10 Mpa Single Acting Uniform Speed Rod Action 2-Stage Telescopic Cylinders
10 Mpa Single Acting Uniform Speed Rod Action 2-Stage Telescopic Cylinders
10 Mpa Single Acting Uniform Speed Rod Action 2-Stage Telescopic Cylinders
Telescopic Cylinder
speed range, the seals may wear earlier, and
Rod End Load Unit: N the cushioning effect may be lost.
Platform hoisting machine
For the internal structure, refer to the
Type Type Type Type Type Type Type Type Type Type sectional drawings at the end of this catalog.
15 31 47 61 77 100 127 173 245 The above table shows stroke allowances
obtained under no load. (They include the
Rod excess stroke at the 2nd stage of 5 mm.) If
end 3750 7750 11750 15250 19250 25000 31750 43250 61250
there is a sufficient load, the stroke may be a
load
TTC-1
minus value (Up to about stroke×0.3%).
Type 15 5.9 0.44 1.08 1.08 0.93 0.93 0.32 0.0101 2.3+0.0059×St
Type 31 15.7 1.25 3.06 3.06 2.85 2.85 0.91 0.0210 6.0+0.0120×St
Type 47 27.8 2.29 5.61 5.61 4.88 4.88 1.66 0.0286 13+0.0177×St
2nd stage
Type 61 41.9 3.52 8.64 8.64 7.43 7.43 2.56 0.0395 20.9+0.0229×St
Type 77 57.9 4.92 11.99 11.99 10.24 10.24 3.55 0.0522 32+0.0287×St
Type 100 81.2 6.8 17.1 22.9 15.18 8.9 3.95 0.0709 35+0.0377×St
Type 127 118.5 9.8 23.2 30.8 20.91 11.6 5.24 0.0933 52+0.0490×St
1st stage
Type 173 180 15.2 36.9 49.7 36.07 21.2 9.07 0.1100 82+0.0657×St
Rod guide Type 245 292 24 61.2 84.1 54.22 29.9 13.84 0.1750 135+0.0930×St
Note) The weight table is used to calculate the total cylinder weight. The moving part weight is used to calculate the
total weight of the rod guide assembly and the ram tube piston assembly. (The values in the asterisked
Chamber I columns include the working fluid weight.)
Chamber J
Calculation example) TTC-1 Series, type 31, mounting style FB, stroke 1500 mm
Cylinder weight (kg) = basic weight+mounting accessory weight+stroke×additional weight
=15.7+2.85+1500×0.0210=50.05 kg
Moving part weight (kg)=6.0+0.0120×1500=24 kg
Port B
Piston
Chamber H Chamber J
Extension Retraction
The hydraulic fluid flowing through port A The rod is depressed by the end load to
enters chamber H and gives pushing force actuate the 2nd stage. At the same time,
to the piston to actuate the 1st stage. At the hydraulic fluid in chamber J enters
the same time, the hydraulic fluid in chamber I through port B and gives
chamber I flows into chamber J through depressing force to the piston to
port B and gives pushing force to the rod simultaneously actuate the 1st stage.
to simultaneously actuate the 2nd stage. The fluid in chamber H is discharged from
port A.
TTC-1 Telescopic Cylinder
Telescopic Cylinder
TTC-1
HJ HJ
30 TTC-1 Single Acting Uniform Speed 2-stage
Telescopic Cylinder
Single Acting Uniform Speed 2-stage
Telescopic Cylinder TTC-1 31
● How to order
The item enclosed by broken line needs not to be entered, if unnecessary. Semi-standard Mounting Style
specification
❺
❹
❸
❾
l❷
❼
❶
on
n
th
e
s
pe
e
ia
tio
yl
rie
p
ok
ng
LA LA style (side lugs) FB FB style (cap flange) TB TB style (cap flange)
in
iti
er
Ty
ty
st
on
e
si
so
tr
os
dl
at
po
s
S
g
hi
rea
tp
es
lm
ie
in
us
rt
th
er
en
cc
nt
Po
ea
C
nd
S
rv
ou
A
de
S
Ai
M
Ro
TTC-1 1 LA 15 A B 300 C G A T
1 Nitrile rubber T Cap side stroke end sensor (Types 015 to 047)
3 Fluorocarbon L Limiter sensor
FA FA style (rod flange) TA TA style (rod trunnion) CA CA style (cap eye)
B With telescopic rod sensor and cap side
stroke end sensor (Types 015 to 047)
Mounting style
Telescopic Cylinder
H B
Rod end thread length (dimension A) Unit: mm air vent position is Ⓒ.
