HS400 Series Single Full Height Turnstile: Service & Installation Manual

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HS400 Series Single Full Height Turnstile

Service & Installation Manual

Note: Successful turnstile installation depends on reading this manual.

Important Note: Please keep this service manual after installation. If an installation is done by a
construction company or outside installer, please pass this book along to the end user. This
book is required for maintenance, troubleshooting, and repairs.

1
Table of Contents
HS400 Full Height Single Data Sheets 3

Parts Checklist 5

Fastener List 6

Pre-installation Tips 7

Concrete Pad Sizes 9

Concrete Anchor Installation Instructions 10

Turnstile Installation 11

6500 Series Control Head Information 16

6500 Series Full Height Control Head Parts Breakdown 17

6500 Series Full Height Control Head Parts List 18

6500 Series Control Head Configuration Information 19

6500 Series Control Head Locking Bar Information 20

6500 Series Control Head Dowel Pin Placement 21

6500 Series Control Head Shock Adjustment 22

6500 Series Full Height Control Head Electrical Information 23

6500 Series Full Height Control Head Limit Switch Information 26

HS400 Series Maintenance & Cleaning 27

HS400 Series Full Height Testing 28

HS400 Series Single Full Height Troubleshooting 29

Proper Turnstile Usage 31

Warranty Information 32

Appendix: Optional components and customized documents

2
3
4
Parts Checklist
Each turnstile should have the following components on the skid (per turnstile).

 Mainframe (Main channel with 2 cross arms inside):

 2x Yokes:

 Barrier:

 Rotor:
 6500 series control head
 Fastener kit / bearing block/ bearing (fastener list on next page)
 Optional components such as card reader mounting plates, light arrays, counters
 Custom / special components

5
FASTENER LIST
QTY 10- ½ x 1” SOCKET CAP BOLTS W/ LOCK WASHERS (HS439-GV/PC & HS448-GV/PC ONLY):
ARM ASSEMBLIES TO ROTOR

QTY 4 - 3/8 x 1 ½” CARRIAGE BOLTS W/ NUTS, WASHERS & LOCK WASHERS: CONTROL HEAD TO
MAIN FRAME

QTY 4 - 3/8 X 1 ½ CARRIAGE BOLTS W/ NUTS: YOKE TO BOX TUBING

QTY 2 - 3/8 X 1 ½ CARRIAGE BOTS W/ NUTS, WASHERS & LOCK WASHERS: BARRIER TO MAIN
FRAME

QTY 4 - 3/8 X 3 CARRIAGE BOLTS W/ NUTS, WASHERS & LOCK WASHERS: BOX TUBING TO MAIN
FRAME

QTY 6 - 3/8 X 4 WEDGE TYPE ANCHORS W/ NUTS & WASHERS: 4 FOR YOKES TO CONCRETE
2 FOR BARRIER TO CONCRETE

QTY 1 - 5/8 X 4 WEDGE TYPE ANCHOR W/ NUT, BEARING BLOCK & BEARING: CENTER COLUMN
MOUNTING
MAKE SURE BEARING IS GREASED

6
Pre-installation Tips
When installing a new turnstile, there are several helpful hints that can be used in order to make
the installation go smoothly. It is highly recommended that these are reviewed before installation.

 If pouring a new concrete pad, make certain it is level. If the turnstile is not level, it may not
operate correctly. If installing on an existing concrete pad, shim the turnstile so it is level.
 If the turnstile is electronic, pre-plan how it will be wired. We provide several options for
running conduit into each turnstile.
o The end plates on the main frame have punch outs for conduit.

o The stationary barrier is hollow and has a hole in the top that goes through the
mainframe.

o If purchased with an optional card reader plate, the suggested method for running the
wire is through the yokes, into the cross arms and into the main channel. Use a shielded
2 conductor 22 gauge cable per direction.

7
 Electronic turnstiles are operated from a provided 24VDC 3 amp power supply. Installing outlet
receptacles inside of the main channel through provided conduit access is required.
 Access control devices, such as card readers, push buttons, biometric devices, etc. need to
operate on a normally open dry momentary contact of one second or less. If your access
control device is unable to provide a contact of one second or less, contact TURNSTILES.
and ask about an additional one shot timer system to accommodate your existing system.
 When installing a turnstile purchased with card reader plates, pay special attention when
working with the curved yoke pieces. One side of the yoke will be drilled specially for card
reader plate mounting.

Card reader plates are mounted


on the strap across the center of
the yokes on the outside of the
turnstile

 Proper rotor alignment (left) is important for turnstile operation. Improper rotor alignment
(right) can lead to users becoming trapped inside of the turnstile.

 Tools required for installation:


o Hammer drill o 9/16 wrench
o 3/8 concrete bit o 15/16 wrench
o 5/8 concrete bit o 1/8 allen wrench
o Hammer o Level
o Punch o Grease gun
o Marker o Safety gloves
o Plumb-bob o Safety glasses

8
Concrete Pad Sizes

8641S.War hawkRd.Coni f
er,CO 80433
Patr
ick.
McAl l
ist
er@TURNSTI LES.us
(
303)670-1099 (303)679-
8949fax

9
Concrete Anchor Installation

10
Turnstile Installation
Step 1) If needed, pour a level concrete pad at least 4” thick at the schematic on page 9.

Note: A level surface is required for proper turnstile operation.

Step 2) Unpack turnstile(s) and verify all parts are included. Use the parts checklist in the beginning of
this book.

Step 3) Unwrap the main channel (Figure A) from cardboard and foam packaging. Remove (4) 10/24
button head screws and take the lid off.

Figure A: Main channel

Step 4) Remove cross arms from the main channel. Using a square, assemble cross arms to the
underside of the main channel by using the provided 3” carriage bolts as shown below (Figure B).

Figure B: Assembled mainframe

11
Step 5) Utilizing the assembled mainframe, mark holes for the 3/8” concrete anchors to the holes
pointed out below (Figure C)

Figure C: Using mainframe as a template to mark holes

Step 6) Drill the two holes for the 3/8” concrete anchors marked from the shorter cross arm (Figure D).

Figure D: Location of the end holes to drill first.

12
Step 7) Verify squareness of the cross arms to the mainframe and that the holes line up on the concrete
to the holes on the cross arms. After certainty of correctness, drill the remaining holes called out on
Figure C. Install anchors into holes. Refer to page 10 for concrete anchor installation help.

Step 8) Bolt curved yokes into the concrete (Figure E)

Note: Depending on how the turnstile was ordered, yokes may have holes for mounting card
reader plates. These holes should be pointing to the outside of the turnstile.

Figure E: Mounting the curved yoke pieces to the concrete.

Step 9) Mount the stationary barrier to the concrete (Figure F)

Figure F: Mounting the stationary barrier to concrete.

13
Step 10) Mount the mainframe on top of yokes and stationary barrier using 1 1/2” carriage bolts (Figure
G).

Figure G: Mounting the mainframe on top of the yokes and barrier.

