BP300.

1
1 CHANNEL
POWER AMPLIFIER

SERVICE MANUAL

JBL Consumer Products

250 Crossways Park Dr.
Woodbury, New York 11797 Rev0 8/2004
 BP300.1 1 Channel Automotive Amplifier
CONTENTS
Specifications ………………………………………………………. …..........1
Features ........................………………………………………………….. …2
Test Conditions and Notes ............................. .....................….................2
Controls and Connections ............................. .....................…...........…...3
Typical System Configuration (Wiring) ............ .....................…...............4
Printed Circuit Boards (Top View).....……... .....................…....................5
Electrical Parts List............................….... .....................……...................6
Mechanical Parts List........................….... .....................……...................8
Block Diagram....................................... .....................…...…....................9
Bulletin JBL2000-04........................….... .....................……...................10
Packaging ..........................………………… .....................…..................11
Integrated Circuit Diagrams........................ .....................…...................12
Transistor Diagrams.................................... .....................…..................14
Exploded View........................... .....................…....................................15
Schematic Diagrams................... …..........................…............………...16

BP300.1 Specifications
Number of Channels . . . . . . . . ……………….. . 1
4 Ohms Stereo. . . . . . . . . . . . ………………. . . 150W
2 Ohms Stereo . . . . . . . . . . . ……………. . ….. 300W
T.H.D. @ 4 Ohms rated Power . . . . .. . . . . . . . . 0.10%
Frequency Response . . . . . . . . . . . . .. . …. . . . 10Hz ~ 320 Hz
Signal to noise Ratio . . . . . . . . . . . . …. . . . . . . >90dB
Maximum Current Draw . ………………….. . . . 29A
Fuse size. . . . . . . . . . . . . . . ………………. . . . 20A x 2
Input Sensitivity. . …….. . . . . . . . . . .………. . . 250mV ~ 4V
Minimum Speaker Impedance…………………..2 ohm
External Dimensions
Length . . . . . . . . . . . . ……………….. . ..11 9/16” (293mm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 7/16” (189mm)
Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 11/16 (68mm)

JBL continually strives to improve its products. New materials, production methods and design refinements are introduced
into existing models without notice as a routine expression of our design philosophy. For this reason, BP Series
Automotive Amplifiers may differ in some respects from their published specifications and descriptions, but will always
equal or exceed the original specifications unless otherwise stated.

1
 1 Channel Automotive Amplifier
BP-300.1
Features

1-Channel Operation

Advanced MOSFET Oversized Floating Rail Power Supply

Floating Ground Factory - Head - Unit Speaker - Level input

Variable Input Sensitivity (250mV - 4V)

Fully Complementary Output Stage with Class-A Voltage Amplification

Gold-plated Power, Input and Output Connectors

2-Ohm Stable (Stereo)

Test Conditions and Notes

All tests to be done, unless otherwise specified, from 20Hz to 40KHz at 14.4V DC into 4 ohm loads and ad
the units gain so that with a .775 volt input signal the unit is at its maximum rated output. All measur
will be done using an Audio precision system one and the supply voltage.

An A+ line voltage of 14.4V DC shall be applied to the unit under test for all measurements unless other
specified. The voltage applied to the unit shall be measured at the power connection on the Amplifier.

Signal Source
Unless otherwise specified, all tests shall be conducted with the Audio Signal Generator output configur
be balanced, less than or equal to 50 ohm source impedance, and floating. The signal source "GND" shall
connected to the Amplifier PWR GND at the Amplifier.

Output Load
Unless otherwise specified, all tests shall be conducted with 4 ohm resistive loads having less than 10%
reactive components at any frequency below 75KHz. Each resistor shall have a value that remains within 1
while dissipating the rated output of the unit under test.

Power Indicator LED steadily illuminates for normal operation. LED blinks when
protection circuitry is engaged, and during power up.

2
 1Channel Automotive Amplifier
BP-300.1
Controls and Connections

R R INPUT LPF BASS

LEVEL FREQ BOOST

. . . . . .
+ R - - L + + R - - L +
4V 250mV 32Hz 320Hz 0dB +6dB

HIGH LEVEL HIGH LEVEL

L
L BP300.1
FRONT INPUTS REAR INPUTS

8 5 6 7
1

FUSE 20Ax2

- + - +

+BATT REM GND

SPEAKER OUTPUTS
POWER

2 3 4

Controls and Connections

1. It allows left and right input channels to be 4. Power Connection for 12V+, GND and REM
connections for power wires. See wiring instruc-
connected to be amplifier using RCA plugs. tions on page 4 for more information.

5. Input-Level Control - Adjusts input sensitivity

2. Speaker Output Connector - Connect speaker for pre-amp level and speaker level inputs.
wiring to these connectors. See wiring instruc-
6. The electronic crossover is a 12dB/oct.
tions on page 4 for more information. Low pass filter which can be Set at any frequency
between 32Hz and 320Hz.

3. Fuse - Two 20 Amp ATC type Fuses. 7. The bass boost control will provide up to 6dB of boost
at 50Hz.

8. It allows left and right input channels such as high level

speaker output signals to be the amplifier.

Mounting the Amplifier

The JBL BP Series amplifiers can be mounted in virtually any location inside the vehicle.
However, make sure to keep the amplifier away from heater vents or ducts.

1. At the chosen site, use the amplifier as a mounting template and mark the locations of the
four mounting holes.

2. Drill a small pilot hole at each marked location.

3. Mount the amplifier and securely tighten the mounting screws.

3
 1 Channel Automotive Amplifier
BP-300.1
Typical System Configuration

Cassette/CD Tuner
(Head Unit)
CD Player or Changer

Antenna Input
Power
Antenna
Cassette/Receiver
Amplifier
Power Supply Power
Wires Connection

