FAUDI Aviation Product Brochure HiRes

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Engineering made in Germany

OUR INNOVATIONS,
TOMORROW’S STANDARDS
Industry-leading solutions for your evolving requirements
MANAGING THE CHANGE 2 - 3
■ Filter/Water Separator FW24-H-T with Sensor Technology | 2
■ Dirt Defence Filter (DDO) with Sensor Technology | 3

FILTER VESSELS 4 - 17
■ Filter/Water Separators | 6 - 15
■ Microfilters | 16 ■ Filter Monitors | 17

FILTER ELEMENTS 18 - 26
■ Coalescers | 20 - 21 ■ Microfilters | 24 ■ End Caps | 26
■ Separators | 22 - 23 ■ Dirt Defence Filters | 25

ACCESSORIES 27
■ Automatic Air Eliminator, Pressure Relief Valve, Differential Pressure Gauges,
Drain Valve, Sample Probe, Sump Heater | 27

SENSOR TECHNOLOGY 28 - 31
■ AFGUARD®, SLUGGUARD®, Contamination Control System gold | 29
■ DPGUARD® gold, Contamination Control System silver/ DPGUARD® silver, AFGUARD® looptester, DP-Switch | 30
■ DRAINGUARD® Sump, DP Transmitter, Water Treatment System | 31

1
MANAGING
THE CHANGE
Filter/Water Separator FW24-H-T with Sensor Technology

■ FW24-H-T is qualified to EI 1581 6th Edition, Category C, Type S-M


• Maximum flow rate: Up to 4180 lpm (1104 US gpm)
• Smaller than a conventional FWS with 6” coalescers
• Lighter than a conventional FWS with 6” coalescers
• 6 standard models held in inventory
for shortened delivery times

AFGUARD ®
Electronic sensor for detection of free
water in aviation fuel. The AFGUARD®
sensor is qualified to EI 1598 2nd
Edition for use as an alternative to
Chemical Water Detectors (CWD) by Joint
Inspection Group (JIG).
The AFGUARD® is regarded as fail safe and
fully hazardous-area (ATEX and IECEx)
approved. Sensor System conforms to
ISO 13849 standard.
In the market for more than 10 years!

S LU GG UARD ®
Sensor to distinguish between aviation fuel
and water. The SLUGGUARD® is qualified
to EI 1592.

2
Dirt Defence Filter (DDO) with Sensor Technology

■ Dirt Defence Filter is qualified to EI 1599 2nd Edition


• The drop-in solution
• Easy installation
• Effective technology in conjunction with an electronic sensor
• Cost effective

AFGUARD ®
Electronic sensor for detection of free
water in aviation fuel. The AFGUARD®
sensor is qualified to EI 1598 2nd
Edition for use as an alternative to
Chemical Water Detectors (CWD) by Joint
Inspection Group (JIG).
The AFGUARD® is regarded as fail safe and
fully hazardous-area (ATEX and IECEx)
approved. Sensor System conforms to
ISO 13849 standard.
In the market for more than 10 years!

S LU GG UARD ®
Sensor to distinguish between aviation fuel
and water. The SLUGGUARD® is qualified
to EI 1592.

3
FILTER VESSELS

4
■ Clean, dry aviation fuel is a basic prerequisite for aviation safety. Only the most highly
specified products, manufactured to the highest quality by specialists in the field, provide the
necessary assurances.

Typical contaminants that may be present in aviation fuels include free water, particulate,
microbiological growth and surfactants. These contaminants can be introduced at any stage
in the distribution system and can cause adverse effects on the fuel management and control
systems on-board aircraft.

For decades, FAUDI Aviation has been researching innovative filter vessel solutions and
pioneering sensor technologies. Our many years of experience and continuous improvement
process set global standards for product and service quality. Our product range is perfectly
coordinated with aviation fuel quality requirements and will help lower operating costs, reduce
system downtimes and help ensure an efficient work process.

Our experience in the development


and construction of various
filtration systems and elements
will help reduce fuel quality issues
and maintenance times. We
also offer retrofit solutions and
supply spare parts for existing
installations.

5
FILTER VESSELS
FILTER/WATER SEPARATORS
FW6 Series

■ FAUDI Aviation supplies horizontal and vertical filter/water


separators.

Filter/waters separators comprise a two-stage system designed


to remove free water and particulates from aviation fuels at
refineries, terminals, fuel depots, refuellers, hydrant dispensers
and other mobile refuelling equipment. Filter/water separators
are intended for use in commercial aviation fuel (defined as
Category C), military aviation fuel (defined as Category M) and
military aviation fuel containing a thermal stability additive
(defined as Category M100).

FAUDI Aviation filter/water separators are designed and built


in accordance with strict engineering guidelines and pressure
vessel regulations.