Step 11) Check the levelness of turnstile. If necessary, shim from the floor to make turnstile level.

Step 12) Using a plumb-bob, mark the hole for the bearing and rotor (Figure H).

Note: This step requires as much precision as possible, or the turnstile may not operate
correctly. Do NOT rely on the mainframe as a template for this hole.

Figure H: Using a plumb-bob to mark hole for rotor placement.

14
Step 13) In the case of a HS439/448, bolt arm assemblies to the center column using the ½” x 1” socket
cap bolts. Make sure they are bolted on the same way as the one already bolted on.

Step 14) Drill a hole for the 5/8” concrete anchor that holds the bearing block (Figure I) and bearing in
place. Install the anchor in the concrete. Install bearing block to concrete and add bearing.

Figure I: The bearing block used to support the bearing and rotor.

Step 15) Place the rotor on top of the bearing block. Make sure that one set of arms on the rotor points
in between the two yoke assemblies (Figure J).

Note: Improper rotor alignment will cause users to become trapped inside of the turnstile.

Figure J: Proper rotor alignment (left) vs. improper rotor alignment (right).

Step 16) Slide the control head into the top of the rotor. The control head has a 7/8” (or 1 ¼” for HS439
& HS448 models) hex shaft that inserts into an adaptor on the rotor itself. If turnstile is electronic, point
the gold colored power supply towards the side of the turnstile that power is ran to. The control head
will function the same whichever way it is installed into the rotor.

Step 17) Bolt the control head to the mainframe using the 1 ½” carriage bolts.

15
6500 Series Control Head Information
All of our full height turnstiles operate with a mechanism called the 6500 series control head
(Figure K). This sturdy and easy to maintain drive for the turnstile has replaced all previous model
control heads. It is adaptable to any existing turnstile and comes with each new turnstile purchase. This
control head can be configured in multiple ways to accommodate the security requirements of each
individual job site.

Figure K: An internal view of an electronically controlled two-way 6500 series control head.

While the head can be configured for mechanical (no electronics) operation, the turnstile’s
security potential is reached in the case of an electronic two way control head. In this instance, each
rotational direction is independently unlocked. Configured properly, this control head will allow for one
rotation per valid entry request. Our anti-backup cam is designed so that it is impossible to become
trapped within the turnstile.

Each control head comes pre-configured to your specific needs based off of a directional sheet
that is filled out before shipment. The heads are delivered pre-wired, tested, and adjusted to our factory
recommendations. Installation is simple: land inputs from access control devices into the control board
and plug the unit’s power supply into a standard 110VAC receptacle.

Note: Proper turnstile operation requires a dry, normally open momentary contact (of one
second or less). If current access control devices cannot produce a signal length short enough, we can
provide one-shot timers for accommodation.

16
8641S.War hawkRd.Coni f
er,CO 80433
Patr
ick.
McAl l
ist
er@TURNSTI LES.us
(
303)670-1099 (303)679-
8949fax
6500 Series Full Height Control Head Parts Breakdown

17
Complete control heads are
available upon request.
www.TURNSTILES.us / www.entrapass.com / 8641 S. Warhawk Road, Conifer, CO 80433 / 303-670-1099 Contact us for pricing details.

Control Head Castings Locking Bar Assemblies +– I1 I2 IB IC ID IE

0373 - Bottom Casting 0382 - Fail Open Assembly XD10

0740 - Logic Controller (XD10)


$ 250.00 $ 104.00
A B ESC – + OK $ 319.00
0372 - Top Casting 0383 - Fail Lock Assembly
$ 250.00 $ 104.00 01 02 03 04

Shock Housing Assemblies Hydraulic Shock Absorbers L N ++––

6535 - WH/427/430/T80/ADA 6560 - WH/427/430/T80/ADA 0750 - 24VDC Power Supply (60 W)


$ 215.00 $ 217.00 w/ NEMA 5-15 Drop Cord
6541 - 439/448/P60/HD 6561 - 439/448/P60/HD PS24-60W $ 230.00
$ 305.00 $ 314.00 V Out

Locking Bar Linkages Solenoid Springs


0381 - Locking Bar Casting 6519 - Fail Open 6510 - Fail Open Spring
w/ Oil Impregnated Bushings $ 14.00 $ 11.00
$ 50.00 6518 - Fail Lock 6016 - Fail Lock Spring
$14.00 $ 11.00

Indexing Springs

6532 - Index Pin 6520 - Index Pin Tubing 1106 - Waist High (Light) $ 8.00
$151.00 $ 38.00 1108 - Full Height (Heavy) $ 8.00
07 - ADA (Extra Heavy) $ 8.00
Limit Switches Limit Switch Cams
6051 - Solenoid 2180 - Standard 2267 - Standard $ 35.00
Deltrol D4A53717-82 (Z-15GW2-B7-K) $ 26.00
2268 - ADA $ 35.00
$ 76.00 1700 - One Way
(BZ2RW825-A2) $ 63.00 2269 - One-Way $ 35.00

Control Head Bearings Cam Assemblies Proximity Sensor & Accessories


7208 - Bottom Casting (6007RSNR) 0401 - 427/430/T80/WH (7/8 Hex) 7211 - 24VDC PNP Prox. Sensor
$ 7.00 $ 301.00 w/ M12 Connector (Sick 1040763)
1641 - 1” ID for HD Top Castings $ 104.00
0407 - 439/448/P60/HD (1.25" Hex)
& All Pre-2018 Tops (1641-2RSNR) $ 331.00 0766 - 3 Branch M12 Splitter
$ 9.00 $ 170.00
0402 - ADA (Must specify model)
1640 - 7/8” ID for Standard Duty
$ 264.00 6589 - Turnstile Prox. Bracket
Top Castings (1640-2RSNR)
$ 7.00 w/ 3x Mounts - LH, RH & Home
$13.50

www.TURNSTILES.us / www.entrapass.com / 8641 S. Warhawk Road, Conifer, CO 80433 / 303-670-1099


6500 Series Control Head Configuration Information
The 6500 series can be configured in a number of different ways. All turnstiles self-center unless
otherwise specified.

Free wheel: Turnstile rotates freely in both directions and does not self center.

Manual both ways: Turnstile rotates freely in both directions. This unsecure configuration is used as a means
to direct traffic through one area. A lockout bar would allow end user to lock the turnstile with a standard pad
lock.

Manual one way: Turnstile rotates in one direction but not the other. This configuration is great for an exit
way.

Electronic one way with free exit: Turnstile rotates freely in one direction and requires access credentials for
the other. This configuration is suitable for secure entry and unsecure exit.

Electronic one way with no exit: Turnstile requires access credentials for one direction and allows no passage
in the other. This configuration is suitable for a secured entryway with an alternate means of exit.

Electronic two way: Turnstile requires access credentials for both directions. This configuration is perfect for
locations requiring secured entry and exit passage.

Fail lock: Upon power failure, turnstile will remain locked in one or both directions. This is convertible to fail
open by ordering an alternate linkage.

