Scribd Logo
Upload

Welcome to Scribd!

  • 79 views

    (2021-12-11) Method Satement-Concrete Pouring Sequence Walls

    Uploaded by

    uditha
    The document provides a method statement for concreting stages and sequence for the sludge tank walls of a sewerage treatment plant project. It details a three stage concreting process: [1] tank base slab and wall kickers, [2] tank walls, and [3] tank wall top slab. It outlines equipment and materials needed, a four truck concrete delivery plan, pouring sequence in three layers, vibration consolidation, and seven day curing period. Safety protocols including PPE and COVID-19 measures are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    (2021-12-11) Method Satement-Concrete Pouring Sequence Walls

    Uploaded by

    uditha
    79 views6 pages
    The document provides a method statement for concreting stages and sequence for the sludge tank walls of a sewerage treatment plant project. It details a three stage concreting process: [1] tank base slab and wall kickers, [2] tank walls, and [3] tank wall top slab. It outlines equipment and materials needed, a four truck concrete delivery plan, pouring sequence in three layers, vibration consolidation, and seven day curing period. Safety protocols including PPE and COVID-19 measures are also specified.

    Original Title

    (2021-12-11) METHOD SATEMENT-CONCRETE POURING SEQUENCE WALLS

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The document provides a method statement for concreting stages and sequence for the sludge tank walls of a sewerage treatment plant project. It details a three stage concreting process: [1] tank base slab and wall kickers, [2] tank walls, and [3] tank wall top slab. It outlines equipment and materials needed, a four truck concrete delivery plan, pouring sequence in three layers, vibration consolidation, and seven day curing period. Safety protocols including PPE and COVID-19 measures are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    79 views6 pages

    (2021-12-11) Method Satement-Concrete Pouring Sequence Walls

    Uploaded by

    uditha
    The document provides a method statement for concreting stages and sequence for the sludge tank walls of a sewerage treatment plant project. It details a three stage concreting process: [1] tank base slab and wall kickers, [2] tank walls, and [3] tank wall top slab. It outlines equipment and materials needed, a four truck concrete delivery plan, pouring sequence in three layers, vibration consolidation, and seven day curing period. Safety protocols including PPE and COVID-19 measures are also specified.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    EMPLOYER MAIN CONTRACTOR SUB CONTRACTOR

    Ministry of Health and Indigenous System S&P Enviromec International (Pvt) Ltd
    Medical Services (MOH&IMS),
    Democratic Socialist Republic
    of Sri Lanka

    Submittal Transmittal
    Project: Design, Construction, Commissioning, Start-up and Initial Operation & Maintenance (3
    Months) of Sewerage Treatment Plant (STP) for New Maternity Hospital, Karapitiya, Galle
    Consultant: GITEC Consult GmbH Engineer: GITEC Consult GmbH

    Client: Ministry of Health and Indigenous

    METHOD STATEMENT CONCRETING STAGES AND SEQUENCE


    Submittal Detail
    SLUDGE TANK WALLS

    Submittal Ref No: ENV/KMH/STP/MS-05 Rev. 0 Date: 2021/11/22

    To Engineer/ Consultant

    From Enviromec International (Pvt) Ltd Project Manager/ Site Engineer


    REF: ENV/KMH/STP/MS-03

    METHOD STATEMENT –
    CONCRETING STAGES &
    SEQUENCE

    Project Manager:

    Uditha Wijesena
    REF: ENV/KMH/STP/MS-03

    1. PURPOSE
    The purpose of this Method Statement is to create awareness of common tasks involved in stages of
    construction of the STP sludge tank and the concrete pouring of the construction stages and ensure the
    execution is in full compliance with Project Specifications & Drawings complying with relevant EHS Standards
    and norms. This Method Statement shall be communicated and be understood by all personnel associated
    with the task before commencing the activity.
    2. SCOPE OF WORKS
    This document enumerates the planned activities and execution of concrete pouring in the STP sludge tanks. The
    concrete pouring procedure shall be in accordance with this Method Statement. Supply, placing finishing and curing for
    all applications in line with project requirements

    This construction is planned for in three stages.