Qualification procedures: EI 1581 (latest Edition)


Design and construction: EI 1596 (latest Edition) Vessel Coalescer Elements
Model No. Model Quantity

FW6-2 P.3-842 2 →
ACCESSORIES:
FW6-3 P.3-842 3 →
• Automatic air eliminator
FW6-4 P.3-842 4 →
• Pressure relief valve
FW6-5 P.3-842 5 →
• Differential pressure gauge
FW6-7 P.3-842 7 →
• Head lift and swivel device for vertical vessels
FW6-8 P.3-842 8 →
• Sump heater
FW6-9 P.3-842 9 →
FW6-11 P.3-842 11 →
See also Accessories on page 27.
FW6-13 P.3-842 13 →

6
FW6-T Series

STANDARD DE SIGN STA NDA RD D ESIGN


Design code: AD 2000 Design code: AD 2000 (other codes available upon request)
(other codes available upon request) Design pressure: Designed to pressure requirements
Design pressure: Designed to pressure requirements Material: Carbon steel (other material available upon request)
Material: Carbon steel Interior: Epoxy coating according to EI 1541
(other material available upon request) Cover seal: NBR (Buna-N)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N) TEC HNIC A L DATA
Flow rate Type S: 720 – 3240 lpm (190 – 855 US gpm)
T EC HNICAL DATA Flow rate Type S-LW: 1000 – 4500 lpm (264 – 1188 US gpm)
Flow rate: 720 – 4680 lpm (190 – 1236 US gpm)
A PPLIC ATION A REA S
AP P L ICATION ARE AS Civil aviation, Horizontal filter vessels for mobile installation.
Civil aviation, Horizontal filter vessels for fixed EI 1581 6th Edition, Category C, Type S and S-LW.
installation. EI 1581 6th Edition, Category C, Type S.

Separator Elements Flow Rates


Model Quantity lpm US gpm Vessel Coalescer Elements Separator Elements Flow Rates
300 62 12 1 720 190 Type S Type S-LW
300 63 80 1 1080 285 Model No. Model Quantity Model Quantity lpm US gpm lpm US gpm

300 62 75 1 1440 380 FW6-T-2 P.3-842 2 300 62 12 1 720 190 1000 264
300 63 36 1 1800 475 FW6-T-3 P.3-842 3 300 63 80 1 1080 285 1500 396
300 63 37 1 2520 665 FW6-T-4 P.3-842 4 300 62 75 1 1440 380 2000 528
300 62 74 1 2880 760 FW6-T-5 P.3-842 5 300 63 36 1 1800 475 2500 660
300 63 38 1 3240 855 FW6-T-7 P.3-842 7 300 63 37 1 2520 665 3500 924
300 63 39 1 3960 1046 FW6-T-8 P.3-842 8 300 62 74 1 2880 760 4000 1056
300 63 40 1 4680 1236 FW6-T-9 P.3-842 9 300 63 38 1 3240 855 4500 1188

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FILTER VESSELS
FILTER/WATER SEPARATORS
FW10-H Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 470 – 9500 lpm (124 – 2509 US gpm)

A PPL I C AT I O N A RE A S
Civil aviation, suitable for military applications. Horizontal filter vessels for fixed installation.
EI 1581 6th Edition, Category C and M, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FW10-H-2-559 P.4-559 2 60.644-565 1 470 124


FW10-H-3-559 P.4-559 3 60.644-565 1 705 186
FW10-H-3-842 P.4-842 3 60.644-842 1 1110 293

FW10-H-3-1093 P.4-1093 3 60.644-1093 1 1520 401


FW10-H-4-1093 P.4-1093 4 60.644-842 2 2000 528

FW10-H-5-1422 P.4-1422 5 60.644-1093 2 3200 845


FW10-H-7-1422 P.4-1422 7 60.644-1093 3 4200 1109
FW10-H-8-1422 P.4-1422 8 60.644-1188 3 5200 1373
FW10-H-10-1422 P.4-1422 10 60.644-1188 4 6500 1717
FW10-H-11-1422 P.4-1422 11 60.644-1188 5 7200 1902
FW10-H-12-1422 P.4-1422 12 60.644-1188 5 7850 2073
FW10-H-13-1422 P.4-1422 13 60.644-1188 5 8500 2245
FW10-H-17-1422 P.4-1422 17 60.644-1290 7 9500 2509

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FW10-H-T Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 518 – 4950 lpm (136 – 1308 US gpm)

A PPL I C AT I O N A RE A S
Civil aviation, suitable for military applications. Horizontal filter vessels for mobile installation.
EI 1581 6th Edition, Category C, Type S-LW & Category M, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FW10-H-T-2-559 P.4-559 2 60.444-565 1 518 136


FW10-H-T-3-559 P.4-559 3 60.444-600 1 777 205
FW10-H-T-3-842 P.4-842 3 60.444-842 1 1222 323
FW10-H-T-4-842 P.4-842 4 60.444-600 2 1630 431

