Internal Audit Checklist Q1 - IsO 2015 - Final Format
Internal Audit Checklist Q1 - IsO 2015 - Final Format
Internal Audit Checklist Q1 - IsO 2015 - Final Format
AUDIT INFO
Facility Facility
Name: Contact:
Criteria:
Scope:
Start Date: End Date:
AUDIT TEAM
Name Title Name Title
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Quality Manual
QM addresses the following requirements:
QMS Processes
Organization has determined:
Process inputs and outputs
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Quality Objectives
Documented and updated, as appropriate
Approved by Top Management
Established and communicated at relevant functions and
levels
Measurable and consistent with the Quality Policy
KPIs identified for use in Data Analysis
Took into account applicable requirements
Relevant to products, services, enhancement of customer
satisfaction and the strategic vision of the organization (ISO
9001, 6.2.1)
QMS Planning
Management has ensured:
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
COMMUNICATION PROCESSES
API Spec Q1, Section 4.1.5 / ISO 9001:2015, Section 7.4
Requirement: Objective Evidence/Comments: Finding Auditee Auditor
Internal and External Communications
Process established for determining requirements for internal
and external communications relating to the QMS.
Internal
Effectiveness of the QMS is communicated.
Processes ensure that the importance of meeting
requirements and analysis of data is communicated at relevant
functions.
External
Appropriate communication with external organizations
including customers to ensure that requirements are
understood.
Communication processes meet applicable requirements of
the standard.
Customer communication
Information related to products and services
Handling inquiries, contracts/orders and changes
Obtaining customer feedback including complaints
Specific requirements for contingency actions, when
relevant.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
API Spec Q1, Section 4.3 / ISO 9001:2015, Sections 7.1, 7.2, 7.3
Requirement: Objective Evidence/Comments: Finding Auditee Auditor
Resources
Organization:
Ensures that the required resources, including people,
infrastructure and work environment are in place to achieve
product / servicing conformity.
Considers capabilities of, and constraints on, existing
internal resources (ISO 9001, 7.1.1)
Personnel Competence
Organization determines the necessary competence for
personnel performing work affecting product quality.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Work Environment
Organization has determined, provided, and maintained the work
environment, including buildings, workspace and utilities; process
equipment; supporting services and proper conditions needed to
achieve conformity applicable to the manufacture of the product(s).
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
CONTROL OF DOCUMENTS
API Spec Q1, Section 4.4.3 / ISO 9001:2015, Section 7.5
Requirement: Objective Evidence/Comments: Finding Auditee Auditor
Documents required by the QMS are controlled to ensure that
relevant versions are used and maintained.
Appropriate formats
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
PROCESS EVALUATION
API Spec Q1, Section 6.2.3 / ISO 9001:2015, Sections 5.3 and 9.1.1
Requirements: Objective Evidence / Comments: Finding Auditee Auditor
Suitable methods are applied for monitoring/measuring QMS
processes.
Methods demonstrate the ability of the processes to achieve
planned results.
When planned results are not achieved, correction and
corrective actions are taken.
CUSTOMER SATISFACTION
API Spec Q1, Section 9.1.2 / ISO 9001, Section 9.1.2
Requirements: Objective Evidence / Comments: Finding Auditee Auditor
Procedure meets all requirements of the applicable standard and is
controlled, implemented, and maintained, and addresses:
frequency of measurement
obtaining customer feedback
KPIs
other info to determine Customer Satisfaction
Records of the results of customer satisfaction are maintained.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
ANALYSIS OF DATA
API Spec Q1, Section 6.3 / ISO 9001:2015, Section 9.1.3
Requirements: Objective Evidence / Comments: Finding Auditee Auditor
Analysis includes data generated from monitoring &
measurement, internal audits, management reviews, and other
relevant sources.
