lasers. Ti:sapphire CPA systems are unique in their
ability to produce pulse energies of several millijoules with pulse widths as short as 20 fs.
Custom CPA systems based on Ti:sapphire can produce even petawatt peak powers.

Industrial ultrafast lasers typically need high repetition rates and high power in order to sustain
economically viable throughput in the application. Until recently, most of these have been
MOPA systems based on Nd-doped bulk materials (e.g., YAG or glass) or fiber, or
a combination of the two. These lasers and amplifiers are well-proven to provide the requisite

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combination of power and industrial reliability. However, the smaller the gain bandwidth of Nd
means that they are limited to the ps regime. Their high peak power and high repetition rates
find applicability in precision micromachining applications, particularly for thin films and/or for
tough materials like chemically strengthened glass, using the filamentation method just
mentioned.

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Figure 7. When a very large number of laser modes that all have a “zero” in the same position
interfere, the resultant superposition is an extremely narrow pulse.

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In the past 10 years, femtosecond lasers and amplifiers using ytterbium (Yb) have become
available to meet evolving market needs in both the scientific and industrial sectors. An
example is the Monaco series of one-box amplifiers from Coherent.

Yb-doped materials combine to some extent the advantages of Ti:sapphire scientific lasers and
Nd-based industrial lasers. For scientific research, the gain bandwidth of Yb means oscillator
pulses can be as short as 50 fs, which is more than adequate for many applications,
particularly in MPE microscopy. Unlike Ti:sapphire, Yb can be directly diode-pumped and used
in a fiber format, enabling more scalable performance than bulk gain materials that are often
limited by cooling and thermal lensing issues. This means that Yb-fiber MOPA-type amplifiers
can deliver flexible repetition rates as high as tens of MHz. When used to pump optical
parametric devices, the resulting output is fully tunable from UV to mid-IR wavelengths,
providing advantages for applications such as spectroscopy of advanced materials, or
functional biological imaging. It should be noted that for scientific applications needing
extremely short (>6 fs) pulse widths and/or high pulse energies, Ti:sapphire currently remains
the preferred gain material, and both media will co-exist for the foreseeable future.

For industrial applications, the main attraction of Yb-fiber amplifiers is the combination of high
peak power and high average power in the femtosecond regime, unlike Nd systems with
picosecond pulse widths. Femtosecond laser pulses have two advantages over picosecond
pulses for materials processing. First, the material interaction involves many simultaneous
photons and becomes reasonably wavelength insensitive, unlike with nanosecond linear
absorption. Second, the short pulses and nonlinear interaction means that fs pulses can
deliver even better edge quality and precision than ps pulses. As a result, Yb-fiber amplifiers
are rapidly finding applications in micromachining of mixed layered substrates (e.g., polyimide
on glass) as found in electronics and displays.

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Figure 8. The basic elements and operation of a chirped pulse amplifier (CPA).

Frequency doubling and harmonic generation

Even with the broad choice of commercially available lasers, it is not always possible to find
one that exactly matches the wavelength required by a specific application. Ti:sapphire lasers
are broadly tunable, but in most cases, they are too complex for industrial applications and
unable to reach the all-important UV region of the spectrum. OPSLs are simple and can be
designed at many wavelengths in the 920- to 1160-nm region but are not ideal for pulsed
operation. To achieve the desired wavelength in just about any regime of operation — CW,
pulsed, or ultrafast — the processes of harmonic frequency conversion and parametric
generation provide wavelength flexibility when used in conjunction with the lasers described so
far. All these processes are related and are called nonlinear phenomena since they depend
nonlinearly on the laser peak power. That is, they are proportional to the square, third, or
higher power of the laser output power.

In simple terms, when an intense and/or tightly focused laser beam passes through a suitable
crystal, its oscillating electric field interacts with the electrons of the crystal in several ways.

