WMQ2001399 Sept 20, 2010

R A SHAIKH PAPER MILLS PVT LTD.

PLOT NO. 185, II PHASE, GIDC,
VAPI 396195 GUJARAT
Tel 2401586

Kind Attn: Mr. Iqbal Shaikh- Director

Subject : Techno-commercial Offer for the supply 3.7 MW/ 4 MW Back pressure TG Set.

Reference: Your enquiry for back pressure Turbine dated 23Jan 2020

Dear Sir,

We thank you for your enquiry. Further to the same, we are pleased to submit herewith our
techno-commercial offer for the supply of 3.7 MW/ 4 Mw TG set for your kind perusal.

We hope you will find the same in line with your requirements. However, should there be any
clarifications, please feel free to get in touch with us.

Thanking you and assuring you of our best attention at all times.

Yours truly,
for TRIVENI TURBINE LTD.

Ajay Narayan Gore Naveen R.

Asst General Manager – Sales -West Zone Senior Engineer– Mktg & Proposals
Mobile No. – 9867385977
Email – [email protected]

TRIVENI TURBINE LIMITED

12-A, Peenya Industrial Area, Bangalore 560 058, India. Tel: +91-80-2216 4000 Fax: +91-80-2216 4100 Website: www.triveniturbines.com
Regd. Off: A-44, Hosiery Complex, Phase-II Extn., NOIDA - 201 305, Uttar Pradesh
CIN: L29110UP1995PLC041834
Dear Customer,

Triveni Turbines is an AS 9100D (Based on and including ISO 9001:2008) and ISO 14001:2004
certified company. As a commitment to environment we have laid out our environment policy
which will be practiced during our operations, manufacturing and other areas of operation.

All our products will confine to broad guidelines laid out by our EOHS policy.

For TRIVENI TURBINE LTD.,

Authorized Signatory

ENVIRONMENT AND OCCUPATION HEALTH & SAFETY (EOHS) POLICY

We at Triveni Turbine Limited manufacturing Steam Turbines and related products including
the accessories are committed to:

• Produce the product and provide services to enhance the Customer satisfaction by
ensuring prevention of pollution, reduction of waste, conservation of resources and
creating safe working environment by ensuring prevention of injury and ill health

• Comply will all applicable legal and other requirements with relation to EOHS.

• Establish appropriate objectives in respect of EOHS to facilate the continual

improvement.

• Communicate the policy effectively to all persons working under the control of the
organization including relevant interested parties such as Sub contractors, Suppliers,
Transporters and Customers.

• Persons working on behalf of the organization shall be provided with necessary

competency in respect of EOHS with the intent that they are made aware of their
individual obligations.

EXECUTIVE DIRECTOR

Enquiry Reference: WMQ2001399 Page 2 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
Why Triveni

Most preferred supplier, with a market share of over 60% in India in the range up
to 30MW

Over 2500 installations across the globe in over 30 countries in all industry
segments

Over 500 turbines in process co-generation plants and nearly 100 turbines in
biomass based IPPs

Industry Bench Mark Delivery time. Helps our customers commission their power
plants faster

Best in class manufacturing plant in Bangalore with fleet of 4 Axis / 5 Axis
machine. Manufacturing capacity of 150 turbines per year

Every turbine is put through a Mechanical Steam Run Test (at factory, before
dispatch) at Full speed to test vibration, safety trip etc.

SCHENK High Speed Vacuum Tunnel balancing for precise dynamic balancing
of large rotors. Ensures operation reliability

24 x 7 Service centers closer to our customers - 13 service offices across India
with over 150 service personnel. We respond within 8 hours of an emergency call

Life time support for spares and services to maximize the return on investment.

Refurbishing solutions offered up to 150 MW for any make of turbine to enhance
efficiency, availability and reliability.

A decade old Research and Development department for continuous
improvement of existing models and development of new models. Associated
with renowned design houses from USA – Impact Technologies LLC and
Concepts NREC.

Enquiry Reference: WMQ2001399 Page 3 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 INDEX

SECTION – I TECHNICAL

Chapter – 1 : Scope of Supply

Chapter – 2 : Technical Specifications

Chapter – 3 : Performance Parameter

Chapter – 4 : Utilities to be provided by Purchaser

Chapter – 5 : Limits of Tender and Exclusions

Chapter – 6 : List of Tools & Tackles

Chapter – 7 : List of sub-suppliers

Chapter – 8 : Drawing & Documentation Schedule

Chapter – 9 : QAP

Chapter – 10 : Recommended Steam Purity chart

SECTION – II COMMERCIAL

Chapter – 1 : Price, delivery and special terms

Chapter – 2 : General terms and conditions of sale

Enquiry Reference: WMQ2001399 Page 4 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION – I
CHAPTER – 1
SCOPE OF SUPPLY
I. MECHANICAL

Steam Turbine
Multistage, Nozzle governed, Horizontal spindle, two bearings, Impulse type cum back
pressure steam Turbine with:
- Hydraulically operated Stop & Emergency Valve with integral steam strainer for inlet
- Hydraulically operated Throttle/Governing valves for inlet steam flow control.

Gearbox
- Double helical, single reduction Gearbox with hardened & ground gears. The design will be
with a service factor of 1.5 as per AGMA 6011-I03.

Couplings
- Non-lubricated, steel laminated, flexible type, high-speed coupling and low speed couplings
with coupling guards.

Governing System
- Electronic governor complete with electro-hydraulic actuator and magnetic speed pick ups.
- Hydraulic accumulator
- Control oil filter
- Interconnecting control oil piping
Lubrication system
Forced feed lubrication system, common for Turbine, Gearbox & Alternator comprising of:
- Lube oil tank (combined with turbine base plate) provided with cleaning doors and air
breather
- Main Oil Pump (MOP) driven by gearbox low speed shaft
- A.C. Motor driven auxiliary oil pump for flooding the bearings during start-up and wired
through a pressure switch for automatic cut-in and cut-out in the event of main oil pump
not supplying required quantity of oil.
- D. C. Motor driven Emergency lube Oil Pump (EOP) with auto cut-in & cut-out facility
- A. C. Motor driven Auxiliary Control Oil Pump (ACOP) (1 working + 1 standby)
- Suction strainers for MOP, AOP, EOP.
- Pressure relief valves for discharge of MOP, AOP, MCOP, ACOP and lube oil line
- Oil coolers (1 working + 1 standby) with on-line changeover arrangement
- Oil filters (1 working + 1 standby) with on-line change-over arrangement
- AC motor driven oil vapour extractor mounted on oil tank
- Pressure regulating valve to achieve desired lube oil pressure
- Set of complete lube oil piping within the limits of the turbine base frame and sufficient to
meet the requirement of the ordered equipment. (The lube oil pipe will be SS downstream
the filter and CS upstream of filter)