G C
When modifying the positions,
Type Standard A Semi-standard B enter the symbol shown in the
F D
E dimensional drawings.
Type 15 20 40
TTC-1
Type 31 30 60
[Note]
Type 47 35 75 Locate the ports and air vent at a distance of
Type 61 40 85 90°or 180°from one another.
Type 77 47 95
Type 100 55 105 This series of cylinders are produced by order.
Type 127 61 120
For the leadtime, contact us in each case.
Dimensional Table
LA Symbol
TTC-1 1 LA Series type A B Stroke − C G A A CD D DD DM E EE EK EM EW FP HK
Type
Standard port positions : ⒸⒼ Type 15 20 f25H10 30 – f73 98 Rc3/8 95 51 28 −10 48 f27h9
Standard air vent position: Ⓐ
Type 31 30 f35H10 46 – f105 138 Rc1/2 136 71 40 −10 67 f42h9
Shape of rod end
4 6
Type 47 35 f45H10 56 – f125 158 Rc3/4 161 81 50 −10 80 f53h9
2-DD
Type 61 40 f55H10 65 – f145 178 Rc3/4 183 92 55 −10 93 f60h9
HK D HK U
Type 77 47 f60H10 75 – f165 196 Rc3/4 200 100 63 −10 107 f68h9
WD
Type 100 55 f65H10 85 – f190.7 225 Rc1 230 115 70 −10 120 f76h9
Types 15 to 100 Types 127 to 245
Type 127 61 f70H10 – f12 f216.3 254 Rc1 257 129 80 −10 143 f86h9
ZB+stroke/2
Type 173 70 f85H10 – f15 f244.5 290 Rc1 1/ 4 295 147 90 −10 169 f101h9
E A WK FP P+stroke/2
Type 245 95 f100H10 – f15 f298.5 340 40A 352 176 110 −10 203 f120h9
W VD EE YP
Symbol
TS U UE US VD VE VF W WD WK XC XS XW YP ZB ZC
Type
CA Type 15 110 – f89.5 130 43 35 23 17 – 60 204 108 133 13 160 226
TTC-1 1 CA Series type A B Stroke − A E C Type 31 150 – f129 180 43 50 35 22 – 65 271 132 167 17 205 301
Standard port positions : ⒶⒺ Type 47 175 – f155 210 50 60 42 25 – 75 321 155 195 20 240 359
Standard air vent position: Ⓒ Type 61 205 – f177 240 57 69 46 28 – 85 368 178 223 24 275 413
Type 77 230 – f193 270 65 82 51 30 – 95 409 202 252 25 308 459
Type 100 260 – f219 310 80 85 59 35 – 115 466 230 290 35 355 526
TTC-1 Telescopic Cylinder
Telescopic Cylinder
ZC+stroke/2 Type 127 295 f99 f248 350 90 105 66 43 28 133 529 271 336 38 409 594
A XC+stroke/2
Type 173 340 f115 f285 405 95 125 77 40 35 135 596 297 367 44 450 676
W VD FP P+stroke/2
Type 245 400 f135 f335 480 108 154 86 39 35 147 684 343 423 42 515 774
LR CD
A EK
B H
TTC-1
RD MM UE E DM E C G
KK MR D F
E
EE Bush
VE K K VF L Material: Hardened EW
SC steel for machine
structural use E
Dimensional Table
FA Symbol
TTC-1 1 FA Series type A B Stroke − A E C A D DD DM E EE EF EK F FB FC FD
Type
Standard port positions : ⒶⒺ Type 15 20 30 – f73 98 Rc3/8 98 95 20 f9 f120 20
Standard air vent position: Ⓒ
Shape of rod end Type 31 30 46 – f105 138 Rc1/2 138 136 30 f13.5 f170 30
4 6 2-DD Type 47 35 56 – f125 158 Rc3/4 165 161 35 f16 f195 35
F D
KK
D F Type 31 67 67 f42h9 34 M45×2 f50 35 f84 – f129 195 21
E E
Type 47 80 80 f53h9 42 M56×2 f63 40 f100 – f155 225 25
2×2-FB UF WL F K K VA Type 61 93 93 f60h9 47 M64×3 f71 45 f112 – f177 260 28
VC
Type 77 107 107 f68h9 48 M72×3 f79 50 f128 – f193 285 31
Use a mount and mounting bolts of strength class of JIS8.8 or more. Type 100 120 123 f76h9 60 M80×3 f90 50 f150 – f219 335 35
Dimension MM of the rod is a reference nominal dimension. Contact us for details. 143 146 f86h9 66 M90×3 f100 55 f166 f99 f248 365 40
Type 127
For the port of type 245, see the page of“Shape of port”
.