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One of these mechanisms distorts the electron cloud in the crystal, thereby polarizing the
atoms at a frequency that is the same as that of the laser beam, but also at a frequency that is
its double (nonlinear polarization). This frequency corresponds to a wavelength that is half that
of the incoming laser. The nonlinear polarization is much smaller than the linear term, but it
depends on the square of the laser power, therefore increasing more strongly in the presence
of an intense laser pulse. It generates an optical field at double the frequency of the original
laser beam, with the result that part of the incoming laser power will be converted to half the
original wavelength (second-harmonic generation (SHG) or frequency doubling) (Figure 9).
Since energy has to be conserved, any gain in the SHG beam is traded for a decrease in
power of the original beam. In some cases, it is possible to achieve an almost total conversion
of the original (“fundamental”) beam into its second harmonic. Common crystals for SHG are
BBO, LBO, and KDP. The most common example of SHG is the conversion of a Nd-based
laser IR output at 1064 nm into a green output at 532 nm (green), constituting the most popular
visible wavelength, used ubiquitously to pump Ti:sapphire lasers.

Figure 9. Basic functioning of a second-harmonic generating crystal.

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Efficient SHG can be achieved only under a condition called “phase matching.” Under most
conditions, the light at the new frequency would be reconverted to the original frequency and
lost or simply not added in phase to create any sizable power. This difficulty is overcome by
choosing a crystal temperature and orientation that create the so-called phase-matching
condition where the phase velocities of the fundamental and second-harmonic light are the
same. This happens by choosing a specific direction of propagation (usually a function of
temperature and wavelength) in the crystal such that the two waves propagate at the same
velocity.

Extensions of the SHG process are third-harmonic generation (THG), where the wavelength at
one-third the incoming wavelength is created by the interaction of an SHG beam with its
fundamental; and fourth-harmonic generation (FHG), where the SHG beam is frequency-
doubled again. All of these harmonic processes can be generalized as frequency-mixing,
where two coherent beams at different wavelengths are mixed to produce sum-frequency and
difference-frequency generation (SFG and DFG, respectively).

Harmonic generation can be applied to CW, pulsed, and ultrafast lasers, greatly expanding the
range of available wavelengths. Pulsed or ultrafast lasers have enough peak power (kilowatt
range) to achieve relatively high conversion efficiency in a single pass through the harmonic
crystal. On the other hand, CW lasers usually do not produce sufficient power for efficient
harmonic generation, so that the power in the crystal has to be enhanced by putting the
nonlinear crystal inside the laser cavity (“intracavity doubling”), or building a cavity ad hoc
around the crystal (“resonant doubling”) that matches the modes of the original CW laser
cavity.

Optical parametric generation

In the sum frequency mixing process described in the previous section, two photons at
different frequencies interact to produce a single photon at a frequency that is the sum of the
two initial frequencies. The opposite process is also possible: A single photon interacts with a
suitable crystal and disappears, creating two photons of lower and different (called
“nondegenerate”) energies. This process, called optical parametric generation, is useful
because it results in the generation of two new tunable wavelengths, bound solely by the
conservation of energy and momentum, and by the nonlinear crystal refractive indices n:

νp = ν s + ν i

1/(npλp) = 1/(nsλs) + 1/(niλi)

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The subscripts p, s, and i refer to the pump wavelength and to the two new wavelengths that
are called (for historical reasons) “signal” and “idler,” with the signal wavelengths being the
shorter of the two and both being longer than the pump wavelength. Phase matching takes
place when the refractive indices of the three wavelengths np, ns, and np satisfy the above
momentum conservation equation in the crystal. This can be accomplished by changing the
temperature or angle of the crystal, or the pump wavelength (if the pump laser is tunable) so
that phase matching takes place at the desired signal or idler wavelength.

While the wavelength of an SHG beam is unambiguously determined by the pump wavelength,
the OPG process can generate an infinite set of wavelength pairs. Amplification of the desired
wavelength pair requires not only phase matching in the crystal but also “jump starting” the
process from the noise of the statistical distribution of wavelength pairs. This is exactly what
happens in an optical parametric oscillator (OPO) or an optical parametric amplifier (OPA),
both advanced laser accessories able to produce tunable outputs anywhere from the mid-UV
to the mid-IR.