Accessories
- Motorized barring gear arrangement.
- Base plate for turbine and gearbox
- Vibration monitoring system- High speed train – Shinkawa make
- Insulation for Turbine hot parts (lagging & cladding)

Enquiry Reference: WMQ2001399 Page 5 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
- GVC with complete piping for gland seal and leakage returns to GVC and GVC drains to
nearest drain point along with required steam traps and valves etc
- Set of foundation bolts.
- Set of special tools & tackles for maintenance

II. ELECTRICAL

AC Generator
AC Generator shall be complete with following:
- Brush-less exciter
- Air coolers
- Twin bearings
- Anti-condensation heaters
- Water leakage detector– 1 per cooler
- Lube oil flow regulator – 1 per bearing

Auxiliaries for Generator protection and control

- AVR cum Excitation panel
- Generator protection (Relay) panel
- Generator control (Metering & synchronizing) panel
- Lightning arrestor, Surge capacitor and Potential transformer (LA, SC & PT) panel
- Neutral grounding resistor (NGR) panel
- Battery with maintenance tools
- Battery charger
- DC distribution panel

III. CONTROL & INSTRUMENTATION

The following instruments will be provided on the equipments supplied by Triveni.

Tag nos. Description Location Qty.

DPIS Across lube oil filter. Turbine Skid 1
LSH Oil tank level high alarm Turbine Skid 1
LSL Oil tank level low alarm Turbine Skid 1
LG Oil tank level gauge Turbine Skid 1
RTD Turbine HP end bearing Turbine Skid 1
RTD Turbine LP end bearing, Turbine Skid 1
RTD Rotor Thrust brg, Turbine Skid 2
SV Solenoid valve Turbine Skid 1
PG EOP discharge pr Local mounted 1
PG Trip oil to LP trip Local mounted 1
PG Lube oil pr before cooler Local mounted 1
PG AOP discharge pr. Local mounted 1
PG MOP discharge pr. Local mounted 1
PG Inlet steam line Local mounted 1
PG Extraction steam line Local mounted 1
PG Exhaust steam line Local mounted 1
PG Inlet to GVC (Leakage steam) Local mounted 1
PG Control oil header Local mounted 1

Enquiry Reference: WMQ2001399 Page 6 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 PG ACOP discharge pr. Local mounted 1
PG Control oil pr after LP trip. Local mounted 1
RTD Bearing temp.-Rotor fore Local mounted 1
RTD Bearing temp.-Rotor after Local mounted 1
RTD Bearing Temp.-Gear pinion fore Local mounted 1
RTD Bearing Temp.-Gear pinion Local mounted 1
RTD Bearing temp.- Gearbox fore Local mounted 1
RTD Bearing temp.-Gearbox after Local mounted 1
RTD Lube oil temperature before Oil cooler Local mounted 1
RTD Lube oil temperature after Oil cooler Local mounted 1
RTD Thrust wear brg-1 Local mounted 1
RTD Thrust wear brg-1 Local mounted 1
RTD Alternator Bearing tempearature Local mounted 2
RTD Alternator Winding temperature Local mounted 6
RTD Alternator Hot air Local mounted 2
RTD Alternator cold air Local mounted 2
TE Thermocouple, turbine steam exhaust Local mounted 1
TE Thermocouple, steam extraction Local mounted 1
TE Thermocouple, turbine steam inlet Local mounted 1
TG Lube oil temperature before Oil cooler Local mounted 1
TG Lube oil temperature after Oil cooler Local mounted 1
TG Bearing temp.-Rotor fore Local mounted 1
TG Bearing temp.-Rotor after Local mounted 1
TG Bearing Temp.-Gear pinion fore Local mounted 1
TG Bearing Temp.-Gear pinion Local mounted 1
TG Bearing temp.- Gearbox fore Local mounted 1
TG Bearing temp.-Gearbox after Local mounted 1
TG Thrust wear brg-1 Local mounted 1
TG Thrust wear brg-1 Local mounted 1
LPBS LPBS local control station 6
JB Junction box, Field 3

PS High back pressure trip & alarm Gauge panel 2

PS Inlet steam pressre trip Gauge panel 1

PS Control oil pressure trip Gauge panel 3
PS EOP motor auto interlock Gauge panel 1
PS AOP motor auto interlock Gauge panel 1
PS Auto start/stop of ACOP Gauge panel 1
PS AOP & ACOP motor interlock Gauge panel 1
PS Barring Gear interlock Gauge panel 1
PS Lube oil pressure low trip and alarm. Gauge panel 2
ZI Turbine rotor axial movement, X-axis- Radial TCP
1
Vib Indicator
ZI Turbine rotor axial movement, Y-axis- Radial TCP
1
Vib Indicator
XI Turbine rotor fore bearing vibration, X-axis- Radial TCP
1
Vib Indicator
XI Turbine rotor fore bearing vibration, Y-axis- Radial TCP
1
Vib Indicator
XI Turbine rotor after bearing vibration, X-axis- Radial TCP
1
Vib Indicator
Enquiry Reference: WMQ2001399 Page 7 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 XI Turbine rotor after bearing vibration, Y-axis- Radial TCP
1
Vib Indicator
XI Turbine pinion fore bearing vibration, X-axis-Radial TCP
1
Vib Indicator
XI Turbine pinion fore bearing vibration, Y-axis- TCP
Radial Vib Indicator 1
XI Turbine pinion after bearing vibration, X-axis- TCP
Radial Vib Indicator 1
XI Turbine pinion after bearing vibration, Y-axis- TCP
Radial Vib Indicator 1

Turbine Control Panel

TC Panel shall house electronic governor, alarm annunciator for turbine faults, temperature
scanner for turbine & gearbox bearing oil temperature monitoring, remote controls for all
auxiliary motors of turbine, turbine safety interlocks & trip logic and turbine speed controls.

