GROUP 80

ELECTRICITY
DIAGRAM FOR FUSE AND RELAY PLATE

80-6-10-M.20EN
CONTENTS

– DIAGRAM FOR FUSE AND RELAY PLATE ............................................... 2

(Not including MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)

– DIAGRAM FOR FUSE AND RELAY PLATE ............................................... 4

(Only for MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)

1
 SWITCH
CONTACTEUR
+ PERMANENT
PERMANENT WARNING TEMOIN
WARNING INDICATOR
V U

H
D
I
j T L

POWER SUPPLY
ALIMENTATION
j or m v/j
r gr
n

EARTH
MASSE
r r
j
r
B
j/v
1 2 3 4 5 6 7 8
bl
n/s
r
REVERSING
INVERSEUR j
DE MARCHE
DEVICE j/v
bc
3 n r INDICATOR
MODULE
6 9 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 or TEMOINS
MODULE
2
ro
5 8 g
j

5A
5A
5A
5A

5A

10A
1 v

10A
10A

7.5A
DIAGRAM FOR FUSE AND RELAY PLATE

4 7 r
m

2
K5 n
vi

5 4 3 2 1

F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
A

5A

5A

5A
10A
10A
15A

10A
15A

10A
7.5A
K1
K2
or
bc
m
v 7 41

g 8
2 COMMUTATEUR
LIGHT SWITCHES
K0 5
K4 K7 K6 K3 bl D' ECLAIRAGE
n 9 3
6

v
j
(Not including MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)
DIAGRAM FOR FUSE AND RELAY PLATE
(Not including MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)
Fuses

F1 = Free(15A)
F2 = Wheel alignment (5A)
F3 = Stop/ warning (10A)
F4 = Free (10A)
F5 = Left blinker (5A)
F6 = Right pilot light / control panel (5A)
F7 = Left pilot light (5A)
F8 = Rotating light (7.5A)
F9 = Rear work headlight (10A)
F10 = Front work headlight (10A)
F11 = Free (7.5A)
F12 = Free (5A)
F13 = Forward/Rear/N transmission (10A)
F14 = Overload safety (10A)
F15 = Indicator light / fault warning (5A)
F16 = Blinker (5A)
F17 = Front windscreen wiper / front windscreen washer (10A)
F18 = Headlight (10A)
F19 = Right blinker (5A)
F20 = Low beam headlights (10A)
F21 = Warning / roof light(10A)
F22 = Light switch (15A)
F23 = Rear windscreen wiper / roof (7.5A)
F24 = Ventilation (15A)

K0 = Free
K1 = Free
K2 = Forwards movement relay
K4 = Starter safety relay
K5 = Forwards movement pressure relay
K6 = Blinking centre / warning
K7 = Load safety module

3
 SWITCH
CONTACTEUR
PERMANENT
+ PERMANENT WARNING TEMOIN
WARNING INDICATOR
V U

H
D
I
j T L

POWER SUPPLY
ALIMENTATION
j or m v/j
r gr
n

EARTH
MASSE
r r
j
r
B
j/v
1 2 3 4 5 6 7 8
bl
n/s
REVERSING r
INVERSEUR j
DEVICE
DE MARCHE j/v
bc INDICATOR
3 n r MODULE
6 9 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 MODULE
or TEMOINS
2
ro
5 8 g
j

5A
5A
5A
5A

5A

10A
1 v

10A
10A

7.5A
DIAGRAM FOR FUSE AND RELAY PLATE

4 7 r
m

4
K5 n
vi

5 4 3 2 1

F15 F16 F17 F18 F19 F20 F21 F22 F23 F24
A

5A

5A

5A
10A
10A
15A

10A
15A

10A
7.5A
K1
K2
or
bc
m
v 7 41

g 8
2 COMMUTATEUR
LIGHT SWITCHES
K0 5
K4 K7 K6 K3 bl D' ECLAIRAGE
n 9 3
6

v
j
(Only for MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)
DIAGRAM FOR FUSE AND RELAY PLATE
(Only for MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA)
F1 = Free(15A)
F2 = Wheel alignment (5A)
F3 = Stop/ warning (10A)
F4 = Free (10A)
F5 = Left blinker (5A)
F6 = Right pilot light / control panel (5A)
F7 = Left pilot light (5A)
F8 = Rotating light (7.5A)
F9 = Rear work headlight (10A)
F10 = Front work headlight (10A)
F11 = Free (7.5A)
F12 = Free (5A)
F13 = Forward/Rear/N transmission (10A)
F14 = Overload safety (10A)
F15 = Indicator light / fault warning (5A)
F16 = Blinker (5A)
F17 = Front windscreen wiper / front windscreen washer (10A)
F18 = Headlight (10A)
F19 = Right blinker (5A)
F20 = Low beam headlights (10A)
F21 = Warning / roof light(10A)
F22 = Light switch (15A)
F23 = Rear windscreen wiper / roof (7.5A)
F24 = Ventilation (15A)

K0 = Starter safety relay

K1 = Free
K2 = Free
K3 = Reversing relay
K4 = Free
K5 = Free
K6 = Blinking centre / warning
K7 = Load safety module

5
6
ELECTRIC DIAGRAM

80-6-M.20EN
CONTENTS

– ELECTRIC DIAGRAM ........................................................................................ 2

MLT 524

– ELECTRIC DIAGRAM ........................................................................................ 6

MLT 527
MLT 524 / 527 Turbo
MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo

– ELECTRIC DIAGRAM ....................................................................................... 10

MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA

– ELECTRIC DIAGRAM ........................................................................................ 14

MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

– ELECTRIC DIAGRAM ....................................................................................... 18

MT 728-2
MT 728-2 Turbo

– ELECTRIC DIAGRAM ....................................................................................... 22

MT 728-4 / MT 928-4
MT 728-4 Turbo / MT 928-4 Turbo

1
 A

S1 F15
r B
F1 F2 F3 F4
A A A

OP
30 30 17 17 50 19 19 54 15 58
J r r r M7 H1 H2 H3 H4 H5 H8 H12 H13

G B B B B B B B B G G G I G G
j j v bcbc n
G
bl g o n vt v n m vt vt
K4 V1 V1 V1 V1 V1 V1 V1
S9
S10
G H G H H H H S16

V1
n v n bc bl J bl J J J vt
V1 V1 V1 V1 V1 K5
G H
H D
G1
P P P T T P S7
n m r bl S3 S4 S5 S6 S17 S12 m m vt r
M1 G2
S24 S25
ELECTRIC DIAGRAM FOR MLT 524

R2 n n

R1 Y1 P2 P1 H11 H14 M5 E5 E6
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2
I o H r S14
S13a S13b F22
F8 F9 F10 F11 F12 F13 F14 F17

I I I F F F F H H H H G

bl j bc o m vt r r
S19 S15 S18 S2
K1
ro
H

g bc m m

F6 F7 F20 F18
S8
S7 S22

bc g n

E E E E E E E E E B C C C H

bl bl bl bl bl j j bc bc g bc m ro j n K2 K3 n vt ro r

D D H H H D J J J

bl bl ro n or

H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K2 K4 K3 K1 K5 Y2 Y3 E20 K7 M3 M2
jvt jvt

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

sp-524
 I F21 F16 F23 F24
S13c

m o j r F F H

I I
ro r

S11 S20 S21

o m g n K0

n
g o vt vt bl j o

F19 F5

g n

E E E E C C C C C C C C H H

D D j
K6
S23
jvt J g g n n r o vt vt ro bl bc r H
ELECTRIC DIAGRAM FOR MLT 524

H6 E1 E2 E3 E4 H10 E21 M8 M4 M6 K0
jvt jvt

54 55 56 57 58 59 60 61 62 63 64 65

3
sp-524a
ELECTRIC DIAGRAM FOR MLT 524

1 - Battery 35- Front right headlight

2 - Starter 36- Headlight indicator light
3 - Preheating 37- Rotating light
4 - Alternator 38- Rear right work headlight
5 - Motor stop solenoid 39- Rear left work headlight
6 - Fuel level sensor 40- Front left work headlight
7 - Fuel level 41- Front right work headlight
8 - Machine fault warning 42- Free
9 - Clock 43- Free
10 - Charge indicator 44- Forwards movement relay
11 - Motor oil pressure 45- Start up safety
12 - Brake fluid 46- Reversing safety
13 - Air filter blocking 47- Free
14 - Motor water temperature 48- Forward oil pressure
15 - Transmission oil temperature 49- Forwards movement EV
16 - Transmission oil prtessure 50- Reversing EV
17 - Hand brake 51- Right reversing light
18 - Free 52- Safety system
19 - Front wheel alignment detector 53- Front windscreen washer
20 - Front wheel alignment indicator light 54- Front windscreen wiper
21 - Rear wheel alignment detector 55- Warning centre / blinker
22 - Rear wheel alignment indicator light 56- Warning centre indicator light / Blinker
23 - Warning indicator 57- Rear right blinker
24 - Left stop light 58- Front right blinker
25 - Right stop light 59- Rear left blinker
26 - Free 60- Front left blinker
27 - Control panel lighting 61- Warning switch / indicator light
28 - Rear right position light 62- Roof light
29 - Front right position light 63- Rear cabin windscreen wiper
30 - Rear left position light 64- Roof cabin windscreen wiper
31 - Front left position light 65- Ventilation
32 - Front left low beam headlight 66- Free
33 - Front right low beam headlight
34 - Front left headlight