In an OPO, the signal and possibly the pump are resonated in a laser-like cavity, where the
desired signal wavelength starts from the noise (random distribution of signal/idler pairs) and is
amplified by passing through the crystal properly phase-matched for that wavelength at the
same time as the pump during each round trip (Figure 10). In an OPA, a sapphire or YAG disk
is pumped to produce a relatively bright beam of white light that, as the name suggests,
contains all the wavelengths of the visible and near-IR spectrum. The unique wavelength pair
that is phase-matched in the OPA crystal will then be amplified when the crystal is pumped by
the pump laser.

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Figure 10. An optical parametric oscillator (OPO) converts an input photon into two photons
having lower energy, and which conserve the energy and momentum of the input.

Nano-, pico-, and femtosecond OPOs are complex devices that are implemented in
conjunction with pulsed and ultrafast pump lasers. CW OPOs are equally, if not more,
complex. OPAs are easier to design and build but require a more energetic pump to produce
the white light and one-pass amplification in the crystal. For this reason, they are pumped by
CPA pico- or femtosecond amplifiers producing at least several microjoules. The addition to an
OPA/OPO of one or more stages of harmonic generations and mixing yields a range of
wavelengths that can cover 200 nm to 20 µm.

Common laser types

For many years, the most common CW laser was the helium neon laser, or HeNe. These low-
power lasers (a few milliwatts) use an electric discharge to create a low-pressure plasma in a
glass tube; nearly all emit in the red at 633 nm. In recent years, the majority of HeNe
applications have switched to visible laser diodes. Typical applications include bar-code
readers, alignment tasks in the construction and lumber industries, and a host of sighting and
pointing applications ranging from medical surgery to high-energy physics.

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In fact, the laser diode has become by far the most common laser type, with truly massive use
throughout telecommunications and data storage (e.g., DVDs, CDs). In a laser diode, current
flow creates charge carriers (electrons and holes) in a p-n junction. These combine and emit
light through stimulated emission. Laser diodes are available as single emitters with powers up
to tens of watts, and as monolithic linear bars with numerous individual emitters. These bars
can be assembled into 2D arrays with total output powers in the kilowatt range. They are used
in both CW and pulsed operation for so-called direct diode applications. But even more
importantly, laser diodes now underpin many other types of lasers, where they are used as
optical pumps that perform the initial electrical-to-optical power conversion.

For example, higher-power visible and UV CW applications were originally supported by


argon-ion and krypton-ion lasers. Based on a plasma discharge tube operating at high current,
these gas-phase lasers are large and inefficient, generating a large amount of heat that must
be actively dissipated. The tube also has a finite lifetime and thus represents a costly
consumable. In most former applications, the ion laser emitting at blue or green wavelengths
was displaced by DPSS lasers. Here, the gain medium is a neodymium-doped crystal (usually
Nd:YAG or Nd:YVO4) pumped by one or more laser diodes. The near-IR fundamental at 1064
nm is then converted to green 532-nm output with the use of an intracavity doubling crystal.

The DPSS laser, in turn, has been challenged by several newer technologies, with the OPSL
the most successful of these. Here the gain medium is a large-area semiconductor laser that is
pumped by one or more laser diodes. The OPSL offers numerous advantages, most notably
wavelength and power scalability. Specifically, these lasers can be designed to operate at
virtually any visible wavelength, at last freeing applications from the restrictions of limited
legacy-wavelength choices (i.e., 488 and 514 nm from argon-ion lasers and 532 nm from
frequency-doubled YAG lasers). Indeed, OPSLs represent a paradigm shift in lasers because
they can be designed for the needs of the application instead of vice versa.

OPSL is now a leading technology in low-power bioinstrumentation applications, most notably


at 488 nm; the power scalability and inherent low noise of OPSL technology is now seeing
multiwatt green and yellow OPSLs moving strongly into other applications, including scientific
research, forensics, ophthalmology, and light shows.

While YAG and other neodymium crystal hosts lend themselves to operation in CW,
Q-switched and mode-locked operations, laser diodes, OPSL, and ion lasers do not support
Q-switched operation and are virtually not used in mode-locked regime.