FW10-H-T-4-965 P.4-965 4 60.444-756 2 1908 504

FW10-H-T-4-1093 P.4-1093 4 60.444-900 2 2225 588


FW10-H-T-4-1422 P.4-1422 4 60.444-900 2 2812 759
FW10-H-T-7-727 P.7-727 7 60.444-600 2 2372 627
FW10-H-T-7-842 P.7-842 7 60.444-900 2 2852 753
FW10-H-T-7-965 P.7-965 7 60.444-900 2 3340 882
FW10-H-T-7-1093 P.7-1093 7 60.444-1012 2 3895 1029
FW10-H-T-7-1422 P.7-1422 7 60.444-1210 2 4950 1308

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FILTER VESSELS
FILTER/WATER SEPARATORS
FW24-H-T Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed according to EN 12312-05
Material: Stainless steel
Interior: Stainless steel
Cover seal: NBR (Buna-N) or Viton
Mandatory accessory: dp-Switch (Differential pressure control unit)

T E C H N I C A L DATA
Flow rate: 660 – 4180 lpm (174 – 1104 US gpm)

A PPL I C AT I O N A RE A S
Civil aviation, suitable for military applications. Horizontal filter vessels for mobile installation.
EI 1581 6th Edition, Category C and M, Type S-M.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FW24-H-T-6-770-10 P2.1-770-6 6 60.4C4-754-DV 1 660 174


FW24-H-T-12-770-10 P2.1-770-6 12 60.4C4-754-DV 2 1320 348
FW24-H-T-19-770-10 P2.1-770-6 19 60.4C4-754-DV 3 2090 552
FW24-H-T-25-770-10 P2.1-770-6 25 60.4C4-754-DV 4 2750 726
FW24-H-T-31-770-10 P2.1-770-6 31 60.4C4-754-DV 5 3410 900

FW24-H-T-38-770-10 P2.1-770-6 38 60.4C4-754-DV 6 4180 1104

10
FWE Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 750 – 5000 lpm (198 – 1320 US gpm)

A PPL I C AT I O N A RE A S
Military aviation, Horizontal filter vessels for fixed installation.
EI 1581 6th Edition, Category M, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FWE-3 Y.1-842-5 3 1 750 198


FWE-4 Y.1-842-5 4 1 1000 264
FWE-5 Y.1-842-5 5 1 1250 330
FWE-7 Y.1-842-5 7 1 1750 462

FWE-9 Y.1-842-5 9 On 1 2250 594


request
FWE-11 Y.1-842-5 11 1 2750 726

FWE-13 Y.1-842-5 13 1 3250 858

FWE-17 Y.1-842-5 17 1 4250 1122

FWE-20 Y.1-842-5 20 1 5000 1320

11
FILTER VESSELS
FILTER/WATER SEPARATORS
FWE-T Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 750 – 5000 lpm (198 – 1320 US gpm)

A PPL I C AT I O N A RE A S
Military aviation, Horizontal filter vessels for mobile installation.
EI 1581 6th Edition, Category M, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FWE-T-3 Y.1-842-5 3 1 750 198


FWE-T-4 Y.1-842-5 4 1 1000 264
FWE-T-5 Y.1-842-5 5 1 1250 330
FWE-T-7 Y.1-842-5 7 1 1750 462

FWE-T-9 Y.1-842-5 9 On 1 2250 594


request
FWE-T-11 Y.1-842-5 11 1 2750 726

FWE-T-13 Y.1-842-5 13 1 3250 858

FWE-T-17 Y.1-842-5 17 1 4250 1122

FWE-T-20 Y.1-842-5 20 1 5000 1320

12
FW9-S Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 134 – 330 lpm (35 – 87 US gpm)

A PPL I C AT I O N A RE A S
Civil aviation, Vertical filter vessels for fixed and mobile installation.
EI 1581 6th Edition, Category C, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FW9-S-1-362 P.3-362 1 FW9-S-1(362) 1 134 35


FW9-S-1-467 P.3-467 1 FW9-S-1(467) 1 177 46
FW9-S-1-565 P.3-565 1 FW9-S-1(565) 1 217 57
FW9-S-1-727 P.3-727 1 FW9-S-1(727) 1 283 74

FW9-S-1-842 P.3-842 1 FW9-S-1(842) 1 330 87

13
FILTER VESSELS
FILTER/WATER SEPARATORS
FW10-V Series

STA N DA RD D E S I G N
Design code: AD 2000 (other codes available upon request)
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
Interior: Epoxy coating according to EI 1541
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: 640 – 9500 lpm (169 – 2510 US gpm)

A PPL I C AT I O N A RE A S
Civil aviation, Vertical filter vessels for fixed installation. EI 1581 6th Edition, Category C, Type S.