Data Analysis shall provide information relating to each of the following: (identify any other evidence of analysis of data, if applicable)
Reported
Data Types Analysis Method
How Frequency Objective / KPI
Customer Satisfaction
Product Conformity
Nonconformities/
product failures after
delivery/use
Process trends and
characteristics
Supplier Performance
Quality Objectives
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
INTERNAL AUDITS
API Spec Q1, Section 6.2.2 / ISO 9001:2015, Section 9.2
Requirements: Objective Evidence / Comments: Finding Auditee Auditor
Internal audit - performed within 12 months from the previous
internal audit (if applicable).
API interprets “Last Internal Audit” to mean the last complete
audit of the ENTIRE QMS, whether performed at one time or over
the period of 12 months.
Audit planning takes into account results of previous audits and
criticality of the process being audited.
Audit criteria, scope, frequency, and methods are identified to
ensure that all processes are audited.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
MANAGEMENT REVIEWS
API Spec Q1, Section 6.5 / ISO 9001:2015, Section 9.3
Requirements: Objective Evidence / Comments: Finding Auditee Auditor
Identify date(s) of management reviews within the last 12-month
period. (Verify that management reviews are conducted at least
every 12 months.)
Management review has been documented with sufficient
evidence to demonstrate conformity with applicable
requirements.
Review Input - Management review includes all inputs required
by the applicable standard, including:
Effectiveness and status of actions of previous reviews
Result of audits
Customer Feedback
Results of Risk Assessment / Effectiveness of actions to
address risks
Status of CA / PA
Supplier Performance Analysis
Process Performance
Product Conformity
Changes that could affect the MS
Recommendations for Improvement
Adequacy of resources
Effectiveness of actions to address opportunities (ISO 9001,
9.3.2d and e)
Review Output - Management review output includes a
summary assessment of the effectiveness of the MS detailing
any:
Required changes to the processes
Decisions and actions
Required resources
Improvement for products
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
determining/implementing corrections
PREVENTIVE ACTION
API Spec Q1, Section 6.4.3 / ISO 9001, Section 6.1 (see note below)
NOTE: Preventive action is no longer a specific requirement of ISO 9001:2015. Some organization’s may use the preventive action process
as a tool to address risks and opportunities in accordance with ISO 9001:2015, 6.1
PRODUCT REALIZATION
Audit Conditions Auditee - Auditor -
1. The audit must determine the degree to which products are being serviced under the scope of the applicable API Monogram License(s)
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
NOTE 2: Please identify any products that are being added to the scope of Licensing and / or Registration, including products that are
“new” and have been added since the last audit. These products must be considered when sampling objective evidence during the audit.
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Relevant contingencies
communicated
Methods for obtaining / using
customer information
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Customer Satisfaction
PLANNING
API Spec Q1, Section 5.2 / ISO 9001, Sections 6 and 8.1 Auditee - Auditor -
Detail evidence observed (including records and documents reviewed, personnel Check each requirement upon verification
interviewed, and processes observed) : (explanation must be given for any blank
boxes):
Planning of product realization: Consistent with QMS process
Required resources / work
environment
Product / customer requirements
Legal / other applicable
requirements
Contingencies based on risk
assessment
Design and development
requirements
Required verification, validation,
Planning monitoring, measuring, inspection,
test activities
Product and process acceptance
criteria established and
implemented
MOC & Changes carried out in a
planned manner
Records maintained
Output documented
Output of product realization planning: Plans updated as changes occur
Plans maintained suitably
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Opportunities determined
Actions taken
Actions integrated into QMS and
effectiveness evaluated
CONTINGENCY PLANNING
API Spec Q1, Section 5.5 / ISO 9001:2015, Section 8.2.1e) Auditee - Auditor -
Requirements: Objective Evidence / Comments: Finding #:
Contingency planning is based on assessed risks.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Requirements for:
Purchasing
Information Supplier interactions
Control and monitoring of supplier
performance (ISO 9001, 8.4.3d & e)
Records Maintained
Also verify:
Documented requirements per API Spec Q1,