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

4
ELECTRIC DIAGRAM FOR MLT 524

ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Front right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / Warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof winscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear winscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Right reversing lights P2 = Fuel level
E21 = Roof light
R1 = Preheating resistance
Fuses R2 = Fuel sensor
F1 = Free (15A)
F2 = Wheel alignment (5A) S1 = Key switch
F3 = Stop / Warning (10A) S2 = Forward / rear running inverter
F4 = Free (10A) S3 = Motor oil pressure sensitive switch
F5 = Left blinker (5A) S4 = Brake fluid
F6 = Right pilot light / Control panel (5A) S5 = Air filter blocking
F7 = Left pilot light (5A) S6 = Motor water temperature
F8 = Rotating light (7.5A) S7 = Brake switch
F9 = Rear work headlight (10A) S8 = Windscreen wiper / Front windscreen washer
F10 = Front work headlight (10A) S9 = Warning control
F11 = Free (7.5A) S10 = Wheel alignment switch
F12 = Free (5A) S11 = Warning switch
F13 = Forward / Rear / N. transmission (10A) S12 = Transmission oil pressure
F14 = Overload safety (10A) S13a = Light switch (Pilot light)
F15 = Indicator light / Fault warning (5A) S13b = Light switch (Low beam headlight / headlight)
F16 = Blinker (5A) S13c = Light switch (Blinker)
F17 = Front windscreen wiper / Front windscreen S14 = Transmission cut-off switch (Speed lever)
washer (10A) S15 = Rear work light switch
F18 = Headlight(10A) S16 = Stop switch
F19 = Right blinker (5A) S17 = Transmission oil switch
F20 = Low beam headlight (10A) S18 = Front work light switch
F21 = Warning / Roof light (10A) S19 = Rotating light switch
F22 = Light switch (15A) S20 = Rear windscreen wiper / roof switch
F23 = Rear windscreen wiper / Roof (7.5A) S21 = Ventilator switch
F24 = Ventilation (15A) S22 = Load safey switch
S23 = Roof light switch
G1 = 12V 105Ah battery S24 = Front wheel alignment sensor
G2 = 35A alternator S25 = Rear wheel alignment sensor

H1 = Load indicator light V1 = Fault test diode

H2 = Motor oil pressure indicator light
H3 = Brake fluid Y1 = Motor stop solenoid
H4 = Air filter blocking indicator light Y2 = Forwards movement solenoid
H5 = Motor water temperature indicator light Y3 = Backward running solenoid
H6 = Blinker light
H7 = Lighting for the clock / Gauge
H8 = Transmission oil temperature
H9 = Headlight indicator light
H10 = Warning light
H11 = Front wheel alignment indicator light
H12 = Transmission oil pressure
H13 = Brake indicator light
H14 = Rear wheel alignment indicator light

5
 A

S1 F15
r B
F1 F2 F3 F4
A A A

OP
30 30 17 17 50 19 19 54 15 58
J r r r M7 H1 H2 H3 H4 H5 H8 H12 H13

bc G B B B B B B B B G G G I G G
j j v bc n
G
bl g o n vt v n m vt vt
K4 V1 V1 V1 V1 V1 V1 V1
S9
S10
G H G H H H H S16

V1
n v n bc bl J bl J J J vt
V1 V1 V1 V1 V1 K5
G H
H D
G1
P P P T T P S7
n m r bl m m vt r
S3 S4 S5 S6 S17 S12
M1 G2
S24 S25
R2 n n
ELECTRIC DIAGRAM FOR MLT 527

Y1 P2 P1 H11 H14 M5 E5 E6
R1
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

6
MLT 628 / 632 / 728

I o H r S14
MLT 524 / 527 Turbo

S13a S13b F22

F8 F9 F10 F11 F12 F13 F14 F17

I I I F F F F H H H H G
o
MLT 628 / 632 / 728 Turbo

bl j bc o m vt r r
S19 S15 S18 S2 S24
K1
ro
H

g bc m m

F6 F7 F20 F18
S8
S7 S22

bc g n

E E E E E E E E E B C C C H

bl bl bl bl bl j j bc bc g bc m ro j n K2 K3 n vt ro r

D D H H H D J J J

bl bl ro n or or

H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K2 K4 K3 K1 K5 Y2 Y3 E20 E21 K7 M3 M2
jvt jvt

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
 I
F21 F16 F23 F24
S13c

m o j r F F H

I I
ro r

S11 S20 S21

o m g n K0

n
g o vt vt bl j o

F19 F5

g n

E E E E C C C C C C C C H H

D D j
K6
S23
ELECTRIC DIAGRAM FOR MLT 527

jvt J g g n n r o vt vt ro bl bc r H

H6 E1 E2 E3 E4 H10 E22 M8 M4 M6 K0
jvt jvt

7
56 57 58 59 60 61 62 63 64 65 66 67
MLT 628 / 632 / 728
MLT 524 / 527 Turbo

MLT 628 / 632 / 728 Turbo

ELECTRIC DIAGRAM FOR MLT 527
MLT 524 / 527 Turbo
MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo
1 - Battery 35- Front right headlight
2 - Starter 36- Headlight indicator light
3 - Preheating 37- Rotating light
4 - Alternator 38- Rear right work headlight
5 - Motor stop solenoid 39- Rear left work headlight
6 - Fuel level sensor 40- Front left work headlight
7 - Fuel level 41- Front right work headlight
8 - Machine fault warning 42- Free
9 - Clock 43- Free
10 - Charge indicator 44- Forwards movement relay
11 - Motor oil pressure 45- Start up safety
12 - Brake fluid 46- Reversing safety
13 - Air filter blocking 47- Free
14 - Motor water temperature 48- Forward oil pressure
15 - Transmission oil temperature 49- Forwards movement EV
16 - Transmission oil pressure 50- Reversing EV
17 - Hand brake 51- Left reversing light
18 - Free 52- Right reversing light
19 - Front wheel alignment detector 53- Safety system
20 - Front wheel alignment indicator light 54- Front windscreen washer
21 - Rear wheel alignment detector 55- Front windscreen wiper
22 - Rear wheel alignment indicator light 56- Warning centre / Blinker
23 - Warning indicator 57- Warning centre indicator light / Blinker
24 - Left stop light 58- Rear right blinker
25 - Right stop light 59- Front right blinker
26 - Free 60- Rear left blinker
27 - Control panel lighting 61- Front left blinker
28 - Rear right position light 62- Warning switch / Indicator light
29 - Front right position light 63- Roof light
30 - Rear left position light 64- Rear cabin windscreen wiper
31 - Front left position light 65- Roof cabin windscreen wiper
32 - Front left low beam headlight 66- Ventilation
33 - Front right low beam headlight 67- Free
34 - Front left headlight

