Power Plants: References
Power Plants: References
Power Plants: References
HANNUN
POWER PLANTS
REFERENCES:
1-Power Plant System Design by Kam W.Li and A. Paul Priddy
2- Thermal Engineering by R.K. Rajput
3- Power Plant Technology by El-Wakil M.M.
4- Power Generation Handbook by Philip Kiameh
5- Thermodynamic Fundamentals by Eistop
Thermodynamic principles:
1st law of thermodynamics:
𝑃𝐸1 + 𝐾𝐸1 + 𝐼𝐸1 +𝐹𝐸1 + ∆𝑄 = 𝑃𝐸2 + 𝐾𝐸2 + 𝐼𝐸2 +𝐹𝐸2 + ∆𝑊𝑆𝐹 --------1
PE: Potential Energy (Z) ΔQ
1 ΔW
Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
∆𝑄𝐶.𝑉.
∑ : Entropy increase by heat transfer
𝑇
𝐿𝑊
∑ ∆𝜎: Entropy increase due to internal irreversibility (such as friction) =
𝑇
∑ ∆𝑚𝑖 𝑠𝑖 : Entropy associated with the mass flow entering the C.V.
∑ ∆𝑚𝑒 𝑠𝑒 :Entropy associated with the mass flow leaving the C.V.
∆(𝑚𝑠)𝑐.𝑣. : Entropy change in the C.V.
For SSSF, ∆(𝑚𝑠)𝑐.𝑣. = 0, Eq. 5 becomes:
∆𝑄𝐶.𝑉.
∑ ∆𝑚𝑖 𝑠𝑖 − ∑ ∆𝑚𝑒 𝑠𝑒 + ∑ + ∑ ∆𝜎 = 0 -------------6
𝑇
Turbine process:
Adiabatic, no change in kinetic potential energy
∆𝑚𝑖 ℎ𝑖 − ∆𝑚𝑒 ℎ𝑒 = ∆𝑊𝑐.𝑣. --------------------------9
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
∆𝑊𝑐.𝑣.
Or: 𝑤𝑡 = = ℎ𝑖 − ℎ𝑒 -----------------------10
∆𝑚.𝑖
ℎ𝑖 −ℎ𝑒
𝜂𝑡 = ---------------------11
ℎ𝑖 −ℎ𝑒𝑠
i
h
h
pe
h
Adiabatic actual
reversible
e
es
s
T es
For compressor: pi
h
𝑇𝑖 −𝑇𝑒𝑠
𝜂𝑐 = ----------------15
𝑇𝑖 −𝑇𝑒 pi
h
𝑤𝑐 = 𝐶𝑝 (𝑇𝑖 − 𝑇𝑒 ) ----------------16
3 s
Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
For pump:
𝑒
𝑤𝑝 = − ∫𝑖 𝑣 𝑑𝑝 = −𝑣𝑖 (𝑝𝑒 − 𝑝𝑖 ) --------------------17
he
Heat exchanger: hi
ci
ce
∆𝑚ℎ ℎℎ𝑖 + ∆𝑚𝑐 ℎ𝑐𝑖 = ∆𝑚ℎ ℎℎ𝑒 + ∆𝑚𝑐 ℎ𝑐𝑒 or
For boiler:
∆𝑄𝑠 ∆𝑚𝑠
∆𝑄𝑓 = = (ℎ𝑠𝑒 − ℎ𝑠𝑖 ) ----------------------21
𝜂𝑏 𝜂𝑏
Throttling process:
ℎ𝑖 = ℎ𝑒 -------------------------22
For ideal gas 𝑇𝑖 = 𝑇𝑒 (isothermal process)
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Bus coupler
Bus bar 2
Demand factor : the ratio of maximum load to the summation of connected loads . It
is less than one unit.
𝑎𝑐𝑡𝑢𝑎𝑙 𝑚𝑎𝑥.𝑙𝑜𝑎𝑑
Demand factor =
𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 𝑙𝑜𝑎𝑑
Load factor : the ratio of average load to max load through limited time (day, month,
year)
𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑙𝑜𝑎𝑑 𝑡ℎ𝑟𝑜𝑢𝑔ℎ 𝑙𝑖𝑚𝑖𝑡𝑒𝑑 𝑡𝑖𝑚𝑒 (𝑑,𝑚,𝑦)
Load factor = (𝑝𝑒𝑎𝑘
max 𝑙𝑜𝑎𝑑 𝑡ℎ𝑟𝑜𝑢𝑔ℎ 𝑡ℎ𝑖𝑠 𝑡𝑖𝑚𝑒 𝑙𝑜𝑎𝑑)
Average load : the ratio of (kWh) units (actual) through limited time (day, month, year)
to the hours at this time .
𝑁𝑜.𝑜𝑓 𝑢𝑛𝑖𝑡𝑠 𝑎𝑡 𝑡ℎ𝑖𝑠 𝑑𝑎𝑦 𝑘𝑊ℎ
Daily average load =
24 ℎ 𝑎𝑡 𝑡ℎ𝑖𝑠 𝑑𝑎𝑦
Diversity factor : the ratio of singular max. loads of consumers to max. loads when
they connected as all to the station. It is larger than one unit.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Plant capacity factor : the ratio of actual produced power to max. power which may
be produced by power plant according to the capacity of it (installed).
𝑎𝑐𝑡𝑢𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑 𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑑𝑒𝑚𝑎𝑛𝑑
Capacity factor = =
𝑚𝑎𝑥.𝑒𝑛𝑒𝑟𝑔𝑦 𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑 𝑎𝑐𝑐𝑜𝑟𝑑𝑖𝑛𝑔 𝑡𝑜 𝑡ℎ𝑒 𝑑𝑒𝑠𝑖𝑔𝑛 𝑖𝑛𝑠𝑡𝑎𝑙𝑙𝑒𝑑 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦
Plant use factor :the ratio of actual energy produced to the plant capacity multiplied
by No. of operation hours.
𝑎𝑐𝑡𝑢𝑎𝑙 𝑒𝑛𝑒𝑟𝑔𝑦 𝑝𝑟𝑜𝑑𝑢𝑐𝑒𝑑
𝑝𝑙𝑎𝑛𝑡 𝑢𝑠𝑒 𝑓𝑎𝑐𝑡𝑜𝑟 =
𝑝𝑙𝑎𝑛𝑡 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 × ℎ𝑜𝑢𝑟𝑠 𝑜𝑓 𝑜𝑝𝑒𝑟𝑎𝑡𝑖𝑜𝑛
Example 1:
In Hydro Power plant the head of water is 30m, the average flow rate of falling water 7m³/s.
Find the load power that must be feed it when the turbine efficiency is 90% and generation
efficiency is 95%.