Type 173 169 174 f101h9 74 M105×3 f116 56 f192 f115 f285 440 46
Type 245 203 205 f120h9 84 M125×4 f136 73 f230 f135 f335 510 50
Symbol
FB Type
VC VD VE VG W WD WK WL YF YP ZB ZF
Telescopic Cylinder
FC Type 127 52 90 105 87 43 28 133 130 38 38 409 409
A A
H B EK B H
Type 173 62 95 125 90 40 35 135 130 44 44 450 450
Type 245 79 108 154 106 39 35 147 145 42 42 515 515
G C RD MM UE E DM E EF 45° C G
KK
F D D F
TTC-1
E E
WK VE K K 2×2-FB
UF
Dimensional Table
TA Symbol
TTC-1 1 TA Series type A B Stroke − A E C A BD D DD DM E EE EK FP FY HK K
Type
Standard port positions : ⒶⒺ Type 15 20 31 30 – f73 98 Rc3/8 95 48 43 f27h9 26
Standard air vent position: Ⓒ
Type 31 30 38 46 – f105 138 Rc1/2 136 67 55 f42h9 34
Shape of rod end Type 47 35 48 56 – f125 158 Rc3/4 161 80 68 f53h9 42
4 6
2-DD Type 61 40 58 65 – f145 178 Rc3/4 183 93 81 f60h9 47
Symbol
TB Type
VA VB VD VE VU W WD WK XC XG YF YG YP ZB ZF
Telescopic Cylinder
EE YF Type 127 40 38 90 105 69 43 28 133 405 150 38 74 38 409 443
G C RD MM UE E DM E C G TD UW
TTC-1
KK D F
F D
E E
WK VE K K BD TL TM TL
UM
Semi-standard/With telescopic rod sensor (for detection of position in most extended state) Shape of port Lock nut
M30 to M90 d
The sensor can be fitted to types 15, 31 and 47 of any mounting style. Shape of port
Magnetic
proximity Reference drawing
sensor 2nd stage rod f49.1 Welding pipe flange
1st stage rod C
IJ IF IH (Note) Fit the rod end attachment to the
1st-stage detection rod, and tightly
IA IC ID IE IG secure the rod.
Adjustment
allowance 10
15mm
H B
IR IB
EF
IS 90° IK
90° IN
M105 to M125
d 4-DD drilled
Depth Z
Rod end
attachment
The rod end attachment should be Shape of welding pipe flange D
IM
manufactured by the user.
Maximum Stroke H
4-f13 10
Horizontal Vertical
form form
M30 to M90
Type 15 1300 2000 d
Type 31 2200 3300 94 69.8 f38.1
M30×2 M45×2 M56×2 M64×3 M72×3 M80×3 M90×3
f49.1
Symbol
Type 47 2200 3300
B 46 70 85 95 105 115 130
The standard sensor type is SR101. When using another sensor, specify the sensor type.
C 53.1 80.8 98.1 110 121 133 150
However, only SR type sensors can be used.