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

8
ELECTRIC DIAGRAM FOR MLT 527
MLT 524 / 527 Turbo
MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo
ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Forward right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / Warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof windscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear windscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Left reversing lights P2 = Fuel level
E21 = Right reversing lights
E22 = Roof light R1 = Preheating resistance
R2 = Fuel sensor
Fuses
F1 = Free (15A) S1 = Key switch
F2 = Wheel alignment (5A) S2 = Forward / Rear running inverter
F3 = Stop/ Warning (10A) S3 = Motor oil pressure sensitive switch
F4 = Free (10A) S4 = Brake fluid
F5 = Left blinker (5A) S5 = Air filter blocking
F6 = Right pilot light / Control panel (5A) S6 = Motor water temperature
F7 = Left pilot light (5A) S7 = Brake switch
F8 = Rotating light (7.5A) S8 = Windscreen wiper / Front windscreen washer
F9 = Rear work headlight (10A) switch
F10 = Front work headlight (10A) S9 = Warning control
F11 = Free (7.5A) S10 = Wheel alignment switch
F12 = Free (5A) S11 = Warning switch
F13 = Forward / Rear / N transmission (10A) S12 = Transmission oil pressure
F14 = Overload safety (10A) S13a = Light switch (Pilot light)
F15 = Indicator light / Fault warning (5A) S13b = Light switch (Low beam headlight/headlight)
F16 = Blinker (5A) S13c = Light switch (Blinker)
F17 = Front windscreen wiper / Front windscreen washer S14 = Transmission cut-off switch (speed lever)
(10A) S15 = Rear work light switch
F18 = Headlight (10A) S16 = Stop switch
F19 = Right blinker (5A) S17 = Transmission oil switch
F20 = Low beam headlights (10A) S18 = Front work headlight switch
F21 = Warning / roof light (10A) S19 = Rotating light switch
F22 = Light switch (15A) S20 = Rear windscreen wiper/roof switch
F23 = Rear windscreen wiper / roof (7.5A) S21 = Ventilator switch
F24 = Ventilation (15A)
S22 = Load safety switch
G1 = 12V 105 Ah battery S23 = Roof light switch
G2 = 35A alternator S24 = Front wheel alignment sensor
S25 = Rear wheel alignment sensor
H1 = Load indicator light
H2 = Motor oil pressure indicator light V1 = Fault test diode
H3 = Brake fluid
H4 = Air filter blocking indicator light Y1 = Motor stop solenoid
H5 = Motor water temperature indicator light Y2 = Forwards movement solenoid
H6 = Blinker light Y3 = Backward running solenoid
H7 = Lighting for the clock / Gauge
H8 = Transmission oil temperature
H9 = Headlight indicator light
H10 = Warning light
H11 = Front wheel alignment indicator light
H12 = Transmission oil pressure
H13 = Brake indicator light
H14 = Rear wheel alignment indicator light
9
 A

S1 F15
r B
F2
A A A
G
OP
30 30 17 17 50 19 19 54 15 58
J r r r M7 H1 H2 H3 H4 H5 H8 H12 H13

G B B B B B B B B G
j j v bc bc n
G
bl g o n vt v n m r r r r
K4 V1 V1 V1 V1 V1 V1 V1
S25 S26 S27 S28
S10
G H G H H H H

V1
n v n bc bl J bl J J J
V1 V1 V1 V1 V1 K5 n j bl ro

G H
H H H H
G1
P P P T T P S7
n m r bl S3 S4 S5 S6 S17 S12 m m
M1 G2
S29 S30
R2 n n

R1 Y1 P2 P1 H11 H14 Y4 Y5 Y6 Y7
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

10
I o H r S14
S13a S13b F22
F8 F9 F10 F11 F13 F14 F17

I I I F F F F H H H G
o
bl j bc o m vt r r
S19 S15 S18 S2 S24
K1
ELECTRIC DIAGRAM FOR MLT 524 / 527 MONO-ULTRA

ro
H

g bc m m
MLT 628 / 632 / 728 MONO-ULTRA

F6 F7 F20 F18
MLT 524 / 527 Turbo MONO-ULTRA

S8
S7 S22

bc g n
MLT 628 / 632 / 728 Turbo MONO-ULTRA

E E E E E E E E E B C C C H

bl bl bl bl bl j j bc bc g bc m ro j n K2 K3 n vt ro r

D D H H H D J J J

bl bl ro n or or

H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K2 K4 K3 K1 K5 Y2 Y3 E20 E21 K7 M3 M2
jvt jvt

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

sp-628mu
 I F21 F16 F23 F24
S13c F1 F3 F4

m o j r F F H

I I
ro r
G I G G
S11 S20 S21
o m g n K0
vt vt
n S9
g o vt vt bl j o
S16
F19 F5

g n vt

E E E E C C C C C C C C H H H D

D D j
K6 vt r
S23
jvt J g g n n r o vt vt ro bl bc r H

H6 E1 E2 E3 E4 H10 E22 M8 M4 M6 K0 M5 E5 E6
jvt jvt

11
54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
ELECTRIC DIAGRAM FOR MLT 524 / 527 MONO-ULTRA

MLT 628 / 632 / 728 MONO-ULTRA

MLT 524 / 527 Turbo MONO-ULTRA

MLT 628 / 632 / 728 Turbo MONO-ULTRA

sp-628mua
ELECTRIC DIAGRAM FOR MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
1 - Battery 36- Rotating light
2 - Starter 37- Rear right work headlight
3 - Preheating 38- Rear left work headlight
4 - Alternator 39- Front left work headlight
5 - Motor stop solenoid 40- Front right work headlight
6 - Fuel level sensor 41- Free
7 - Fuel level 42- Forwards movement relay
8 - Machine fault warning 43- Start up safety
9 - Clock 44- Reversing safety
10 - Charge indicator 45- Free
11 - Motor oil pressure 46- Forward oil pressure
12 - Brake fluid 47- Forwards movement EV
13 - Air filter blocking 48- Reversing EV
14 - Motor water temperature 49- Left reversing light
15 - Transmission oil temperature 50- Right reversing light
16 - Transmission oil pressure 51- Safety system
17 - Hand brake 52- Front windscreen washer
18 - Front wheel alignment detector 53- Front windscreen wiper
19 - Front wheel alignment indicator light 54- Warning centre / blinker
20 - Rear wheel alignment detector 55- Warning centre indicator light / Blinker
21 - Rear wheel alignment indicator light 56- Rear right blinker
22 - Accessory control 57- Front right blinker
23 - Accessory control 58- Rear left blinker
24 - Telescope control 59- Front left blinker
25 - Telescope control 60- Warning switch / indicator light
26 - Control panel lighting 61- Roof light
27 - Rear right position light 62- Rear cabin windscreen wiper
28 - Front right position light 63- Roof cabin windscreen wiper
29 - Rear left position light 64- Ventilation
30 - Front left position light 65- Free
31 - Front left low beam headlight 66- Free
32 - Front right low beam headlight 67- Warning device
33 - Front left headlight 68- Left stop light
34 - Front right headlight 69- Right stop light
35 - Headlight indicator light 70- Free

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

12
ELECTRIC DIAGRAM FOR MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Forward right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof windscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear windscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Left reversing lights P2 = Fuel level
E21 = Right reversing lights
E22 = Roof light R1 = Preheating resistance
R2 = Fuel sensor
Fuses
F1 = Free (15A) S1 = Key switch
F2 = Wheel alignment (5A) S2 = Forward/ rear running inverter
F3 = Stop/ warning (10A) S3 = Motor oil pressure sensitive switch
F4 = Free (10A) S4 = Brake fluid
F5 = Left blinker (5A) S5 = Air filter blocking
F6 = Right pilot light / control panel (5A) S6 = Motor water temperature
F7 = Left pilot light (5A) S7 = Brake switch
F8 = Rotating light (7.5A) S8 = Windscreen wiper / front windscreen washer
F9 = Rear work headlight (10A) switch
F10 = Front work headlight (10A) S9 = Warning control
F11 = Free (7.5A) S10 = Wheel alignment switch
F12 = Free (5A) S11 = Warning switch
F13 = Forward/Rear/N transmission (10A) S12 = Transmission oil pressure
F14 = Overload safety (10A) S13a = Light switch (Pilot light)
F15 = Indicator light / fault warning (5A) S13b = Light switch (Low beam headlight/headlight)
F16 = Blinker (5A) S13c = Light switch (Blinker)
F17 = Front windscreen wiper / front windscreen washer S14 = Transmission cut-off switch (speed lever)
(10A) S15 = Rear work light switch
F18 = Headlight (10A) S16 = Stop switch
F19 = Right blinker (5A) S17 = Transmission oil switch
F20 = Low beam headlights (10A) S18 = Front work headlight switch
F21 = Warning / roof light (10A) S19 = Rotating light switch
F22 = Light switch (15A) S20 = Rear windscreen wiper / Roof switch
F23 = Rear windscreen wiper / roof (7.5A) S21 = Ventilator switch
F24 = Ventilation (15A) S22 = Load safety switch
S23 = Roof light switch
G1 = 12V 105 Ah battery S24 = Pedal transmission cut-off switch
G2 = 35A or 55A alternator S25 = Accessories control switch
S26 = Accessories control switch
H1 = Load indicator light S27 = Telescope retraction switch
H2 = Motor oil pressure indicator light S28 = Telescope extension switch
H3 = Brake fluid S29 = Forward wheel alignment sensor
H4 = Air filter blocking indicator light S30 = Rear wheel alignment sensor
H5 = Motor water temperature indicator light
H6 = Blinker light V1 = Fault test diode
H7 = Lighting for the clock / gauge
H8 = Transmission oil temperature Y1 = Motor stop solenoid
H9 = Headlight indicator light Y2 = Forwards movement solenoid
H10 = Warning light Y3 = Backward running solenoid
H11 = Front wheel alignment indicator light Y4 = Accessories control solenoid
H12 = Transmission oil pressure Y5 = Accessories control solenoid
H13 = Brake indicator light Y6 = Telescope retraction solenoid
H14 = Rear wheel alignment indicator light Y7 = Telescope extension solenoid
13
 A

