Construction Project Safety Management Best Practices Handbook PDF
Construction Project Safety Management Best Practices Handbook PDF
Construction Project Safety Management Best Practices Handbook PDF
Best-Practices Handbook
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CONSTRUCTION PROJECT
SAFETY MANAGEMENT BEST
PRACTICES HANDBOOK
Sathyanarayanan Rajendran
and
Mandi Kime
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TABLE OF CONTENTS
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Chapter 1 – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 2 – Overview of the Construction Industry and Safety . . . . . . . . . . . . . . . . . . 3
Chapter 3 – Project Team Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Chapter 4 – Safety in Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chapter 5 – Pre-Bid and Pre-Construction Meetings . . . . . . . . . . . . . . . . . . . . . . . . . 45
Chapter 6 – Project Safety Staffing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 7 – Designing for Construction Worker Safety . . . . . . . . . . . . . . . . . . . . . . . 69
Chapter 8 – Use of Modern Technology in Construction Safety Management . . . . . 81
Chapter 9 – Project Safety Startup Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 10 – Construction Site Public Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Chapter 11 – Construction Site Employee Wellness Program . . . . . . . . . . . . . . . . . . 121
Chapter 12 – Development of Site Specific Safety Plan (SSSP) . . . . . . . . . . . . . . . . 127
Chapter 13 – Job Hazard Analysis & Pre-Task Planning . . . . . . . . . . . . . . . . . . . . . 139
Chapter 14 – Safety Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Chapter 15 – Workplace Substance Abuse Program . . . . . . . . . . . . . . . . . . . . . . . . . 185
Chapter 16 – Accident Investigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Chapter 17 – Construction Site Emergency Management . . . . . . . . . . . . . . . . . . . . . 225
Chapter 18 – Employee Recognition Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Chapter 19 – Return to Work Program Management . . . . . . . . . . . . . . . . . . . . . . . . 243
Chapter 20 – Construction Work-Related Musculoskeletal Disorders (WMSDS) . . 261
Chapter 21 – Safety Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
Chapter 22 – Safety Performance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
Chapter 23 – Construction Site Environmental Management . . . . . . . . . . . . . . . . . . 291
Chapter 24 – Project Commissioning and Turnover . . . . . . . . . . . . . . . . . . . . . . . . . 311
Chapter 25 – Project Safety Records Management . . . . . . . . . . . . . . . . . . . . . . . . . . 315
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ACKNOWLEDGMENTS
Funding and support for this project have been provided by the State of Washington, Department of
Labor and Industries, Safety and Health Investment Projects (SHIP) grant (Grant No. 2013ZH00237).
This project would not have been possible without the hard work and dedication of the project team.
Safety and Health Investment Projects (SHIP), Department of Labor and Industries, State of
Washington
The project team would like to thank the construction safety subject matter experts for serving as
chapter peer reviewers. We acknowledge the input of the handbook development committee members
for their valuable input and guidance throughout the development of this handbook. This handbook
would not be possible without their contributions, insight, and advice. We wish to acknowledge the
support we received from the contractors who shared their best practices in the form of pictures,
forms, programs, and processes. We also express our sincere thanks to the safety and health manage-
ment and construction management students from Central Washington University who assisted with
the data collection.
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Peer Reviewers
• Cole Davis, NOVA Group Inc.
• Chris Grover, CSP, CRIS, RRE; CNA Insurance
• Donna Emmert, CPDM; Zurich Services Corporation
• Drew Rosenfelt, LEED AP; PSF Mechanical, Inc.
• Gavin Banks, Turner Construction Company
• Jamie Stuart; Valley Electric Co.
• Jerry Shupe, CSP; Hensel Phelps Construction Co.
• John Gambatese, Ph.D., P.E., Oregon State University
• John L. Burdick, PCL Construction Services, Inc.
• Jon Andersen, CSP, CHST, CET; Centennial Contractors Enterprises, Inc.
• Keith Dyer, CSP; Walsh Pacific
• Kerry Soileau; Ferguson Construction, Inc.
• Kimberley Gamble, CHST; Andersen Construction
• Mandi Kime; Associated General Contractors of Washington
• Mark Gauger; G.L.Y. Construction
• Melanie Preusser; Zurich Services Corporation
• Mike Andler, CRIS; Central Washington University
• Pete Campbell; BNBuilders
• Rick Zellen, CSP, ARM, CRIS, STS-C; Zurich Services Corporation
Construction Contractors
• Andersen Construction Co., Inc.
• Andgar Corporation
• Balfour Beatty Construction
• BNBuilders
• Exxel Pacific Inc.
• G.L.Y. Construction
• Gary Merlino Construction Company
• Goodfellow Bros., Inc.
• Guy F. Atkinson Construction, L.L.C.
• Hensel Phelps Construction Co.
• Hoffman Construction Company of Oregon
• Hudson Bay Insulation
• Korsmo Construction
• Lydig Construction
• Morley Builders
• NOVA Group Inc.
• PCL Construction Services, Inc.
• PSF Mechanical, Inc.
• Sellen Construction
• SNC-Lavalin
• Turner Construction Company
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1
INTRODUCTION
Construction worker safety and health continues to be an important concern for the Washington
construction industry. The industry has consistently experienced higher injury and illness rates
compared to other states. In fact, the 2011 WA construction total recordable case rate per 100 full-time
workers was the highest in the nation (8.7).1 Not only are construction injuries a significant cause of
humanitarian concern, but the high cost associated with these injuries and deaths is also a motivation
for an improved safety performance in the construction industry.
The “technical” causes of injuries and illnesses (e.g. falls) in construction have long been recognized,
and their persistence continues to frustrate construction safety and health practitioners. Improvement
in project safety management practices is needed to lower the level of risk and improve worker safety
and health performance. There is a great deal of knowledge of specific successful management practices,
from pioneering safe companies, which can be used to enhance construction safety and health of the
overall industry.
To prevent injuries, illnesses, and fatalities, many construction contractors have implemented successful
strategies (“best practices”), which are “above and beyond” regulatory compliance that have helped
them improve worker safety and health performance. Even though the construction industry shares
a common goal of creating an injury and incident free work environment on its jobsites, there is no
common medium to share these best practices that will benefit other contractors and the industry as a
whole. These best practices, if shared, can benefit the industry to fulfill its goals of creating an injury-
free work environment on construction sites. Instead of re-inventing the wheel, contractors, who are
interested in improving their safety performance, can implement proven best practices during different
project phases (e.g. Design or Construction) within their projects, thereby improving their project
safety and health performance.
1.1 PURPOSE
The purpose of the Construction Project Safety Management Best Practices Handbook is to provide
comprehensive coverage of best practices from contractors of all phases of a construction project
from project planning, design, project start-up, construction, commissioning, and closeout, in separate
chapters. The handbook also provides various templates of safety planning forms and checklists
(e.g. Pre-construction safety meeting checklist). They can be easily replicated by medium or smaller
companies who otherwise cannot afford to create these tools from scratch. Each chapter has an
“additional resources” section at the end for those who wish to explore more deeply into the topic area.
The handbook’s scope is limited to safety management, administration, and programs in construction.
The handbook’s primary focus is on project safety administration/management programs.
1 BLS (2013). State Occupational Injuries, Illnesses, and Fatalities, available at http://www.bls.gov/iif/oshstate.htm#WA (accessed 7 October 2013)
.
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1.2 SCOPE
The handbook is written to meet the needs of project owners, and small and medium-sized contractors
as a ready reference guide for project site safety management. It will also be helpful as a safety
management training manual for entry-level safety, and construction professionals. University and
college instructors can use this handbook as a construction safety management course textbook for
students who are pursuing safety management or construction management degrees.
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2
OVERVIEW OF THE
CONSTRUCTION INDUSTRY AND SAFETY
Construction worker safety continues to be a major concern for the U.S. construction industry. It is
one of the most hazardous industries in the United States, historically employing about five percent
of the country’s workforce, yet has accounted for a disproportionate number of on-the-job injuries.
It is important that readers understand the characteristics of the industry, before reviewing the safety
management best practices that will help them improve worker safety and health performance. Hence,
this handbook included this opening chapter to provide a basic overview of the construction industry
for readers who are unfamiliar with the industry including:
According to the U.S. Census Bureau, there were 729,345 U.S. establishments that can be classified
as construction firms in 2007, with an average of ten employees per establishment. However, not all
businesses are similar. Some establishments are gigantic, generating revenues in billions of dollars, and
few generate revenues in millions, and a majority generate tens of thousands of dollars. Some firms
engage in international work, but most do business close to their primary office location. Remember
there are very stringent requirements to run a construction business, mainly in the form of contracting
licenses, to ensure public health and safety.
The construction establishments have one of the highest failure rates in the U.S. due to the high risk
involved. Smaller firms have a high failure rate, compared to larger ones. The industry has a very low-
profit margin mainly due to the competitive nature of the industry. During the 2008 recession, some
companies were doing work for less than 1% profit. In addition, the construction industry is cyclic,
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responds quickly to changes in the nation’s economy. The amount of construction work taking place
at any given time is dependent on several factors including government expenditures, business needs,
tax laws, seasonal changes, and others.
Table 2-1: Four Common Construction Industry Divisions and Example Projects1
Type Residential Building Engineering Industrial
Examples Single-family house Healthcare Bridges Refineries
Multifamily house Offices Tunnels Steel mills
Condominiums Educational Dams Power plants
Low-rise apartments Religious Levees Smelters
High-rise apartments Public safety Sewage treatment Chemical plants
Amusement Water treatment Nuclear
Recreation Railroads Aviation
Government Pipelines
Market Share 40-45 percent 25-30 percent 20-25 percent 5-10 percent
Ownership Mostly private Mostly private Public Private
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2.3.1 Owner
The owner is an individual or entity who initiates, funds and enjoys the benefits of the completed
project. Construction projects are typically classified as privately funded or publicly funded (local,
state, or federal). In 2013, approximately 72% ($664 billion) of construction was privately financed,
and various public agencies funded 28% ($266 billion) of construction. In this handbook, the term
owner is used to designate this role.
The GC is responsible for completing a successful project by controlling the four crucial project
elements: safety, quality, cost, and schedule. The GC frequently interacts with the designer to implement
the project design, gather and evaluate subcontractor bids, obtain necessary government permits, and
coordinate all subcontractors. The GC can be held liable for the negligence of subcontractors.
2.3.4 Subcontractor
The subcontractor or specialty contractor is also a construction firm that contracts with the GC
to perform a portion of the project scope (e.g., site preparation, structural, mechanical work, and
electrical work), but are not responsible for the entire project. Subcontractors may also give part
of their contract to other contractors, who are commonly known as “sub-tier” subcontractors. For
example, a mechanical subcontractor sometimes will subcontract insulation of pipes and HVAC
system to specialized insulation contractors.
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Welder
Carpenters
Cement finishers
Structural iron and steel workers
Masons – brick, block, and stone
Electricians
Drywall and ceiling tile installers, and tapers
Elevator installers
Glaziers
Painters
Plumbers, pipefitters, and steamfitters
Sheet metal workers
Insulation workers
Tile and marble setters
Roofers
Hazardous materials removal workers
Please refer the occupational outlook handbook by the U.S. Bureau of Labor Statistics, which provides
a detailed description of these occupations and commonly performed tasks on the construction site.2
The construction workforce is very diverse, with about 2 million construction workers in 2010 were
born in foreign countries, with 24% Hispanic workers in the industry. Construction had the highest
percentage of Hispanic workers in 2010, only second to agriculture.3 Union members in construction
have advantages in educational attainment, wage and fringe benefits, training, and longer employment
tenure, compared with non-union workers.4 In 2011, more than 1 million construction workers were
union members accounting for 15.2% of the 6.7 million wage-and-salary workers in construction. In
2010, the average age of a construction worker was 41.5.
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2.4.2 Design Phase
The project designer starts the design phase with a preliminary design concept that meets the owner’s
specifications regarding the project’s use, appearance, and cost. Once the owner reviews the preliminary
design and approves it, the designer will then develop detailed drawings and specifications for the
construction of the project. The owner also obtains any land use approvals and any appropriate
permits, and sometimes even orders long-lead equipment that will be part of the final facility.
Design-bid-build (DBB) – The DBB is the traditional and most common project delivery
method to deliver projects. It involves three distinct phases: the design phase, the bid phase,
and the build phase. There is no overlap between the three phases, and each phase is finished
before the next one begins. The owner contracts separately with the design firm to design the
project and develop construction plans and specifications, and the GC to construct the project.
Design-build (DB) – The DB method also called as fast-tracking method, overlaps the project
design and construction phase. The DB method has gained popularity in the last two decades,
and might overtake DBB as the most common method of project delivery. There are several
variations, but in all cases the owner maintains a single contract:
1. The owner contracts with a “single entity” (integrated design-builder) to provide both
design and construction services.
2. The owner contracts with a “joint-venture” between design and construction firms to
provide design-build services.
3. The owner contracts with a “GC” as the design-builder, and then the GC subcontracts
the design to an A/E firm.
4. The owner contracts with a “design firm” as the design-builder, and then the design firm
subcontracts the construction scope to a GC.
Though many variations exist, compensation for the DB firm is usually based on a fixed price
or a guaranteed maximum price (GMP). The owner is essentially asking the DB firm to finish
their scope of work within a certain dollar amount.
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There are two major types of contracting methods used by construction owners to select a contract
with the GC. They are competitive bidding and negotiated contract.
Competitive Bidding – A majority of the public owners obtain competitive bids or hard-bid,
from multiple GCs, and awards the project to the lowest responsible bidder using a “lump-
sum” contract. Many state statutes require hard-bids. Any change in scope or price needs
a change order to be approved by the owner or designee. Hard-bid contracts can create
adversarial relationship between owner, A/E, and GCs; since most times the A/E acts as the
owner’s representative during the construction phase by reviewing change orders approvals and
progress payments approvals.
Negotiated Contract – Without going through the competitive bidding process, most private
owners negotiate a contract for a project with a preselected construction firm, based on
experience on similar projects, qualifications, reputation, and other reasons. This method
is gaining popularity in recent years. With many state legislations allowing for negotiated
contracts, even public agencies are using this approach over the past few years. The negotiated
contract typically involves a cost plus an agreed upon percentage of the GC’s overhead and
profit. Since this method does not require bid, it saves some time for the owner.
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Project Manager
Superintendent
General Foreman – assigned when there are 3 to 5 foremen
Foreman – typically 10 or fewer craft workers are assigned to a foreman, called the crew.
Craft Workers
General Contractor
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Figure 2-2: Time / Safety Influence Curve5
Owners – Safety elements that should be implemented by owners to improve safety are:
o Owner safety commitment
o Selection of GCs based on safety (injury rates, qualifications of safety and project
management staff, quality of contractor safety program)
o Safety requirements in contracts (safety representative, resume of safety personnel, site
specific safety plan, CEO safety commitment letter, and minimum training)
o Owner involvement in safety activities during pre-planning, design, and construction
phases
General Contractors - There seems to be a consensus among the safety researchers and
professionals that the major elements that will help achieve better safety performance mostly
revolve around the nine zero accident techniques:6
o Demonstrated management commitment
o Staffing for safety
5 Szymberski, R. (1997). Construction Project Safety Planning. TAPPI Journal, 80(11), 69-74.
6 Hinze, J., Mathis, J., Frey, P.D., Wilson, G., DeForge, P., Cobb, M., and Marconnet, G. (2001). “Making Zero Accidents a Reality,” Annual
Conference of the Construction Industry Institute, San Francisco, CA
.
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o Safety planning
o Safety training and education
o Worker participation and involvement
o Recognition and rewards
o Subcontractor management
o Accident/incident reporting and investigations
o Drug and alcohol testing
7 Rajendran, S. (2006). “Sustainable Construction Safety and Health Rating System.” Doctor of Philosophy Dissertation, Oregon State University,
Corvallis, Oregon, December 2006
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Table 2-2 summarizes the advantages and disadvantages of the construction worker safety with respect
to the delivery and contracting methods.
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2.7.1 Construction Safety Management Risks
The typical hazards found on construction sites are discussed later in this chapter. Readers should
understand the common risks associated with safety management so that it can be eliminated,
minimized, or transferred. A non-exhaustive list of typical construction risks include:
1.
Worker injuries and illnesses
2.
Damage to GC and subcontractors equipment, vehicle, material, and property on the site
3.
Injuries to the members of the public due to negligence of contractors
4.
Damage to equipment, vehicle, material, and property of the general public due to negligence
of contractors
5. Negligence of one contractor resulting in an injury to another contractor or property damage
6. Environmental damages
7. Business interruptions due to any of the items 1 through 7
Care should be taken to eliminate or minimize these risks, in addition to purchasing proper insurance
coverage.
8 The Bureau of Labor Statistics. Injuries, Illnesses, and Fatalities (IIF) program. www.bls.gov/iif/ (Accessed December 2014)
9 The Center for Construction Research and Training (CPWR). The Construction Chart Book, 5th Edition.
http://www.cpwr.com/sites/default/files/publications/5th%20Edition%20Chart%20Book%20Final.pdf (Accessed December 2014)
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Increase in workers’ compensation insurance premiums
Lost reputation or damage to public image
Loss of contracts due to poor safety records
Work stoppage associated with accidents
DOSH citations and other regulatory agency citations
Damaged or spoiled materials
Replacement of damaged tools or equipment
Investigation time
Lower worker morale
Loss of valuable workers
Hardship to worker family
There are estimates that the indirect cost is anywhere between 1 to 20 times the direct cost depending
on the accident.
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Temperature extremes
Under influence of alcohol and/or other drugs
using defective equipment
Weather Conditions
Fatigue due to workload
Caught In/Between
Compressed Gases
Confined Spaces
Crane
Electrical Shock
Elevated Work
Explosion
Falls from Elevations/Same level
Fire
Inadequate Access
Ladders
Lockout/Tagout
Mobile Equipment
Particles in Eyes
Poor Housekeeping
Rigging
Scaffolding
Sharp Objects
Struck By
Slips and trips
Thermal Burns
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Table 2-4: Common Hazards on Construction Sites
Chemical Physical Biological Ergonomic
Gases Temperature Fungi Repetitive Motion
Vapors Noise Bloodborne Pathogens Awkward Postures
Fumes Vibration Bacteria Excessive force
Dusts Ionizing Radiation Poisonous Plants Static loading
Fibers Non-Radiation Poisonous Animals Contact stress
Mists Infectious Animals
Examples: Examples: Examples: Examples:
Acids Hand-held power tools West Nile virus Strains
Alkalis Equipment Lyme disease Sprains
Asbestos Heat illnesses Histoplasmosis Tendonitis
Bleaches Cold illnesses Hantavirus CTS
Cadmium X-rays Poison oak Back pain
Carbon monoxide UV light Sumac
Cutting oil mists Infrared radiation Bee
Epoxy resins Lasers Yellow jacket
Formaldehyde Bird droppings
Hexavalent chromium Sewage
Lead
Oils
Silica
Solvents
Spray paints
Welding fumes
WISHA is the Washington Industrial Safety and Health Act, Chapter 49.17 RCW, enacted in 1973 by
the Washington State Legislature. The purpose of this law is to ensure that Washington’s employers
provide their workers with safe and healthy workplaces. The Department of Labor & Industries (L&I)
administers WISHA through its Division of Occupational Safety and Health (DOSH). Washington is
one of 27 states that administers its own workplace safety and health program. The OSHA enforces
safety and health requirements in the remaining states. OSHA monitors and partially funds DOSH.
DOSH (the Division of Occupational Safety and Health) is part of the L & I that:
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• develops safety and health rules;
• enforces safety and health rules by inspecting worksites for unsafe working conditions;
• provides free on-site consultations to help employers create safe and healthy workplaces;
• provides free training, safety and health programs, and other resources to help prevent, find,
and fix hazards; and
• was called WISHA Services (Washington Industrial Safety and Health Administration) until
2006.
What about RCWs and WACs? RCW/RCWs stands for the “Revised Code of Washington” and:
• is the collection of all state laws (the RCW) or a single statute (WISHA is an RCW, Chapter
49.17)
• is maintained by the Office of the Code Reviser (not by DOSH);
• gives “teeth” to regulations by giving them the force of law.
Creating and maintaining a safe workplace begins with Washington State’s “safety and health core
rules” contained in Chapter 296-800 WAC. These rules explain the minimum requirements for safe
workplaces that employers must follow. These core rules include requirements for your Accident
Prevention Program, personal protective equipment, first aid, and hazard communication program. In
addition to the core rules, other rules apply to specific industries – for example, noise control, confined
space, forklift safety and respiratory protection. For example, the new rule regarding the Globally
Harmonized System (GHS) for hazard communication is contained in Chapter 296-901, WAC. The
rules for Safety Standards for construction work is part of Chapters 296-155, WAC.
By law, DOSH conducts workplace compliance inspections. The terms “compliance,” “enforcement,”
and “inspections” all describe the inspection process, found in WAC 296-900. A workplace inspection
helps an employer discover any potential hazards within the workplace and determines if applicable
minimum workplace safety and health rules have been followed. DOSH’s Compliance Safety and
Health Officers (CSHOs) conduct inspections. It should be noted that sometimes the acronym CSHO
is also used to refer Consultation Safety and Health Officers. DOSH conducts inspections without
advance notice, except in rare circumstances (e.g. Imminent Danger). If they find any violation, they
may issue citations.
Under the WISHA employers also sometimes have a responsibility for the safety and health of other
employees as a creating, correcting or controlling employer. On March 29, 1990, the Washington
Supreme Court held in Stute v. PBMC11 that a general contractor could be held liable for an injury to a
subcontractor’s employee that occurred as a result of a Washington Industrial Safety and Health Act
(WISHA) violation. The Stute decision and subsequent rulings have established that general contractors
may be liable for WISHA violations committed by subcontractors under their control. Because the general
contractor has authority to influence working conditions on a construction site, the general contractor has
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ultimate responsibility under WISHA for job safety and health at the job site in all common work areas,
including work areas defined in all contracts under the scope of work to be performed at the jobsite. Please refer
WISHA Regional Directive 27.00, “Contractor Responsibility Under Stute v. PBMC,” for more information.
The most common construction safety & health rules cited during L&I inspections for federal fiscal
year 2013 are:12
2.8 SUMMARY
The intent of this chapter was to make the readers familiar with the construction industry and a
typical construction project, to best use the information provided in the upcoming chapters.
.
12 Division of Occupational Safety and Health (DOSH). http://www.lni.wa.gov/Safety/Topics/AToZ/SafetyTopTens/?F=HDI
(Accessed January 2015)
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3
PROJECT TEAM SELECTION
3.1 PURPOSE
The parties who have significant control of and influence on the construction worker safety and health
are the owner, general contractor, subcontractor, and the designer. An owner can impact worker safety
and health by selecting safe contractors and designers. An owner can further improve safety by requiring
general contractors to select safe sub-contractors by including safe contractor selection requirements
in the contracts. The purpose of this chapter is to present contractor and designer selection guidelines
for use by Owners and Contractors. The guidelines presented in this chapter are best practices that
can be implemented by project owners when selecting designers and general contractors, or by general
contractors when selecting subcontractors for upcoming bids or selecting subcontractors for a specific
project.
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Table 3-1: Designer Selection Criteria
Criteria used in designer selection Rating (1 to 5)*
Past safety experience
Knowledge of construction safety and health
Willingness to design for safety
Personal interviews/knowledge
Total Rating
Evaluator Comments: Why the above ratings were awarded?
*Rate each criteria on a scale from 1 to 5, 1 = Very low, 2 = Low, 3 = Moderate, 4 = High, 5 = Very high
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Accredited safety training above regulatory government agency requirements (e.g., employees
trained on OSHA 500, OSHA 10-hour or OSHA 30-hour training)
Top Management involvement/commitment to worker safety and health
3.3.2 Questionnaire
The second step in the pre-qualification process is to obtain the safety performance information from
contractors with the help of a form typically called “Pre-qualification Safety Questionnaire.” It is
critical to make this questionnaire as simple and straightforward as possible. A sample pre-qualification
safety questionnaire template is presented in this chapter as Exhibit 3-1, to assist contractors looking
to develop or improve their pre-qualification process. Even though the majority of the construction
firms still collect this information using manual forms, few companies have started to use online forms
with provisions to upload supporting documentation. Both formats are acceptable business practices;
the company should decide what format to use for their pre-qualification questionnaire.
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Safety Professionals
o Resumes of the firm’s key Safety and Health personnel
3.3.4 Assessment
The assessment of the contractors based on the safety metrics is the most critical step in the selection
process. The pre-qualifying firm should define a safe contractor, whom it will allow to bid or perform
work on its projects. A safe contractor should be defined in terms of lagging and leading indicators.
There is a wide variation in defining a safe contractor across the industry. For example, some pre-
qualifying companies have set a “fixed” benchmark for safe contractors such as:
While other companies instead of setting fixed benchmarks uses a sliding scale for classifying
contractors as shown in Table 3-2.
It is always advisable to use both lagging (e.g., EMR, DART, TRIR, Fatality) and leading indicators
(e.g., citations and safety program review) during the assessment. The quantitative parameters such as
incident rates, number of citations, etc., are simple and easy to evaluate. The qualitative parameters
such as a safety program review, safety personnel qualifications, etc., needs qualitative assessment.
In order to be consistent between contractors. Table 3-2 presents one way to quantify the qualitative
review of the contractor’s written safety and health program (WSHP). For example, chapter 5 of the
sample pre-qualification safety questionnaire lists multiple questions as a way to determine the quality
of the contractor’s WSHP. You can quantify this assessment by using a metrics such as the percentage
of questions answered “yes” and use it as part of your assessment.
3.3.5 Action
Based on the assessment the prospective contractors can be classified into one of the four classes: Class
I, Class II, Class III, and Class IV, as shown in Table 3-2. The pre-qualifying firm now has to determine
the course of action for contractors that fall under different classes. A sample pre-qualification
assessment action guideline is provided in Table 3-3. Note that it is up to the individual companies
based on factors such as geographic location, availability of skilled contractors, etc., to decide their
course of action for their prospective contractors
.
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Table 3-3: Final Action of Contractors
Action by the Pre-qualifying company in terms of “Acceptability” to bid or perform work on its
Class
projects
I Perfectly Acceptable – top safety and health performance, no further action required.
II Slightly Acceptable – average safety and health performance, corrective action plan “may” be
required prior to acceptance.
III Slightly unacceptable – below average safety and health performance, probationary status,
only acceptable to bid or perform work with a detailed corrective action plan and concur-
rence by the project manager and safety director.
IV Totally unacceptable – poor safety and health performance, ineligible.
The guidelines and the template questionnaire presented in this chapter are based on industry best
practices. It is up to the pre-qualifying firm to develop pre-qualification or selection guidelines that
suit them. These guidelines can be used as a starting point to establish “acceptable” standards for a
contractor or designer selection process as it pertains to safety and health performance.
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Exhibit 3-1: Contractor Pre-qualification Safety Questionnaire Template
Any contractor interested in working for <<Company Name>> must be pre-qualified to be included
on the bid list. Interested contractors should complete this questionnaire with all requested support
documentation for <<Company Name’s>> review prior to being added to the bid list. Failure to
provide support documentation or reporting false information on this questionnaire will deem your
submission unacceptable, and your company will be not able to bid on <<Company Name>> projects
.
This Chapter is for <<Company Name>> Use Only
Company Name:___________________________________________________________________
Address: _________________________________________________________________________
Submitted by (please print): __________________________________________________________
Title: ____________________________________________________________________________
Telephone Number: ______________________ Email Address: __________________________
I certify that the information provided in this questionnaire and all accompanying documentation
is true and correct.
1. Experience Modification Rate (EMR): List your company’s EMR for the last three years. Attach a
copy of a letter from your insurance carrier or state fund (on their letterhead) verifying the EMR
information. Submit a letter of explanation for the cause and corrective action implemented if any
of the EMR is above 1.00 and/or upward trends in EMR.
Year EMR
20 ___ _________
20 ___ _________
20 ___ _________
2. OSHA Injury/Illness Statistics: Provide the Total OSHA Recordable Injury/Illness Rate (TRIR)
and Days Away, Transfer, and Restricted Case Rate (DART) for this year to date and the previous
three years, as defined by the Federal OSHA reporting requirements. Attach a copy of your OSHA
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300 Logs and OSHA 300A Summary sheets. Submit a letter of explanation for the cause and
corrective action implemented if the average rates are above national average and/or upward trends
in injury/illness rates.
3. Regulatory Government Agency Citations (RGAC): List the number of upheld RGACs (i.e.
DOSH, EPA, and DOT) received for this year to date and the previous three years. Submit
copies of all citations or fines, and a letter of explanation for the cause and corrective action
implemented for all the RGACs.
EPA DOT
DOSH
Year (Federal or State (Federal or
Citations
Citations) State Citations)
4. Fatality History (FH): Enter the number of work-related fatalities experienced by your firm in the
last three years. Provide a detailed description of the fatalities in a separate exhibit.
Does your company have a written Workplace Safety and Health Program? Yes No
If yes, submit a copy of your complete Workplace Safety and Health Program and answer the
questions specific to the program. The program’s critical elements will be evaluated as part of the pre-
qualification process
.
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Critical WSHP Elements Response
Does your company have a substance abuse screening program? Yes No
Does your company conduct weekly (minimum) site safety inspections? Yes No
Does your company require crews to hold regular toolbox meetings? Yes No
Does your company conduct supervisor safety training? Yes No
Does your company investigate all accidents including near misses? Yes No
Does your company require your employees to complete OSHA 10-hour training? Yes No
Does your company hold regular weekly site safety meetings? Yes No
Are your company’s field supervisors certified in OSHA 30-hour courses? Yes No
Does your company require sub-tier contractors to have a written safety program Yes No
and monitor their workplace safety and health performance?
Does your company audit your workplace safety and health program and continu- Yes No
ously improve it?
Do you have a return to work program with a provision of returning workers to Yes No
modified/light duty?
Does your Company have a disciplinary program in place for safety violations? Yes No
Does your company follow a system based partnership programs such as DOSH’s Yes No
Voluntary Protection Program (VPP) or Safety and Health Achievement Recogni-
tion Program (SHARP)?
Does your company has a formal construction Quality Assurance (QA) /Quality Yes No
Control (QC) program and/or a procedure manual?
6. Safety Personnel:
We will get back to you within two weeks after receipt of your submission. Please feel free to call our
office at <phone number> with any questions on the pre-qualification process
.
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4
SAFETY IN CONTRACTS
4.1 PURPOSE
This chapter is intended to provide information and guidelines on the requirements of safety and health
in construction contracts. The information will serve as a reference document for contract managers
and construction safety professionals when writing the safety section of the contracts, which will not
only improve worker safety performance, but will also avoid contract disputes or issues pertaining to
safety management.
Note: The guidelines provided in this chapter are not legal advice. When writing contracts, contractors
should always seek guidance from its attorneys/legal counsel or seek guidance from an employment
law specialist. It will help to ensure compliance with all applicable local, state, and federal laws.
4.2 CONTRACTS
Contracts are essential to the construction process. In the simplest of terms, a contract may be defined
as an agreement between two or more parties that is enforceable by law. Contract language that lacks
clarity includes significant errors and omissions, or contains excessive, non-essential information may
result in considerable ambiguities in the contract.
Inclusion of the safety related contractual language may not only help the contractor avoid safety
requirement disputes, but may perhaps also help meet the reasonable care standard by improving
the contractor’s safety practices, reducing the likelihood of noncompliance, and creating a graduated
system of onsite safety enforcement. Hence, the Project Owner should incorporate safety and health
requirements in the contract with the prime contractor, and should also require the contractor to
include the same requirements in their subcontracts.
Project owners include safety and health requirements in contracts since they:1 1) are motivated by their
own safety culture to expect safe operations by others they have some control over, 2) are encouraged
to mandate safety practices because of the contingent liability they assume, and 3) are driven by a
desire to avoid adverse public relations resulting from the aftermath of lapses in safety practices. The
general contractor group, on the other hand, is responsible for establishing and administering not only
their own safety management programs but often that of the subcontractor group as well.
1 Rajendran, S., Clarke, B., and Whelan, M. (2013). “Contract Issues: Improving Construction Safety Management.” Professional Safety,
Journal of the American Society of Safety Engineers (ASSE), 58(9), 56-61
.
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4.3 CONTRACT FORMAT
The format of the contract requirements document varies from company to company, however, it
is typical for project owners and construction firms to create a separate document that exclusively
focuses on the safety and health contract requirements such as, “Project Safety Requirements,” or
“Environmental, Health, and Safety (EHS) Requirements.” This document will be either be included
in the contract as a separate article or maintained as a stand-alone document with a reference in the
overall contract.
4.4.1 Prequalification
It is important to include verbiage requiring all contractors and subcontractors to pre-qualify sub-,
and sub-tier contractors such as “….the contractor shall develop appropriate pre-qualification criteria
for the selection of subcontractors. All such pre-qualification criteria shall be subject to the prior written
approval of <Company Name>.”
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4.4.5 Subcontractor Management
The construction contract should require not only the “direct” contractor to comply with the contract
requirements but also all tiers by adding verbiage in the contract such as “the contractor and the tiers
shall comply with the project contract requirement.” The contract should also include verbiage that
allows the company to take action when their contractors fail to comply with the contract safety
requirements.
A dedicated safety professional shall not hold other duties while a designated safety representative
might hold other duties but present at the site full-time (e.g., Superintendent). A floater is a qualified
safety professional to oversee several projects, when it is not financially feasible to assign a full-time
on-site professional to a single job or due to the nature of the job in terms of complexity.
The contract should also specify the minimum qualifications of both the designated and dedicated
safety professionals. For example, “When the contractor’s trade headcount reaches 30, employ one on-site,
full-time dedicated safety professional. The contractor shall also commit one on-site, full-time dedicated
safety professional for every additional 50 trade headcount. The dedicated safety professional must hold
a safety degree and have a minimum of three years professional safety experience in construction. The
designated safety representative must hold an OSHA 30-hour Construction Certification and have a
minimum of ten year’s construction field experience.” Another requirement that can be added is the
professional certification such as Certified Safety Professional (CSP) or Construction Health and
Safety Technician (CHST).
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4.4.9 Safety Training
The contract should require that the contractors should train their workers on all applicable federal,
state, local, and project-specific owner mandated training. The project-specific training that are above
and beyond regulatory compliance (e.g. OSHA 10-hour) should be spelled out in the contract. This
would be a good place to ensure that the contractors maintain clear training documentation readily
accessible in case of an audit by owner or regulatory agencies.
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in their bids to meet the contract requirements. In addition, the contractors and their tiers should
be required to participate in a pre-construction meeting to ensure they understand the project safety
requirements prior to commencement of work. The contract should clearly state who should attend
the meeting. At a minimum, the contract should state “…pre-bid and pre-construction meetings should
be attended by the contractor project management, field management, and safety personnel.”
Safety professionals should be involved with marketing departments early in the process to
avoid the commitment of unrealistic or unnecessary safety resource levels in an attempt to
receive the award of the project
.
2 Rajendran, S., Clarke, B., and Whelan, M. (2013). “Contract Issues: Improving Construction Safety Management.” Professional Safety,
Journal of the American Society of Safety Engineers (ASSE), 58(9), 56-61.
3 Rajendran, S., Clarke, B., and Whelan, M. (2013). “Contract Issues: Improving Construction Safety Management.” Professional Safety,
Journal of the American Society of Safety Engineers (ASSE), 58(9), 56-61
.
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Project Owners should clearly communicate their safety expectations for the project, so
contractors can allocate resources appropriately in the bid. Construction safety professionals
should make an effort to clearly understand the owner’s EHS processes as well as their own.
Safety professionals should become an active participant in the project procurement process as
early as possible, preferably as early as the Request for Proposal (RFP)/Invitation to Bid stage.
Safety professionals should take an active role in the pre-bid meetings and communications
that take place. They should continue their involvement in the early stages of the project by
actively participating in pre-award/construction meetings.
Safety professionals should ensure that appropriate contractual requirements and responsibility
assignment clauses are included in the final contract as detailed in the first part of this chapter.
Review of basic DOSH or other applicable codes and requirements, as well as an explanation
of project-specific requirements, should be included in the craft orientation to the project.
As a part of the ongoing project safety program, safety issues unique to High Hazard, Low-
Frequency activities and site specific protocols should be an active part of the pre-task planning
effort.
A safety checklist, such as the one presented in this chapter, would be one of the technique to
identify unique safety issues to be considered for inclusion in the contract.
Safety issues included specifically in the contract should focus on those issues that are in addition
to basic DOSH or other applicable requirements. Basic DOSH requirements are generally well
covered with existing reference specifications.
Identification of safety issues that are particularly troublesome and unique to construction
should be researched further to better define the checklist.
Construction Safety Professionals should be involved during the project proposal phase, contract
management phase, pre-award & pre-mobilization meetings; to ensure safety management
expectations are clearly identified and communicated to help reduce the possibility of safety
management related claims.