Turbine Gauge Panel

TG Panel shall house the pressure and temperature gauges for various operating
parameters. Impulse piping with fittings shall be supplied loose for interconnection
between field tap-off points and gauge panel.

Turbine Aux. MCC

MCC Panel shall house:
- DOL starters for:
• AOP motor
• ACOP 1 & 2 motors
• Barring gear motor (Through soft starter)
• Air blower motor
• Vapour extractor motor

DC motor (EOP) starter panel

DC motor starter panel shall house feeder & control circuit for EOP motor.

Local push button station

Local control stations with on/off push buttons for:
• AOP motor
• ACOP 1 & 2 motors
• EOP motor
• Barring Gear motor
• Air blower motor
• Vapour extractor motor

Enquiry Reference: WMQ2001399 Page 8 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
Safety devices:
- Over speed trip:
Type : Eccentric spring loaded oil dump valve

- Low lube oil pressure trip:

Type : Spring loaded spool valve combined with LP trip

- Low control oil pressure trip:

Type : Spring loaded spool valve combined with LP trip

- High thrust wear trip:

Type : Through vibration monitoring system

- Hand trip:
Type : Block & dump valve in trip oil line
Operation : Local hand lever

- Solenoid trip:
Type : Solenoid operated block & dump valve
Operation : De-energise to open & trip

Enquiry Reference: WMQ2001399 Page 9 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 2
TECHNICAL SPECIFICATIONS

I. MECHANICAL

STEAM TURBINE

Design :

Type : Multistage, impulse, nozzle governed back

pressure type
Casing split : Horizontal
Rotor type : Solidly forged & machined rotor with integral
disks.
Shaft seal : Labyrinth
No. of governing valves : Three (Inlet)
Bearing support : Double pedestal
Rated power : 3700 KWe/ 4000Kw

Oil system:

- Oil:

Governing oil pressure : 14 Kg/cm2g

Lube oil pressure : 1.5 Kg/Cm2g
Oil type : Servo prime ISO VG-46
Oil quantity for initial fill
and flushing : 7750 Liters
Oil reservoir capacity : 3600 Liters (Integral)
Retention time : 5 minutes
Material of oil reservoir : Carbon steel
Material of oil piping from
Pumps to filters : Carbon steel
Material of oil piping from
Filters to bearings : SS 304
Material of oil piping from
Bearings to reservoir : Carbon steel

- Main oil pump:

Type : Gear (positive displacement)
Operating speed : 1500 rpm
Driver : Gearbox low speed shaft

- Auxiliary oil pump:

Type : Gear (positive displacement)
Operating speed : 1500 rpm
Driver : AC motor
Enquiry Reference: WMQ2001399 Page 10 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 - Auxiliary control oil pump:
Type : Gear (positive displacement)
Operating speed : 1440 rpm
Driver : AC motor

- Emergency oil pump:

Type : Gear (positive displacement)

Operating speed : 1500 rpm
Driver : DC motor (2.2 kW , 110 V DC)

- Oil cooler:

Type : Plate Heat Exchanger

Oil inlet temperature : 60 0C
Oil outlet temperature : 46 0C
Plate material : SA 240 Gr. 316
Mounting : Saddle support

- Lube oil filter :

Element type : Micro-felt

Oil filtration Capacity : 10 – 15 microns
Mounting : Foot

- Oil Vapour Extractor :

Type : Centrifugal
Capacity : 400 m3/Hr
Driver : AC Motor
Mounting : Flange

Bearings:
- Journal Bearings
Type : Tilting pad
Material : White metal - Babbitt
- Thrust Bearings
Type : Tilting pad
Material : White metal - Babbitt

Governing System:
- Governor:
Type : Electronic (Woodward 505D)
Inputs (critical) : 2 speeds from MPU-1 & 2
Control range : 80 to 110% of rated speed
Control accuracy : As per NEMA class D
Speed droop : 3 to 6% (programmable)
Power supply : 110 V DC
Accessories : 2 Magnetic speed pick-ups (MPU)
Enquiry Reference: WMQ2001399 Page 11 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 1 electro-hydraulic actuator

- Hydraulic Accumulator:
Type : Bladder
Working fluid : Pre-charged Nitrogen
Capacity : 28 Liters

- Governing oil filter:

Element type : Micro-felt
Oil flow Capacity : 15 IGPM
Oil filtration Capacity : 10 – 15 microns

GEARBOX

Design:
Type : Double helical, Single reduction
S.F. : 1.3
Accessory : Air breather

COUPLINGS

- High Speed Coupling

Type : Flexible element
- Low Speed Coupling
Type : Flexible element with shear pins

ACCESSORIES

- Barring gear:
Type : auto engage & disengage
Driver : AC motor

- Gland vent condenser

Type : Shell and tube

Tube material : SA 249 TP 304
Shell & end cover material : Carbon Steel
Tube sheet material : IS-2062
Accessory : Motor driven centrifugal air blower
Driver for air blower : AC motor

GENERAL

Noise level : 90 dB(A) at 1 meter distance

Enquiry Reference: WMQ2001399 Page 12 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
II. ELECTRICAL

AC GENERATOR

Design :

Rated output : 4000 KW

Rated voltage : 11 kV +/- 10%
Rated frequency : 50 Hz + / - 5%
Combined variation of
voltage & frequency : + / - 10%
Rated p.f. : 0.80 (lag)
No. of phases : 3 phase,
No. of terminals : 3 for phase & 3 for neutral
Connection : Star
Rated speed / No. of pole : 1500 rpm / 4 pole
Short circuit ratio : More than 0.5
Ambient temperature : 45 Deg.C
Excitation : Brush less
Rotor : Cylindrical
Cooling method : CACW
Mounting : Horizontal
Insulation : Class F (both rotor and stator)
Temperature rise : Class B limits (both rotor and stator)
Enclosure : IP-54 (Stator) & IP-54 (Exciter)
Duty : Continuous and suitable for parallel operation
Noise level : 90 dB(A) at 1 meter distance
Rotation : To suit driver output
Terminal box : To suit HT cable connection
Reference standard : IS-4722

Bearings :
Type : Sleeve
Accessory : Temperature gauge

Lube oil system :

Type : Forced feed
Source : Turbine lube oil system

Air coolers :
Cooling method : CACW
Capacity : 2 x 60%
Cooler tube material : SS-304
Mounting : Top

Anti condensation heaters:

Type : Resistance heating
Power supply : 230 V, Single phase
Enquiry Reference: WMQ2001399 Page 13 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 Water leakage detector:
Location : Bottom of cooler
Quantity : 1 No. per cooler

AVR CUM EXCITATION PANEL

Design:
Control type : Digital
Control modes : 1 auto + 1 manual
Voltage adj. Range : +/- 10%
Regulation : +/- 0.5%
Dead time : Less than 30 mS

Features :
- Compounding
- Auto PF controller
- Remote voltage control
- Auto-Manual follow-up
- Under frequency protection
- Field flashing provision
AVR cum excitation panel shall be complete with generator voltmeter, field voltmeter, field
ammeter, PF meter, Auto/Manual selector switch, AC supply & DC supply on /off control
switches, indicating lamps and space heater with thermostat.