S1 F15
r B
F13
A A A
S12
OP
30 30 17 17 50 19 19 54 15 58
J r r r M7 H1 H2 H3 H4 H5 H8 H12 H13 K1
ro vt

G B B B B B B B B K K G H H
S2
j j v bc bc n
G
bl g o n vt v
V2
K0 V1 V1 V1 V1 V1 V1 V1

G H G H H H
j K

V1
n v n bc bl J bl J J J K5 S7 S14
V1 V1 V1 V1 V1
G H K K K K K K K K

G1 K3
P P P T T
n m r bl S3 S4 S5 S6 S17
G2 D H
M1
R2 n n jvt n bl o ro n or or

R1 Y1 P2 P1 K0 K3 Y6 Y5 Y4 Y2 Y3 E20 E21 K1
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

14
I o
S13a S13b F22
F1 F2 F3 F4 F8 F9 F10 F11 F12 F14 F17

I I I F F F F H H H H G

bl j bc o m vt r r
S19 S15 S18
G G G I G G

ro
m vt vt
g bc m
S9
S10 F6 F7 F20 F18
S16 S8
S22

vt bc n

E E E E E E E E E B C C C
H D
bl bl bl bl bl j j bc bc g bc m n vt ro r
m m vt r
D D J J J
S24 S25
bl bl
n n

H11 H14 M5 E5 E6 H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K7 M3 M2
jvt

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
ELECTRIC DIAGRAM FOR MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

sp-628pw
 r
r
r

I F21 F16 F23 F24

S13c

m o j r F F H

I I ro r

S11 S20 S21

o m g n K0

n
g o vt vt bl j o

F19 F5

g n

E E E E C C C C C C C C H H

D D j
K6
S23
jvt J g g n n r o vt vt ro bl bc r H

H6 E1 E2 E3 E4 H10 E22 M8 M4 M6 K0
jvt jvt

15
58 59 60 61 62 63 64 65 66 67 68 69
ELECTRIC DIAGRAM FOR MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

sp-628pwa
ELECTRIC DIAGRAM FOR MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

1 - Battery 36 - Right stop light

2 - Starter 37 - Free
3 - Preheating 38 - Control panel lighting
4 - Alternator 39 - Rear right position light
5 - motor stop solenoid 40 - Front right position light
6 - Fuel level sensor 41 - Rear left position light
7 - Fuel Level 42 - Front left position light
8 - Machine fault warning 43 - Front left low beam headlight
9 - Clock 44 - Front right low beam headlight
10 - Charge indicator 45 - Front left headlight
11 - Motor oil pressure 46 - Front right headlight
12 - Brake fluid 47 - Headlight indicator light
13 - Air filter blocking 48 - Rotating light
14 - Motor water temperature 49 - Rear right work headlight
15 - Transmission oil temperature 50 - Rear left work headlight
16 - Free 51 - Front left work headlight
17 - Hand brake 52 - Front right work headlight
18 - Transmission cut-off switch 53 - Free
19 - Startup safety 54 - Free
20 - Reversing relay 55 - Safety system
21 - 1st and 2nd gear EV 56 - Front windscreen washer
22 - 1st gear EV 57 - Front windscreen wiper
23 - 4th gear EV 58 - Warning Centre / blinker
24 - Forwards movement EV 59 - Warning centre indicator light / blinker
25 - Reversing EV 60 - Rear right blinker
26 - Left reversing light 61 - Front right blinker
27 - Right reversing light 62 - Rear left blinker
28 - Free 63 - Front left blinker
29 - Free 64 - Warning switch / indicator light
30 - Front wheel alignment detector 65 - Roof light
31 - Front wheel alignment indicator light 66 - Rear cabin windscreen wiper
32 - Rear wheel alignment detector 67 - Roof cabin windscreen wiper
33 - Rear wheel alignment indicator light 68 - Ventilation
34 - Warning indicator 69 - Free
35 - Left stop light

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

16
ELECTRIC DIAGRAM FOR MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Forward right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof windscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear windscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Left reversing lights P2 = Fuel level
E21 = Right reversing lights
E22 = Roof light R1 = Preheating resistance
R2 = Fuel sensor
Fuses
F1 = Free (15A) S1
= Key switch
F2 = Wheel alignment (5A) S2
= EGS control
F3 = Stop/ warning (10A) S3
= Motor oil pressure sensitive switch
F4 = Free (10A) S4
= Brake fluid
F5 = Left blinker (5A) S5
= Air filter blocking
F6 = Right pilot light / control panel (5A) S6
= Motor water temperature
F7 = Left pilot light (5A) S7
= Brake switch
F8 = Rotating light (7.5A) S8
= Windscreen wiper / front windscreen washer
F9 = Rear work headlight (10A) switch
F10 = Front work headlight (10A) S9 = Warning control
F11 = Free (7.5A) S10 = Wheel alignment switch
F12 = Free (5A) S11 = Warning switch
F13 = Forward/Rear/N transmission (10A) S12 = Speed sensor
F14 = Overload safety (10A) S13a = Light switch (Pilot light)
F15 = Indicator light / fault warning (5A) S13b = Light switch (Low beam headlight / Headlight)
F16 = Blinker (5A) S13c = Light switch (Blinker)
F17 = Front windscreen wiper / front windscreen S14 = Transmission cut-off switch
washer (10A) S15 = Rear work light switch
F18 = Headlight (10A) S16 = Stop switch
F19 = Right blinker (5A) S17 = Transmission oil temperature
F20 = Low beam headlights (10A) S18 = Front work headlight switch
F21 = Warning / roof light (10A) S19 = Rotating light switch
F22 = Light switch (15A) S20 = Rear windscreen wiper / Roof switch
F23 = Rear windscreen wiper / roof (7.5A) S21 = Ventilator switch
F24 = Ventilation (15A) S22 = Load safety switch
S23 = Roof light switch
G1 = 12V 105 Ah battery S24 = Forward wheel alignment sensor
G2 = 35A or 55A alternator S25 = Rear wheel alignment sensor

H1 = Load indicator light V1 = Fault test diode

H2 = Motor oil pressure indicator light V2 = Transmission cut-off diode
H3 = Brake fluid
H4 = Air filter blocking indicator light Y1 = Motor stop solenoid
H5 = Motor water temperature indicator light Y2 = Forwards movement solenoid
H6 = Blinker light Y3 = Backward running solenoid
H7 = Lighting for the clock / gauge Y4 = 4th gear solenoid
H8 = Transmission oil temperature Y5 = 1st gear solenoid
H9 = Headlight indicator light Y6 = 1st and 2nd gear solenoid
H10 = Warning light
H11 = Front wheel alignment indicator light
H12 = Free
H13 = Brake indicator light
H14 = Rear wheel alignment indicator light

17
 A

S1 F15
r B
F1 F2 F3 F4
A A A
OP
30 30 17 17 50 19 19 54 15 58
J r r r H2 H3 H4 H5 H8 H12 H13
M7 H1

G B B B B B B B B G G G I G G
j j v bcbc n
G
bl g o n vt v n vt vt
K4 V1 V1 V1 V1 V1 V1 V1
S9

G H G H H H H S16

V1
n v n bc bl J bl J J J vt
V1 V1 V1 V1 V1 K5
G H
H D
G1
P P P T T P S7
n m r bl S3 S4 S5 S6 S17 S12 vt r
M1 G2

R2
ELECTRIC DIAGRAM FOR MT 728-2

R1 Y1 P2 P1 M5 E5 E6
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
MT 728-2 Turbo

18
I o H r S14
S13a S13b F22
F8 F9 F10 F11 F12 F13 F14 F17

I I I F F F F H H H H G

bl j bc o m vt o r r
S19 S15 S18 S2 S24 S25
K1
ro
H

g bc m m

F6 F7 F20 F18
S8
S7 S22

bc g n

E E E E E E E E E B C C C H

bl bl bl bl bl j j bc bc g bc m ro j n K2 K3 n vt ro r

D D H H H J J J

bl bl ro n

H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K2 K4 K3 K1 K5 Y2 Y3 K7 M3 M2
jvt jvt