Fail open: Upon power failure, turnstile will remain unlocked in one or both directions. This is convertible to
fail lock by ordering an alternate linkage.

Key override: This option is for a location that the security requirements may change. The key override option
is not intended for everyday use. Should you require an additional lockdown feature on your turnstile, a better
option is a lockout bar (Figure L) with a pad lock.

Figure L: Optional lockout bar

19
6500 Series Control Head Locking Bar Information

Any number of configurations is possible on the 6500 series control head. In the case of an electronic
two way head, two independent locking mechanisms are in place. The diagram above shows that the locking
bar to the left locks the turnstile in the counter clockwise direction and the locking bar on the right locks the
turnstile in the clockwise position. A circuit board or key override is needed to lock or unlock each direction.

If removing the locking bar becomes necessary for any reason, two methods can be used. The easiest
method is to punch the dowel pin out from the bottom side of the control head. This releases the locking bar
from the casting. An alternate approach would be to remove the (4) ¼-20 socket head cap screws from the
casting and remove the lid.

When installing or replacing the locking bars into the control head, be sure to take special care to align
the solenoid spring (shown below).

20
Dowel Pin Placement
Each solenoid can independently be set for fail open or fail lock operation (refer to page 19 for more
information). Control heads are preconfigured before shipment. To change fail open to fail lock or vice versa,
the alternate locking bar linkage is required. A new locking bar assembly, which includes the locking bar itself
with a linkage, may be purchased instead for simpler installation.

Description Part Number


Fail open linkage 6518
Fail lock linkage 6519
Fail open locking bar 0382
assembly
Fail lock locking bar 0383
assembly

21
6500 Series Control Head Shock Adjustment and Replacement
Our turnstiles come with hydraulic shocks in order to alleviate wear on the control head. These shocks
allow the turnstile to return to the center position without slamming into place. Although we adjust these in
the factory, different environments may require additional field adjustment.

The shock is located adjacent to the index pin. To adjust the shock, loosen the set screw pointed
upwards and adjust the dial. A lower number yields more shock, whereas a higher number yields less shock.
The factory setting for a standard full height turnstile ranges between 0 and 1.

Should the shock need replaced, be sure not to fully thread the shock into the shock housing. Instead,
thread the shock until it no longer spins, and then back the shock out approximately 1 ½ - 2 turns until the set
screw is facing up. Lock down the shock with the provided nut, and then make field adjustments to the shock
strength.

22
6500 Series Full Height Control Head Electrical Information
Each electronically controlled turnstile comes with a power supply, a circuit board, limit switches (or
proximity sensors) and solenoids. The standard power supply, part number 0780, operates on 110 VAC and
has an output of 24 VDC at 3 amps. The standard power supply has a regular outlet plug, so running conduit
into the mainframe with an outlet receptacle is required. Alternate power supplies are available for 220 VAC
applications.

The control board (port label shown below) offers two independent directional inputs. On a full height
turnstile, clockwise rotation is controlled by the ENT. INPUT ports. Counter clockwise rotation is controlled by
the EXT. INPUT ports. A momentary, normally open dry contact (of one second or less) is required to trigger
each direction. If existing equipment does not have the capability to produce this type of signal, a one-shot
timer can be purchased.

8641S.War hawkRd.Coni f
er,CO 80433
Patr
ick.
McAl l
ist
er@TURNSTI LES.us
(
303)670-1099 (303)679-
8949fax

A diagram showing the port layout of the 789 Control Board.

Note: Access control devices need to provide a momentary, normally open dry contact of one
second or less. A longer signal can cause more than one person to be able to pass through the turnstile. If
you are unable to provide a contact of one second or less, ask us about a one-shot timer.

23
6500 Series Full Height Control Head Wiring Legend
Note: This is a multipurpose control board. Not all functions are used. All outputs on the right side of
this legend are 24 VDC+. Use the INPUT 24V- port on the left side to provide negative polarity to light arrays
and solenoids. Removing the jumpers above the light contacts will provide a dry contact for integration into
existing systems.

25
Overview of the Access Window
On the logic controller, an access window is available to change and adjust many different values. Each value is
referred to as a “device”. The window comprises of 3 primary areas: The device selector window, operation
keys, and the main display window.

Although the logic controller is capable of many functions, all of the devices that the control head operates from
are accessed in “Device Mode”. When device mode is active, the display screen will show DM in the top left
corner.

That being said, it is possible to stray from the device mode settings. In the selected device type section of the
access window, DM, TM, T/C, CTC, TRM, and RLY are all possible selections to load. Again, we are only using DM
(device mode) with the 6500 series control head.

Should you find that you accidently have loaded any other selected device type, simply press to scroll until
you have once again loaded the DM type.
In addition to the device mode window, system mode can be accessed as well.

Although under normal circumstances you should never encounter this window, if by accident you should
happen to come across it, simply press the up or down arrow until the window reads “run”. Press and hold the
button for 3 seconds, and the display will return to device mode.

Additionally, should for any reason the display lettering become red instead of green, you will need to access
system mode to run the program in this fashion. Holding the key while pressing up and down allows you to
change between system mode and device mode. A third mode, which will display TRM on the left side of the
screen, can also be accessed. Cycle through until the appropriate mode is displayed.

Finally, it is possible to lock the keypad. Should you inadvertently do so, press and hold the button and an
arrow key together for 3 seconds to unlock the keypad again.
Device Settings of the 6500 Series Control Head
While working within device mode, two primary values should be considered. On the top of the display, the
selected device is shown. The 6500 series control head settings can be adjusted with devices 0 – 7.

Pressing the up or down arrows allow you to select which device you wish to modify. Pressing and holding the
key for 3 seconds loads the modification window. While modifying, the digits on the window begin to flash.
Pressing will move the cursor in a digit. Select the correct digit to modify, then use the arrows to change the
value. Once finished, hold the button for 3 seconds and your adjustment will save.

Should a value inputted not fall within the specified range of the device being modified, the value will
automatically adjust to the highest possible value. A description of each device setting is:

