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    Consumables For E911 Crmo Steel: En/Din Astm

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    mohamed Adel
    This document provides information on consumables for welding E911 creep-resisting steel, including: - Chromet 10MW MMA electrode and Cormet 10MW metal cored wire for welding E911 steel - E911 steel has a nominal composition of 9%Cr-1%Mo-1%W+NbVN and a tempered martensitic microstructure - Welding guidelines include preheating between 200-300°C and a post-weld heat treatment around 730-780°C

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    Consumables For E911 Crmo Steel: En/Din Astm

    Uploaded by

    mohamed Adel
    32 views3 pages
    This document provides information on consumables for welding E911 creep-resisting steel, including: - Chromet 10MW MMA electrode and Cormet 10MW metal cored wire for welding E911 steel - E911 steel has a nominal composition of 9%Cr-1%Mo-1%W+NbVN and a tempered martensitic microstructure - Welding guidelines include preheating between 200-300°C and a post-weld heat treatment around 730-780°C

    Original Title

    A-18

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    This document provides information on consumables for welding E911 creep-resisting steel, including: - Chromet 10MW MMA electrode and Cormet 10MW metal cored wire for welding E911 steel - E911 steel has a nominal composition of 9%Cr-1%Mo-1%W+NbVN and a tempered martensitic microstructure - Welding guidelines include preheating between 200-300°C and a post-weld heat treatment around 730-780°C

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    32 views3 pages

    Consumables For E911 Crmo Steel: En/Din Astm

    Uploaded by

    mohamed Adel
    This document provides information on consumables for welding E911 creep-resisting steel, including: - Chromet 10MW MMA electrode and Cormet 10MW metal cored wire for welding E911 steel - E911 steel has a nominal composition of 9%Cr-1%Mo-1%W+NbVN and a tempered martensitic microstructure - Welding guidelines include preheating between 200-300°C and a post-weld heat treatment around 730-780°C

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    DATA SHEET A-18

    METRODE PRODUCTS LTD


    HANWORTH LANE, CHERTSEY
    SURREY, KT16 9LL
    Tel: +44(0)1932 566721
    Fax: +44(0)1932 565168 Sales
    Fax: +44(0)1932 569449 Technical
    Fax: +44(0)1932 566199 Export
    CONSUMABLES FOR E911 CrMo STEEL Email: [email protected]
    Internet: http//www.metrode.com

    Alloy type Microstructure


    Modified 9CrMo type generically called E911, with a In the PWHT condition consists of tempered martensite.
    nominal composition of 9%Cr-1%Mo-1%W+NbVN.
    Welding guidelines
    Preheat-interpass range for E911 is 200-300°C. Before
    Materials to be welded
    PWHT it is preferable to cool to 100°C or lower to
    EN/DIN 1.4905 X11CrMoWVNb 9 1 1 ensure full martensite transformation.
    1.4906 G-X12CrMoWVNbN 10 1 1 (cast)
    ASTM A182/A336 F911 (forgings)
    PWHT
    A213 T911 (seamless tube)
    A234 WP911 (fittings) PWHT requirements are essentially the same as for P91,
    A335 P911 (seamless pipe) which requires PWHT in the range 730-780°C.
    A369 FP911 (forged pipe) Castings are often PWHT at temperatures towards the
    A387 Grade 911 (plate) bottom of this range but the time is proportionally
    increased to ensure sufficient tempering. As a general
    rule the tempering parameter (P), should be 21, or
    Applications
    higher, to achieve adequate tempering.
    Electrodes for the new European creep-resistant steel
    E911, which is essentially the ASTM P91 type with P = °C+273(20+logt) x 10-3 (t = time in hours)
    1%W added to increase creep strength for service up to
    at least 600°C. Suggested conditions are 12h at 730°C or 3h at 760°C.

    Related alloy groups


    These consumables are mainly intended for castings,
    which have a slightly higher Cr level. Castings also This alloy is closely related to the P91 alloy (data sheet
    have up to 1%Ni to suppress retained ferrite; in wrought A-17) and P92 alloy (data sheet A-20). The 9CrWV
    products nickel is limited to 0.4%. For microstructural TIG wire (A-20) can be used in conjunction with
    control and to optimise toughness after PWHT, the weld Chromet 10MW. Also see alloy 921 (data sheet A-25).
    metal has about 0.6%Ni added.
    Products available
    Applications for E911 steels include components such Process Product Specification
    as headers, main steam piping, boiler tubes, turbine MMA Chromet 10MW --
    casings and steam valves in fossil fuelled power
    FCW Cormet 10MW --
    generating plants. It may also find future use in oil
    refineries and coal liquefaction and gasification
    plants.