Vessel Coalescer Elements Separator Elements Flow Rates


Model No. Model Quantity Model Quantity lpm US gpm

FW10-V-3-559 P.4-559 3 60.677-565 1 640 169


FW10-V-3-727 P.4-727 3 60.677-727 1 840 222
FW10-V-3-842 P.4-842 3 60.677-727 1 960 254
FW10-V-5-727 P.4-727 5 60.677-727 2 1400 370
FW10-V-5-842 P.4-842 5 60.677-727 2 1680 444
FW10-V-9-727 P.4-727 9 60.677-727 3 2500 660
FW10-V-9-965 P.4-965 9 60.677-727 3 3000 792
FW10-V-9-1093 P.4-1093 9 60.677-1093 3 4000 1057
FW10-V-11(12)-965 P.4-965 11(12) 60.677-900 5 4335 1145
FW10-V-9-1422 P.4-1422 9 60.677-1093 3 4500 1189
FW10-V-12-1093 P.4-1093 12 60.677-900 5 5500 1453
FW10-V-11(12)-1422 P.4-1422 11(12) 60.677-1188 5 6500 1717
FW10-V-12-1422 P.4-1422 12 60.677-1188 6 7100 1876
FW10-V-14-1422 P.4-1422 14 60.677-1188 6 8150 2153
FW10-V-15-1422 P.4-1422 15 60.677-1188 6 8750 2312
FW10-V-16-1422 P.4-1422 16 60.677-1188 6 9500 2510

14
VFH Series

STA N DA RD D E S I G N
Three element options to meet the requirements of the aviation fuel filtration industry:
Coalescer/Seprator Element, Microfilter (Pre-filter) and Filter Monitor.

Design pressure: 10 bar (145 psi)


Coating: Powder coated
Material: Die-casting aluminium head, carbon steel filter bowl
Cover seal: NBR (Buna-N)

T E C H N I C A L DATA
Flow rate: Up to 193 lpm (51 US gpm)

A PPL I C AT I O N A RE A S
For use with Jet fuel, AVGAS, Diesel, MoGas. Vertical filter vessels for FBO operations,
fixed and mobile installation.

Micron Rating Elements Flow Rates


Coalescer/
Filter Monitor Microfilter
(µm) Separator Category lpm US gpm
acc. to EI 1583* acc. to EI 1590
acc. to EI 1581

1 CS6-355-1 C, Type S 110 29


1 CS6-355-1 C, Type S-LW 136 35
1 MCS6-355-1 M, Type S 90 23
1 MO6.01C1-355-1-6B 193 51

1 EIMF6.01C1-355-1 177 46

5 EIMF6.01C1-355-5 177 46

* Note: Specification EI 1583 will be withdrawn by no later than 31st December 2020.

15
FILTER VESSELS
MICROFILTERS
MF Series

■ Microfilters are used as pre-filters for the


efficient and continuous removal of solids such Nominal
Vessel Microfilter Elements Flow Rates
as rust, sand and other particulates from aviation Filtration
Micron
fuels. FAUDI Aviation microfilters are used in Model No. Quantity ø lpm US gpm
Rating (µm)
refineries, terminals and airport depots, primarily 4“ Microfilter Elements
as pre-filters to lengthen the service life of MF-1 1 4” 230 60 3
downstream coalescer elements in filter/water MF-3 3 4” 690 182 3
separators. FAUDI Aviation microfilters are highly MF-7 7 4” 1610 425 3

efficient and thus cost effective due to their large MF-10 10 4” 2300 607 3

filter surfaces area. MF-16 16 4” 3680 972 3


MF-20 20 4” 4600 1215 3

Qualification procedures: EI 1590 (latest Edition) MF-28 28 4” 6440 1701 3


MF-35 35 4” 8050 2126 3
Design and construction: EI 1596 (latest Edition)
MF-41 41 4” 9430 2491 3
MF-50 50 4” 11500 3038 3
ACCESSORIES: STA N DA RD D E S I G N
MF-61 61 4” 14030 3706 3
• Automatic air eliminator Design code: AD 2000
MF-80 80 4” 18400 4861 3
• Pressure relief valve (other codes available upon request)
MF-100 100 4” 23000 6076 3
Design pressure: Designed to
• Differential pressure gauge
pressure requirements 6“ Microfilter Elements
• Head lift and swivel device for vertical vessels
Material: Carbon steel MF-4-1130 4 6” 2620 692 1, 2, 3, 5
(other material available upon request) MF-6-1130 6 6” 3930 1038 1, 2, 3, 5
See also Accessories on page 27. Interior: Epoxy coating according to EI 1541
MF-7-1130 7 6” 4585 1211 1, 2, 3, 5
Cover seal: NBR (Buna-N)
MF-8-1130 8 6” 5240 1384 1, 2, 3, 5