• DM0: Timer value for Direction 1. The range of this setting is 1 – 60 seconds. This is how long the
direction will remain open for if a user does not pass through the direction. The default setting is 7
seconds.
• DM1: Timer value for Direction 2. The range of this setting is 1 – 60 seconds. This is how long the
direction will remain open for if a user does not pass through the direction. The default setting is 7
seconds.
• DM2: Direction 1 fail status. This determines when the solenoid receives power and is preconfigured
based on each individual order. 0 means the direction is fail lock & 1 means the direction is fail open.
This setting is not affected by factory reset.
• DM3: Direction 2 fail status. This determines when the solenoid receives power and is preconfigured
based on each individual order. 0 means the direction is fail lock & 1 means the direction is fail open.
This setting is not affected by factory reset.
• DM4: Direction 1 one-shot timer: This setting determines whether or not the access control input length
is ignored and converted to a .1 second pulse internally. Enabling this allows the turnstile to ignore
access control from allowing too many users pass through the turnstile. Disabling it allows access control
to hold the direction open. 0 means the one-shot timer is inactive & 1 means the one-shot timer is
active.
• DM5: Direction 2 one-shot timer: This setting determines whether or not the access control input length
is ignored and converted to a .1 second pulse internally. Enabling this allows the turnstile to ignore
access control from allowing too many users pass through the turnstile. Disabling it allows access control
to hold the direction open. 0 means the one-shot timer is inactive & 1 means the one-shot timer is
active.
• DM6: Direction 1 multi-swipe: This setting allows more than one access control request to be processed
at a time to allow a faster flow of traffic. The range is 1-3. As each access control request is processed,
each rotation subtracts from the total, allowing a constant flow of traffic. Most installations would
benefit from a value of 2, which is the default setting.
• DM7: Direction 2 multi-swipe: This setting allows more than one access control request to be processed
at a time to allow a faster flow of traffic. The range is 1-3. As each access control request is processed,
each rotation subtracts from the total, allowing a constant flow of traffic. Most installations would
benefit from a value of 2, which is the default setting.
• DM9: Direction 1 Count: Displays how many valid rotations were made in direction 1. This has a max
value of 60,000 and will reset to 0 once that number is reached. This will not count fire alarm, hold open
or key override rotations. This count is for maintenance and repair logging purposes.
• DM10: Direction 2 Count: Displays how many valid rotations were made in direction 2. This has a max
value of 60,000 and will reset to 0 once that number is reached. This will not count fire alarm, hold open
or key override rotations. This count is for maintenance and repair logging purposes.

Additionally, scrolling downward past DM0 will allow you access to DM1999, which resets all settings to factory
defaults (except for solenoid fail status settings). Choose any value greater than 0 to perform the factory reset.
6500 Series Full Height Control Head Limit Switch Information
An HS400 series full height turnstile is designed to lock after one rotation (or after a timer has
determined that nobody has passed through the turnstile). In order to accomplish this, a limit switch is triggered
and sends a signal to the control board.

The enter solenoid is deactivated by limit switch 1, and the exit solenoid is deactivated by limit switch
two. On a full height turnstile, limit switch one is located near the locking bars, and limit switch two is near the
solenoids. It is also important to notice that the top cam has one point facing the front side of the control head,
towards the circuit board and index pin.

Note: The control head will not operate properly if the limit switches and top cam are not adjusted
properly or altered from factory shipment.

26
HS400 Series Maintenance & Cleaning
To ensure long life on any turnstile, the following maintenance is recommended.

 Annual
o On the bottom of each rotor, you should find a grease fitting. Utilize this fitting to re-grease the
bearing that the rotor rests on.
o Make sure all nuts are securely fastened on all parts of the turnstile.
o On the control head, remove the index pin and apply white lithium grease. Use 3 in 1 oil on the
index pin roller. The index pin is easily removed from the control head by disconnecting the
springs from it.
 Bi-annual
o Remove the lid from the control head. Clean any debris and apply grease to the shock roller
assembly. Use 3 in 1 oil on the shock piston roller.
o Apply 3 in 1 oil to the bronze bushing on the locking bars.
o Inspect control head parts for wear and tear, replace parts as needed.
o Reassemble control head. Using a removable strength (blue) thread sealer (such as Loctite) on
the head bolts will help the control head remain sturdy.
 Cleaning
o Galvanized turnstiles can be cleaned with soap and water. Galvanized finish may fade in color
over time, but this is normal.
o Powder coated turnstiles should be cleaned with a non-abrasive cleanser such as Formula 409.
Be sure to inspect for chips on the powder coating and touch them up, or the exposed steel may
rust.
o Stainless steel turnstiles should be polished with a stainless steel wax or polish. In harsh
environments, such as facilities near the ocean or within a chemical plant, stainless steel
turnstiles should be waxed with a simple car wax to prevent surface discoloration on an
annual basis. Discoloration and surface rust can be easily removed with a rust penetrating
product, such as P.B. Blaster, along with non-scratching scouring pads.

Control heads can be removed from the mainframe and shipped to the factory at any time for repairs
and maintenance. Please include contact information so we can call to discuss any issues your control head may
have. Please note that any repairs that cost under $500.00 will require a credit card payment.

Note: The recommended time frames are assuming a maximum of 75000 passages per year. Turnstiles
with heavier traffic should be maintained more frequently.

27
6500 Series Control Head Testing
HS400 Series Single Full Height Troubleshooting
Symptom Cause Solution
Turnstile does not unlock. Turnstile not receiving 110VAC. Verify outlet receptacle installed in
mainframe is operating correctly
and that the power supply is
plugged in.
Loose wiring from power supply to Refer to pages 23-25 for wiring
circuit board. information.
Power supply is not producing Verify by checking the voltage on
voltage. the INPUT 24V ports on the control
board. If there is no voltage,
replace power supply.
Circuit board malfunction. Check the circuit board for and
LEDs. One LED should be lit above
the INPUT 24V ports. No other
LED’s should be lit, unless a
direction is triggered. Contact us
for additional support or replace
circuit board.
Access control device malfunction. Disconnect access control from
circuit board. Momentarily jump
directional inputs. If the turnstile
works properly, contact
manufacturer of access control
device.
Control head requiring Refer to page 27.
maintenance.
More than one person can get Access control device output set This can be verified by
through turnstile. too long and the circuit board’s disconnecting the access control
intelligence cannot take over. device from the circuit board and
momentarily jumping the
directional input. If the unit
operates correctly, contact the
manufacturer of the access control
device for information on how to
reduce output signal length to one
second or less. If device is unable to
be set that low, a one-shot timer
can be purchased to change signal
length.
Loose wiring to the control board Refer to pages 23-25 for wiring
from limit switches. information.
Limit switches are broken. Inspect limit switches for breakage,
replace as needed.
Limit switches are missing the Adjust the top cam to the proper
triangular top cam. height and or tweak the triggers on
the limit switch. Refer to pages 17-
18 for parts locations.

29
People are becoming trapped Rotor was installed backwards. Refer to step 15 on page 15.
inside of the turnstile.
Turnstile only rotates 30 degrees. Limit switches wired incorrectly. Refer to pages 23-25 for wiring
information and page 26 for limit
switch placement.
Top cam is misaligned. The top cam should have one point
facing the control board. If this is
not the case, readjust the top cam.
Refer to page 26 for top cam
information.
Turnstile is slamming into the Shock either needs adjusted or Refer to page 22 for more
closed position. replaced. information.
Turnstile is not centering properly. Shock needs adjusted. Refer to page 22 for more
information.
Binding in control head. See next troubleshooting hint.
Turnstile seems to be binding Rotor is not plumb / turnstile body Refer to the installation instructions
mechanically. is not level. for more information.
Control head requires Refer to page 27 for more
maintenance. information.
Turnstile rotating the wrong Improperly filled out direction In some cases, the control head can
direction. sheet. be reconfigured in the field to
operate as needed. Refer to pages
16-19 for information about how
the control head operates. If
needed, control heads can be
returned to the factory for
reconfiguration for a fee of labor
plus parts (if required). Please
contact us before returning a
control head in this instance.
Directional inputs wired incorrectly. In the case of an electronic control
head, two separate directional
inputs exist. The ENT INPUT ports
on the circuit board operate the
rotor clockwise; the EXT INPUT
ports operate the rotor counter
clockwise.
Turnstile fails lock when needed to Improperly filled out direction Refer to page 21 for more
fail open or vice versa. sheet. information. Additional parts will
be required to convert operation.
The control head can be returned
for reconfiguration for a fee of
labor plus parts (if required). Please
contact us before returning a
control head in this instance.
Other problems. Please contact us for any other
issues.