Power
Antenna Line
Fuse

Fuse

Relay Level
Input
Black - Power Ground
Antenna Motor Ground

Red - Main +12V

Remote Antenna

Remote On/Off
Power Supply

Black Power

Remote On/Off

Ignition
Switch
60 Amp (Not Included)
Main +12V
Fuse

Power Ground

Vehicle Battery

Speakers

Chassis Ground

4
 POWER PROTECTION

4P
LED01
LED02
PAS087-01
REV.0

KLG-124E
KLR-124E
R153 C141 IRF9540 IRF9540 IRF540 R502
VR104 R150 39K 333(M) 3.3K/1W
10 R146 R144
C134
C142 + A

Q211
Q210
Q231
10K 75KF
104(M) 100P

C502

5K
U105 C188

D501

470
104P

R212
R207
R211

100K
100K
C135 R149 104P

R206
R226
TER02

R236
C401

100K
R145
183(M) 10K COMMON

R232
L501
PR1504
R152 4.7KF
R136 75K
CL-1400
R142 KB11-E12S

R430
470K R151

R507
4.7KF

C206
4.7K R141
- B

C724
R135 R154
R169
75KF

0.01/5W
2.2/2W

10/0.25WF
10/0.25WF
10/0.25WF
12K

TL072CP
10/100V"BP"
470/35V
22
39K C140

104P"MLCC"

B20K
C306
R501

VR103
C199
R168
333(M) 4
3
2
1

C224
C194
R143 470/35V

REL01
3.3K/1W
1M
104P

C223
104P
2.2KF R140

225(M)100V
225(M)100V
2.2K/2W
2.2KF C164

105(M)"BOX"63V
U104 C196

C204
C203
1 Channel Automotive Amplifier

470P Q222 224(M)

C506

R170 R222
104P Q202 R739
R166 R728 R506
1K 470F

104P"MLCC"
U103

C501
C1027Y A1023Y 1K
10K 10K
R160
C230
R204 D704
R167 Q506 Q706
22
1R224
5P CON01 1N4148
Q221
1
10K B C E

C205
A1266GR C3198GR
C168

102(M)
Q203
Q223 R725
C165

10/100V"BP"
100/16V R511 R510
A1381
4P 1.2K

C50K
VR102
330P A1023Y C1027Y 22K 47K
C195 R223
R509
POLYGON
SOLID

U109
D222 R508
C507

TL072CP
104P D202 51F R729
C166 R724 R726 56K
C197 1N5242 Q704 10K 56K
C133 1N5242 R233 1K
47P 51K C508
SOLID
POLYGON
104P C3198GR Q703 Q505

TL072CP
47P R221 680
R165 C221 CL-2500 100/16V
Q501 C3198GR
KTD-9214

R735 R710
104P
R134 470F D223 C3198GR
Q101 10K A1266GR R702 Q504
5.6K 2.2K
Q502
15K C201 1N4148
C3198GR C162 C222 R709 33K C3198GR
R147 C3198GR
104P R202 R737 C707
224(M) 2.2K

47/2W
103(M)
C167 C504 D705
1K
C202 470F R225 R419 100K 104P U701 R505
104(M) R164 104P 1N4148
R736
R148 224(M) C210
820 10K
R708 33K
R171 4.7K
1M C505

B20K
100K 4.7K Q503 R504

R216

VR101
5P
10K
R133 D203 R417 47/16V
225(M)

R163 R205 B C Q201

E C790 R707 A1277Y 10K
C105
1K 1N4148 15K D703
1.5K 820 102P 10.5KF C708 R503
R127

MC14060
104(M) C3503
1N4148
473P 820K
300 R203
C192 R201
U702
R711
D404
C106 Q702
1N4004 R731 C704
R712
R132 91F
104P 470F 2.2M
4.7
10/25V
Q402 C3198GR 390K
10/16V 5.6K R217 47/2W
R161 C406 Q401
C107
R131

KIA393P
R713
D601 C731 R703
R701
C131 330 R706
1M C1027Y
1N4148 47P 102(M) A1023Y
5.6K C305 22K
104P 6.8K 10/0.5W
3.3K
124(M) R316
R162 R401
C709
U102 R129 R414 R418 102(M)
R732 Q741

L201
1K 10KF
47/16V C703 D701
C132 15KF 47K 4.7K
330K A1266GR
10/16V 1N4004
R402

TL494CN
C160 LAMP101
R130
683(M) 10KF C409 R415 C714 R738 C711 D741
47P R723 R704
R614 R615 1KF
X101 103(M) KIA393P
100K 104(M)
100K
102(M)
R405 1.2K 1N4148 2.7K
390KF C108 R416
R413
10K
R715
2.56MHz Q751 Q701
10K Q705
R611 10K R741
100K R512 C733
22/16V
27K
C407

U111
10K C161 A1266GR 220/0.25W A1023Y

JA02
R128 R412 C3198GR 10K 4.7/50V
102P Q403 C706
47P
R603 10K R513 D751
R613 R751 R705
A1023Y R734
BAR25

D602 390KF C193100K

R406
R410 COMPONENT
COMPONENT
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COMPONENT
C791 100/16V

TL072CP
100KF R407 10K
220/0.25W 1.8K
U108 104P 4.3K 1N4148
R420
150F
1N4148 R602 104P 1M
R616 10K
R180 10K R727 C732
Q507
100KF C170 R411

R765
390KF 1K R408 10K 22/16V C705 D702
D403
R606 R612 104P 10K
C178 220K C3198GR 473P
WF-9604

7
6
3
2
1
4
8
5
1N4148 C723
100KF 390KF R173 R409
D402 R733
L701

47/16V
CL-300

R421 105(M)"TL" 1N5404

3.3K/0.5W
C104 22 10K

R764
R601 R604 1N4148 4.7K

C766
10K
100P C171 R403 C761

MA-TB-65-1043-0
10K 10K
C408
C177
R605 47/16V 1.5K 105(M)"BOX"
R122
4.7/50V 105(M)"BOX" 102(M)
C405
104P

3.3K/0.5W
100KF R155 R317
R179
47KF
R404
2.2K 330

C767
100/16V

LM361
U101 1K 10KF POLYGON
SOLID
R172 R303
D401
FH101

R301 C404
1K 470F 91F 1N5242
BAR101

C102 C172 B E
C Q301
104P
R321
D303 C410
47/16V 470F
1N4148 104P"MLCC"
22/16V
R177 C180 C3503 2200/35V"SHL" 2200/35V"SHL"
R305
R325

103P

KJB-554S
C100
C310

RCA01
22 47/16V C403
820
820
C716

C173 5P
22/16V 104P
C179 C302 R302 C322
470F
220/35V
104P 224(M)
C191

C765
224(M)