Solution:
H=30m Q=7m³/s ᶯt = 90% ᶯg=95%
Power load output = power of falling water * η =( ρ*g*H*Q* η)/1000
= (9.81*30*1000*7*0.9*0.95)/1000
=1761.39 kwh
Example 2:
The peak load of power plant is 20MW and the load factor is 60% and the plant capacity
factor is 48% and the plant use factor is 80%. Find:
1. daily output power .
2. plant reserve capacity.
3. max. power output at day of continuously operated.
4. max. power output at day of it operated with max load.
1)
𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑙𝑜𝑎𝑑
Load factor =
𝑝𝑒𝑎𝑘 𝑙𝑜𝑎𝑑
𝑎𝑣.𝑙𝑜𝑎𝑑
0.6 =
20 𝑀𝑊
Average load = 12 MW
𝐾𝑊ℎ
Average load =
ℎ𝑜𝑢𝑟𝑠
𝐾𝑊ℎ
12 MW =
24 ℎ𝑜𝑢𝑟
Energy produced (kWh) = 288000 kWh = 288 MWh
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
𝑎𝑣𝑒𝑟𝑎𝑔𝑒 𝑙𝑜𝑎𝑑
2) 𝑝𝑙𝑎𝑛𝑡 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 𝑓𝑎𝑐𝑡𝑜𝑟 =
𝑖𝑛𝑠𝑡𝑎𝑙𝑙𝑒𝑑 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦
12 𝑀𝑊
𝑖𝑛𝑠𝑡𝑎𝑙𝑙𝑒𝑑 𝑐𝑎𝑝𝑎𝑐𝑖𝑡𝑦 = = 25 𝑀𝑊
0.48
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Carnot cycle:
Boiler 1
1
pum
p
Turbin
e
3
conden
ser
8
Low –temperature reservoir
Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Rankine Cycle:
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
4 4
∫ 𝑑ℎ = ∫ 𝑣 𝑑𝑝
3 3
4
𝑐𝑦𝑐𝑙𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
Efficiency Ratio =
𝑅𝑎𝑛𝑘𝑖𝑛𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦
𝑎𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = for expansion process
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑤𝑜𝑟𝑘
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑤𝑜𝑟𝑘
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = for compression process
𝑎𝑐𝑡𝑢𝑎𝑙 𝑤𝑜𝑟𝑘
𝑊12́ ℎ1 − ℎ2́
𝑡𝑢𝑟𝑏𝑖𝑛𝑒 𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = =
𝑊12 ℎ1 − ℎ2
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘
𝑊𝑜𝑟𝑘 𝑟𝑎𝑡𝑖𝑜 =
𝑔𝑟𝑜𝑠𝑠 𝑤𝑜𝑟𝑘
Specific steam consumption (SSC) is the steam flow in kg/h required to develop 1 kW
𝑊 ∗ 𝑆𝑆𝐶 = 1 ∗ 3600 𝑘𝐽/ℎ
3600
𝑆𝑆𝐶 = 𝑘𝑔/𝑘𝑊ℎ
𝑊𝑛𝑒𝑡
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
II. Superheating. All other factors remaining the same, if the steam is superheated before
allowing it to expand the Rankine cycle efficiency may be increased. The use of
superheated steam also ensures longer turbine blade life because of the absence of
erosion from high velocity water particles that are suspended in wet vapor.
III. Reducing condenser pressure. The thermal efficiency of the cycle can be amply
improved by reducing the condenser pressure (hence by reducing the temperature at
which heat is rejected), especially in high vacuums. But the increase in efficiency is
obtained at the increased cost of condensation apparatus.
Also it improved by:
1- Regenerative feed heating.
2- Reheating of steam.
3- Water extraction.
4- Using binary vapor.
Example 1:A steam power plant operates between a boiler pressure of 42 bar and a condenser
pressure of 0.035 bar. Calculate for these limits the cycle efficiency, the work ratio, and the
specific steam consumption:
a) For a Carnot cycle using wet steam.
b) For a Rankine cycle with dry saturated steam at entry to the turbine.
c) For the Rankine cycle of b when the expansion process has an isentropic efficiency of
80%.
Solution:
a)
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526.2 K
299.7 K
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
b)
T
T 5 1
5 1
4
4
3 2 2
3 2
s
b s c
The Rankine cycle:
From table and from a:
h1= 2800kJ/kg, h2=1808kJ/kg, h3=hf at0.035bar= 112kJ/kg
v=vf at 0.035bar
105 4.2𝑘𝐽
pump work= 𝑣𝑓 (𝑝4 − 𝑝3 ) = 0.001 ∗ (42 − 0.035) ∗ =
103 𝑘𝑔
992𝑘𝐽
𝑊12 = ℎ1 − ℎ2 = 2800 − 1808 =
𝑘𝑔
(ℎ1 − ℎ2 ) − (ℎ4 − ℎ3 ) 992 − 4.2
𝜂𝑅𝑎𝑛𝑘𝑖𝑛𝑒 = = = 0.368 = 36.8%
(ℎ1 − ℎ3 ) − (ℎ4 − ℎ3 ) (2800 − 112) − 4.2
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 992 − 4.2
𝑤𝑜𝑟𝑘 𝑟𝑎𝑡𝑖𝑜 = = = 0.996
𝑔𝑟𝑜𝑠𝑠 𝑤𝑜𝑟𝑘 992
3600 3600 3.64𝑘𝑔
𝑠𝑠𝑐 = = =
𝑊 992 − 4.2 𝑘𝑊ℎ
c) Irreversible expansion process
ℎ1 − ℎ2́ 𝑊12́
𝑖𝑠𝑒𝑛𝑡𝑟𝑜𝑝𝑖𝑐 𝑒𝑓𝑓𝑖𝑐𝑐𝑖𝑒𝑛𝑐𝑦 = =
ℎ1 − ℎ2 𝑊12
𝑊12́
0.8 =𝑊 ́ = 0.8 ∗ 992 = 793.6𝑘𝐽/𝑘𝑔
992 12
(ℎ1 − ℎ2́ ) − (ℎ4 − ℎ3 ) 793.6 − 4.2
𝑐𝑦𝑐𝑙𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = = = 0.294 = 29.4%
ℎ𝑒𝑎𝑡 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 (2800 − 112) − 4.2
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
4
Rankine cycle with superheat:
The average temperature at which heat is supplied in the boiler can be increased by
3
superheating the steam. Usually the dry saturated steam from the boiler drum is
passed through a second bank of smaller bore tubes within the boiler. This bank is situated
such that it is heated by the hot gases from the furnace until the steam reaches the required
temperature.
1
T
5 6
s
6 1
Turbi
ne
Dru
m
superheater conden
ser
4 pum
5 3
p
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Example 2: Compare the Rankine cycle performance of Example 1 with heat that obtained
when the steam is superheated to 500 oC. Neglect the feed pump work.