(For the sensor specifications, refer to the sensor specification column at the end of this catalog.) 35.7 21.5 H 18 27 34 38 42 48 54
The telescopic rod angle and the sensor position can be changed to the right and left. (90°only in 82
the case of LA) M105 to M125
d
Symbol
M105×3 M125×3
EF IA IB IC ID IE IF IG IH IR IJ IK IM IN IS Symbol
Type
D f 160 f 190
Type 15 MAX.106 20 25±0.1 20 47 60 127 85 (Stroke−66)
/2+66 42 MAX.74 M8×1.25 27 MAX.147 75±0.2
DD f 15 f 15
Type 31 MAX.142 30 37±0.1 8 54 105 167 85 (Stroke−86)
/2+70 52 MAX.86 M10×1.5 35 MAX.199 100±0.2
H 63 72
Type 47 MAX.172 35 37±0.1 18 54 105 177 85 (Stroke−86)
/2+70 52 MAX.86 M10×1.5 35 MAX.229 115±0.2
Z 18 18
Semi-standard/cap side stroke end sensor (for detection of backward limit) Patent registered
TTC-1 Telescopic Cylinder
Telescopic Cylinder
It can be fitted to all mounting styles except CA.
35
TTC-1
f50
For the sensor specifications, refer to the sensor specification column at the end of this catalog.
All types from 15 to 245 have the same dimensions.
HJ HJ
40 TTC-1 Single Acting Uniform Speed 2-stage
Telescopic Cylinder
Single Acting Uniform Speed 2-stage
Telescopic Cylinder TTC-1 41
Calculation of cylinder stroke and most retracted size Calculation of cylinder force
The cylinder stroke and most retracted size can be calculated Fixed Length Unit: mm Cylinder force <Example>
from the most extended size of a telescopic cylinder. Mounting F=A×P×b (N) Determine the cylinder force obtained when
style LA・FA・TA FB TB CA type 15 single acting telescopic cylinder is
Type used at a set pressure of 10 MPa.
Calculation formula A: Effective sectional area (mm²)
Type 15 180 190 201 246 <Answer>
(Most extended size−Fixed length)/3+(Fixed length) P: Set pressure (MPa) β: Load rate
=Most retracted size (mm) Type 31 235 250 260 331 Cylinder force (N)
The actual cylinder output should be =Set pressure (MPa)×Effective sectional area
Type 47 275 295 305 394
(Most retracted size−Fixed length)×2 determined in consideration of the (mm²)×Load rate
=Cylinder stroke (mm) Type 61 315 335 355 453 resistance of cylinder sliding sections =10×1559×0.8
Type 77 355 377 399 506 and the pressure loss of the piping and =12472(N)
equipment. <Example>
Type 100 410 410 443 581
The load rate refers to the ratio of the Determine the type of single acting telescopic
Type 127 470 470 504 655 actual force applied to the cylinder to cylinder to be used to lift a load of 25000 N
Type 173 520 520 563 746 the theoretical force (theoretical vertically 2500 mm at a set pressure of 10
cylinder force) calculated from the MPa.
Type 245 610 610 665 869
circuit set pressure. Generally, the load Also, determine the cylinder force in this case.
The fixed length is obtained by subtracting the stroke/2 from the rate should be in the following range.
maximum external size of the cylinder in the retracted state. <Answer>
When the inertia force is low
Required effective Load (N)/Load rate
: 60 to 80% sectional area (mm²)=
When the inertia force is high Set pressure (MPa)
: Around 50%
25000/0.8
LA style FA style CA style For the calculation examples shown in =
10
Most extended size Most extended size
this catalog, a load rate of 80% is
Most extended size
used. =3125
(mm2)
Temporarily select type 31 based on the
The piston effective sectional area refers to effective sectional area.
the calculated area corresponding to the rod Then, obtain the sum of the load and the
end output. The nominal of each type cylinder moving part weight as the total load,
Most retracted size Most retracted size Most retracted size indicates the piston effective sectional area. and confirm that type 31 is applicable to the
load.