C764
104P
R174 D323
C101 C301

TL074CN
1N4148
C321
10K
R124

100/2W
104P R333
C176 104P
T01

10KF
POLYGON
SOLID
4
3
2
1
D302 680
C190 104P D322
R105
Printed Circuit Board (Top View)

R761

C323
1000/35V"RX"
R123 R323
C701

104P Q102 1N5242

100KF 1N5242
SOLID
POLYGON

R104 51F
10KFR120

C324
Q303
R126 C1027Y Q323
B C E
Q321
10K 47KF
10K
2.2K
R175
R101 C103 A1023Y C1027Y
R106 A1381

104P"MLCC"
R125 2.2K
100P R324
100KF C330
U106
10KF 1R304
C715

R121 470/35V
R102
1
R178 104P
10KF KIA431 R322 5P Q322
1N4148 100KF 10K Q302 470F
R103 R113 C174
Q103 C1027Y A1023Y
D101
100KF 390KF
KTD-9217

104P
100/25V"SXE"

A1023Y R116
R115 390KF R176

C304
390KF
C175 4.7K
1000/35V"RX"
R111 R112
R114 104P U107

104P"MLCC"
CL-1100

C303
470/35V 470/35V
C702

10K 390KF
10K
C109 C110 470/35V
KIA431
C762

103P 103P

C763

JA01
R767
C771
C768
R332
105(M)"TL"

D102
C717

0.01/5W

C772
1N4148

47/2W
47/16V

R766
R312
R311

C775
47/16V

R330
R431
C722
C721
L761

47/35V 47/35V
1K
1K

22
22
22
22

100K
100K

R307
R306
R326
104P
104P

47/2W
C402
R754
R752
R753
R743
R742

MA-TB-65-1043-0
R744
TER01

W01
37PHI(6(0.7x10):11(0.7x6))

470

U762
U761
D761

Q311
Q310
Q331
D762
Q744

104P
TH01
Q753

100K
Q754
Q743

KIA7912 KIA7812 IRF9540 IRF9540 IRF540 ESC25M-02D ESC25M-02D IRFZ44 IRFZ44 IRFZ44 IRFZ44

10/0.25WF
10/0.25WF
10/0.25WF
50K

PAM342-04
AWG#22BK-40m/m
BP-300.1

5
 1 Channel Automotive Amplifier
BP-300.1
BP300.1 Parts List

REF. NO PART NO. DESCRIPTION Q'TY REF. NO PART NO. DESCRIPTION Q'TY

R419,420,421
R504,512,513
Main PCB, Preamp, Crossover, Power Supply and Power R601,604,611
R614,726,727
Amplifier R728

R102,103,105 RE212100300 METAL FILM 1/5W 1% 8

R106,602,603 ( 100K OHM )
F.E.T R605,606

R112,113,115 RE212390300 METAL FILM 1/5W 1% 8

Q210,211,310 FE195400000 P-CH MOSFET ( IRF9540 ) 4
R116,612,613 ( 390K OHM )
Q311
R615,616
Q231,331 FE105400000 N-CH MOSFET ( IRF540 ) 2
R120,122 RE212047300 METAL FILM 1/5W 1% 2
( 47K OHM )
Q743,744,753 FE100440112 N-CH MOSFET ( IRFZ44 ) 4
R121,123,124 RE212010300 METAL FILM 1/5W 1% 7
Q754
R125,401,402 ( 10K OHM )
R404
TRANSISTORS
R126,155,175 RE202022202 CARBON FILM 1/5W 5% 5
R709,710 ( 2.2K OHM )
Q101,501,502 TR031981100 SMALL SIGNAL NPN (C3198GR) 10
Q504,505,507
R127,163,403 RE202015202 CARBON FILM 1/5W 5% 3
Q702,704,705
( 1.5K OHM )
Q706
R128,148,211 RE202100302 CARBON FILM 1/5W 5% 12
R212,236,311 ( 100K OHM )
Q102,202,223 TR010273110 SMALL SIGNAL NPN (C1027Y) 6
R312,330,413
Q302,323,401
R415,737,738
Q103,203,222 TR010233100 SMALL SIGNAL PNP (A1023Y) 8
R129 RE212027200 METAL FILM 1/5W 1% 1
Q303,322,402
( 2.7K OHM )
Q403,701
R130 RE212001300 METAL FILM 1/5W 1% 1
( 1K OHM )
Q201,301 TR035030101 VIDEO NPN (2SC3503) 2
R131,132,735 RE202056202 CARBON FILM 1/5W 5% 3
( 5.6K OHM )
Q221,321 TR013810201 VIDEO PNP (2SA1381) 2
R133,147,162 RE202001302 CARBON FILM 1/5W 5% 11
R170,172,179 ( 1K OHM )
Q503,506,703 TR012661200 SMALL SIGNAL PNP (A1266GR) 5
R180,729,739
Q741,751
R742,752