Solution:from tables, at 42bar, h1=3442.6kJ/kg, s1=s2=7.066kJ/kg. K
s2= sf2+ x2 sfg2
0.391 + 𝑥2 ∗ 8.13 = 7.066 ∴ 𝑥2 = 0.821
h2= hf2+ x2 hfg2= 112+(0.821* 2438)= 2113 kJ/kg
From tables h3=112 kJ/kg
𝑊12 = ℎ1 − ℎ2 = 3442.6 − 2113 = 1329.6 𝑘𝐽/𝑘𝑔
Neglect the feed pump term,
𝐻𝑒𝑎𝑡 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 = ℎ1 − ℎ3 = 3442.6 − 112 = 3330.6 𝑘𝐽/𝑘𝑔
ℎ1 − ℎ2 1329.6
𝑇ℎ𝑒𝑟𝑚𝑎𝑙 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = = = 0.399 = 39.9%
ℎ1 − ℎ3 3330.6
3600 3600
𝑠𝑠𝑐 = = = 2.71 𝑘𝑔/𝑘𝑊ℎ
𝑊12 1329.6
To calculate cooling load of water for condenser for both examples by the law:
𝑠𝑠𝑐 ∗ (ℎ2 − ℎ3)
1- Dry saturated steam
Condenser heat load= 3.64(1808-112)=6175 (kJ/h)/kW
2- with superheated steam
Condenser heat load= 2.71(2113-112)= 5420 (kJ/h)/kW
Reheat cycle:
It is desirable to increase the average temperature at which heat is supplied to the steam, and
also to keep the steam as dry as possible in the lower pressure stages of the turbine. The
wetness of exhaust should be no greater than 10%. High boiler pressures are required for high
efficiency, but the expansion in one stage can result in exhaust steam which is wet. The
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
exhaust steam condition can be improved most effectively by reheating the steam, the
expansion being carried out in two stages or more.
1 6
T
5 P1
P2 2
4
7
P3
3
6 s
heater 2
Turbi
7
ne
1
Boil 5
er conden
ser
pum 3
p
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
reheater situated near the turbine. This encourages use of high pressure (100-250bar) or high
temperature (500-600 oC) boilers. This improves the cycle efficiency by about 5% for 85/15
bar cycle.
𝐻𝑒𝑎𝑡 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 = 𝑄451 + 𝑄26
𝑄451 = ℎ1 − ℎ3 (Neglecting the feed pump work)
𝑄26 = ℎ6 − ℎ2
𝑊𝑜𝑟𝑘 𝑜𝑢𝑡𝑝𝑢𝑡 = 𝑊12 + 𝑊67
𝑊12 = ℎ1 − ℎ2 , 𝑊67 = ℎ6 − ℎ7
𝑊12 + 𝑊67 (ℎ1 − ℎ2 ) + (ℎ6 − ℎ7 )
𝐶𝑦𝑐𝑙𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = =
𝑄451 + 𝑄26 (ℎ1 − ℎ3 ) + (ℎ6 − ℎ2 )
Advantages of Reheating:
1. There is an increased output of the turbine.
2. Erosion and corrosion problems in the steam turbine are eliminated/ avoided.
3. There is an improvement in the thermal efficiency of the turbines.
4. Final dryness fraction of steam is improved.
5. There is an increase in the nozzle and blade efficiencies.
Disadvantages of Reheating:
1- Reheating requires more maintenance.
2- The increase in thermal efficiency is not appreciable in comparison to the expenditure
incurred in reheating.
Example3: Calculate the new cycle efficiency and specific steam consumption if reheat is
included in the plant of Ex.2. The steam conditions at inlet to the turbine are 42bar and 500 oC
and the condenser pressure is 0.035bar as before. Assume that the steam is just dry saturated
on leaving the first turbine, and is reheated to its initial temperature. Neglect feed pump work.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Solution:
1 6
T
5 P1
4 2
3 7
From tables:
s
h1=3442.6kJ/kg, h2=2713kJ/kg, h6=3487kJ/kg (at
2.3bar, 500oC),
s6=s7=
x7 =
h7=2535kJ/kg
from tables: h3=112kJ/kg
𝑇𝑢𝑟𝑏𝑖𝑛𝑒 𝑤𝑜𝑟𝑘 = (ℎ1 − ℎ2 ) + (ℎ6 − ℎ7 )
= (3443 − 2713) + (3487 − 2535) = 1682 𝑘𝐽/𝑘𝑔
ℎ𝑒𝑎𝑡 𝑠𝑢𝑝𝑝𝑙𝑖𝑒𝑑 = (ℎ1 − ℎ3 ) + (ℎ6 − ℎ2 )
= (3443 − 112) + (3487 − 2713) = 4105 𝑘𝐽/𝑘𝑔
1682
𝑐𝑦𝑐𝑙𝑒 𝑒𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐𝑦 = = 0.41 𝑜𝑟 41%
4105
3600 3600
𝑆𝑆𝐶 = = = 2.14 𝑘𝑔/𝑘𝑊ℎ
𝑊 1682
Home Work:
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Steam at a pressure of 15bar and 250oC is expanded through a turbine at first to a pressure of
4bar. It is then reheated at constant pressure to the initial temperature of 250 oC and is finally
expanded to 0.1bar. Estimate the work done per kg of steam flowing through the turbine and
amount of heat supplied during the process of reheat. Compare the work output when the
expansion is directed from 15bar to 0.1bar without any reheat. Assume all expansion process
to be isentropic.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
FEEDWATER HEATERS:
There are two types: open (or contact) and closed heaters. In open heater, the extracted steam
is allowed to mix with feedwater and both leave the heater at a common temperature. In closed
heater, the fluids are kept separate and are not allowed to mix together.
The condensate (saturated water at the steam extraction pressure), sometimes called the heater
drip, then passes through a trap into the next lower pressure heater.
P1, T1
Turbin
e
P4
1 4
2
3
1-m1
Boiler
P2
P3 conden
ser
m2 5
m1
1-m1-m2
12
closed
closed
Condensate
pum
H.p.HE 10 L.p.HE p
pump
ATER 7 ATER 6
trap 9 trap
8
11 Drip pump
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
1 kg
1kg
2
T 12
11 P2, m1 1-m1
9,10
P3, m2 3
7
8
1-m1-m2
6
1-m1-m2
5 4
P4
Bled steam 3
8
TTD
7
T
FW
c
6
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L or H
Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
steam
Fw c FW
TTD: saturation temperature of bled steam (exit water temperature) “terminal temperature
difference”.
For low pressure heaters receiving wet steam. TTD is positive (about 3oC)
Dc c
6
L or H
steam
Fw Dc c FW
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
If the extracted steam upon condensation gets subcooled, a drain cooler may be used. The
heater would then have two sections, a condensing section and a drain cooler section.
T
FW
Dc c Ds
9
L or H
steam
Fw Dc c Ds FW
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
feedwater gets heated from 9 to 12. It may be noted that the exit water temperature T12 is
higher than the saturation temperature at p2, and the TTD is here negative.