T E C H N I C A L DATA MF-9-1130 9 6” 5895 1557 1, 2, 3, 5


MF-11-1130 11 6” 7205 1903 1, 2, 3, 5
Flow rate Type EIMF 4”: 230 – 23000 lpm (60 – 6076 US gpm)
Flow rate Type EIMF 6”: 2620– 13100 lpm (692 – 3461 US gpm) MF-12-1130 12 6” 7860 2076 1, 2, 3, 5
MF-13-1130 13 6” 8515 2249 1, 2, 3, 5
A PPL I C AT I O N A RE A S MF-15-1130 15 6” 9825 2595 1, 2, 3, 5
Civil aviation, Vertical filter vessels for fixed installation. EI 1590 3rd Edition MF-20-1130 20 6” 13100 3461 1, 2, 3, 5

16
FILTER VESSELS
FILTER MONITORS
FFM(I) Series

■ Filter monitors are intended for use in aviation fuels to remove STA NDA RD D ESIGN

low levels of dirt and absorb low levels of free water on refuellers, Design code: AD 2000
(other codes available upon request)
hydrant dispensers and other mobile refuelling equipment.
Design pressure: Designed to pressure requirements
Material: Carbon steel (other material available upon request)
FAUDI Aviation filter monitors are designed and built in accordance Interior: Epoxy coating according to EI 1541
with strict engineering guidelines and pressure vessel regulations. Cover seal: NBR (Buna-N)

TEC HNIC A L DATA


Qualification procedures: EI 1583 (latest Edition)
Flow rate: 345 – 4600 lpm (91 – 1215 US gpm)
Design and construction: EI 1596 (latest Edition)
A PPLIC ATION A REA S
Civil aviation, Horizontal filter vessels for mobile installation.
Note: Specification EI 1583 will be withdrawn EI 1583 7th Edition

by no later than 31st December 2020.

FAUDI Aviation’s drop-in solution is EI 1599 dirt defence filter in


combination with EI 1598 electric water sensor. Flow rate remains
the same.
Vessel Monitor Elements Element Length Flow Rates
Model No. Model Quantity mm inch lpm US gpm

FFM-3 M.2-770-6B 3 770 30 345 91


FFM-5 M.2-770-6B 5 770 30 575 151
FFM-10 M.2-770-6B 10 770 30 1150 303
FFM-12 M.2-770-6B 12 770 30 1380 364

FFM(l)-20 M.2-770-6B 20 770 30 2300 607

FFM(l)-30 M.2-770-6B 30 770 30 3450 911


FFM(l)-36 M.2-770-6B 36 770 30 4140 1093
FFM(l)-40 M.2-770-6B 40 770 30 4600 1215

17
FILTER ELEMENTS

18
■ FAUDI Aviation is continuously developing its filter elements to
meet the most complex of demands in today’s aviation fuel handling
industry.

FAUDI Aviation places the greatest value on meticulous production


and high quality products. All stages of production, from the
purchasing of raw materials to delivery of the end product, are
subject to the strictest quality controls according to internal factory standards and ISO 9001.

End user focused analysis ensure economic and effective filter elements.

19
FILTER ELEMENTS
COALESCERS
P-Type P2-Type

■ FAUDI Aviation supplies coalescer elements that are qualified to commercial and military
specifications.

Coalescer elements are designed to coalesce free water and to remove fine solids from
aviation fuels and other hydrocarbons. Coalescers are deployed at the first stage in a
filter/water separator, when fuel enters the vessel. The elements are intended for use in filter/
water separators on refuellers, hydrant dispensers, other mobile equipment and stationary
refuelling equipment. Coalescer elements are also used in industrial applications, in fuel
depots, refineries or barges, where high water removal efficiency plays a crucial role.

Qualification procedures: EI 1581 (latest Edition)


Flow direction: In-to-out
Service time (max.): 36 months 1)
Storage time (max.): 60 months 1)
Nominal filtration: According to EI 1581, latest Edition
Operating temperature range: -30°C to +80°C (-22° to 176°F)
STA N DA RD D E S I G N
1) Manufacturer recommendation STA NDA RD D ESIGN
Center tube: Polyamide, reinforced glass fibre/
Epoxy coated steel Center tube: Stainless steel
Choice of end cap: Flat sealed or threaded base Choice of end cap: Threaded base
Outside diameter: 152 mm (6 in) Outside diameter: 50 mm (2 in)

T E C H N I C A L DATA TEC HNIC A L DATA


Nominal filtration: According to EI 1581 6th Edition Nominal filtration: According to EI 1581 6th Edition
Change-out differential pressure: 1.0 bar (15 psi) Change-out differential pressure: 1.0 bar (15 psi)

A PPL I C AT I O N A RE A S A PPLIC ATION A REA S


EI 1581 6th Edition, Category C EI 1581 6th Edition, Category C. The MIL2 type
coalescer is suitable for military applications.