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
 I F21 F16 F23 F24
S13c

m o j r F F H

I I
ro r

S11 S20 S21

o m g n K0

n
g o vt vt bl j o

F19 F5

g n

E E E E C C C C C C C C H H

D D j
K6
S23
jvt J g g n n r o vt vt ro bl bc r H

B
ELECTRIC DIAGRAM FOR MT 728-2

H6 E1 E2 E3 E4 H10 E20 M8 M4 M6 K0
jvt jvt
MT 728-2 Turbo

52 53 54 55 56 57 58 59 60 61 62 63

19
sp-728.2a
ELECTRIC DIAGRAM FOR MT 728-2
MT 728-2 Turbo

1 - Battery 35 - Rotating light

2 - Starter 36 - Rear right work headlight
3 - Preheating 37 - Rear left work headlight
4 - Alternator 38 - Front left work headlight
5 - motor stop solenoid 39 - Front right work headlight
6 - Fuel level sensor 40 - Free
7 - Fuel Level 41 - Free
8 - Machine fault warning 42 - Forwards movement relay
9 - Clock 43 - Start up safety
10 - Charge indicator 44 - Reversing safety
11 - Motor oil pressure 45 - Free
12 - Brake fluid 46 - Forward oil pressure
13 - Air filter blocking 47 - Forwards movement EV
14 - Motor water temperature 48 - Reversing EV
15 - Transmission oil temperature 49 - Safety system
16 - Transmission oil pressure 50 - Front windscreen washer
17 - Hand brake 51 - Front windscreen wiper
18 - Free 52 - Warning Centre / blinker
19 - Free 53 - Warning centre indicator light / blinker
20 - Free 54 - Rear right blinker
21 - Warning device 55 - Front right blinker
22 - Left stop light 56 - Rear left blinker
23 - Right stop light 57 - Front left blinker
24 - Free 58 - Warning switch / indicator light
25 - Control panel lighting 59 - Roof light
26 - Rear right position light 60 - Rear cabin windscreen wiper
27 - Front right position light 61 - Roof cabin windscreen wiper
28 - Rear left position light 62 - Ventilation
29 - Front left position light 63 - Free
30 - Front left low beam headlight
31 - Front right low beam headlight
32 - Front left headlight
33 - Front right headlight
34 - Headlight indicator light

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

20
ELECTRIC DIAGRAM FOR MT 728-2
MT 728-2 Turbo
ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Forward right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof windscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear windscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Roof light P2 = Fuel level

Fuses R1 = Preheating resistance

F1 = Free (15A) R2 = Fuel sensor
F2 = Free (5A)
F3 = Stop/ warning (10A) S1
= Key switch
F4 = Free (10A) S2
= Forward/ rear running inverter
F5 = Left blinker (5A) S3
= Motor oil pressure sensitive switch
F6 = Right pilot light / control panel (5A) S4
= Brake fluid
F7 = Left pilot light (5A) S5
= Air filter blocking
F8 = Rotating light (7.5A) S6
= Motor water temperature
F9 = Rear work headlight (10A) S7
= Brake switch
F10 = Front work headlight (10A) S8
= Windscreen wiper / front windscreen washer
F11 = Free (7.5A) switch
F12 = Free (5A) S9 = Warning control
F13 = Forward / Rear / N transmission (10A) S10 = Free
F14 = Overload safety (10A) S11 = Warning switch
F15 = Indicator light / Fault warning (5A) S12 = Transmission oil pressure
F16 = Blinker (5A) S13a = Light switch (Pilot light)
F17 = Front windscreen wiper / front windscreen S13b = Light switch (Low beam headlight/headlight)
washer (10A) S13c = Light switch (Blinker)
F18 = Headlight (10A) S14 = Transmission cut-off switch (speed lever)
F19 = Right blinker (5A) S15 = Rear work light switch
F20 = Low beam headlights (10A) S16 = Stop switch
F21 = Warning / Roof light (10A) S17 = Transmission oil temperature
F22 = Light switch (15A) S18 = Front work headlight switch
F23 = Rear windscreen wiper / Roof (7.5A) S19 = Rotating light switch
F24 = Ventilation (15A) S20 = Rear windscreen wiper / Roof switch
S21 = Ventilator switch
G1 = 12V 105 Ah battery S22 = Load safety switch
G2 = 35A or 55A alternator S23 = Roof light switch
S24 = Pedal transmission cut-off switch
H1 = Load indicator light S25 = Pedal transmission cut-off neutraliser switch
H2 = Motor oil pressure indicator light
H3 = Brake fluid V1 = Fault test diode
H4 = Air filter blocking indicator light
H5 = Motor water temperature indicator light Y1 = Motor stop solenoid
H6 = Blinker light Y2 = Forwards movement solenoid
H7 = Lighting for the clock / Gauge Y3 = Backward running solenoid
H8 = Transmission oil temperature
H9 = Headlight indicator light
H10 = Warning light
H11 = Free
H12 = Transmission oil pressure
H13 = Brake indicator light

21
 A

S1 F15
r B
F1 F2 F3 F4
A A A

OP
30 30 17 17 50 19 19 54 15 58
J r r r M7 H1 H2 H3 H4 H5 H8 H12 H13

G B B B B B B B B G G G I G G
j j v bcbc n
G
bl g o n vt v n m vt vt
K4 V1 V1 V1 V1 V1 V1 V1
S9
S10
G H G H H H H S16

V1
n v n bc bl J bl J J J vt
V1 V1 V1 V1 V1 K5
G H
H D
G1
P P P T T P S7
n m r bl m m vt r
S3 S4 S5 S6 S17 S12
M1 G2
S26 S27
R2 n n

R1 Y1 P2 P1 H11 H14 M5 E5 E6
jvt jvt
A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

22
o r
ELECTRIC DIAGRAM FOR MT 728-4 / MT 928-4

I H S14
S13a S13b F22
F8 F9 F10 F11 F12 F13 F14 F17

I I I F F F F H H H H G

bl j bc o m vt o r r
S19 S15 S18 S2 S24 S25
K1
ro
H

g bc m m
MT 728-4 Turbo / MT 928-4 Turbo

F6 F7 F20 F18
S8
S7 S22

bc g n

E E E E E E E E E B C C C H

bl bl bl bl bl j j bc bc g bc m ro j n K2 K3 n vt ro r

D D H H H J J J

bl bl ro n

H7 E7 E8 E9 E10 E11 E12 E13 E14 H9 E19 E15 E16 E17 E18 K2 K4 K3 K1 K5 Y2 Y3 K7 M3 M2
jvt jvt

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

sp-728.4
 I F21 F16 F23 F24
S13c

m o j r F F H

I I
ro r

S11 S20 S21

o m g n K0

n
g o vt vt bl j o

F19 F5

g n

E E E E C C C C C C C C H H

D D j
K6 S23
jvt J g g n n r o vt vt ro bl bc r H

H6 E1 E2 E3 E4 H10 E20 M8 M4 M6 K0
jvt jvt

23
54 55 56 57 58 59 60 61 62 63 64 65
ELECTRIC DIAGRAM FOR MT 728-4 / MT 928-4
MT 728-4 Turbo / MT 928-4 Turbo
ELECTRIC DIAGRAM FOR MT 728-4 / MT 928-4
MT 728-4 Turbo / MT 928-4 Turbo
1 - Battery 35 - Front right headlight
2 - Starter 36 - Headlight indicator light
3 - Preheating 37 - Rotating light
4 - Alternator 38 - Rear right work headlight
5 - motor stop solenoid 39 - Rear left work headlight
6 - Fuel level sensor 40 - Front left work headlight
7 - Fuel Level 41 - Front right work headlight
8 - Machine fault warning 42 - Free
9 - Clock 43 - Free
10 - Charge indicator 44 - Forwards movement relay
11 - Motor oil pressure 45 - Start up safety
12 - Brake fluid 46 - Reversing safety
13 - Air filter blocking 47 - Free
14 - Motor water temperature 48 - Forward oil pressure
15 - Transmission oil temperature 49 - Forwards movement EV
16 - Transmission oil pressure 50 - Reversing EV
17 - Hand brake 51 - Safety system
18 - Free 52 - Front windscreen washer
19 - Front wheel alignment detector 53 - Front windscreen wiper
20 - Front wheel alignment indicator light 54 - Warning Centre / Blinker
21 - Rear wheel alignment detector 55 - Warning centre indicator light / Blinker
22 - Rear wheel alignment indicator light 56 - Rear right blinker
23 - Warning indicator 57 - Front right blinker
24 - Left stop light 58 - Rear left blinker
25 - Right stop light 59 - Front left blinker
26 - Free 60 - Warning switch / Indicator light
27 - Control panel lighting 61 - Roof light
28 - Rear right position light 62 - Rear cabin windscreen wiper
29 - Front right position light 63 - Roof cabin windscreen wiper
30 - Rear left position light 64 - Ventilation
31 - Front left position light 65 - Free
32 - Front left low beam headlight
33 - Front right low beam headlight
34 - Front left headlight