R134,417 RE202015302 CARBON FILM 1/5W 5% 2

DIODES
( 15K OHM )
R135 RE202012302 CARBON FILM 1/5W 5% 1
( 12K OHM )
D101,102,203 DI041480000 SWITCHING SIGNAL (1N4148 ) 15
R136 RE202470302 CARBON FILM 1/5W 5% 1
D223,303,323
( 470K OHM )
D402,403,601
R140,143 RE212022200 METAL FILM 1/5W 1% 2
D602,703,704
( 2.2K OHM )
D705,741,751
R141,144 RE212075300 METAL FILM 1/5W 1% 2
( 75K OHM )
D202,222,302 DI052420040 ZENER DIODE 0.5W 12V 5
R142,145 RE212047200 METAL FILM 1/5W 1% 2
D322,401 ( 1N5242 )
( 4.7K OHM )
R150 RE202010002 CARBON FILM 1/5W 5% 1
D404,701 DI040040010 RECTIFIER ( 1N4004 ) 2
( 10 OHM )
R151,164,176 RE202047202 CARBON FILM 1/5W 5% 6
D501 DI001504111 FAST RECOVERY (PR1504) 1
R418,708,733 ( 4.7K OHM )
D702 DI054040011 FAST RECOVERY ( 1N5404 ) 1
R152 RE202075302 CARBON FILM 1/5W 5% 1
( 75K OHM )
D761,762 DI002502031 FAST RECOVERY ( ESC25M-02D) 2
R153,154 RE202039302 CARBON FILM 1/5W 5% 2
( 39K OHM )
I.C R160,169,173 RE202022002 CARBON FILM 1/5W 5% 8
R177,743,744 ( 22 OHM )
R753,754
U101 IC017007400 QUAD OP AMP ( TL074CN ) 1
R161,168,410 RE202010502 CARBON FILM 1/5W 5% 4
U102,103,104 IC001007200 DUAL OP AMP (TL072CP ) 4
R736 ( 1M OHM )
U105
R201,202,221 RE212470000 METAL FILM 1/5W 1% 8
U106,107 IC051043100 SHUNT REGULATOR (KIA431) 2
R222,301,302 ( 470 OHM )
R321,322
U108 IC007030100 PRECISION COMPARATOR 1
( LM361 )
R203,303 RE212091200 METAL FILM 1/5W 1% 2
( 91 OHM )
U109 IC001140600 14-STAGE COUNTER (MC1406 0) 1
R204,224,304 RE202010002 CARBON FILM 1/5W 5% 4
R324 ( 1 OHM )
U111,702 IC001039300 COMPARATOR (KIA393P) 2
R205,225,305 RE202820002 CARBON FILM 1/5W 5% 4
U701 IC017049400 P.W.M IC (TL494CN) 1
R325 ( 820 OHM )
U761 IC006781204 REGULATOR, 1A+12V 1
R2 06,207,226 RE213010002 CARBON FILM 1/4W 1% 6
( KIA7812)
R306,307,326 ( 10 OHM )
U762 IC006791204 REGULATOR 1A-12V 1
R217,317 RE202330002 CAR BON FILM 1/5W 5% 2
( KIA7912 )
( 330 OHM )
RESISTORS R216,316,766 RE306047000 METAL FILM 2W 5% 4
R767 ( 47 OHM )
R101,104,111 RE202010302 CARBON FILM 1/5W 5% 31
R217,317 RE202330002 CARBON FILM 1/5W 5% 2
R114,146,149 ( 10K OHM )
( 330 OHM )
R165,166,167
R223,323 RE212051000 METAL FILM 1/5W 1% 2
R171,405,407
( 51 OHM )
R714,718,409
R232,332 RE306022200 SHUNT 5W 5% (0.01 OHM ) 2
R411,412,416

6
1 Channel Automotive Amplifier
BP-300.1
BP300.1 Parts List

REF. NO PART NO. DESCRIPTION Q'TY REF. NO PART NO. DESCRIPTION Q'TY

R233,333 RE202680002 CARBON FILM 1/5W 5% 2 C105,134,137 MC091412407 MYLAR 5% 63V "TL" (0.1uf) 4
( 680 OHM ) C714
R406 RE212150000 METAL FILM 1/5W 1% 1
( 150 OHM ) C131 MC091468307 MYLAR 5% 63V "TL" (0.12uf) 1
R408 RE202220302 CARBON FILM 1/5W 5% 1
( 220K OHM ) C132 MC091418307 MYLAR 5% 63V "TL" (0.068uf) 1
R414,510 RE202047302 CARBON FILM 1/5W 5% 2
( 47K OHM ) C135 MC091433307 MYLAR 5% 63V "TL" (0.018uf) 1
R430,431 RE202470002 CARBON FILM 1/5W 5% 2
( 470 OHM ) C140,141 MC001110300 MYLAR 5% 63V "TL" (0.033uf) 2
R501,502 RE305033201 METAL FILM 1W 5% 2
( 3.3K OHM ) C162,409 MC001110200 MYLAR 5% 50V ( 0.01uf ) 2
R503 RE202820302 CARBON FILM 1/5W 5% 1
( 820K OHM ) C202,222,302 MC091410507 MYLAR 5% 63V "BOX" (0.22uf) 5
R505,702 RE202033302 CARBON FILM 1/5W 5% 2 C322,506
( 33K OHM )
R506 RE306100000 METAL FILM 2W 5% 1 C205,305,406 MC001422401 MYLAR 5% 50V ( 0.001uf ) 5
( 2.2K OHM ) C711,761
R507 RE306022800 METAL FILM 2W 5% 1
( 2.2 OHM ) C206,306,507 MC001222511 MYLAR 5% 100V "BOX" (2.2uf) 3
R508,509 RE202056302 CARBON FILM 1/5W 5% 2
( 56K OHM ) C766,767,724 MC001410530 MYLAR 5% 63V "BOX" (1uf) 3
R511,713 RE202022302 CARBON FILM 1/5W 5% 2
( 22K OHM ) C702,723 MC091410507 MYLAR 5% 63V "TL" (1uf) 2
R701 RE202033202 CARBON FILM 1/5W 5% 1
( 3.3K OHM )
R703 RE202068202 CARBON FILM 1/5W 5% 1
( 6.8K OHM ) C103,104,142 CC011101100 CERAMIC DISK 50V "NPO" 3
R704 RE202027202 CARBON FILM 1/5W 5% 1 ( 100pF )
( 2.7K OHM ) C107,133,160 CC011470100 CERAMIC DISK 50V "NPO" 5
R705 RE202018202 CARBON FILM 1/5W 5% 1 C161,166 ( 47pF )
( 1.8K OHM )
R706 RE204010002 CARBON FILM 1/2W 5% 1 C109,110 CC011473600 CERAMIC DISK 50V (0.01uf) 2
( 10 OHM )
R707 RE212105200 METAL FILM 1/5W 1% 1 C164 CC011471200 CERAMIC DISK 50V (470pF) 1
( 10.5K OHM )
R711 RE202047802 CARBON FILM 1/5W 5% 1 C165 CC011331200 CERAMIC DISK 50V (330pF) 1
( 4.7 OHM )
R712 RE202390302 CARBON FILM 1/5W 5% 1 C170,173,174 CC011104600 CERAMIC DISK 50V (0.1uf) 31
( 390K OHM ) C175,176,177
R715 RE202027302 CARBON FILM 1/5W 5% 1 C179,188,190
( 27K OHM ) C191,192,193
R723,725 RE202012202 CARBON FILM 1/5W 5% 2 C194,195,196
( 1.2K OHM ) C197,199,201
R724 RE202051302 CARBON FILM 1/5W 5% 1 C221,301,321
( 51K OHM ) C401,402,404
R732 RE202330302 CARBON FILM 1/5W 5% 1 C707,715,721
( 330K OHM ) C722,731,791
R731 RE202022502 CARBON FILM 1/5W 5% 1 C504
( 2.2M OHM )
R734 RE202043202 CARBON FILM 1/5W 5% 1 C203,223,303 CC051104020 CERAMIC DISK 50V "MLCC" 5
( 4.3K OHM ) C323,410 ( 0.1uf)
R741,751 RE203220002 CARBON FILM 1/4W 5% 2
( 220 OHM ) C210,230,310 CC011050100 CERAMIC DISK 50V "NPO" 4
R761 RE306047000 METAL FILM 2W 5% 1 C330 ( 5pF )
( 100 OHM )
R764,765 RE204033202 CARBON FILM 1/2W 5% 2 C407,790 CC011102200 CERAMIC DISK 50V (0.001uf) 2
( 3.3K OHM )
C705,708 CC011473500 CERAMIC DISK 50V (0.047uf) 2
CAPACITOR