General:
Type : Simplex, dead front & free standing
Dimensions in mm : 800 (L) x 1000 (D) x 2310 (H) Approx
Weight : 450 KG Approx.

GENERATOR RELAY PANEL

Generator relay panel shall house the following:
- Numeric Relay for generator protection:

DESCRIPTION TAG NO.

Under voltage protection relay 27
Reverse active power protection relay 32P
Loss of excitation (Field failure) protection relay 40G
Auxiliary relays & timers for loss of excitation protection 40X
relay 27/40G
T1/40G
T2/40G
Negative phase sequence protection relay 46
Voltage controlled over current protection relay 51V
Over voltage protection relay 59
Timer for over voltage protection relay 2-59
PT fuse failure sensing relays 60A
Stator earth fault protection relay 64
Under & over frequency protection relay 81
Differential protection relay 87
Df/dt, Vector surge
Enquiry Reference: WMQ2001399 Page 14 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 - Discrete Relays:
DESCRIPTION TAG NO.
Voltage balancing Relay-Metering PT 60B
Voltage balancing Relay-Metering PT 60C
DC Supply Supervision Relay 80DC
High Speed Trip Relay for Generator 86G
High Speed Trip Relay for Grid 86L
High Speed Trip Relay for Turbine 86T
High Speed Trip Relay Supervision Relay for Generator 95G
High Speed Trip Relay Supervision Relay for Grid 95L
High Speed Trip Relay Supervision Relay for Turbine 95T
The panel shall be complete with AC supply & DC supply on /off control switches,
indicating lamps and panel space heater with thermostat.
- Temperature scanner for monitoring generator winding and bearing temperature
- Alarm annunciator for generator fault monitoring

General:
Type : Simplex, dead front & free standing
Dimensions in mm : 1000 (L) x 1000 (D) x 2200 (H)
Weight : 800 KG

GENERATOR CONTROL (METERING CUM SYNCHRONISING) PANEL

Generator control panel shall house the following:
- Meters
Type : Digital
System : 3 phase, 4 wire, unbalanced load
Reference standard : IS-1248

Ammeters : 1 No. with selector switch

Voltmeter : 1 No. with selector switch
KW meter : 1 No.
KVA meter : 1 No.
KVAR meter : 1 No.
PF meter : 1 No.
Frequency meter : 1 No.
Trivector Meter : 1 N0.

- Synchronising equipment
Double voltmeter : 1 No.
Double frequency meter : 1 No.
Synchroscope : 1 No.
Check synchronizing
Relay : 1 No.
Aux. relays for
Synchronising scheme : 1 Set

Enquiry Reference: WMQ2001399 Page 15 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 The panel shall be complete with synchronising selector switches, breaker control (T/N/C)
switches, push buttons, AC supply & DC supply on /off control switches, indicating lamps
and panel space heater with thermostat.

General:
Type : Desk & free standing
Dimensions in mm : 1200 (L) x 1100 (D) x 2200 (H)
Weight : 750 KG

LA, SC & PT PANEL

LA, SC & PT panel shall house the following :

- Lightning arrestor
Discharge current : 10 kA
Quantity : 3 Nos. (1 per phase)

- Surge capacitor
Capacitance per phase : 0.25 µF
Quantity : 3 Nos. (1 per phase)

- Potential transformers
For Quantity Secondary output Class
Protection 3 Nos. 110 V 3P
Metering 3 Nos. 110 V 0.5
Excitation 1 No. 220 V +/-5%
regulation

The panel shall be complete with AC supply on /off control switch, illuminating lamp with
limit switch for each PT compartment, indicating lamps and space heater with thermostat.

General :
Type : Simplex, modular & free standing
Terminal box : To suit HT Cables
Material of busbars : Aluminium
Dimensions in mm : 1800 (L) x 1650 (D) x 2200 (H)
Weight : 1,000 KG

NEUTRAL GROUNDING RESISTOR PANEL

NGR panel shall house the following:
- Resistor
Type : Naturally air cooled
Duty rating : 10 seconds
Resistor grid type : Punched steel
Temperature rise : 3750 C over ambient (max.)
Mounting & fixing of
Resistor units : Mounted on grid rods; fixed and assembled in tiers
separated by porcelain insulators
- Neutral isolator

Operation : Manual.
Enquiry Reference: WMQ2001399 Page 16 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 No. of poles : One
Limit switches : 2 Nos. (for on / off positions)

- Earth connection
Type : Porcelain insulated 12 mm terminal studs
Quantity : Two Nos.

- Current transformers
For Quantity Secondary output Class
Differential 6 Nos. 1A PS
protection
Earth fault 1 No. 1A 5 P 10
protection
Metering 3 Nos. 1A 0.5
Compounding 1 No. 1A 1

The panel shall be complete with AC supply & DC supply on /off control switch,
illuminating lamp with limit switch for each PT compartment, indicating lamps and space
heater with thermostat.