30
Proper Turnstile Usage
The HS400 series turnstile is easy to use. There are a few things that users should be trained on and
informed of.

 In the case of an electronic turnstile, approach the unit and swipe the card. Do not push on the arms of
the rotor until after access control device is engaged and a click sound from the mainframe is heard. This
sound is the locking mechanism engaging.

Note: Turnstile will not unlock if pressure is being applied to the rotor. The unit will unlock
after pressure is released; however, it is a better practice to wait until the click sound is heard before
pushing the rotor.
 After requesting access with access control devices, proceed through turnstile immediately. Waiting too
long could cause the turnstile to time-out mid rotation, forcing the user to back out of the turnstile.
Factory timer settings are at 7-10 seconds. While these timers are adjustable for up to 60 seconds, we
recommend 7-10 seconds because if someone chooses to swipe and walk away from the turnstile,
another person would not be able to pass through without credentials. The limit switches on the control
head override the directional timers.
 Walk at a reasonable pace through the turnstile. Do not slam the rotor through the rotation. This can be
unsafe and may cause unnecessary wear and tear to the control head.
 Wait until the unit has self-centered before the next user passes through. This is more about safety than
anything.
 Try to be respectful of users wanting to pass through the other direction. Allow people who are waiting
an opportunity to pass through the turnstile.
 Avoid rotating the rotor before walking through on a valid entry request. This will cause the rotor to lock
before you have a chance to pass through the turnstile.
 Piggybacking: More than one user trying to squeeze through the turnstile on one rotation should be
avoided. Large bags and carts should be brought through an alternate means of entrance.

31
Warranty Information
Seller warrants the goods against defective workmanship and materials provided that Buyer notify Seller within
one (1) year after receipt by Buyer of the goods of any claim under this Warranty. The liability of Seller shall be
limited to replacing or repairing defective goods returned by Buyer and delivered to the factory of the Seller,
transportation charges prepaid.

Replaced or repaired goods will be redelivered freight repaid to the address of Buyer shown hereon. Except for
the Warranty contained herein, there shall be no other warranties, such as warranties of fitness and
merchantability or otherwise express or implied, written or verbal, and Seller shall not be liable for
consequential damages in any event.

32
■ Precautions for UL Standards
The MS2 Series meets the following UL standards and has obtained UL and C-UL certification.
• Applicable standard UL508 Industrial Control Equipment
UL60950-1 Information Technology Equipment - Safety
CAN/CSA C22.2 No. 14-M95
Industrial Control Equipment
CAN/CSA C22.2 No. 60950-1-03
Information Technology Equipment - Safety
• UL File No. E195940, E242533
Compact Switching Power Supply • UL category
<Precautions>
NMTR, NMTR7 / QQGQ2, QQGQ8

MS2 Series
• Use wires that meet the following conditions for the terminal block.
(tightening torque : 1.2 N·m)
Wire range AWG#14-22
Wire Material Copper wire only

Instruction Manual Wire type


Temperature rating
Stranded wire only
60ºC/75ºC
• The MS2 Series is designed as a Class I Equipment. Be sure to connect the protective earthing
terminal on the terminal block to the protective earthing conductor in the building installation.
• The MS2 Series is an open-type device. Be sure to install it in an appropriate enclosure rated as
IP54 or better.
• Use the MS2 Series according to the derating conditions and the installation conditions described in
this manual.
• The MS2 Series does not include a disconnecting device. Be sure to install a disconnecting device
such as a circuit breaker in the building installation wiring.
Part Names and Functions • The output of the MS2-H50 is regarded as Class 2 output specified in NEPA70 (NEC: National
Electrical Code) in the U.S.A. (UL Category: EPBU2/EPBU8)

Digital display window


.8.8.8 Displays the current values of output current/voltage and other items.
Display mode selection (MODE)
Installation Conditions
Switches the display mode.
■ Installation environment
Output voltage adjustment trimmer (V.ADJ) • Installation this unit indoors.
Adjusts the output voltage within the range of ±5%. • Do not install this unit in locations exposed to direct sunlight.
• Do not install this unit in locations in which there is corrosive gas or flammable gas.
DC output terminal (+, –) * • Do not install this unit in locations exposed to a lot of dust, soot, or stem.
A load is connected here. (24 VDC) • Do not install this unit in locations in which water, oil, or chemicals may splash onto the unit.
• When installing this unit in a location subject to vibration or impact, consider the vibration proof
Protective earthing terminal ( ) mounting.
Connect to the protective earthing conductor in the building ■ When installing this unit in a control console
installation.
• The ambient temperature for this unit should not exceed the upper temperature limit (refer to the
AC input terminal (N, L) derating characteristic). When the upper temperature limit may be exceeded, install a cooling fan or
An input cable is connected here. (100 to 240 VAC) cooler so that the ambient temperature is below the upper temperature limit.
*Only the MS-H300 has DC output of 4-terminal. • Leave a sufficient ventilation space around this unit for head dissipation.
• Do not install this unit just above a device with high head generation (transformer, inverter, servo
Safety Precautions amplifier, etc.).

Danger
• Do not perform any electrical wiring while electric current is applied. Failure Installation
to follow this may result in an electric shock or fire.
• Be sure to connect the grounding cable. Failure to follow this may result ■ Space around the unit
in an electric shock or fire. The MS2 Series uses natural air-cooling. To ensure sufficient convection of air to dissipate heat, provide
• Do not touch this unit within 1 minute after AC input is turned off. Failure enough space between the MS2 Series and the control panel or other nearby devices as shown below.
to follow this may result in an electric shock.
MS2-H50/H75/H100/H150 MS2-H300
• Do not modify or repair this unit. Failure to follow this may result in an
electric shock, accident, or product failure. 20mm min.
60mm min.
• Do not touch any terminal of this unit while electric current is applied.
Use the unit with the terminal cover installed to avoid an electric shock. 30mm
20mm min. 20mm min. 30mm min. min.
• When this unit is used in a system that may cause a serious accident or
Warning
damage if the unit fails, be sure to install a safety device.
• Pay attention to prevent foreign matter such as metal particles, dust, 20mm min. 30mm min.
paper or wood chips from entering the inside of this unit. Failure to
follow this may result in a fire or product failure.
• Do not touch any metallic part while electric current is applied or ■ Installation orientation
immediately after input is shut off. Failure to follow this may result in a Install this unit with the base A down as shown below. Do not install the unit in any other orientation.
burn due to a high temperature.
• If a failure or abnormality occurs while this unit is in use, immediately
such off AC input and stop operation of this unit . Failure to follow this
may result in a fire or accident.