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Exhibit 4-1: Trade Specific Contract Issues to be Included in Construction Contracts/Subcontracts4
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Crane safety requirements in excess of basic applicable regulatory
requirements. o Yes o No o NA
Dry cutting of concrete specifications. o Yes o No o NA
Temporary bracing design, installation, & maintenance for masonry walls. o Yes o No o NA
Protection from overhead masonry operations. o Yes o No o NA
Protection from overhead welding operations. o Yes o No o NA
Decking debris netting installation & maintenance. o Yes o No o NA
Decking cutoff debris cleanup. o Yes o No o NA
Perimeter cable installation & maintenance. o Yes o No o NA
Rebar cap installation & maintenance. o Yes o No o NA
MECHANICAL
Machine guarding beyond basic applicable regulatory requirements. o Yes o No o NA
Rolling stock (pipes, conduit, etc.) material storage & cut-off cleanup. o Yes o No o NA
Tie-off points for overhead work & tasks near deck edges. o Yes o No o NA
Removal of waste materials left by multiple trades. o Yes o No o NA
Removal, Cleanup, & patching of spray-on structural steel fire-proofing. o Yes o No o NA
Installation & maintenance of access to work areas used by multiple trades. o Yes o No o NA
Protection from welding operations. o Yes o No o NA
Spotters for scissor lift work. o Yes o No o NA
Pressure testing procedures & requirements. o Yes o No o NA
Accessibility to trenches for work purposes. o Yes o No o NA
ELECTRICAL
Electrical safety procedures beyond applicable regulatory requirements? o Yes o No o NA
Small diameter conduit & ground wire impalement protection. o Yes o No o NA
Weather protection of electrical components. o Yes o No o NA
Temporary lighting installation & maintenance. o Yes o No o NA
Theft security provisions for both installed & stored cuprous materials. o Yes o No o NA
Allowance & procedures for electrical hot work onsite. o Yes o No o NA
Electrical work training & experience in excess of basic applicable
regulatory requirements established. o Yes o No o NA
Accessibility to trenches for work purposes. o Yes o No o NA
GENERAL
Installation & maintenance of access to roof work areas used by multiple
trades. o Yes o No o NA
Roof protection after completion. o Yes o No o NA
Perimeter falling objects projection. o Yes o No o NA
Additional safety procedures for stilts used in ceiling work. o Yes o No o NA
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The maximum response time for permits (confined space, hot work,
lockout/tag out, etc.) specified. o Yes o No o NA
Coordination of cranes & critical lift procedures. o Yes o No o NA
Erection & maintenance of task & general lighting. o Yes o No o NA
Material storage areas onsite. o Yes o No o NA
Theft security provisions for both installed & stored materials. o Yes o No o NA
Removal of waste materials left by multiple trades. o Yes o No o NA
Multi-trade scaffold erection, inspection, & maintenance. o Yes o No o NA
Onsite fire protection for the project. o Yes o No o NA
Provisions for onsite safety professionals. o Yes o No o NA
Creation, implementation, & maintenance of traffic control plan. o Yes o No o NA
Safety Management Requirements:
Employee Site Access and Orientation o Yes o No o NA
Safety Training o Yes o No o NA
Safety Meetings o Yes o No o NA
Safety Inspections o Yes o No o NA
Pre-qualification o Yes o No o NA
Pre-bid and Pre-Construction Meetings o Yes o No o NA
Disciplinary Action/Recognition o Yes o No o NA
Pre-task Planning and Job Hazard Analysis o Yes o No o NA
Site Specific Safety Plan o Yes o No o NA
Reporting and Recordkeeping o Yes o No o NA
Solid Waste and Hazardous Waste o Yes o No o NA
Emergency Response Plan o Yes o No o NA
Design for Safety Provisions o Yes o No o NA
Technology Use (e.g., Building Information Modeling (BIM)) o Yes o No o NA
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Exhibit 4-2: Example Contract Project Safety Requirements
(Used by Permission from SNC-Lavalin)
Note: This best practice tool is only included as an example, and the users should be aware that the
contractor may reference safety regulations depending on their jurisdictions. It is the user’s responsibility
to ensure that they adapt the best practices provided in this handbook for their jurisdiction and comply
with all applicable local, state, and federal regulations affecting their workplace.
SECTION 01 35 23
1.01 It is the goal of the Construction Manager to ensure that employees and the general public are provided with
an environment free of hazards during construction activities. This program does not relieve Trade Contractor
of responsibility for the health and safety of Trade Contractor’s employees, the employees of subcontractors,
protection of the general public and the preservation of property.
1.02 The Construction Manager is committed that all construction workers have the best possible working
environment while working on this project. It shall be the responsibility of each Trade Contractor/
Subcontractor to abide by MOSH and OSHA health and safety laws and regulations.
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• involving hoisting of personnel
• of loads that represents significant cost, require significant lead-time to order, are critical to the project, or are
replaceable
The General Public – All persons not employed by or under contract, subcontract or sub-subcontract to the Project
Hazardous Material – Any material that, because of its quantity, concentration, or physical or chemical characteristics,
may pose a real hazard to human health or the environment.
Government – The body that has the authority to make, amend, administer, and repeal laws, regulations and policies, and
has the authority to enforce them.
ARTICLE 4 – RESPONSIBILITIES
4.01 Each participant involved in the construction of the Project is individually responsible for conducting his/her
activities to ensure compliance with all applicable health and safety requirements. Construction activities of Trade
Contractors and Subcontractors will be monitored for compliance with Federal, State and local health and safety
regulations and contract health and safety requirements.
4.02 Trade Contractor shall establish, and submit for review, a written health and safety plan that includes details
commensurate with the work to be performed. Trade Contractor’s health and safety plan shall clearly describe
Trade Contractor’s commitments for meeting its obligations to provide a safe and healthful work environment
for its employees and Subcontractor employees, to protect vendors, visitors, and members of the general public.
Trade Contractor’s health and safety plan shall reference Federal or State standards, and local environmental laws,
and any other rules or regulations applicable to construction activities.
4.03 Trade Contractor shall designate an on-site health and safety representative who is charged with the responsibility
of on-site health and safety management and will be the point of contact for health and safety matters. If Trade
Contractor employees 25 or more employees, Trade Contractor will designate a health and safety representative
whose only duty shall be health and safety management. When Trade Contractor’s manpower on the project reaches
100, an additional acceptable safety supervisor shall be onsite. Additional acceptable safety supervisor(s) shall
be provided for each increase in 100 workers at no additional cost to Construction Manager. Trade Contractor’s
health and safety representative shall be accredited by applicable OSHA requirements as a competent site Safety
Supervisor and have heavy construction health and safety experience. A resume shall be provided that outlines
such items as: work experience, education, training completed and professional organizations, etc. The health and
safety Representative shall remain on the Project until Substantial Completion.
4.04 Trade Contractor shall be responsible for advising all Trade Contractor employees and Subcontractor employees
of the projects health and safety goals, policies, requirements, and procedures during Trade Contractor orientation
session.
4.05 Trade Contractor shall attend a pre-mobilization safety meeting after contract award and prior to Trade
Contractor commencing work on the project. Trade Contractor shall conduct and include Construction Manager
Construction Manager and EHS manager in pre-mobilization meetings with all Subcontractors.
4.06 Trade Contractor shall participate in Construction Manager’s safety interaction process which includes daily
interactions for Trade Contractor field supervision.
4.07 Trade Contractors shall submit to Construction Manager:
A site-specific health and safety plan within fifteen (15) days after receipt of notice to proceed and prior to
start of any construction activities. The site-specific health and safety plan is to include an overview of the job
hazards expected to be encountered in the performance of their work activities.
The name and qualifications (resume) of designated on-site health and safety representative;
An immediate copy of all citations and/or warning of health and safety violations received from any State or
Federal jurisdiction, agency, insurance company, or by any of its Subcontractors.
A list of any hazardous materials that may be necessary to bring to the project and how each will be handled
to prevent contamination of the site and exposure of employees.
4.08 The Contractor shall:
Investigate, with Construction Manager, all accidents and incidents that result in personal injury or illness to
workers, damage to buildings or equipment, impacts to on- and off-site environments, and any incident with
the general public
.
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Participate in weekly health and safety management meetings and monthly project safety committee meetings.
Conduct daily job inspections, generate daily Team StepBack utilizing Construction Manager’s Team
StepBack form, identify unsafe conditions or work practices and assure they are corrected, and maintain
documentation.
Conduct weekly, documented, health and safety meetings with supervisory personnel.
Assure that employees acting in a supervisory capacity understand and enforce all safe work practices.
Assure a competent person is provided at work locations where required by law.
Assure that all personal protective equipment (PPE) is available and being properly used as required.
Assure all construction equipment and motor vehicles certification, inspection, repair and controls are in
compliance with the health and safety requirements of the project and OSHA requirements. All required
equipment inspection certification shall be available for review by Construction Manager.
Assure detailed lift plans are submitted prior to making Critical Lift,
Assure that all work areas are kept clear of debris and trash and that adequate trash barrels are placed
throughout the work area and emptied frequently. Waste streams will be segregated as directed by project
requirements.
Assure Trade Contractor emergency response team is properly trained and provided with adequate supplies.
Assure that one hundred percent fall protection equipment is provided and used. Inspections of this equipment
shall be documented and on file for review by Construction Manager.
Assure that all perimeter cables, barricades, or any other safety related items are installed correctly and
maintained. If a safety item must be removed, coordinate this activity with the Construction Manager or
trade contractor who installed the device and other workers who may be exposed. The party that removes
safety devices shall replace safety devices. Warning signs, tags, or barricades shall be installed if other safety
devices are removed.
Assure that all hazardous materials are properly stored. Storage areas shall be designed to be properly
ventilated and to prevent releases to the environment and contact with precipitation.
Supply all materials for the control of hazardous energy including locks, lock boxes, chains, and tags bearing
workers name and contact number.
Assure all monthly inspections include color-coding according to the following table. This shall include,
but not limited to, electrical cords, power tools and equipment, portable fire extinguishers, fall protection
equipment, and rigging. Wherever possible GFCI is a much safer option and always recommended
.
Month/ Quarter Quarterly Colors Monthly Colors
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ARTICLE 5 – INSTRUCTION AND TRAINING
5.01 Health and Safety Orientation Program
All personnel working on the Project shall receive an orientation regarding the general health, and safety rules
and regulations as well as the site-specific policies and hazards prior to starting work on the construction site. All
Trade Contractor personnel shall attend Construction Manager’s health and safety orientation. Trade Contractor
shall be responsible to ensure that its employees and those Subcontractors attend both Construction Manager’s
and Trade Contractor’s orientation. Documentation of this orientation shall be maintained on file for review by
Construction Manager.
5.02 Risk Competency Training
All Trade Contractor and Subcontractor field supervisory staff shall attend Construction Manager’s 4-hour risk
competency training.
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A. Trade Contractor shall submit to Construction Manager and have available on site the reports shown
in Table 8.02 – Reporting Requirements. Reports shall be submitted on the following schedule: Daily - Daily
inspections are required on all equipment / vehicles
B. Weekly - Weekly reports are due the following Tuesday morning
C. Monthly - Monthly reports are due by the 2nd of the following month
Construction Manager shall have the right to review all health and safety documentation at any time upon request. Trade
Contractor shall give full cooperation during these reviews .
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Annual Crane Inspection X X
Chemical Inventory X X
Contractor Weekly Inspection X X
Critical Lift Checklist X
First Report of Injury X
Incident Investigation Using ICAM Methodology X
Safety Data Sheets X X X
Injury and Illiness log X X X
Regulatory Agency Inspections X
H&S Observations X
Team Stepback Job Hazard Analysis X X
Job Safety Analysis (JSA) X X
Risk Register with weekly updates X X
H&S Statistics X X
H&S Training X X X X X
Supervisor Interaction Reports X X
Substance Abuse Policy X
Toolbox Safety Meetings X X
Daily Equipment / Vehicle Inspections X X
Hazardous Material Storage Area Inspections X
Lifting Equipment X X X
Fall Protection X X
Mobile Elevated Work Platform X X
SNC Lavalin Safety Audits X X X
Imminent Danger Records Reports X X X
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E. Trade Contractor shall prepare a written auditable training program for all personnel and supervisors to
ensure that each employee who might be exposed to fall hazards is knowledgeable of the fall protection
plan requirements.
F. Records of all training provided shall be kept on file at the job site and available for review.
G. Personnel who have been trained and violate the established fall protection plan/regulations shall be
removed from the project.
H. A Construction Manager Permit shall be required for guardrail and grating removal.
9.02 Scaffolds, Stair Towers and Work Platforms:
A. The Project requires one-hundred percent continuous fall protection during the erection and dismantling
of scaffolds where employees may be exposed to a fall at or greater than six (6) feet. A competent person
must be present during erection, dismantling or moving of scaffolds. Trade Contractor shall develop and
use a scaffold tagging system similar to the following:
1. A tagging system shall be in place that indicates the scaffold is safe for use by designated, trained
personnel. Each tag must be made of weatherproof material and have at least the following information
and be visible by all employees:
Date tag was placed and date of the last inspection.
Name of inspecting person. All tags must be weather resistant.
A GREEN tag means the scaffold complies with manufacturer’s and safety requirements and can
be used by any authorized person.
A YELLOW tag indicates the scaffold is complete but does not meet all specifications. This tag
will be used only in special circumstances. Special precautions, such as using a safety harness will
be required because an accessory, such as a handrail, could not be installed due to the location
of the scaffold.
A RED tag shall be placed on a scaffold that is being erected, dismantled, damaged and/or
defective. No employees, except members of the qualified erection/dismantling crew, shall work
from a red-tagged scaffold.
B. Employees will be instructed to read tags before using scaffolds. If a tag is not attached to the scaffold, the
scaffold shall not be used until inspected by a competent person and the proper tag attached.
C. Scaffolds shall be inspected daily by Trade Contractor’s designated qualified competent person.
D. All scaffolds, which are more than twice the height of the base width, shall be secured to a fixed structure
or employ outriggers to prevent tipping.
E. Scaffolds will be inspected by the competent person prior to use on each shift and as required throughout
the work shift to safely maintain the scaffold.
F. Scaffolds must be thoroughly cleaned prior to dismantling.
G. Scaffolding shall be grounded when in close proximity to, or there is a possibility of contact, with energized
high-voltage electrical equipment.
H. Scaffolding must be sufficiently protected (i.e., jersey barriers) when there is a possibility of contact with
vehicles or equipment.
I. Stamped engineered drawings shall be available at the worksite during installation, disassembly and use,
for outrigger scaffolds, when pole scaffolding is 60’ or higher, when supported scaffolding is 125’ or higher
and where brackets are used to support cantilevered loads.
J. Exterior vertical ladders shall not be used on scaffolding over 45 feet (15.72 meters) high
K. An opening in the railing or perimeter barrier must be provided with a swing gate at each access point, if
feasible.
L. End frames shall not be used for access use even when designed as ladder rungs.
M. Guardrail systems or other fall protection methods shall be used on all rolling scaffolds.
9.03 Walking and Working Surfaces:
A. Temporary guardrails shall be erected in all elevated work areas as quickly as possible. Tie-off points in
lieu of guardrails are not acceptable where normal work activities are taking place
.
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9.04 Barrier Identification Tape:
A. Barrier identification tape is strictly prohibited from being used for any form of personnel fall protection.
Barricade tape around excavations can be used for short term (24-hours), after this period physical
barriers are required.
B. YELLOW barricade tape shall be used for CAUTION/WARNING
C. RED barricade tape shall not be used. Red rope, issued by Construction Manager, will be used for
DANGER, DO NOT ENTER. A Construction Manager red rope permit shall be required.
Note: Once the area barricaded is free of the hazard(s) for which it was erected, the tape or rope will be
removed and properly discarded.
D. An assessment of the possibility of falling objects must be completed and appropriate controls must be
put into place. Controls may include – but are not limited to – barricades, warning signs, tethering tools,
debris nets, snow fences and overhead canopies.
9.05 Mobile Elevated Work Platforms:
A. The following controls are required:
1. A signaler/ground guide is utilized while travelling in congested areas.
2. An exclusion zone is set up around the machine to deter unauthorized entry.
3. A harness and lanyard is attached to the manufacturer-installed anchor point at all times when a
worker is inside the basket.
4. A spotter shall be provided any time a MEWP is moved to ensure safe movement, identifying
potential pinch points, and to lower the platform in the event of an emergency. The Team StepBack
shall evaluate and determine if a full-time dedicated spotter is required.
9.06 Confined Space Entry:
A. Construction Manager’s confined space permit shall be required prior to any excavation activities.
B. All spaces shall be considered permit-required confined spaces. Trade Contractor shall train all personnel
who will enter the confined space. No one shall enter a confined space area until properly instructed.
9.07 Employee Ground Transportation:
A. Trade Contractor is responsible for assuring that all personnel follow the requirements of this section and
prohibit improper transportation of employees and visitors. Transporting employees in cargo beds of
pick-ups, etc. is prohibited.
B. Mobile cranes, forklifts, winch trucks, front-end loaders, tractors and other materials handling equipment
are not permitted to transport passengers.
C. Vehicles must be designed to accommodate passenger transportation or the vehicle shall not be used for
that purpose.
9.08 Housekeeping:
A. Trade Contractors shall monitor its work areas daily, or more frequently if needed, to assure that all
debris are removed to minimize hazards.
9.09 Project Electrical Requirements:
A. Trade Contractor shall implement an Electrical Safety Program. This program shall include safe installation,
work practices, maintenance, and special equipment considerations. All electrical installations, either
temporary or permanent, shall be in conformance with the OSHA Electrical Code, NFPA-70, ANSI-C1,
and low and high voltage electrical safety orders per OSHA health and safety requirements
9.10 Cranes and Hoisting Equipment:
A. Cranes and hoists shall have a current annual certificate of examination and testing issued by an accredited
crane examiner. Annual inspection certificates and operators manual shall be in the cab of each crane
prior to crane operation.
B. Only qualified and designated personnel shall operate cranes or hoisting equipment. Crane operators
shall be NCCO certified for class of crane operated.
C. Outrigger cribbing shall be used for all crane operations. All cranes shall have have boom angle indicators
and anti-two block devices installed and operating properly.
D. Load cells, moment indicators and external rated capacity lighting shall be available in accordance with
the table below
.
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External
Load Moment Load Rated
Crane Type
Indicator Cell Capacity
Lighting
Mobile Rough Terrain Shall Shall Shall
Mobile Truck Mounted Shall Shall Shall
Crawler Shall Shall Shall
Pedestal and Tower Shall Shall Should
Electric Overhead Traveling Not Applicable Should Should
Mobile Pick and Carry >10 Tons Should Should Should
Vehicle Loading Crane/Boom Truck Shall Shall Shall
Portal Not Applicable Should Should
E. The swing radius shall be barricaded or other positive means shall be taken to prevent personnel from
entering the area between the counter weight/swing radius and any stationary and/or outside obstructions.
F. A lift evaluation form shall be completed and submitted at least 5 days prior to any Critical Lift activity
A detailed lift study shall be completed and shall be reviewed by a registered professional engineer for
all Critical Lifts involving two or more cranes, lifts at or above 200,000 pounds (100 tons), lifts where the
crane or lifting equipment is 90 percent or more of its rated capacity at the working radius and crane
configuration, loads that represents significant cost, require significant lead-time to order, are critical to
the project or are irreplaceable, or, lift where additional controls are wanted or necessary. All other lifts
shall be documented on the Daily Crane Operation Log.
G. All Critical Lifts shall be under the direct supervision of a master/lead rigger.
H. All rigging used in critical lifts shall be inspected for compliance with all requirements by the master/lead
rigger.
I. Notification shall be made to the Commissioner of Labor and Industry forty-eight hours prior to the
commencement of any lift involving multiple cranes
J. Taglines shall be used to control all loads
K. All rigging operations shall be planned and supervised by competent personnel to ensure that the best
methods and most suitable equipment and tackle are employed.
9.11 Vehicles and Mobile Equipment:
A. All vehicles and mobile equipment shall be maintained in safe working condition and shall be appropriate
and adequate for the intended use.
B. Only authorized personnel shall operate equipment. Operators of equipment, machinery or vehicles
shall be certified for the operation involved. Equipment shall be operated in a manner that reduces dust
emissions.
C. Vehicles and mobile equipment shall be moved with the assistance of a flag person (spotter) in areas
with poor visibility, for oversized loads, when operating in tight areas or other high-risk situations. This
includes the movement of mobile elevated work platforms in congested areas.
D. Equipment shall not be operated unless all required safety devices are in place and functioning properly.
E. All equipment including forklifts, dozers, front end-loaders, etc. shall have a reverse signal/back-up alarm
audible above surrounding background noise.
F. Mobile equipment shall not be left unattended unless parked securely to prevent movement, with all
ground engaging tools lowered to the ground, brakes set and the engine off.
G. When fueling equipment or vehicles the engine shall be shut down.
9.12 Welding & Cutting:
A. Flash arrestors shall be installed in both oxygen and acetylene hoses at the regulator connection.
B. Welders shall wear approved eye and head protection when welding. Personnel assisting the welder shall
also wear approved eye and head protection.
C. Welding screens and welding fume extractors shall be used when other workers are in the vicinity of the
welding activities
.
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D. Prior to welding or cutting a 20 lb ABC rated fire extinguisher shall be within easy reach of the worker.
A fire watch shall be stationed at all locations where sparks and/or flames may fall to a lower floor/work
area or to another side of a wall.
E. Oxygen and acetylene cylinders shall not be stored inside buildings.
9.13 Personal Protective Equipment (PPE):
A. All employees shall wear safety glasses while on the construction site. Minimum eye protection shall
include approved safety glasses with side shields that meet the standards specified in ANSI Z87.1-2003
B. Additional eye and face protection in combination shall be worn when required.
C. All construction workers shall wear hard hats that meet ANSI Z89.1-1997, while on the construction site.
Cowboy style hard hats are not allowed.
D. Gloves shall be carried by personnel at all times and maintained in good condition. Gloves shall be worn
when handling material, performing jobs the present hazards to the hands, moving between elevations,
where indicated on the StepBack job hazard analysis, or entering areas where gloves are specifically
required PPE.
E. Appropriate hearing protection shall be worn in work areas where noise levels are at 85 dBA or greater.
F. Trade Contractor shall establish and implement a respiratory protection program when work activity
warrant that employees wear respiratory protection. The program shall meet the requirements set forth
in NIOSH/MSHA recommendations.
G. All personnel on the construction site shall wear sturdy leather, hard-soled work boots. Boots shall measure
at least 6” from heal to top of ankle support. No one is permitted to wear sneakers (including ANSI
approved), tennis shoes, or athletic shoes of any type, sandals, high heels or thongs on the construction
site. Safety toe footwear is required for workers exposed to a crush hazard.
H. Suitable clothing for construction shall be worn on the construction site. Shirts with sleeves (at least 3 in
length) and full-length pants, or full coveralls, shall be required. Shorts, sweat pants, or tank tops are not
allowed.
I. High-visibility vest or high-visibility clothing meeting the requirements of ANSI Type II or Type III
(CSA or EN equivalent) depending on the activity performed.
9.14 Excavations:
A. Construction Manager’s excavation permit shall be required prior to any excavation activities.
B. Spotter personnel shall be used whenever mechanical excavation work comes within three (3) feet of a
buried utility. The spotter shall make certain by manually excavating or hydro-vacuuming that continuation
of mechanical excavation will not contact the buried utility. This requirement shall remain until utility is
adequately exposed and mechanical excavation can continue without risk to the utility.
C. All open trenches and excavations greater than three (3) feet (.91 meter) shall be shall be protected by
a complete guardrail system or safety fencing (snow fencing). The system shall be erected around the
complete perimeter of the excavation.
END OF SECTION 01 35 23
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5
PRE-BID AND PRE-CONSTRUCTION MEETINGS
5.1 PURPOSE
This chapter is intended to provide information and guidelines for conducting the safety portion of
the pre-bid and pre-construction meetings. Inclusion and discussion of safety and health in the early
stages of a construction project through pre-bid and pre-construction safety meetings will result in
better project safety performance.
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Allow sufficient meeting time to ensure all critical items are covered during the meeting. It is
important to know whether there will be a construction site walk-through since it will impact
the overall meeting duration.
Maintain, and publish written pre-bid meeting minutes to all bidders.
The Project Superintendent typically runs the pre-construction meetings, after the contract is
awarded, and before the contractor begins work. This meeting is typically included as part of the
project mobilization meeting. Consider the following items when planning the pre-construction safety
meetings:
Hold the meeting only after the receipt and review of the contractor’s written safety program.
Be prepared to discuss your concerns with the contractor’s safety program and suggest
recommended corrective actions.
Hold the meeting at the project site and be prepared for a construction site walk-through.
Strongly encourage attendance by a majority of the contractor representatives from both
the project management (project manager, cost engineer, and schedule manager) and field
management (project superintendent, field superintendent, and General Foreman) including
safety.
Start the meeting by communicating the project’s commitment to worker safety and health.
Define safety responsibilities.
Require the contractor to submit all the required safety submittals before mobilizing on site.
Address all the unique challenges associated with the project and necessary control measures
and all the project specific safety requirements.
Use a pre-construction safety meeting checklist or agenda, to document the safety portion of
this meeting as presented in this section as Exhibit 5-2 which covers the key Environmental,
Safety, and Health topics to be discussed during the pre-construction meeting. In addition, a
best practice example pre-construction/mobilization form from a large construction firm is also
presented as Exhibit 5-3.
Obtain the site safety point of contact and emergency action plan information.
Receive acknowledgment and commitment to project-specific safety requirements from the
contractor by signing the checklist, before commencing work.
Note: The template forms and checklists are long and detailed, but readers are reminded that these
are just examples. Contractors can choose to use shorter versions of these forms that can still be very
effective
.
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Exhibit 5-1: PRE-BID MEETING SAFETY CHECKLIST
***Note typically site safety will be one of the several items discussed during the pre-bid meeting***
Introductions o Yes o No o NA
Route Sign-up Sheet o Yes o No o NA
Project Description & Scope of Work o Yes o No o NA
Staging, Access, Parking, and Use of Facilities o Yes o No o NA
Lunch Tent/Sanitary Facilities o Yes o No o NA
Site Work Hours (start time/end time) o Yes o No o NA
Cleanup and Environmental Considerations o Yes o No o NA
Substance Abuse Program o Yes o No o NA
Required Safety Submittals
Safety Personnel Contact o Yes o No o NA
Written Safety Program o Yes o No o NA
Corrective Action Plan (CAP) (if required) o Yes o No o NA
Insurance Coverage Proof o Yes o No o NA
Unique Project Safety Challenges and Hazards
Dig Permit o Yes o No o NA
Air Quality (Odors, Fumes, Noise, Dust, etc.) o Yes o No o NA
Fire Alarm System and Bypass Requirements o Yes o No o NA
Lead and Asbestos Abatement/Training o Yes o No o NA
Public Protection o Yes o No o NA
PPE requirements o Yes o No o NA
Questions?
Construction Site Walk through o Yes o No o NA
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Exhibit 5-2: PRE-CONSTRUCTION MEETING SAFETY CHECKLIST
***Note typically site safety will be one of the several items discussed during
the pre-construction meeting***
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Safety & Health Management o Yes o No o NA
Compliance with DOSH requirements o Yes o No o NA
Project Safety Staffing o Yes o No o NA
Accident Reporting, Investigation, and Documentation o Yes o No o NA
Approved Written Site-Specific Safety Plan o Yes o No o NA
Project Disciplinary/Inventive Procedures o Yes o No o NA
Job Hazard Analysis o Yes o No o NA
Contractor Safety Representative o Yes o No o NA
New Employee Orientation o Yes o No o NA
Proper Personal Protective Equipment o Yes o No o NA
Safety Meetings (type, schedule, & documentation) o Yes o No o NA
Safety Training & Certification Verification o Yes o No o NA
Safety Inspections (type, schedule, & documentation) o Yes o No o NA
Required Weekly Safety Documentation o Yes o No o NA
Identify DOSH Competent/Qualified Site Supervisor o Yes o No o NA
Daily Housekeeping/Composite Debris Policy o Yes o No o NA
Steel Erection Planning o Yes o No o NA
Crane Inspection/Operator Certification o Yes o No o NA
English Language /Non-English o Yes o No o NA
Stretch and Flex o Yes o No o NA
Environmental Hazards o Yes o No o NA
Runoff Protection o Yes o No o NA
Hazardous or chemical spill procedures o Yes o No o NA
Proper cleaning and fueling of equipment onsite o Yes o No o NA
Concrete Washout Area o Yes o No o NA
Asbestos, Mold, PCB or lead – Suspected procedures o Yes o No o NA
Contaminated Soil – Suspected procedures o Yes o No o NA
Unique Project Safety Challenges and Hazards o Yes o No o NA
Questions
Construction Site Walk through
Additional Notes/Comments:
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
__________________________________________________________________________________
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PRE-CONSTRUCTION SAFETY MEETING ACKNOWLEDGEMENT
We have discussed and understand the Environmental, Safety, and Health requirements of this
project.
Contractor agrees to comply fully with all the Environmental, Safety, and Health laws, rules, regulations,
and procedures in effect on the site. Contractor agrees to communicate these requirements to any sub-
tier contractor(s) brought onsite to complete its scope of work.
______________________________________ ______________________________________
Contractor Management (Name) Contractor Management (Signature)
______________________________________ ______________________________________
<Company Name> Management (Name) <Company Name> Management (Signature)
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Exhibit 5-3: Example Contractor Pre-Construction/Mobilization Form
(Used with Permission from SNC-Lavalin)
Note: This best practice tool is only included as an example, and the users should be aware that the
contractor may reference safety regulations depending on their jurisdictions. It is the user’s responsibility
to ensure that they adapt the best practices provided in this handbook for their jurisdiction and comply
with all applicable local, state, and federal regulations affecting their workplace.
We have discussed and understand the Health & Safety requirements of SNC-Lavalin.
____________________________________ _____________________________________
Company Name Date
____________________________________ _____________________________________
Subcontractor Representative (Name) Subcontractor Representative (Signature)
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A. MOBILIZATION STRATEGY YES / NO /N/A COMMENTS
b. Immediately reported verbally
c. Preliminary report completed within 24 hours
d. Investigation report completed within seven days
e. Imminent danger and near misses reported
15 Vehicles – Proper Safety Equipment and Inspections
a. 20 lb. ABC fire extinguisher
b. First-aid kit
c. Back-up alarm (vehicles 1 ton and over)
Company logo visible on both sides of vehicle (mini-
d.
mum 2” height)
e. Vehicle numbers on the rear window
16 Vehicles – Registration and Insurance
a. Proof of registration
Minimum $3 million liability insurance for each vehi-
b.
cle
c. All drivers to have valid a driver’s license
d. Seat belt mandatory
e. Gasoline storage and handling
f. Vehicle pass program
g. Roll over protection (if applicable)
17 Site Evacuation
Contractor has adequate transportation for full site
a.
evacuation of employees
b. Emergency procedures established and known to all
c. Muster point
d. Updated contact lists
e. Alarm type and procedures
18 Training
a. Orientation
b. ID badges, returned for terminated employees
c. Site training requirements
d. Employee training log submitted
e. SNC-Lavalin orientation video shown
19 Permit Programs in Place
a. LOTO/Isolation
b. Excavations and earth works
c. Hot work
d. Work at height
e. Confined space
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A. MOBILIZATION STRATEGY YES / NO /N/A COMMENTS
20 Positive Incentive Program
a. Requirements
b. Ratios and budget
c. Participation
21 Safety Interactions
22 Audits
a. Internal (self-audit)
b. External (corporate and regulatory audits)
B. SAFETY EQUIPMENT TO BE MOBILIZED/PROVIDED BY THE CONTRACTOR
1 Safety signage
a. Caution
b. Working above
c. Caution construction area
d. Danger open excavation
e. No smoking
f. Yellow / red flagging
g. Confined space
h. Danger
i. Power lines
j. X-ray
k Welding in progress
l. Other
2 Breathing Apparatus and Fit Testing
a. SABA
b. SCBA
3 Fire Fighting Equipment
a. Extinguishers – quantity of 20 lb ABC
b. Extinguishers – quantity / size of CO2
c. Water trucks
d. Water management / dewatering logs
4 Safety Harnesses / Shock Absorbing Lanyards
a. Inspection program
b. Training
c. Storage
5 Personal Protective Equipment (as per 6845.3.2.1-EN minimum requirements)
a. Hard hats/helmets, high visibility reflective striping
b. Safety glasses w/side shields
c. Safety footwear
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B. SAFETY EQUIPMENT TO BE MOBILIZED/PROVIDED BY THE CONTRACTOR
d. High visibility attire (Class I, II, or III)
e. Hand protection
f. Hearing protection
g. Long pants and 4” shirt sleeve
6 Scaffolding including Tag System and Tags
a. Inspection
b. Color coding
c. Certifications
7 Lockout System in place including Tagging/Sign-out Log Book
a. Procedures
b. Training
8 Ladders
a. Procedures
b. Training
9 Lunchroom Facilities
10 Toilets (i.e. Alberta OHS Code, Part 24 and Schedule 7)
a. One toilet for 10 persons as a general guide
b. Additional toilets for women
11 List of Tools and Equipment, Inspected on a quarterly basis (color code example)
a. Yellow January – March
b. Green April – June
c. Red July – September
d. Blue October – December
12 Log for disposal of any Hazardous and Non- Hazardous Material
13 Duplicate copy of the MSDS manual
14 Radio, cell phone access
15 Camera passes required on site
16 Other safety equipment (specify)
We have discussed and understand the Health & Safety requirements of SNC-Lavalin. We will be in
full compliance to the SNC-Lavalin Critical Risk Control Protocols at all times unless an Approval
for Alternate Controls has been completed and approved where necessary.
Subcontractor agrees to identify minimum training requirements and retain records for the duration
of the project for all company workers and contractors.
Subcontractor agrees to provide and ensure the proper use thereof, of all required safety equipment
including that specified on this checklist
.
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____________________________________ ________________________________________
Subcontractor Management (Name) Subcontractor Management (Signature)
____________________________________ _________________________________________
SNC-Lavalin Management (Name) SNC-Lavalin Management (Signature)
____________________________________ _________________________________________
Project Management (Name) Project Management (Signature)
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6
PROJECT SAFETY STAFFING
6.1 PURPOSE
This chapter is intended to provide guidelines to identify quantities, qualifications, and responsibilities
of the project safety staff to support the project. The guidelines provided in this chapter are just a
roadmap that contractors can use all or in part that fits their company process, culture, size, and
financial resources.
What safety staff requirements were specifically included in the owner’s construction contract?
o Does the safety professional have to be full-time or part-time?
o Does the safety professional have to be designated or dedicated?
o Can the safety professional have any responsibility on other projects?
o What are the minimum qualifications for the safety staff in terms of education, work
experience, and professional certifications?
o Do the contracts call for services of specialists such as industrial hygienists,
ergonomists, security managers, and environmental compliance managers?
Did the owner allow or allocate any specific amount of funds for project safety staffing?
How intensive is the project’s training, inspection, and reporting and recordkeeping
requirements?
What is the total estimated cost of construction of the project?
What is the level of complexity of the project defined in terms of anticipated and recognized
high hazards expected on the project?
How many subcontracts will be awarded on the project?
What percentage of the subcontractors were awarded contracts on a probationary status and
will be performing work with a corrective action plan (i.e. their safety performance was below
an acceptable level during the pre-qualification process)?
o Identify those subcontractors to see if you need safety staffing, and/or will you require
them to add safety staff.
How many total workers are expected on the project?
How many workers are expected on site during peak time?
How many worker-hours will be expended on this project?
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Is the project undertaken under an owner-controlled insurance program (OCIP) or
Contractor Controlled Insurance Program (CCIP)?
Will the project owner assign an owner safety representative to this project?
It is apparent that there is no one-size-fits-all solution as it comes to project safety staffing. However,
contractors should consider all the pertinent factors and come up with a staffing level that will
improve the project safety performance.
6.3.1 Quantity
Each contractor on the project should be required to “designate” an individual to be responsible
for the project safety activities when the crew size is less than “X” employees (e.g., 20 employees),
including all tiered subcontractor employees (or) the contract value is below $X million in labor only
(e.g., $500,000). The benchmarked number should be based on the contractor risk level and past safety
performance.
6.3.3 Qualifications
It is recommended that the highest level of supervision (i.e., Superintendent or General Foreman) on
the site to be selected as the designated safety representative. Depending on the project risk level, the
qualifications of the designated safety representative should be clearly defined in terms of construction
industry experience and professional development safety training or certifications. It is recommended
that the minimum qualification for the designated safety representative should include at least five
years of appropriate construction specialty experience and OSHA 30-hour outreach training.
Recently, the Board of Certified Safety Professionals (BCSP)1 has introduced a certification called “Safety
Trained Supervisor (STS)®. The STS certification provides a means for employers to verify safety and
health knowledge of first-line supervisors, managers, and any other person with safety responsibilities. The
program requires applicants to meet minimum education and experience requirements and demonstrate
knowledge of basic safety and health standards and practices. The STS program is nationally accredited
by the National Commission for Certifying Agencies (NCCA). Contractors may also choose to
1 Board of Certified Safety Professionals (BCSP). Certifications. www.bcsp.com (Accessed January 3, 2015)
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require that designated safety representatives at a minimum to hold this certification. However, this is
a relatively new certification and not many supervisors currently hold this designation.
6.4.1 Responsibilities
Responsibilities of the project safety professional should be explicitly stated during the approval
process and communicated to the prospective professionals. An example of project safety staffing
policy and responsibilities is presented as Exhibit 6-1.
6.4.2 Quantity
Each contractor on the project may be required to provide a dedicated on-site full-time qualified safety
professional when:
Furthermore, the contractor may also define when the project requires additional on-site full-time
qualified safety professional. For example, an additional safety professional may be required for each
crew size increment of fifty employees or increments of $10 million in labor only thereafter. This
requirement must be defined in all contracts to each, separate, contractor.
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6.4.4 Qualifications
Depending on the project risk level, the qualifications of the dedicated safety professional should
be clearly defined in terms of education, appropriate construction industry safety experience, and/or
professional certifications.
6.4.5 Experience
The more complex and riskier the project the more stringent the qualifications. For example, when
requiring a dedicated safety professional for a crane and rigging subcontractor, the individual should
have adequate experience in that discipline.
6.4.6 Education
A 2011 report prepared for the National Institute for Occupational Safety and Health (NIOSH)
titled “National Assessment of the Occupational Safety and Health Workforce,” reported that the
majority of the safety professional employers are looking for professionals with bachelor’s degree-
level.2 On projects that will include numerous site safety professionals, it is typical to assign a Project
Safety Manager who will be the lead on the site. Some contractors and Owners prefer college educated
construction safety professionals to take on the role of Project Safety Manager to manage construction
safety programs including the safety staff at the project level. Here is an example requirement, “The
safety manager must hold a safety engineering or equivalent qualification and have a minimum of seven
years’ experience in construction safety and five years of management experience.”
Readers should understand that not all contractors, especially smaller contractors will not hire or
be able to hire a safety professional with a college degree. Under those circumstances contractors
are recommended to hire safety professionals with certain field safety experience and minimum
certifications such as:
These professionals should be backed up by corporate safety professionals who have the 4-year safety
degree and applicable professional certifications.
6.4.7 Certifications
Some Owners and few Contractors have also started to require professional certifications such as the
Board of Certified Safety Professional’s (BCSP) Construction Health and Safety Technician (CHST)®
and Certified Safety Professional (CSP)® for their safety staff.