20
MIL-Type D-Type A-Type FDC-Type

STANDARD DE SIGN STAN DA RD D E S I G N STA N DA RD D E S I G N STA NDA RD D ESIGN


Center tube: Polyamide, reinforced glass fibre/ Center tube: Polyamide, reinforced glass fibre/ Center tube: Polyamide, reinforced glass fibre/ Center tube: Polyamide, reinforced glass fibre/
Epoxy coated steel Epoxy coated steel Epoxy coated steel Epoxy coated steel
Choice of end cap: Flat sealed or threaded base Choice of end cap: Flat sealed or threaded base Choice of end cap: Flat sealed or threaded base Choice of end cap: Flat sealed or threaded base
Outside diameter: 152 mm (6 in) Outside diameter: 152 mm (6 in) Outside diameter: 152 mm (6 in) Outside diameter: 152 mm (6 in)

T EC HNICAL DATA TECHN IC A L DATA T E C H N I C A L DATA TEC HNIC A L DATA


Nominal filtration: According to EI 1581 6th Edition Nominal filtration: 1 μm Nominal filtration: 10 μm Nominal filtration:
Change-out differential pressure: 1.0 bar (15 psi) Change-out differential pressure: 1.0 bar (15 psi) Change-out differential pressure: 1.0 bar (15 psi) 5 μm, 10 μm, 15 μm, 20 μm, 25 μm
Change-out differential pressure: 1.0 bar (15 psi)
AP P L ICATION ARE AS AP P LICAT I O N A RE A S A PPL I C AT I O N A RE A S
EI 1581 6th Edition, Category M TL 4330-0001 (Part 1 & 2), STS-M 126 Diesel A PPLIC ATION A REA S
Diesel

21
FILTER ELEMENTS
SEPARATORS
60 Type FW6/ FW6-T Type

■ FAUDI Aviation supplies separator elements that are qualified to commercial or military
specifications.

Separator elements are used as the second stage of a high-performance separation in filter/
water separators. After emergence from the coalescer, aviation fuels pass through the pores
of the separator element while water droplets are repelled by the hydrophobic surface.
Water droplets settle into the filter/water separator sump to be drained off.

FAUDI Aviation separator elements are available with a Teflon®-coated screen or synthetic
mesh. Separator elements with a Teflon®-coated screen can be reused after a cleaning during
coalescer element changeouts. Small areas of damage can be repaired. It is recommended
that separator elements with a synthetic mesh are replaced during coalescer changeouts.

Qualification procedures: EI 1581 (latest Edition)


Flow direction: Out-to-in
Service time (max.): 120 months 1) 3) / 36 months 2) 3)
Storage time (max.): 60 months 3)
Operating temperature range: -30°C to +80°C (-22° to 176°F)

1) Teflon®-coated mesh
2) Synthetic mesh
3) Manufacturer recommendation STA N DA RD D E S I G N STA NDA RD D ESIGN
High performance water removal High performance water removal
Outside diameter: See data sheet Outside diameter: See data sheet
Separator screen: Teflon®-coated Separator screen: Teflon®-coated
stainless steel mesh, reusable after cleaning stainless steel mesh, reusable after cleaning

A PPL I C AT I O N A RE A S A PPLIC ATION A REA S


EI 1581 6th Edition, Category C EI 1581 6th Edition, Category C

22
FWE/FWE-T Type 60-MIL Type FDS Type

STANDARD DE SIGN STAN DA RD D E S I G N STA N DA RD D E S I G N


High performance water removal High performance water removal High performance water removal
Outside diameter: See data sheet Outside diameter: See data sheet Outside diameter: See data sheet
Separator screen: Teflon®-coated Separator screen: Teflon®-coated Separator screen: Teflon®-coated
stainless steel mesh stainless steel mesh, reusable after cleaning stainless steel mesh, reusable after cleaning

AP P L ICATION ARE AS AP P LICAT I O N A RE A S A PPL I C AT I O N A RE A S


EI 1581 6th Edition, Category M EI 1581 6th Edition, Category M Diesel

23
FILTER ELEMENTS
MICROFILTERS
4” Microfilter 6” Microfilter

■ Microfilters are used as pre-filters for the efficient


and continuous removal of solids such as rust, sand and
other particulates from aviation fuels. FAUDI Aviation
microfilters are used in refineries, terminals and airport
depots, primarily as pre-filters to lengthen the service
life of downstream coalescer elements in filter/water
separators. FAUDI Aviation microfilters are highly efficient
and thus cost effective due to their large filter surfaces
area.

Qualification procedures: EI 1590 (latest Edition)


Flow direction: Out-to-in
Service time (max.): 60 months 1)
Storage time (max.): 60 months 1)
Operating temperature range: -30°C to +80°C
(-22° to 176°F)

1) Manufacturer recommendation

STA N DA RD D E S I G N STA NDA RD D ESIGN


Center tube: Polyamide, reinforced glass fibre Center tube: Epoxy coated steel
End caps: Polyamide, reinforced carbon fibre End caps: Polyamid, reinforced glass fibre/ Epoxy coated steel
Outside diameter: 101 mm (4”) Outside diameter: 152 mm (6”)

T E C H N I C A L DATA TEC HNIC A L DATA


Nominal filtration: 3 μm Nominal filtration: 1μm, 2 μm, 3 μm, 5 μm
Change-out differential pressure: 1.5 bar (22 psi) Change-out differential pressure: 1.5 bar (22 psi)

A PPL I C AT I O N A RE A S A PPLIC ATION A REA S


EI 1590 3rd Edition EI 1590 3rd Edition

24
FILTER ELEMENTS
DIRT DEFENCE FILTERS
2” DDO 6” DDO

■ Dirt Defence Filter (DDO) are designed for the efficient


and continuous removal of solids such as rust, sand and
other particulates from aviation fuels.