• Check that the AC input rated voltage of this unit is equal to the voltage
Caution
of the AC power supply.
• Do not connect the AC power supply to the DC output terminals.
• Do not disturb the convection of air near the vent of the casing.

■ Precautions for CE Markings


■ Mounting bracket (optional)
KEYENCE has evaluated the conformity of the MS2 Series with the requirements of the EMC
Make sure that the tightening torque for the mounting screw holes of this unit is 0.5 N•m or less.
Directives and Low-voltage Directives under the following condition, and confirmed that the MS2
Series meets these requirements. For the Low-voltage Directives, the MS2 Series has obtained
certification from TUV Rheinland for the following standards. Wiring
<Precautions>
● EMC Directives (89/336/EEC) Terminals
• Applicable standard (EMI) EN55011, Group 1, Class A
Screw size Tightening torque
• Applicable standard (EMS) EN61000-6-2
● Low-voltage Directives (73/23/EEC) M4 1.2 N•m
• Applicable standard EN60950-1
EN50178 Crimp termianls
• Overvoltage category II
M4 size M4 size
• Pollution degree 2
8.0 mm max. 8.0 mm max.
• The MS2 Series is designed as a Class I Equipment. Be sure to connect the protective earthing
terminal on the terminal block to the protective earthing conductor in the building installation.
Cables
• The MS2 Series is an open-type device. Be sure to install it in an appropriate enclosure rated as
IP54 or better. Select cables with a wire diameter suited to the output rated current.
• Use the MS2 Series according to the derating conditions and the installation conditions described in
this manual.
• The MS2 Series does not include a disconnecting device. Be sure to install a disconnecting device
such as a circuit breaker in the building installation wiring.
Method of Operation Dimensions
MS2-H50/H75/H100 MS2-H300
The display mode changes each time when the MODE switch is pressed.
(12) E (10)
131.5

Output current display


.8.0.7 Displays the output current down to 0.1 A. G

▼ A
35.9
124 35.9
10
Displays the load factor down to 1%.
Load factor display
.3.5.P °
When the load factor is over 100% , displays "FFP".
C
P=10

16.8
46.5

▼ D
3 F
15
140
70.5 2 96
78 21.5
16.5

Displays the maximum value of the output current down to B

.8.1.3
10
Peak current display H 27.5
I
0.1 A. The current and "PH" are displayed alternately.
▼ J

120
Output voltage display
.2.4.0 Displays the output voltage down to 0.1 V. Screw hole for mounting
Nominal diameter 3 Tapping depth 4 max.

Model A B C D E F G H I J
MS2-H50 99.5 40 14.7 14.6 97 65 33.4 40 5 30 Screw hole for mounting
MS2-H75/H100 114.5 52 15.1 17.1 110 78 41 52 4.75 42.5 4-M3 Screw insertion depth 5 max.
• The MS2 Series is set to the output current display mode before shipment. It retains the display
mode that was used before the power was turned off. MS2-H150
(12) When front mounted
120
• The maximum value for the peak current display mode is cleared when the power is turned off and
the display mode is changed. 43.3
• When the switch is held down for 3 seconds or more, the current mode is locked and cannot be
changed. To unlock the mode, hold down the switch again for 3 seconds or more. 122.5 35.9

A
10

Dimensions 14.3
16.1 85.5 16.5
2.5
59 F
Model MS2-H50 MS2-H75 MS2-H100 MS2-H150 MS2-H300 E
Rated Input voltage ∗ 1 100 to 240 VAC ( 85 to 264 VAC, 110 to 370 VDC) D t=2
60
Rated Frequency ∗ 1 28
Input conditons

50/60 Hz ( 47 to 63 Hz, DC ) C 4-φ5 B


Input current (100/200 VAC) 1.3 A/0.7 A max. 1.9 A/0.9 A max. 2.1 A/1.3A max. 2.2 A/1.1 A max. 3.9 A/1.8 A max. 15.5
Efficiency (100/200 VAC) 82%/85% typ. (with 100% load)
Leakage current 28 Mounting bracket OP-51624 OP-51627 OP-42174
0.4 mA/0.75 mA max. (with 100% load) Matching model MS2-H50 MS2-H75/H100 MS2-H150
(100/200 VAC)
A 123.5 159.5 170
Rush current (100/200 VAC) 25 A/50 A max. (with 100% load, at 25°C cold start) 18 A/36 A max. B 99 112 122
C 45 54 59
Rated output voltage 24 VDC D 20 30 40
Screw hole for mounting E 8 12.5 12.5
Adjustable voltage range ± 5%(with V.ADJ)
Output conditons

4-M3 Screw insertion depth 5 max. F 15 15


Rated output current 2.1 A(Class2) 3.2 A 4.5 A 6.5 A 12.5 A Two holes only for OP-51624.
Ripple/noise voltage 180mVp-p max.
Input fluctuation 0.4 % max.
Load fluctuation 1.5 % max. When bottom mounted When side mounted
Temperature fluctuation 0.02 %/ºC max.
Starting time 500 ms max. (at Surrounding Air Temperature of 0 to 55°C under ated
r I/O conditions)
Output holding time 20 ms min. (at Surrounding Air Temperature of 25°C under ated
r I/O conditions)
Activates when the current reaches 125% or more of the rated output current.
Overcurrent protection
Protection

Constant current voltage limiting. Automatic reset


2.7 A min. 4.0 A min. 5.3 A min. 7.9 A min. 15.6 A min A
Activates when the voltage reaches 26.4 V or more. Voltage turn-off.
Overvoltage protection ∗ 2 Operation resumes when the input power is turned on again. A
Display

Display method 3-digit, 7-segment LED (Character height: 10 mm)


Memory backup time Approx. 10 years (at 20°C) t=2
Display resolution 0.1 A/0.1 V/1%
Surrounding Air Temperature 12.5
(for operation) –10 to 55ºC, No condensation (See "Output Derating Characteristics".)
5 7 H
Relative humidity 25 to 85%, No condensation
Surrounding Air Temperature G
(for storage) –20 to 70° C, N ocondensation E
t=2 D
Environment

3.0 kVAC 50/60 Hz 1 min (across input and output terminals), B C F


Withstand voltage 2.0 kVAC 50/60 Hz 1min (across input terminals and PE terminal)
500 VAC 50/60 Hz 1 min (across output terminals and PE terminal)
D C
2
Shock Peak acceleration: 300 m/s , in X, Y, and Z directions,
2 times respectively Mounting bracket OP-51626 OP-51623
Matching model MS2-H50 MS2-H75/H100 MS2-H150
In X, Y, and Z directions, 2 hours respectively under the following conditions E A 120.5 153.5 157
Vibration B 45 54 60
10 to 57 Hz, 0.3 mm double-amplitude, 57 to 500 Hz, 19.6 m/s2 (2G), 5.5-minute cycle B 4-φ5
C 65 75 75
100 MΩ min. (with 500 VDC megohmmeter) (across input and output terminals) D 40 50 50
Insulation resistance Mounting bracket OP-51625 OP-51628 OP-42175 E 12.5 12.5 12.5
(across input terminals and PE terminal) (across output terminals and PE terminal) Matching model MS2-H50 MS2-H75/H100 MS2-H150 F 14.5 16 20.5
107.5 122.5 G 8 12.5 12.5
A 132.5 H 15 15
UL : UL508, UL60950-1 B 135 150 160
Applicable standard

C 45 54 55 Two holes only for OP-51626.