MISCELLANEOUS
C101,102,108 EC040112200 ELECTROLYTIC "SMS" 4
C732 ( 22uF/16V )
TH01 RE908010013 FTD5-350 (50K) 1
C106,703 EC040111000 ELECTROLYTIC "SMS" 2
( 10uF/16V ) VR104 TH100500010 SEMI VOLUME 2
C168,405,508 EC040111010 ELECTROLYTIC "SMS" 4
C706 ( 100uF/16V ) VR101,103 VO131502290 VOLUME 2

C171,172,178 EC040114700 ELECTROLYTIC "SMS" 8

C180,505,709 ( 47uF/16V ) VR102 VO112503512 VOLUME 1
C771,775

C204,224,304 EC060114710 ELECTROLYTIC "SMS" 6 REL01 RL001211020 DC 12V,10A ( KB11-E12S ) 1

C324,762,763 ( 470uF/35V )
X101 XR300256000 CRYSTAL ( CSA256MG ) 1
C403 EC060112210 ELECTROLYTIC "SMS" 1
( 220uF/35V ) BAR101 JU100002500 BAR JUMPER (25m/m) 1
C408,733 EC070114760 ELECTROLYTIC "SMS" 2
( 4.7uF/50V ) CON01 CN001040001 LWL0640-4P 1
C501,502 EC090201011 ELECTROLYTIC "BP" 2
( 10uF/100V ) JA01,02 MATB6510430 NI PLATE 8
C701 EC050171010 ELECTROLYTIC "SXE" 1
( 100uF/25V ) RCA01 JA020554004 RCA JACK (KJB554S) 1
C704 EC050111000 ELECTROLYTIC "SMS" 1
( 10uF/25V ) L701 AR201250130 BAR COIL (CL-300) 1
C716,717 EC061311021 ELECTROLYTIC "RX" 2
( 1000uF/35V ) L761 AR412231500 IRON 23PHI (CL-1100) 1
C764,765 EC060122220 ELECTROLYTIC "SHL" 2
( 2200uF/35V ) L501 AR018170700 RING 14PHI (CL-1400) 1
C768,772 EC060114700 ELECTROLYTIC "SMS" 2
( 47uF/35V ) L201,301 IN027800610 DRUM CORE (CL-2500) 2

7
 1 Channel Automotive Amplifier
BP-300.1
BP300.1 Parts List

REF. NO PART NO. DESCRIPTION Q'TY REF. NO PART NO. DESCRIPTION Q'TY

T01 TF137061161 CORE(37PHI) 1 SCREW MNSC0034016 SMP 4x16 NI 7

T01 MOPC0346720 CORE COVER (36 PHI) 1 SCREW MNSC0034056 SMP 4x56 (NI-P) 1

TER01 TE000921700 TERMINAL (KTD9217) 1 NUT MONU0446320 M4 (NI-P) 1

TER02 TE000921400 TERMINAL (KTD9214) 1 PLAIN WASHER MOPL0110910 PHI 4.2xPHI 15x1t 2

FH101 FH000960402 FUSE HOLDER (WF-9604) 1 PAPER WASHER MOWA0110920 PAPER, PHI4.2xPHI18x0.5t 2

LAMP01 DS501408010 LAMP ( 14V 80mA ) 1 SIL-32-010-A0 SILICON PAD FOR TO-220 DEVICES 14

TH01 TB001000100 TEFLON TUBE(10m/m) 2

FET,DIODE,IC mP010010000 PAPER SPACE 13

FUSE FU030120201 2EA ACC'Y(20A) 4

WI000220253 1007 AWG#22 BK 30m/m 1

SUB PCB

LED01 DI000124471 GREEN (KLG-124E) 1

LED02 DI000124371 RED (KLR-124E) 1

CON701 CN111040110 4P 1

FET (Q744) mP015008000 10x8x0.5t 1

MECHANICAL

MAIN HEAT SINK MAHS6500372 AL/DIECASTING 1

292.8x210x67.5

FRONT PANEL MAFP6537980 EGI 1.5t 1

REAR PANEL MARP6537950 EGI 1.5t 1

BOTTOM COVER MABC6528080 AL, 258.5x199.5x1.5t 1

BADGE MAGB6510360 AL, 68.7x55.4x4t 1

REFLECTOR MAIL6537940 ACRYL/ORANGE 1

100.7x68.3x19.5

LED CAP MAIL6510240 ACRYL/CLEAR 1

T.R BRACKET (G) MABR0210660 AL/BAR, 47x14x6.5t 2

"1066G"

T.R BRACKET (H) MABR0210670 AL/BAR, 94x14x6.5 1

"1067H"

T.R-BKT MOCU0110710 FIBER, 47x14x1.5t 2

CUSHION (C)

T.R-BKT MOCU0110740 FIBER, 94x14x1.5t 1

CUSHION (H)

SILICON PAD (G) MASP0110861 SP1000, 50x23x0.3t 2

SILICON PAD (H) MASP0110871 SP1000, 98x23x0.3t 1

RUBBER MOCU0140970 RUBBER, 12x7x1.6t 1

CUSHION (A)

RUBBER MOCU0111140 RUBBER PHI 18x10 1

CUSHION (C)

RUBBER MOCU0111260 RUBBER PHI 18x6 1

CUSHION (F)