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Description of Production and/or Servicing Processes (describe what manufacturing/servicing processes actually take place at the facility
and interactions):
Processes must be described in specific detail to provide information regarding the capabilities of the facility being audited. For
example, production processes must be identified clearly as machining, assembly, welding, heat treatment, etc.; testing processes must be
identified clearly as hydro-testing, nondestructive examination, etc.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
Detail evidence observed (including records and documents Check each requirement upon verification
reviewed, personnel interviewed, and processes observed) : (explanation must be given for any blank boxes):
Controls established and implemented for product Procedure per API Spec Q1, 5.7.1.1
Design requirements/changes
Suitable equipment
Process control documents
Control of Actions to prevent human error (ISO
Production 9001, 8.5.1g)
Also verify:
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
outsourced): results
Processes for Verification of supplier conformance to
Production and standard requirements (5.6.1.6)
Servicing
Records maintained
Records reviewed for processes requiring validation (select all that apply; enter additional records reviewed):
NDE Welding Heat Treatment Other:
Personnel Qualification WPS / PQR Personnel Qualification
Equipment Qualification WPQ Procedure/WIs
Work Environment Welder Continuity Log Furnace Surveys
Procedure Qualification Personnel Qualifications
Equipment Qualification
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
PRESERVATION OF PRODUCT
API Spec Q1, Section 5.7.6 / ISO 9001:2015, Section 8.5.4 Auditee - Auditor -
Check each requirement upon verification
Detail evidence observed (including records and documents reviewed, personnel
(explanation must be given for any blank
interviewed, and processes observed) :
boxes):
Identification / traceability marks
Preservation of Transportation, handling, packaging
Product and protection
Records maintained
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
PREVENTIVE MAINTENANCE
API Spec Q1, Section 5.7.8 / ISO 9001:2015, Section 7.1.3 Auditee - Auditor -
Check each requirement upon verification
Detail evidence observed (including records and documents reviewed, personnel
(explanation must be given for any blank
interviewed, and processes observed) :
boxes):
Preventive maintenance for equipment used in product Procedure
realization:
Preventive Type of equipment, frequency,
Maintenance responsible personnel identified
Records maintained
CONTROL OF TESTING, MONITORING AND MEASURING EQUIPMENT
API Spec Q1, Section 5.8 / ISO 9001:2015, Section 7.1.5 Auditee - Auditor -
Requirements: Objective Evidence / Comments: Finding #:
Organization has determined the testing, monitoring, and
measurement requirements and the associated equipment and
resources, including people, needed to ensure conformance.
Equipment and resources suitable for specific testing, monitoring
and measuring activities.
Controls established and implemented to ensure that equipment
is identified, calibrated, maintained, and used in a manner
consistent with requirements.
Also verify: Control of out-of –tolerance equipment and
assessment of previous measurements.
Equipment observed / sampled (minimum of 3): Check each requirement upon verification
Note: For Monogram only, ensure that all inspection and testing requirements of the (explanation must be given for any blank
applicable product specification are addressed boxes):
Records maintained
Also verify:
- Computer software confirmation
boxes):
Procedure
Release upon satisfactory completion
of planned arrangements
Identification of individual releasing
Product product
Release Records maintained
Also verify:
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
MANAGEMENT OF CHANGE
API Spec Q1, Section 5.11 / ISO 9001:2015, Section 6.3 and 8.5.6 Auditee - Auditor -
Requirements: Objective Evidence / Comments: Finding #:
MOC process has been established to ensure that integrity of the
MS when changes are planned and implemented.
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INTERNAL AUDIT CHECKLIST API Spec Q1 9 th and ISO 9001:2015
AUDIT SUMMARY
Number of Findings: Major (Systemic): Minor (Isolated): Concerns:
Comments:
Strengths:
Provide a summary of the closure and verification of corrective actions for previous findings, if any:
Provide an overall assessment of the capability of the facility to manufacture product(s) (Monogram):
Provide an overall assessment of the effectiveness of the management system and the facility’s ability to perform activities / provide
products within the scope of registration:
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