2 National Assessment of the Occupational Safety and Health ... (n.d.). Retrieved from http://www.cdc.gov/niosh/oshworkforce/_br
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The Construction Health and Safety Technician (CHST) certification is designed for individuals who
demonstrate competency and work part-time or full-time in health and safety activities devoted to the
prevention of construction illnesses and injuries. The CHST certification meets national standards
for certifications. Candidates for the CHST certification are typically employed as safety and health
specialists on construction job sites, serving in either full-time or part-time positions. Typical individuals
are responsible for safety and health on one or more significant construction projects or job sites. They
may work for an owner, general contractor, subcontractor, or firm involved in the construction or
construction safety.3
A CSP (Certified Safety Professional), awarded by BCSP, is certified in the comprehensive practice
of OSH. Certified Safety Professionals (CSP) are persons who perform at least 50% of professional
level safety duties including; are making worksite assessments to determine risks, potential hazards
and controls, evaluating risks and hazard control measures, investigating incidents, maintaining and
evaluating incident and loss records, and preparing emergency response plans. Other duties could
include; hazard recognition, fire protection, regulatory compliance, health hazard control, ergonomics,
hazardous materials management, environmental protection, training, accident and incident,
investigations, advising management, record keeping, emergency response, managing safety programs,
product safety and/or security.4
More information about the certifications is available at www.bcsp.com. Please note according to the
American Society of Safety Engineers (ASSE), certifications should be from a professional safety
organization accredited by the National Commission of Certifying Agencies (NCCA) or the Council
of Engineering and Scientific Specialty Boards (CESB), or a nationally recognized accrediting body
that uses certification criteria equal to or greater than that of the NCCA or CESB, certification is an
independent third-party indicator of achievement.5
6.4.8 Specialists
Even though it is not common, depending on specific project needs, certain large projects (for example
projects over $1 billion in construction cost) will include specialists such as Ergonomists, Industrial
Hygienists, Security Managers, and Environmental Compliance Manager Full-time on-site. However,
for small to medium sized projects, it is typical practice to employ these specialists on an as-needed
basis. For example, the project might need to employ an industrial hygienist for only a week, when
excavating, transporting, and disposing of contaminated soil or to perform a noise study to analyze
project impacts on the neighborhood residential community. Selected certifications are listed below:
o CIH (Certified Industrial Hygienist) has an emphasis on evaluating and controlling physical,
chemical, ergonomic and biological hazards. www.abih.org/certified
o CFPS (Certified Fire Protection Specialist) has responsibilities regarding the application of
technologies in fire safety, fire protection, prevention, and suppression. www.nfpa.org
3 Board of Certified Safety Professionals (BCSP). Certifications. www.bcsp.com (Accessed January 3, 2015)
4 Board of Certified Safety Professionals (BCSP). Certifications. www.bcsp.com (Accessed January 3, 2015)
5 Board of Certified Safety Professionals (BCSP). Certifications. www.bcsp.com (Accessed January 3, 2015)
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o CHMM (Certified Hazardous Materials Manager) is involved in environmental protection,
waste management, dangerous goods transportation, safety, and materials handling. www.
ihmm.org
It was previously indicated that more and more employers are leaning towards college educated
construction safety professionals.6 It is critical that contractors set a goal to recruit and retain the best
and brightest of these entry-level safety professionals. One of the best ways to achieve this goal is to
start an internship or cooperative education program with universities that houses occupational safety
and health management programs.
Safety internship programs are very common in the general industry but are gaining popularity in
the construction industry. The internship program will expose college students through a 3-month
summer employment, to all aspects of the construction industry and provide valuable job experience
to complement their academic curriculum. As an intern, they will be typically paired with a Project
Safety Manager and be involved in the overall implementation and enforcement of the site safety
program. It gives the companies an opportunity to test a potential full-time employee and also train
the future safety professionals. See example internship description and responsibilities in Exhibit 6-3
that can be used by companies looking to start an internship program. Organizations can visit www.
asse.org/academicdirectory for the OSH College and University Directory to find out the colleges and
universities near them that offer a safety degree
.
6 National Assessment of the Occupational Safety and Health ... (n.d.). Retrieved from http://www.cdc.gov/niosh/oshworkforce/_br
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6.7 ADDITIONAL RESOURCES, READINGS, AND REFERENCES
Hiring Guide: The American Society of Safety Engineers (ASSE) recently published “The
ASSE Guide to Hiring the Right Occupational Safety & Health Professional” available at
http://www.asse.org/assets/1/7/Hiring_right_OSH_Professional.pdf. It provides guidelines to
employers and companies looking to build their safety team. The guide provides essential hiring
tips for various safety positions at different levels of expertise. This breakdown helps users
focus on important aspects of a potential candidate’s skill sets and goals
.
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Exhibit 6-1: Example Project Safety Staffing Policy
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
Policy Statement
Full time, project safety staff is required on all projects with a contract value in excess of $25 million
dollars. It is recommended that the safety staff be assigned prior to the beginning of work, as with
other site staff. Additional safety staff may be required when project size is greater than 75 million
dollars or risk management plan dictates a need.
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Exhibit 6-2: Example Project Site Safety Manager Job Description
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
Position Description: The Project Safety and Loss Control Coordinator shall report to the Business Unit
Safety and Loss Control Manager. He/she will provide support to the General Manager, Operations
Manager, and the Business Unit Staff in an effort to enforce corporate safety and health policies and
procedures. In addition to their Business Unit responsibilities, they shall participate in and complete
all tasks designated to them by the Business Unit Safety and Loss Control Manager.
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Investigate all incidents and generate proper reports.
Establish and maintain all required job safety records.
Conduct a monthly overview safety meeting.
Assist the Claims Coordinator in the management of claims.
Attend Project Staff Meetings to brief the staff on safety issues on the project and coming from
the company and to keep informed of the progress of the job.
Qualifications: A four year degree in Safety and Health or equivalent is preferred with at least two
(2) years of safety experience or combination of education/multiple years’ experience in building
construction, with a working knowledge of safety/environmental principles and techniques. Capable
of identifying known/potential exposures and recommending corrective actions. Computer skills and
familiarity with Microsoft Office suite programs. Strong management, leadership and interpersonal
skills with the ability to communicate well both verbally and in writing.
Physical Demands and Work Environment: Performance of the required duties will require physical
ability to climb permanent and temporary stairs, passenger use of construction personnel hoists,
ability to climb ladders and negotiate work areas under construction. Specific vision abilities required
by this job include close vision, peripheral vision, depth perception, and the ability to adjust focus.
Performing this job requires the use of hands to finger, handle, or feel objects, tools or controls, sit,
talk and hear, stand, climb, balance, stoop, kneel, crouch or crawl. The employee must occasionally
lift and/or move up to 75 pounds. While performing the duties of this job, the employee will work
on-site at the construction work site where the employee is exposed to moving mechanical parts; high
precarious places; fumes or airborne particles; outside weather conditions and risk of electrical shock.
The noise in these work environments is usually moderate to very loud. TURNER IS AN EQUAL
OPPORTUNITY EMPLOYER.
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
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Exhibit 6-3: Example Construction Safety Intern Job Description
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
Position Description: The purpose of the internship is to provide the student with supervised practice
at the work site and in the continuing daily work of the safety professional. Interns will assist the
Project Safety Manager, Superintendent, PM, PX, and BUSD in adhering to company safety and loss
control policies. Works on construction projects or in the office to assist in the day-to-day activities
associated with safety and loss control. The safety intern shall be supervised by a manager of safety.
Assists Project Safety Manager, BUSD, PX, PM, and Superintendent in administering and
adhering to company safety, health, and environmental policies such as:
Assist in implementation of the project safety program under the direction of the Project
Safety Manager or Superintendent
Stopping at once and reporting immediately to the Project Superintendent and Business
Unit Director of Safety any violation or unsafe practice where there is an imminent danger
to life or property.
Safety coordination duties in such areas as safety committees, preplanning meetings, and
tool box meetings.
Participate in training at safety meetings, tool box meetings, and orientations.
Assist in a review of subcontractor safety programs for completeness and compliance with
Turner’s policies.
Assist in promoting safe work practices and safe working conditions in accordance with all
State, Federal, Local regulations, and owner/contractual requirements.
Participate in administration of a drug screening program (pre-employment, post-accident
random and cause) that is consistent with Turner’s or Owner’s requirements.
Assist Project Safety Manager and Superintendent in preconstruction meetings and
conducting research as needed. Document those meetings under the direction of supervision.
Assist in conducting jobsite and work area inspections with the Project Safety Manager
or Superintendent. Review with the superintendent for distribution to subcontractors and
Business Unit Safety Director.
Assist in maintaining safety records, including training records, tool box meetings,
maintenance of the OSHA 300 log, maintenance of the MSDS and chemical inventory
sheets, incident investigations, and metrics.
Assist in conducting an effective worker orientation program for every new employee and
administer and record their participation.
Gather pre-task planning and JHA programs for all project contractors based on contractual
requirements and log accordingly
.
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Qualifications: Working toward a four-year degree in Safety and Health or equivalent is preferred
with at least two (2) years of education, and a basic knowledge of safety/environmental principles and
techniques. Capable of identifying known potential exposures and recommending corrective actions.
Computer skills and familiarity with Microsoft Office suite programs. Strong management, leadership
and interpersonal skills with the ability to communicate well both verbally and in writing.
Physical Demands and Work Environment: Performance of the required duties will require physical
ability to climb permanent and temporary stairs, passenger use of construction personnel hoists, ability
to climb ladders and negotiate work areas under construction. Specific vision abilities required by this
job include close vision, peripheral vision, depth perception, and the ability to adjust focus. Performing
this job requires use of hands to finger, handle, or feel objects, tools or controls, sit, talk and hear,
stand, climb, balance, stoop, kneel, crouch, or crawl. Intern must occasionally lift and/or move up to
75 pounds. While performing the duties of this job, the intern can work in an office or on-site at the
construction work site where the intern is exposed to moving mechanical parts; high precarious places;
fumes or airborne particles; outside weather conditions and risk of electrical shock. The noise in these
work environments is usually moderate to very loud.
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
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7
DESIGNING FOR CONSTRUCTION WORKER SAFETY
7.1 PURPOSE
According to the hazard control hierarchy, the best strategy for achieving an injury and illness free
construction work environment is by designing out hazards during the early stages of the project
design. Construction site hazards can be designed out by implementing an innovative process called
Prevention through Design (PtD), also known as designing for construction safety (DfCS). DfCS is
the consideration of construction site safety in the design of a construction project. DfCS includes
modifications to the permanent features of the construction project and to the preparation of plans
and specifications for construction in such a way that construction site safety is considered.1 DfCS
presents multiple challenges for it to be successfully implemented in practice. The DfCS process requires
collaboration and frequent interaction between the owner, designer, and the contractors. Hence, DfCS
can be “effectively” implemented on projects delivered through design-build contracts and when there
is an opportunity for upstream contractor involvement. This chapter offers guidance to project teams
interested in the planning, development, and implementation of a DfCS process. The guidelines should
be used as a roadmap that contractors can use as a reference by using all or parts of it to fit their needs.
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7.2.2 Develop a formal DfCS process
Similar to other elements that are part of the project safety program, a formal written DfCS program
supported by the project owner will yield greater benefits. The DfCS should be distinguishable from
other construction management activities and should be an essential ingredient of the project safety
program. Also, the process should commence in project planning and design, and include input from
those knowledgeable about construction activities and safety hazards. The program can be simple: lists
of regular and predictable hazards that should be reviewed with designers and building owners.
7.2.4 Select Designers in part based on experience, knowledge, and willingness to incorporate worker
safety and health in the project design
One of the biggest barriers to the DfCS process is the reluctance of designers to change designs to
accommodate worker safety. Their hesitance can be attributed to liability concerns, lack of experience,
or even the perception that construction worker safety is the constructor’s responsibility. A committed
owner should include DfCS requirements in the owner’s request for proposal (RFP) for design services.3
Designer selection should include: checking past records on designer experience, knowledge of safety
and health in design concepts, and personal interviews/knowledge.
7.2.5 Include DfCS requirements in the contract with the designer and the Construction Manager /General
Contractor (CM/GC)
Depending on the complexity of the design, it may be difficult to predict the amount of time required
to perform a comprehensive DfCS review. Hence, owners may consider signing a Cost-Plus with a
guaranteed maximum price (GMP) contract rather than a traditional fixed fee contract, 4 with both
the designer and the CM/GC (and tiers). This will allow for more effective participation in the DfCS
process from the designers and contractors.
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7.2.7 Define Roles and Responsibilities of project stakeholders
In order for the DfCS process to be effective, the roles and responsibilities of all project players should
be clearly defined and executed at the start of the design process. A few examples of responsibilities of
the key players are:
Designer (A/E) – Provide technical expertise (codes) with design alternates that focus on
risk elimination.
Owner Representatives – Provide design input that will eliminate or minimize safety risks
associated with construction, operation, accessibility, and maintenance issues.
Construction Manager/General Contractor (CM/GC) – Provide design input to improve
the constructability of the design, and any design suggestions that will eliminate or
minimize safety risks during construction.
Subcontractors – Provide design input to improve the constructability of the design, and
any design suggestions that will eliminate or minimize safety risks during construction
that impact their scope of work.
When will the project team perform the DfCS review? The owner should establish a DfCS process
timeline defined in terms of the stages of design. Typically on commercial and industrial
construction projects in the United States, design reviews by the owner occur during four stages:
Concept, 30 percent, 60 percent, and 90 percent.5 These design review stages can be used as
milestones to provide DfCS comments. Deliverables from each review should be clearly defined.
How are the risks and associated controls (design suggestions) obtained from the DfCS reviews
tracked for closure?
How will the owner decide on which design change to implement? Does the owner require
a formal risk impact assessment to prioritize all risks identified during the DfCS process to
establish a most to least critical importance ranking?
Should the ranking and prioritization include the costs associated with the risk control options
(elimination versus minimization)? For example, elimination of a confined space versus
minimization of the associated risk by providing pre-installed rescue and ventilation system.
What is the timeline for the owner to make a decision on suggested design changes?
How will the lessons learned from this project be transferred to future owner projects? Who will
create and maintain the lessons learned database?
7.2.9 Develop and deliver DfCS process training to all DfCS participants
The training should enhance DfCS participant knowledge of the DfCS concept, construction safety
requirements, and the construction processes. The training should ensure the team understands the
significance of DfCS in creating an injury-free work environment, the goals of DfCS, DfCS team’s
roles and responsibilities, DfCS process, and deliverables
.
5 American Society of Safety Engineers (ASSE). Construction Safety Management and Engineering. Second Edition. Editor: Darryl Hill, CSP
.
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7.2.10 Provide DfCS tools and resources for designers, contractors, and owner representatives to identify
safety hazards
Create a DfCS review log to be used by the review team to document inputs from the design review
process. Create a DfCS review checklist that includes common items to look at during the DfCS review
from experience (see sample checklist in Exhibit 7-1). The checklist should not be intended to be
prescriptive, but rather a memory aid to ensure that all the participants consider the key safety areas
during the design process. It is not an exhaustive list that covers all potential safety items that will need
consideration during the project. The checklist should include key areas for scrutiny by the reviewers
including:
Accessibility
Confined space
Ergonomics
Fall Protection/Prevention
Maintenance
Operation
Physical hazards
Emergency Planning and Preparedness
The readers are recommended to use this checklist and other tools provided in the resources section as
a starting point and add to the list as new items are discovered during the DfCS review process. Also,
provide technological resources, such as Building Information Modeling (BIM), to aid in the design
review process. BIM provides a visual representation of building features for the reviewers and makes
the review process easier. However, the cost associated with BIM (both software and hardware) should
be considered before using BIM. Figures 7-1 through 7-4 shows the use of BIM during design review
and eliminating clash. See Chapter 8 for more information about using BIM for DfCS
.
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Figure 7-1: Embedded fall protection anchor traps clash with HVAC systems detected using BIM
(Picture Courtesy Balfour Beatty Construction)
Figure 7-2: Embedded fall protection anchor traps clash elimination with HVAC systems using BIM
(Picture Courtesy Balfour Beatty Construction)
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Figure 7-3: Perimeter cable guardrail clash with exterior wall skin detected using BIM (Picture
Courtesy Balfour Beatty Construction)
Figure 7-4: Perimeter cable guardrail clash with exterior wall skin removed using BIM (Picture
Courtesy Balfour Beatty Construction)
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Additional DfCS Resources, Readings, and References
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Exhibit 7-1: Example Design for Construction Worker Safety (DfCS) Checklist
Note: This best practice tool is only included as an example, and the users should be aware that the
checklist may reference safety regulations depending on the company’s regulatory jurisdictions. It
is the user’s responsibility to ensure that they adapt the best practices provided in this checklist for
their jurisdiction and comply with all applicable local, state, and federal regulations affecting their
workplace
.
Will there be adequate headroom for accessing racks, filters, viewports, sight
Accessibility
glasses?
Accessibility Will there be adequate access to elevated areas when construction is complete?
Accessibility Will routing zones discipline be enforced?
Will there be adequate access to depressed areas such below raised floors (RMF),
Accessibility
chemical trenches area when construction is complete?
Will there be adequate access to the tops of tanks and equipment when construc-
Accessibility
tion is complete?
Accessibility Will there be adequate access to cable trays when construction is complete?
Accessibility Will there be adequate access to valves when construction is complete?
Accessibility Will there be adequate access to dampers when construction is complete?
Will there be adequate access to electrical controls, switches and relays when con-
Accessibility
struction is complete?
Where access is needed for elevated areas utilize the fall protection hierarchy of
Accessibility controls i.e. in order; eliminate elevated work, provide a platform and guardrail,
provide tie-off points last, etc.
Are tanks designed to minimize the need for access during construction or main-
Confined Space
tenance?
Confined Space Have at least two tank access ports been provided to aid in egress/ventilation?
Will anchorage points for retrieval be located next to each confined space access
Confined Space
point when construction is complete?
Have the gasses being used in the Confined Space been considered as a Suffoca-
Confined Space
tion Hazard? If yes, note in further action how this is to be mitigated.
Are emergency relief devices (breather vents, relief valves, rupture disks, liquid
Emergency
seals) vented outside the building or to a safe discharge location?
What is the most severe credible incident i.e. the worst conceivable combination
Emergency of reasonable malfunctions, which can occur? Does design address mitigation of
this type of incident?
What needs are there for emergency relief devices (breather vents, relief valves,
Emergency
rupture disks, liquid seals)? Are they documented in the design?
Have you indicated the location of known shut-off valves and switches for exist-
Emergency ing utilities? Are contact names and phone numbers for local utilities indicated
on the drawings? Are these devices readily accessible?
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Do drawings show pipe flow direction so the first valve upstream or downstream
Emergency
of an emergency can be located?
Does design address provisions for rapid disposal of reactants if required by plant
Emergency
emergency?
Does the design indicate necessary fire emergency equipment and allow for ade-
Emergency
quate execution of fire emergency procedures?
Does the design provide provisions for operation or safe shutdown during power
Emergency
failures?
Does the design address proper containment and disposal of gas and liquid paths
Emergency
if leakage occurs and primary containment fails?
Have adequate Emergency Off (EMO’s) been provided and are they in the correct
Emergency
location?
Emergency Have adequate EW/SSH’s been provided and are they in the correct location?
Ergonomics Does the design eliminate the need for heavy manual material handling?
Did the design consider the height (from working surface) of all valves and con-
Ergonomics
trols that require viewing or operation?
Is the elevation of valves and sight glasses at an ergonomic level (between 36” and
Ergonomics
44” above walking surface)?
Will there be adequate lighting for maintenance activities provided after construc-
Ergonomics
tion is completed?
Are the hierarchy of controls considered for fall protection i.e. in order; eliminate
Fall
elevated work, provide a platform and guardrail, provide tie-off points last, etc.
Fall Will rooftop equipment have a 42” parapet at every elevation change?
Fall Has the worker tied off points been included in the design?
Stairs vs. ladders: consider access frequency and what a person will be carrying.
Fall
Does the design provide safe stair and ladder design for intended purpose?
Do the systems select minimize significant labor in an elevated position (e.g., ma-
Fall
sonry walls vs. tilt-up concrete)
Fall Does the design allow for maximizing work on the ground?
Building offsets of varying size and shape create a falling hazard for construction
Fall workers. Does the design minimize offsets where possible, and are necessary off-
sets safely constructible?
Do exterior stairs and ramps run parallel to and immediately adjacent to the
Fall
structure?
Consider how openings through floors will be protected during construction.
Fall Does design group openings together where possible? Does the design locate
openings away from the edge of the structure where possible?
Fall Is rooftop equipment located away from the edge of the structure?
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When designing openings remember 42” requirement. A window located 42”
Fall above the floor provides a built-in guard rail. A parapet 42” tall does the same. Is
this accommodated in the design?
Are adequate craft anchor points for fall protection during construction provided
Fall
in the design?
Are adequate sustaining personnel tie offs for maintenance activities provided in
Fall
the design?
Layout Is there adequate space to permit the installation and maintenance of equipment?
Layout Are there access and egress clearances for normal traffic and maintenance?
Layout Are there access and egress clearances for firefighting?
Layout Can people and equipment be moved through the building safely during construc-
tion and sustaining operations?
Layout When doing underground work, consider the potential for existing utilities and
impact that will have on the construction technique. Has the design addressed
this?
Have you considered construction safety when laying out the project? An obvious
Layout example is the location of power lines. What about high-pressure piping lines and
combustible gasses? A vehicle vs. Pedestrian traffic flow?
Are spacing and clearances furnished for normal traffic maintenance and fire-
Layout
fighting?
When placing underground lines, consider the work that follows behind and po-
Layout
tential future work in the area. Has the design addressed this?
Maintenance Can you access instruments for calibration?
Maintenance Can valves be accessed readily for the operation?
Maintenance Are pumps and controllers readily accessible for maintenance?
Maintenance Will the area have adequate lighting to support maintenance operations?
Maintenance Are special devices required to maintain this equipment?
Maintenance Does the design package include allowances or clearances for maintenance?
Maintenance Is signage required for maintenance clearances?
Are systems routed between buildings analyzed for differential movement in an
Operation
earthquake?
Does one set of switches control the lighting and ventilation in a mechanical
Operation
room, solvent room or confined space?
If instruments fail simultaneously, is a collective operation still fail-safe? Conduct
Operation
“what if ” analysis.
Are piping systems analyzed for stresses and movements due to thermal expan-
Operation
sion?
Design ventilating and light fixtures in a mechanical room, or confined space to
Operation
be operated by the same switch.
Operation Is there a safe way to load liquids into and to withdraw them from tanks?
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Does the design locate electric panels within sight of the equipment that they
Operation
affect?
Operation Does design designate protective insulation for “hot surfaces”?
Operation Does the design provide non-conductive flooring at electrical boxes?
Physical Haz-
ards Have trip hazards been mitigated?
Physical Haz-
ards Have head knockers been mitigated?
Physical Haz-
ards Does design address Noise?
Sequence Does the design consider how design may affect work staging and safety?
Have you considered how design releases can impact construction scheduling and
Sequence safety? For example - if sidewalks are issued early, they can be constructed and
provide a more stable base for perimeter wall scaffolding.
Can existing systems (corridors, stairs, handrails) be staged for early construction
Sequence
completion?
Has the design considered how design can affect construction sequencing to allow
Sequence energizing electrical panels at the latest possible time without impacting construc-
tion schedule?
Are fire prevention devices (firewater systems, etc.) designed early so they can be
Sequence
installed for construction safety?
Has the design accommodated for the effects of extremes of atmospheric humidi-
Other
ty and temperature? Corrosion?
Have flammable or combustible materials of construction been eliminated or min-
Other
imized?
Has the use of primers, sealers, coatings, etc. containing hazardous materials been
Other
eliminated or minimized?
Other Are materials of construction compatible with the process chemicals involved?
Does the design consider specification limits on “lift” heights? For example, tall
Other
structures can easily collapse during erection if not adequately supported.
Other Does the design specify testing procedures for complicated designs?
Other What items need to be added? Please Explain on Back
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8
USE OF MODERN TECHNOLOGY IN CONSTRUCTION
SAFETY MANAGEMENT
8.1 PURPOSE
Modern technology is absolutely changing the way construction safety is managed on construction
sites. Currently, several construction companies are using modern technology such as 3-dimension
(3-D) modeling, computer software, and mobile technologies including smartphone and IPad Appli-
cations (Apps), to affect worker safety positively. This chapter will provide information to construction
firms to identify “technologies” and “safety management apps” that can be used to improve construc-
tion worker safety.
Note: The authors has no financial interest in the products listed in this section. The inclusion is based
on the author’s experience and their research on industry best practices.
Currently, several construction companies are using BIM as part of their project development process.
Only recently, the construction industry has started to look at BIM as a tool to improve worker safety.
Given the newness of BIM to the industry, each project or company should designate a construction
safety professional (or project engineer) as a champion to help to facilitate the use of BIM for safety.
As BIM becomes more commonplace, construction safety professionals should continuously examine
how it can improve worker safety on each project. Safety professionals need not be experts in the mod-
el creation or its technical aspects; they simply need a basic understanding of BIM, which is essentially
a 3-D computer-aided design drawing. What are the benefits and uses of BIM with respect to the con-
struction worker safety? Consider these areas in which BIM can positively affect the safety
.
1 Rajendran, S. and Clarke, B. (2011). “Building Information Modeling - Construction Safety Benefits and Opportunities.” Professional Safety,
Journal of the American Society of Safety Engineers (ASSE), 56(10), 44-51.
2 The associated General Contractors of America (AGC) 2010. The Contractors Guide to BIM. Retrieved Oct 19, 2010, from
http://www.agcnebuilders.com/documents/BIMGuide.pdf
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8.2.1 Capture Pre-existing Site Conditions
Typically, a preliminary pre-construction property third-party survey is highly recommended to docu-
ment existing conditions of adjacent structures and surrounding areas prior to commencement of con-
struction. The survey is performed mostly to protect against third party liability exposures. Three-di-
mensional laser scanning can be used to capture the baseline existing model. BIM with information
obtained using 3D laser scanning can capture pre-existing conditions accurately that can be built into
the model.
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Figure 8-1: BIM-enabled Site Logistics and Emergency Planning (Photo courtesy of BNBuilders)
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8.2.7 Site Specific Safety Plan (SSSP)
The SSSP can be integrated into the BIM model to identify and control a project’s potential hazards.
For example, risks posed by site utilities and their proximity to the overhead power line can be ana-
lyzed and controlled adequately prior to commencement of work. BIM would be perfect to develop
emergency access and evacuation route plans.
BIM has the potential to improve construction project safety performance. Safety professionals in
the construction industry should view building information modeling (BIM) as a tool to improve
worker safety and health. BIM can be used in worker safety training and education, design for safe-
ty, safety planning (job hazard analysis and pre-task planning), accident investigation, and facility
and maintenance phase safety. SH&E professionals should encourage other construction disciplines
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to review safety issues while performing design or constructability reviews. BIM is a tool that can
facilitate this process.
The use of mobile application software (Apps), computer programs that run on these portable devices
have increased several folds over the last five years. These Apps are produced by various entities and
are available for free or sale from commercial outlets such as Apple’s App Store, Amazon’s Appstore,
Blackberry World, Windows Phone Store, and Google Play. Some common Apps readers must be fa-
miliar with including Facebook, YouTube, and Google Play. Mobile Apps can provide several benefits
with respect to the construction worker safety. There are hundreds of safety-related Apps available in
these App stores. Selected Apps that may be used by field safety professionals to help with construction
site safety are discussed in this section.
Camera Apps – The Apps listed below will be useful to take job site progress pictures, picture
evidence for accident investigations, safety inspections, audits, and documentation of pre-exist-
ing site conditions.
οο DMD Panorama by Dermandar & 360 Panorama by Occipital – Both these Apps allows
a user to take panoramic photos (360°)
οο Night Camera by Sudobility – Construction work takes place even during odd hours
ranging from an early morning concrete pour to late night painting. Standard cameras
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on these devices might not prevent the night time blur. The Night Camera App will cre-
ate clearer photos at night and under low light conditions.
οο MagicPlan by Sensopia – By taking a picture, this App will help measure rooms and
draw floor plans, which can be useful to measure room dimensions to calculate ventila-
tion requirements, identify correct ladder size, etc.
Communication Apps – These Apps assists with safety communication to non-English speaking
workers.
οο Translate by Google – This App allows you to translate words, sentences, even an entire
document.
οο Vocre Translate – Want to talk to non-English speaking worker regarding safety? This
translation App is used to make multi-language conversations possible in real time. This
App uses the same technology that powers Siri, the Apple’s voice assistant.
EHS Pocket Guide by Dakota Software Corporation – This App contains OSHA, EPA, and
DOT regulations, which allows the user to search and view applicable documents.
NIOSH Pocket Guide by Dangerous Decisions LLC – This App provides immediate access to
the most current safety guidelines regarding hazardous chemicals.
ERG Pro by Creative Custom Applications - A useful tool for hazardous material responders
.
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MSDS Mobile by KHA, Online-MSDS – This App allows users to search Safety Data Sheets
(SDS) using the keyword, view them, and even send them as an attachment via email.
iOSHA 3151 Personal Protective Equipment (PPE) by 4CYTE, LLC – This App contains
OSHA PPE requirements.
National Fire Protection Association (NFPA) Apps – NFPA publications including Codes and
standards are available via these Apps.
Crane Operator Hand Signals by Special Carriers and Rigging Association – A simple app that
provides information on crane operator hand signals.
Sling Calculator by Crosby – This app allows the user to compute load weight, sling tensions,
and load’s center of gravity. There is both a free version (limited calculators) and purchase with
more options.
Pocket First Aid & CPR from the American Heart Association – Provide simple first aid and
CPR instructions.
Electrical Pro by Multieducator Inc – Assists users with many calculations and information
regarding electrical safety.
OSHA Safety by William Howard - This OSHA Safety App includes the full text of the OSHA
regulations for General Industry and Business. These OSHA 1910 Regulations cover most
workplaces, including manufacturing, service industries, warehouses and distribution centers,
and the medical / dental fields.
Recalls by Urban Apps – Recalls™ is an application that keeps you updated on all the most re-
cent product recalls. See product images, descriptions, company information and other import-
ant details to track and learn about the recalled products. In one place, you can track recalls
from 5 U.S. Government Agencies.
Heat Safety Tool by OSHA - The App allows workers and supervisors to calculate the heat
index for their worksite, and, based on the heat index, displays a risk level to outdoor workers.
The App also provides guidance on preventive measures.
NIOSH Lift Calculator by Humantech – Makes the use of NIOSH lifting equation easier.
LuxMeter Pro by AM PowerSoftware – This App allows the user to measure light intensity.
Decibel 10th by Skypaw Co. Ltd – This App and many similar Apps lets users measure the
sound level at the workplace. However, there is always a question of how accurate are these
smart device sound measurement apps. Based on field testing, users should use this app to do a
quick “temporary” analysis to determine noise levels, but should follow-up with “calibrated”
sound level meter.
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Inspect Safety, Quality, and Environment by Nimonik
Job Safety Analysis (JSA) by BreakThrough Application Pty Ltd
iSAFE- observation based audit tool- University of Washington
Figure 8-4: Safety Audit Using Smartphone Apps on an iPad (Photo courtesy of
Hensel Phelps Construction)
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8.5 Other Technology Use
8.5.2 Drones
Many construction employers are employing the use of Drones (a remote-controlled pilotless aircraft)
for site surveying, promotional videography, as well as safety observations. While these drones give an
excellent “birds eye view” of the construction operation, they cannot yet replace the value of a jobsite
walk through. These drones can, however, help in observing traffic flow patterns and other critical ac-
tivities from the comfort and safety of the ground. While this emerging technology is becoming more
prevalent in the construction industry, it is not without hazards. Employers should consider a drone
safety policy and in-depth operator training/ testing before allowing their use on the job.
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Figure 8-5: Halo Light – An example of Personal Active Safety Systems (PASS)
(Photo courtesy of ILLUMAGEAR)
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9
PROJECT SAFETY STARTUP GUIDE
9.1 PURPOSE
This chapter provides a toolbox for contractors to aid in the proper start-up of a construction project
from a safety “logistics” standpoint. To be successful, the project should have several items in place
before the commencement of any activity on the jobsite. The project superintendent or safety manager
should be responsible for ensuring that the following items are in place or completed prior to the start
of the project.
Occupational Safety and Health Administration (OSHA) 300 log and 300A summary logs
All applicable local, state, and federal employment and safety posters
All applicable local, state, federal regulations (e.g., DOSH manuals, MUTCD manuals, etc.)
Company crisis management plan with all relevant corporate contacts
Safety resource guides (e.g., rigging guide, crane handbook, etc.)
Corporate safety manual
Site-specific safety plan
Site orientation checklists along with any training videos
Employee Handbooks
Drug and alcohol testing-related forms
Worker compensation related forms
Accident investigation packages (i.e. forms, cameras, tape measure, etc.)
Visitor log/liability release form
Site safety signage (i.e. sidewalk closed, PPE required, Danger, Warning, etc.)
See Exhibit 9-1 for an example project startup checklist that contractors can use as a model to develop
their checklist based on applicable local, state, and federal regulatory requirements that impact their
workplace.
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The safety bulletin board should be installed in a prominent location where all workers will see it. It
could be at the jobsite trailer entrance, site orientation area, or in the lunch tent. Each location has its
benefits; however, the important thing is that the employees should have access to this board to review
safety related information.
Projects should ensure compliance with DOSH safety bulletin board requirements (WAC 296-800-
19005), and all other applicable local, state, and federal posting requirements. According to WAC
296-155-115, “there shall be installed and maintained in every fixed establishment (the place where
employees regularly report to work) employing eight or more persons, a safety bulletin board sufficient
in size to display and post safety bulletins, newsletters, posters, accident statistics and other safety
educational material.” Common materials that should be posted on the bulletin board include:
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οο Names of safety committee members and work phone numbers
οο Notices for upcoming meetings, training, or other safety-related events
Some projects will last several years, and it is important to ensure that the information on the board
is up-to-date. It is important to receive safety/employment posters from reliable organizations such
as trusted vendors, AGC, which can be trusted to notify you when new posters are developed with
updated information
.
Figure 9-1: Example Safety Bulletin Board (Picture Courtesy BNBuilders)
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Hard Hat Area
NOTICE – All Visitors Must Report to Site Office
All activities monitored by video camera
Safety Rules Signage
Safety Warning Signage
Note: Depending on the project location, bilingual warning signs may be required to be posted.
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Figure 9-2: Example Safety Station/Bulletin Board with weather protection
(Picture Courtesy BNBuilders)
Figure 9-3 Example of Safety PPE Cabinet (Picture Courtesy of Korsmo Construction)
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Figure 9-4 Project Safety Kiosk (Picture Courtesy of Hensel Phelps Construction)
Be secure with a door and a lock – all project-related safety records will be typically stored in
this office including extremely sensitive employee records.
Have a first-aid kit and a sink with running water – could be used to provide first aid for
crafts.
Have several storage cabinets to store all the safety equipment, and supplies discussed above.
Be equipped with a computer with internet, printer, phone, and fax – it could be used to
receive confidential employee records. The room can also be used when employees are
communicated with drug and alcohol test results or disciplinary action.
Have a conference/training room near or within the safety office area to conduct site
orientations, if possible. If so, the room should also be equipped with audio-visual
equipment, enough space for seating and tables, and ample office supplies.
Note: On projects where the safety office does not have enough space, it is recommended to use a
Connex storage container to store all safety equipment or find an adequate area for conducting the
site orientation
.
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9.7 PREPLANNING FOR EMERGENCY
Prior to the start of the project, jobsite supervision should meet with all local emergency response
organizations and perform a review of the construction site. These organizations include but not
limited to:
Will they be open during the project’s working hours? Is the clinic open during the weekend?
If not, what is the alternate clinic?
What type of services are offered by the clinic? Does it have x-ray facilities in-house? Should
the project designate a separate clinic for eye injuries or burn injuries?
What are the qualifications of the physicians? Do they understand work-related injuries? Are
they aware of return-to-work programs?
What is the distance of the clinic from the project? What is the average wait time for injured
employees to see the physician?
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Do they perform drug and alcohol testing? What are the various types of drug and alcohol
testing available? What is the average wait time for employees to complete drug and alcohol
testing? Do they provide a mobile drug and alcohol testing service?
Do they have an in-house pharmacy?
Does your insurance provider have any selection criteria?
Can they implement custom protocols for treatment and care to meet your company’s specific
needs?
Only after careful considerations of all these factors, a clinic should be selected. Once selected the
following items should be completed.
Create and post the direction map to the clinic along with name, address, and phone number.
Have several copies available to give to supervisors accompanying injured workers.
Supervisors should drive to the clinic from the project to get used to the route.
Provide all company specific drug and alcohol testing protocols and consent forms.
Through your insurance provider meet with the physicians, if possible, to explain your
company’s “return-to-work” program options.
Share the information with all your subcontractors during pre-construction meetings.
Share the information with your employees during site orientation
.
Figure 9-5: Example Occupational Clinic Directions Map Posted on a Jobsite
(Picture Courtesy GLY Construction)
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9.9 OTHER CONSIDERATIONS
Communicate with the local community and project neighbors about the project schedule and potential
impacts such as noise, vibration, dust, etc. For example, if the project is next to operating hospital,
how early can the project start? Are there certain times of the day activities creating vibrations are not
allowed? Nominate a project liaison to work with the adjacent properties to minimize impacts.
Survey and record the pre-existing conditions using a video camera and pictures. It will help in case of
a claim from adjacent property owners for damages
.
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Exhibit 9-1: Example Safety and Health Startup Checklist
(Used by permission from BNBuilders)
Note: This best practice tool is only included as an example, and the users should be aware that the
checklist may reference safety regulations depending on the company’s regulatory jurisdiction. It is
the user’s responsibility to ensure that they adapt the best practices provided in this checklist for their
jurisdiction and comply with all applicable local, state, and federal regulations affecting their workplace.
1. The following manuals must be on site, reviewed, understood and complied with at all times.
A. Freedom from Danger Training Manual
B. Site Specific Safety Manual
C. Mobile Crane Safety Manual
D. Crisis Management Plan
Refer to your Site Specific Safety Manual for specific items to address when work begins on the
project. (i.e. fall protection, respiratory protection, PPE, housekeeping, confined spaces, etc.)
2. All subcontractors shall submit copies of their Site Specific Safety Plans for review prior to
starting work on the project.
3. A safety filing system shall be established. Where needed, blank copies of the required documents
shall be obtained for use if needed.
4. Do all our employees, and that of our subcontractors know what to do in emergencies? Establish
and post “Emergency Response Procedures” at locations (typically stairs and exit pathways)
throughout the jobsite.
5. Contact Local Workers Comp Claims Representative:
A. Explain the nature of project.
B. Obtain names of clinics and physicians to treat various types of potential injuries.
C. Obtain a supply of reporting forms for physicians and hospitals to report claims.
6. Contact Physicians / Clinics:
A. Give them our workman’s compensation insurance information. Advise them that we
will require the use of a medical treatment authorization form (See attached example).
Discuss our policy on light duty.
B. Give them a copy of worker job analysis for use in determining light duty work.
C. If they will be providing screening for respirator usage, provide them with a copy of
the projects respiratory protection plan.
7. Contact Hospitals with your Director of Safety and Health:
A. May require issuing our workman’s compensation insurance information.
B. Advise them that in emergency case we may require their services.
C. Give them a copy of project info and contact information for their future reference.
8. Contact Occupational Clinic to establish a collection location for substance abuse screenings.
9. Contact Ambulance Service:
A. Give them good directions to your jobsite (will need a map).
B. Describe your job and advise them of the types of accidents to expect.
10. Contact Fire Department:
A. Give them good directions to your jobsite (will need a map).
B. Advise them of any particularly flammable or caustic substances that may be on your
project or any other unique features of your project
.