    Stage 1 – Tank Base slab and the wall Kickers
    Stage 2 – Tank walls
    Stage 3 – Tank wall and top slab

    3. REFERENCES
    3.1. Contract documents
    1) Specification for civil engineering works
    2) RFI & Checklists for concrete works
    3) Contract Drawings – ST-01. ST-01A, ST – 02, ST -03, ST-04, ST-05, ST-06.
    4) Architectural Drawings – Execution Issue

    3.2. Contractors Submittal


    5) Method statement for Concrete works
    6) The concrete method statement is already submitted and the and the Material Data Sheet for Estomax
    MX100 is also submitted with the Concrete Method statement and as attached to this document.
    7) And negative side waterproofing with Xypex crystalline waterproofing application to the inner face of
    the sludge tanks.
    REF: ENV/KMH/STP/MS-03

    4. EQUIPMENTS/ TOOLS / MANPOWER


    4.1. Equipment’s / Tools
    1. Concrete Pump Car
    2. Transit Mixer trucks
    3. Poker Vibrators
    4. Slump cone test equipment
    5. Test Cube Moulds
    6. Trowels, Shovels, Wheelbarrows & Hand Tools

    4.2. List of Manpower


    1. Project Manager
    2. Construction Manager
    3. Site Engineer
    4. Site Supervisors
    5. Skilled and unskilled labourers

    4.3. List of Materials


    1) Grade 30 ready mix concrete will be used for the whole structure.
    Note: Quantity of manpower and equipment’s shall be submitted on the daily report.

    5. WORKING METHOD & PROCEDURE


    5.1. Stage 2 – Part wall Concreting concreting
    5.1.1 Number of truck mixtures & delivery

    Total quantity of concrete for the pouring process (approximately) = 28.0 m3


    The capacity of one truck mixture = 6.0 m3

    Number of trips required = 28 / 6


    = 6Trips

    Time assumed for placement of one truck (6.0 m3) = 20 min


    Numbers of truck mixtures per hour = 60 / 20 = 3 truck mixtures
    Travel time for one truck mixer = 45 mins

    Therefore, the number of Transit Mixer Trucks to have a continuous supply of concrete at the pouring area shall be
    4.

    5.2. Placing of concrete


    For placing concrete a pump car will be provided. And the locations for the pump car is pre-planned and is shown in
    the attached sketch.
    REF: ENV/KMH/STP/MS-03

    5.3. Maintaining the finish level of concrete


    The open edgw of the outer formwork will define the level of concrete in the peripheries and the wall level will also
    be guided by water bar placed at the top of the wall.

    5.4. Pouring sequence and layer thickness


    Concret will be placed inside the wall shutter in three layers going all round the walls. The plant will be instructed to
    supply two trucks at the same time so that extra waiting time will be reduced and the chances for cold joint formation
    minimised.

    5.5. Concrete consolidation


    All concrete shall be thoroughly consolidated by suitable means during placement and shall be thoroughly worked
    around reinforcement and embedded fixtures and into corners of forms. Concrete consolidation shall be executed
    with vibrators without displacing the steel reinforcement and ensuring that all parts are filled and compacted until air
    bubbles disappear on the surface grout. Pouring shall be continuous and fill the whole section, both vertically and
    horizontally. Vibrators shall be inserted and removed slowly, to prevent the formation of voids inside the concrete..

    5.6. Curing of concrete


    Protect freshly placed concrete from premature drying and excessive cold or hot temperature and maintain a
    relatively wet concrete in constant temperature for the period necessary for hydration of the cement and proper
    hardening of the concrete. Start initial curing as soon as free moisture has disappeared from the concrete surface
    after placing and furnishing of concrete. Water for curing shall be portable water that shall meet the requirements
    specified. Proper water curing shall be achieved by covering the concrete with specified absorptive cover (such as
    gunnies) and keeping the cover continuously wet. Moisture cover (plastic sheet) shall be overlaid on top of the
    absorptive cover with 75mm overlap to retain moisture by reducing the evaporation in adverse temperatures and
    windy conditions.

    Water curing shall be continued until the compressive strength has reached 70 % of the specified strength, but will
    not be less than 7 days after placement. Casting dates will be noted down and 7 days curing period will be assured
    by construction supervisors and continuously monitored by the Engineers.

    6 INSPECTION, TESTING & QUALITY CONTROL (QA / QC)

    1) The Engineer shall be informed for inspection through an RFI raised 24 hrs in advance before executing the
    concreting.
    2) Concrete Slump and the Casting of Test Cubes will be done by the concrete supplier and relevant labelling and
    curing will be undertaken by the contractor.
    REF: ENV/KMH/STP/MS-03

    6.1 Sketch of Planned Execution arrangement

    7 HEALTH, SAFETY AND ENVIRONMENT

    All workers will be inducted on the importance of wearing Personal Protective Equipment (PPE)
    during work following the safety procedures. All staff and labour will be required to adhere to the
    social distancing and wear face masks as stipulated in the Health Guideline issued to construction
    sites.

    You might also like