General:
Type : Simplex, dead front & free standing
Terminal box : To suit HT Cables
Material of busbars : Aluminium
Dimensions in mm : 1500 (L) x 1000 (D) x 1400 (H)
Weight : 1,000 KG

BATTERY
Type : Maintenance Free
Capacity : 200 AH
Rating : 110 V, DC
Volt per cell : 2 V, DC
No. of cells : 55

BATTERY CHARGER CUM DC DISTRIBUTION PANEL

Battery charger cum DC distribution panel shall house the following:

- Battery charger
Quantity : One float & one float cum boost charger
Input : 240 V, 1 phase, 50 Hz, AC supply
Output : 15 A, 110 V DC (Float charger)
20 A, 110 V DC (Float cum boost charger)
Voltage regulation : +/- 1% from no-load to full load
Operation mode : Auto / Manual

Charger panel shall be provided with alarm for following faults:

• Float charger failed
• Float cum boost charger failed
• DC voltage high
• DC voltage low
Enquiry Reference: WMQ2001399 Page 17 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 • AC supply failed
• Batter earth fault

Charger panel shall house following meters :

• AC Voltmeter
• DC Voltmeter with selector for load/charger/battery
• DC Ammeter for load
• DC Ammeter for charger
• DC Ammeter for battery

- DC distribution system
Panel shall be provided with feeders for:
DC motor starter panel : 1 No.
Relay panel : 1 No.
Generator control panel : 1 No.
AVR cum excitation panel : 1 No.
Turbine control panel : 1 No.
Spare : 2Nos.

General :
Type : Simplex, dead front & free standing
Dimensions in mm : 1200 (L) x 1000 (D) x 1800 (H)
Weight : 300 KG

AC MOTORS
Type : Induction
Winding connection : Delta
Duty : Continuous
Enclosure : IP-55
Cooling : TEFC
Insulation : Class “F”
Power supply : 415 V, 3 Phase, 50 Hz
Speed / No. of poles : To suit driven equipment

DC MOTOR
Type : Shunt field
Duty : Continuous
Enclosure : IP-55
Cooling : TEFC
Insulation : Class “F”
Power supply : 110 V
Speed : 1440 RPM

TURBINE CONTROL PANEL

Turbine control panel shall house the following :
- Electronic governor with keyed-in operating program
- Vibration monitoring system
- Relay based hard wired turbine safety interlocks and trip logic
- Remote controls comprising of selector switches, ammeters, push buttons & indicating
lamps for:
Enquiry Reference: WMQ2001399 Page 18 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 • AOP motor
• ACOP motor
• EOP motor
• Barring gear motor
• Vapour extractor motor
• Air blower motor
- Push buttons for turbine speed raise and lower
- Turbine remote trip/reset push buttons
- Temperature scanner for Monitoring turbine and gearbox bearing temperature
- Alarm annunciator for Turbine fault monitoring

The panel shall be complete with AC supply & Dc supply on /off control switches,
indicating lamps and space heater.

TURBINE GAUGE PANEL

Turbine gauge panel shall house the following gauges:

- Pressure gauges for:

Inlet steam
HP Wheel case
Exhaust steam
Lube oil
Control oil

- Temperature gauges for:

Inlet steam
Exhaust steam

- Turbine speed indicator and speed raise / lower push buttons

DC MOTOR (EOP) STARTER PANEL

DC motor starter panel shall house the following:

- Incoming feeder complete with switch-fuse unit, voltmeter, ammeter and indicating
lamps
- 2 step resistance starter for EOP motor complete with switch-fuse unit, contactor,
overload relay, ammeter, indicating lamps & pushbuttons.

TURBINE AUXILIARY MCC

MCC panel shall house the following:

- Incoming feeder complete with switch-fuse unit, voltmeter, CT operated ammeter,
indicating lamps & bus bars
- DOL starter complete with switch-fuse unit, contactor, overload relay, CT operated
ammeter, indicating lamps & pushbuttons for :
• AOP motor
• ACOP 1 & 2 motor
• Barring gear motor (with soft starter)
• Air blower motor
• Vapour extractor motor
Enquiry Reference: WMQ2001399 Page 19 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 GENERAL SPECIFICATIONS OF INSTRUMENTS

- Pressure and Temperature Gauges

Dial : 150 mm circular
Scale : 270 Deg. arc with black pointer
Type : Bourdon (pressure gauge)
Mercury in steel (temperature gauge)
Accuracy : +/- 1 %
Over range protection : 125 %
Accessories : Shatter proof safety glass

- Pressure Switch
Sensor type : Bellows
Material of case : Die cast aluminium
Material of bellows : SS-304

- Pressure Transmitter
Type : 2 wire, capacitance & electronic
Input : Direct
Output : 4 – 20 mA
Material for process
connection internals : SS-304

- Resistance Temperature Detectors:

Element type : PT-100, 3 wire

- Solenoid Valve
Power supply : 110 V DC
Operation : De-energise to open
Type : 2 way, universal ports

- Level Switch
Type : Magnetic float
Material of body & float : AISI-304
Material of case : Die cast Aluminium

- Temperature Scanner
Power supply : 230 V, AC, Single phase
Input : PT-100, 3 wire RTD
Display : Channel No. & bearing / winding
temperature
Display mode : Auto / Manual
Scan rate : Programmable
Accuracy : +/- 1 Deg.C

- Alarm Annunciator
Type : Modular, plug-in cards, interchangeable
Input protection : Optical isolation provided through opto couplers
Colour of window : Milky white (pre-trip alarm)
Red (Trip alarm)

Enquiry Reference: WMQ2001399 Page 20 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 Power supply : 110 V DC
Fault initiation : Make to alarm
Accessories : Electronic hooter and Push buttons for Test,
Acknowledge & Reset

- Air Filter Regulator

Filter element : 5 microns
Element material : Sintered bronze
Body material : Cast aluminium

***

Enquiry Reference: WMQ2001399 Page 21 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 3
PERFORMANCE DATA

As applicable

PERFORMANCE
Inlet Steam Pr. (kg/cm2g) 67

Inlet Steam Temp. (0 C) 490

Inlet Steam Flow (TPH) 30

Exhaust Pressure (Kg/cm2g) 4.5

Exhaust Flow (TPH) @ 30(approx)

Electrical Output (MWe) 3.7

Note:

1. The above consumption data apply at steady state conditions, with the control valve
fully open, deposit free blading and clean surface of cooling equipment in accordance
with the Triveni performance Test Procedure which is based on the IEC PART-II code.

2. This consumption does not include the power and steam requirements of the
condensing plant and auxiliary equipments. Instrumentation tolerance of +or- 3% is
allowed as per the international testing practices.

3. The data furnished are based on nominal steam parameters at turbine inlet, extraction
and exhaust flange.

4. Steam quantity should be maintained at inlet and extraction points for guarantee point
as mentioned elsewhere in the bid.