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C. See if they have a rescue or paramedic unit in their department.
11. Contact Sheriff’s Department or Police Department:
A. Give them good directions to your jobsite will need a map).
B. Explain your project to them and advise them of the duration and the proposed
working hours.
C. Solicit their assistance and advice in handling traffic, moving equipment and
protecting your project from theft and vandalism.
12. Go through the Safety Bulletin Board Checklist (attached) and post all the enclosed forms on
your bulletin board. Make sure the posters are protected from water damage or sun fading.
13. Establish, post and maintain a Hazcom / Right-To-Know station on the jobsite. (See Project
Start-Up Package)
14. Fill out and post the Emergency Phone Number Poster (found in the Project Start-up Package) at
all phone locations on your project.
15. Injury and illness records must be kept as required by OSHA 300 Log, “Employer’s First Report
of Occupational Injury and Illness”, and First-Aid Injury Report.
16. The OSHA annual summary of workplace injuries and illnesses (part of the OSHA Log 300)
must maintained at all times and must be posted by February 1st and must remain posted until
May 1st
17. Each accident and near miss must be thoroughly investigated using the Accident Investigation
Report? Is an action taken to prevent reoccurrence formulated?
18. Each new employee is receiving a thorough safety orientation before they are allowed to begin
work, and it is to be documented in writing?
19. Establish a jobsite safety committee or group to regularly meet and report in writing, its
activities?
20. All our subcontractors are required to hold weekly safety meetings and report them to you in
writing.
21. Assure that the Weekly Toolbox Safety Meetings are effectively conducted and that all employees
attend these? It is required by DOSH at the start of the job and weekly thereafter including
documented walk around.
22. You and your supervisory staff must be conducting and documenting jobsite safety walk through
inspections using the Site Safety Audit forms found in the Project Start-Up Package.
23. Ground Fault Circuit Interrupters must be installed on all the temporary power circuits that
energize all portable electric tools and appliances. A qualified person shall test GFCI at least
once a month and document these tests.
24. Are all exits marked, visible, and unobstructed?
25. Have you taken special precautions to protect the public from the hazards of our construction
work?
26. Portable fire extinguishers must be provided in adequate number and type. Fire extinguishers
shall be inspected monthly for general condition and operability and noted on the inspection tag
and our fire extinguisher inspection log.
27. Are “No Smoking” signs prominently posted for areas, containing combustibles and flammables?
28. Have provisions been made to dispose of rubbish and litter daily?
29. Only UL approved safety cans, or other acceptable containers shall be and used for handling and
dispensing flammable liquids.
30. Are all flammable liquids that are kept inside buildings stored in proper storage containers or
cabinets?
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31. Are only trained personnel allowed to operate cranes and forklifts? DOSH requires that all
forklift operators be trained for the specific equipment being used. This training must be
documented and maintained on the jobsite. Operators must also follow the requirements in
chapter 296-863 WAC, Forklifts and other powered industrial trucks. All crane operators and
riggers should comply with the “Cranes, Rigging, and Personnel Lifting” standard of 296-155
WAC.
32. Is a copy of the Standard Hand Signals for cranes posted conspicuously at the jobsite and on the
side of each crane?
33. Are your first-aid supplies adequate for you workplace:
A. Are you documenting monthly inspections of the First Aid Kits?
B. Have arrangements been made either with Company – owned vehicles and ambulance
service for the transportation of the injured to the hospital or clinic
34. Hard hats and safety glasses shall be provided and worn while at all times in the workplace.
35. When lunches are eaten on the premises, are they eaten in areas where there is no exposure to
toxic materials, and not near a toilet facility?
36. Is the protection against the affects of occupational noise exposure provided? (A good rule of
thumb to use in determining if hearing protection is needed: If you have to shout to be heard
over the noise, then hearing protection is needed and must be required).
37. A competent person must be making daily inspections of all excavations? (If evidence of possible
cave-ins or slides is apparent, all work in the excavation shall cease until the necessary precautions
have been taken).
38. Does each over-the-road company owned vehicle contain in the glove box an accident reporting
kit describing what needs to be done and the forms filled out in the event of an accident?
(Additional lists can be obtained from the Safety Department). Report all Company vehicle
accidents to the Safety Dept and the local St. Paul Insurance Office
.
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Exhibit 9-2: Example Safety Bulletin Board Checklist
(Used by permission from BNBuilders)
Note: This best practice tool is only included as an example, and the users should be aware that the
checklist may reference safety regulations depending on the company’s regulatory jurisdiction. It is
the user’s responsibility to ensure that they adapt the best practices provided in this checklist for their
jurisdiction and comply with all applicable local, state, and federal regulations affecting their workplace.
Put up a Safety Bulletin Board. The Safety Bulletin Board is to be located in an area where it will be
readily available to all personnel and near a phone. During the month of February through April, the
OSHA 300A Log is to be posted on this board. The same board can be used to post required EEO
posters. Use the board to promote safety, and do not let it deteriorate to a junk board.
ITEMS TO POST: POSTED INITIAL
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Exhibit 9-3: Example Required Safety Equipment for Project Start-up Checklist
(Used by permission from NOVA GROUP Inc.)
Note: This best practice tool is only included as an example, and the users should be aware that the
checklist may reference safety regulations depending on the company’s regulatory jurisdiction. It is
the user’s responsibility to ensure that they adapt the best practices provided in this checklist for their
jurisdiction and comply with all applicable local, state, and federal regulations affecting their workplace.
The below equipment is the minimum required for start-up on all Projects. The required equipment is
shown with the required quantity for a single activity and quantities needed per activity if needed. If
you need assistance locating or purchasing the below equipment, contact the Safety Director for further
information or assistance.
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PID (Photo Ionization Device) 1 Needed if there is a possibility of contaminat-
ed soils.
Absorbent Spill Kit 1 55-gallon spill kit
Fall Protection 1 Harness, Lanyard, Relief steps, and an SRL.
LOTO Station 1 Isolate hazardous energy
Bottled water As needed Adequate amount for personnel on jobsite.
PPE As needed Adequate amount for personnel on jobsite.
Quanta Provided AED 1 Readily accessible for all
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10
CONSTRUCTION SITE PUBLIC PROTECTION
10.1 PURPOSE
A brick mason’s perimeter scaffold collapsed resulting in a severe injury to a pedestrian. A section of
a temporary construction fence tipped over during a heavy wind and injured a pedestrian. Can the
concerned contractors be held liable for these losses? The answer is a “yes.”
Any construction site carries risks associated with its activities that can cause injury/illness to the
members of the public and damage to their properties. Construction contractors can be held liable for
injury, death, or property damage to the members of the public arising from actions of their employees
or subcontractors. This liability is commonly known as a public liability or third-party claims.
The cost of dealing with such lawsuits and claims can be significant. In addition, public liability claims
can create adverse publicity to the contracting firm. It is important that contractors understand, in
addition to their workers, they also have a duty to protect the members of the public and their property
during a construction project. Hence, public protection should be an integral part of the contractor’s
site-specific safety plan (SSSP). This chapter will provide some guidance to contractors to identify
construction site exposures and industry’s best practice controls to minimize or eliminate injuries and
property damage to the public.
For the purpose of this chapter, “public” will include project visitors, tour groups, homes and businesses
within or adjacent to construction sites, guest, delivery drivers, commercial visitors, and the general
public. In other words, all persons not employed by or not under contract with the contractors working
on a construction site.
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requirements. See Section 17 for detailed information about the emergency management. The plan
should address at a minimum the following emergencies:
Instruct personnel on the job site about the emergency procedures. A specific plan to address public
contempt or protest that deals with members of the public who purposely place themselves or others
at risk by failing to observe or heed warnings or other directives or safety precautions. For example,
the plan may require notification to agencies with authority to control public activities, e.g., the police
or fire department, and cessation of all construction activities that may cause a hazard until the public
is controlled. A specific plan for handling threats or other violence as follows:
The plan should include immediate notification to and interface with appropriate authorities.
10.4 INSURANCE
GCs should ensure that they have adequate insurance coverage to protect them against claims made
by members of the public who suffers injury or property damage in connection with the project. GCs
should also require subcontractors to include them as additional insured under their general liability
policies. Contractors should also consider risks associated with vendors and suppliers, and ways to
manage those risks.
10.5 TRAINING
Public protection should be one of the main topics covered during the new employee site-specific
orientation. Workers and supervisors should be trained in the various site-specific public risks, and the
mitigation measures. The training should also include incident reporting procedures and emergency
response procedures.
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depending on the project size and public risks, have created a position or designated a team member
as the project’s minimum impact coordinator (MIC) to manage third-party risks and communications.
On many projects, this role is assigned to the project safety manager. The project should share MIC’s
contact information with the neighboring property owners, and let them know to contact the project
in case of an issue or concern. Some of the important tasks of the MIC should include:
Act as a public liaison, by serving as the main point of contact and respond to public inquiries
and complaints on matters of public interest and concern.
Coordinate, attend, and present to business, community, and neighborhood group meetings
regarding the project, its impacts, and intended mitigations. Focus on how the project will deal
with noise issues, traffic disruptions, dust issues, etc.
Monitor project’s hotline voicemail and maintains a log of incoming inquiries and response.
Create and distribute project-related public education materials, and be available to attend
community events and meetings.
Prepare and distribute advertisement materials to the neighbors.
Investigate any accidents related to the public and implement corrective actions.
10.7 PRIVACY
Sometimes construction will take place in proximity to neighboring properties. On one project, a
hospital close to the project had patient rooms facing the building site where construction workers can
easily see through the patient rooms. These privacy issues should be identified and mitigated prior to
starting construction.
a) Designate a person responsible for security to monitor site security including periodic inspection
of fencing and signage. The person should also review site security measures on a regular basis
since conditions change on the site frequently. Contractors have hired off-duty police officers
or retired police officers to serve as site security managers.
b) Where appropriate, the project sites should have adequate perimeter control with the help of
a temporary fencing. The main objective of the fence is to avoid unauthorized or inadvertent
access to the project site. The fence should be strong enough and high enough, and properly
secured and anchored to prevent tipping. There have been many incidents where pedestrians
were struck by the falling fence, which resulted in lawsuits against contractors claiming negligent
erection and maintenance of construction fencing
.
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c) The perimeter fence gates should have locks, which should be locked at the end of shift and
proper access controls during and after hours of operations. Site gates should be closed when
not in use and opened only when required for special deliveries or other authorized entries.
d) Post appropriate warnings and signs conspicuously on the fence, gates, and any other site
entrances such as “no trespassing and keep out – construction area,” to warn the public.
e) Establish a system in place to control vehicle access in and out of the site. Only authorized
vehicles should be allowed on the site. This is critical when working near hospitals when patients
or elderly people might get easily confused and enter job sites by mistake.
f) Set up an approval system in place to remove or alter fencing. During the course of the project,
contractors remove or alter the fence to carry out their scope of work. This practice should be
strongly discouraged or should only be allowed after consultation with the project supervision.
g) Issue gate keys only to authorized supervisors and establish a system in place to control the key
issuance.
h) When site access control with a fence is not possible or not appropriate, discourage site access
using physical barricades, warning ropes, and signage.
i) Taking pictures at the end of the shift of the safe and secure site conditions is the best practice
to protect against lawsuits.
j) Inform local law enforcement agencies of your work schedule and security measures, and
request them to patrol the site after working hours.
k) Other site security measures that have been successfully used by contractors in conjunction
with fencing include but not limited to:
οο Security guard service during non-work hours both weekdays and weekends
οο Live security camera surveillance with motion sensors
οο Site under surveillance signage
οο Intrusion alarm systems or tracking devices tied to a monitoring service
Figure 10-1: Example of Properly Installed Construction Site Security Fence (Picture Courtesy of
Sellen Construction)
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Figure 10-2: Example of Properly Installed Site Fence with Appropriate Warning Signage (Picture
Courtesy of Hoffman Construction Company of Oregon).
Figure 10-3: Workers Installing Project Perimeter Privacy Barricade (Courtesy of Hensel Phelps
Construction)
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10.8.2 Attractive Nuisance
All construction sites are an attractive nuisance, which can attract people to the project to explore
it. With its fleet of heavy equipment, tower cranes, mobile cranes, trucks, hiding places, dirt piles;
construction sites, in particular, are very attractive to children and teenagers. If they are hurt a while,
on the site, contractors can be held liable for their injury. Consequently, the project should take all
due-diligence (standard of care) and good faith efforts to safeguard the project. Hence, if site access
control fails (fence or other barriers), in order to avoid liability, the following precautions should be
taken to prevent injuries:
Install signs at the project entrance and gates that instruct all visitors to report to the project
office.
Maintain a visitor log; all visitors should sign-in and out at the project office.
Require all visitors to sign a “hold-harmless” agreement holding the contractors/owners
harmless in case of injury or damage.
Develop and deliver a modified site orientation and document the orientation. The orientation
should, at a minimum, cover the high hazard areas, designated walkways, site Attire and
Personal Protective Equipment (PPE) requirements.
All visitors must wear the required PPE while on the project site. If the visitor fails to comply
with the requirements, deny site access.
Never allow visitors to tour the site by themselves, always provide an escort who is familiar with
the site.
Develop a visitor badge or visitor pass system for ease of identification of the visitor. Some
contractors have even used a special hard hat for visitors (e.g., red hard hats).
Sometimes school children or college students tour sites for educational purposes. Tour groups
can be complicated compared to individual visitors; extreme precaution must be taken. Establish
some age limit for tours. For example, children under the age of 12 will not be permitted to
accompany tours or visit the site. Also in case of children, ensure an adult sign the hold-harmless
agreement, preferably a parent or teacher
.
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Figure 10-4: Example of visitor signage at the project entrance that instructs all visitors to report to the
project office (Picture Courtesy of Lydig Construction)
Implement approved traffic control plans for compliance with applicable local standards. It is
best practice to create both an onsite and offsite traffic control plans.
Use of certified flaggers to control traffic when working in highway work zones, and for directing
vehicles in and out of jobsites.
Proper segregation between traffic and pedestrian routes.
Backup alarms use on trucks and construction equipment.
Good use of clean and clear signs and barricades in compliance with applicable local standards.
Daily inspection of traffic control devices - many times traffic control devices that are blown
onto vehicles have led to public injuries. When responding to lawsuits involving a highway work
zone accident, attorneys will check to see if proper control was in place
.
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Daily inspection to ensure the roads are free of “ground hazards” created by construction
work such as potholes, gravel, steel trench plates, and other debris. Install concrete wash-out
and tire wash areas to prevent from mud and rocks migrating to the streets. There have been
numerous incidents involving bicyclists slipping on rocks from construction sites on the streets
or a broken windshield due to these rocks.
Figure 10-5: Example of Traffic Control around Construction Sites (Picture Courtesy of Korsmo
Construction)
Adjacent buildings or structures (neighboring homes and business, city-owned sidewalks, city
streets, etc.)
Adjacent lands
Vehicles of others (cars driving by the site, cars parked near the site)
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Tools and equipment of others
Business interruption related losses
The project team should consider all potential sources that can cause property damage. The construction
activities that can cause the most exposure include:
Crane and rigging work can cause loads to shift and damage adjacent properties.
Compressed gases, flammable and combustible liquids stored on site can cause an explosion.
Open flame hot work can cause site fire or smoke damage.
Demolition activities can cause dust, vibration, flying objects, and noise issues.
Vibrations can result from activities such as demolition, blasting, pile driving, drilling, tunneling
can cause adjacent property collapse or damage.
Painting activities, concrete pours, etc., can cause material escape from the site and cause
damages to passing traffic, pedestrians, and adjacent properties.
The ground movement caused by excavation, compaction, dewatering, undermining, tunneling,
shoring, etc., can cause adjacent property settlement or damage.
Some example incidents,
οο An excavation contractor’s backfill and subsequent compaction caused adjacent
property settlement.
οο A painting contractor’s overspray caused a parked black car turn into an orange car.
οο An overspray from a concrete hose from a high-rise damaged the windshield of a car
driving by on the city street below.
οο A crane load struck a vehicle driven by a member of public close to the job site.
Even though, construction activities can sometimes lead adjacent property owners suddenly to notice
cracks in walls and foundations, many of these, however, could be pre-existing. A preliminary pre-
construction property third-party survey is highly recommended to document existing conditions of
adjacent structures and surrounding areas prior to commencement of construction. The conditions
should be continuously monitored as construction progresses. Photographs, videos, physical
measurements, etc., should be taken to establish pre-existing conditions clearly. It is highly recommended
to conduct a similar post-construction survey to compare with the pre-existing conditions. If the
construction activity did cause some damage, it might be beneficial to fix it. Ensure there are physical
and fire separation and protection measures for adjacent properties.
A pre-task plan of all activities should consider any potential public property damage and provide
control measures is in place. For example, an excavation contractor digging a trench in an area known
to have a city water line. The water line supplies water to the entire neighborhood. What precautions
should be taken? Any underground or overhead utility service strike can lead to injury or death, and
will affect the business and residents. The contractor should identify the existing water line using
the “know what’s below – CALL before you dig.” In addition, the contractor can also use “vacuum
excavation” to get a visual on the line before starting to dig with an excavator to avoid utility strike
that will affect the residents. For crane and rigging tasks, develop and implement good hoisting and
material handling programs
.
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Any open flame hot work or smoking that could cause a fire damage to adjacent properties the
contractor should develop and implement a good fire prevention and protection program.
10.8.6 Pedestrians
Areas around a construction site pose several hazards to the pedestrians. Some of the common
pedestrian hazards include but not limited to uneven or slippery surfaces, steep surfaces, unprotected
holes and edges, overhead obstructions, poor pedestrian routes, inadequate lighting and many others.
It is best practice to close sidewalks adjacent to projects when necessary with proper directional signage
to channel the pedestrians safely around the construction site per applicable local standards. Certain
states and cities have specific requirements when closing sidewalks.
Maintain the pedestrian walkways free of slip, trip, and fall hazards. Ensure the walkways are kept
clean at all times by removing any debris and warn pedestrians about any change in elevation of
the walking surfaces. Provide adequate lighting for the walkways. When appropriate use overhead
protection with the help of covered walkways. Temporary sidewalks, ramps or stairs should be provided
with guardrails on both sides.
Where it is necessary to provide alternative or restricted pedestrian routes, make sure you address the
needs of persons who are blind or partially sighted, use wheelchairs or have other mobility difficulties.
Temporary pedestrian walkways should have uniform surfaces, with access ramps, handrails if
necessary, good lighting and a suitable surface like smooth non-slip/trip concrete. Clear signs should
be provided to direct people to the correct pedestrian route, particularly if the destination building has
been obscured by the construction site. Clearly define the walkway by a continuous barrier and ensure
the walkway is kept free of debris and clutter
.
Figure 10-6: Example of Pedestrian pathway around construction sites (Picture Courtesy of Korsmo
Construction)
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Figure 10-7: Example of Sidewalk Closed Signage and Barricade (Picture Courtesy of Hensel Phelps
Construction)
Falling Objects
Many construction activities creates a potential hazard of falling objects such as material handling
work along the building perimeter, concrete pours, construction debris that can get wind-borne such
as loose plywood or cut metal decks, that can cause serious injury or death to members of the public.
Is the area subject to strong winds? These hazards can be controlled by protection systems such as:
Safe and proper material handling procedures so as, not to interfere with any adjacent
structures
Adequate overhead protection
Adequate edge protection
Physical separation of the site from the public
Crane safety procedures during heavy winds
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Figure 10-8: Example of Pedestrian Pathway and Falling Object Protection around construction sites
(Picture Courtesy of GLY Construction)
Radiation
Control of radiation risks is impacting public. For example, how to protect public from
welding UV light?
Installation of proper signage
Noise
Compliance with local noise ordinance
Coordinate start time and schedule of high noise activities with adjacent property owners
to minimize impacts. For example, concrete pour at three a.m., can generate a lot of noise
concrete truck back-up alarms, light towers might shine at the neighbors window, etc
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Fire
Good fire prevention and protection program
Smoking controls
Environmental Hazards
Maintain a clean work area with adequate debris removal
Develop and implement an airborne contaminant management plan to prevent the escape of
a hazardous substance to escape from the site such as silica, asbestos, etc
Approved erosion and sediment control plan
Approved hazardous materials and waste management plan
Daily inspection of the site to contain the environmental hazards
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11
CONSTRUCTION SITE EMPLOYEE WELLNESS PROGRAM
11.1 PURPOSE
The readers might wonder why a construction site wellness program is part of a construction project
safety best practices handbook. Construction contractors are always looking for new ideas that will
help improve their company’s safety performance. One such idea is the implementation of worker
wellness program as part of the contractor’s site safety program.
11.2 NEED
In 2010, 71% of construction workers were either overweight or obese, 30% had hypertension, and
8% had diabetes. Among those aged 55 years and older, 56% had hypertension, 18% had diabetes, and
15% had heart disease.1 The construction workforce in the United States is aging. The average age of
construction workers was 41.5, and the proportion of workers aged 45 to 64 years was 38.7% in 2010.2
Will unhealthy employees (pre-existing health conditions) have extra and more severe workers’
compensation claims? Can an employee wellness program improve workplace safety? The answer to
both these questions is “yes.” A Duke University Medical Center analysis found that obese workers
filed twice the number of workers’ compensation claims, had seven times higher medical costs from
those claims and lost 13 times more days of work from work-related injury or work-related illness than
did nonobese workers.3 Another study by the University of Michigan Health Management Research
Center found employees with individual health risks (e.g., smoking, physical inactivity, etc.) had high
workers’ compensation costs.4
Construction operations are physically demanding. In order to physically perform safe and productive
work; it is crucial that crafts are physically and mentally fit. Implementing a construction site employee
wellness program will develop healthier crafts.
1 The Center for Construction Research and Training (CPWR). The Construction Chart Book, 5th Edition.
http://www.cpwr.com/sites/default/files/publications/5th%20Edition%20Chart%20Book%20Final.pdf (Accessed December 2, 2014)
2 The Center for Construction Research and Training (CPWR). The Construction Chart Book, 5th Edition.
2 http://www.cpwr.com/sites/default/files/publications/5th%20Edition%20Chart%20Book%20Final.pdf (Accessed December 2, 2014)
3 Duke Medicine News and Communications. http://corporate.dukemedicine.org/news_and_publications/news_office/news/10044
(Accessed November 18, 2014)
4 Musich, S., Napier, D., and Edington, D.W. (2001). The Association of Health Risks with Workers’ Compensation Costs.
Journal of Occupational and Environmental Medicine. 43(6): 534-541
.
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might address wellness on each of its projects. The other case would be a contractor who does not
have a corporate program in place but is required by the owner (in case of GC) or GC (in case of
subcontractors) to participate in a project-level wellness program as part of the contract. Either way,
contractors might find the program guidelines provided in this section to be useful to help develop and
implement an effective workplace wellness program. Remember wellness programs are not required by
any government regulatory agencies, it is a voluntary program to promote healthy behaviors.
Does top management of all project stakeholders buy-in to the idea of the jobsite wellness?
Do they understand the financial benefits of implementing a jobsite wellness program?
Does the project budget allow implementation of a wellness program?
Projects insured under Owner Controlled Insurance Program (OCIP) or Contractor Controlled
Insurance Program (OCIP) have a huge incentive to implement project-level wellness program.
Contractors who are self-insured even for their health insurance plans will benefit from this program.
The support should include establishing a project budget for the wellness program. If the owner refuses
to support a wellness program financially, will the project still be committed to implementing this
program?
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does the project require a daily morning 15-minute stretch and flex program? It can cost a specialty
firm employing 100 workers ($55/hour billing rate) more than $ 30,000 a month by requiring them to
participate in a stretching session every day for 15 minutes.
The survey should be simple with less than ten questions and can be administrated during weekly site
safety meetings. Remind the employees that the wellness program is not mandatory. Some of the items
to include in the survey:
Gauge interest – Are they interested in participating? Determine what percentage of workers
are interested in participating in the program.
Activity type – What are the different types of wellness activities they will most likely
participate (e.g., weight-loss, stress management, smoking cessation, etc.)?
How would they like to receive wellness training and education? (e.g., paycheck stuffer,
stand-alone trainings, messages on safety bulletin board, the project newsletter, etc.)
What will motivate them to participate? (e.g., types of incentives)
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In addition, it might be challenging to benchmark health data to set long-term goals to reduce at-
risk behavior at a project-level. Also, the project duration can vary from few months to several years.
Hence, the project team should aim for simple initiatives that could be a “starting point” for workers
to make lifestyle changes – every little bit helps. A few examples of wellness initiatives that can be
implemented on a construction jobsite include:
Locate craft parking lot a little farther away from the site to promote walking
Require daily stretch and flex exercises
Replace junk foods in the site vending machine with fruits and vegetables
Provide healthy food and snacks at safety lunches and meetings
Conduct team weight loss competitions, erect “number of pounds lost” signage similar to
safety signs “a number of days without injuries”
Provide discounts for the gym membership near the project with a minimum attendance
requirement
Conduct project-specific runs
Offer educational seminars on the impact of health risks and workplace safety
Support wellness programs such as smoking cessation, stress management, and substance
abuse program
Supply free or discounted nicotine-replacement products
Include health tips in their pay stub envelopes
Post health tips/flyers on the project safety bulletin board
Leave health magazines in the lunch tent and rest areas
Create a “wow board” where employees can share their success
Provide water coolers at several locations to encourage workers to hydrate
Figure 11.1: Example of Employee Wellness Program - A Workplace Fitness Center (Picture Courtesy
of Exxel Pacific General Contractors)
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11.3.10 Provide incentives
Implement a wellness incentive program in conjunction with safety incentives to increase program
participation with simple rewards such as a $20 gift card for:
Note: Keep incentives simple and available to all employees for participation. Does the wellness
programs incentives violate the Americans with Disabilities Act (ADA)? A final ruling was scheduled
in early 2015 “to address numerous inquiries the U.S. Equal Employment Opportunity Commission
(EEOC) has received about whether an employer that complies with regulations implementing the
final Health Insurance Portability and Accountability Act (HIPAA) rules concerning wellness
program incentives, as amended by the Affordable Care Act (ACA), will be in compliance with the
ADA.” Employers should consult their legal counsel and frequently review their wellness programs for
compliance with all appropriate regulations.
Similarly, an employee’s lifestyle can be changed by including their family members. For example,
some companies like PCL Construction Services, Inc., headquartered in Denver, Colo., publish “PCL
Family Safety” handbook. Its contents include safety topics such as skating safety, lawn and garden
safety, winter safety tips, etc. In addition, the book includes wellness topics such as stress management,
healthy eating, and physical activity tips. This is an excellent way to show that the company cares about
not only a safe and healthy work environment, but it also cares about their employees and families’
well-being.
Even though there are unique challenges associated with implementing a wellness program on a fast-
paced, short-term, and ever-changing jobsites, it is possible
.
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Additional Resources, Readings, and References
NIOSH has prepared a Research Compendium: The NIOSH Total Worker Health™
Program: Seminal Research Papers 2012 – An overview of the relationship between wellness
programs and workplace safety: www.cdc.gov/niosh/docs/2012-146/
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12
DEVELOPMENT OF SITE SPECIFIC SAFETY PLAN (SSSP)
12.1 PURPOSE
The Site Specific Safety Plan (SSSP) is a safety planning tool that outlines project safety and health
requirements and guidelines to help protect site personnel, visitors, the public, and the environment
from exposure to potential safety and health hazards. The SSSP should address all anticipated hazards
that will be encountered on the project. The SSSP should evaluate both field and office activities to
identify hazards and provide control measures. This chapter presents guidelines intended to help the
project team develop an effective SSSP.
12.4 SPECIFICITY
It is common to contractors just to refer/submit their corporate safety manual in place of an SSSP. All
SSSP’s must be project specific. Do not accept their corporate safety manual. Require each contractor
to submit an SSSP.
12.5 REVISIONS
It is common that the site conditions change due to several factors including change in scope of work.
The SSSP should be updated when conditions change and should be submitted for approval. All
changes should be communicated to the site personnel impacted by the change
.
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12.6 PHASED SCOPE
Some projects will have multiple contract packages or even multiple structures. For example, one proj-
ect might have three different types of buildings. In those situations, it is recommended to develop a
separate SSSP for each package.
12.7.3 Responsibilities
The SSSP should identify the responsibilities of the project team that should include: project manager,
project superintendent, general foreman/foreman, safety department, and the crafts.
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12.7.5 Safety and Emergency Contacts
Include the name and contact information for project safety and field management personnel. Also,
create a list of other contacts such as:
Company legal counsel
Project spokesperson
Government agencies/offices (DOSH, OSHA, MSHA, EPA)
Grievance counselors
Red Cross
Transportation services
Utility companies
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12.7.9 Technical Areas
The following elements, if applicable, should be key components of the SSSP. Ensure detailed proce-
dures are in place to address all high hazard operations.
The level of formality or details associated with an SSSP will vary depending on the project’s anticipat-
ed risk level, which depends on the type, complexity, and size of the project. A large high-rise project
might pose a lower risk compared to a small airport project. It can also depend on government re-
quirements. An example is when working on an Army base you would have to follow the Army Corps
of Engineers standards vs. regular OSHA standards, even though, the base is a federal facility. Hence,
the project team should identify significant hazards and develop control measures by developing an
excellent SSSP.
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Exhibit 12-1: Example Subcontractor SSSP Evaluation Form
(Used by permission from Exxel Pacific General Contractors)
Note: This best practice tool is only included as an example, and the users should be aware that the check-
list may reference safety regulations depending on the company’s regulatory jurisdiction. It is the user’s
responsibility to ensure that they adapt the best practices provided in this checklist for their jurisdiction
and comply with all applicable local, state, and federal regulations affecting their workplace.
Submitted in Plan?
Plan submitted by (Contractor Name):___________________________ Yes No
Required Safety Program Elements
Company Safety Policy
Designated Site Safety Representative
First Aid and Emergency Procedures
Procedure for Reporting Injury or Illness on the Job
Weekly Safety Meetings
Weekly Walk-around Safety Inspections
General Safety Rules
Personal Protective Equipment
Fire Prevention and Protection
Hazard Communication Program
Material Safety Data Sheets and Chemical Inventory
Fall Protection Policy
Job Hazard Analysis
Disciplinary Action Policy
Heat-Related Illness Program
If Contractor’s scope includes any of the following elements, they Required? Submitted?
must submit additional information as detailed in the Appendix to this Yes No Yes No
Evaluation Sheet Sections 1 through 20
1. Work at a height greater than 10 feet?
2. Work from Ladders
3. Work from Scaffold
4. Work from Scissors Lift or Boom Lifts
5. Trenching/Excavation
6. Cranes and Rigging
7. Steel Erection
8. Demolition
9. Disturbance of Lead-Containing Substances
10. Asbestos Abatement
11. Use of Powder Actuated Tools
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12. Use of Fork Lifts
13. Entry to Confined Spaces
14. Removal of contaminated soils considered hazardous waste
15. Traffic Control
16. Work on energized conductors
17. Concrete and Masonry Work
18. Use of electrical equipment, including plug and cord tools
19. Noise Exposure above 85 dBA
20. Exposure to Respiratory Hazards, including:
Concrete grinding, chipping, cutting
Application of spray-on material, including paint
Application of adhesives or sealant
Welding/Torch Cutting
Sanding Drywall
Use of combustion engines indoors
Other Hazardous Chemicals?
Included in Plan?
1. Work at height greater than 10 feet
YES NO
Contractor must provide Fall Protection Work Plan, which includes provisions
for:
Identifying all fall hazards in the work area.
Identifying the method of fall arrest or fall restraint to be provided.
Specifying the correct procedures for the assembly, maintenance, in-
spection, and disassembly of the fall protection system to be used.
Specifying the correct procedures for the handling, storage, and secur-
ing of tools and materials.
Identifying the method of providing overhead protection for the work-
ers who may be in, or pass through the area below the work site.
Specifying the method for prompt, safe removal of injured workers.
Ensuring that employees are trained and instructed in the items de-
scribed in the fall protection work plan
.
The use of a Fall Protection Monitor System is not permitted on Exxel
Pacific projects.
Included in Plan?
2. Work from Ladders
YES NO
Contractor safety plan must address:
Ladder inspection, condition, and repair
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Ladder storage and transport
Ladder set-up and use
Employee training
Included in Plan?
3. Work From Scaffolding
YES NO
Contractor Safety Plan must include provisions for:
Design of scaffold by named qualified person(s)
Erection of scaffolding under the supervision of qualified, competent
person(s)
Inspection of scaffold
Use of scaffolding by trained personnel
Training
Access to scaffolds
Fall Protection considerations during assembly/disassembly and use of
scaffolding
Use of toe boards or other falling object protection
Included in Plan?
4. Work from Scissors Lifts or Boom Lifts
YES NO
Contractor Safety Plan must include provisions for:
Inspection, testing and maintenance of equipment
Operator training and authorization requirements
Pre-use operator survey for area hazards such as loose terrain, drop-
offs, ditches, overhead obstructions, etc.
Fall Protection
Included in Plan?
5. Trenching / Excavation
YES NO
Contractor Safety Plan must include provisions for:
Avoiding underground installations
Providing means of access and egress from excavations
Protection of employees from cave-ins
Protection from falling objects or surface encumbrances
Daily inspection of excavations by a competent person
Maintaining the stability of adjacent structures (if present)
Included in Plan?
6. Cranes and Rigging
YES NO
Contractor Safety Plan must include provisions for:
Operating within load ratings
Control of overhead loads and use of tag lines
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Crane certifications and inspections
Protecting swing radius
Avoiding overhead utilities and obstructions
Operator qualifications
Rigging Inspections
Rigging use and rigger qualifications
Included in Plan?
7. Steel Erection
YES NO
Contractor Safety Plan must include provisions for:
Development of erection plan
Rigging of loads
Maintaining structural stability during erection
Landing metal decking and other loads
Fall protection -The use of a Fall Protection Monitor System is not
permitted on Exxel Pacific projects.
Falling object protection
Training for erectors
Included in Plan?
8. Demolition
YES NO
Contractor Safety Plan must include provisions for:
Demolition survey conducted by named competent person
Copy of the survey report to be maintained on site
Evaluating site for the presence of asbestos and other hazardous mate-
rials or chemicals
Control of utilities during demolition
Protection from falling materials
Dust control
Respiratory hazard evaluation and protection
Included in Plan?
9. Disturbance Abatement for Lead
YES NO
Contractor Safety Plan must include provisions for:
Conducting Initial Exposure Assessments
Protecting employees during Initial Exposure Assessments
Evaluating Initial Exposure Assessment to determine the need for de-
veloping a Worker Lead Protection Plan
* For assistance reviewing Worker Lead Protection Plan, contact Exxel
Pacific Safety Director
.
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Included in Plan?
10. Asbestos Abatement
YES NO
Contractor Safety Plan must include provisions for:
Abatement to be performed by Licensed Asbestos Contractor
Asbestos Worker Training and Certification
Asbestos Supervisor training and certification
Providing written notification to L&I of abatement project
Exposure assessments and monitoring
Communication of asbestos hazards to other persons on site
Establishing regulated areas
Establishing work practices and engineering control methods, including
wetting, HEPA vacuuming, glove bagging, local exhaust ventilation,
and negative pressure enclosures
Respiratory protection
Collection and disposal of asbestos containing material
Included in Plan?
11. Powder Actuated Tools
YES NO
Contractor Safety Plan must include provisions for:
Operator training and qualifications
Personal Protective Equipment
Care and custody of powder actuated tools and loads
Posting of hazard warning signs
Avoiding use of soft, thin or easily penetrated materials
Included in Plan?
12. Use of Fork Lifts
YES NO
Contractor Safety Plan must include provisions for:
Inspection, testing and maintenance of equipment
Operator training and authorization requirements
Pre-use operator survey for area hazards such as loose terrain, drop-offs,
ditches, overhead obstructions, etc.
Included in Plan?
13. Entry to Confined Spaces
YES NO
Contractor Safety Plan must include provisions for:
Identifying and controlling confined spaces
Permit entry procedures
Employee training
* For assistance reviewing permit required confined space entry pro-
gram, contact Exxel Pacific Safety Director
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Included in Plan?
14. Removal of Contaminated Soils considered hazardous waste
YES NO
Contractor Safety Plan must include provisions for:
Conducting preliminary site evaluation to assess hazards
Developing a written HASP (Health and Safety Plan) for hazardous
waste operations
* For assistance reviewing the HASP, contact Exxel Pacific Safety Direc-
tor
Included in Plan?
15. Traffic Control
YES NO
Contractor Safety Plan must include provisions for:
Developing temporary traffic control plans
Orientation of traffic personnel and flaggers to traffic control plan
Use of certified flaggers
Use of warning signs and barriers
Included in Plan?
16. Work on Energized Conductors
YES NO
Contractor Safety Plan must include provisions for:
Lockout / tag out policy
Specific lockout / tag out procedures
Employee training
Included in Plan?
17. Concrete and Masonry Work
YES NO
Contractor Safety Plan must include provisions for:
Protection from impalement hazards
Safety considerations specific to the concrete delivery method (concrete
pump, bucket)
Personal protective equipment and first aid supplies to protect from
caustic burns
Post-tensioning operation
Respiratory protection for concrete finishers
Establishing limited access zones for masonry wall construction
Bracing of masonry walls
Included in Plan?
18. Use of electrical equipment, including plug and cord tools
YES NO
Contractor Safety Plan must include provisions for:
Inspection of cords, cables and connectors
Ground fault protection
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Grounding
Protecting cords from damage
Included in Plan?
19. Exposure to noise above 85 dBA
YES NO
Contractor Safety Plan must include provisions for:
Identifying and controlling noise sources
Noise monitoring
Hearing Protection
Employee Training
Included in Plan?
20. Exposure to Respiratory Hazards
YES NO
Contractor Safety Plan must include provisions for:
Identifying and evaluating respiratory hazards
Material Safety Data Sheets for chemical products
Methods for controlling employee exposure
Methods for controlling fugitive emissions
Written Respirator Program
* For assistance evaluating written respiratory protection program, con-
tact the Exxel Pacific Safety Director
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13
JOB HAZARD ANALYSIS & PRE-TASK PLANNING
13.1 INTRODUCTION
Many construction accidents and injuries happen because construction crafts are not trained in proper
job safety procedures. One of the best ways to prevent construction accidents and injuries is to develop
and implement Job Hazard Analysis (JHA) and Pre-task Planning (PTP) programs as part of a com-
pany’s overall project safety and health program. The JHAs/PTPs helps prevent accidents and injuries,
by identifying workplace hazards associated with a job or task, and the effective controls (eliminate or
minimize) for the hazards. The purpose of this chapter is to provide guidance to construction contrac-
tors to develop a new or improve their existing JHAs/PTPs programs based on industry best practices.
