Air Cathodes 05420955
Air Cathodes 05420955
Air Cathodes 05420955
Abstract—Metal-air batteries and variant technologies have Rechargeable metal-air batteries consist of two main
the potential to drastically increase the power density and designs that utilize either two or three electrodes [1],[2]. The
decrease the cost of energy storage. This paper highlights some of three-electrode design consists of two separate electrodes for
the compositions, designs and methods of fabrication of air- the oxygen reduction reaction (ORR) and oxygen evolution
cathodes for metal-air batteries. The more promising
reaction (OER). In this cell, the metal electrode is located
compositions for air cathodes are based on individual oxides, or
mixtures of such, with a spinel, perovskite, or pyrochlore between the air cathode and a third electrode for the OER. The
structure: MnO2, Ag, Co3O4, La2O3, LaNiO3, NiCo2O4, LaMnO3, air cathode is electrically isolated during the charging process,
LaNiO3, etc. These compositions provide the optimal balance of which increases its lifetime by avoiding exposure to the high
activity towards the oxygen reduction reaction and chemical OER potential. The electrolyte enclosed between the air
stability in an alkali electrolyte. The sol-gel and reverse micelle cathode and the porous substrate for metal deposition contains
methods supply the most uniform distribution of the catalyst on metal oxide ions, whereas the electrolyte between the third
carbon and the highest catalyst BET surface area. It is shown electrode and the metal electrode is free of the metal oxide.
that the design of the air cathode, including types of carbon The metal produced during charging of the three-electrode cell
black, binding agents, current collectors, Teflon membranes,
is deposited on the portion of the support facing the air
thermal treatment of the GDL, and catalyst layers, has a strong
effect on performance. cathode. Conversely, the two-electrode design consists of a
metal electrode and a bifunctional air electrode having active
Index Terms—Aluminum alloys, Aluminum compounds, catalytic components for both the OER during the charge
Batteries, Cathodes, Electrochemical electrodes, Fuel cells, Iron cycle and the ORR during the discharge cycle. Since the air
compounds, Lithium compounds, Nickel compounds, Zinc electrode can work as cathode for ORR and anode for OER,
compounds. this simple design does not require separation of the two
electrolyte flows.
I. INTRODUCTION Several metal-air chemistries have been studied with the
carbon in this electrode consisted of a mixture of two different A-site component (Sr or Ca) strongly affects the ORR activity.
carbon blacks with high and low specific surface areas, which For example, La0.8Sr0.2Fe1-yMnyO3 catalyst had a maximum
provided a proper balance of hydrophilic and hydrophobic ORR activity at y = 0.6 and a maximum OER activity at y =
properties. 22 % PTFE was used as the binding agent and the 0.2. The La1-xCaxFe0.8Mn0.2O3 catalyst demonstrated a
silver ORR catalyst (load of Ag – 2 mg/cm2) was stabilized maximum for ORR (200-300 mA/cm2 at -300 mV (Hg/HgO)
with nickel sulphide [45]. The improved performance of the in 7 M KOH at 25 ºC with air flow) and OER activities and a
catalyst is based on the following [47]: Ag is a more active maximum BET surface area at x = 0.4.
ORR catalyst in the presence of Co and Ni than Co alone; the OER activity depends on the type of cation on the A-site
presence of sulphides (NiS) causes the formation of the and is ranked accordingly: Sr>Ca>Ba>La. Furthermore, while
relatively stable Ag2S; hydrated cobalt oxide promotes increasing the Mn concentration to 60 % leads to an increase
decomposition of the hydroxides produced during the ORR; ORR activity, the maximum OER activity occurs at a
and WC and Ni-Fe hydrated oxides have a high ORR activity. concentration of 20 %. As established by Jain et al. [55], Sr
Another of Westinghause’s improved bifunctional increases the surface area of mixed perovskite-based catalysts.
electrodes was developed by Liu et al. [48] and consisted of Shimizu et al. [56] developed La0.6Ca0.4Co0.8B0.2O3/C
(AgCoWO4 + WC +WS2 + NiS + 10-15 % Co)/C + 20 % (where B = Mn, Fe, Co, Ni, or Cu) with a maximum
PTFE. This electrode composition did not allow gas pockets to bifunctional activity for B = Fe (1 M NaOH at 25 ºC, j = 200
form between the air cathode and electrolyte during discharge. mA/cm2 for the ORR and 300 mA/cm2 for the OER at -150
Gas pockets interrupt the chemical reaction between the and +620 V (Hg/HgO) respectively). The Fe-based catalyst
electrolyte and air cathode and decreases cell performance. also demonstrated a high activity for the decomposition of the
Shepard et al. [49] developed other bifunctional electrodes HO2- intermediate. These electrodes were synthesized by the
with complex ORR catalyst compositions similar to the OER amorphous citrate precursor (ACP) method. The effect of the
catalyst from Westinghouse. However, their fabrication B-site metal on the BET surface area and the HO2-
method of this electrode included: multiple sintering steps, decomposition activity in 1 M NaOH at 25 ºC was determined
based on the rates of oxygen evolution from the
decomposition of H2O2 in 7 M NaOH at 80 ºC [53]. The III.OUTLOOK
majority of oxygen reduced on the developed electrode
Analysis of the air cathode market (Table 2) for primary
proceeded via the two-electron mechanism, but the ORR rate
- alkaline ZAFCs showed that the eight main types of ORR
was only determined by the HO2 decomposition rate under
catalysts are based on MnOx, CoOx-MnOx, Ag,
working current densities. The four-electron mechanism of
CoTMPP/FeTMPP, metal nitrides, spinel, perovskites, and
ORR was only observed at low current densities. The
pyrochlore compositions.
electrode with B = Fe produced the maximum BET surface
2 - While MnO2-based catalysts have a high activity for
area (28 m /g) and rate of HO2 decomposition.
peroxide decomposition and sufficient stability in
Lippert et al. [57] tested La0.6Ca0.4CoO3-δ and
concentrated alkaline solution, they promote the less desirable
La0.7Ca0.3CoO3-δ as bifunctional air catalysts for ZAFCs.
two-electron ORR pathway. In contrast, Ag promotes the
These catalysts, which have an amorphous structure, mixed
direct four-electron ORR pathway, and is the cheapest
orientation or single orientation, were produced by pulsed
precious metal with a high ORR activity and high stability in
laser deposition. Catalysts with mixed or single orientations
alkaline solution. Effective Ag-based catalysts can utilize
showed higher OER/ORR activity in a ZAFC in comparison to
MnO2, LaNiO3, and W2C. The latter catalyst could be used in
those with an amorphous structure.
TABLE 2
METAL-AIR BATTERY CATHODE COMPOSITIONS