5. The following are not included in the auxiliary power consumption furnished in
Auxiliary power guarantee.
a) All standby equipments.
b) All electrical actuators and motorized valves
c) Other intermittent equipments

6. Auxiliary power consumption indicated is at motor input terminals.

Enquiry Reference: WMQ2001399 Page 22 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION – I
CHAPTER – 4
UTILITIES TO BE PROVIDED BY THE PURCHASER

A. COOLING WATER (FRESH)

Inlet pressure : 2.5 kg/cm2g
Inlet temperature : 32 Deg. C
Temperature rise (∆T) : 4-5 Deg. C for Turbine oil & Generator
Coolers.
8 Deg. C for GVC.

CONSUMER / PURPOSE CONTINUOUS

DEMAND

Turbine oil cooler 80 M3/Hr

Generator air cooler 80 M3/Hr
Gland vent condenser 40 M3/Hr

B. INSTRUMENTATION AIR

1. For control purpose : 5 SCFM at 7.0 Kg/cm2

C. AC POWER

Power supply : 415 V, 3 phase, 50 Hz, TP & N

CONSUMER INTERMITTENT CONTINUOUS

DEMAND DEMAND
AOP Motor 11 kW N/A
(During start-up & shut-down)
ACOP Motor N/A 3.7 KW
Air Blower Motor N/A 2.2 kW
Vapour Extr. Motor N/A 0.75 kW
Barring Gear Motor 7.5 kW N/A
(During shut-down)

Note : All utility figures mentioned above are indicative only. The actual requirement shall
be furnished during detailed engineering.

Enquiry Reference: WMQ2001399 Page 23 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 5
LIMITS OF TENDER & EXCLUSIONS

LIMITS OF TENDER:
The offer is complete within the following limits beyond which Purchaser shall arrange any and
all equipments:

1. Inlet flange of Stop and emergency valve of the turbine.

2. Exhaust Flange of the turbine.
3. Inlet and outlet flanges of the cooling water connections of oil cooler ,generator air
cooler & GVC.
4. Turbine drains with drain cocks terminated at nearest drain point.
5. Instruments, air connections within the battery limit of not more than 5 meters from
the turbine.
6. Utility / Auxiliary power at the control panel terminals.
7. At the incoming/ outgoing terminal of Alternator.
8. At the incoming terminals to each motors.

EXCLUSIONS:

The following items are not included in sellers scope of supply and shall be arranged by
purchaser:

1. Steam and cooling water piping.

2. Any piping and valves outside the above limits.
3. Steam flow meters.
4. Platforms, ladders of floor/platforms, foundation or civil work, supply of
embedment’s, inserts (other than foundation bolts for STG) of any nature including
their design.
5. Routing design for piping and supports.
6. All HT, LT power, control and instruments cables along with cable termination kits,
glands, lugs etc and cable trays for same.
7. Utility/Auxiliary & emergency power and air supply.
8. Earthing & Earth Pits outside our battery limits.
9. Inlet isolation valve.
10. Electrical distribution system, outdoor switch yard & associated equipments.
11. Deaerator, Cooling Tower, related instruments and piping.
12. VCB panel
13. Blanking Device for steam blowing
14. Turbine exhaust expansion bellow
15. Turbine exhaust FFRV, NRV,ISV.
16. PLC panels and ups for panels
17. Any Valves, instruments other than the list mentioned in scope of supply
18. PRDS/DS and accessories
19. Oil Centrifuge
20. Auto synchroniser
21. Fire detection, alarm and protection system.
22. Crane gantry.
23. Complete Earthing and earth pits.
Enquiry Reference: WMQ2001399 Page 24 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 24. First fill of oil and Flushing oil
25. Unloading of turbine, gear box, alternator and other auxiliaries at site.
26. Erection of turbine is by Customer. (only Supervision of Erection and
commissioning by Engineers of Triveni turbine Ltd. )
27. All/any statutory approvals
28. Any item not specifically mentioned in our offer.

Enquiry Reference: WMQ2001399 Page 25 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 6

LIST OF TOOLS AND TACKLES

`
Sl.No Description Qty.
1 ALLEN KEY-SIZE 1/16TO3/4(SET=14NOS) 1
2 CIRCLIP-PLIER-EXTERNAL-6/7" 1
3 CIRCLIP-PLIER-INTERNAL-6/7" 1
4 DOUBLE-END-SPANNER-SET- 1/4 TO 3/4" 1
5 DOUBLE-END-SPANNER-7/8" X 1" 1
6 DOUBLE-END-SPANNER-1-1/8" X 1-1/4" 1
7 RING-SPANNER-1/4" TO 3/4" SET 1
8 ADJUSTABLE SPANNER-6" 1
9 PIPE WRINCH-12" 1
10 SCREW DRIVER 6" NO:925 1
11 SCREW DRIVER 12" NO: 929 1
12 DOUBLE-END-SPANNER-24 X 27 1
13 DOUBLE-END-SPANNER-30 X 32 1
14 RING SPANNER-24 X 27 1
15 RING-SPANNER-30 X 32 1
OVER SPEED TRIP CAP REMOVAL
16 BOLT 1

Enquiry Reference: WMQ2001399 Page 26 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I

CHAPTER – 7
LIST OF SUB-VENDORS

SL
ITEM MAKE / VENDOR
NO
Southern Lubrication/ Fil Sep /Cenlube/SKF /Lincoln
Separate Lube Oil
1 Helios
System

Level gauge & Level

2 Chemtrol/V Automat/ Waree
switches
Level Indicator cum
3 Yokogawa
controller
Temperature /Pressure
4 Yokogawa
Indicator
5 Flow Recorder Yokogawa
6 Pressure switches Switzer (Wika)
Pressure,Temperature,
Yokogawa(Pressure&DP/level Transmitter)/Emerson
7 Level, and DP/Flow
(Temperature Transmitter only)/ ABB
Transmitters
Temperature
8 Massibus/ YOKOGAWA(DAC)
Scanner/DAC
9 AC Motors KEC / Crompton /Siemens/ABB
Spirax Marshall/Hydrotherm /
10 Strainers- Y type
Precision/JPRENVIROTECH
Spirax Marshall / Pennant/Forbes Marshall/ASIAN
11 Steam traps
SYSTEMS
12 Full Flow Relief Valves Fainger/TYCO
GM Engg / Xomox sanmar(Pacific Valves)/ Micon
13 High pressure valves Valves/Fluidline Valves/KSB/Expert / Cesare Bonetti /
Valtech
Level control valves /
14 Pneucon/ MIL / Forbes Marshall / Inditech/Emerson
Pressure Control Valves
GM Engg / Xomox sanmar(Pacific Valves)/ Micon
15 Low pressure valves Valves/Fluidline Valves/KSB/Expert / Cesare Bonetti /
Valtech
Pumps-->Sulzer / KSB /Flow Serve/Ruhrpumpen /
16 C E Pumps with Motors KBL
Motors--> KEC/CROMPTON/ABB/SIEMENS
17 Condenser Godavari Engineering / Chem Process Systems / Mazda