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Example - A JHA will be required for overall Example - A PTP will be required to complete a
concrete pours on slab-on-metal deck for a high- small section of the concrete pours on a slab-on-
rise office building. metal deck for a section of the deck on just one
floor, which will be completed on a particular day.
JHAs serves as a reference document during the PTPs also serves as a reference document during
accident investigation process. the accident investigation process.
Even though the basic concept is the same, com- Even though the underlying concept is the same,
panies have different names for JHAs such as companies have different names for PTPs such as
Job Safety Analysis (JSA), Job Task Assignment Task Hazard Analysis (THA), Task Safety Anal-
(JTA), and Total Safety Task Instructions (TSTI). ysis (TSA), Pre-job Safety Instruction (PSI), Pre-
task Briefing (PTB), etc.
Determine the jobs within your company to be analyzed. JHAs should be first developed for jobs
with the highest risk. Risk is defined as the product of “severity” and “probability” of accidents
and injuries (see Table 13-1). High risk or hazard jobs include crane and rigging, demolition, con-
fined space, public protection, etc. Other jobs to consider include any new job scope, jobs involving
new equipment (e.g., a new model of crane or excavator), jobs infrequently performed, and routine
jobs that require deviation from documented procedures.
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Table 13-1: Example of a Risk Assessment Code (RAC)
(Used by permission from NOVA Group Inc.)
Probability
Severity
Frequent Likely Occasional Seldom Unlikely
Catastrophic E E H H M
Critical E H H M L
Marginal H M M L L
Negligible M L L L L
Step 1: Review each “Hazard” with identified safety “Controls” and determine RAC (See above)
“Probability” is the likelihood to cause an incident, near
miss, or accident and identified as Frequent, Likely, Occa- RAC Chart
sional, Seldom or Unlikely.
“Severity” is the outcome/degree if an incident, near miss, E = Extremely High Risk
or accident did occur and identified as Catastrophic, Criti-
cal, Marginal, or Negligible
H = High Risk
Step 2: Identify the RAC (Probability/Severity) as E, H, M = Moderate Risk
M, or L for each “Hazard” on JHA. Annotate the overall
highest RAC at the top of AHA.
L = Low Risk
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Table 13-2: Example of Hazard Analysis for General Safety for weather exposure using RAC
(Used by permission from NOVA Group Inc.)
The JHA is typically documented with a JHA worksheet. The worksheet usually consists of three
columns:
1. Break down the job sequence of individual steps,
2. Identify the hazards associated with each step, and
3. Develop control measures for each hazards including applicable regulatory, and project-spe-
cific safety and health requirements associated with each hazard
.
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Job Sequence: Select an individual who is experienced and knowledgeable about the job to en-
sure “all” the steps involved with the job is identified. For example, when developing a JHA for
tower-crane operations, choose an experienced tower crane operator and rigger who can provide
valuable input to the entire process. There is no scientific data on what is the optimum number of
“steps” for each JHA, but limiting it to ten steps would make it efficient.
Hazards: During the hazard identification phase it is critical to identify all actual and potential
hazards, which by itself or interaction with other factors can cause harm. It is best practice to
receive feedback from superintendents, general foreman, foreman, employees, safety professionals
within the company (and outside the company), and trade associations. Review of your company
accident data, industry accident data for that particular job or the trade that performs the job,
insurance claims frequency and severity data for that industry classification, can also shed some
light into hazard identification. For example, the National Institute of Occupational Safety and
Health (NIOSH)’s Fatality Assessment and Control Evaluation (FACE) program identifies various
“factors” that contribute to fatal injuries and also provides comprehensive “recommendations” for
preventing similar deaths. What are some of the most common hazards encountered on construction
sites?
Caught In/Between Inadequate Access
Chemical Burns Inhalation Hazard
Chemical Spill Ladders
Compressed Gases Lockout/Tagout
Confined Spaces Manual Lifting
Crane Mobile Equipment
Electrical Shock Particles in Eyes
Elevated Work Poor Housekeeping
Explosion Radiations
Falls from Elevations/Same level Rigging
Fire Scaffolding
Hazardous Chemicals Sharp Objects
Heat Stress Struck By
High Noise Levels Thermal Burns
Controls: Similar to the hazard identification phase it will be beneficial to receive feedback from
different stakeholders to identify control measures. As with any hazard, the first control that should
be considered is engineering controls followed by administrative controls and Personal Protective
Equipment (PPE) being the last option.
o Engineering controls involves, to the extent feasible, to redesign the work environment
and the job itself to eliminate hazards or reduce exposure to hazards. Engineering con-
trols should be the first option in dealing with any hazards. The following principles as
recommended by the Occupational Safety and Health Administration (OSHA) should be
followed: (a) if feasible, design the facility, equipment, or process to remove the hazard or
substitute something that is not hazardous, (b) if removal is not feasible, enclose the hazard
to prevent exposure in normal operations, and (c) where complete enclosure is not feasible,
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establish barriers or local ventilation to reduce exposure to the hazard in normal operations.
o Administrative controls involve altering the way work is performed such as job rotations,
etc.
o PPE introduces a barrier between the worker and the hazard, should be the last control
method.
In addition, determine if there are other options available to perform the job. For example, make
changes to concrete block cutting procedures so that they are cutting using wet methods that elim-
inate silica dust versus using dry cutting methods that generate dust and the use of respirators.
Continuous Improvement: After successful development and implementation of the JHAs, in order
to be effective, the JHAs should be reviewed periodically and updated as needed as part of the
program’s continuous improvement process based on: (1) lessons learned from new accidents and
injuries that requires revision of JHA, (2) feedback from workers and supervisors on particular job
procedures, hazards, and control measures.
Training and Communication: How will the current and new workers get trained on the JHAs? How
will changes to JHAs be communicated to the workers? How and who will the workers provide
feedback with regards to the JHAs?
Example JHA: An example JHA form is presented in Exhibit 13-1. Contractors can use this as a
template to develop their own JHA form that suits their company’s needs.
A written policy in place regarding the PTP procedures to involve construction workers in this
important safety process.
The PTP meeting should be conducted, at a minimum, prior to the start of each workday, prior
to any new work activity or whenever the current task or work conditions change. Even though
a crew might perform the same task every day, due to the changing nature of construction
activities or crew membership, it is still necessary to complete a new PTP at the beginning of
each day.
The crew foreman should lead a PTP session. The crew foreman will typically identify the task
and the crew as a team develops a plan.
The PTP meeting should be held at the location where the task is to be performed. See Figure
13-1, which shows a crew performing PTP
.
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Figure 13-1: Construction crew performing PTP (Picture Courtesy Guy F. Atkinson Construction)
All crew members should participate in pre-task planning and should sign the completed PTP
(see Figure 13-2).
The critical steps involved in a PTP process: (1) work area assessment, (2) breakdown of tasks
into separate steps, (3) identification of hazards associated with each step, (4) identification of
control measures to minimize or eliminate the hazard, and (5) crew sign-off. Ensure the crew
has the applicable JHA for the task. The PTP should include hazards and precautions identi-
fied in applicable JHA
.
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Figure 13-2 Safety Task Assignment before work (Picture Courtesy Hensel Phelps Construc-
tion)
All project personnel should be trained on how to prepare an effective PTP. This training can
be part of the new employee orientation or a stand-alone PTP training. The crew foreman
should receive additional training on how to conduct an effective PTP session, and also how
to document the PTP. Consideration should be given to non-English speaking workers when
not only delivering the training but also during the PTP process itself. It can include providing
training and related documentation in another language or providing interpreters.
It is common to use pre-task planning forms that document the results of the meetings.
οο Pocket card vs. Regular A4 sheet: The format of the form varies from company to com-
pany. Some companies have used a trifold PTP that will fit in a safety vest pocket while
some firms have used a PTP printed on an A4 sheet.
οο Open-ended vs. Close-ended: A typical PTP worksheet consists of crew demographics
(project, work description, location, supervisors, date, contractor name, and crew sign-
off) and an open-ended three columns (steps, hazards with each steps, and controls
for each hazards). Some companies have developed PTPs with a combination of both
open-ended like above and have included close-ended questions to serve a reminder for
the crew such as, “Is air monitoring required?” “Are there any special permits required
to complete this task?”, etc
.
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A copy of the completed PTP should be readily available near the work area where crew mem-
bers have the knowledge of its location. The original PTP should be submitted to the project
supervision for review and feedback.
A PTP program should also include a formal audit process in place to confirm the quality of
hazard recognition. All PTPs should be reviewed by the Project Superintendent or designee,
and provide feedback regarding the PTP contents. The review and following field audits should
identify potential inadequacies:
οο Failure to identify all the steps that are needed to complete the task,
οο Failure to identify the potential hazards associated with each step,
οο Failure to identify the control measures for each hazard,
οο Failure to review the PTP with crew members (missing signatures),
οο Failure to post PTP in the work area,
οο Failure to follow the PTP, and
οο Failure to stop work when there is a change of conditions and make appropriate chang-
es to the PTP.
As part of a continuous improvement process and to capture lessons learned, a good pre-task
plan should include a post-task comment section. The post-comment section will provide the
foreman and his crew a place to include lessons learned from the task such as new hazards en-
countered, things that went well, etc.
Exhibit 13-3 through 13.5 presents a few examples of PTP worksheet. Contractors can use this
as a template to develop their own PTP form that suits their company’s needs.
Note: The example PTPs and JHAs provided in the exhibits are only included as an example, and the
users should be aware that they may reference safety regulations depending on the company’s regulatory
jurisdiction. It is the user’s responsibility to ensure that they adapt the best practices for their jurisdiction
and comply with all applicable local, state, and federal regulations affecting their workplace.
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Exhibit 13-1: Example Job Hazard Analysis
(Used by permission from GLY Construction)
Write-up Date:
Task Date:
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Exhibit 13-1: Example Job Hazard Analysis Contd.
(Used by permission from GLY Construction)
Crew Signatures:
1 6
2 7
3 8
4 9
5 10
IF WORK CONDITIONS CHANGE, STOP WORK. A NEW JHA SHOULD BE FILLED OUT.
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Exhibit 13-2: Example Completed Demolition Work Job Hazard Analysis
(Used by permission from Exxel Pacific)
Note: This best practice tool is only included as an example, and the users should be aware that the it may
reference safety regulations depending on the company’s regulatory jurisdiction. It is the user’s responsi-
bility to ensure that they adapt the best practices provided in this example JHA for their jurisdiction and
comply with all applicable local, state, and federal regulations affecting their workplace.
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Operation: Hazard: Action to be taken:
1.4.3 Cords will be kept clear
of falling debris and debris cart
paths
1.4.4 Electrical tools will not
be lowered down from ladders
or scaffolding by the cord
1.5 Flying debris/Contact with 1.5.1 Employees will wear hard
power tools/Hearing Loss hats, ear plugs, safety glasses,
face shields, gloves, and work
boots while performing this
operation
1.6 Back injuries 1.6.1 Employees will be
instructed in proper body
mechanics: A. Keep back
Straight B. Bend with your
knees (Not Your Back) C. Lift
with your legs (Not Your Back)
D. When twisting, pivot your
feet
1.6.2 Demo debris will be
cut into pieces small enough
for two people to load into
dumpster
1.6.3 When loading debris into
dumpster use the buddy system
for the large pieces
1.7 Ladders 1.7.1 Inspect ladder for defects
before each use
1.7.2 Never use a ladder in a
horizontal position as a walk-
plank or scaffold
1.7.3 If a ladder is too short,
get a taller ladder
1. Interior Selective Demolition 1.7.4 Hold side rails with both
(Cont.) hands when going up or down
a ladder. Material or equipment
will be raised or lowered with a
rope
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Operation: Hazard: Action to be taken:
1.7.5 Face the ladder when
climbing up or down and never
slide down a ladder
1.7.6 Never climb higher than
the second step from the top of
stepladders
1.7.7 Observe all warning signs
on ladders
1.7.8 Ladders will be
maintained free of oil, grease
and other slipping hazards
1.7.9 Ladders will not be
loaded beyond the maximum
intended load for which they
were built, or beyond their
manufacturer’s rated capacity
1.7.10 The area around the top
and bottom of the ladders will
be kept clear
1.7.11 Ladders placed in
any location where they
can be struck by workplace
activities or traffic, such as
in passageways, doorways, or
driveways, will have “Caution “
tape across the opening to keep
the activities or traffic on the
other side, or use a spotter
1.7.12 While working on
ladders they will not be moved
or shifted
1. Selective Interior Demolition 1.7 Ladders (Cont.) 1.7.13 Cross bracing on the
(Cont.) rear section of stepladders will
not be used for climbing unless
the ladders are designed and
provided with steps for climbing
on both front and rear sections
1.7.14 Employees will not
climb ladders while carrying
tools or materials
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Operation: Hazard: Action to be taken:
1.7.15 Step ladders will be fully
extended with the spreader bars
locked in place before climbing
1.8 Scaffolding 1.8.1 No scaffold will be erect-
ed, moved, dismantled, or
altered except under the super-
vision of the project competent
person.
1.8.2 The Scaffold Competent
person will inspect the scaffold
daily before use.
1.8.3 Guardrails and toe boards
will be installed on all open
sides and ends of platforms
more than 4’ above the ground
or floor.
1.8.4 Debris will be removed
off the scaffold platform as it
accumulates
1.8.5 An access ladder or equiv-
alent safe access will be provid-
ed.
1.8.6 Slippery conditions on
scaffolds will be eliminated as
soon as they occur.
1.8.7 Employees will not ride
on scaffolding while it is being
moved
1. Interior Selective Demolition 1.9 Falls 1.9.1 Competent person will
(Cont) enter all fall hazard areas onto
company fall protection work
plan such as: Scaffolding, lead-
ing edges, steel erection.
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Operation: Hazard: Action to be taken:
1.9.2 Competent person will
enter means of protection from
fall hazards onto company fall
protection work plan such as:
Standard Guardrails and toe
boards, catenary line secured to
the structure, full body harness
and lanyard.
1.9.3 Competent person will
train all employees to the fall
protection work plan and the
means of protection. Employ-
ees are required to sign-off on
the training.
1.10 House Keeping 1.10.1 Debris will be kept out
of walking paths
1.10.2 Debris will be thrown
away daily
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Exhibit 13-3: Example Pre-task Plan/Job Hazard Analysis (Used by permission from Andgar Corporation)
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Exhibit 13-3: Example Pre-task Plan/Job Hazard Analysis Contd.
(Used by permission from Andgar Corporation)
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Exhibit 13-4: Example Pre-task Plan
(Used by permission from Balfour Beatty Construction)
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Exhibit 13-5: Example Pre-Job Safety Instruction Form
(Used by permission from PCL Construction Services, Inc.)
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Exhibit 13-5: Example Pre-Job Safety Instruction Form Contd.
(Used by permission from PCL Construction Services, Inc.)
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14
SAFETY TRAINING
14.1 INTRODUCTION
How many times have we heard the lack of “common sense” as a reason for accidents? There is no
“common-sense” in safety, either workers have the knowledge and skill to succeed or they do not.
An effective safety training will increase worker competence and knowledge to identify and control
hazards, resulting in fewer job site accidents. Safety training should be an integral part of every Site
Specific Safety Plan (SSSP). This chapter provides guidelines for developing a new or improving an
existing site-specific training program.
Regulatory training programs (required by federal, state, or local laws such as DOSH, federal
OSHA, fire department, EPA, DOT, etc.)
Project-specific contract requirements (e.g., U.S. Army Corps of Engineers EMS 385)
Site-specific hazards (e.g., tunnel safety, boring machine safety)
Company’s accident, audit, and inspections history from similar projects
Manufacturer requirements for equipment and tools use
For example, the Washington State Department of Labor & Industries has summarized the various
rules requiring training on their website.1
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14.4 TRAINING DEVELOPMENT AND DELIVERY BEST PRACTICES
A general review of training “best practices,” reveals four characteristics that sound training programs
have in common. The best training programs are accurate, credible, clear and practical.2 OSHA has de-
veloped voluntary training guidelines for employers to provide effective training to employees. OSHA’s
training guidelines follow a model that consists of:3
More guidance on training development best practices can be found in American National Standards
Institute (ANSI)/ American Society of Safety Engineers (ASSE) Criteria for Accepted Practices in
Safety, Health, and Environmental Training, ANSI/ASSE Z490.1-2009. This standard establishes cri-
teria for safety, health and environmental training programs, including development, delivery, evalua-
tion and program management.4
Safety trainers should understand the adult learning process. OSHA provides one of the best guidance
on adult learning techniques. The following are the basic principles of how adults learn, which is di-
rectly applicable to safety and health training programs:5
Adults are voluntary learners – Most adults learn because they want to. They learn best when
they have decided they need to learn for a particular reason.
Adults learn needed the information quickly – Adults need to see that the subject matter and
the methods are relevant to their lives and to what they want to learn. They have a right to know
why the information is important to them.
Adults come with a good deal of life experience that needs to be acknowledged – They should
be encouraged to share their experiences and knowledge.
Adults need to be treated with respect – They resent an instructor who talks down to them or
ignores their ideas and concerns.
Adults learn more when they participate in the learning process – Adult need to be involved and
actively participating in class
.
2 Occupational Safety and Health Administration (OSHA). Best Practices for the Development, Delivery, and Evaluation of Susan Harwood Training
Grants. https://www.osha.gov/dte/sharwood/best-practices.html. (Accessed January 31, 2015)
3 Occupational Safety and Health Administration (OSHA). Training Requirements in OSHA Standards and Training Guidelines.
www.osha.gov/Publications/2254.html. (Accessed January 31, 2015)
4 American Society of Safety Engineers (ASSE). ANSI/ASSE Z490.1-2009 Criteria for Accepted Practices in Safety, Health, & Environmental
Training. www.asse.org
.
5 Occupational Safety and Health Administration (OSHA). Best Practices for the Development, Delivery, and Evaluation of Susan Harwood Training
5 Grants. https://www.osha.gov/dte/sharwood/best-practices.html. (Accessed January 31, 2015)
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Adults learn best by doing – Adults need to “try-on” and practice what they are learning. They
will retain more information when they use and practice their knowledge and skills in class.
Adults need to know where they are heading – Learners need “route maps” with clear objec-
tives. Each new piece of information needs to build logically on the last.
Adults learn best when new information is reinforced and repeated – Adults need to hear the
concepts more than once. They need time to master new knowledge, skills, and attitudes. They
need to have this mastery reinforced at every opportunity.
Adults learn better when information is presented in different ways – They will learn better
when an instructor uses a variety of teaching techniques.
Table 14-1: Example Employee Training Matrix by Contractors showing employee name role, training
type, and date of last training*
Supervisor (S)/
Employee Name NEO** First Aid Leadership OSHA-10 OSHA-30
Worker (W)
A W 12/12/14 10/12/14 NA 12/12/14 NA
B S 12/14/14 10/14/14 12/14/14 NA 01/12/14
C W 12/14/14 10/14/14 NA 12/12/14 NA
D W 12/15/14 10/15/14 NA 12/12/14 NA
E W 12/15/14 10/15/14 NA 12/12/14 NA
F S 12/15/14 10/15/14 12/15/14 NA 02/12/14
* For some certifications that have time limits either state the due date or its time limit from last training to remind that they are not expired. First Aid
is two years; Forklift is three years, etc.
**New Employee Orientation (NEO)
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Identify who should attend the NEO – Does the owner, visitors, vendors, and suppliers require
NEO? NEO training should be administered to all new employees prior to their initial work
assignment. New workers and workers returning to the site after a significant absence, should
be oriented by their trainer for the site logistics and the new job hazards.
Management participation in NEOs – The NEO is the first opportunity to show the employee
that the project is committed to worker safety and well-being. Hence, the project manager or
owner representative should attend the NEO for a few minutes to personally welcome the work-
ers to the site and deliver their safety policy. For example, in a pharmaceutical manufacturing
facility project that will produce life-saving cancer treatment drugs, the owner representative
participated in all NEOs and communicated the purpose of the facility. The message increased
worker motivation by making them realize that they are part of a special project.
Use of NEO checklists – The project should use an NEO checklist as an aid to ensure all site-spe-
cific safety policies has been presented to the employee. The checklist should have an NEO ac-
knowledgment section that should be signed by all the employees who completed the NEO. The
NEO checklist should be archived as part of the project safety records (see Exhibit 14-2 for an
example checklist).
Address site-specific topics – Work activities and site conditions and associated hazards vary
from site to site. In addition, each contractor has certain policies that are above and beyond
OSHA standards and regulations. Make sure majority of the NEO focuses on site-specific is-
sues such as start time, break time, lunch time, smoking policies, toilet locations, parking, and
any restrictions. For example:
οο Are workers allowed to carry their food or beverage into the building?
οο What special training is needed since the site is close to a light rail track?
οο What are the challenges associated with working on a university campus, hospital cam-
pus, etc.?
Change the content periodically – How many contractors use the same NEO video from the 90s?
Some workers, for example, fire caulking contractors work on more than ten sites any given
month.
Since large contractors have multiple job sites in the same geographical location, these workers
are listening to or watching the same video every time. Try to be fluent with the training tools
so that the training does not lose its effectiveness.
Construction high hazard tasks6 – In Washington State, several employees die each month from
injuries or illnesses related to their work. Many others are hospitalized, sometimes with injuries
or illnesses that will persist for a lifetime. The L&I website publishes information regarding
these fatalities and injuries, and their causes. Spend more time on serious exposures on that site
that could lead to fatalities or serious injuries
.
6 Washington State Department of Labor and Industries, Division of Occupational Safety and Health (DOSH). Fatalities and Injuries.
http://www.lni.wa.gov/Safety/TrainingPrevention/FatalitiesInjuries/fatalities.asp. (Accessed January 31, 2015).
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Walking Tour – Some companies have used a walking tour of the site to point out hazards.
Use Modern Tools – Use of tools such as Building Information Modeling (BIM) to communi-
cate site-specific hazards can help workers understand the environment better and faster.
Questions – Provide an opportunity to ask questions concerning the site safety and assigned
work.
Assess the employee knowledge – Administer a test at the end of the orientation, and follow-up
with remedial training if needed.
Issue identification to verify NEO completion – Establish a means to identify employees who
have completed the NEO in the form of a badge or hard hat sticker.
Provide trade-specific training – In addition, to the general site orientation general contrac-
tors should require subcontractors to deliver a short, but adequate supplemental trade-specific
training to their workers. This training should be documented in writing and filed on the site.
Assign a mentor or buddy – Require subcontractors to create a “buddy” system for “new”
employees, and assign them to work with a journeyman as a work partner. Some companies
have used a special colored hard hat for identification of new employees for at least a 6-month
period
.
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Figure 14-1: New Employee Orientation (Picture Courtesy of Turner Construction Company)
14.6.2 Pre-task safety planning (PTP) & Stretch and Flex (SF) meetings
The foreman typically conducts the daily pre-task safety planning along with stretch and flex during
their meetings. The meeting is normally held at the start of the work shift to discuss safety and work
tasks for that day. If required by the project, SF exercises should also be conducted during these meet-
ings. It is used as a daily “safety training” to ensure the workers are set up for success. These meetings
are considered the “first line of defense” against accidents. It allows the foreman to ensure all crew
members have been trained in safe work practices and procedures for their assigned tasks. If a worker
is not trained, the foreman should train the employee before assigning the task. More information on
PTP is provided in Chapter 13 of this handbook.
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Figure 14-2: Stretch and Flex Meeting (Picture Courtesy BNBuilders)
These meetings are 5-10 minutes long and focus on industry-specific safety topics related to the current
work activities and circumstances. For example, would it be appropriate if the foreman chooses to dis-
cuss cold weather hazards in the middle of summer. The toolbox talks can also be used to alert workers
about any site accidents or major safety infractions. Keep the toolbox talk group to 20 or less. Ensure
the meeting is documented using a sign-in sheet (see Exhibit 14-3 for the template). There are a number
of free resources available to contractors who need help finding a construction toolbox talks topic:
The Center for Construction Research and Training (CPWR) maintains a collection of 52
toolbox talks, one for each week of the year – www.cpwr.com/publications/handouts-tool-
box-talks
The Washington Department of Labor & Industries has created a year’s worth of the con-
struction toolbox talks and guidance to foreman on how to select a topic – http://www.lni.
wa.gov/safety/topics/atoz/toolboxtalks/PDFs/ToolBoxTalksComplete.pdf
The Occupational Safety and Health Administration (OSHA) has numerous QuickCardsTM –
https://www.osha.gov/pls/publications/publication.athruz?pType=Types&pID=6
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Figure 14-3: Toolbox Talks (Picture Courtesy Guy F. Atkinson)
Many general contractors require a site-wide safety meeting attended by all site personnel including
workers, supervisors, managers, and even owner representatives. Some contractors hold this meeting
weekly while some bi-weekly. This meeting should be conducted by the project superintendent, pref-
erably Monday morning before work begins. This meeting will allow workers to ask questions, offer
suggestions, and report concerns regarding safety on the project. While this meeting does not include
a pre-selected topic, it should include at a minimum:
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Figure 14-4: Toolbox Talks (Picture Courtesy Hensel Phelps Construction)
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Figure 14-6: Site-wide Daily Huddle (Picture Courtesy Turner Construction Company)
Aerial Lifts
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Asbestos / Lead Awareness
Bloodborne Pathogens
Confined Space
Crane Operator
Fall Protection
First Aid/CPR
Flagging
Forklift Operation
HAZWOPER
Ladders
Lockout / Tagout
Personal Protective Equipment
Respiratory Protection
Rigging
Scaffolding
Use of Specialty Equipment
Leadership
o Injury Free Work Culture - Safety culture training that includes the concept of injury
free work environment and ways to develop it. Training that helps foremen develop
skills to train and motivate their crew members.
o Foreman responsibility and accountability
Administration
o Project administration requirements
o How to conduct a pre-task planning meeting?
o How to conduct a thorough accident investigation?
o How to hold a weekly toolbox talks are meeting?
Technical
o OSHA 30-hour Construction hazard recognition and control training
o First Aid, CPR, and AED
o Applicable competent person training
o Ergonomic Risk Factor
o How to lead a stretch and flex session?
o Site Emergency Procedures
o Process safety management (on industrial sites)
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14.6.8 Management Training
Management refers to project managers, engineers, and superintendents, from all contractors on site.
Typically the management personnel is held accountable for the project’s safety. Hence, it is critical to
their success to be properly trained. The following training is recommended for management person-
nel:
Leadership
o Leadership Training/Injury Free Work Culture - Safety culture training that includes
the concept of injury free work environment and ways to develop it. Training that helps
foremen develops the skills to train and motivate their crew members.
o Management responsibility and accountability
Administration
o Project administration requirements
o Corporate safety manual orientation
o Substance abuse testing & reasonable suspicion training
o Hazard recognition and control strategies
o Job hazard analysis and how to conduct them.
o Accident investigation
o How to conduct a thorough accident investigation?
o Site environmental management
o Construction liability related training (e.g., public protection)
o Development, measurement, and reporting of safety performance metrics
Technical
o OSHA 30-hour Construction hazard recognition and control training
o First Aid, CPR, and AED
o Process Safety Management (on industrial sites)
o Site Environmental Management
Monthly Supervisors Forum – Many contractors hold this monthly company-wide supervisor
training at a neutral location, to share best practices and lessons learned from their projects.
These meetings are preferably held as an early morning meeting with breakfast.
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to provide accurate, user-friendly information about safety and health for construction workers,
employers, researchers and others interested in construction safety and health from a wide range
of sources worldwide - http://www.elcosh.org/index.php
The Washington Department of Labor & Industries provides a variety of training materials –
http://www.lni.wa.gov/Safety/TrainingPrevention/Materials/default.asp
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Notes:
Name
Job Title
Subcontractor Orientation
Reporting Procedure
Evacuation
Substance Abuse
Buddy System
Pre-Task Planning
PPE
Ladder Safety
Confined Space
LOTO
MEWP
Scaffolds
Barricading
Insp. Of Tools
Lifting Procedures
Ergo
Exhibit 14-1: Example Project Training Matrix
NFPA 70 E (awareness)
Powder Actuated Tools
OSHA 30
OSHA 10
CPR FIRST AID
All Terrain Forklift
Inside Forklift
Scissor Lift
Aerial Boom Lift
3. Using the “comment” function or by creating a separate column include the training date or the expiration date
.
Certified Rigger
Site Emergency Procedures
Exhibit 14-2: Example Project New Orientation Form
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
Note: This best practice tool is only included as an example, and the users should be aware that the check-
list may reference safety regulations depending on the company’s regulatory jurisdiction. It is the user’s
responsibility to ensure that they adapt the best practices provided in this checklist for their jurisdiction
and comply with all applicable local, state, and federal regulations affecting their workplace.
1. No one under the age of 18 is allowed to work on the Project property / construction site.
2. Drug testing is mandatory
General A. Your employer must provide the results to Turner in order to receive badge or attend
orientation.
B. Pre-employment/prior to badging
C. Post Incident
D. Test for cause – suspicion
E. If tested positive or refuse to test, will not be allowed on site
3. Badging / orientation sticker
All employees on site for more than one (1) day must obtain a badge / attend orientation
/ drug screen
4. All OSHA regulations will be strictly enforced.
Initials
A. Disciplinary Procedures – 3 strikes, you’re out
1. Verbal = Orientation
2. Written
3. Termination
4. Turner retains the right to have you removed from site, based on the nature
of the violation, without the 3 strikes (i.e., ZERO TOLERANCE).
5. Fall Protection – ZERO TOLERANCE Policy in effect
6. Every crew member must complete and participate in a Pre-Task Plan (PTP) meeting each day
before starting work.
7. No headphones, IPods, radios, etc. are permitted on the job
.
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Incident 1. Any injuries / illnesses / near misses on site must report to their supervisor immediately after
the event, if physically possible.
Reporting 2. You and your employer shall cooperate with the incident investigation.
3. A “First Report of Injury” form must be filed with Turner Safety Office within eight (8)
hours after an accident.
4. If sent to a doctor for treatment all follow-up appointments must be kept.
5. A Temporary Modified Duty policy is in place.
Initials
6. The worker must strictly follow any and all work restrictions issued by doctor
.
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100% 6-Foot 1. 100% FALL PROTECTION 6-foot and above ( Includes all Trades)
Fall Protection 2. ZERO TOLERANCE – For Fall Violations
3. Full body harnesses and double lanyards with double locking snap hook
(Regardless of 4. Gear to be inspected prior to every use. Contact your supervisor immediately if gear is damaged.
Trade) DO NOT USE DAMAGED GEAR.
5. No knots or rigging can be used for fall protection.
6. Warning lines are to be a min. of 15 feet back from the edge. (see criteria in Turner Safety Manu-
al)
7. Tie off point must hold 5,000 LBS or 2x SF as engineered anchorage point.
8. 100% tie off when working from extensible / articulating boom aerial lift.
9. Employees must be trained on the use of fall protection.
10. Vertical or horizontal rebar or other impalement hazards shall be protected.
11. Any hole 2” or larger must be covered, secured, labeled (supporting 2X max the indented load)
12. Scaffolds
Initials A. Must be built under supervision of competent person who has necessary certifications
(w/ 100% Fall Protection while erecting)
B. Proper ladder access is required. Cross bracing cannot be used as a ladder or for a
guardrail.
C. Scaffold must be inspected before each shift by the Subcontractors competent person
and tagged/dated as safe. If you climb onto a scaffold not tagged and dated as safe,
you may be removed from the jobsite.
D. 100% tie off when working from all types of lifts that have a manufactured tie off point.
Dual action controls require that there be two separate actions to activate the lift. If it
arrives on site and does not have dual action controls, then it must remain inoperable
until a Dual action control is installed.
E. All mobile scaffolds must have rails at all heights & the wheels locked when in use.
13. Standard Railing
A. Top edge height of top rail must be 42” + 3” above the walking/working level and all
systems must include a toe board and midrail.
B. Guardrails will not be used as a horizontal anchorage for personal fall arrest equipment.
1. Do not tie off to guardrails
C. Guardrails must be provided at floor openings and open sides, or personal fall protec-
tion must be used.
D. Wood rail supports shall not be more than 8 foot on center.
E. Wire rope guardrails – min 3/8 inch cable, flagged every 6 feet, cannot have more than 3
inches of deflection, 3 clips are required at each termination, no open turnbuckles
14. Ladders
A. No aluminum or wood ladders are permitted on the site, only platform ladders are per-
mitted
B. Ladders cannot be used onsite unless a ladder permit has been filled out & approved by
the Turner Superintendent. Use lifts or scaffolds as the first option.
C. Please inspect all ladders before each use
D. Never use a folding ladder as a straight ladder
E. Never use the top two (2) steps or the top of the ladder
F. Never store material or tools on the steps of a ladder
G. Employees shall be trained on ladder use/safety
H. Use the 3-point rule: 2 hands and a foot or vice versa to be in contact with ladder at
all times. Keep belt buckle between side rails.
If three point contact is not possible 100% fall protection using a retractable devices is
required.
Turner will approve perimeter access points for material handling. Personal fall protection must be
put in place before cables or rails are taken down, or holes uncovered. Barricade the area, place sign,
and leave a spotter.
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Safety 1. All personnel are encouraged to ask questions and report actual and perceived hazardous con-
Enforcement ditions to site supervision. Perceived hazardous conditions may need further clarification and
hazard assessment. . If you have any questions or concerns, please ask for assistance.
2. There is a “Safety Enforcement” Fine System in place on this project.
A. You are ACCOUNTABLE for your actions on this project.
B. Monetary fines imposed upon your EMPLOYER for your inability to work in safe man-
ner or complacency w/ regard to “MINIMUM” safety rules
C. $250.00 - $5,000.00 – depending upon severity of violation.
D. You will be physically removed from job for serious and/or repeat violations.
3. ALL personnel are empowered and encouraged to stop unsafe acts, identify unsafe conditions, &
Initials
stop non- construction personnel and escort them out of the work areas. Please care for your
project teammates.
1. In the event of an emergency
Emergency A. Notify job foreman immediately
B. Give the exact nature of the emergency (i.e. broken leg, fire, etc.)
Procedures
C. Give the exact location by area column or other easily recognizable terms
D. Stay on the phone until Safety has confirmed that you have provided accurate informa-
tion
E. If an evacuation is not required, stay on the scene to brief emergency personnel upon
their arrival.
2. Evacuation Procedures
A. 3 horn blasts will indicate site is to be evacuated
B. Proceed in a calm, orderly manner to the designated safety zone.
1. PRIMARY MUSTER POINTS ARE TBD
2. Report to your designated foreman/superintendent in designated area for head
count.
Initials C. DO NOT LEAVE SAFETY ZONE OR GO HOME UNTIL INSTRUCTED BY
YOUR SUPERINTENDENT
D. ALL DANGEROUS AND/OR EMERGENCY SITUATIONS MUST BE REPORT-
ED TO TURNER ON SITE STAFF within 15 minutes of the event if feasible.
E. Turner to call 911 for ambulance as necessary.
F. Where is the location of your first aid kit and fire extinguishers? Keep this in mind while
working.
1. Basics:
Personal A. 100% Hardhat Protection, Non Metallic, REQUIRED AT ALL TIMES. ANSI approved
B. 100% Eye Protection (ANSI Z87.1) REQUIRED AT ALL TIMES.
Protective C. Hard sole work boots are required, no sneakers or soft shoes are allowed, ANSI Z41.1.
Equipment Steel toed boots/metatarsals must be worn as dictated by the hazard assessment.
D. Long pants in good condition, no shorts allowed
E. Shirts must have sleeves at least 4” long
F. Cut resistant gloves are required when using knives or handling sharp material/objects.
Additional hand protection may be required depending on the hazard assessment.
G. Ear protection as required when exposed to noise above 85 DBA
H. Face-shields or goggles required when cutting / grinding / chipping / etc.
I. No loose clothing or jewelry
Initials J. High visibility vest is required when working around machinery.
K. Any contractors requiring the use of dust masks and/or respirators must submit a writ-
ten respiratory protection program Turner. This program must address medical surveil-
lance, fit testing, etc. Voluntary usage of dust mask type respirators used by employees
must also be included in the respiratory protection program and shall meet or exceed
OSHA standards
.
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Electrical / 1. Industrial heavy weight cords (14 gauge or heavier) with proper grounds are to be used at all
LOTO times.
2. 100% Ground Fault Circuit Interrupter (GFCI) Protection.
3. Inspect all cords and welding leads before each use
A. Damaged items must be repaired or removed from the job site
B. All cords and leads are to be elevated above all main walkways.
4. ALL Electrical and mechanical systems are to be considered LIVE.
Initials 5. All boxes containing live wires must have a cover.
6. NEVER work on live electrical panels without prior approval from Turner.
7. LO/TO – Single lock keys (cannot have multiple keys)
1. Proper training and certification is required prior to operating any equipment.
Equipment 2. All stops must be observed at intersections. Complete stops must be observed.
3. Speed limit on site is 5 mph or a safe operating speed whichever is slower.
4. A spotter is mandatory when view is obstructed by load.
5. Backup alarms must be present on all required vehicles.
6. Horns and lights are recommended for all equipment.
7. Always follow the manufacturer’s operating instructions for all equipment and tools used on this
project.
Initials
8. Seatbelts must be worn at all times.
9. The use of cell phones is prohibited while the machine or vehicle is in motion.
10. The forks of a forklift cannot be used for free rigging.
1. Awareness of overhead loads – listen for horns.
Cranes 2. NEVER stand or walk under an elevated load.
3. Awareness of crane swing radius (should be flagged off).
4. Cannot operate a crane within 20’ of any power line.
5. Rigging must be inspected before each use by a qualified rigger. Damaged rigging must be re-
moved from service.
6. Crane operator must submit operator certifications
Initials
7. Employees cannot signal a crane unless trained.
8. Each rigger & signal person must be qualified & proof of training given to Turner Construction
1. Types of Tape
Barricade Tape A. Red – Imminent Danger exists. Only authorized personnel performing actual work are to be
allowed in this barricade tape area. The only exception for entry into a red area is with prior
permission of those authorized to work within the area
B. Yellow – a hazard exists that would warrant Caution. A yellow area can be accessed by
Initials anyone who is authorized to be on the job site, and who stops to observe the existing hazard
and takes the proper precautions prior to entering the tape barricade area.
1. Must be trained / certified to operate forklifts, aerial lifts, scaffolding, cranes, etc.
Training 2. Contractors are required to provide workers that are trained as required by OSHA standards
Requirements and site policies.
3. All workers are to be trained by their employer for the task at hand – ladders, scaffolds, excava-
tions, etc.
4. No worker may lift more than 50 pounds, unassisted. Use mechanical means first
Initials
.