COLOUR CODING

bc : white bl : blue g : grey j : yellow

jvt : yellow/green m : brown n : black o : orange
r : red ro : pink vt : green v : purple

CONNECTOR

A - Fuse board / relays (4 pin connection + 1 pin connection)

B - Indicator light module
C - Cabin
D - Rear lighting
E - Fuse box / relay (13 pin connection)
F - Fuse box / relay (7 pin connection)
G - Fuse box / relay (11 pin connection)
H - Fuse box / relay (21 pin connection)
I - Light switch
J - Front windscreen wiper

24
ELECTRIC DIAGRAM FOR MT 728-4 / MT 928-4
MT 728-4 Turbo / MT 928-4 Turbo
ELECTRICAL COMPONENTS

E1 = Rear right blinker K0 = Free

E2 = Forward right blinker K1 = Free
E3 = Rear left blinker K2 = Forwards movement relay
E4 = Front left blinker K3 = Rear running relay
E5 = Left stop light K4 = Starter safety relay
E6 = Right stop light K5 = Forwards movement pressure relay
E7 = Rear right position light K6 = Blinking centre / warning
E8 = Front right position light K7 = Load safety module
E9 = Rear left position light
E10 = Front left position light M1 = Starter
E11 = Front left low beam headlight M2 = Front windscreen wiper
E12 = Front right low beam headlight M3 = Windscreen washer
E13 = Front left headlight M4 = Roof windscreen washer
E14 = Front right headlight M5 = Warning indicator
E15 = Rear right work headlight M6 = Ventilator
E16 = Rear left work headlight M7 = Machine fault warning
E17 = Front left work headlight M8 = Rear windscreen washer
E18 = Front right work headlight
E19 = Rotating light P1 = Clock
E20 = Roof light P2 = Fuel level

Fuses R1 = Preheating resistance

F1 = Free (15A) R2 = Fuel sensor
F2 = Wheel alignment(5A)
F3 = Stop/ warning (10A) S1 = Key switch
F4 = Free (10A) S2 = Forward/ rear running inverter
F5 = Left blinker (5A) S3 = Motor oil pressure sensitive switch
F6 = Right pilot light / control panel (5A) S4 = Brake fluid
F7 = Left pilot light (5A) S5 = Air filter blocking
F8 = Rotating light (7.5A) S6 = Motor water temperature
F9 = Rear work headlight (10A) S7 = Brake switch
F10 = Front work headlight (10A) S8 = Windscreen wiper / front windscreen washer
F11 = Free (7.5A) switch
F12 = Free (5A) S9 = Warning control
F13 = Forward / Rear / N transmission (10A) S10 = Wheel alignment switch
F14 = Overload safety (10A) S11 = Warning switch
F15 = Indicator light / Fault warning (5A) S12 = Transmission oil pressure
F16 = Blinker (5A) S13a = Light switch (Pilot light)
F17 = Front windscreen wiper / front windscreen washer S13b = Light switch (Low beam headlight/headlight)
(10A) S13c = Light switch (Blinker)
F18 = Headlight (10A) S14 = Transmission cut-off switch (speed lever)
F19 = Right blinker (5A) S15 = Rear work light switch
F20 = Low beam headlights (10A) S16 = Stop switch
F21 = Warning / Roof light (10A) S17 = Transmission oil temperature
F22 = Light switch (15A) S18 = Front work headlight switch
F23 = Rear windscreen wiper / Roof (7.5A) S19 = Rotating light switch
F24 = Ventilation (15A) S20 = Rear windscreen wiper / Roof switch
S21 = Ventilator switch
G1 = 12V 105 Ah battery S22 = Load safety switch
G2 = 35A alternator S23 = Roof light switch
S24 = Pedal transmission cut-off switch
H1 = Load indicator light S25 = Pedal transmission cut-off neutraliser switch
H2 = Motor oil pressure indicator light S26 = Front wheel alignment sensor
H3 = Brake fluid S27 = Rear wheel alignment sensor
H4 = Air filter blocking indicator light
H5 = Motor water temperature indicator light V1 = Fault test diode
H6 = Blinker light
H7 = Lighting for the clock / Gauge Y1 = Motor stop solenoid
H8 = Transmission oil temperature Y2 = Forwards movement solenoid
H9 = Headlight indicator light Y3 = Backward running solenoid
H10 = Warning light
H11 = Front wheel alignment indicator light
H12 = Transmission oil pressure
H13 = Brake indicator light
H14 = Rear wheel alignment indicator light

25
26
ELECTRIC CIRCUIT

80-7-M.20EN
CONTENTS

– ELECTRIC CIRCUIT........................................................................................... 2
MLT 524 / 527
MLT 524 / 527 Turbo
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA

– ELECTRIC CIRCUIT........................................................................................... 4
MLT 524 / 527
MLT 524 / 527 Turbo
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA

– ELECTRIC CIRCUIT........................................................................................... 6
MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA

– ELECTRIC CIRCUIT ......................................................................................... 8

MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

– ELECTRIC CIRCUIT........................................................................................... 10
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

– ELECTRIC CIRCUIT........................................................................................... 12
MT 728-2 / MT 728-4 / MT 928-4
MT 728-2 Turbo / MT 728-4 Turbo / MT 928-4 Turbo

1
ELECTRIC CIRCUIT MLT 524 / 527
MLT 524 / 527 TURBO
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 TURBO MONO-ULTRA

SEE PAGE 4

2
ELECTRIC CIRCUIT MLT 524 / 527
MLT 524 / 527 Turbo
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
COLOURS :

bc - white 17 - Warning device

bl - blue 18 - Front windscreen wiper
bl/n - blue/black 19 - Safety switch
bl/s - blue/salmon 20 - Air filter blocking indicator
g - grey 21 - Preheating spark plug
g/n - grey/black 22 - Water temperature sensor
j - yellow 23 - Motor stop solenoid
jvt - yellow / green 24 - Motor oil pressure
m - brown 25 - Converter oil-temperature sensor
m/n - brown / black 26 - Complete electrical control valve
n - black 27 - Speed lever
n/bc - black / white 28 - Converter oil pressure controller
n/s - black / salmon 29 - Main wire assembly
o - orange 30 - Earth cable
r - red 31 - Cable
r/n - red / black 32 - Earth cable
ro - pink 33 - Rear wheel alignment switch
v - violet 36 - Front wheel alignment switch
vt - green 37 - Heating switch
vt/n - green / black 38 - Distress signal switch
39 - Front windscreen wiper switch
40 - Rear windscreen wiper switch
COMPONENT NUMBERING : 41 - Rotating light switch
42 - Safety control board
1 - Battery 43 - Control board : clock - fuel gauge
2 - Starter 44 - Indicator light board
3 - Alternator 45 - Hand brake switch
4 - Key switch 46 - Windscreen washer pump
5 - Lighting switch 47 - Option (Front work headlight)
6 - Fuse and relay plate 48 - Option (Rear work headlight)
7 - Wheel alignment switch 49 - Running direction inverter
8 - Light 50 - Earth cable
9 - Brake fluid reservoir
10 - Stop switch
11 - Transmission cut-off switch
12 - Front left headlight
13 - L.H. direction lights
14 - Forward right headlight
15 - R.H. direction lights
16 - Fuel gauge

3
ELECTRIC CIRCUIT MLT 524 / 527
MLT 524 / 527 Turbo
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA

4
ELECTRIC CIRCUIT MLT 524 / 527
MLT 524 / 527 Turbo
MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
COLOURS :

bc - white
bl - blue
bl/n - blue/black
bl/s - blue/salmon
g - grey
g/n - grey/black
j - yellow
jvt - yellow / green
m - brown
m/n - brown / black
n - black
n/bc - black / white
n/s - black / salmon
o - orange
r - red
r/n - red / black
ro - pink
v - violet
vt - green
vt/n - green / black

COMPONENT NUMBERING :