The advantages of the open heater are simplicity, lower cost, and high heat transfer capacity.
The disadvantages is the necessity of a pump at each heater to handle the large feedwater
stream.
A closed heater requires only a single pump for the main feedwater stream (the drip pump
is relatively small). Closed heater are favored in P.P. but at least one open heater is used for
the purpose of feedwater deaeration (deaerator).
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
REGENERATIVE CYCLE:
The Rankine efficiency can be improved by bleeding off some of the steam at an intermediate
pressure during the expansion, and mixing this steam with feedwater which has been pumped
to the same pressure. The mixing process is carried out in a feed heater.
1 kg
7
T
6/
6 m1 1
1-m1
5/
5 m2 2
1-m1-m2
4/
1-m1-m2
4 3
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Turbin
e
0 3
1
2 1-m1-m2
1-m1
Boiler
conden
ser
m2 4
m1
5 pum
H.p.HE L.p.HE p
ATER ATER
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
4- The heaters are costly and the gain in thermal efficiency is not much in comparison
to the heavier costs.
Ex.
In a single –heater regenerative cycle the steam enters the turbine at 30 bar, 400oC and the
exhaust pressure is 0.1bar. The feedwater heater is a direct contact type which operates at
5bar. Find:
1- The efficiency and the steam rate of the cycle.
2- The increase in mean temperature of heat addition, efficiency and steam rate as
compared to the Rankine cycle (without regeneration). Pump work may be neglected.
Turbin
e
3
30bar, 400oC 0.1
1-m
2 bar
Boiler
conden
ser
m 4
pum
6 pum
p
Heater 5 p
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
1 kg
30bar
T
7
5bar
6 2
m
1-m
5 0.1bar
4 3
1-m
s 1
1 kg
2
30bar
h 5bar
m 1-m
7
6
0.1bar 3
5 1-m
4
s
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Example:
Steam at pressure of 20bar, 250oC enters a turbine and leaves it finally at a pressure of 0.05bar.
Steam is bled off at pressure of 5, 1.5 and 0.3 bar. Assuming i- that the condensate is heated
in each heater up to the saturated temperature of the steam in that heater, ii- that the drain
water from each heater is cascaded through a trap into the next heater on the low pressure side
of it, iii- that the combined drains from the heater operating at 0.3bar are cooled in a drain
cooler to condenser temperature, calculate the following:
1- Mass of bled steam for each heater per kg of steam entering the turbine.
2- Thermal efficiency of the cycle.
3- Thermal efficiency of the Rankine cycle.
4- Theoretical gain due to regenerative feed heating.
5- Steam consumption in kg/kWh with or without regenerative feed heating.
6- Quantity of steam passing through the last stage nozzle of a 50000kW turbine with and
without regenerative feed heating.
HOMEWORK:
A steam turbine plant developing 120 MW electrical output is equipped with reheating and
regenerative feed heating arrangement consisting of two feed heaters – one surface type on
H.P. side and other direct contact type on L.P. side. The steam conditions before the steam
stop valve are 100bar and 530oC. A pressure drop of 5 bar takes place due to throttling in
valves.
Steam exhausts from the H.P. turbine at 25bar. A small quantity of steam is bled off at 25bar
for H.P. surface heater for feed heating and the remaining is reheated in a reheater to 550 oC
and the steam enters at 22bar in L.P. turbine for further expansion. Another small quantity of
steam is bled off at a pressure 6bar for L.P. heater and the rest of steam expands up to the back
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
pressure of 0.05bar. The drain from the H.P. heater is led to the L.P. heater and the combined
feed from the L.P. heater is pumped to the high pressure feed heater and finally to the boiler
with the help of boiler feed pump.
The component efficiencies are: turbine efficiency 85%, pump efficiency 90%, generator
efficiency 96%, boiler efficiency 90%, and mechanical efficiency 95%. It may be assumed
that the feed water is heated up to the saturation temperature at the prevailing pressure in feed
heater. Work out the following:
1- Sketch the feed heating system and show the process on T-s and h-s diagram.
2- Amounts of steam bled off.
3- Overall thermal efficiency of turbo-alternator considering pump work.
4- Specific steam consumption in kg/kWh.
BOILERS:
Classification of boilers:
1- Horizontal, vertical or inclined.
2- Fire tube and water tube.
3- Externally fired and internally fired.
4- Forced circulation and natural circulation.
5- High pressure and low pressure.
6- Stationary and portable.
7- Single tube and multi-tube boilers.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
5- The tendency of scale formation is eliminated due to high velocity of water through the
tubes.
6- The danger of overheating is reduced and thermal stress problem is simplified because
all the parts are uniformly heated.
7- The differential expansion is reduced due to uniform temperature and this reduces the
possibility of gas and air leakage.
8- The components are arranged with great flexibility.
9- The steam can be raised quickly to meet the variable load requirements without the use
of complicated control devices.
10- The efficiency of plant is increased up to 40 to 42% by using high
pressure and high temperature steam.
11- A very rapid start from cold is possible if an external supply of power is
available. Hence the boiler can be used for carrying peak loads or stand by purposes
with hydraulic station.
12- Use of high pressure and high temperature steam is economical.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
STEAM TURBINES:
There are several ways in which the steam turbines may be classified. The most important and
common division being with respect to the action of the steam, as:
1- Impulse
2- Reaction
3- Combination of impulse and reaction.
1- Impulse turbine:
Inlet triangle
C1
Cr1 Cf1
α ɵ
Cbl
Cw1
Cbl
Cbl Cwo
Φ β Outlet triangle
Co
Cfo
Cro
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
α: angle with the tangent of the wheel at which the steam with velocity C 1 enters (nozzle
angle).
β: angle which the discharging steam makes with the tangent of the wheel at the exit of moving
blade.
ɵ: entrance angle of moving blade.
Φ: exit angle of moving blade.
𝐶𝑟𝑜 ≤ 𝐶𝑟1 for impulse turbine blade
Cw
Cw1 Cwo
Cbl
P M L Q
ɵ Φ α β
Cf1 Co
Cr1 Cfo
C1 Cro
S N
𝑚𝑆̇ 𝐶𝑤 𝐶𝑏𝑙
Power per wheel = kW
1000
𝐶𝑟𝑜 cos ∅
𝐶𝑤 =𝐶𝑟1 cos ɵ [1 + ]
𝐶𝑟1 cos ɵ
=𝐶𝑟1 cos ɵ (1 + 𝑘 𝑧)-------------(1)
cos ∅
𝑧=
cos ɵ
ɵ and Φ are nearly equal, then z=constant
𝐶𝑟1 cos ɵ = 𝑀𝑃 = 𝐿𝑃 − 𝐿𝑀 = 𝐶1 cos 𝛼 − 𝐶𝑏𝑙
From eq.1 𝐶𝑤 =(𝐶1 cos 𝛼 − 𝐶𝑏𝑙 )(1 + 𝑘 𝑧)
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
𝐶𝑏𝑙
𝜌= blade speed ratio
𝐶1
If α, k and z may assumed to be constant.