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1. All trash/debris is to be placed immediately upon creation into rolling trash bins or hoppers that
Housekeeping do not require workers to lift or carry. This includes lunch/break trash. Housekeeping is a CON-
DITION OF EMPLOYMENT.
2. Sweeping compound is a requirement of the Indoor Air Quality (IAQ) Management Plan.
3. Dust creating activities will take place only in accordance with the IAQ Management Plan. Any
alterations in the finished areas will require either temporary dust protection or a vacuum with
HEPA filter to collect dust generated.
4. Strict compliance with the Construction Waste Management Plan is required. Recycled materials
include but are not limited to wood, scrap metal, concrete, cardboard, and drywall. Construction
waste shall only be placed in the appropriately labeled dumpster.
Initials 5. Zero use of tobacco policy. No tolerance policy for smoking in building during construction.
6. Extension cords, hoses, welding leads, etc., must be run 8’ overhead in all stairs, aisles, and exit
areas.
7. When using stilts, the floor must be broom swept with not trip hazards. (Cords, material, and
trash)
8. No glass containers are permitted onsite.
9. Storage of material must not be within 6 feet of any interior opening or 10 feet to the exterior
without protection.
Hand & Power 1. All drills, grinders, etc. that are designed with guards and/or control bars must have them in
Tools place when the tool is in use. The grinding wheels must be rated per the specifications of the
grinder.
2. Work stations are to be elevated. Chop saws & other work activities.
3. Powder Actuated Tools - No lead based shot is permitted onsite
Initials 4. Tools are to be used the way the manufacturer intended. Do not modify any tool.
Hot Work 1. The contractor performing hot work will be required to have a charged and inspected 20 pound
ABC dry chemical fire extinguisher present in the work area.
2. Appropriate permit procedures, shields, and blankets shall be used when developing site specific
fire prevention programs.
3. Subcontractor is required to implement a fire watch during all burning operation for a minimum
of 30 minutes following completion.
Initials
4. Hard Hats are required while welding.
5. Safety glasses are required under the shield when chipping or grinding
6. Cylinder Storage must be stored upright and properly secured. When not in use, disconnect hose/
gauge assemblies and cap the cylinder. Stored cylinders must have a ½ hour fire rated barrier 5
feet tall or be stored 20 feet apart. Propane tanks cannot be stored in any building. (Turner must
be notified prior to propane used onsite) All torch carts are to have a fire rated barrier between
the cylinders.
7. Anti-flash devices are to be located at the torch head & at the cylinders
8. Hot Work activities must be pre-approved by Turner (Permit to be issued)
1. Any excavation greater than 4’ must be sloped, shielded or benched properly
Excavations 2. The bottom of the trench box must be within 2 feet of the bottom of the trench. The top of the
trench box must sick up 18 inch above the slope or the bench. The box cannot be moved while
workers are inside.
3. Access must be provided by a ramp or a ladder. Travel distance to ladder must not exceed 25 feet.
4. Any excavation must be barricaded off with orange fence or equivalent, regardless of depth.
5. You cannot bench Type C soil.
Initials
6. Before you dig, Miss Utility must be notified days in advance
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Hazard 1. This employee, by his initials in this section acknowledges that he/she has been trained by their
Communication employer.
/ GHS 2. Turner will coordinate the sharing of Safety Data Sheets (SDS) between contractors.
3. The SDS’s are available at the project.
Initials
Construction 1. All waste leaving this project is tracked on Turner’s Online Waste Tracking (OWT) system. Strict
Waste compliance with the project Construction Waste Management Plan (CWMP) is required. The re-
Management cycling goal is _____%. The construction and demolition dumpsters on this project are (co-min-
gled) (site-sorted). Materials recycled include, at a minimum:
A. Wood: pallets, wood-framed boxes, temporary lumber, etc.
B. Concrete: concrete, block, brick, asphalt
C. Metal: scrap metal, metal studs, metal pipe, etc.
D. Cardboard, paper
E. Drywall: drywall, mold board, (NO Dens Glass)
Initials
F. Construction Trash: food waste, sweepings, non-recyclable waste, etc.
2. Collect and sort your construction waste throughout the workday and transport the waste to the
appropriate dumpster at the time established by your Foreman or Project Manager.
3. All Subcontractors are required to recycle to the maximum extent possible as a part of their
Contracts using Turner’s OWT tool. In cases of non-compliance, only the Subcontractor(s) re-
sponsible for contaminating dumpsters (placing waste in the wrong dumpster) will be responsible
for fines, additional tipping fees, or other penalties as may apply.
Indoor Air 1. Strict compliance with the project Indoor Air Quality (IAQ) Management Plan is required.
Quality 2. Safety Data Sheets (SDS), along with VOC content, of all adhesives, sealants, coatings, paints,
carpets, composite woods, etc. must be submitted for review and approval prior to these products
being brought on site.
3. Stored material shall be covered, stored off of the deck, and kept in a dry environment. Quanti-
ties should be limited to what can be installed in a reasonable time (e.g. two weeks or less).
4. This project is Tobacco-Free. Zero tolerance for smoking in the building during construction.
5. Changes in finished areas should be treated as renovations.
Initials
6. For large changes, install temporary dust protection to separate the work area from the finished
space. The work area should be kept negative and a HEPA filter should be used to filter the air
prior to it leaving the space. The temporary protection and filter system should be approved by
a Turner superintendent before beginning work. Once the work is complete, the area should be
thoroughly cleaned and the temporary protection should be removed.
7. For small changes, a vacuum with a HEPA filter should be used to collect any dust that is gener-
ated and the areas should be thoroughly cleaned after the work is complete.
8. Daily clean-up of all work areas is required by each subcontract.
9. All subcontractors will be required to use sweeping compound.
10. All cleaning products used on the project must comply with Green Seal Standard GS - 37 for
Industrial and Institutional Cleaners.
11. Mold and moisture control is a key to proper indoor air quality. If possible, drywall activities
should not begin until the building is watertight. If drywall must start before the building is
watertight, moisture resistance board should be used.
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1. Strict compliance with the project Construction Activity Pollution Prevention Plan (CAPPP)
Site and Erosion and Sedimentation Control (ESC) Plan.
Management 2. Use and maintain earth dikes, silt fence, sediment traps, and/or catch basin filters to trap and
separate silt.
3. Cover all stockpiles with plastic sheeting on a daily basis.
4. Do not leave spoils piled on site for extended periods. If possible excavate, install utilities, backfill
and grade each day. Sequence the work to minimize exposure.
5. Maintain existing hardscapes/landscapes (asphalt, concrete, grass, plantings) as long as possible.
6. Provide and use wheel washing facilities or maintain rip rap entries and exits.
7. Use Eco pans for concrete truck clean-up if available. If not make sure slurry is contained and
Initials does not infiltrate catch basins or waterways.
8. Secure all materials and stockpiles and check site prior to storm events.
9. Use only designated areas for equipment maintenance and wash down.
10. Minimize the generation of dust and the tracking of sediment to off-site paved areas.
11. Minimize site disturbance during construction activity.
12. Comply with all applicable noise mitigation activity.
13. Comply with all applicable vehicle emissions requirements.
Stormwater 1. Stormwater Pollution Prevention Plan (SWPPP) requirements were reviewed for subcontractor
Management employees involved in ground disturbing activities.
2. The SWPPP requirements including Best Management Practices (BMP’s) were reviewed and will
be followed as required by the SWPPP.
3. The SWPPP drawings, project sequence and how sequencing will affect BMP locations were
reviewed.
4. Notify Turner of any disturbances of the Best Management Practices (BMP’s) including silt
fences, vehicle mud removal areas, vegetative cover, other sediment and erosion controls.
5. Ensure all concrete/cement washout is performed at designated locations and into designated
containers, notify Turner personnel immediately if washout is not adequately containing wash
Initials water and stop washout activity.
6. All site dewatering must be performed in a manner compliant with the SWPPP and all pump
discharge locations must be previously approved by Turner.
7. Inspect all equipment and chemical storage containers for leaks as well as excess grease/grim/
oil/fuel, if any of the above are discovered ensure that mechanics are notified (if necessary) and
equipment/containers are wiped clean and containments disposed of properly.
8. Ensure parked equipment and chemical storage containers are parked/stored in locations previ-
ously approved by Turner and are identified on the SWPPP map.
9. Know where the SWPPP map is located and identify the spill kit location on it, notify Turner
personnel immediately if a spill occurs.
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Nothing Hits FABRICATION:
the Ground 1. All material fabrication shall be performed at a work station between 30 and 39 inches off the
floor.
2. Work station shall be mobile and include a fire stop directly behind all chop saws.
3. Rubbish containers shall be mobile and located directly adjacent to the work station.
4. Mobile rubbish containers must be made available for subcontractors work.
HOUSEKEEPING:
Initials 1. All rubbish shall be disposed of as it is generated and be immediately place in a mobile rubbish
container provided by the subcontractor.
2. Cordless power tools are required unless the subcontractor can demonstrate a hardship or need
to use tools with power cords.
3. The subcontractor is required to elevate off the ground all power cords in order to minimize
tripping hazards on walking/working surfaces.
4. Debris is not allowed to be consolidated on the floor.
(Used with permission of Turner Construction Company. The opinions and guidance expressed in this
handbook are those of the author and not necessarily those of Turner Construction Company)
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Exhibit 14-3: Example Weekly Safety Meeting Attendance Sheet Template
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15
WORKPLACE SUBSTANCE ABUSE PROGRAM
15.1 INTRODUCTION
Construction is a hazardous industry, and most jobs associated with the industry carry a higher risk
level of accidents and injuries. A recent study found that occupations involved in the construction in-
dustry have the highest prevalence of illicit drug use and heavy alcohol use.1 Eliminating or minimizing
construction worker substance abuse can help construction companies not only to reduce workplace
injuries, but it will increase productivity and improve work quality. One of the best ways to address
substance abuse on construction sites is to implement a comprehensive substance abuse program.
The primary intent of this chapter is to offer guidance based on industry best practices to develop a
workplace substance abuse program that may help eliminate or minimize accidents or injuries related
to substance abuse.
The first step when a company has decided to implement a substance program is to consider these two
questions:
Note: When developing programs, policies, or procedures relating to substance abuse programs, con-
tractors should always seek guidance from its attorneys/legal counsel or seek guidance from an em-
ployment law specialist. This helps to ensure compliance with all applicable local, state, and federal
laws.
1 Substance Abuse and Mental Health Services Administration, Office of Applied Studies. Worker substance use and workplace policies and programs.
Available at: http://www.oas.samhsa.gov/work2k7/work.htm#High. (Accessed November 17, 2014)
2 Occupational Safety and Health Administration (OSHA). Drug-Free Workplace Policy Builder
http://www.dol.gov/elaws/asp/drugfree/drugs/screen1.asp (Accessed November 17, 2014)
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15.3 BEST PRACTICES
In addition to the DOL recommendations, consider the following questions when developing a sub-
stance abuse policy for your company. Please note on some projects the project owner might have
stringent or additional requirements on their substance abuse program. It is important to identify and
comply with those owner or project-specific requirements.
15.3.1 Why should your company care about workplace substance abuse? What are the effects of sub-
stance abuse on the construction worker safety and health performance?
A recent study found that occupations involved in the construction industry have the highest preva-
lence of illicit drug use and heavy alcohol use.3 Eliminating or minimizing construction worker sub-
stance abuse can help construction companies not only to reduce workplace injuries, but it will increase
productivity and improve work quality.
15.3.2 What is your company’s policy or position on workplace drug and alcohol use?
Contractors should seek and gain full support and cooperation from their workers when developing
their substance abuse policy. As with any safety policy, employee involvement is critical to the success
of the program. It is recommended to find a way to receive and incorporate employee feedback in
the policy. By educating the workforce that employees under the influence of drugs, alcohol, or other
controlled substances on the jobsite pose serious safety and health risk not only to themselves, but to
their coworkers and the public. It is a best practice to obtain employee consent and to indicate clearly
drug and alcohol testing is a requirement for employment with the company or the jobsite. The policy
should state the benefits of drug and alcohol testing within the construction industry such as improved
workplace safety performance, better performance, better quality of living, and decreased rates of
employee absenteeism.4 For example, the company policy can state, “Company ABC will not tolerate
drug or alcohol use on its premises and projects.” See Exhibit 15-1 for a sample drug and alcohol pre-
vention program.
15.3.3 What are the prohibited substances, articles and conduct not tolerated by the company? What are
their cut-off levels?
Prohibited substances can include alcohol, drugs, selected prescription drugs, illegal drugs, and contra-
band. The company policy should clearly list each of these substances to avoid confusion. Employees
who are taking prescription drugs, for which there is a potential unsafe side effect, should be required
to report to their supervisor. The company should clearly list the controlled substance and its cutoff
level in its policy. For example, ethanol alcohol the cutoff is 0.03 g/dl.
3 Substance Abuse and Mental Health Services Administration, Office of Applied Studies. Worker substance use and workplace policies and programs.
Available at: http://www.oas.samhsa.gov/work2k7/work.htm#High. (Accessed November 17, 2014)
4 Substance Abuse and Mental Health Services Administration, Office of Applied Studies. Worker substance use and workplace policies and
programs. Available at: http://www.oas.samhsa.gov/work2k7/work.htm#High. (Accessed November 17, 2014)
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15.3.5 Who covers the cost of testing?
It is recommended that the employer cover the cost of testing regardless of test results. Some contrac-
tors require the employees to pay for return-to-work testing after a verified positive test result. The
policy should also indicate who covers the cost for the time an employee spends testing. On a typical
project, the testing cost might be built into the project budget that is ultimately paid by the owner. In
some cases, when it involves union workers, collective bargaining agreement might address the pay-
ment issues related to drug and alcohol testing.
o Pre-employment/Pre-hire
o Jobsite or project transfer
o Return-to-work testing
o Reasonable Suspicion/Probable cause
o Random
o Post-Accident
15.3.7 What is the policy for employees who refuse to submit to the test?
The best practice should be to consider refusal to test as a positive result (the employee failed the test),
and the employee should not be considered for employment by the company.
15.3.9 Who is allowed to access the results of a drug and alcohol test? How will the company ensure con-
fidentiality of the test results?
Test results are extremely sensitive since it involves employee privacy. All information regarding the
tests should be treated in a confidential manner in accordance with applicable laws unless otherwise
permitted upon the written consent of the employee.
15.3.10 How will the company select a licensed/certified laboratory? Does the lab meet all applicable
state and federal licensing requirements? Does the lab have properly written testing protocol
including a clear chain-of-custody? Does the lab have a protocol in place to prevent adulteration
or substitution of specimens in the case of urinalysis?
The Substance Abuse and Mental Health Services Administration (SAMHSA) maintains an archive
of monthly certified lab lists as recorded in the Federal Register, which can be accessed at http://www
.
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samhsa.gov/workplace/lab-list. Use of HHS/SAMSHA approved laboratories, and medical facilities
are recommended. In some cases, mobile testing laboratories are also used, mostly for post-accident
testing, when the hospital does not have testing facilities. The company should ensure any use of mo-
bile testing facilities should follow all applicable local, state, and federal requirements.
15.3.11 Is there any Employee Assistance Programs (EAP) available to the workers?
The policy should state the employee responsibilities to seek treatment through the company’s EAP
program if any.
15.3.12 Is your company subject to state and certain Federal regulations, such as the U.S. Department
of Transportation’s (DOT) drug testing rules? Is the company substance abuse policy compliant
with these requirements?
Employees who operate commercial motor vehicles should be tested in accordance with the Federal
Department of Transportation (DOT) regulations and other applicable state DOT regulations.
15.3.13 How will the workers and their supervisors be trained on the company’s substance abuse pro-
gram? What are the topics that these training should cover?
Employee education and supervisor training should be an important component of a workplace sub-
stance abuse program. Employee training should address:
All company supervisors and management should also be trained to assist in identifying and address-
ing workplace substance abuse such as:
οο Supervisor roles and responsibilities with the program implementation and enforcement
οο Signs and symptoms of use of drugs and alcohol
οο Procedure to handle a non-compliant employee
οο Resources regarding employee assistance programs
All employee and supervisor training should be documented (agenda, training content, attendee sign-
up sheet) to verify understanding of the company substance abuse program.
15.3.14 If your company provides a general contracting service, will the company accept drug and alco-
hol testing conducted by your subcontractors or unions through their substance abuse program?
This should also be considered as part of your policy. For example, some labor unions have their drug
and alcohol testing program and issue proof of testing in the form of cards. These cards are valid for
six months
.
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15.4 PROJECT LEVEL CONSIDERATIONS
Include project drug and alcohol testing requirements in the contracts so that all contractors are
aware of the requirements.
Testing facility considerations:
οο Identify the closest certified drug and alcohol testing facility to the project. The closer, the
better since it saves a lot of travel time for the workers.
οο Develop a billing mechanism for a particular project. Typically general contractors will
create a “project identification number (PID),” and will share it with their workers and
subcontractor workers. When workers visit the testing facility, they will inform the facility
about the project they are associated with, and the testing facility will charge the project
accordingly.
οο The workers usually fill out a consent form and a chain of custody form at the facility in the
presence of the collector. Ensure the testing facility has plenty of your company’s consent
forms. The forms should be 3 or 4 part forms so that the worker, your company, and the
project receives a copy of the consent form.
οο Project supervision should talk to workers about the quality of service provided by the test-
ing facilities, the time taken to complete testing, etc., as part of the continuous improvement
process. If the company is not satisfied, it might be a good idea to meet with the facility to
rectify the deficiencies or change the facility.
Create an information sheet that includes a facility name, contact information, and directions from
the project, and PID. After completion of the new employee orientation, workers can go to the
testing facility with the information sheet and complete the testing return to the jobsite.
When workers return to the jobsite verify the consent form, make sure there are no modifications
made on the consent form.
Ensure the project has good secure storage cabinets to store all documentation related to the proj-
ect. These documents should also be archived as part of your project record retention policy. Drug
and alcohol testing documentation can include:
οο Consent forms
οο Chain of custody copies
οο Test results
οο Copies of disciplinary actions related to testing
οο Reasonable suspicion forms
Ensure the project has at least a secure room (conference room) which can be used to communi-
cate test results to workers or to deal with anything related to drug and alcohol testing. Due to the
sensitive nature of the information, each contractor on the jobsite should come up with a plan on
how to communicate the test results, and how to remove workers from the project for positive test
results
.
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Additional Resources, Readings, and References
For more information about substance abuse program best practices and guidelines, please refer to the
following resources.
The Substance Abuse and Mental Health Services Administration (SAMHSA) has numerous re-
sources on this topic such as:
οο Drug-Free Workplace Toolkit: http://www.samhsa.gov/sites/default/files/workplace-kit.pdf
οο Model Plan for a Comprehensive Drug-Free Workplace Program:
http://www.samhsa.gov/sites/default/files/workplace/ModelPlan508.pdf
The U.S. Department of Transportation (DOT) also has many resources on this topic that can be
accessed at http://www.dot.gov/odapc
National Business Group on Health Publication -An Employer’s Guide to Workplace Substance
Abuse: Strategies and Treatment Recommendations:
http://www.businessgrouphealth.org/pub/f3151957-2354-d714-5191-c11a80a07294
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Exhibit 15-1: Sample Prevention of Drug and Alcohol Abuse Plan
Note: This Drug and Alcohol Abuse Plan is only included as an example, and the users should be aware
that the plan may reference laws and regulations depending on the company’s jurisdictions. It is the user’s
responsibility to ensure that they adapt the information provided in this plan for their jurisdiction and
comply with all applicable local, state, and federal regulations affecting their workplace.
Introduction
Employees are the most valuable resource of “Construction Company”, and because of that the health
and safety of these employees is of paramount importance.
To ensure the continued health and safety of its employees “Construction Company” will implement
the following policy regarding drug/alcohol/substance abuse in the workplace and on “Construction
Company” business. The purpose of this policy is to support and further ABC’s existing safety pro-
grams and to eliminate drug and alcohol related work performance problems by ensuring, if at all
possible, a workplace that is drug and alcohol free.
“Construction Company” has the right, both under the law and under general industrial practices, to
implement reasonable work rules governing the conduct of employees on “Construction Company”
property, “Construction Company” jobsites, and/or “Construction Company” business while off of
“Construction Company” property or jobsites. Under the Drug Free Workplace Act of 1988, “Con-
struction Company” has a legal duty to comply with all the requirements of the act.
While “Construction Company” employees are necessarily free to select their own life-styles, “Con-
struction Company” need not and will not accept the risks that drug and/or alcohol use by employees
will cause in the form of accidents, injuries, and other job performance problems.
Policy
Employees are expected, and must, report for work without illegal drugs in their bodies or in their
possession and not under the influence of alcohol. Compliance with this requirement is a mandatory
job qualification.
1. There will be no alcohol consumption on or off Company property during working hours.
2. Employees who are under the influence of alcohol and/or who possess or consume alcohol on the
job have the great and real potential for interfering with job performance by themselves and other
employees and endangering themselves and other persons and employees. Should such interference
and/or endangerment occur as the result of alcohol consumption, and/or possession, administra-
tive action up to and including termination of employment, depending upon the particular situa-
tion, the nature of the interference and/or endangerment, the employee’s present job assignment,
the employee’s record with “Construction Company” and other relevant factors, may result
.
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3. The illegal use, sale or possession of narcotics, drugs, or other controlled substances while on the
job or on “Construction Company” property is a dischargeable offense. Any illegal substances will
be disposed of lawfully and appropriately.
4. Drugs which are illegal or controlled under Federal, State, and/or local laws include, but are not
limited to, marijuana, heroin, hashish, cocaine, hallucinogens, depressants and stimulants NOT
prescribed for CURRENT personal medical treatment by an accredited physician. While the use
of prescribed drugs as part of a personal medical treatment program is not in and of itself grounds
for disciplinary action, should such use adversely affect an employee’s job performance or behav-
ior, administrative action up to and including termination of employment, depending upon the
particular situation, may result.
5. Off-the-job drug use which could adversely affect the employee’s job performance and/or the health
and safety of other employees, the public, “Construction Company” property and/or equipment
may result in administrative action up to and including termination of employment, depending
upon the particular situation, the nature of the interference and/or endangerment, the employee’s
present job assignment, the employee’s record with “Construction Company” and other relevant
factors.
6. Employees reasonably suspected of being under the influence of alcohol, narcotics, illegal and/or
dangerous drugs as evidenced by job impairment, high absenteeism or other such manifestations,
shall submit to a physical examination, including a medically validated chemical analysis of blood
and/or urine sample by a recognized hospital, clinic or laboratory.
Reasonable suspicion shall include, but not be limited to, any employee involvement in any acci-
dent resulting in any medical treatment, including first aid, being administered by an accredited
physician, resulting in any property damage in excess of five hundred dollars ($500), and employee
involvement in any physical altercation in the work place. All employees involved in the said acci-
dent, property damage, and/or altercation shall be subject to the foregoing. If the involved employ-
ee(s) refuses to submit to testing or examination, he/she will be immediately suspended from work
without pay, pending results of the investigation as more fully explained hereafter.
As soon as reasonably possible after the suspension, the suspended employee will be given a hear-
ing by a “Construction Company” personnel panel to present evidence why such employee should
not be required to undergo testing or examination or should not be discharged for refusal to sub-
mit to testing or examination. Should such employee refuse to participate in the hearing or fail to
present good and sufficient reasons or evidence justifying such refusal, termination of employment
may be taken.
Employees found by such tests and/or examinations to have illegal drugs in their systems while
at work are considered to be “under the influence” of such drugs and in violation of this policy,
even if impairment of functions may not be present. Because unauthorized drug use is illegal and
because of the potentially serious safety consequences, “Construction Company” will not accept
even the slightest risk employees with illegal drugs in their systems may cause, or contribute to, an
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accident. For the protection of “CONSTRUCTION COMPANY”, other employees and persons,
these employees with illegal drugs in their systems will be immediately suspended from work with-
out pay as follows:
If the initial test results are negative, the employee shall immediately be returned to work with back
pay; if the initial test results are positive, the suspension without pay shall continue until the test is
confirmed by gas chromatography, gas chromatography-mass spectroscopy or another comparably
reliable method by a duly licensed laboratory. If the results of the confirming test are negative, the
employee shall immediately be returned to work with back pay. If the results of the confirming test
are positive, the suspension without pay shall continue until such time as the subject employee has
enrolled in or completed an assistance program acceptable to “Construction Company” and the
employee’s medical tests and examinations demonstrate no evidence of such drugs. The subject
employee may be allowed to return to work subject to such follow-up tests and/or examinations as
“CONSTRUCTION COMPANY”, in conjunction with accredited assistance program personnel
and/or accredited physicians, may determine. “Construction Company” will assist in referring such
employees to appropriate treatment or assistance programs.
These suspensions are intended to allow time for drugs to be totally eliminated from an employee’s
system and to allow the employee to enroll in (and complete, if so necessary) an appropriate sub-
stance abuse assistance program. An employee will be permitted only one (1) suspension for this
reason. Any recurrence of drug abuse shall constitute grounds for immediate termination without
eligibility of rehire.
7. Any employee who, while on the job, suffers, causes, and/or is involved in a personal injury requir-
ing medical treatment, (including first aid), by an accredited physician, shall undergo a test and/or
examination for drug/alcohol/substance abuse. Testing will be done at medical facilities assigned by
“CONSTRUCTION COMPANY”. Any employee found with a positive level of illegal drugs and/
or alcohol in his/her system could be ineligible for workman’s compensation benefits or payment
of medical expenses incurred based upon results of further investigation. Any employee involved
in an accident which involves damage to “CONSTRUCTION COMPANY”’s property or to the
property of others in excess of five hundred dollars ($500) shall also be subject to drug/alcohol/
substance abuse screening, and further subject to those specific consequences listed above. If the
employee refuses to submit to testing or examination, the employee will be immediately suspended
from work without pay. As soon as reasonably possible after the suspension, the suspended em-
ployee will be given a hearing by a “Construction Company” personnel panel to present evidence
why he/she should not be required to undergo testing or examination or should not be discharged
for refusal to submit to testing or examination.
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Any prescription drugs being taken by the employee will and should be noted at the time of testing.
A positive result will automatically require the employee to consult with “Construction Company”
management for follow-up procedures.
8. Employees must report ALL injuries immediately to their supervisor whether the injury requires
medical treatment or first aid only.
9. From time to time, “Construction Company” reserves the right to perform periodic urine tests of
employees who occupy the following safety-sensitive positions:
All employees whose conduct on the job may affect their own safety or that of others, or whose
work is at any time subject to government regulatory requirements, which include, among oth-
ers, the following assignments and activities:
Managers and supervisors of the any of the above assignments or activities. Employees subject to the
periodic testing program will be advised of the time and place of such tests.
Rehabilitation
Employees who test positive for any prohibited substance will be required to undergo a drug and al-
cohol evaluation performed through a “Construction Company”., health plan, Employee Assistance
Program (EAP), or other company specified professional organization. Following that evaluation, the
affected employee will be required to satisfactorily complete any recommended rehabilitation and/or
detoxification program. “Construction Company” will refer employees to local mental health agencies
and substance abuse counselors.
Following an employee’s return to duty after testing positive for a prohibited substance, the employee
will be required to undergo periodic urine testing and take part in any professionally recommended
substance abuse counseling for one year. Failure to participate in any such reasonably recommended
counseling or rehabilitation program, or failure to remain drug-free during the one year period follow-
ing return to duty after a positive drug test will result in discipline up to and including termination
.
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Participation in an EAP is confidential, except as provided in this paragraph. The EAP will maintain
strict confidentiality concerning the fact and nature of the counseling or treatment, except when an
employee has been referred to the EAP by a manager or supervisor because of poor or deteriorating
job performance, or the supervisor’s concern over possible substance abuse problems. In the case of
such a supervisory EAP referral, the EAP may advise the manager or supervisor of the following in-
formation: the employee’s level of cooperation, progress in treatment, or need for job accommodation
during the course of counseling or treatment. In the case of an employee referred to the EAP because
of a positive drug test, the EAP may report to “Construction Company” whether the employee has
satisfactorily completed all recommended counseling or treatment. The fact that (prior to any positive
substance abuse test) an employee voluntarily has sought or obtained EAP counseling or treatment
for a substance abuse will not jeopardize employment or advancement, and, consistent with safe-
ty, “Construction Company” will take appropriate steps to accommodate the employee’s counseling,
treatment, and work needs. However, participation in an approved counseling or treatment program
will not insulate employees from any appropriate disciplinary action for pre-existing or continued un-
acceptable performance or “Construction Company” rules violations.
The substances to be tested are those established by NIDA and the Department of Health and Human
Services (DHSS); the testing methodology shall be those employed by NIDA and DHSS; and the levels
of each drug and/or alcohol to be reported as positive are those adopted by NIDA and DHSS.
The costs of collection of the specimen and analysis of the specimen will be borne by “Construction
Company”.
Conclusion
Employee compliance with and adherence to this policy and program is a strict condition of employ-
ment. All employees are expected to comply fully and promptly with all instruction issued under the
authority of or by virtue of this policy and program. An employee’s failure to so comply may result in
administrative action up to and including termination of employment, depending upon the particular
situation, the employee’s present job assignment, the employee’s record with “Construction Company”
and other relevant factors
.
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This policy and all conditions of it shall apply to all employees on any “Construction Company” prop-
erty and/or jobsite. This policy will be posted at all “Construction Company” jobsites.
________________________________
John Doe Dated: June 25, 2013
President and COO
“Construction Company”
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16
ACCIDENT INVESTIGATION
16.1 INTRODUCTION
Accident prevention is the number one goal of any organization. However, when an accident hap-
pens, proper investigation will help discover the accident causes, and implement corrective actions to
eliminate the deficiencies (causes) in the safety program to prevent future accidents. This chapter will
provide guidance based on industry best practices to:
For the purpose of this chapter, incidents are used to refer close calls or near misses, and accidents are
used to indicate unplanned events that result in fatal and non-fatal injuries, and property damage.
16.3 PURPOSE
The AI program should clearly state the reasons for performing an investigation. The purpose of an
AI program is to:
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16.4 EMERGENCY RESPONSE
Each project should develop an emergency action plan (EAP) before commencement of work. Con-
tractors should ensure they comply with all applicable regulations pertaining to EAPs. According to
WAC 296-24-567, the following elements, at a minimum, shall be included in the plan:
Chapter 17 of this Handbook provides more detailed information about jobsite emergency response
and preparedness.
It is best practice to ensure the program explicitly states “who” will make that phone call to these gov-
ernment agencies. Will it be the company safety director, project superintendent, or the project safety
manager? In addition, insurance companies would like to be notified about certain injuries that will
most likely trigger a worker’s compensation claim. In some cases, it is best practice to report an acci-
dent or incident to the company’s legal counsel or attorney if there is a potential for a lawsuit.
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Questions to consider:
What accidents and incidents (severity) should be reported (first aid, first-aid with offsite med-
ical treatment, OSHA recordable, property damage, near misses, the general public related in-
cidents and accidents)?
Who should be notified (project vs. corporate, company CEO, the project owner, etc.)?
What is the notification timeframe?
Note: The OSHA law prohibits employers from retaliating or discriminating against a worker for re-
porting an injury or illness.
It is best practice to require employees to report all accidents and incidents, no matter how minor, to
their immediate supervisor (typically a foreman) immediately. Employee injuries that will or may need
medical attention should be reported to the project superintendent immediately. Certain firms have
also required the project to report to their corporate office or even their Chief Executive Officer (CEO)
in case of OSHA recordable and lost-time injuries. Project owners sometimes contractually require
contractors to report OSHA recordable injuries and any significant incidents or property damage to
them within a set timeframe. Companies have found that making the project management report to the
owner or CEO has positive impacts on injury prevention.
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16.7 ACCIDENT INVESTIGATION PROCEDURES
What is the accident investigation procedure? When developing your company’s AI procedure, the
following questions should be considered.
16.7.1 Investigator
Who should conduct the investigation? Obviously, this decision should be made before an accident
occurs. The project superintendent along with the project safety manager should conduct the investi-
gation since they will be most familiar with site construction operations and will most likely implement
and follow-up on corrective actions. Depending on the severity of the accident additional members
might be part of the AI team. For example, if an accident involves an electrical circuit breaker, it is
best practice to engage the site electrical supervisor or contractor since s/he will be the subject matter
expert. No matter who is responsible the potential investigators should be trained in the following:
First aid/CPR
Emergency response
Reporting requirements
Secure the scene to avoid contamination
Collect evidence and facts including witness statements, pictures, measurements, etc.
Remember for serious accidents involving a notification to a regulatory agency, representatives from
the concerned agency will be onsite to conduct an independent investigation as well.
2. Collect evidence
• With the accident scene secure, the investigator should start gathering evidence immediate-
ly. In some cases, it is best practice to report an accident or incident to the company’s legal
counsel or attorney if there is a potential for a lawsuit. The attorney might provide some
advice on how to collect and save evidence belonging to subcontractors using chain of cus-
tody forms
.
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• There are typically four sources of evidence:
Photograph evidence – take a picture of the entire scene, take pictures from all angles,
and take several shots of the scene in close range along with photos of all physical
evidence involved.
Paper evidence - collect all paper records associated with the accident:
οο Pre-task plan
οο Job hazard analysis
οο Training records of the associated employee
οο Inspection, maintenance records and operators manual for the associated
equipment
οο Safety Data Sheets of any chemicals involved
οο Site safety meeting minutes for two weeks before and after the accident
οο Disciplinary records of employees involved
οο Incident report
οο Witness forms
οο Accident scene sketch showing the location of the injured employee, wit-
nesses, equipment, etc.
οο Police reports
οο Fire department reports
οο OSHA investigation records
οο Jobsite daily work record
People evidence – interview and record witness statements from everyone who saw
and were involved with the accident. In addition, interview everyone who were in the
vicinity of the accident before, during, and after the accident. Furthermore, project
superintendent, crew foreman, etc., should also be interviewed. Witnesses should be
separated prior to starting the interview process, and witness interviews should be
conducted with one witness at a time.
Physical evidence – review and collect equipment, tools, materials, and PPE, which
were being used at the time of the accident. All evidence collected should be labeled
accurately.
• Gathering evidence/facts from multiple sources will help the investigator re-create the ac-
cident sequence and determine why the accident occurred. Just collect the facts and do not
analyze or arrive at any conclusion during this step of the investigation.
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5. Develop and implement corrective actions – what does the investigator recommend to be done to
prevent reoccurrence?
• Develop individual corrective action for each cause identified in the accident investigation
• Ensure that the recommendations are very specific – what should be done to avoid reoccur-
rence of the accident.
• Identify who is responsible for assuring timely implementation and completion of correc-
tive actions. For example, if a subcontractor’s employee was injured and the faulty process
that caused the accident is under the contractor control, the responsibility to change the
process to eliminate the accident cause should be placed on the subcontractor’s lead super-
visor on site.
6. Complete AI report
• Prepare an AI summary report that should include the following information:
Accident description – when and where the accident occurred; who was involved;
what was involved, accident type and sequence of events.
Causes
Corrective actions and responsible parties
• Submit a report to the people who have the greatest control over the work involved. Typ-
ically it is best practice to set a deadline for this report. For example, the report shall be
completed and submitted to project management within five working days from the day of
the accident.
• Make sure all information in this report are accurate and are supported by facts and evi-
dence, since when responding to lawsuits this report will be a major piece of proof used by
the plaintiff attorney.
16.8 AI DOCUMENTATION
AI involves a lot of reporting forms. It is best practice to consider the Five Ls when creating accident
report forms,1 consider the five Ls (see sample near miss report form in Exhibit 16-1):
1 Williamsen, M. (2013). “Near-Miss Reporting – A Missing Link in Safety Culture.” Professional Safety. P 46-40. May 2013
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• Literacy. Are forms easy to read and understand?
• Language. Does the company provide forms in multiple languages if necessary?
• Length. Are the forms short and to the point?
• Location. Are they easily accessible to workers?
• Logistics. Do they enable solutions?
• Employee accident report or Supervisor Statement – This form is used to collect information
about the incident and is usually filled out by the injured employee’s immediate supervisor.
• Witness Statement Form – This form is used to record written statements from the witnesses.
• Accident Investigation Form or Incident Review Form – This form is typically utilized by the
investigator to perform a systematic review of the accident, identify causes, and recommend
corrective actions.
• Medical Care Provider Return to Work (RTW) Recommendation Form – This form is used
by employers to communicate to the medical provider that they have a formal return to
work program in place and will work within the restrictions recommended by the medical
care provider.
• Some companies have developed and used forms such as:
Injured worker’s statement
Near miss report
First-aid injury report
Property damage report
Vehicle accident report
Theft/vandalism report
Division of Occupational Safety and Health (DOSH). L&I offers free workshops including Ac-
cident Investigation Basics. http://www.lni.wa.gov/Main/WorkshopsTraining/ (Accessed January
2015)
.
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Exhibit 16-1: Near Miss Incident Report Template
A near miss or a close call is an incident that has not resulted in any injury or illnesses. It is every
worker’s responsibility to report near misses. Please complete this report near miss incidents
.
Project Name: ________________________ Project ID: ______________________
Employee Name: ______________________ Company Name: _________________
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Exhibit 16-2: Accident Report Template
Project ID: Project Name:
Injured Employee’s Name: Occupation:
Company Name:
Accident Date: Date Employee Reported: Injury Time: am / pm
Accident Location:
Witnesses of Accident (written statements must be attached):
Witnesses Name Phone# Company
1
2
3
Description of the Accident (include all details is possible, use additional sheets if necessary)
Description of the specific nature of the injury (include specify body part(s) and type of injury)
Was there property damage involved? No Yes [If yes, describe damage]
OSHA Notified? Yes No Not Required
Was Transportation to a medical facility for medical treatment required? o Yes o No
Transported by Ambulance/Paramedics
Transported or Self Transported to Clinic
Others ___________________________
Did the Injured employee return to work? Yes No What date and time?
What is the current work status of the worker?
Released to Full Duty Lost Time Modified Duty
Hospitalized Unknown
Describe the work restrictions?
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Exhibit 16-3: Witness Statement Template
Project ID: Project Name:
Injured Employee’s Name: Phone#:
Witness Name: Company Name:
Witness Occupation:
Accident Date: Date Employee Reported: Injury Time: am / pm
Accident Location:
Did you witness the event? Yes No
What activity were you performing prior to the accident?
Were any other workers in the immediate area at the time of the accident? Yes No
If yes, who?
Where were you located when the accident occurred?
Describe bodily injury sustained (be specific about body part(s) affected:
I am submitting this statement of my own free will. I have not been coerced or threatened in any
way to submit this statement. To the best of my knowledge, all information in this statement is true.