2 - Rear left headlight

3 - Rear left reversing light
4 - Right reversing light
5 - Rear right light

5
ELECTRIC CIRCUIT MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA

6
ELECTRIC CIRCUIT MLT 628 / 632 / 728
MLT 628 / 632 / 728 Turbo
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
COLOURS :

bc - white 21 - Warning device

bl - blue 22 - Front windscreen wiper
bl/n - blue/black 23 - Safety switch
bl/s - blue/salmon 24 - Air filter blocking indicator
g - grey 25 - Preheating spark plug
g/n - grey/black 26 - Water temperature sensor
j - yellow 27 - Motor stop solenoid
jvt - yellow / green 28 - Motor oil pressure
m - brown 29 - Converter oil-temperature sensor
m/n - brown / black 30 - Complete electrical control valve
n - black 31 - Speed lever
n/bc - black / white 32 - Converter oil pressure controller
n/s - black / salmon 33 - Main wire assembly
o - orange 34 - Earth cable
r - red 35 - cable
r/n - red / black 36 - Earth cable
ro - pink 37 - Rear wire assembly
v - violet 38 - Wire assembly for rear wheel alignment
vt - green switch
vt/n - green / black 39 - Rear wheel alignment switch
45 - Front wheel alignment switch
46 - Wire assembly for front wheel
COMPONENT NUMBERING : alignment switch
47 - Heating switch
1 - Battery 48 - Distress signal switch
2 - Starter 49 - Front windscreen wiper switch
3 - Alternator 50 - Rear windscreen wiper switch
4 - Key switch 51 - Rotating light switch
5 - Lighting switch 52 - Safety control board
6 - Fuse and relay plate 53 - Control board : clock - fuel gauge
7 - Wheel alignment switch 54 - Indicator light board
8 - Light 55 - Hand brake switch
9 - Brake fluid reservoir 56 - Windscreen washer pump
10 - Stop switch 57 - Rotating light
11 - Transmission cut-off switch 58 - Option (Front work headlight)
12 - Front left headlight 59 - Option (Rear work headlight)
13 - L.H. direction lights 60 - Running direction inverter
14 - Forward right headlight
15 - R.H. direction lights
16 - Fuel gauge
17 - Rear left headlight
18 - Rear left reversing light
19 - Right reversing light
20 - Rear right light

7
ELECTRIC CIRCUIT MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

8
ELECTRIC CIRCUIT MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

COLOURS :

bc - white 21 - Warning device

bl - blue 22 - Front windscreen wiper
bl/n - blue/black 23 - Safety switch
bl/s - blue/salmon 24 - Air filter blocking indicator
g - grey 25 - Preheating spark plug
g/n - grey/black 26 - Water temperature sensor
j - yellow 27 - Motor stop solenoid
jvt - yellow / green 28 - Motor oil pressure
m - brown 29 - Converter oil-temperature sensor
m/n - brown / black 30 - Electrovalve
n - black 31 - Sensor
n/bc - black / white 32 - Diode
n/s - black / salmon 33 - Main wire assembly
o - orange 34 - Earth cable
r - red 35 - cable
r/n - red / black 36 - Earth cable
ro - pink 37 - Rear wire assembly
v - violet 38 - Wire assembly for rear wheel alignment
vt - green switch
vt/n - green / black 39 - Rear wheel alignment switch
45 - Front wheel alignment switch
46 - Wire assembly for front wheel
COMPONENT NUMBERING : alignment switch
47 - Heating switch
1 - Battery 48 - Distress signal switch
2 - Starter 49 - Front windscreen wiper switch
3 - Alternator 50 - Rear windscreen wiper switch
4 - Key switch 51 - Rotating light switch
5 - Lighting switch 52 - Safety control board
6 - Fuse and relay plate 53 - Control board : clock - fuel gauge
7 - Wheel alignment switch 54 - Indicator light board
8 - Light 55 - Hand brake switch
9 - Brake fluid reservoir 56 - Windscreen washer pump
10 - Stop switch 57 - Rotating light
11 - Transmission cut-off switch 58 - Option (Front work headlight)
12 - Front left headlight 59 - Option (Rear work headlight)
13 - L.H. direction lights 60 - Gear selector
14 - Forward right headlight
15 - R.H. direction lights
16 - Fuel gauge
17 - Rear left headlight
18 - Rear left reversing light
19 - Right reversing light
20 - Rear right light

9
ELECTRIC CIRCUIT MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

10
ELECTRIC CIRCUIT MLT 524 / 527 MONO-ULTRA
MLT 524 / 527 Turbo MONO-ULTRA
MLT 628 / 632 / 728 MONO-ULTRA
MLT 628 / 632 / 728 Turbo MONO-ULTRA
MLT 628 / 632 / 728 Turbo POWER SHIFT MONO-ULTRA

COLOURS :

bc - white
bl - blue
bl/n - blue/black
bl/s - blue/salmon
g - grey
g/n - grey/black
j - yellow
jvt - yellow / green
m - brown
m/n - brown / black
n - black
n/bc - black / white
n/s - black / salmon
o - orange
r - red
r/n - red / black
ro - pink
v - violet
vt - green
vt/n - green / black

COMPONENT NUMBERING :

1 - Remote control unit multifunctions

2 - Electrovalve
3 - Electrovalve

11
ELECTRIC CIRCUIT MT 728-2 / MT 728-4 / MT 928-4
MT 728-2 Turbo / MT 728-4 Turbo / MT 928-4 Turbo

12
ELECTRIC CIRCUIT MT 728-2 / MT 728-4 / MT 928-4
MT 728-2 Turbo / MT 728-4 Turbo / MT 928-4 Turbo

COLOURS :

bc - white 21 - Warning device

bl - blue 22 - Front windscreen wiper
bl/n - blue/black 23 - Safety switch
bl/s - blue/salmon 24 - Air filter blocking indicator
g - grey 25 - Preheating spark plug
g/n - grey/black 26 - Water temperature sensor
j - yellow 27 - Motor stop solenoid
jvt - yellow / green 28 - Motor oil pressure
m - brown 29 - Converter oil-temperature sensor
m/n - brown / black 30 - Complete electrical control valve
n - black 31 - Speed lever
n/bc - black / white 32 - Converter oil pressure controller
n/s - black / salmon 33 - Main wire assembly
o - orange 34 - Earth cable
r - red 35 - cable
r/n - red / black 36 - Earth cable
ro - pink 37 - Rear wire assembly
v - violet 38 - Wire assembly for rear wheel alignment
vt - green switch
vt/n - green / black 39 - Rear wheel alignment switch
45 - Front wheel alignment switch
46 - Wire assembly for front wheel
COMPONENT NUMBERING : alignment switch
47 - Heating switch
1 - Battery 48 - Distress signal switch
2 - Starter 49 - Front windscreen wiper switch
3 - Alternator 50 - Rear windscreen wiper switch
4 - Key switch 51 - Rotating light switch
5 - Lighting switch 52 - Safety control board
6 - Fuse and relay plate 53 - Control board : clock - fuel gauge
7 - Wheel alignment switch 54 - Indicator light board
8 - Light 55 - Hand brake switch
9 - Brake fluid reservoir 56 - Windscreen washer pump
10 - Stop switch
11 - Spindle
12 - Front left headlight
13 - L.H. direction lights
14 - Forward right headlight
15 - R.H. direction lights
16 - Fuel gauge
17 - Rear left headlight
18 - Running direction inverter
19 - Rotating light
20 - Rear right light

13
14
OPERATION OF THE “EGS” SHIFT LEVER

80-8-14-M.22EN

29 / 05 / 1998
TABLE OF CONTENTS

A - Descriptions - Characteristics ...................................................... 2

B - Driving ............................................................................................................ 3

C - Test .................................................................................................................... 6

D - Test of connections .............................................................................. 7

E – Speed sensor test ................................................................................. 7

1
A - Descriptions - Characteristics
– 4 forward running speeds (Fwd).
– 3 reversing speeds (Rev.).

LED
Colors Inverting lever
RED NEUTRAL
GREEN FWD
Forward running YELLOW REV.

LED (green) for fwd

LED lights up in
"test" mode (see
Neutral paragraphs C,D,E)
1 2 3 4 5 6 7 8 LED (green) lights up
N T F N R
when the machine is
immobile

LED "T" lights up in

reversing "test" mode (yellow)
LED "N" Neutral (red) (lights
up when the “egs” shift lever
is in neutral)

2
B - Driving

– “Egs” shift lever in neutral.

1 2 3 4 5 6 7 8

– Turn on the ignition. N T F N R

The following indicators light up on the EGS :

- LED N (red)
- LED 2 red 1 2 3 4 5 6 7 8
- LED 8 (green) (immobile machine).
N T F N R
– Start up the thermal motor

B1 – FORWARD RUNNING

– Place the “egs” shift lever in Fwd.

1 2 3 4 5 6 7 8

N T F N R

On the EGS :
- LED 2 lights up, green.
- LED N turns off.
1 2 3 4 5 6 7 8
- LED 8 stays lighted green while the machine is immobile.
N T F N R
– Accelerate the thermal motor, the machine starts to move forward.
On the EGS :
- LED 2 stays lighted green.
- LED 8 turns off. 1 2 3 4 5 6 7 8

N T F N R

B1.1 - To change speed (shifting from 2nd to 3rd gear)

– Give the “egs” shift lever a forward rotational impulse.

- LED 3 lights up green. 1 2 3 4 5 6 7 8

- LED 2 turns off. N T F N R

– To shift from 3rd to 4th gear, accelerate the machine.