FAUDI Aviation DDO-Type filter elements are intended for


use in filtration systems on mobile into-plane refueling.
They are specially designed for retrofitting in filter monitor
vessels. The Dirt Defence Filter shall be used in conjunction
with an EI 1598 electronic water sensor, e.g. AFGUARD®.

Qualification procedures: EI 1599 (latest Edition)


Flow direction: Out-to-in
Service time (max.): 60 months 1)
Storage time (max.): 60 months 1)
Operating temperature range: -30°C to +80°C
(-22° to 176°F)

1) Manufacturer recommendation

STA N DA RD D E S I G N STA NDA RD D ESIGN


Center tube: Painted steel Center tube: Painted steel
End caps: Polyamide, reinforced carbon fibre End caps: Polyamide, reinforced carbon fibre/ Epoxy coated steel
Outside diameter: 50 mm (2”) Outside diameter: 152 mm (6“)

T E C H N I C A L DATA TEC HNIC A L DATA


Nominal Filtration: According to 1599 2nd Edition Nominal Filtration: According to 1599 2nd Edition
Change-out differential pressure: 1.5 bar (22 psi) Change-out differential pressure: 1.5 bar (22 psi)

A PPL I C AT I O N A RE A S A PPLIC ATION A REA S


EI 1599 2nd Edition EI 1599 2nd Edition

25
FILTER ELEMENTS
END CAPS

Coalescer Elements
A/B A/B A/B A B A B

End Cap Design 1 End Cap Design 3 End Cap Design 4 End Cap Design 7 End Cap Design 1

Microfilter Elements
A/B A/B A B A B

6" End Cap Design 4 6" Non EI End Cap Design 4 6" End Cap Design 7 4" End Cap Design 1

Separator Elements
A/B A/B A B A B

A Upper End Cap

B Lower End Cap

A/B Upper and Lower End Cap

End Cap Design 444 End Cap Design 644 End Cap Design 677 End Cap Design 6C4

26
ACCESSORIES

Automatic Air Eliminator Drain Valve


The automatic air eliminator consists of a fully welded housing and a Manually operated ball valve to sample or to drain the vessel.
float ball of stainless steel.

Pressure Relief Valve Sample Probe


The pressure relief valve relieves excess pressure due to thermal Permits samples to be taken up and downstream of the filter.
expansion.

Differential Pressure Gauges Sump Heater


Differential pressure gauges measure the difference between the The heating device prevents freezing of the separated water in the
inlet and outlet pressure, providing an indication of the degree of sump.
contaminant loading of the filter elements.

27
SENSOR
TECHNOLOGY

■ Pioneers in the development of innovative fuel condition monitoring, recording and


evaluation technologies. We help our customers to make the handling of aviation fuels and
selection of filtration solutions simpler, more economical and ultimately safer.

Our product range comprises state-of-the-art sensor technology for the detection of free water,
as well as detection of bulk water. Monitoring and detection of the systems take place in real
time. Fuel quality is continuously available, action can be taken in time in case of any deviation.

28
AFGUARD® SLUGGUARD® Contamination Control System gold

Electronic sensor for the detection of free water in aviation fuels. Electronic sensor to distinguish between aviation fuel and water. The Fully automatic touchscreen controller for use in combination with
The AFGUARD® sensor is qualified for use as an alternative to SLUGGUARD® enables continuous detection of water in sumps of an EI 1598 electronic water sensor, e.g. AFGUARD® to process the
Chemical Water Detectors (CWD). filter/water separators or in drain points of filter vessels. The high- actual water content in aviation fuels.
precision switch is also suitable for small filter housings (FBO) in the
• Qualified to specification EI 1598 2nd Edition general aviation area.
• Accepted by Joint Inspection Group (JIG) A blue LED light indicates operating or alarm switching states.
• Recommended for use downstream of all filtration technologies
to verify filter performance • Qualified to specification EI 1592 1st Edition
• Recommended by IATA Fuel Quality Pool (IFQP)