C-UL : CSA C22.2 No.14-M95, CSA C22.2 No.60950-1-03 D 20 30 40 The side mounting bracket can be attached to either sides.
Safety standard
EN : EN60950-1, EN50178 E 125 140 150
IEC : IEC60950-1

EMC standard FCC Part15B ClassA, EN55011 ClassA, EN61000-6-2

Limits for harmonic current emissions EN61000-3-2 ∗ 3 WARRANTIES (MUST ACCOMPANY THE PRODUCTS): KEYENCE, at its sole option,
Parallel operation Possible (OP-42207 is required.) ∗ 4 will refund, repair or replace at no charge any defective Products within 1 year from the
Possible (External diode is required.) ∗ 4
Other

Serial operation
Cooling method Natural air-cooling
date of shipment. Unless stated otherwise herein, the Products should not be used
Weight Approx. 27 0g Approx. 470g Approx. 490g Approx. 700g Approx. 1540g internally in humans, for human transportation, as safety devices or fail-safe systems.
∗1 For conforming to safety standards shown above, rated input voltage is 100 to 240 VAC 50/60 Hz. EXCEPT FOR THE FOREGOING, ALL EXPRESS, IMPLIED AND STATUTORY
∗2 To reset the unit, turn off the input power once, wait for 1 minute or more, and then turn on the input power again.
WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
∗3 For MS2-H100, it is applied only when the load ratio is 70% or lower.
∗4 The Applicable standards do not apply for parallel and serial operations. PARTICULAR PURPOSE AND NONINFRINGEMENT OF PROPRIETARY RIGHTS, ARE
EXPRESSLY DISCLAIMED. KEYENCE SHALL NOT BE LIABLE FOR ANY DIRECT,
INDIRECT, INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES, EVEN IF
Output Derating Characteristics DAMAGES RESULT FROM THE USE OF THE PRODUCTS IN ACCORDANCE WITH
MS2-H50/H150 MS2-H75 ANY SUGGESTIONS OR INFORMATION PROVIDED BY KEYENCE. In some
jurisdictions, some of the foregoing warranty disclaimers or damage limitations may not
100 100 apply.
90 90
Load factor (%)

Load factor (%)

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
-10 0 10 20 30 40 50 60 70 -10 0 10 20 30 40 50 60 70
Surrounding air temperature (°C) Surrounding air temperature (°C)

MS2-H100 MS2-H300

100 100
90 90
Load factor (%)

Load factor (%)

80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 0
-10 0 10 20 30 40 50 60 70 -10 0 10 20 30 40 50 60 70
Surrounding air temperature (°C) Surrounding air temperature (°C)

2
PLC Specifications
General specifications Performance specifications
AC type DC type Arithmetic operation
KV-10DT(P)/DR KV-16DT(P)/DR Stored program method
Model KV-10AT(P)/AR KV-16AT(P)/AR control method
KV-24AT(P)/AR KV-40AT(P)/AR KV-24DT(P)/DR KV-40DT(P)/DR I/O control method Refresh method
Rated voltage 100 to 240 VAC (±10%) 24 VDC (+10%, -20%) Programming
language Ladder diagram and expanded ladder diagram
KV-10AT(P)/AR: 0.4 A Basic instruction: 28, Application instruction: 22,
AC current KV-16AT(P)/AR: 0.5 A Instruction types
Arithmetic instruction: 26, Interrupt instruction: 4
consumption KV-24AT(P)/AR: 0.6 A
KV-40AT(P)/AR: 0.7 A Minimum scan time 140 μs min.
Base unit

AC power factor 60% Instruction Basic instruction: 0.7 μs min.,


processing time Application instruction: 6.4 μs. min.
Output voltage 24 VDC (±10%)
Output capacity 2,000 steps (KV-10xx, KV-16xx)
KV-10AT(P)/AR: 0.4 A Program capacity
(Including the internal
KV-16AT(P)/AR: 0.6 A 4,000 steps (KV-24xx, KV-40xx)
current consumption
and current consumption KV-24AT(P)/AR: 0.6 A Maximum number of
of expansion units.)
KV-40AT(P)/AR: 0.7 A expansion units 8 (7 for KV-40xx)
Allowable Number of I/O points
instantaneous 10 to 152 points
40 ms max. 2 ms max. (including 10 to 40 I/O
interruption time (when expansion units are connected)
points of basic unit)
KV-10AR/DR: 100 mA max. KV-10AT(P)/DT(P): 80(85) mA max. Internal utility relay 2,560 points: 1000 to 1915 and 3000 to 17915
KV-16AR/DR: 120 mA max. KV-16AT(P)/DT(P): 90(100) mA max. Special utility relay 160 points: 2000 to 2915
KV-24AR/DR: 140 mA max. KV-24AT(P)/DT(P): 100(105) mA max.
KV-40AR/DR: 180 mA max. KV-40AT(P)/DT(P): 120(130) mA max. Data memory (16 bits) 2,000 words: DM 0000 to DM1999
Temporary data
Others Expansion units

memory (16 bits) 32 words: TM00 to TM31


Internal current
KV-E8X: 25 mA max. KV-E16X: 35 mA max.
consumption 250 in all:
KV-E8T(P): 40 mA max. KV-E16T(P): 60(70) mA max.
(converted into 0.1-s timer: TMR (0 to 6553.5 s),
KV-E8R: 70 mA max. KV-E16R: 110 mA max.
24 VDC value) 0.01-s timer: TMH (0 to 655.35 s),
KV-E4XR: 45 mA max. KV-E4XT(P): 30 mA max. Timer/counter
0.001-s timer: TMS (0 to 65.535 s),
UP counter: C,
KV-D30 Operator interface panel: 60 mA max. Up/down counter: UDC
KV-P3E Handheld programmer: 65 mA max.
Digital trimmer 2 trimmers (set in access window)
Ambient temperature 0 to 50°C, 0 to 45°C (KV-P3E) 2 counters of 30 kHz, 2-phase high-speed counter
High-speed counter
Relative humidity 35 to 85% (0 to 65535 count) *1
Ambient storage High-speed counter 4 comparators (2 for each high-speed counter)
-20 to +70°C
temperature comparator Direct output allowed
1,500 VAC for 1 minute Positioning
Withstand voltage (Between power terminal and I/O terminals, Independent 1 axis, 50 kHz max.
control function
and between external terminals and housing)
Memory switch 16
1,500 Vp-p min., pulse width: 1 μs, 50 ns (by noise simulator)
Noise immunity Program memory Flash ROM, rewritable 100,000 times or more
Memory backup