SCREW MNSC0023008 SMB 3x8 NI 2

SCREW MNSC0053006 SMB 3x6 NI "W/W" 5

SCREW MNSC0053008 SMB 3x8 NI "W /W" 2

SCREW MBSC0012006 SMB 3x6 BK 4

SCREW MOSC0323008 STT3 BH 3x8 BK 4

SCREW MBSC0433008 STT2 PH 3x8 BK 5

SCREW MNSC0423006 STT2 BH 3x6 NI 2

8
BP300.1 1 Channel Automotive Amplifier

9
 Service Bulletin
Service Bulletin JBL2000-04 - November 2000 Warranty labor rate: MINOR
To: All JBL Service Centers
Models: BP300.1, BP600.1, BP1200.1
Subject: Muting during intense bass passages

The JBL BP series amplifier is designed with the following protection circuits:
Thermal (excess heat)
DC voltage on the output terminals (overdriving or “clipping”)
Short Circuit (excessive current)
Under certain large signal conditions during intense bass passages, the unit will go into protection. These
amplifiers are behaving as designed. As the unit is driven into hard clipping, the protection circuit found in BP
Series amps was engineered to protect your loudspeakers from being destroyed by a severely clipped output
signal. This can be remedied easily by turning the volume down somewhat on your music source.
In the event you receive a BP series amplifier with the complaint: “Under a large signal input, with
music that is composed of high-level bass, the amplifier mutes for 2-3 seconds, and then returns to
normal operation”, the following modification will effectively increase the amount of clipping that is allowed
to occur before the protection circuit engages by increasing the threshold at which the amplifier mutes - for
the benefit of customers who use the amps in SPL competition, or for customers who insist on driving the
amplifiers into this potentially hazardous zone.
1) Turn the amplifier upside-down and remove the Phillips screws holding the bottom cover on.
2) Locate and change R510 from 47K to 4.7K ohms 1/5W (JBL part# RE212047200).
3) Locate and change R511 from 22K to 2.2K ohms 1/4W (JBL part# QAF0450-222).
4) If it is not already present, add new part - 4.7uf 50v electrolytic capacitor (JLB part# EC070114760) in
parallel with R511. Polarity: The negative side of the capacitor must be connected to the junction of
R510/R511, which can be discovered with an ohmmeter.
NOTE: Using the correct soldering techniques, you should be able to make these changes from the top of the
PCB without its removal.
5) Replace bottom cover; test amplifier

Model Serial number Status Action

BP300.1 Change R510 from 47K to 4.7K ohms
BP600.1 All Serial numbers affected Modify if Needed Change R511 from 22K to 2.2K ohms
BP1200.1 Add 4.7uf 50v electrolytic cap in parallel with R511

10
 1 Channel Automotive Amplifier
BP-300.1
Packaging Exploded View

6
4

TY
AN
RD AL
WA NU
RD MA
CO

SI
LI
CA
GE
L

* PACKAGE *

1 BP300.1 SET 1 5 MOMA0147191 MANUAL 1

MOSG0147100 SILICAGEL 1 6 MAPB0141000 POLY BAG 1

2

3 MAPB0110810 POLY BAG 1 7 MASN0210840 SNOW PAD "L,R" 2

4 MOWT0147110 WARRANTY CARD 1 8 MAGB0038140 GIFT BOX 1

11

10
1 Channel Automotive Amplifier
BP-300.1
Integrated Circuit Diagrams

U701 (TL494CN) P.W.M IC

DEAD TIME
CONTROL

U111,702 (KIA393P) COMPARATOR U102,103 104,105(TL072CP)

OUT A OUT A VCC+

VCC

-IN OUTB
-IN OUT B

+IN +IN -IN

-IN

+IN VCC +IN

VEE

12
11
 BP-300.1
1 Channel Automotive Amplifier

Integrated Circuit Diagrams

U108 ( B52 )

V+ STROBE1*

V+ VCC
1 14

NC STRDBE1
2 13

INPUT1 NC INPUT1
3 12 INPUT1

INPUT2 OUTPUT1
4 11
INPUT2

NC GND
5 10

V- OUTPUT2 INPUT2
6 9

NC STRDBE2
8
7 V-
STROBE2*

U101 (TL074CN)
OUT A 14 OUT C

IN A- +
C 13 IN C-

IN A+ 12 IN C+

11 VCC-
VCC+

10 IN D+
IN B+ 5

IN B- 6
- +
B + 9 IN D -
D

OUT B
7 8 OUT D

13

12
 BP-300.1
1 Channel Automotive Amplifier

Transistor Diagrams

C G
S
D

C
B C

B D D
B

S S
G G
E E

* KTC3198GR * * KTA1266GR * * IRF540 * * IRF9540 *

Q101,501,502,504,505 Q503,506,703,741,751 Q231,331 Q210,211,310,311
Q507,702,704,705,706

S
E
* IRFZ44 *
G
S
Q743,744,753,754 C
D
C B C

B B

E E

1 2 3 * KTC1027Y * * KTA1023Y *
Q102,202,223,302,323 Q103,203,222,303,322
Q401 Q402,403,701
* ESC25M-02D *
1
2
D761,762 *2SC3503* *2SA1381*
3 Q201,301 Q221,321

14
13
 BP-300.1 1 Channel Automotive Amplifier

BP-300.1 Mechanical Exploded View

NOMENCLATURE MFR PARTS Q'TY

1 HEAT SINK MA-HS-65-0037-2 1

2 REFLECTOR MA-IL-65-3794-0 1

3 SCREW MA-IL-65-3794-0 1

4 ISOLATING CUSHION MO-CU-07-1150-0 1

5 LED CAP MA-IL-65-1024-0 1

18
6 SCREW MN-SC-00-2-30-08 1

20 7 SUB PCB PB014089010 1

3 8 PCB PB011342020 1

9 LAMP DS501408010 1

21 10 T.R BRACKET MA-BR-02-1067-0 1

11 T.R BKT CUSHION MO-CU-01-1074-0 1

2
12 SCREW MN-SC-00-3-40-16 1

13 T.R BRACKE MO-CU-01-1071-0 1

14 T.R BKT CUSHION MO-CU-01-1071-0 1

d' 15 FRONT PANEL MA-FP-65-3798-0 1

19 c'' 17 16 SCREW MB-SC-04-3-30-08 1

17 REAR PANEL MA-RP-65-3795-0 1

18 SCREW MB-SC-04-30-08 4

19 BOTTOM COVER MA-BC-65-2808-0 3

4 20 SCREW MB-SC-00-2-30-06 4

c' 21 SCREW MO-SC-03-2-30-08 4

22 BADGE MA-BG-65-1036-0 1

7 b'