_____ (Initial)
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Exhibit 16-4: Example Accident Investigation Form (1-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (2-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (3-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (4-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (5-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (6-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (7-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (8-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (9-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (10-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (11-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (12-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (13-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (14-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (15-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (16-17)
(Used by Permission from PCL Construction Services, Inc.)
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Exhibit 16-4: Example Accident Investigation Form (17-17)
(Used by Permission from PCL Construction Services, Inc.)
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17
CONSTRUCTION SITE EMERGENCY MANAGEMENT
17.1 INTRODUCTION
In spite of proper jobsite safety pre-planning, construction sites face the possibility of numerous job-
site emergencies. Examples of events that can cause jobsite emergencies can include:
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17.3.2 Designated Site Emergency Coordinator (SEC)
The project should establish a chain of command to minimize confusion during emergencies. Prior to
the start of construction operations, the controlling contractor should designate a Site Emergency Co-
ordinator (SEC), who has the authority for making decisions during emergencies. Typically the Project
Superintendent will be designated as the primary SEC. However, it is impossible for the primary SEC
be onsite at all times. Hence, it is recommended to select and train a sufficient number of secondary
SECs. At any given time when work is taking place on the site, one of the SEC should be available on
site. The SEC should be responsible for all pre-emergency planning tasks before the commencement
of any work on the site. The SEC should be responsible for developing, frequently review, and update
the site’s EAP. The SEC should review changing site conditions in relation to the EAP and update it
if needed after completion of:
Trench collapse
Formwork collapse
Confined space-related incidents
Electrical shocks or burns
Power line contact
Crafts suspended from fall arrest systems
Incidents involving the general public
Site address
Internal and external traffic flow (truck routes, pedestrian path, etc.)
Construction vehicle and craft parking
Site fencing
Access gates
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Temporary project-related facilities including job trailers, garbage dumpsters, recycling bins,
lunch tent, and sanitary facilities
Staging/lay down areas
Material storage area including flammable/combustible materials and compressed gas cylinder
storage
Material handling equipment including cranes and their swing radius, construction hoists,
and concrete pump truck locations
Emergency phone location
Main power supply disconnect location
Emergency vehicle access
Emergency evacuation routes
Emergency assembly areas
Emergency meeting point, where the responders will meet the site SEC or designee
Location of emergency equipment and supplies including first aid kit, fire extinguisher, eye-
wash, emergency shower, Automatic External Defibrillator (AED) equipment, potable water,
and blood-borne pathogen kit.
Major utility lines (underground and overhead)
Firefighting equipment including standpipes and hydrants
Emergency shelters for events such as a tornado, high wind, etc
.
Figure 17-1 Example Construction Site Logistics Plan (Picture Courtesy BNBuilders)
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17.3.5 Train the workers on the EAP and CSLM
The CSLM along with the site EAP should be reviewed with the workers during site orientation, or
even posted at the orientation location. The EAP should be reviewed with the workers whenever the
site conditions change in relation to the EAP. The weekly site safety meetings and daily tool box meet-
ings can be used for this training.
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17.3.8 Procure and Maintain Communication Equipment
One of the critical components of an EAP is having the appropriate communication equipment on
site. The SEC should determine what communication equipment is needed and have them available
on site such as weatherproof two-way radio, cell phones, and air horns. The SEC should also consider
the potential failure of these equipment during an emergency. How will the project communicate if
the phone lines are down? What are the different offsite communication equipment available such as
nearest landline telephone, cell phone, etc.? These communication equipment are essential during
emergencies to communicate to the site workers, and also with external agencies such as corporate
office, police, Red Cross, ambulance, and fire department.
Three short blasts of the air horn are used for medical injuries
One long blast of the air horn is used for other evaluations such as fire, etc.
Use existing owner/client alarm system
Call 911 immediately – All workers should be prepared to share the following information
with the dispatcher:
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οο Site address
οο Emergency meeting point
οο Caller name and phone number
οο Location of the incident within the site - On large projects it is best practice to number
each floor, stairtowers, elevators, hoists, etc., so workers can share a precise location with
the dispatcher.
οο Incident type
Notify your immediate supervisor right away either by phone or radio who will notify the
SEC or his designee
Make sure the area is safe, if unsafe leave the area immediately – do not risk your safety
Render first aid as necessary to the victim
Train the employees during site orientation on how to distinguish between routine first aid cases and
when emergency (911) calls are to be made. Ensure, alternate phone numbers, are identified in case
the 911 system is inoperable or overwhelmed.
For security, legal, and public relations needs, consider the following guidelines for employee conduct
during an evacuation or emergency:
The SEC or designee should remain on the site after the site has been evacuated (if deemed safe) to
assist emergency responders. The SEC or designee will advise them of the nature and location of the
emergency, and explain any ongoing or potential hazards. In the event of a medical emergency, the
project should identify an individual in advance, and train that person to meet and direct emergency
service vehicle to the emergency scene
.
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17.3.14 Identify and train personnel with rescue and medical duties
The project should try to create an emergency response team if possible, comprised of the primary and
secondary SECs. It is best practice to pick one member from each subcontractor on site with varying
expertise (e.g., electrical, crane, etc.). Select members who are physically capable of performing emer-
gency response duties. These members should be trained in the use of fire extinguishers, first aid and
CPR, AED, evacuation procedures, emergency equipment shutdown procedures, and other rescue
equipment. Each subcontractor on the site should have at least one person designated as their first aid
responder. Readers are encouraged to review the “Best Practices Guide – Fundamentals of a Work-
place First-Aid Program” developed by OSHA1. It is a best practice that at least the site supervision,
Foreman and above are trained in first aid, CPR and the use of AED.
1. Site Contacts
o General Contractor Site Supervision and Safety
o Subcontractor Lead Supervisors and Safety
o Site Emergency Coordinator (SEC) and backup
o Site Emergency Response Team (if applicable)
o Site Nurse (if applicable)
o Project Owner Representatives
2. Fire
3. Police
4. Medical
o Ambulance
o Occupational Medical Clinic
o Hospital
o Urgent Care Clinics
o Poison Information Center
The following information can be developed and maintained at the job site that can be used during
the crisis.
1 Occupational Safety and Health Administration (OSHA). Best Practices Guide: Fundamentals of
a Workplace First-Aid Program. https://www.osha.gov/Publications/OSHA3317first-aid.pdf
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6. Employee Assistance
o Grief Counseling
7. Utility Companies – electric, gas, phone, water, sewage, traffic signal repair
8. 24-hr Security firms
9. American Red Cross
10. Government agencies
o DOSH
o OSHA
o EPA
o DOT
o MSHA
o HazMat
11. Regular transportation
12. Medical transportation services
Access routes
Project work hours, schedule, and main contacts
Evacuation procedures
Anticipated types of site emergencies
Rescue type (confined space, tower crane, trench collapse)
Hazardous materials storage area
Closest hospital locations
Remember not all fire stations are equipped with equipment and expertise to respond to all types of
rescues. It is better safe than sorry to plan these high-level rescues, such as tower crane rescue and
identify how long will it take for trained rescue personnel to reach your site.
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17.3.19 Be Ready to address the media
It is critical to plan to address the media during a crisis. The site should designate a spokesperson to
coordinate all contact with the media and other external entities that might be interested about the
emergency. Ensure the designated spokesperson is trained on how to communicate with the media.
Make sure there are adequate backup spokesperson readily available to address the media if needed.
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18
EMPLOYEE RECOGNITION PROGRAM
18.1 INTRODUCTION
This chapter provides guidance to contractors on how to implement a successful employee recognition
program to improve project safety performance. Typically the two things that come to mind when dis-
cussing employee recognition are progressive discipline and incentives.
First Violation = Verbal Warnings. Usually, a verbal warning involves an informal discussion
between a supervisor and the employee about the unsafe behavior. This discussion provides a
teaching opportunity for the supervisor, and also a good chance for the employee to correct the
behavior. The supervisor typically gets assurances from the employee that it will not happen
again. A verbal warning should be documented in the project daily work record or a separate
form.
Second Violation = Up to three-day suspension from project and supervisor receives verbal
warning. A second violation involves the issuance of a written safety violation notice to the
employee with specifics about the unacceptable behavior or safety policies violated. It may
also include the employee’s direct supervisor receiving a verbal warning. Some companies set
some timeline such as,“a second violation within six months of the first violation will result in
an automatic 3-day suspension without pay.” The written notice documents the fact that crafts
were given the opportunity to correct their behavior, if not additional actions might be taken
including termination.
Third Violation = Termination of employment or removal from the project for subcontractor
employee. It may also include the employee’s direct supervisor receiving a three-day suspension.
Sometimes a contractor’s direct employee or subcontractor employee might be terminated with
a “permanent ban” (ineligibility for future employment on all Projects) for serious violations.
This also involves the issuance of a written safety violation notice to the employee with specifics
about the unacceptable behavior or safety policies violated
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Zero Tolerance. Most companies have a list of zero tolerance violations where the employee is
terminated from the project and/or employer immediately. Zero tolerance items involve unsafe
behavior or condition that could lead to serious injuries, death, property damage, or major
business interruptions. Examples of zero tolerance items include but is not limited to:
1. Fall Protection
2. Confined Space
3. Trenching and Shoring
4. Energized Electrical Work (EEW)
5. Employees willfully creating a hazardous condition
6. Employees purposely causing an injury to another person
7. Employees failing to report incidents
8. Possession of firearms, unless allowed by the jurisdictional authority
9. Bomb threats
10. Unauthorized access/modification to a red flagged (Danger) area
11. Violation of the Lock Out/Tag Out procedures
12. Operating equipment without proper authority or qualifications
13. Failure to utilize proper sanitary facilities
A sample progressive disciplinary action matrix is provided as an Exhibit in 18-1. Other items to con-
sider as part of a progressive disciplinary policy are:
The company should create a written progressive disciplinary policy. Poorly written policy can
lead to confusion and potentially lawsuits for violating employee rights. Allow some flexibility
in the policy so employers can have some discretion in enforcing this policy.
Train all employees on the policy during project site orientation. Include the policy in the em-
ployee handbook or similar documents, since it makes it easier for employees and supervisors
to refer them.
Train all supervisors in the means and methods to enforce the policy. The supervisor training
should include ways to confront the violator, how to be consistent in the judgment, how to re-
train/teach them, and documentation procedures.
A disciplinary action should take place immediately after all the facts are known.
Document all disciplinary measures (see Exhibit 18-2 and 18-3 for example form and log).
Re-train all employees receiving a disciplinary action.
Maintain the worker’s information anonymous, discuss the violation in the weekly safety
meeting.
Even though companies use the progressive disciplinary program, human factors in behavioral science
suggest that to have a truly effective safety culture, a paradigm shift is needed. The shift needed comes
with using a synonym definition of the same word, and that is “teach.” Following this thought then,
as project management, the supervision role coincides with the root word of discipline - “disciples”,
further defined as “teacher.”
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18.3 DISCIPLINE (TEACHING) PARADIGM SHIFT
In deferring back to discipline under the “teacher” thought process, when it is required due to a seri-
ous or imminent danger safety infraction, following the best practices listed below will help make the
process more effective.1
Make sure the teaching opportunity occurs Soon after the incident. Waiting until the end of
the shift lessons the impact of the teaching moment and employees may not learn from their
actions.
Make sure the teaching opportunity is Certain – The employee needs to understand what spe-
cific behavior resulted in the consequence. Discipline is not effective when administered for
“poor attitudes,” or lack of “common sense.” Be specific!
Make sure the teaching opportunity is Significant – Consequences do not change behaviors
unless the employee perceives them as important. The significance of a consequence is deter-
mined by the receiver (verbal warning, a mug or hat, being sent home).
Make sure the teaching opportunity is Sincere – Appropriate motives for administering disci-
pline an awarding positive recognition are important to the effectiveness of a consequence. Be
fair to all employees and be consistent. You should not reprimand one person and ignore oth-
ers for an action that is done by many. On the same note, you should not discipline someone
for an action on Monday and walk past it on Friday.
Again, improving the recognition program in the workplace is one of the easiest ways to reduce losses.
The process is simple, especially once you’ve made recognition a habit.
When asked the question “What’s the most common supervisor response to good or safe work?”
How many times do we walk by someone doing something the correct way without saying a word?3
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By simply changing our daily interactions with people and starting to focus on the good rather than
the bad, we can reduce unsafe behaviors thereby improving productivity, profit and people’s attitudes
that reduces both the need for discipline and again, gives the incentive to perform work safe – thus
reducing the opportunity for injury. This is not to suggest teaching opportunities will never exist, but
creating a culture where employees are recognized in a way that fosters willingness on the employee’s
part toward positive recognition – whatever that looks like, reduces the likelihood discipline will be
needed.
“We are all motivated in different ways – some by internal rewards such as a sense of accomplishment,
helping others or doing a good job whereas others through external rewards such as receiving a monetary
or non-monetary (i.e. recognition by co-worker). Rewarding employees does not have to be time-consum-
ing or expensive. Often, the simplest acts of rewarding go a long way to improving supervisor-employee
relations. Below are some examples of how rewarding can be easy and effective:4
Never tie your recognition to lagging indicators such as the number of days without a record-
able or lost time injury. It can lead to underreporting and could lead to many accidents going
uninvestigated. This could lead to major incidents in the future.
Recognize employees with an appreciation lunch rather than tying lunches to milestones such
as days without injuries, which again can lead to underreporting
.
4 Stoll, L (2013). Discipline and Recognition. Risk Management Blog. http://mysafetynews.com/discipline-and-recognition/
(Accessed December 4, 2014)
.
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18.5 REGULARLY RECOGNIZE AND REWARD AND YOU’LL RARELY HAVE TO
REPRIMAND5
Combining these two schools of thoughts (recognition and discipline) into a Best Management Prac-
tice (BMP) can perhaps be better described through the “Carrots or Sticks” scenario.
The expression “carrot or sticks” refers to a system of recognition and discipline that will result in de-
sired behaviors. The expression is best known for the example of a farmer dangling a “carrot” from a
stick in front of a donkey so the donkey will move forward and pull a cart. Dangling the carrot from
the stick motivates the donkey to work. Sticks, in the traditional sense, can be used to discipline the
donkey by swatting it if the carrot no longer serves as a motivator to perform; however, in the para-
digm shift model, discipline is now used as a teaching and learning opportunity
.
5 Stoll, L (2013). Discipline and Recognition. Risk Management Blog. http://mysafetynews.com/discipline-and-recognition/
(Accessed December 4, 2014)
.
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Exhibit 18-1: Example Progressive Disciplinary Action Matrix
Focus Point / 1st Violation 2nd Viola- 3rd Violation Note
Incident tion
Worker Verbal & 3 Days Removed From Projects For
Written Notice Off One Year
Worker’s Direct Written Notice Written 3 Days Off 3 Worker Layoffs
Foremen Notice = Removal from
Projects for one
year
Worker’s Direct Written Notice Written Written Notice to Sub/Prime 3 Worker Layoffs
Superintendent Notice Superintendent and President = Days Off for
of Subcontractor/Company Superintendent
Prime Written Notice Written Written Notice to President of 3 Worker Layoffs
Contractor’s Notice Prime Contractor Company = Days Off for
Superintendent Superintendent
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Exhibit 18-2: Example Written Safety Violation Form Template
Employer: __________________________________________________________________
Type of Violation:
First Written Warning Violation with ____ days ineligible to work on this project
CC: Employee
Employee’s Director Supervisor
Company Safety Department
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Exhibit 18-3: Worker Verbal/Written Warning Log
PROJECT NAME: PROJECT NUMBER:
THIS LOG IS CONFIDENTIAL. IT SHALL BE SECURED AND ONLY UTILIZED FOR PROJECT MANAGEMENT
DATE TIME WORKER’S COMPANY DESCRIPTION OF VIOLATION WARNING BY
NAME
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19
RETURN TO WORK PROGRAM MANAGEMENT
19.1 INTRODUCTION
Returning injured workers back on the jobsite, even in a limited capacity, carries significant benefits
for the affected employee and the employer. The employee benefits include higher morale and mini-
mal income loss, and return to regular duty faster, and the company benefits include lower workers
compensation claim costs, and reinforces commitment to worker’s well-being. A win-win situation for
everyone. Many employers, especially smaller contractors, are unprepared to deal with returning their
employees to the jobsite. This chapter provides step-by-step best practices to implement an effective
RTW program.
1. Create a written RTW policy that shows employer’s commitment to return an injured worker to
work as soon as possible and offer light-duty or transitional jobs during the injured worker’s re-
covery process.
2. Designate an RTW coordinator within the company (or project) to oversee the program. In most
cases, this task will be managed either by the safety manager or claims manager.
3. Identify the roles and responsibilities of all parties who will be involved in the RTW process, in-
cluding workers, supervisors, medical providers, and insurance carriers.
4. Develop regular job functions for each trade that the company employs, ahead of time. It should
include the specific routine job functions, physical demands of the tasks, and the approximate time
spent on each task per day. For example, a structural concrete contractor should have regular job
description/functions for laborers, finishers, and carpenters. It is also a best practice to establish
“modifications” for various job categories to allow injured workers to return to work while recov-
ering.
5. Consult with the company legal counsel before finalizing your RTW policy. The Americans with
Disabilities Act (ADA) and the Family and Medical Leave Act (FMLA) may impact RTW policies,
and it could vary from state to state. Most contractors perform work in multiple states. Hence, this
is an important step, to ensure the company complies with all applicable state and federal disability
laws while dealing with disabled workers.
6. Communicate the company’s RTW policy to the workers using the site orientation training. Explain
the benefits of returning to work early and the opportunities available to them during recovery
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7. Train site supervisors and managers (foreman and above) about the company RTW policy and how
to return their workers to the job as soon as possible. Obtain a commitment from Project Managers
and Project Superintendents about the RTW program.
8. Establish an injury reporting system for the jobsite. Encourage workers to report all injuries imme-
diately no matter how minor, even if the injury did not require offsite medical attention. In most
cases the earlier the employer, medical provider, and the insurance carrier, starts working with the
affected employee, the earlier the worker can recover and return to work.
9. Set up a medical facility near the project. Choose a medical provider who understands the con-
struction industry, the diverse trades involved, their tasks and the physical demands required to
complete the tasks and the post-injury management process. Meet with the provider in advance
and educate them about the company’s RTW options for an injured worker. Note in some states
employers cannot direct employees to the medical facility of their choice; beware of these employee
rights. See chapter 9 of this handbook for more information.
10. Set up the jobsite for an efficient accident response. Accident response includes providing imme-
diate assistance to the affected worker and transporting the worker offsite for medical treatment.
11. Assemble an accident response packet that includes accident investigation forms, RTW forms, reg-
ular job function description, and insurance information that the worker can take to the medical
provider.
12. Start the accident investigation to find out what happened, why it happened, and what should be
done to make sure the accident does not reoccur. Refer to Chapter 16 of this handbook for more
information on how to conduct an accident investigation.
13. Transport the worker to the medical facility, in most cases, the workers’ immediate supervisor or
project safety manager will accompany the worker. Inform the injured worker’s family members to
keep them in the loop. It can be used as an opportunity to reinforce the company’s commitment to
the employee.
14. Notify the company’s workers compensation insurance company as soon as possible. Some com-
panies have an internal claims manager, in that case, notify that person. A timely notification will
allow the insurance carrier to assist both the affected employee and the employer.
15. Provide the worker’s regular job functions to the treating physician and discuss your company’s
RTW policy (see Exhibit 19-1 for example).
16. Obtain a work release from the medical provider before the employee returns to work, that clearly
specifies the information about restrictions on the job and at home. Remind the employee to com-
ply with the limitations. The restrictions may limit certain activities (e.g., no lifting anything over 20
pounds, cannot stand more than 3 hours in a day, etc.). It might also sometimes limit the number
of hours a worker can work on the site. Sometimes the restrictions might require the employee to
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be transferred to the corporate office setting or a warehouse. For example, Labor and Industries
uses an activity prescription form (APF), as a best practice in occupational medicine. The form
communicates an injured worker’s physical restrictions and ability to work as well as the provider’s
treatment plans (see Exhibit 19-2 for example).
17. Maintain contact with the injured employee to ensure proper recovery. Follow up with your injured
employee within 24 hours of the injury. Assure him or her of your company’s commitment to their
well-being. Assess the worker’s understanding of the treatment he or she received, and respond
quickly and appropriately to questions about future treatment plans or other general questions.
Always be considerate of the employee’s rights to privacy and confidentiality. Ensure the worker is
going to the doctor for a follow-up appointment. Most jobsite injuries will result in worker released
to restricted work immediately. Research and evaluate possible transitional duty.
18. Understand the challenges of the construction sites. Many projects last less than a year, with many
crews only onsite for a few weeks to few months. For example, an excavation crew might only be on
site for a few weeks. What happens if one of the workers get hurt, and by the time the employee is
ready to return to work, the project is completed, and the contractor does not have any meaningful
work for the worker? The contractor should consider alternate employment options for cases where
an on-site RTW option is not feasible.
19. Develop an RTW plan based on the worker’s medical restrictions and make an offer to work. It is
best practice to involve the worker in creating the RTW plan. Check with the worker’s trade union,
if applicable, to ensure the company complies with the collective bargaining agreement (see Exhibit
19-3).
20. Return the worker to the jobsite after the worker accepts the offer and document the offer. Support
the worker’s return to the site. It is critical that the worker adhere to the medical restrictions so that
the worker does not aggravate the injury. Construction sites are hazardous and present many chal-
lenges to even healthy workers. Hence, workers on transitional duties should be very careful. Try
to return the employee to the same crew the worker was part of before the injury. Always maintain
contact with the worker until released to full duty.
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Exhibit 19-1: Example Physical Demands Job Analysis for Laborer
(Used by permission from BNBuilders)
PHYSICAL DEMANDS
Based on an 8 Hour Work Day
Overall, this job is classified as:
- Not Applicable - Seldom (1 - 10% of the time)
- Occasional (10 – 30% of the time) - Frequent (30 - 70% of the time)
- Constant (Over 70% of the time) * Denotes Estimates
TASK FREQUENCY COMMENTS
Sitting Occasional
Standing Occasional
Walking Occasional
Driving Occasional
Lifting Occasional Up to 50 lbs.
Carrying Occasional 20 lbs. tools and garbage cans
Pushing/Pulling Occasional Up to 10 lbs. max force.
Climbing Occasional Access upper floors
Stairs Twice Up to 2 times a day. Upper floors
Ladders Occasional
Working at heights Occasional
Balancing N/A
Bending at waist Occasional
Twisting at waist N/A
Crouching N/A
Kneeling/Squatting Occasional
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Reaching –below knees Occasional
--above shoulder Occasional
Repetitive hand movement
Repetitive arm movement
Handling/grasping Occasional
Power pinch
Pinch grasp
Fine finger manipulation Seldom
Foot controls Occasional To drive car and forklift
Talking Frequent Within normal limits
Hearing Occasional Within normal limits
Seeing Frequent Within normal limits
ENVIRONMENTAL FACTORS
Whole body vibration: On forklift
Upper extremity vibration:
Above or below normal temperatures as part of the job: Outdoors
Percentage of time spent each day: 50% Indoors; 50% Outdoors
Types of vehicles/equipment, machinery, or tools used on the job:
Safety Equipment: Radio, telephone, computer, fire extinguisher, Air horn, traffic flag, broom.
We are willing to modify this position, on a temporary transitional basis, by eliminating and/or adjust-
ing physical demands to accommodate this individual’s needs. In order to do this, we are willing to
provide more breaks, and provide shorter hours until the claimant can return to full-time employment.
I agree that the above named injured worker can perform the physical activities
_____
described in the job analysis and can return to work on____________________.
I agree that the above named injured worker can perform the physical activities de-
_____ scribed in the job analysis on a part-time basis for ____ hours per day. The worker
can be expected to progress to regular duties in ____ weeks/months.
I agree the injured worker can perform the described job but only with modifica-
_____ tions noted below. Please note modifications in Comments section below if claimant
is not capable of functioning at maximum levels listed in the Job Analysis.
I disagree that the injured worker can perform the physical activities described in
_____
the job analysis based on the following physical limitations
.
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COMMENTS:
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Exhibit 19-2: Example Activity Prescription Form (APF)
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Exhibit 19-3: Sample employee/Supervisor Job assignment agreement
(Used by permission from BNBuilders)
I understand that Dr. ____________________ has released me to return to work, provided that I do
not exceed the following physical limitations: (Write in limitations established by the treating physi-
cian. Attach dated copy of physician’s restrictions JHA)
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
_____________________________________________________________________________________
Worker: I agree to work within these restrictions. In the event that I am given an assignment
that falls outside these restrictions or that is causing any difficulty in the performance
of these duties or given an assignment beyond these restrictions, I will notify my super-
visor immediately. I will not violate the restrictions, as I understand them. I will work
cooperatively with my supervisor(s) to prevent re-injury or aggravation of my present
physical condition.
Supervisor: I agree to assign only work within physician’s restrictions noted above. If the worker is
observed doing any job task that falls outside these restrictions, I will immediately talk
with the worker to resolve these problems. I will not violate the restrictions as under-
stood. I will work cooperatively with the worker to prevent re-injury or aggravation of
the worker’s present physical condition.
We agree to notify the appropriate company contact if further assistance is needed.
___________________________________ _____________________________
Employee Signature Supervisor Signature
___________________________________ _____________________________
Effective Date Review Date
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Exhibit 19-4: Example Claims Management Plan
(Used by Permission from BNBuilders)
1. Policy Statement
BNBuilders values the safety, health, and well-being of all our employees. Our company policy is to
provide safe and healthful working conditions for all operations and to follow the laws and regulations
associated with the safety and health of our employees.
If you become injured on the job while in the course of your employment with BNBuilders and need
medical attention, we will be directly involved with assisting you in getting what you need from the
moment of your injury or illness. Your supervisor will take you, or assign a staff member to take you
to the doctor or hospital; assist you with filing a company incident report; filing an Industrial Injury
Claim, if needed; and be involved in the subsequent accident investigation to identify and eliminate
any hazards which may have been associated with your injury or illness. In the event of a claim, we will
maintain close contact with you, your doctor, and the Department of Labor & Industries until your
Industrial Insurance claim is closed.
No one knows their jobs better than our employees do. Therefore, it is our expectation that when an
employee experiences a work-related injury, that employee will fully participate in the recovery, rehabili-
tation, and return to work process as a full partner in this effort.
As a condition of employment, I understand and agree to adhere to the above company policy. I also
agree to report all injuries and unsafe or hazardous conditions to my supervisor immediately.
*(A copy of this policy can be signed by the employee on the date of hire and placed in the employee’s
personal file along with the completed orientation checklist)
Employee’s Signature Date
Company Representative’s Signature Date
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• All employees are encouraged to participate in the process of identifying tasks that could be
integrated into a temporary work assignment for injured employees. If you notice the work that
needs to be done but seems get put on the shelf for a later time, please let your supervisor know
about it. Additionally, if you have ideas about how you could do your regular job with tempo-
rary modifications, please talk to your supervisor.
• Modified work begins the date the doctor releases you to it. Once your doctor has approved
modified work, a meeting will be scheduled for you to meet with company representatives to
clearly outline the specific jobs you are released to do. A “Return to Work” agreement outlining
the details of your modified work will be completed and signed by all parties. Modified work
plans will last for two weeks and be re-assessed at two-week intervals to adjust your work duties
as approved by your doctor. If you have any difficulties during this transitional work period, we
encourage you to talk to your supervisor immediately. Our goal is to assist you in returning to
your regular job as soon as your doctor deems it is medically suitable for you.
We consider our employees to be our most valuable asset at BNBuilders. We will do everything possi-
ble to assist you in your return to your regular work activities.
3. Management Responsibilities:
• As a top priority, management is committed to, supports, and enforces a strong safety program
and through action, words and role modeling maintains a company culture of safety first.
• Management will support and enable supervisors, company representatives, and injured em-
ployees to take the action required to fulfill the program steps developed and to assist in a pos-
itive manner with the return to work process.
4. Supervisor Responsibilities:
• Supervisors will act as the communication link between management and injured employees.
• Supervisors will encourage and support all their employees to think and act safely on the job
and to participate in all activities involving safety. Supervisors will regularly communicate
with all their respective employees regarding their responsibility to keep themselves and their
co-workers safe.
• Supervisors will report near misses (incidents not resulting in injury) and incidents resulting
in injury/illness with or without a claim filed by completing the company’s internal incident
report. Supervisors will encourage and support their respective employees to do the same.
• In the event of a work-related accident/injury, supervisors are responsible for taking their in-
jured employees to the medical provider of their choice. If for some reason a supervisor is un-
able to do this, the supervisor is responsible for designating someone to take the employee to
the doctor/hospital.
• The supervisor or their designee is responsible for assisting the injured employee with complet-
ing the accident report provided at the doctor’s office/hospital, and obtaining the claim number
to report back to the company representative who is managing the claim.
• Supervisors are expected to be thoroughly informed about their employee’s medical condition
following a work-related injury/illness and are expected to be knowledgeable about their em-
ployee’s medical status throughout the recovery process. Supervisors will work collaboratively
with the employee and other key company personnel to identify and coordinate the details of
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the employee’s return to work on a modified/transitional basis until such time that the employee
is medically able to return to their job of injury.
• In collaboration with other key company personnel, supervisors will participate actively in the
accident investigation process for any incidents involving their direct reports.
• Supervisors will work in concert with their direct reports to identify temporary work assign-
ments that could result in good opportunities for a modified return to work.
5. Employee Responsibilities:
• All work-related injuries must be reported immediately to supervisors whether or not medical
attention or wage replacement options are involved.
• An internal company incident report will be provided to injured employees and must be com-
pleted as soon as possible following an accident/illness and returned to the immediate supervi-
sor. The company will then conduct an accident investigation in order to identify and correct
any existing safety and health hazards resulting.
• If an injured employee should experience problems with their recovery, be dissatisfied with
medical treatment providers, or need help understanding the Industrial Insurance system,
Kim McKay, Claims Consultant for BNBuilders is available to provide written information,
assistance and/or support.
• Injured employees are asked to honor management requests to seek second opinions prior to
surgery or when treatment does not appear to be effective.
• Employees are expected to fully participate in the process of identifying and/or developing an
appropriate return to work options that are considered to be medically suitable by the em-
ployee’s doctor.
• Employees are expected to accept temporary, modified, and/or transitional work once the
specified duties have been approved by their doctor.
1. The employee’s supervisor will go with or will designate someone to take our injured employee
to the designated clinic.
2. We will give the doctor a letter from our company, which states BNBuilders intent to assist
our employee in returning to work. Along with the letter, we will include a job description of the
job of injury to help the doctor to identify temporary job restrictions, if applicable, and return to
work status.
3. At the time of first medical treatment, we will get the claim number from the Report of Acci-
dent form. We will need this claim number on all documentation from here on out. If the em-
ployee for some reason has to go to the first doctor’s appointment unaccompanied, it will be the
employee’s responsibility to call the employer immediately following the medical appointment to
report the Industrial Insurance claim number assigned to his/her new claim.
4. Complete Employer’s portion of the Report of Accident form electronically at the L&I Claims &
Account Center
.
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5. Our company will establish an individual claim file to keep copies of ALL paperwork relating
to the claim.
6. The company claims representative will organize a “1st Day Packet” to send to the Dept. of La-
bor & Industries, which will include the following items:
-Job description for job of injury (preferably signed by doctor, but send without doctor’s
signature if not available)
-Employee’s work history (i.e. copy of original job application)
-Current payroll records (including wages)
-Copy of company’s internal incident report
-Copy of company’s accident investigation report, if available
-Claim number will be written on the upper right corner of EACH PAGE
7. The company will mail copies of the above documentation to:
Department of Labor & Industries, Claims Section, P.O. Box 44291, Olympia, WA 98504-
4291
And to:
AGC Retro, Kim McKay, Claims Consultant for, PO Box 12629, Olympia, WA 98508-
2629
*A copy of every page we send to L&I will be retained in our company’s working claim file for
our employee.
8. If the doctor does not approve the job description, revisions will be made to the job better to
accommodate our employee’s physical restrictions in a temporary job for our employee during
their recovery period.
The company will monitor the progress and status of the claim via the L&I Claims & Account
Center, paying special attention to the employee’s most recent medical documentation, especially
as it affects the employee’s return to work status. If updated medical documentation is needed,
the company will request it via secure access message to the claim manager for the claim.
9. The company will maintain regular contact with the injured employee (at least once a week by
phone).
10. THIS PROCESS WILL BE REPEATED until we determine whether or not our employee
can return to the job of injury or needs further services. We will keep the claim moving and be
proactive at every opportunity!
11. The company will investigate the industrial accident within 24 hours of the incident to identify
potential hazards and revise safety procedures if necessary.
12. The company will send a FORMAL JOB OFFER LETTER to the employee after the doctor
approves return to work on any level.
13. The company will review and improve our claims management plan and make changes we feel
may be needed and/or appropriate to our company. This review process will take place on an
annual basis or more often as needed.
14. The company will contact Bob LeMay (206) 515-2832, a Risk Management Consultant at the
Dept. of Labor & Industries to discuss the claim and return to work issues as needed.
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“Dear Doctor” Letter
BNBuilders
Date: 2601 4th Ave #350
Seattle, WA 98121
Doctor’s Name:
Address:
Claim #
Dear Dr. :
BNBuilders is committed to assisting our injured employees in returning to work as soon as possible.
Attached is a job description for the position of . This position
is for (restricted/light duty, transitional work, job of injury job, modified version job of injury, new job,
etc.).
Please review and respond to the job description, outlining any needed modifications. If our employ-
ee is not able to work, please indicate what physical restrictions prevent return to work at this time.
This position is currently available and we are waiting for your approval.
We would appreciate your faxing the job description to us at (206) 382-3440 at your earliest opportu-
nity. If you have questions or concerns, please call me at (206) 382-3443. Thank you for your assis-
tance with our employee’s return to work.
Sincerely,
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Formal Job Offer Letter
BNBuilders
Date: 2601 4th Ave #350
Seattle, WA 98121
Date:
Doctor’s Name:
Address:
Claim #
Dear :
Your doctor has released you for modified work, which he/she feels you are able to do until you
can return to your regular job. Therefore, we would like to offer you the temporary, modified
duty job of . Attached is a copy of the job description approved by your
doctor.
Please report to your immediate supervisor for your modified duty job on (insert date) at (insert
time). Your pay will be $ per (hour/month). Loss of Earning Power (LEP) bene-
fits may apply if your restricted duty wage is less than your regular wage.
As you improve, the physical demands of the job may change, as approved by your doctor. Usually, a
modified duty assignment lasts anywhere from a few days to several weeks, depending on your medi-
cal condition.
Your signature below indicates that you have reviewed this offer. Please return this signed job offer
agreement to me by (insert date – 10 to 14 days from date of letter). A self-addressed, stamped enve-
lope is enclosed for your convenience.
Should you have any questions about this job offer, please contact me at insert phone number.
Sincerely,
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Page 2
Job Offer Letter
Employee’s Name
Date of Letter
CHECK ONE:
Employee Signature Date
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Job Assignment Agreement
“Return to Work Agreement”
Employee: Claim #:
Per our modified return to work process, this agreement marks the beginning of Insert Employee’s name
modified work assignment.
The job description approved by the doctor is attached. It is very important that only those approved
tasks be performed. ___________ is authorized only to do the tasks specifically identified as approved
by the doctor. You are requested to bring an updated Return to Work form with you after every doctors
visit.
Welcome back to work. We are excited that we can provide this benefit to your and want to make your
recovery as comfortable as possible. If you have any difficulties during this assignment period, please
talk to your supervisor immediately.
We will plan to meet on the periodically to discuss treatment, progress and the next steps associated
with your return to work.
Employee: Date:
Supervisor: Date:
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Pre-existing Condition Records request
Date:
L&I Claims Manager
Dept. of Labor and Industries
PO Box 44291
Olympia, WA 98504-4291
Claim #
The doctor indicated there was a pre-existing medical condition; please obtain a medical release from
the injured worker in order to procure the prior treatment records from the appropriate physicians.
Once you receive the prior medical treatment records, please send them to the attending physician on
this claim and ask the doctor to identify when the worker has reached pre-industrial injury status.
Once pre-injury status has been reached, please ask the physician to segregate any permanent impair-
ment as pre-injury and post–injury.
Sincerely,
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20
CONSTRUCTION WORK-RELATED MUSCULOSKELETAL
DISORDERS (WMSDS)
20.1 INTRODUCTION
A construction laborer was using a rotary hammer, after a period his wrist began to hurt and
reported to his supervisor (sprained wrist).
Two reinforcement bar workers lifted a pallet with concrete dobies when one of them felt a
sharp pain in his lower back (back strain).
A drywall carpenter was installing 5/8” standard (4’ by 8’) drywall sheeting for an entire day.
Close towards the end of the day, his back began to get stiff and sore, but he continued to the
point of not being able to lift (back sprain).
The worker was installing an HVAC ductwork, twisted his back wrong and felt a sharp pain
(cervical strain).
A concrete finisher was finishing a concrete slab with a hand trowel when he experienced pain
in his right forearm (forearm injury).
An electrical worker experience numbness and pain on both his hands. He went to the doctor
for a checkup (carpal tunnel syndrome both hands).
What do these injuries have in common? These injuries are examples of Work-related Musculoskeletal
Disorders (WMSDs). A WMSD, commonly referred as soft tissue injury, is an injury that affects the
muscles, tendons, nerves, or ligaments. WMSDs are caused suddenly or can be aggravated by repeated
exposure over a long period, of a combination of job site risk factors that include, but not restricted to:
What else do these injuries have in common? They are all preventable through the use of appropriate
equipment, work methods, and training.
WMSDs are a tremendous concern to the U.S. construction industry, which accounts for the highest
frequency of all non-fatal occupational injury claims. A recent report by Washington Labor and In-
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dustry’s Safety and Health Assessment and Research for Prevention (SHARP) Program, analyzed the
Washington State Workers’ Compensation (WC) claims from 2002 to 2010. Overall, there were 409,711
compensable claims and 176,033 of them (43%) were for work-related non-traumatic musculoskeletal
disorders of the back, upper extremity (shoulder, elbow, hand/wrist) and knee (WMSDs) in Washing-
ton State. The report states that overall, the construction industry continues to be a high-risk industry
for WMSDs in workers in Washington State.1
WMSDs prevention does not get much attention from employers compared to other physical hazards
(e.g., fall prevention). Why? How many times have you seen WMSD risk factors identified during
safety audits? Is it because there is no construction safety standard requiring construction employers
to implement WMSD controls? Companies should understand the WMSDs are hurting their bottom
line through injury claims and also decreased productivity from workers who continue to work while
being in pain. In addition, the construction workforce is aging, every construction employer must take
precautions to minimize the risks to protect their #1 resource, the workers. It can be achieved with the
implementation of an effective site WMSDs prevention program.