TEC HN ICAL DATA T E C H N I C A L DATA TEC HNIC A L DATA


Measurement range: 0 - 50 ppm Measurement: Radiated signal Power supply: 24V DC ± 10%
Linear analog output signal: 4 to 20 mA Maximum operating pressure: 100 bar Protection class: IP65
Operating temperature range: -30°C (-22°F) to + 60 °C (140°F) Output signal: max. 20mA Connections: 8 Digital Input, 4 Digital Output, 4 AI, 3x Relay output
Maximum operating pressure: 16 bar Operating temperature range: -40°C (-40°F) to + 85°C (185°F) Communication protocol: Modbus TCP
Hazardous area approvals: ATEX and IECEX Hazardous area approval: ATEX Operating temperature range: -30 °C (-22°F) to + 60 °C (140°F)

29
SENSOR
TECHNOLOGY
DPGUARD® gold Contamination Control System AFGUARD® looptester DP-Switch
silver / DPGUARD® silver
System for automatic calculation of corrected See DPGUARD® gold and Contamination Control Hand held device to test the loop installed behind DP-Switch automatically stops fuelling processes
differential pressure measurement in refuelling System gold. the AFGUARD®. in case of reaching maximum differential pressure.
applications. According to JIG Bulletin 110, system shall be tested According to JIG bulletin 58, DP-Switch is as a
at least every three months in accordance with the minimum requirement for equipment to be installed
manufacturer’s instructions. on all hydrant servicers.

T EC HNICAL DATA TECHN IC A L DATA T E C H N I C A L DATA TEC HNIC A L DATA


Power supply: 24V DC ± 10% Power supply: 24V DC ± 10% Output signal: 4 - 20mA Power supply: 18 - 30 V DC
Protection class: IP65 Protection class: IP65 Output signal: Max. 10 mA
Connections: 8 Digital Input, 4 Digital Output, 4 AI, Connections: 8 Digital Input, 4 Digital Output, 4 AI, Operating temperature range:
3x Relay output 3x Relay output -30°C (-22°F) to + 60 °C (140°F)
Communication protocol: Modbus TCP Communication protocol: Modbus TCP Adjusted to 1 bar (15 psi)
Operating temperature range: Operating temperature range:
-30°C (-22°F) to + 60 °C (140°F) -30°C (-22°F) to + 60 °C (140°F)

30
DRAINGUARD® Sump DP Transmitter Water Treatment System

A fully automated drainage system for water sumps of filter/water Differential pressure transmitter with metal sensor for the measure- The intended use of the BWTS water treatment system is to recover
separators. The DRAINGUARD®-Sump contains the SLUGGUARD® sensor ment of pressure differences in aviation fuels. The 3-button operation the collected water that is contaminated with solid particles and fuel
to detect and differentiate between water and aviation fuels. In case of allows easy and reliable start-up. The integrated data module enables (oil) before it can be discharged into surface water drains. The BWTS
water, SLUGGUARD® activates the enclosed electrical drain valve. easy management of important process and device parameters. provides the ability to pump the collected water from the contaminated
area into a system that separates oil and solid particles from the water.
• SLUGGUARD® is qualified to specification EI 1592 1st Edition

T EC HNICAL DATA T E C H N I C A L DATA TEC HNIC A L DATA


Output signal: Max. 20 mA Power supply: 10.5 ... 45V DC Three stage filtration
Operating temperature range: -40°C (-40°F) to +55°C (131°F) Output signal: Max. 20 mA (pre-filter, two stage coalescers)
Measuring ranges: 0.25 mbar to 40 bar Residual hydrocarbon level: ≥5 ppm
Configurable display
Operating temperature range: -40°C (-40°F) to + 85 °C (185°F)

31
YOUR AVIATION INDUSTRY
PARTNER
Since 1938

A
S
Refinery Microfilter Clay Filter Filter/Water Terminal Storage Microfilter
Separator

Mobile units with two stage Filter/Water Separator


or single stage vessel with AFGUARD® sensor A
S
Filter/Water
Separator

Refueller

S
Filter/Water
Separator

A or
Hydrant Dispenser

S
Single Stage
Vessel
Hydrant Cart

Commercial/Military Aviation Airport Hydrant System

32
A A
Ship/Barge Pipeline Tanker Tank Wagon
S S
Filter/Water Microfilter Filter/Water
Separator Separator
Route of Transport

Airport Fuel Depot

S
Filter/Water
Separator
■ Starting out with small, hand-operated fuelling units back in 1938, our offering
has over the last decades developed into complex and high quality filter units
that can be monitored and controlled with state-of-the-art sensor technology.
Whether refineries, fuel storage terminals or fuelling vehicles, our products are
S Fuelling Nozzle used anywhere where the highest safety standards and professional know-how
Filter/Water are needed.
Separator

A AFGUARD® Clean and Dry Fuel

General Aviation S SLUGGUARD® Risk of Contaminated Fuel


Konzept/Grafik-Design/Produktfotografie/3D Vessels: www.neuesdesign.team
FAUDI Aviation GmbH Phone: +49 6428 44652-570
Scharnhorststraße 7B Fax: +49 6428 44652-223
35260 Stadtallendorf · Germany Email: [email protected] www.faudi-aviation.com

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