a' 12

10
d''
a'' 11

9
13
16 1
b''
14
15
8

22

15

16
 BP300.1 1 Channel Automotive Amplifier

F01
LED 01 G R EEN
20A R 725
TER 01 KLG -124E PO W ER
C 1.2K D
KTD -9217 14.2 5.5
L701
E
F02 C L-300 14.4
D C +12V
20A Q 705
C 701 Q 701 R 706
C 702 D 702 R 723 0.7
R EM O TE A1023Y C 3198G R
10/0.5W 1.2K R 728
A 100/25V"SXE" 105(M )"TL" 1N 5404
10K
Q 706
G RO UND Q 704 C 791
R 705 C 703 R 724 C 3198G R
C 705 C 706 C 3198G R 104P
1.8K 10/16V 51K
473P 100/16V 0.0
D 701
1N 4004 14.3 R 704 C 714
2.7K 13.3 104(M )
G R 729
1K
5.0 0.7
D 705 R 702 0.7 U 701 ~ TL494C N
1N 4148 R 712 0.0
33K LED 02
D 703 1 ~ 5.1V R ED
R 701 390K
3.3K 2 ~ 4.9V KLR -124E
B 1N 4148 Q 702 PR T U 761
4 ~ 0V
5 ~ 1.5V R 766
C 3198G R 6 ~ 3.7V 47/2W
C 704 7 ~ 0V KIA7812 +12V
R 703 8 ~ 13.3V
10/25V 9.10 ~ 5V +25.0
6.8K
B 11.12 ~ 13.3V
13.14.15 ~ 4.9V
5.0
14.4
C 768 C 771
16 ~ 0V 47/35V 47/16V
R 744
R 726
22 Q 744
10K
IR FZ44
D 741
5.0
R 743
1N 4148
22 Q 743 L761
D 761
IR FZ44 T01 C L-1100
R 709 R 707
16 15 14 13 12 11 10 9 ESC 25M -02D
C 708
2.2K 10.5KF VC C
473P C 717
Q 741 1000/35V"R X"
+25.0
R 741 R 742 C 762
U 701 A1266G R C 764 C 766
220/0.25W 1K (0.7x10) R 761 R 764
TL494C N 100/2W 470/35V 2200/35V"SH L" 105(M )"BO X" 3.3K/0.5W
C 716
R 710 1000/35V"R X"
2.2K Q 703

C 4.9
A1266G R
R 711
1 2 3 4 5 6 7 8
R 751
C 715
104P
C 761 C 763
C 765 C 767 R 765
220/0.25W 102(M ) 3.3K/0.5W
4.7 Q 751 2200/35V"SH L"
R 752 470/35V 105(M )"BO X"
A1266G R 1K -25.0
C 731 D 751 VEE
104P R 753
1N 4148 D 762
R 713 C 707 22
C 709
R 708 C 711 R 715 Q 753 ESC 25M -02D
22K 104P
47/16V 4.7K 102(M ) 27K 5.0 IR FZ44
R 731 R 754
R 733 R 734
2.2M 22
4.7K 4.3K
Q 754 U 762
5.0 IR FZ44 R 767
4.1 2.1 47/2W
8 LAM P101 -12V
KIA7912
6 0.0 14V80m A -25.0
7 - 0.0
5.0 R 512 C 772
+ C 775
5 R 732 13.3 47/35V 47/16V
U 702-B 4 4.1 Q 507 10K Q 506
330K C 3198G R
D C 790 C 732 R 735
A1266G R

102P 22/16V 5.6K

R 513 R 511 C 723 R 727
TH 01
10K 22K 105(M )"TL" 10K
50K

13.3 F
R 510
47K
R 736
1M
2.0 2.0

R 739
D 704
R 737
C H ASSIS G N D
1N 4148 100K
1K 3
E 1 +

- 0.0
U 702-A 2
PR O T
E C 721 C 722
R 738 C 733
104P 104P
100K 4.7/50V

16

1 2 3 4 5 6 7 8 9
 BP300.1 1 Channel Automotive Amplifier

C 103
100P
VAR IABLE LPF VAR IABLE BASS BO O ST

R 120 (32 -320H z;12dB/oct) (50H z;0 -+6dB)

47KF
C 131
124(M )
R C A01-A R 102 C 101 U 101-A C 194
KJB554S R 121 R 125 R 126 VR 101
22/16V 104P
100KF 10KF 10KF 2.2K B20K
6 U 102-A
- 7 VR 102-A VR 102-B U 102-B
C 106 C 50K
R 101 C 50K U 104-A
5
+
10K R 103 10/16V 8
5 8
100KF + 7 3
C 100 C 104 + 1 3
103P 100P C 105
6 - + 1
R 129 R 131 R 132 - A
8 U 101-C 104(M ) 4 2 R 133 -
A R C A01-B
KJB554S
R 105
100KF
R 122
9
-
+
8
R 127
300
R 128
100K
15KF 5.6K 5.6K
C 132
683(M )
1K

VR 103
2 C 133
47P

10 C 107
47KF 4 B20K
47P R 134 15K

R 104
10K C 102
R 123 C 134 R 135
R 106 U 101-B
22/16V 10KF
100KF R 130 104(M ) 12K
2
- 1
1KF
3
+ U 104-B
C 135
R C A01-C C 191 C 190 C 193 C 192
R 602 R 124
104P 104P 104P 104P 183(M )
KJB554S 5
100KF 10KF C 108
+ 7
22/16V
6 - M U TIN G C IR C U IT
R 136
R 601 4
470K
10K
R 603
C
100KF
13.3
C 195 D
C 109 C 110 104P
0.0 G
R C A01-D 103P 103P
R 605
KJB554S Q 502
100KF R 503 R 504
C 3198G R
820K 10K