Required effective Load (N)+Moving part weight (N)/0.8
Table of Piston Effective Sectional Area Unit: mm² sectional area (mm²)=
Set pressure (MPa)
Type Type Type Type Type Type Type Type Type Type
In the case of mounting style FB, TA or TB, calculate the size in the same method. 15 31 47 61 77 100 127 173 245 {25000+9.81×
(6.0+0.0120×2500)}
/0.8
=
Effective 10
sectional area 1559 3181 4752 6163 7697 10053 12723 17318 24544
=3169(mm2) <3181(mm2)
Therefore, type 31 is usable.
Cylinder force (N)=Set pressure (MPa)×Effective
sectional area (mm²)×Load rate
TTC-1 Telescopic Cylinder
Telescopic Cylinder
=10×3181×0.8
=25448 (N)
TTC-1
HJ HJ
42 TTC-1 Single Acting Uniform Speed 2-stage
Telescopic Cylinder
Single Acting Uniform Speed 2-stage
Telescopic Cylinder TTC-1 43
How to read the buckling chart Notes on rod buckling Confirmation of port diameter according to piston rod end speed
How to determine the max. working load according to the Before calculating the rod buckling, it is necessary to The piston rod end speed depends on the amount of fluid flowing <Example>
telescopic cylinder type examine the method of stopping the cylinder. There are two into the cylinder. Therefore, it is necessary to confirm that the Ascertain whether type 31 single acting telescopic cylinder
1. Determine in which condition the telescopic cylinder is ways to stop a cylinder: the∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
cylinder stopping method, where standard port diameter is appropriate to the amount of fluid. with the standard port diameter can be used when the piston
mounted among ❶ to ❾ shown below. the cylinder is stopped at the cylinder stroke end, and the The piston rod end speed V is determined by the following rod end speed in the extending direction is 200 mm/s.
2. After determining the mounting condition, obtain the external stopping method, where the cylinder is stopped by
∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼∼
value L for the condition. an external stopper. The way of determining the load varies formula. Determine the pipe flow velocity (m/s).
3. Determine the max. working load according to the value depending on the method. <Answer>
L and the telescopic cylinder type from the buckling V=1.67×104×Qc/A(mm/s) Draw a line parallel to the horizontal axis from the intersection
Way of determining the load in the case of cylinder stopping method
chart. of the line of piston rod end speed of 200 mm/s with the line
How to determine the max. stroke according to the The cylinder is stopped at the stroke
M
end as shown in the figure. Qc: Amount of fluid supplied into cylinder (ℓ/min) of type 31, and connect the line with the line of port 1/2B
telescopic cylinder type (type 31 single acting telescopic cylinder with standard port
Determine the load necessary for A: Piston effective sectional area (mm²)
1. Determine in which condition the telescopic cylinder is
mounted among ❶ to ❾ shown below.
buckling calculation as stated below. diameter).
Load = M・g Since the intersection of the port diameter with the piston rod
2. Determine the value L according to the max. working g: Acceleration of gravit 9.8 m/s²
load and the telescopic cylinder type from the buckling The following diagram shows the relationship between speed end speed and type is within the usable range, the cylinder can
chart. and required flow rate for each size of single acting telescopic be used. The pipe flow velocity indicated by the vertical line
3. After the mounting condition is determined, the stroke Way of determining the load in the case of external stopping method cylinder and the relationship between required flow rate and from the intersection of the port diameter is approx. 4 m/s.
can be determined from the value L. M The cylinder is stopped in the pipe flow velocity for each port diameter.
middle by an external stopper
Mounting conditions of telescopic cylinder as shown in the figure.