20.2 PURPOSE
The objective of this chapter is to provide general management best practices guide for construction
contractors on how to eliminate or minimize the risks associated with work-related musculoskeletal
disorders in construction sites. A majority of the information outlined in this document should be
part of the employer’s Accident Prevention Program (APP). The employer should at least refer to their
WMSD prevention program in their APP if they have it as a separate program.
20.3 SUPPORT
Obtain project owner and general contractor/construction manager (CM/GC) management commit-
ment to implement an effective project-level WMSD prevention program. An effective program re-
quires that the project management including site supervision is committed to the process. They should
demonstrate their commitment by allocating necessary resources to ensure the success of the program
(e.g., training, support for corrective actions, etc.).
20.4 CONTRACTS
Include site WMSD program requirements in the contracts. All pre-construction or pre-award meet-
ings should include a review of the program requirements which will provide a more complete and
accurate bid-basis for subcontractors.
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20.6 RISK ASSESSMENT
Establish a system for analyzing construction tasks to identify WMSD risk factors and controls during
(1) pre-construction, (2) during construction, and post-construction.
a. Pre-construction – Use Job Hazard Analysis (JHA) and Site Specific Safety Plan (SSSP) to
perform pre-construction WMSD risk assessment and control. Ensure a WMSD preven-
tion plan is an important component of the SSSP.
b. During Construction – Observe and assess site operations using site safety survey (inspec-
tions), pre-task planning, and the craft feedback, to identify risk factors and eliminate or
control them as early as possible. Remember most times WMSDs does not get much at-
tention during inspections and in pre-task plans. Hence, some companies perform a stand-
alone WMSD risk factor survey that involves:
i. Review of pre-task plans to ensure all WMSDs risk factors and controls are identi-
fied
ii. Simple observations of the tasks to recognize risk factors not identified during
pre-construction assessment
iii. Ensure effective implementation of the risk controls identified in pre-task plans
It is also recommended to have a just-in-time review of work plans as conditions change,
such as moving from one phase of the project to another, or when weather conditions create
additional risks.
c. Post-construction – Record (using pictures) any best practices or lessons learned from the
project into a database, so that it can be transferred to future jobs or current jobs within
your company.
20.8 CONTROLS
WMSD risks should be mitigated using the following controls in this order with engineering being the
most effective and PPE is the least effective control.
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c. Personal Protective Equipment to protect against WMSD risks (e.g., a knee pad for workers
whose activities involve prolonged kneeling on hard surfaces such as concrete).
20.9 TRAINING
Train all site personnel, including supervisors and managers that should include at a minimum:
c. The addition of a full-time ergonomics coordinator position to identify and correct WMSD
risk.
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benefits as well such as team building, communication, increased worker morale, and safety
planning. In addition, supervisors can use stretching sessions to identify any workers who
are in pain, exhibiting signs and symptoms of WMSDs (see Exhibit 20-1)
.
Figure 20-1 Workers Performing Stretching Exercises (Courtesy Hensel Phelps Construction)
f. Implementation of WMSDs related medical management program for each project. Seek
the assistance from your insurance provider to select a physician or a clinic near the project
to help with early diagnosis and treatment. Construction workers do not report WMSDs
because they think the minor muscle aches will go away after a while. As discussed earlier
in this section, train the workers and supervisors so they can recognize WMSD symptoms
early and report them. The project should encourage workers to receive employee reports
of WMSD symptoms that should result in a medical evaluation. This can help reduce the
severity of the injury (and claims) and minimize the likelihood of permanent disability or
damage.
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Center analysis found that obese workers filed twice the number of workers’ compensation
claims, had seven times higher medical costs from those claims and lost 13 times more days
of work from work injury or work illness than did nonobese workers.2 Hence, a workplace
wellness program will develop healthier crafts and reduce the chances of WMSDs.
20.11 TOOLS
Provide employees, supervisors, and safety/ergonomic committee with reference tools for increasing
their knowledge of WMSD risk assessment and mitigation measures. Some resources are listed below:
An effective WMSD prevention program will result in a safe work environment with an improved work
quality, productivity, and worker morale; and an enormous reduction in injury-related costs.
SHIP Grant Project, “Stretch & Flex: A Multimedia Intervention to Reduce Work-Related Mus-
culoskeletal Injuries in the Construction Industry.” Integrity Safety Services, Inc.; Performance
Ergonomics, LLC. AGC of Washington. The project resulted in the following great tools that
contractors can use.
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2. Stretch and Flex Poster
3. Quick Reference Card
4. Stretch and Flex Training Presentation
Washington State Department of Labor and Industries Ergonomists – Employers may request
an ergonomics consultation at their work site in Washington State. A consultation can help you
identify hazards for musculoskeletal disorders and means to reduce them.
http://www.lni.wa.gov/safety/SprainsStrains/gethelp/default.asp
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Exhibit 20-1 Example Stretch and Flex Program_Page_1
(Used by Permission from Gary Merlino Construction Inc.)
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Exhibit 20-1 Example Stretch and Flex Program_Page_2
(Used by Permission from Gary Merlino Construction Inc.)
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21
SAFETY INSPECTIONS
21.1 PURPOSE
Safety inspections are a significant hazard identification tool on a construction site, which will help
prevent accidents by correcting those hazards. This chapter is intended to provide step-by-step best
practice guidance to contractors to develop a new or improve an existing site-specific inspection pro-
gram.
Reduce the risk of injury or loss to project personnel, property or the quality of work products
through the identification and elimination of safety and health deficiencies.
Provide an ongoing, systematic monitoring mechanism to measure compliance with relevant
regulatory or contract standards.
Involve the project team members in safety and health inspection and surveillance.
Identify areas of potential risk and loss.
Identify opportunities for safety and health education and training.
Check and audit past training and skill development.
Identify and develop positive attitudes to safety and health.
Project contract requirements (e.g., Does the owner require special inspections?)
Applicable regulatory requirements (e.g., DOSH competent person scaffold inspection)
Company’s accident history from similar projects (e.g., WMSD risk factors inspection)
Manufacturer recommendations for all equipment and tools on the site (e.g. Annual crane in-
spections)
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21.4 DEVELOP INSPECTION RECORDING TOOLS
Develop safety inspection tools such as checklists and forms to record the inspection findings (see Ex-
hibit 21-1 for example). Checklists are typically created by making a list of site-specific hazards (unsafe
acts/conditions). It is an excellent tool for inspection of specific items such as:
Construction equipment inspections (e.g., scissor lift, concrete pump truck, crane)
Emergency equipment and supplies (e.g., fire extinguisher, first aid kit)
Personal Protective Equipment (e.g., Full-body harness)
Trade- or task-specific inspection (e.g., excavation inspection or landscape contractor)
Health hazards measurement and testing (e.g., measurement of noise exposure)
Inspection checklist or form focusing on fall, struck by, caught in or between and electrocution
hazards
Beware, since checklists consist of pre-determined hazards or items to inspect, there is a potential that
inspectors could miss “unrecognized” hazards not listed on the list. Also, since these checklists are
generic, ensure you modify these checklists to fit your specific jobsites. Use open-form inspections for
general site-wide inspections (see Exhibit 21-2 for example). Contact entities such as your company’s
workers’ compensation insurance carrier, industry associations (e.g., AGC), labor unions, DOSH; who
can provide free pre-made safety inspection checklists for construction.
Informal – Inspections that are conducted by all site personnel including craftsmen as part of
their job responsibilities throughout the day. Typically, informal inspections do not involve
documentation such as forms or checklists. However, they do play a crucial part of an SSSP by
helping to identify safety issues on a daily basis.
Formal – Inspections that are conducted by certain individuals or entities, which are scheduled
at regular intervals. It typically involves the use of inspection tools for recording inspection
findings. The frequency of formal inspections can vary from weekly to annually, depending on
the potential for injury or damage, (or) regulatory requirements associated with the jobsite, a
specific task, or equipment. For example, electrical hot work might require frequent inspections
of the work area.
Based on industry best practices, depending on project-specific factors, the following inspections and
timeline is recommended for “general” site inspections (see Table 21-1).
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Table 21-1: Safety Inspection Frequency and Level of Formality
Note: The site inspection requirements should be communicated to all subcontractors through pre-bid
and pre-construction meetings and the contracts.
Proper inspection techniques – proper preparation, conducting the inspection and follow-up
for corrective actions
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Addressing workers performing unsafe acts
Common site hazards and controls
Familiarity with applicable standards and regulations
Familiarity with company/site policies including the requirements of the SSSP
At the end of the inspection make a separate list of safety issues with your proposed solutions and at-
tach a deadline for each corrective action. Distribute the “action list” to the concerned subcontractor’s
key supervisors as soon as possible, and require them to fix it before the deadline. Note activities or
tasks that are posing imminent danger conditions should be stopped, and the safety issue should be
fixed immediately
.
Figure 21-1: Safety Professional Performing Scaffold Inspections using I-pad (Courtesy Hensel Phelps
Construction)
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21.9 FOLLOW-UP FOR CORRECTIVE ACTION
Did the proposed solutions were implemented? Inspections are useless if the safety issues identified
are not fixed. The inspector should periodically check to see the progress towards the corrective action
until the safety issues are resolved.
80% of the workers observed were not wearing appropriate gloves. Is there a problem with the
project’s glove policy?
60% of the scissor lifts operating on site did not have a spotter. Is there an enforcement issue
with spotter requirements?
Reviewing the inspection reports for trends and addressing them promptly will prevent accidents.
1. Observe worker behaviors who are part of the crew or work area for a short period. Make a
minimum of 30 observations per week to get a meaningful sample
.
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2. Calculate a WSBO score, which is the ratio of workers with safe behavior to the total number
of employees observed (e.g., 80% of crew members were safe). Set project goal, for example, the
average WSBO score goal for the project is 95.
3. Record and tabulate the “frequency” of the nature of unsafe behavior (e.g., no safety glass)
from all observations for that week.
4. Analyze trends and implement corrective actions.
5. Continue the process to check the effectiveness of the corrective actions and identify new trends,
if any.
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Exhibit 21-1: Example Project Safety Inspection Closed Form
(Used by Permission from GLY Construction)
Superintendent: Date:
Foreman: Job Name:
# GLY Employees: Job #:
# Sub Employees: Project Mgr:
COMPLIANCE CONTRACTOR COMMENTS
Yes No JOB OFFICE REQUIREMENTS
Substance Abuse Testing
Posting Requirements
Signage
MSDS Manual
Safety Training (Hire-in Booklet)
Tool Box Meetings
Daily Logs
Job Hazard Analysis
Flex & Stretch
LEED Recycle Log
Yes No TOOLS
Power Tools, Wiring & Grounding
Protective Equipment
Safety Devices
PERSONAL PROTECTIVE
Yes No
EQUIPMENT
Personal Clothing
Goggles or Face Shield
Hard Hats
Protective Clothing
Body Harness & Lanyard
Yes No COMPANY POLICY
Hard Hats
Eye Protection
Yes No FIRE PROTECTION
Extinguishers on Site
Fire Watch or Extinguishers
Tested & Inspected Extinguishers
MATERIAL HANDLING
Yes No
EQUIPMENT
Ladders
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Scaffolding
Man Lifts
Fork Lifts
Equipment Checklist
Yes No HOUSEKEEPING
Aisles & Stairs
Floors
Storage & Piling of Material
Lighting & Ventilation
Yes No SAFE PRACTICES
Hazardous Material Containment
Working under Suspended Loads
Removing Machine Tool Guards
Handrails & Guardrails
Floor Openings Covered & Marked
Access & Ramps
Yes No FIRST AID/CPR
Certified Provider on site
First Aid Kits
First Responder Kit
Injuries & Illness Reported
Yes No EXCAVATION
Preconstruction Meeting & Plan
Slopes & Depths
Protection
Ladders & Egress
Yes No CRANES
Engineering
Crane Certifications
Secured Access
Qualified Operators
Inspections
Yes No FALL PROTECTION
Precon Meeting & Plan
Leading Edge
Openings
Rails & Toe Boards
Perimeters
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Yes No SUBCONTRACTORS
Safety Manuals
Fall Protection Plan
Violation History
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Exhibit 21-2: Example Safety Inspection Open Form
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5
22
SAFETY PERFORMANCE MEASUREMENT
22.1 PURPOSE
The purpose of this chapter is to provide a list of standard safety performance measures that can be
used to measure and improve contractor safety performance. The chapter also provides some guide-
lines for implementing two leading indicator metrics.
22.2 SAFETY PERFORMANCE INDICATORS
Construction companies are always implementing new risk control strategies to improve their com-
pany’s safety performance. However, many do not have an adequate process in place to measure the
effectiveness of its risk control strategies. Are these strategies helping improve its safety performance?
Are there any deficiencies that need to be corrected to prevent accidents and injuries? Safety programs
cannot be successful if it does not have a continuous improvement process in place to periodically
“check” its effectiveness and recommend solutions to make it even better.
Safety performance indicators will help contractors to check whether their hazard / risk control strat-
egies are working. There are two common types of safety performance indicators used by the con-
struction companies: (a) lagging indicators and (b) leading indicators. Proper selection of lagging and
leading indicators to measure their safety performance is critical to the success of the contractor’s
safety program. Effective performance measurement should be capable of measuring compliance and
safe/unsafe acts and behaviors.
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Average cost per indemnity claim
DOSH citations or inspections with findings
Examples of leading indicators, listed under various categories, that contractors can consider using to
measure safety performance include:
Accidents Related
o Percentage of near misses investigated and documented
o Percentage of incidents reported late
o Percentage of JHAs changed as a result of accident investigation corrective actions
2 Hinze, J. (2005) “A Paradigm Shift: Leading To Safety” 4th Triennial International Conference, Rethinking and Revitalizing Construction Safety,
Health, Environment and Quality. Port Elizabeth – South Africa
.
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o Percentage of unsafe behaviors observed
o Percentage of Personal Protective Equipment (PPE) compliance
o Number of unsafe conditions observed
o Percentage of safety violations corrected within a day of identification
Employee Involvement
o Worker Safety Perception Survey measuring safety culture
o Percentage of worker safety suggestions addressed within a week of reporting
o Number of management project site walks focusing exclusively on safety performance
Educate management at all levels about the importance of safety performance measurement.
Obtain their commitment and support to implement a safety performance measurement pro-
gram at both company and project levels.
Secure all necessary resources to implement the program: funding, personnel, equipment, and
other materials.
Establish scope and purpose of the program.
Identify roles and responsibilities – who will champion this program at the company level? Who
will be responsible at the project level?
Hold those responsible for driving the program accountable.
Select the different types of indicators that your company will measure. It is recommended to
have a balance of both lagging and leading indicators.
Develop an implementation plan that addresses the need, timeline, and tools for measurement.
Ensure all indicators are measurable, quantifiable, accurate and reliable.
Train and educate all personnel involved.
Set benchmarks to the measure of success for each indicator.
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Develop a distribution or reporting system to share and communicate the progress of the pro-
gram with the management.
Develop a plan to test the effectiveness of these indicators in measuring company/project safety
performance, and whether it meets your company threshold or goal.
Implement corrective actions if thresholds are not met.
A sample safety performance measure for the project along with goals is presented in Table 22-1. The
project team can use similar reporting tool every month or quarter and come up with corrective ac-
tions accordingly.
Table 22-1: Example Leading & Lagging Indicators Project Comparison for AB Company
Leading Indicators Goal/ Science Goal Met Corrective Actions?
Threshold Building (Y/N)
Unsafe Conditions: % of safety violations 90% 95% Y
corrected within a day of identification)
Pre-task Plan (PTPs): % of crews completing 100% 75% N
PTPs
Orientation: Percentage of workers who 100% 90% N
completed new employee orientation
Training: Percentage of supervisors with 50% 60% Y
OSHA 30-hr certification
Behavior: % of unsafe behaviors 0% 10% N
Lagging Indicators
OSHA Total Recordable Incident Rate 4.0 5.2 N
(TRIR)
OSHA Days Away, Restricted or Transferred 1.0 0.5 Y
Incident Rate (DART)
First Aid Injury Rate (FA) 8.0 12.0 N
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United Kingdom (UK) Health and Safety Executive (HSE)
o Developing process safety indicators. Available on HSE website for free download
http://www.hse.gov.uk/pubns/priced/hsg254.pdf
The Center for Construction Research and Training (CPWR)
o Performance Metrics: http://www.cpwr.com/research/performance-metrics
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Exhibit 22-1: Worker Safe Behavior Observation (WSBO) Leading Indicator Program Develop-
ment Checklist4
Checklist Item Yes No
The contractor has a need to implement a WSBO leading indicator program.
The upper contractor management, including executive’s support has been secured.
All necessary resources to implement the WSBO program have been secured: funding,
personnel, equipment, and other materials.
The purpose and scope of the program have been established.
The WSBO program will be reviewed during Contractor and subcontractor new em-
ployee orientation.
A written WSBO program has been developed and were readily available to employee
review upon request.
The program outlines the roles and responsibilities of upper management, program
owner, observers, and subcontractor management.
The program outlines the observer training requirements that also defines the compe-
tence needed for WSBO observers (The observers should, at a minimum possess the
knowledge of contractor safety program and all applicable OSHA guidelines and the
ability to correct unsafe behaviors).
The trainers are competent to train observers. The trainer competence should be defined
in the written program. The training is provided in language trainees will understand.
The program outlines guidelines for the design and development of the WSBO measure-
ment tool – a WSBO card or form. The measurement tool contains the following as a
minimum: (1) date and time, (2) observer name and company, (3) location, (4) number
of workers’ part of the crew being observed, (5) number of workers with safe behavior,
(6) number of workers with unsafe behavior, (7) the nature or type of unsafe or safe
behavior, and (8) corrective action taken by the observer. Unsafe acts listed on the card/
form are tailored to the contractors’ line of work or industry.
The program outlines the observation procedures. Observers should make an obser-
vation only for a brief moment (approximately 10 seconds) to verify whether the crew
members are performing safe or unsafe behavior (Observers should not stand and stare
at the workers, since it might make workers nervous about being watched and portrays
observers as safety cops). For example, Figure 1 shows a picture of a worker with im-
proper fall protection.
A minimum of 30 observations is made every week (varies based on the project site).
The WSBO output is quantified by using a “score” for each observation and “frequen-
cy” measurement for the nature of the unsafe behavior. The WSBO score is the ratio of
workers with safe behavior to the total number of workers observed, multiplied by 100.
4 Rajendran, S. (2013). “Enhancing Construction Worker Safety Performance Using Leading Indicators.” Periodical on Structural Design and
Construction, ASCE, 18 (1), 45-51
.
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The WSBO score is used to assess the severity of the worker behavior on various proj-
ects. For trend analysis, the scores are plotted using line graphs weekly or monthly to
evaluate safety performance. A sample WSBO score trend analysis is presented in Figure
2 for a hypothetical contractor on three different projects, overall company performance,
and the contractor’s goal.
The frequencies of the various unsafe behaviors are plotted on a bar graph weekly or
monthly to evaluate trends. A sample WSBO unsafe behavior frequency analysis is pre-
sented in Figure 3. In this example, the contractor should focus its intervention efforts
on hearing protection.
The WSBO program outlines a requirement to set quantified WSBO score objectives.
For example, ABC contractor’s goal is to maintain a WSBO score of 90 or above. These
objectives should be set, reviewed and modified at appropriate intervals to reflect efforts
to achieve continual improvement.
The program outlines the process to introduce safety performance improvement and risk
reduction based on “frequency” trends of unsafe behaviors. For example, on ABC con-
tractor’s job sites 35% of workers were not compliant with eye protection. The objective
should be set to improve this situation and assign resources to achieve established objec-
tives.
The program outlines the process of communicating WSBO results to the contractor
and subcontractor management and all employees. Communication forums include site
safety meetings, newsletters, subcontractor coordination meetings, safety committee
meetings, and management meetings.
On multi-employer worksites, the contractor has a process in place to communicate indi-
vidual company WSBO results to appropriate subcontractors.
The program outlines a requirement of corrective action plans for subcontractors with
WSBO scores < 50.
A process is in place to incorporate the program requirements in subcontractor con-
tracts to help them budget resources for the WSBO program.
The program outlines data entry and recordkeeping requirements for the measurement
tools.
The program outlines incentives to subcontractors or projects with superior WSBO
scores.
The program outlines process to review and evaluate the WSBO program every year.
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Exhibit 22-2: Pre-task Plan (PTP) Quality Leading Indicator Program Development Checklist5
Checklist Item Yes No
The contractor has a need to implement a PTP review leading indicator program.
The upper contractor management, including executive’s support has been secured.
All necessary resources to implement the PTP quality review program have been secured:
funding, personnel, equipment, and other materials.
The purpose and scope of the program have been established.
The purpose and scope of the PTP quality review program are reviewed during Con-
tractor site orientation for all workers. The goal of the PTP review leading indicator
program is to prevent injuries/incidents by ensuring that all tasks are planned and imple-
mented per the plan. This helps identify any trends in deficiency and implement suitable
intervention methods.
A written PTP quality review program has been developed and is readily available for
employee review upon request.
The program outlines the roles and responsibilities of upper management, program
owner, reviewers, and subcontractor management.
The program outlines the reviewer training requirements that also define the competence
needed for PTP reviewers. The reviewers should, at a minimum possess the knowledge of
contractor safety program and all applicable OSHA guidelines. The reviewer should also
have the ability to identify hazards and recommend control measures based on work
tasks.
The trainers are competent to train reviewers. The trainer competence should be defined
in the written program. The training is provided in language trainees will understand.
The program outlines guidelines for the design and development of the PTP review
measurement tool – a PTP review card or form. The measurement tool contains the
following as a minimum: (1) date and time of review, (2) location, (3) task name or de-
scription, (4) PTP adequate or inadequate, and (5) the nature deficiency if the PTP was
inadequate.
The program outlines the review procedures. Reviewers should randomly select a PTP
from the work site and thoroughly review the plan for adequacy. Reviewers should pro-
vide constructive criticism and not blame workers for a poor PTP. This should be con-
sidered an educational opportunity.
The PTP review is quantified by using a “score” for each review and “frequency” mea-
surement for the nature of PTP deficiency. Adequate PTPs should receive a score of 100,
and inadequate PTPs will receive zero. For trend analysis, the scores can be plotted using
line graphs weekly or monthly to evaluate progress.
5 Rajendran, S. (2013). “Enhancing Construction Worker Safety Performance Using Leading Indicators.” Periodical on Structural Design and
Construction, ASCE, 18 (1), 45-51
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The various PTP inadequacies should also be quantified by listing the critical steps for a
good PTP in the review card or form: (1) perform the PTP at the work area, (2) identify
tasks to be performed in a sequential order, (3) identify the potential hazards associat-
ed with each task, (4) identify the control measures for each hazard, (5) review the PTP
with crew members, (6) crew members signs the PTP, (7) post PTP in the work area, (8)
follow the plan, (9) stop work if there is a change of conditions and make appropriate
changes to the PTP, and (10) discuss all changes with the crew members. Figure 4 shows
an example of an inadequate pre-task plan. This plan was prepared for lifting equipment
off the truck bed and set it inside a building. The plan does not address the essential
steps, hazards, and its control measures. The frequency of these deficiencies can be plot-
ted on a bar graph weekly, or monthly to evaluate trends (see Figure 5, for example).
The program outlines the process to retrain crews with inadequate PTPs.
The program outlines a requirement to set quantified PTP score objectives. For exam-
ple, ABC contractor’s goal is to maintain a PTP score of 95 or above. These objectives
should be set, reviewed and modified at appropriate intervals to reflect efforts to achieve
continual improvement.
The program outlines the process of communicating PTP review results to the contrac-
tor and subcontractor management and all employees. Communication forums include
site safety meetings, newsletters, subcontractor coordination meetings, safety committee
meetings, and management meetings.
On multi-employer worksites, the contractor has a process in place to communicate indi-
vidual company PTP results to appropriate subcontractors.
The program outlines a requirement of corrective action plans for subcontractors with
PTP scores of less than 75.
A process is in place to incorporate the program requirements in subcontractor con-
tracts to help them budget resources for the PTP program.
The program outlines recordkeeping requirements for the measurement tools.
The program outlines incentives to subcontractor or projects with superior PTP scores.
For example, the crew or subcontractor with the best PTP will be rewarded at the safety
meeting.
The program outlines the process to review and evaluate the WSBO program every year.
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23
CONSTRUCTION SITE ENVIRONMENTAL MANAGEMENT
23.1 PURPOSE
Construction site operations have a high potential for impacting the environment. Contractors who fail
to control site-related environmental exposures can cause harm to the environment and public health.
To protect the environment and the public, there are many environmental standards and regulations
that impact construction operations at the federal, state, and local levels. Failure to comply with these
requirements can result in enforcement action by regulatory agencies and can also cause employee and
public injuries. Furthermore, contractors can be held liable for pollution-related damages resulting in
third-party bodily injury and property damage, which can damage their reputation and public image.
Therefore, the identification and control of the construction-related environmental risks should start
as early as the design phase.
This chapter provides construction contractors some tips to identify and control construction site
environmental exposures. Note, simply being unaware of your environmental regulations does not relieve
you of your environmental liability.
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Identify any environmental contaminants, pollutants, or hazardous waste onsite
Look for existing underground tanks or pipelines with the potential to cause environmental
damage
Evaluate features of adjacent properties that could pose environmental risks to the contrac-
tor
Test soil and water for contamination
Check if the site is environmentally contaminated (brownfield). If so, will the project scope
include remediation?
Check for the presence of toxic mold onsite if work involves the renovation of existing
buildings
See Exhibit 23-1 for an example project environmental checklist from PCL Construction Services, Inc.
This is one of the most comprehensive environmental checklists and would be a great tool for smaller
contractors to use as a starting point.
Disturbance to vegetation
Rupture of underground tanks or pipelines
Discovery of contaminated soil
Spills and leaks of contaminants, pollutants, or wastes from on site operations (e.g., Hy-
draulic line damage of an excavation equipment)
Spills and leaks of contaminants, pollutants, or wastes during transportation (e.g., Release
of hazardous waste due to road accident)
Air emissions and chemical releases from chemicals and HVAC systems
Toxic mold
Construction noise
Disturbance of lead or asbestos-containing materials
Dust (asbestos, silica, etc.)
All disposal risks such as improper disposal of both hazardous and non-hazardous waste
at jobsites
Contaminated waste (e.g., disposing of pressurized aerosol cans in the garbage dumpster)
23.6 INSURANCE
Examine and identify any coverage gaps in your insurance policies (commercial general liability, busi-
ness auto, and other related insurance policies) as far as providing protection against the pollution-re-
lated liability. All subcontractors and their tiers should be required to carry adequate coverage for risks
associated with their operations and require them to add the GC as additional insured
.
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23.7 DESIGNING FOR THE ENVIRONMENT
Review the environmental risks identified in step 23.4 and try to eliminate or minimize them through
project design by specifying environmentally friendly materials. For example, choose less hazardous
and more environmentally friendly products.
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23.9 REGULATORY AGENCY RELATIONS
Schedule an onsite meeting with local environmental regulatory agency representatives and go over the
project scope and share the SEMP. Apply and obtain “applicable” environmental permits and licenses
for the site (e.g., general stormwater permit, the Joint Aquatic Resources Permit Application (JARPA),
etc.).
23.11 CONTRACTS
Share the SEMP and communicate site environmental requirements for the project with potential bid-
ders through a request for proposals (RFP) and pre-bid meetings, so contractors can allocate resourc-
es appropriately in the bid. The EO should be involved during the project proposal phase, contract
management phase, pre-award and pre-mobilization meetings to ensure that the site environmental
expectations are clearly defined and communicated to help the project avoid enforcement action. In-
clude site environmental requirements in the contracts. All pre-construction or pre-award meetings
should include a review of all environmental standards and regulations, as well as an explanation of
project-specific requirements that are above and beyond compliance. Subcontractors should be con-
tractually required to examine their activities and carry out an environment risk assessment before
commencement of work.
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tained in a weekly site environmental inspection. For example, the inspection results can be a score
from 0 to 100 to reflect the environmental compliance of the construction site. Each inspection starts
with a score of 100. One point is deducted for a minor non-compliance item (e.g., gap in silt fence),
and two points should be deducted for a major violation (e.g., missing catch basin filter). At the end of
each inspection, the net scores should be computed and recorded. The project can set a goal to a score
of 90 every week. Any deficiencies identified during the inspection should be fixed right away. The in-
spection should focus on the effectiveness and condition of the following environmental controls, but
not limited to:
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Additional Resources, Readings, and References
.
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 1)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 2)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 3)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 4)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 5)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 6)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 7)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 8)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 9)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 10)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 11)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 12)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-1 Example Project Environmental Planning Checklist (page 13)
(Used by permission from PCL Construction Services Inc.)
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Exhibit 23-2 Example Environmental Spill Report
(Used by Permission from PCL Construction Services Inc.)
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24
PROJECT COMMISSIONING AND TURNOVER
24.1 PURPOSE
Commissioning, closeout, and turnover is the last phase of the construction project life cycle. Commis-
sioning is done to ensure the building systems, equipment, and the overall facility functions correctly.
Many construction workers may be assisting with the system startups while some engaged in final
clean-up for turnover, and the rest fixing final punch list items. This overlap between the construction
and commissioning phase can introduce unique safety challenges to the contractors. The safety of all
personnel and the protection of newly installed equipment and systems from damage should be an
important consideration during this final phase.
Contractors should ensure that the exposures during this stage are addressed in the Site Specific Safe-
ty Plan (SSSP). Below, is a non-exhaustive list of items that the project team should consider during
commissioning, closeout, and the final turnover process.
Rework that results in workers performing work in tight or confined places, working on or
near live systems, increasing their risks of injuries.
Products and equipment that could later fail and cause severe injuries and/or property dam-
age.
Increased construction cost and delays.
Hence, contractors should develop a plan to emphasize quality and a way to protect finished product
such as:
Preventing roof damage with proper roof access and work protocol.
Protect floors and walls by limiting equipment such as scissor lifts that can cause damage or
by putting down plywood or plastic.
Clean all surfaces so construction dust cannot impede sensitive functions of the vital equip-
ment.
Emphasize quality during site orientation
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24.3 PROTECTION OF OWNER’S LIVE SYSTEMS
On many projects, especially industrial facilities, the owner will require the contractor to turn over
individual equipment or part of the facility to its control before substantial completion. At this time,
construction workers are performing work on or near potentially live systems. This is common in ren-
ovation or retrofit work inside existing facilities. How do contractors prevent or minimize impacts to
owner’s operating facility, services, operations, and personnel? One method is to implement a process
called SimOps {Review of Simultaneous Operations}. Simply put, this is a process of hazard analysis
identifying a risk when one or more and separate operations are operating or exist in one geographical
area within a facility or site. The hazard analysis will identify hazardous scenarios, consequences, haz-
ard controls and responsibilities to ensure operations are conducted and achieved in accordance with
the risk factors as low as reasonably practicable.
Each facility presents its unique risks; the contractor should work closely with the client to ensure
proper coordination and communication between them to minimize exposure to live energy. A Lock-
Out-Tag-Out (LOTO) plan shall be in place and followed to ensure no one is exposed to any live
energy including steam, sewer, mechanical, high pressure, electrical, etc. Contractors should develop
and implement industry best practices such as “Construction Incident Prevention Plan (CIPP)” or
“Facility Incident Prevention Plan (FIPP)” for any work that might pose a potential risk to the owner’s
personnel and systems.
The CIPP/FIPPs is a communications tool that ensures that all appropriate information has been
presented to the owner, and necessary approval has been obtained from the facility’s system owners.
It helps prevent or minimize incidents and business interruptions. See Exhibit 24-1 for a sample FIPP
form. Some examples include:
Interim Life Safety Measures & Infection Control during Construction in hospitals
Any work (e.g., excavation) near or around utilities that feed a live operating facility
Crane work over occupied owner areas
LOTO plan establishing the competent person
Any work involving utilities (e.g., electrical) which feeds a live operating facility
Concrete coring or saw cutting
Odor producing activities
How will the contractor and the owner manage overlapping safety programs?
Will owner’s staff and commissioning contractors (contracted with the owner) working in
contractor controlled areas go through contractor orientation?
What about owner’s staff or building occupants working on or near a system that is still
under the contractor’s control?
How will the programs such as hot work permits, energized hot work permits, confined
space permits, lockout / tag out permits be managed?
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Will the construction personnel be required to go through owner’s facility orientation?
What about the PPE requirements in the owner and contractor controlled areas?
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Exhibit 24-1: Example Facility Incident Prevention Plan Template
List all facility systems potentially impacted by the scope of work (Electrical, fire alarms, natural gas,
etc.):
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25
PROJECT SAFETY RECORDS MANAGEMENT
25.1 PURPOSE
Every construction company should establish a written record retention policy that should be applied
consistently to the records of their projects. Safety records should be an integral component of this
policy. Failure to maintain records required by law could subject a firm to penalties and fines, or other
legal consequences. Some companies might be concerned that site records might be used against them
when responding to lawsuits. However, proper record retention practices can also protect them from
lawsuits brought against them, by helping prove that they did their due diligence to protect their work-
ers and the members of the public.
Note: Construction companies should consult their attorneys, and review all local, state, and federal
government record retention requirements before finalizing their safety record retention procedures.
This chapter offers site safety records retention guidance for construction firms. The guidance pro-
vided in this section is not a legal advice.
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o New employee orientation checklist
o Drug and alcohol testing-related forms
o Employee training records
o Employee injury records
o Employee disciplinary records
o Employment records (timesheet / payroll records)
o Exposure records – Division of Occupational Safety and Health (DOSH) required work-
place health exposure records and medical records, retained for the duration required by
DOSH.
o Medical records – if employees underwent any medical treatment at the onsite medical
facility (e.g., nurse station).
25.3.2 Government-Records
Many government regulatory agencies require employers to maintain certain records for a specified
period. For example, OSHA’s Recordkeeping regulation requires employers to prepare and maintain
records of serious occupational injuries and illnesses, using the OSHA 300 Log. Similarly, DOSH re-
quires employers to maintain medical evaluation records for the duration of employment plus thirty
years. Hence, construction employers should review all regulatory requirements they are subject and
comply with their recordkeeping and retention requirements.
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vironmental inspections and reports, etc. Ensure all safety hazards and issues identified during these
inspections were fixed and documented accordingly.
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25.4 RECORD RETENTION DURATION
The minimum retention period for project-related safety records will be governed by:
o Regulatory requirements specified by government agencies such as DOSH, Mine Safety and
Health Administration (MSHA), Environmental Protection Agency (EPA), Department of
Transportation (DOT) recordkeeping requirements, and also by other applicable legal (law)
requirements.
o Terms of the contractual requirements.
o The Statute of Repose/Statute of Limitations in the state where the project was completed. For
example in Washington State, the statute of limitations for filing a personal injury lawsuit is
three years, and it is two years in Oregon. The firm should consider these factors when deciding
how long to store their records.
25.6 STORAGE
Construction projects generate both electronic and paper records. Some companies are incorporat-
ing modern technologies such as smartphone apps to perform safety inspections, site exposure as-
sessments and conduct pre-task planning meetings. They also use learning management systems to
manage training and store related records. However, construction projects still generate lots of paper
records, and contractors should plan on storing both paper and electronic records. Separate policies
should be developed to addresses both these formats.
25.7 ARCHIVE
Every project typically has an office manager who is designated as the keeper of the records. At the
end of the project, the office manager should work with all major disciplines within the project such as
payroll, cost, schedule, contract, safety, etc., to archive records generated in each area. Usually, each
discipline should be coded, and records are stored in boxes and transported to a remote storage facili-
ty. For example, safety might be coded as “1” and safety-related documents might be archived in boxes
1-1, 1-2, 1-3, etc. See example project safety filing system provided in Exhibit 25-1.
It is critical to protect the paper records from risks such as water damage, fire damage, vandalism or
theft. Some firms have built or rented a storage warehouse with a rack system, and use large archive
boxes to store paper documents. These buildings are secured and are protected against fire and water
damages.
All project-related electronic records should be stored online in a secure manner in multiple locations.
The company’s Information Technology (IT) professionals should able to assist with the safe and se-
cure (password protection) storage of electronic records. All electronic mails (E-mail) should be saved
either in hard copy or downloaded as a computer file. In addition, some companies convert paper
records into electronic format using scanning, so they are stored forever
.
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Individual employee records are governed by privacy laws such as HIPPA. These include OSHA 300
logs, drug and alcohol testing records, and medical records. These records should not be accessible to
unauthorized personnel.
25.8 DISPOSAL
A large high-rise building project, depending on specific requirements, might generate thousands of
documents. These documents take up a lot of storage space. Hence, it is critical to determine the life
of each document and come up with ways to dispose of them at the end-of-life. Before destroying any
project-related documents, it is advisable to seek legal counsel
.
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Exhibit 25-1: Example Safety and Health Filing System
(Used by permission from BNBuilders)
Administration
A. Warning / Dismissal Notices
• Project Health & Safety Committee Meeting Minutes
• Health & Safety Correspondence
• Incident Reports Log
• Corporate Health & Safety Committee Memos
• Operating Group Safety Committee Memos
• Visitor Sign-In Sheets
BNBuilders Manuals
B. Zero Injury Training Manual
• Mobile Crane Training Manual
• Crisis Management Manual
• Site Specific Safety Manual
• Hazard Communications Manual
• SDS’s
• Safety Supplies Catalog
• Substance Abuse Policy Booklets
• Project Incentive Program
• Safety Orientation Booklet
• Disruption Avoidance Plans (If Applicable)
Subcontractor Manuals
C. Subcontractor Site Specific Safety Manual
D. Subcontractor SDS’s
• Workers Comp. / Insurance
• DWC Form 1 (Blank)
• W/C Reporting Forms (Blank)
• First Incident Reports (Blank)
• Incident Investigation Forms (Blank)
• Completed Incident Reports (Shall include completed copies of all forms noted above and
subsequent documents relating to the incident.)
E. DOSH
• OSHA 300 Logs
• Consultation Visits
• Inspections / Citations
• Construction / Excavation / Scaffold Permits
• Tower Crane Submittal and Permit to Operate
• Man/Material Hoist Permit and Inspections Records
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F. Training
• Orientation Records
• Safety Meetings
• Subcontractor Safety Meetings
• Employee Training Records
• Re-Training Records
G. Loss Control
• Jobsite Audits
• Insurance Co. Audits
• PAHA’s
• Pre-Task Planning Cards
• Pre-Construction Meeting Minutes
• Scaffold Inspections (If Applicable)
• Confined Space Permits (If Applicable)
• Excavation Inspections (If Applicable)
• Equipment and Scaffold Waivers
H. Medical
• Medical Provider / Clinic Information
• Chain of Custody Forms
• Prescription Eyewear Program
• Respirator Physical
• Respirator Fit Test Records
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