- Forward impulsion :
1 2 3 4 5 6 7 8
• Shifting from 3rd to 4th gear.
N T F N R
- LED 4 lights up green.
- LED 3 turns off.

Note 1 : It is possible to shift gear automatically (every 1.5 seconds)

by maintaining the “egs” shift lever turned forward while 1 2 3 4 5 6 7 8
increasing motor speed.
N T F N R

B1.2 - To shift down

– Decrease the machine speed.

– Give the “egs” shift lever a rotational impulse towards the rear. 1 2 3 4 5 6 7 8

N T F N R

3
 • Shifting from 4th to 3rd gear.
1 2 3 4 5 6 7 8
- LED 3 lights up green.
- LED 4 turns off. N T F N R

- Rotational impulse towards the rear :

• Shifting from 3rd to 2nd gear.
- LED 2 lights up green. 1 2 3 4 5 6 7 8

- LED 3 turns off.

N T F N R

- Rotational impulse towards the rear :

• Shifting from 2nd to 1st gear.
- LED 1 lights up green. 1 2 3 4 5 6 7 8
- LED 2 turns off.
N T F N R

Note 2 :

– When shifting down, always decrease the machine’s speed.

(When you give an impulse to shift down without slowing down

the machine,
for example, shifting from 4th to 3rd gear, 1 2 3 4 5 6 7 8

- LED 3 lights up green, N T F N R

- LED 4 blinks,
the machine stays in 4th gear).

B2 – REVERSING
1 2 3 4 5 6 7 8

N T F N R

– Place the “egs” shift lever in Rev.

On the EGS :
- LED 2 lights up yellow. 1 2 3 4 5 6 7 8

- LED 8 lights up green (immobile machine).

N T F N R
- LED N turns off.

– Accelerate the thermal motor, the machine starts to reverse.

1 2 3 4 5 6 7 8
On the EGS :
N T F N R
- LED 2 stays lighted yellow.
- LED 8 turns off.

B2.1 - To change gears (shifting from 2nd to 3rd gear)

1 2 3 4 5 6 7 8

– Give the “egs” shift lever a forward rotational impulse. N T F N R

- LED 3 lights up yellow.

- LED 2 turns off.

1 2 3 4 5 6 7 8

N T F N R
Note : It is possible to automatically change to higher gears (the
same as for forward running, see note 1).

4
B2.2 - To shift down

– Decrease the machine speed. 1

N
2

T
3 4 5 6

F
7

N
8

– Give the “egs” shift lever a rotational impulse towards the rear.
• Shifting from 3rd to 2nd gear.
- LED 2 lights up yellow.
- LED 3 turns off. 1 2 3 4 5 6 7 8

N T F N R
– Rotational impulse towards the rear :
• Shifting from 2nd to 1st gear.
- LED 1 lights up yellow.
- LED 2 turns off.
1 2 3 4 5 6 7 8

Note : To shift down, always decrease the machine speed (same as N T F N R

for forward running, see note 2).

B3 – SAFETY

B3.1 - When turning on the ignition, if the inverted lever is either in Fwd or
It is advised to put the “egs”
in Rev. shift lever in neutral before
starting up.
• Start up will occur normally but the trolley will not be able to
move. The “egs” shift lever must be placed in neutral before
the desired direction is selected. N
1 2

T
3 4 5

F
6

N
7

R
8

B3.2 - When for example, the machine is in 3rd gear, and the “egs” shift
lever is directly placed from Fwd to Rev. without decreasing motor
speed : 1

N
2

T
3 4 5 6

F
7

N
8

On the EGS :
- LED 3 blinks green and yellow.
The machine stays in Fwd. 1 2 3 4 5 6 7 8

N T F N R

5
C - Test

Lever operation.

– Motor turned off.

1 2 3 4 5 6 7 8

– Place the lever in Fwd and maintain the handle turned forward. N T F N R

– Turn on the ignition then release the handle.

LED T lights up in Test mode (yellow). 1 2 3 4 5 6 7 8
LED 4 is lighted green.
N T F N R

• Verify the gear change information (from the smallest to the lar-
gest).
- Turn the handle backwards and maintain it in this position.
LED 5 lights up green (correct operation). 1 2 3 4 5 6 7 8

N T F N R

1 2 3 4 5 6 7 8

N T F N R

• Verify the gear change information ( from the largest to the

smallest).
- Turn the handle backwards and maintain it in this position.
LED 3 lights up green (correct operation).
1 2 3 4 5 6 7 8

N T F N R

- Release the handle, LED 4 lights up again, green.

– Place the “egs” shift lever in Rev.

LED 4 lights up yellow.
1 2 3 4 5 6 7 8

- Turn the handle forward and maintain it in this position.

N T F N R
LED 5 lights up yellow.

- Turn the handle towards the rear and maintain it in this posi-
tion.
LED 3 lights up yellow.

Correct operation has been validated.

6
D - Test of connections

– Motor turned off.

1 2 3 4 5 6 7 8

N T F N R

– Place the lever in Fwd and maintain the handle turned towards the
rear (towards the bottom).

– Turn on the ignition and release the handle.

1 2 3 4 5 6 7 8
– LED T lights up in test mode (yellow).
N T F N R

LEDs 1 to 8 light up one after the other.

LEDs 1,2,3,4,6,8 are green (wires correctly connected).

If one of these LEDs lights up yellow : A wire is disconnected or
cut.
If one of these LEDs lights up red : Short-circuit.

LED 5,7 are yellow ( not used).

E - Speed sensor test

Warning : the trolley moves forward during this operation. 1

N
2

T
3 4 5 6

F
7

N
8

– Motor turned off.

– Place the lever in Rev. and maintain the handle turned forwards (tur-
ned up).

– Turn on the ignition and release the handle. 1

N
2

T
3 4 5 6

F
7

N
8

LED T lights up in test mode (yellow).

– Place the lever in neutral. 1 2 3 4 5 6 7 8

LED 1 blinks, the sensor reads "zero" speed.
N T F N R

– Start up the motor.

– Place the lever in Fwd and accelerate the thermal motor.

LEDs 1 to 8 light up one after the other (correct operation).
LED 1 Speed 1 to 249.
LED 8 Speed 1999 to 2000, above 2000, LED 8 blinks.
1 2 3 4 5 6 7 8

N T F N R

If only LEDs 1 to 4 light up, the speed has not been reached: veri-
fy the brakes and the sensor.
1 2 3 4 5 6 7 8

N T F N R

7
8
SAFETY SYSTEM ADJUSTMENT

80-8-80-M.20EN
CONTROL BOARD FOR THE LOAD INDICATOR
The load indicator allows the user to know at any time whether the forklift truck has reached the maximum authorised load.

OPERATION

A - RED INDICATOR (VISUAL ALARM)

This indicator lights up when the forklift truck reaches 100% of the maximum
authorised load. The audio alarm is set off, and the red indicator A lights up. A
B - AUDIO ALARM SWITCH

Turns the audio alarm on/off. If the audio alarm is not used, the red indicator B1
shows that the audio alarm is off and only the visual one is in operation.
B1
C - TEST SWITCH

This switch is used to verify the correct operation of the audio alarm and the red B C
indicator light. Check correct operation every day before using the forklift truck.

CIRCUIT DIAGRAM

S1

OP
30 30 17 17 50 19 19 54 15 58

F14

F14 = Overload safety (10A)

H H
K7 = Load safety module r r
S1 = Key switch
S22 = Load safety switch

S22

K7

1
ADJUSTING THE SAFETY SYSTEM

ADJUSTMENT PROCEDURE

1 - PRESSURE ADJUSTMENT FOR THE SPRING WASHERS (with telescope retracted and the load on the
ground) :

- Loosen the lock nut (3) and unscrew the nut (4) sufficiently so that it is not in contact with the spring washers (2).
- Then, tighten this nut (4), bringing it into contact with the spring washers (2) Then tighten it 3/4 of a turn.
- Tighten the lock nut (3).

2 - ADJUSTING THE CONTACTOR (with a nominal load)

Nominal load table
- The trolley must be on a horizontal floor with a nominal load (see Trolley Nominal load
nominal load table) MLT 524 . . . 2400 Kg
- Position the load on the forks, with the horizontal telescope extended MLT 527 . . . 2700 Kg
150 mm. MLT 628 . . .
- Loosen the lock nut (9). MLT 728 . . . 2800 Kg
- Turn the screw (8) clockwise until the audio alarm goes off. MT 728 . . .
- Tighten the lock nut (9). MT 928 . . .
- Retract the telescope - the audio and visual alarms should turn off. MLT 632 . . . 3200 Kg
- Then extend and retract the telescope several times in order to verify that the safety system works. The
alarm should go off when the telescope is extended by 150 mm.