𝑑 𝜂𝑏𝑙
=2(cos 𝛼 − 2𝜌 )(1 + 𝑘 𝑧)
𝑑𝜌
𝑑 𝜂𝑏𝑙
For max.or min. 𝜂𝑏𝑙 , =0
𝑑𝜌
cos 𝛼
cos 𝛼 − 2𝜌 = 0 , 𝜌=
2
𝑑𝜂2
𝑏𝑙
= 2(−2)(1 + 𝑘 𝑧) = −4(1 + 𝑘 𝑧) negative value, hence the value of 𝛒 is max.
𝑑𝜌2
cos 𝛼
𝜌𝑜𝑝𝑡 = -------------------(3) sub. In eq. (2)
2
cos 𝛼 cos 𝛼
𝜂𝑏𝑙 𝑚𝑎𝑥 =2 2
(cos 𝛼 − 2
) (1 + 𝑘 𝑧)
cos2 𝛼
= (1 + 𝑘 𝑧)
2
If symmetrical blades (ɵ = Φ) , no friction in fluid passage for the purpose of analysis.
z=1, and k=1
𝜂𝑏𝑙 𝑚𝑎𝑥 = cos2 𝛼
𝑤 = (𝐶𝑤1 + 𝐶𝑤𝑜 )𝐶𝑏𝑙 = 𝐶𝑤 𝐶𝑏𝑙
=(𝐶1 cos 𝛼 − 𝐶𝑏𝑙 )(1 + 𝑘 𝑧)𝐶𝑏𝑙 = 2𝐶𝑏𝑙 (𝐶1 cos 𝛼 − 𝐶𝑏𝑙 )
k=1, z=1, sub. cosα from eq. (3)
𝐶𝑏𝑙
cos 𝛼 = 2𝜌 = 2
𝐶1
2
𝑤𝑚𝑎𝑥 = 2𝐶𝑏𝑙 (2𝐶𝑏𝑙 − 𝐶𝑏𝑙 ) = 2𝐶 𝑏𝑙
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
REACTION TURBINES:
The steam continuously expands at it flows over the blades. The effect of continuous
expansion of steam during the flow over the blade is to increase the relative velocity of
steam.
𝐶𝑟𝑜 > 𝐶𝑟1 for reaction turbine blade
The degree of reaction of reaction turbine stage is defined as the ratio of heat drop over
moving blades to the total heat drop in the stage.
ℎ𝑒𝑎𝑡 𝑑𝑟𝑜𝑝 𝑖𝑛 𝑚𝑜𝑣𝑖𝑛𝑔 𝑏𝑙𝑎𝑑𝑒𝑠 ∆ℎ𝑚
𝑅𝑑 = =
ℎ𝑒𝑎𝑡 𝑑𝑟𝑜𝑝 𝑖𝑛 𝑡ℎ𝑒 𝑠𝑡𝑎𝑔𝑒 ∆ℎ𝑓 + ∆ℎ𝑚
𝑝1
𝑝2
∆hf 𝑝3
∆hm
𝑠𝑎𝑡𝑢𝑟𝑎𝑡𝑖𝑜𝑛
𝑙𝑖𝑛𝑒
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
𝐶𝑟𝑜 2 − 𝐶𝑟1 2
∆ℎ𝑚 =
2
The total heat drop in the stage ∆ℎ𝑓 + ∆ℎ𝑚 =work done by the steam in the stage
∆ℎ𝑓 + ∆ℎ𝑚 = 𝐶𝑏𝑙 (𝐶𝑤1 + 𝐶𝑤𝑜 )
𝐶𝑟𝑜 2 −𝐶𝑟1 2
𝑅𝑑 = ---------------(1)
2𝐶𝑏𝑙 (𝐶𝑤1 +𝐶𝑤𝑜 )
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
𝐶𝑏𝑙
𝜌=
𝐶1
𝐶1 2
K.E. supplied to the fixed blade =
2
𝐶𝑟𝑜 2 − 𝐶𝑟1 2
K.E. supplied to the moving blade =
2
𝐶1 2 𝐶𝑟𝑜 2 −𝐶𝑟1 2
Total energy supplied to the stage ∆ℎ = +
2 2
------------------------(4)
2 1 2𝑐𝑜𝑠2 𝛼
𝜂𝑏𝑙 𝑚𝑎𝑥 =2− = 2 [1 − ]=
1 + 2 𝑐𝑜𝑠2 𝛼 − 𝑐𝑜𝑠2 𝛼 1 + 𝑐𝑜𝑠2 𝛼 1 + 𝑐𝑜𝑠2 𝛼
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Condenser:
A condenser where the exhaust steam from the turbine is condensed operates at a pressure
lower than atmosphere. There are two objects of using a condenser in a steam plant:
1- To reduce the turbine exhaust pressure so as to increase the specific output of the
turbine. If the circulating cooling water temperature in a condenser is low enough, it
creates a low back pressure (vacuum) for the turbine. This pressure is equal to the
saturation pressure corresponding to the condensing steam temperature, which, in turn,
is a function of the cooling water temperature. It is known that the enthalpy drop or
turbine work per unit pressure drop is much greater at the low pressure end than at the
high pressure end of a turbine. A condensation by lowering the back pressure increases
the plant efficiency and reduces the steam flow for a given output.
2- To recover high quality feedwater in the form of condensate and feed it back to the
steam generator without any further treatment.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
COOLING TOWERS:
In power plants, the hot water from condenser is cooled in cooling tower, so that it can be
reused in condenser for condensation of steam. In a cooling tower water is made to trickle
down drop by drop so that it comes in contact with the air moving in the opposite direction.
As a result of this some water is evaporated and is taken away with air. In evaporation, the
heat is taken away from the bulk of water, which is thus cooled. Factors affecting cooling of
water in a cooling tower are:
1- Temperature of air.
2- Humidity of air.
3- Temperature of hot water.
4- Size and height of tower.
5- Velocity of air entering tower.
6- Accessibility of air to all parts of tower.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
The cooling towers require a draught of air for condensation of water sprayed. The
draught may be created by a chimney or the available natural air velocity (natural
draught) or by fans (mechanical draught). The mechanical draught may be forced or
induced depending on the placement of fans.
WATER CIRCULATION:
Water circulates within the tubes and partially becomes steam as it receives heat from
the products of combustion. When water circulation within the boiler takes place due
to its own density difference, it is called the natural-circulation boiler. In this type of
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
boiler, water from the boiler drum first flows downward to the bottom of the heated
evaporative tubes through several pipes (downcomers). Then, the water reverses its
flow direction and returns to the drum as it receives the heat from the furnace. Since,
the evaporative tubes (risers) contain a mixture of steam and water, the average density
in the riser is always lower than that in the downcomer. This density difference gives
rise to a driving force that will overcome all friction in the water-steam circuit.