At longer wavelengths, carbon dioxide (CO2) lasers, which use plasma discharge technology,
emit in the mid-infrared around 10 µm. Most are CW or pseudo-CW, with commercial output

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powers from a few watts to several kilowatts. A similar technology is the carbon monoxide
(CO) laser, which was originally developed in the 1960s, but only made truly practical for
industrial use in 2015. CO lasers emit in the 5 to 6 µm spectral range. This shorter wavelength,
mid-infrared output offers two important advantages for some applications as compared to
CO2 lasers. The first is that many metals, films, polymers, PCB dielectrics, ceramics, and
composites exhibit significantly different absorption at the shorter wavelength, which can
sometimes be exploited to advantage. The second is that they can be focused to smaller spot
sizes due to diffraction, which scales linearly with wavelength. Together, these characteristics
enable the CO laser to deliver superior results in some glass processing, film cutting, and
ceramic scribing applications.

Another important technology is the fiber laser, which can be operated in CW, Q-switched, and
mode-locked formats and typically emits at about 1 μm (when the fiber is ytterbium-doped). In
a fiber laser, the resonator is formed by a large mode area, double-clad optical fiber (with the
outer cladding containing the dopant) and fiber Bragg gratings for resonator mirrors. This is
pumped from each end by a series of diode lasers, whose outputs are fiber-coupled into the
gain fiber.

The fiber laser offers several important advantages. The first is that the output is naturally
fiber-delivered, which makes it easy to couple into many laser machine tools and to integrate
the laser with robotic delivery systems. Next, fiber laser beam quality is sufficient to couple it
into small fibers, allowing the beam to be focused to small spots in order to obtain the high
power densities required for metal welding, cutting, and other industrial processes. Fiber laser
architecture also lends itself to power scaling. A single set of pumps and gain fiber can
typically produce output powers of up to multiple kilowatts, but it is also possible to use fiber
combiners to enable power scaling, achieving output powers exceeding 10 kW. Finally, fiber
lasers have high wallplug efficiency (the conversion of input electrical energy into laser light)
compared to CO2 and solid-state lasers, and can also have low maintenance requirements.
This lowers cost of ownership.

Nd:YAG, CO2, fiber, and direct diode lasers are the workhorses of industrial laser applications.
Direct diode lasers, in particular, offer the lowest cost per watt of any industrial laser type, as
well as the lowest operating costs, due to their high electrical efficiency. Direct-diode lasers
predominantly service low-brightness applications, such as heat treating, cladding, and some
welding applications. On the downside, high-power laser diodes or arrays cannot deliver
anything close to the diffraction-limited beam provided by other laser types.

The advent of slab-discharge technology has allowed the size:power ratio of CO2 lasers to be
greatly scaled down, increasing their utility in subkilowatt applications. Low-cost waveguide

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designs also support a healthy market for CO2 lasers with powers in the tens of watts, primarily
in marking and engraving applications.

Over the past decade, high-power fiber lasers (>1 kW) have come to dominate metal cutting
applications in the 4- to 6-mm thickness range because they typically offer excellent results,
together with lower maintenance costs than CO2 lasers of similar power. Furthermore, near-
infrared fiber lasers are advantageous when cutting certain metals, such as copper, aluminum,
and brass, which are difficult to cut with CO2 because of their high reflectivity in the far-
infrared.

CO2 lasers continue to be used for even thicker materials, but this is mostly because the
processes have been optimized for this laser and manufacturers are slow to change a
production process that works well. However, this is likely to change over time. CO2 lasers at 1
kW and below are still utilized in some thinner metal (2 to 4 mm) cutting applications. And CO2
lasers remain the first choice when both metals and nonmetals must be processed. This is
because their longer wavelength is well absorbed by a wide range of nonmetallic materials,
including wood, paper, leather, cloth, plastics, and many other organics, while the near-infrared
fiber laser output is not.

Nd:YAG can deliver the high peak power for materials processing applications such as metal
welding. In these heavy industrial applications, raw power is more important than beam quality,
and for many years, these lasers were lamp-pumped. But the ever-increasing power and
lifetime characteristics of laser diodes are causing these lasers to switch to diode pumping;
i.e., DPSS lasers.