    Rev 08 05/09 DS: A-18 (pg 1 of 3)


    CHROMET 10MW MMA electrode for E911 creep-resisting steel

    Product description MMA electrode with a basic low hydrogen flux system made on high purity steel core wire. Electrode is all-
    positional with a moisture resistant coating giving very low weld metal hydrogen levels.
    Recovery is about 120% with respect to core wire, 65% with respect to whole electrode.

    Specifications AWS A5.5 E9015-G (E9015-B9 modified)

    ASME IX Qualification QW432 F-No --, QW442 A-No --

    Composition C Mn Si S P Cr Ni Mo W Nb V N Al
    (weld metal wt %) min 0.08 0.50 0.15 -- -- 9.0 0.40 0.85 0.85 0.04 0.18 0.03 --
    max 0.14 1.20 0.30 0.01 0.02 10.5 0.80 1.2 1.2 0.08 0.25 0.07 0.02
    typ 0.11 0.8 0.25 0.008 0.010 9.5 0.5 1 1 0.05 0.22 0.05 0.01

    All-weld mechanical Typical after PWHT: 730°C/12h


    properties typical
    Tensile strength MPa 760
    0.2% Proof stress MPa 620
    Elongation on 5d % 19
    Reduction of area % 62
    Impact energy + 20°C J 60
    Hardness HV 250

    Operating parameters DC +ve or AC (OCV: 70V min)

    ø mm 3.2 4.0 5.0


    min A 80 100 140
    max A 140 180 240

    Packaging data ø mm 3.2 4.0 5.0


    length mm 380 450 450
    kg/carton 14.4 16.5 16.8
    pieces/carton 393 225 159

    Storage 3 hermetically sealed ring-pull metal tins per carton, with unlimited shelf life. Direct use from tin will give
    hydrogen < 5ml/100g for longer than a working shift of 8h.
    For electrodes that have been exposed:
    Redry 250 – 300°C/1-2h to ensure H2 < 10ml/100g, 300 – 350°C/1-2h to ensure H2 < 5ml/100g. Maximum
    420°C, 3 cycles, 10h total.
    Storage of redried electrodes at 50 – 200°C in holding oven or heated quiver: no limit, but maximum 6 weeks
    recommended. Recommended ambient storage conditions for opened tins (using plastic lid): < 60% RH, > 18°C.

    Fume data Fume composition, wt % typical:


    Fe Mn Ni Cr Cu Pb F OES (mg/m3)
    15 5 <0.2 <3 <0.1 <0.1 18 1.7

    Rev 08 05/09 DS: A-18 (pg 2 of 3)


    Cormet 10MW Metal cored wire for E911 creep-resisting steel

    Product description Metal cored wire designed to weld equivalent E911 steels. Metal powder core with an alloyed strip producing
    weld metal recovery of about 96%.

    Specifications AWS A5.29 No current national standards.

    ASME IX Qualification QW432 F-No -, QW442 A-No -

    Composition C Mn Si S P Cr Ni Mo W Nb V N B Al Cu
    (wire wt %) Min 0.08 0.50 -- -- -- 9.0 0.40 0.9 0.9 0.04 0.18 0.03 -- -- --
    Max 0.13 1.20 0.40 0.015 0.02 10.0 0.85 1.2 1.2 0.08 0.25 0.07 0.0015 0.04 0.1
    Typ 0.11 0.8 0.30 0.01 0.017 9.5 0.6 1.0 1.0 0.05 0.2 0.05 0.0005 0.01 0.05

    All-weld mechanical PWHT 755°C / 3h typical


    properties Tensile strength 770
    0.2% Proof stress 650
    Elongation on 4d 11
    Elongation on 5d 9
    Reduction of area 20
    Impact energy + 20°C 14
    Hardness 260

    Operating parameters Shielding gas: Ar + 2.5-20%CO2 at 20-25l/min (operability is improved at higher CO2 contents but impact
    properties are better with lower CO2 contents).
    Current: DC+ve ranges as below:
    ø amp-volt range stickout
    1.2mm
    (0.045in)
    260A, 28V 15-25mm

    Packaging data Spools vacuum-sealed in barrier foil with cardboard carton: 15kg (33 lbs)
    The as-packed shelf life is virtually indefinite.
    Resistance to moisture absorption is high, but to maintain the high integrity of the wire surface and prevent any
    possibility of porosity, it is advised that part-used spools are returned to polythene wrappers.
    Where possible, preferred storage conditions are 60% RH max, 18°C min.

    Fume data Fume composition (wt %), shielding gas 80%Ar-20%CO2:

    Fe Mn Ni Cr3 Cu Pb OES (mg/m3)


    60 5 < 0.5 5 < 0.1 < 0.1 5.0

    Rev 08 05/09 DS: A-18 (pg 3 of 3)

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