Natural circulation of water is a simple and efficient technique and is frequently
employed in boiler designs.
As the boiler pressure becomes higher and higher, the difference in density of the
fluid between the downcomers and the risers will becomes less and less. At a certain
boiler pressure, the driving force, which is proportional to the density difference, is not
sufficiently large to balance the frictional resistance. This will employ pumps to force
the water through the evaporative tubes. The boiler using circulation pumps is called
the force circulation boiler.
In force circulation water-tube boiler, the circulation pumps take the water from the
drum and supply it to the headers at the bottom of the boiler. From the headers water
moves upward as it receives heat from the products of combustion. Because sufficient
driving force is available, smaller diameter tubes can be used in the force circulation
boiler. Furthermore, it is possible to apply an orifice to each tube so that more uniform
flow and tube temperature can be achieved. These advantages frequently offset the cost
of circulation pumps and their pumping power.
In forced circulation there is frequently no boiler drum. Water flows through the
evaporation section without any circulation. This arrangement is frequently employed
when the steam pressure in the boiler is supercritical.
The economizer is a heat exchanger used to increase feedwater temperature. The
evaporation section, which usually surrounds the boiler furnace, is to produce saturated
steam and supply it to the superheater.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Gas turbines have been constructed to work on the oil, natural gas, coal gas, producer gas,
and pulverized coal.
The gas turbine power plants which are used in electric power industry are classified into
two groups as per the cycle of operation:
1- Open cycle gas turbine power plant.
2- Closed cycle gas turbine power plant.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Compression process:
Irreversible , approximately adiabatic
Expansion process : turbine
Irreversible , adiabatic
1 – 2′ : irreversible, adiabatic
2′ – 3 : constant pres. , heat- supply.
3 – 4′ : irreversible , adiabatic.
1 – 2 : ideal isentropic process.
Compressor : Work input = Cp (T2′ – T1)
Combustion chamber : heat supplied = Cp (T3 – T2′ )
Turbine : work output = Cp (T3 – T4′ )
Network output = Cp (T3 – T4′ ) – Cp ( T2′ – T1)
(𝑇3 –T4′ )
=
(𝑇3 –T4)
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Example1:
A gas turbine unit has a pressure ratio of 6/1 and a maximum cycle temperature of 600oC. The
isentropic efficiencies of the compressor and turbine are 0.82 and 0.85 respectively. 1-
Calculate the power output in kilowatts of an electric generator geared to the turbine when the
air enters the compressor at 15oC at the rate of 15kg/s. Take Cp=1.005kJ/kg.K and γ=1.4 for
the compression process, and take Cp=1.11kJ/kg.K and γ=1.333 for the expansion process. 2-
Calculate the thermal efficiency and the work ratio of the plant assuming that Cp=1.11kJ/kg.K
for the combustion process.
T1 = 15+273= 288 k
𝛾−1
𝑇2 P2
= ( ) 𝛾
𝑇1 P1
0.4
𝑇2 =288(6)1.4 = 481 K
𝑇2 −𝑇1
𝜇𝑐 =
𝑇2′ −𝑇1
481−288
= = 0.82 »» 𝑇2′ = 523.5 K
𝑇2′ − 288
𝛾−1
𝑇3 P2
= ( ) 𝛾
𝑇4 P1
873 873
558 K = = 0.333 =𝑇4
1.562
61.333
𝜇 𝑇3−𝑇4′ ==» T4′= 605K
𝑇=
𝑇3 − 𝑇4
873−𝑇4′
0.85 =
873−558
Compressor work input = 𝐶𝑃 ( T2′ - T1) = 1.005* 235.5 = 236.2 KJ/Kg
Turbine work output = 𝐶𝑃 ( T3 – T4′ ) = 1.11* 268 = 297.5 KJ/Kg
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
2 – Reheat
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
3 – Heat Exchanger
Heat exchanger
ℎ𝑒𝑎𝑡 𝑟𝑒𝑐𝑒𝑖𝑣𝑒𝑑 𝑏𝑦 𝑡ℎ𝑒 𝑎𝑖𝑟
eff.=
max 𝑝𝑜𝑠𝑠𝑖𝑏𝑙𝑒 ℎ𝑒𝑎𝑡 𝑤ℎ𝑖𝑐ℎ 𝑐𝑜𝑢𝑙𝑑 𝑏𝑒 𝑡𝑟𝑎𝑛𝑠𝑓𝑒𝑟𝑒𝑑 𝑓𝑟𝑜𝑚 𝑡ℎ𝑒 𝑔𝑎𝑠𝑠𝑒𝑠 𝑜𝑛 𝑡ℎ𝑒 ℎ𝑒𝑎𝑡 𝑒𝑥𝑐ℎ𝑎𝑛𝑔𝑒𝑟
𝑚𝑎 𝐶𝑝𝑎 (𝑇3 − 𝑇2′ )
=
𝑚𝑔 𝐶𝑝𝑔 (𝑇5′ − 𝑇2′ )
𝑡𝑒𝑚𝑝.𝑟𝑖𝑠𝑒 𝑜𝑓 𝑡ℎ𝑒 𝑎𝑖𝑟 𝑇3 −𝑇2′
Thermal ratio = =
max 𝑡𝑒𝑚𝑝.𝑑𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑐𝑒 𝑎𝑣𝑎𝑖𝑙𝑎𝑏𝑙𝑒 𝑇5′ −𝑇2′
Heat supplied by the fuel(without H.E ) =Cpg(T4 – T2′)
Heat supplied by the fuel(with H.E )= Cpg (T4 – T3)
Example 2
A 5000 kW gas turbine generating set operates with two compressor stages with intercooling
between stages, the overall pressure ratio is 9/1. A high pressure turbine is used to drive the
compressors, and a low pressure turbine drives the generator. The temperature of the gases at
entry to the high pressure turbine is 650oC and the gases are reheated to 650oC after expansion
in the first turbine. The exhaust gases leaving the low pressure turbine are passed through a
heat exchanger to heat the air leaving the high pressure stage compressor. The compressors
have equal pressure ratios and intercooling is complete between stages. The air inlet
temperature to the unit is 15oC. The isentropic efficiency of each compressor stage is 0.8, and
the isentropic efficiency of each turbine stage is 0.85; the heat exchanger thermal ratio is 0.75.