Pin joint at both ends In this case, the load Piston rod end speed−required flow rate−pipe flow velocity diagram
1 1
necessary for buckling 1ー ー
4 1 2(40A) Required flow rate Type 245
❶ (D=1.2L) ❷ (D=1.2L) ❸ (D=L) 400R/min
calculation is not W, but the Type 173
theoretical cylinder force (Set 1
relief pressure (MPa)×Piston Type 127
effective sectional area (mm²)). 3 /4 200R/min Type 100
D
Buckling Charts Type 77
Type 61
Load (kN)
D D 1kN=102kgf 1 /2 100R/min Type 47
100
50R/min Type 31
3 /8
50
30
Type 15
20
2
Type 31
D
1
10 20 30 40 50 Type 15 10 8 7 6 4 2 1 0 40 50 70 100 200 300 400
L(×100mm)
TTC-1 Telescopic Cylinder
Telescopic Cylinder
Pipe flow velocity (m/s) Piston rod end speed (mm/s)
Load (kN)
1000
Telescopic Cylinder Port Diameter
Fixed telescopic cylinder and rod end guide
(in the case of pin joint)
Series Type 15 Type 31 Type 47 Type 61 Type 77 Type 100 Type 127 Type 173 Type 245
❼ ❽ (D=1.4L) ❾ (D=1.4L) 300
(D=1.5L)
TTC-1
200 Port dia. Rc3/8 Rc1/2 Rc3/4 Rc3/4 Rc3/4 Rc1 Rc1 Rc11/4 40A
D
D 100 Type 245 In the usable range, the pipe flow velocity is less than 7 m/s.
Normally, when the pipe flow velocity exceeds 7 m/s, the piping resistance and the pressure
50 Type 173 loss are increased, and, as the result of this, the output is decreased when the cylinder
D 40 operates, and the speed is reduced.
30 Type 127 When the pipe flow velocity exceeds 7 m/s, use two ports.
20 Type 100
To use the cylinder at the nominal speed in a retracted state, the discharge flow rate should
be less than 3.5 m/s.
10 20 30 40 50 60 L
(×100mm)
HJ
44 TTC-1 Single Acting Uniform Speed 2-stage
Telescopic Cylinder
Thread Strength
These cylinders are of the single acting type. In dia. class
M8 M10 M12 M14 M16 M18 M20 M22 M24
the contracting direction, the cylinders operate
with their own weight and the rod end load.
10.9 36 72 125 198 305 420 590 800 1020
These cylinders are delivered after they are Tightening
filled with a working fluid (petroleum-based fluid torque
equivalent to ISO VG32). 8.8 25 51 89 141 216 290 410 560 720
Discharge air sufficiently.
Do not apply load to the ram tube end at the Take care that eccentric load is not applied
1st stage. Doing so may cause operation to the piston rod when connecting the rod
failure. end attachment and load.
Avoid applying side load to the rod during use. As a rod end attachment, the rod eye
Doing so can cause operation failure or (T-end), rod eye with spherical bearing
damage the cylinder. If side load is applied, (S-end) and rod clevis (Y-end) are recom-
provide guides, or protect the rod end threads. mended as a rule. When using another rod
In such a case, consult us. end attachment, consult us.
If the cylinder is used frequently in the middle
of the stroke, it may not be able to operate
full stroke for reasons of the cylinder
structure. Occasionally operate the cylinder
to the contracting stroke end. Then, it will
automatically correct the end position.
These cylinders have a stroke allowance of 5
mm at the 2nd stage in addition to the
specified stroke. Therefore, when the load is
smaller for the working pressure, the cylinder
may work for the allowance after operating
the specified cylinder stroke.
For reasons of the principle of the operation,
the cylinder stroke may become a minus value
(Up to about stroke×0.3%). If it is required to The rod is made from a hollow pipe.
obtain the specified accuracy at the stroke Therefore, when fitting a rod end attach-
end, provide the cylinder with an excess ment, provide a stopper on the spigot (4
stroke, and take measures, such as an mm) of the thread end as shown in the
external stopper. figure.
Correctly center the rod axis in the load moving If side load may be applied, connect the rod
direction. Incomplete centering can cause as a spigot joint as shown in the figure to
operation failure and damage the cylinder. protect the neck.
In the case of mounting style TA, TB or CA, In this case, specify dimension LD of the
center the rotating axis and the mating spanner fitting part and dimension W.
mount. (Semi-standard)
Correctly fit the mounting bracket of mounting
style TA or TB as shown below. Stopper
TTC-1 Telescopic Cylinder
MM
LD