Conversely, lower-power Q-switched DPSS lasers are often based on Nd:YVO4. These are
usually optimized for high beam quality for micromachining and microstructuring applications
with high repetition rates (up to 250 kHz) to support high throughput processes. They are
available with powers up to tens of watts with a choice of near-IR (1064 nm), green (532 nm),
or UV (355 nm) output. The UV is popular for producing small features in “delicate” materials
because it can be focused to a small spot and minimizes peripheral thermal damage. Deep-UV
(266 nm) versions are starting to be used in some applications, but their relatively high cost
and the need for specialty beam delivery optics causes many potential applications to rely
instead on 355-nm lasers optimized for short pulse duration, which can produce similar results
in many materials.

Excimers represent another important pulsed laser technology. They can produce several
discrete wavelengths throughout the UV; depending on the gas combination, emission ranges
from 157 to 348 nm. The deep-UV line at 193 nm is the most widely used source for

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lithography processes in the semiconductor industry. The 308-nm wavelength is used for
annealing silicon in high-performance displays. The same wavelength is also key to generating
a unique long-wear surface on the cylinder liners of high-performance diesel engines. And
finally, excimers have a unique ability to produce high pulse energies — up to one joule per
pulse. This enables direct writing of low-cost electronic circuits for applications such as medical
disposables.

Ultrafast lasers for scientific applications are dominated by Ti:sapphire, as already described.
Ultrafast lasers are also a fast-growing technology for micromachining and other high-precision
materials processing applications. While there is some diversity in the form and construction of
commercially available industrial ultrafast lasers, they all utilize a certain basic configuration.
Specifically, a passively mode-locked oscillator is used to generate output at the pulse widths
of about 10 ps or shorter that are necessary to drive photoablation. However, most mode-
locked oscillators produce relatively low energy pulses (in the nanojoule range) at repetition
rates in the tens of megahertz. Best results for micromachining are achieved when the pulse-
to-pulse overlap is in the range of 50% to 70%. In other words, the beam deflection
mechanism moves the beam about one-third of the beam diameter before the arrival of the
next ultrafast pulse. Consequently, a repetition rate in the range of tens of megahertz is too
high to be used with existing scanning technology, so a pulse picker selects a fraction of these
pulses. The energy of these pulses is then boosted in an amplifier to produce the final output.

Most commercial picosecond products are based on one of the following architectures:

• A fiber laser oscillator followed by a fiber- or rod-type amplifier

• A fiber laser oscillator followed by a free-space amplifier

• A diode-pumped solid-state oscillator followed by a free-space amplifier

The all-fiber (oscillator and amplifier) approach has the advantage of being relatively low cost
and holds the potential of being robust. The big negative is that nonlinearities, scattering, and
other effects in the fiber amplifier limit the maximum per-pulse energy that can be attained to
about 10 µJ (at a 10-ps pulse width). This level of pulse energy can cater to some applications,
but a large number of applications are served with pulse energies in the 100-µJ range. One
can use specialty fibers to increase the mode inside the fiber and thereby allow for larger pulse
energies, but such fibers lead to limited bend radii and hence bring their own packaging
limitations.

To achieve the higher pulse energies required for most applications, a fiber oscillator can be
mated with a free-space amplifier. Because of the relatively low energy output from the fiber

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seed, a regenerative amplifier is often used. In a regenerative amplifier, a pulse undergoes a


large number of passes and can therefore be amplified substantially. Regenerative amplifiers
also have the advantage of being compact and delivering good beam performance.

The third approach is to use a diode-pumped solid-state oscillator (usually with Nd:YVO4 as
the gain medium), which can produce higher pulse energies than a fiber seed. This is followed
by a free-space amplifier, typically in either a regenerative or multipass configuration. In fact,
more than one amplifier stage can boost power to levels as high as 100 W.

And finally, many other types of niche and exotic lasers exist that are beyond the coverage of
this overview article. Examples include Raman lasers used in telecommunications, quantum
cascade lasers used in some gas-sensing applications, and chemical lasers, which tend to be
limited to military programs.

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GLOSSARY

laser cavity
A means of optical confinement intended to increase the gain length of radiation prior to
emission from the device. The means of optical confinement used to increase gain path
length vary depending upon the properties of the beam desired within the lasing medium.
High light intensities occur within a laser cavity and dielectric mirrors coated for the lasing
wavelength are used.The position and curvature of the optical cavity elements may be
altered in order to optimize the laser performance as...

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