A mechanical efficiency of 98% can be assumed for both the power shaft and the compressor
turbine shaft. Neglecting all pressure losses and changes in kinetic energy, calculate the
thermal efficiency and work ratio of the plant, and the mass flow in kg/s. For air take c p is
1.005kJ/kg.K and γ=1.4, and for the gases in the combustion chamber and in the turbines and
heat exchanger take cp is 1.15kJ/kg.K γ=1.333. Neglect the mass of fuel.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Solution:
Since the pressure ratio and isentropic eff. Of each compressor is the same , then the work
input required for each compressor is the same since both compressor have the same air inlet
𝑇1 = T3 T2′ = 𝑇4′
𝑇2 𝑃2 𝛾−1
=( ) 𝛾
𝑇1 𝑃1
𝑃4 𝑃4 𝑃2
= ∗ =9
𝑃1 𝑃2 𝑃1
P2
= √9 = 3
P1
0.4
𝑇2 = 288 ∗ 31.4 = 394𝐾
𝑇2 − 𝑇1 394 − 288
𝜇𝐿.𝑃.𝐶 = = 0.8 = »» 𝑇2′ = 420.5 K
𝑇2′ − 𝑇1 𝑇2′ − 288
𝑘𝑗
Work input per compressor stage = 𝐶𝑃𝑎 (𝑇2′ − 𝑇1 ) = 1.005 ∗ 132.5 = 133.1
𝑘𝑔
The H.P.T is required to drive both compressor and to overcome mech. Friction ,
2∗133.1 𝐾𝐽
work output of H.P.T. = = 272
0.98 𝐾𝐺
𝐶𝑝𝑔 (𝑇6 − 𝑇7′ ) = 272 »» 𝑇7′ = 686. 5 K
𝛾−1
𝑇8 𝑃8 𝛾 0.333
(
= ( ) = 2.147 1.333 = 1.211 »» 𝑇9 = 762.6𝐾
𝑇9 𝑃9
𝜇𝐿.𝑃.𝑇=
𝑇8 − 𝑇9′ 923 − 𝑇9′
= 0.85 = ≫≫ 𝑇9′ = 286.7𝐾
𝑇8 − 𝑇9 923 − 762.6
NET WORK OUTPUT = 𝐶𝑝𝑔 (𝑇8 − 𝑇9′ ) ∗ 0.98
= 1.15 *136.3 *0.98= 153.7 kj/kg
𝑇5−𝑇 ′ 𝑇5 − 420.5
4
Thermal ratio of heat exchanger = = 0.75 = ≫≫ 𝑇5 = 695.2𝑘
𝑇9′ −𝑇4′ 786.7−420.5
Heat supplied = 𝐶𝑝𝑔 (𝑇6 − 𝑇5 ) + 𝐶𝑝𝑔 (𝑇8 − 𝑇7′ )
= 1.15 (923 -695.2)+ 1.15( 923-686.5)= 534KJ/Kg
𝑤 153.7
𝜇𝑡ℎ = = = 0.288 𝑜𝑟 28.8 %
𝑄 534
𝑔𝑟𝑜𝑠𝑠 𝑤𝑜𝑟𝑘 𝑜𝑓 𝑡ℎ𝑒 𝑝𝑙𝑎𝑛𝑡 = 𝑤𝑜𝑟𝑘 𝑜𝑓 𝐻. 𝑃. 𝑡𝑢𝑟𝑏𝑖𝑛𝑒 + 𝑤𝑜𝑟𝑘 𝑜𝑓 𝐿. 𝑃. 𝑡𝑢𝑟𝑏𝑖𝑛𝑒
153.7 𝑘𝑗
272 + = 429
0.98 𝑘𝑔
𝑛𝑒𝑡 𝑤𝑜𝑟𝑘 𝑜𝑢𝑡𝑝𝑢𝑡
Work ratio =
𝑔𝑟𝑜𝑠𝑠 𝑤𝑜𝑟𝑘 𝑜𝑢𝑡𝑝𝑢𝑡
153.7
= = 0.358
429
Power = m*W
𝑘𝑔
5000= m*153.7 ≫≫ 𝑚 = 32.6
𝑠
Rate of flow of air = 32.6 kg/s
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Rotary Compressor
1- Displacement compressor
a)roots blower.
b) Vane blower
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
A centrifugal compressor consists of an impeller with a series of curved radial vanes . Air is
drawn in near the hub, called the impeller eye. And is whirled at high speed by the vanes on
the impeller rotate at high rotational speed.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Axial compressor
An axial flow compression stage consists of a row of moving blades arranged round the
circumference of a rotor, and a row of fixed blades arranged round the circumference of a
stator. The air flows axially through the moving and fixed blades in turn; stationary guide
vanes are provided at entry to the first row of moving blades. The work input to the rotor shaft
is transferred by the moving blades to the air, thus accelerating it. The blades are arranged so
that the spaces between blades form diffuser passage, and hence the velocity of the air relative
to the blades is decreased as the air passes through them, and there is a rise in pressure. The
air is then further diffused in the stator blades, which are also arranged to form diffuser
passages. In the fixed stator blades the air is turned through an angle so that its direction is
such that it can be allowed to pass to a second row of moving rotor blades. It is usual to have
a relatively large number of stages and to maintain a constant work input per stage (from 5 to
14 stage have been used).
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Combustion Chamber
In the closed cycle gas turbine unit heat is transferred to the air in a heat exchanger, but in
the open cycle unit the fuel must be sprayed into the air continuously, and combustion is a
continuous process unlike the cyclic combustion of the I.C. engine.
There are two main combustion systems for open cycles; one in which the air leaving the
compressor is split into several streams and each stream is supplied to a separate cylindrical
“can” type combustion chamber; and the other in which the air flows from the compressor
through an annular combustion chamber. The annular type would appear to be more suitable
for a unit using an axial flow compressor, but it is difficult to obtain good fuel / air distribution
and research and development work on this type is harder than with the simpler can type. The
annular type can be modified by having a series of interconnected cans placed in a ring; this
is known as the cannular type.
In industrial plants where space is not important, the combustion may be arranged to take
place in one or two large cylindrical combustion chambers with ducting to convey the hot
gases to the turbine; this system gives better control over the combustion process.
In all types of combustion chamber, combustion is initiated by electrical ignition, and once
the fuel starts burning, a flame is stabilized in the chamber. In the can type it is usual to have
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
interconnecting pipes between cans, to stabilize the pressure and to allow combustion to be
initiated by a spark in one chamber on starting up.
Some of the air from the compressor is introduced directly to the fuel burner; this is called
primary air, and presents about 25% of the total air flow. The remaining air enters the annulus
round the flame tube, thus cooling the upper portion of the flame tube, and then enters the
combustion zone through dilution holes. The primary air forms a comparatively rich mixture
and the temperature is high in this zone. The air entering the dilution holes completes the
combustion and helps to stabilize the flame in the high temperature region of the chamber.