Conforming to EN standard (EN61000-4-2/-3/-4/-6)


Data memory,
150 m/s 2 (15 G), working time: 11 ms, counter,
Shock Data retained for 2 months min.
in X, Y and Z directions, 2 times respectively internal utility with electrical double-layer capacitor (at 25°C),
10 to 55 Hz, 1.5 mm max. double amplitude in X, Y and Z directions, relay Data can be backed up with Flash ROM in all models.
Vibration (Retention devices are set
2 hours respectively (1 G max. when attached to DIN rail) by MEMSW instruction.)
50 MΩ min. (Between power terminal and I/O terminals, Self-diagnosis CPU and RAM errors
Insulation
and between external terminals and housing, measured
resistance Number of contact
with 500 VDC megohmmeter) 1,000 max. contact comments can be saved.
comments
Environmental
No excessive dust or corrosive gases *1. 24-bit setting is available.
restrictions
KV-10AR: Approx. 250 g, KV-10AT(P): Approx. 240 g,
KV-16AR: Approx. 300 g, KV-16AT(P): Approx. 280 g,
Weight KV-24AR: Approx. 350 g, KV-24AT(P): Approx. 330 g,
KV-40AR: Approx. 450 g, KV-40AT(P): Approx. 410 g,
KV-10DR: Approx. 150 g, KV-10DT(P): Approx. 140 g,
KV-16DR: Approx. 190 g, KV-16DT(P): Approx. 180 g,
KV-24DR: Approx. 240 g, KV-24DT(P): Approx. 210 g,
KV-40DR: Approx. 330 g, KV-40DT(P): Approx. 280 g

Input/output circuit of base unit


Input 000 to 007 Input 008 or later
Photocoupler Photocoupler
4.3 kΩ insulation 4.3 kΩ insulation
Internal circuit

Internal circuit

000 to 007 008 or later


24 V/5 V
switching 510 Ω
circuit
C C

KV-xx DT/AT (NPN) KV-xx DTP/ATP (PNP) KV-xx DR/AR


Insulated 1.6 kΩ 1/2 W C
Internal circuit

power supply R50x 500 or later


Internal circuit

Internal 500 or later


circuit
500 or later
Insulated R50x
power supply C
C 1.6 kΩ 1/2 W
Input specifications of base unit Output specifications of basic unit
Model KV-10xx KV-16xx KV-24xx KV-40xx Model KV-10xT(P) KV-16xT(P) KV-24xT(P) KV-40xT(P) KV-10xR KV-16xR KV-24xR KV-40xR
No. of inputs 6 10 16 24 No. of outputs 4 6 8 16 4 6 8 16
Input common COM is connected internally. Output common 1 common Each common terminal is independent.
Maximum input Output type Transistor output (NPN or PNP) Relay output
rating 26.4 VDC
30 VDC 250 VAC/30 VDC
Input voltage * 1 24 VDC, 5.3 mA/5 VDC, 1.0 mA Rated load 0.3 A (503 and other) 2 A (Inductive load)
0.1 A (500 to 502) 4 A (Resistive load)
10 ms (Typical)
10 µs when HSP instruction is used 0.2 A (500 to 502) 5A
Peak load current
Input time constant Variable in 7 steps from 10 µs to 1 A (Other)
10 ms while special utility relay 2813
is ON (Set by DM1940) Electrical service life:
Relay service life 100,000 times or more (20 times/min)
Interrupt input Mechanical service life:
10 µs (Typical) 20-million times or more
response
High-speed counter Relay replacement Not allowed
30 kHz (24V±10%) Output frequency
input response 50 kHz (500 to 502)
*1. Inputs 000 to 007 can be changed to 5 V input. Built-in serial 1.6 kΩ 1/2W (R500 to R502)
resistance

Input/output specifications of expansion unit


Input/output Input Output Input/output
External
Terminal block
connection method
Model KV-E8X KV-E16X KV-E8T(P) KV-E16T(P) KV-E8R KV-E16R KV-E4XT(P)/R
Number of inputs 8 16 4
Input common 4 points/common 4 points/common
Maximum input
rating 26.4 VDC 26.4 VDC
Input voltage 24 VDC, 5.3 mA 24 VDC, 5.3 mA
Minimum ON voltage 19 V 19 V
Maximum OFF
current 2 mA 2 mA
Input impedance 4.3 kΩ 4.3 kΩ
Input time constant For both rising (OFF ON) and For both rising (OFF ON) and
(Changed in two steps by
special utility relays 2609
falling (ON OFF) operations, falling (ON OFF) operations,
to 2612) 10 ms: 10 ms±20%, 10 µs: 10 µs±20% 10 ms: 10 ms±20%, 10 µs: 10 µs±20%
Number of outputs 8 16 8 16 4
Output type NPN (PNP) Transistor Relay NPN (PNP) Transistor/Relay
Output common COM is connected internally. 4 points/common 4 points/common
250 VAC/30 VDC, 30 VDC/, 250 VAC/30 VDC,
Rated load
30 VDC 2 A (Inductive load), 2 A (Inductive load),
voltage
4 A (Resistive load) 4 A (Resistive load)
Rated output 2 A/point (Inductive load), 0.5 A/point/, 2 A/point (Inductive load),
0.5 (0.3) A/point 4 A/point (Resistive load), 4 A/common
current 4 A (Resistive load), 4 A/common
ON resistance 50 mΩ or less / 50 mΩ or less
Leakage current
100 µA max. 100 µA max./
at OFF
Residual voltage
0.8 V max. 0.8 V max./
at ON
Rising operation time
(OFF ON) 50 µs max. 10 ms max. 50 µs max./10 ms max.

Falling operation time


250 µs max. 10 ms max. 250 µs max./10 ms max.
(ON OFF)
Electrical: 100,000 times or more Electrical: 100,000 times or more
Relay service life (20 times/min), (20 times/min),
Mechanical: 20-million times or more Mechanical: 20-million times or more
Relay replacement Not allowed /Not allowed
Weight Approx. 100 g Approx. 130 g Approx. 100 g Approx. 130 g Approx. 130 g Approx. 190 g Approx. 100 g/Approx. 120 g

Input/output circuit of expansion unit


Input Output (NPN Transistor) Output (PNP Transistor) Output (Relay)
Photocoupler Insulated C
Internal circuit

Y0
Internal circuit

4.3 kΩ insulation power supply


Internal circuit

X0 Y0
Internal
510 Ω circuit
Y0
C
Insulated C
C power supply

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