Enquiry Reference: WMQ2001399 Page 27 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 / Universal Heat Exchanger-cbr/TEMA/KELVION/ C
Doctor
18 Ejector Mazda
Lonestar / Metallic bellows/ FLEXICAN/India flex/
19 Expansion bellow
Precise/Athulya Bellow & Engg / MB Metallic Bellow
ELF Brand Lube oil ( Total Lubricants) / Savitha oil
20 First Fill Oil
(SAVSOL)/IOCL/BPCL/SHELL/BALMER
Southern Engg., Chennai / ARK-Engg / SARA
21 PIPES & FITTINGS
INDUSTRIES
TTL Ceramic Insulation
-TURBINE
22
-PIPING INSULATION
Lloyds Insulation / Rock wool industries
23 GVC Eskay /MAZDA / Chem Process/
24 Oil Centrifuge Alfa Laval / GEA Westfalia
Forbes Marshall / Chemtrols Industries/ Bomafa/
25 PRDS & Control valves
Inditech
26 Rupture disc BS&B
Godavari Engineering / Chem Process Systems / Mazda
27 HP / LP Heaters
/ C Doctor
Intervalve / Hawa Valves / Fouress Group/ Micon
28 Butterfly Valves Engineers/Delval flow controls / Cesare Bonetti /
Advance Valves
29 Rubber Bellow Cori Engineers / Precise
30 AC Generator -HT TDPS/WEG(India)/ANDRITZ( VATECH) /BHEL/CGL
TDPS /BHEL / Cummins Generator Technologies
31 AC Generator -LT (Cummins/Stamford/AVK)/ EMERSON -Formerly
LEROY SOMER / MARELLI/ CGL/ WEG
Vee Vee Controls/Nikitech/ABM Energo/Armax
32 ACB Panel Automation/Balaji Controls/ Lotus powergear /
Equivalent
Vee Vee Controls/Nikitech/ABM Energo/Armax
33 ACDB Panel Automation/Balaji Controls/ Lotus powergear ,
Equivalent
Vee Vee Controls/Nikitech/ABM Energo/Armax
34 Soft Starter Panel Automation/Balaji Controls/ Lotus powergear /
Equivalent
35 Soft Starter L&T/ABB
36 AVR- Analog NAREN-Bangalore / SANELEC –Bangalore
SANELEC -Bangalore(REIVAX -Make) for 1A+1M &
37 AVR-Digital 2A+2M/ABB – Bangalore/ Basler (Only for CE
jobs)/TDPS
Enquiry Reference: WMQ2001399 Page 28 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 EXIDE/ Amararaja /Chloride Power
38 Battery
Systems/Equivalent
NAREN/ Universal /Amararaja/ Choride Power/Green
39 Battery Charger
Secure /Equivalent
BUSBAR SYSTEMS / LOTUS Power Gear/ Vee Vee
40 BBT-HT
Controls /Equivalent
BUSBAR SYSTEMS / LOTUS Power Gear /Vee Vee
41 BBT-LT
Controls /Equivalent
42 Cables- HT Thermo Cables/KEI/Universal/GLOSTER/Poly Cab
Cables-LT (POWER &
43 Thermo cables/ Sbee Cables/ Equivalent
CONTROL CABLES)
Cables-LT (SIGNAL
44 Thermo cables/ Sbee Cables/ Equivalent
CABLES)
Switch Gear
45 C&S/ L&T/ABB/Siemens/Schneider/ Equivalent
Components-Make
Vee Vee Controls/Nikitech/ABM Energo/Armax
46 DC Motor Starter Panel Automation/Balaji Controls/ Lotus Powergear ,
Equivalent
47 Flow Nozzle & Orifice Symphony, pune/GIC-mincoasis)
Vee Vee Controls/Balaji Eletrocontrols/ABM
48 LA, SC & PT panel
Energo/AMP Controls / Lotus powergear , Equivalent
Lightning Arrestors-
49 OBLUM/IGE / EPROM
Make
Vee Vee Controls/Nikitech/ABM Energo/Armax
50 MCC Panel Automation/Balaji Controls/ Lotus Powergear ,
Equivalent
Vee Vee Controls/Nikitech/ABM Energo/Armax
Metering and
51 Automation/Balaji Controls/ Lotus Powergear ,
Synchronising panel
Equivalent
El measure/ Schneider (formerly-Enercon/consezerv) /
52 Meters-Digital Make
Rishab Make in for Battery Chargers/ Meco for AVR only
53 TVM L&T / SECURE
54 TRANSDUCER RISHAB
Vee Vee Controls/Balaji Eletrocontrols/ABM
55 NGR panel
Energo/AMP Controls / Lotus powergear / Equivalent
GE(Rx3i)/ SIEMENS(S7-300)/Schneider /Softcon (Allen
56 PLC SYSTEM-Make
Bradley)/ Honeywell
Instrans ( PREFERED)/KALPA/ECS- CT& PT
57 PT's and CT's-HT Make
only/Pragati
58 PT's and CT's-LT Make New Tech/Kalpa/ Indcoil/Instrans/Pragati