It should be noted that because of the high air /fuel ratios used, the gases entering the H.P.
turbine contain a high percentage of oxygen, and therefore if reheating is performed between
turbine stages, the additional fuel can be burned satisfactorily in the exhaust gas from the
H.P.turbine.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
There is a pressure loss in the combustion chamber which is mainly due to friction and
turbulence. There is also a small drop in pressure due to non-adiabatic flow in a duct to
approximately constant cross sectional area. The loss due to friction can be found
experimentally by blowing air through the combustion chamber without initiating combustion
and measuring the change in total pressure. This friction loss in pressure is therefore called
the cold loss. The loss due to the heating process alone is called the fundamental loss.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
The energy released in nuclear reaction is very large in comparison to the chemical reaction.
The heat evolved by one kg of uranium is equivalent to the combustion of 1,130,350 quintals
of coal or 30×106 litres of diesel oil.
Nuclear reactions are of three types namely fusion, fission and radioactivity.
1- Fusion:
Energy is produced in the sun and stars by continuous fusion reactions. In this fusion process
four nuclei of hydrogen fuse in a series of reactions and culminates in one nucleus of helium
and two positrons :
4 1𝐻1 → 2𝐻𝑒 4 + 2 1𝑒 0
This results in a decrease in mass of about 0.0276 amu (atomic mass unit) and thus release of
25.7 MeV. Many problems have to be solved before artificially made fusion reactor becomes
a reality.
2- Fission
Fission is a practical preposition and can be caused by the neutron, which being electrically
neutral, can strike and fission the positively charged nucleus at high, moderate or low speeds
without being repulsed and sustains chain reaction because two or three neotrons are usually
released for each one absorbed in fusion. These keep the reactions going.
∆𝐸 = ∆𝑚 𝐶 2 Einstein’s Law
C: velocity of light = 3×108m/s
1 eV= 1.6021×10-9J= 4.44×10-26kWh,
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
235
92𝑈 + 0𝑛1 → 54𝑋𝑒
140
+ 38𝑆𝑟 94 +2 0𝑛1
235
92𝑈 + 0𝑛1 → 56𝐵𝑎
137
+ 36𝐾𝑟 97 +2 0𝑛1
Taking mass balance:
235.0439+1.00867→136.9061+96.9212+2×1.00867
Or 236.0526→235.8446
∆𝑚 = 235.8446 − 236.0526 = −0.208 amu
The total energy produced per fission reaction is about 200 MeV. The complete fission of 1g
of U235 nuclei produces:
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
3- Radioactivity:
Radioactivity is one of the important aspect of nuclear science. It provides an important source
of energy for small power devices and a source of radiation for use in research industry,
medicine and a wide variety of applications as well as an environment concern.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
and its ancillary equipment is normally called the ‘nuclear island’ of a nuclear power plant
while the boiler, steam turbine and generator are called the ‘conventional island’. The coolant
system will link the nuclear and conventional islands.
A nuclear power plant will contain a host of systems to ensure that the plant remains safe and
can never release radioactive material into the environment. The most important of these is
the containment. This is a heavy concrete and steel jacket which completely surrounds the
nuclear reactor. In the event of a core failure it should be able to completely isolate the core
from the surroundings and remained sealed, whatever happens within the core.
Components summary:
1- Fuel core ( 92𝑈 235 , 92𝑈 233 , 94𝑃𝑢239 )
2- Moderator (to slow down the neotron (1MeV or 13200km/s) to (0.25eV or 2200m/s), H2,
D2(Deuterium), N2, O2, C, Be(Beryllium)).
3- Reflector (moderator materials or H2O, D2O).
4- Coolant (the water, heavy water, gas (He, CO2), a metal in liquid from Na and organic
liquids). The good coolant should: not absorbs the neotrons, non-corrosive, have high boiling
point (if liquid) and low melting point (if solid), non-oxidizing and non-toxic, high density,
low viscosity, high conductivety and high specific heat.
5- Control rods (contain neotron absorber such as boron, cadmium or indium).
6- Biological shield (prevent damage of human body due to radiation).
7- Reactor vessel (encloses the reactor core, reflector and shield. Withstands the pressure at
200 bar or above).
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
modern coal-fired power plant and the steam turbine is generally very large. BWRs have
capacities of up to 1400MW and an efficiency of around 33%. The BWR uses enriched
uranium as its fuel. This fuel is placed into the reactor in the form of uranium oxide pellets in
zirconium alloy tubes. Refuelling a BWR involves removing the top of the reactor. The core
itself is kept under water, the water shielding operators from radioactivity. In common with
all reactors, the fuel rods removed from a BWR reactor core are extremely radioactive and
continue to produce energy for some years. They are normally kept in a carefully controlled
storage pool at the plant before, in principle at least, being shipped for either reprocessing or
final storage.
BWR
Pressurised Water Reactor
The pressurised water reactor (PWR) also uses ordinary or light water as both coolant and
moderator. However in the pressurised water system the cooling water is kept under pressure
so that it cannot boil. The PWR differs in another respect from the BWR; the primary coolant
does not drive the steam turbine. Instead heat from the primary water cooling system is
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
captured in a heat exchanger and transferred to water in a secondary system. It is the water in
this second system which is allowed to boil and generate steam to drive the turbine. The use
of a second water cycle introduces energy losses which maket he PWR less efficient at
converting the energy from the nuclear reaction into electricity. However the arrangement has
other advantages regarding fuel utilization and power density, making it competitive with the
BWR.The PWR uses enriched uranium fuel with a slightly higher enrichment level than in a
BWR. This is responsible for a higher power density within the reactor core. As with the
BWR, the fuel is introduced into the core in the form of uranium oxide pellets. A typical PWR
has a generating capacity of 1000MW. The efficiency is around 33%.
PWR
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
PWR
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Disadvantages:
1) High capital cost.
2) Power dependent on quantity of water available.
3) Site selection dependent on water availability.
4) Long erection time.
5) Disturbed ecology of the area.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Hydro p.p.
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
ρ: density of air
A: swept area
Uw : velocity of wind
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
Solar
radiation
Renewable Ocean
Wind organic temperature Thermal Photovoltaic
fuels difference
Useful energy
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
s
u
Low temperature
-photo cell
Moderate temp. High temp. -thermo electric
- water heater generator
- water distillation -furnace -photo chemical
- house heating -cooker -power generation process
-fruit & veg. dryer -refrigerator -photosynthesis
-green house -low pres.
Steam gener.
𝛼+𝜌+𝜏 =1
𝛼𝑃 + 𝛼́ 𝑃́ = ℎ𝑐 (𝑇 − 𝑇𝑎 ) = 𝜀𝜎𝑇 4
𝛼: absorption coefficient of direct arrays
𝛼́ : absorption coefficient of diffused radiations
𝜌: reflection coefficient
𝜏: transmission coefficient
𝑃: intensity of sun radiation
𝑃́:intensity of the diffused radiations
𝜎: Stephan- Boltzman’s constant = 5.67*10 - 8
ε: emission coefficient
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Thi-Qar University – College of Engineering POWER PLANTS LECTURES,Dr. RAFID M. HANNUN
T: body temperature
Ta:atmospheric temperature
hc : convection heat transfer coefficient
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