B R 604
10K
R 606 R 202
470F 20.6 R 211 R 212
C 203
104P
C 204
470/35V
VC C
Q 503
A1266G R
10.6
100KF
D 101
100K 100K
1N 4148 Q 202
R 206 Q 501 C 505 R 505 C 504
B 20.4
JA01 C 1027Y C 3198G R 47/16V 33K 104P
10/0.25W F
M A-TB-65-1043-0 R 112
390KF
Q 210
R 201 C 210 R 207
Q 201 IR F9540
5P 20.6 10/0.25W F
470F
C 3503
R 111 D 501
10K PR 1504 TER 02
R 113
R 204 Q 211 L501 KTD -9214
390KF L201
1 IR F9540
0.9 C 202 C L-2500 C L-1400
C 201
D 202
104P 224(M )
R 115 Q 203 1N 5242 R 507 +
R 501
390KF A1023Y R 216 2.2/2W
20.1 47/2W C 206 C 501 C 502 3.3K/1W R 506 C 507
R 203 R 205 225(M ) 10/100V"BP" 10/100V"BP" 2.2K/2W 225(M )
0.4 C 205 C 506
91F 820
R 114 102(M ) 224(M ) -
FB+
10K
R 116
R 225

C 390KF
D 102
1N 4148
R 223
51F
Q 223
C 1027Y
820
C H ASSIS
R 502
3.3K/1W
R EL01
KB11-E12
+
-0.5 -20.1

D 601 20.1 Q 231

1N 4148 B Q 221 IR F540 C 724
R 221 R 224 R 430 Q 505
R 612 R 226 105(M )"BO X" -
M A-TB-65-1043-0 A1381 1 470
390KF 470F 10/0.25W F R 508 C 3198G R
56K
R 236 13.1
C 230
5P 100K
R 611 C 508
10K 0.3 R 509 Q 504
R 613 Q 222 C 221 C 222 100/16V
D 222
390KF 104P 224(M ) R 232 56K C 3198G R
R 222 A1023Y 1N 5242 C 401
470F 0.01/5W 104P F

VEE
R 615
C 223 C 224
390KF 0.0
104P 470/35V

R 614
R 616
10K
390KF

D D 602
1N 4148 C 303
VC C

C 304
R 302 R 311 R 312 104P
20.6 470/35V
+12V 470F 100K 100K
R 173 R 174 3.4 Q 302
R 306
R 140 R 141 R 142 22 10K
20.4 C 1027Y 10/0.25W F
2.2KF 75KF 4.7KF
Q 102 R 233 R 217
FB- R 175
C 1027Y Q 310 680 330
2.2K C 310
C 140 R 301 IR F9540
5P R 307
333(M ) U 106 C 174 470F Q 301 20.6
U 105-B 10/0.25W F
6 KIA431 104P
- R 176 C 3503
7 4.7K
5
+ R 304 Q 311 D 223 D 203
R 143 R 144 L301
12.0 1 IR F9540 1N 4148 1N 4148
2.2KF 75KF R 146 0.9 D 302 C L-2500
C 301 C 302
10K 1N 5242 104P 224(M )
FB+ +3V Q 303 U 111 ~ KIA393
C 142 R 150
C 177 A1023Y R 316
C 141 R 145 10 C 178
100P 104P 1 ~ 22.7V
47/16V 20.1 47/2W C 306
333(M ) 4.7KF
R 153 R 303 R 305
2 ~ 34.9V
225(M )
39K
C 170 C 171
91F 820
C 305 3 ~ 34.5V
104P FB- 102(M )
47/16V 4 ~ 35V
R 147
5 ~ 28.8V
E A
1K
3 + 8
U 103-A

2
8
U 105-A
R 155
2.2K
U 108 1
14
C 176
104P
R 179
1K
R 180
1K R 323
Q 323
C 1027Y
R 325
820
6 ~ 22.4V
7 ~ 34.9V
R 415

100K
R 416

10K
- - 8 13 51F +12V
R 148 2
1
1 + -20.1 R 403 8 ~ 22.7V
R 149 + 3 11 -0.5
4 3 VR 104 1.5K
100K 10K 4
5K 4 -12V
- 9 0.4 20.1
10 R 407 D 404
R 152 6 R 401 R 404 R 409 R 412
C 196 C 197 R 151 C 199 C 188 Q 321 Q 331 C 408 1N 4004
75K 10KF 10KF 10K 10K 10K
-2V R 321 R 324 R 326 IR F540
104P 104P 4.7K 104P 104P A1381 R 431 R 402 4.7/50V U 111-B
R 154 1 10/0.25W F Q 401 R 417
C 179 C 180 470F 10KF 8 R 408 Q 402
470 2 -25.0 C 1027Y 15K Q 403
39K 104P - 220K R 413 A1023Y
47/16V 1 6
- 7 100K A1023Y
R 177 R 330 0.0
R 160 22
C 330
100K R 405 3+ U 111-A +
C 172 C 173 5P 4 D 402 5
22 10K R 410
47/16V 104P 0.3 1N 4148 1M 0.0
C 321 R 406
+12V Q 322 D 322 C 322 C 402 C 410 C 403 D 401 C 404 C 405 C 406 C 407
104P C 409 R 414 D 323 R 418 R 419
C 164 1N 5242 224(M ) R 332 104P 150F R 420
R 322 A1023Y 104P 1N 5242 104P 100/16V 102(M ) 102P R 411
C 168 220/35V 103(M ) 47K 1N 4148 4.7K 10K 10K
16 470P 0.01/5W
470F 10K
U 109 5 100/16V
U 109
R 168 -12.0 R 333
8 R 163 R 172 C 323 C 324
1M 680
5 ~ 5.9V 1K -2.4 104P 470/35V VEE
1.5K
10 ~ 6.3V
12 C 162 R 166 Q 101 Q 103 R 317 D 303 R 421 D 403
11 ~ 6.1V 10K
R 169 U 107
330 1N 4148
103(M ) C 3198G R A1023Y 10K 1N 4148
16 ~ 12V 22 KIA431 C 175 R 178
-

F R 161
1M
11 10

R 162 U 103-B
C 167
104(M )
104P 10K
PR O T

1K
X101 R 164 R 165 R 167 C 165 R 171
C 166
R 170 10K
4.7K 10K 10K 330P
2.56M H z 47P 1K
C 160 C 161
47P 47P -12V

17
1 2 3 4 5 6 7 8 9

15