Enquiry Reference: WMQ2001399 Page 29 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 ABB / GE T&D (Alstom T&D )/ Schneider/
LOTUS(Generator Protection relay –Siemens/
59 Relay Panel ABB /Alstom make)/
Vee Vee Controls (Generator Protection relay –
Siemens/ABB /Alstom make) /Equivalent
GE T&D (Alstom T&D )/Schneider/ABB/ GE Multilink/
60 Relays- Make
Siemens/CSPC/ WOODWARD
61 Surge capacitor-Make Madhav
Turbine Control Panel
&Turbine Gauge cum
62 Syspro Automation/Chemin Controls / Equivalent
Pressure Switch cum
Transmitter Panel
Seimens /ABB /Lotus ( Siemens /ABB) /
63 Breaker-HT Schneider(formerly Areva T&D)/Vee Vee Controls
( Siemens /ABB) /NIE (ABB)
Patny Systems, Hyderabad/ ELCON-Pune/ MNR
64 Cable trays
Electricals-Hyderabad
LPBS/JUNTION BOX/
65 Vega Switch gear / Vee Vee control/ HENSEL
VMS JB
AGC-4 controller/Load
66 DEIF
control panel
67 Governor Woodward / Trisen / Dawson-Australia
68 QCNRV Bonnetti/ Armatury-Czech
69 Vibration Monitor IRD/MEGGIT/Bently Nevada / Shinkawa/Alstom

Note :
The aforesaid list is for indicative purpose only. TTL's scope of supply is as per the 'Chapter –I –
Scope Of Supply of this offer document'.

Enquiry Reference: WMQ2001399 Page 30 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 8
DRAWING AND DOCUMENTATION SCHEDULE

DRAWING / DOCUMENTATION INFORMATION (I) FINAL

DESCRIPTION / APPROVAL (A)

P&I diagrams: 1 set (A) 1 set

- Steam system
- Governing & lube oil system
- Cooling water system, Turbo visory
scheme.
Foundation Block Plan 1 set (A) 1 set
Power House Lay-out 1 set (A) 1 set
Electrical Single line diagram 1 set (A) 1 set
GA Drawing of Turbine 1 set (I) 1 set
GA Drawing of Alternator 1 set (I) 1 set
GA & Schematics of AVR Panel 1 set (I) 1 set
GA & Schematics of LAPT & NGR Panels 1 set (I) 1 set
GA & Schematics of Relay Panel 1 set (I) 1 set
GA & Schematics of MCS Panel 1 set (I) 1 set
GA & Schematics of TCP & TGP 1 set (I) 1 set
GA & Schematics of TG Aux. MCC 1 set (I) 1 set
GA & Schematics of DC Motor starter 1 set (I) 1 set
GA & Schematics of Battery charger 1 set (I) 1 set
Performance curve -- 1 set
Electronic governor program chart -- 1 set
Relay setting chart -- 1 set
Cable Schedule -- 1 set
Maintenance manuals -- 1 set & 1 soft
copy

NOTE :

1. Drawings shall be submitted for information / approval within 8 to 12 weeks from date of
receipt of technically & commercially clear purchase order/LOI along with advance. You
shall approve all drawings submitted for approval within a period of 15 days of submission
failing which our delivery will get affected.

2. Final drawings and documents shall be submitted along with supply of equipment.

Enquiry Reference: WMQ2001399 Page 31 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION - I
CHAPTER – 9
Q A PLAN

EQUIPMENT DESCRIPTION TESTS

Complete assembled turbine 1. Visual & dimensional checks

2. No-load run test & functional check on safety
devices
3. Vibration check
4. Noise level check
5. Open inspection & dynamic rotor balancing
(after no-load run test)
Complete assembled generator 1. Visual & dimensional checks
2. OCC & SCC test
3. Over speed test
4. Vibration check
5. Noise level check
6. HV test
7. Measurement of winding resistance and
insulation resistance
8. Measurement of shaft voltage
LAPT panel / NGR panel /AVR 1. Visual & dimensional checks
panel / Relay panel / Met. cum 2. Operational & functional tests
synch. panel / TCP / Battery charger 3. HV test
panel / Aux. MCC 4. Measurement of insulation resistances
Turbine Gauge Panel 1. Visual & dimensional checks
2. Range calibration
Instruments 1. Visual & dimensional checks
2. Operational & functional tests
3. Range calibration

NOTE : 1. Material test certificates from manufacturers shall be submitted for major
components of turbine and other bought-out items along with supply.

2. We have not envisaged any “customer hold point” in QAP and delivery & price
quoted are on the same basis.

Enquiry Reference: WMQ2001399 Page 32 of 45

Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw
 SECTION-I
CHAPTER 10
RECOMMENDED STEAM PURITY

Technically pure steam is of such quality, that it does not cause deposits in the steam pre-
heaters, in the fittings, heaters as well as in the turbine, which might require the intentional
shut-down of the boiler or some part of the equipment, for their cleaning, outside of the normal
equipment maintenance program.

The recommended or limit values of the purity of steam are stated in the following table. The
values are given in the maximal allowable day average concentrations. The concentration of the
chlorine ions may be max. 3 µg.l-1.

IDENTIFIER Unit Recommended values Limit values

Specific electrical conductivity γ at 25oC 1) µS.cm-1 0.3 1
Silicon dioxide (SiO2) µg.l-1 20
Sodium and potassium (Na+ + K+) µg.l-1 10 35
Total Fe contents (Fe) µg.l-1 20
Ammonia (NH3) mg.l-1 1
Copper-total Cu µg/kg 3
1) Measured after the flow through strong acidic H-katex.

NOTE: The measurement of the electrical conductivity γ at 250 C (µS/cm-1) must be done
without the presence of operational chemical agents, e.g. ammonia or hydrazine,
which tends to increase the conductivity. This is why the measurement of
specific electrical conductivity has to be done after the flow of the sample
through the strong acidic H-katex, which is the filter that keeps all cations of the
chemical compounds. By the filtration chemically pure water can be obtained.

RECOMMENDED STEAM PURITY – LIMITS

Continuous Start UP
Conductivity
Micro-Ohms/cm at 25 0c
Drum 0.3 1.0
Once through 0.2 0.5
SiO. ppb, max. 20 50
Fe. ppb, max. 20 50
Cu. ppb, max. 3 10

Na + K, ppb, max.
Upto 800 PSIG 20 20
801 to 1450 PSIG 10 10
1451 to 2400 PSIG 5 5
Over 2400 PSIG 3 3

NOTE : THE ABOVE DATA IS ADAPTED FROM NEMA STANDARD

PUBLICATION NO. SM-23, 1991 ( R1997) SECTION 9.7 AND TABLE 9.2
Enquiry Reference: WMQ2001399 Page 33 of 45
Project: M/s RA Shaikh Paper Mills Pvt Ltd.
Power rating: 3.7 Mw