User Manual: UPS ON LINE EA900 G4 (1-1) 6 - 10 KVA
User Manual: UPS ON LINE EA900 G4 (1-1) 6 - 10 KVA
User Manual: UPS ON LINE EA900 G4 (1-1) 6 - 10 KVA
Table of Contents
1.2 Features...................................................................................................................... 3
2 Installation ........................................................................................... 11
2.1 Unpacking and Inspection ......................................................................................... 11
2.3 Operating Procedure for Connecting the Long Backup Time Model UPS with the
External Battery............................................................................................................ 13
5 Communication ................................................................................... 27
5.1 RS232 and USB Port ................................................................................................ 27
6 Maintenance ........................................................................................ 29
6.1 Battery Maintenance ................................................................................................. 29
6.4 Precaution................................................................................................................. 30
7 Troubleshooting .................................................................................. 31
Annex A Parallel Setting .......................................................................... 35
Annex B Mechanical Size ......................................................................... 36
Annex C Battery Run Time ...................................................................... 39
Important safety instructions
Important Safety Instructions
Save these instructions
This manual contains important safety instructions. Read all safety and operating
instructions before operating the uninterruptible power systems (UPS). Adhere to all
warnings on the unit and in this manual. Follow all operating and user instructions. This
equipment can be operated by individuals without previous training.
This product designed for commercial/industrial use only. It is intended for use with lift
support and other designated “critical” devices. Maximum load must not exceed that shown
on the UPS rating label. The UPS is designed for data processing equipment. If uncertain,
consult your dealer or local representative.
This UPS is designed for use on a properly grounded (earthed), 220 / 230 / 240 Vac, 50 or
60 Hz supply. The factory default setting is 220 Vac / 50 Hz. Installation instructions and
warning notices are in this manual.
The UPS 06 – 20 kVA @ 220 / 230 / 240 Vac is designed for use with a three-wire input
(L,N,G).
WARNING
The battery can present a risk of electrical shock and high short circuit current.
Following precautions should be observed before replacing the battery.
Wear rubber gloves and boots.
Remove rings, watches and other metal objects.
Use tools with insulated handles.
Do not lay tools or other metal objects on the batteries.
If the battery is damaged in any way or shows signs of leakage, contact your local
representative immediately.
Do not dispose of batteries in a fire. The batteries may explode.
Handle, transport and recycle batteries in accordance with local representative.
WARNING
Although the UPS has been designed and manufactured to ensure personal safety,
improper use can result in electrical shock or fire. To ensure safety, observe the
following precautions:
Turn off and unplug the UPS before cleaning it.
Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners.
Never block or insert any objects into the ventilation holes or other openings of the UPS.
Do not place the UPS power cord where it might be damaged
1
Product description
1 Product Description
Congratulations on your choice of the UPS uninterruptible power system (UPS), the UPS
comes in nominal power ratings of 6-20kVA. It is designed to provide conditioned power to
computers and other sensitive electronic equipment.
This chapter gives a brief description of the UPS, including the UPS features, models,
appearance, operating principle and specification.
2
Product description
DO NOT CONNECT equipment that is life related, for example: medical equipment, elevator
and so on.
Storing magnetic media on top of the UPS may result in data loss or corruption.
Turn off and isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol
cleaners.
1.2 Features
The UPS features include:
Providing more high efficient AC power, compared with the previous generation
Full digital control technology based on DSP to achieve high reliability and power
function
Fan speed can be auto conditioned according to the loads, input voltage or working
mode
Digitally controlled charger current and voltage, compared with the previous generation
which is fixed in hardware
Super high power density
Failure waveform record function helps to solve problem quickly
1.3 Models
Available models are shown as Table 1-1:
Table 1- 1: Models
3
Product description
1.4 Appearance
4
Product description
As shown in Fig 1-2, the rear panel provides the following compoentes and function:
RS232: DB9 type, used to connect monitoring software
EPO: NC
Parallel port: option
USB: B type, used to connect monitoring software
Battery temperature option
SNMP
Reserved: reserved for customer function, such as manual bypass, battery breaker,
socket and so on
Fans: intelligent fan speed control
Bypass breaker: surge proection
Input breaker: surge proection
GND
Terminal cover
5
Product description
SPS DSP
STS
TVS&RFI/
PFC INV
EMI filter
Input Output
CHG
Battery
1.5.3 Inverter
In normal operation, the inverter utilizes the DC output of the power factor correction circuit
and inverters it into precise, regulated sine wave AC power. Upon a utility power failure, the
inverter receives its required energy from the battery through the DC-to-DC converter. In
both modes of operation, the UPS inverter is on-line and continuously generating clean,
precise, regulated AC output power.
6
Product description
1.5.5 DC to DC Converter
The DC to DC converter utilizes energy from the battery system and raises the DC voltage
to the optimum operating voltage for the inverter. The converter includes boost circuit which
is also used as PFC.
1.5.6 Battery
The 6KS/10KS Standard includes value regulated, sealed lead acid, maintenance free
batteries inside. To maintain battery design life, operate the UPS in an ambient temperature
of 15-25°C.
8
Product description
9
Product description
2. Electrical Performance
Input
Model Voltage Frequency Power Factor
UPS Single-phase 40 - 70 Hz > 0.99 (Full load)
Output
Voltage
Power Frequency
Regulatio Distortion Overload capacity Crest ratio
Factor tolerance.
n
110% load: transfers to
Bypass mode after 60
minutes
THD < 1% 125% load: transfers to
±0.1 of Full load Bypass mode after 1 3:1
±1% 1
normal (Linear minute maximum
Load) 150% load: transfers to
Bypass mode after 0.5
minute and shutdown the
output after 1 minute
3. Operating Environment
Temperature Humidity Altitude Storage temperature
0°C - 40°C < 95% < 1000 m 0°C - 70°C
:
NOTICE If the UPS is installed or used in a place where the altitude is above than 1000 m,
the output power must be derated in use, please refer to the following:
Altitude (M) 1000 1500 2000 2500 3000 3500 4000 4500 5000
Derating Power 100% 95% 91% 86% 82% 78% 74% 70% 67%
10
Installation
2 Installation
The system should be installed and wired only by qualified electricians in accordance with
applicable safety regulations.
:
NOTICE UPS operation in sustained temperature outside the range of 15 - 25°C (59 - 77°F)
reduces battery life.
2. Installation
Installation and wiring must be performed in accordance with the local electric code and the
following instructions by professional personnel.
For safety, please cut off the mains power switch before installation. Open the battery breaker
for long backup time model (“H” model).
(1) Open the terminal block cover located on the rear panel of the UPS, please refer to the
appearance diagram.
(2) For 6/10kVA UPS, it is recommended to select the UL1015 10/8 AWG (6/10 mm2) wire or
other insulated wire which complies with AWG Standard for the UPS input and output wirings.
(3) For 15/20kVA UPS, it is recommended to select the UL1015 6/4 AWG (16/25mm2) wire or
other insulated wire which complies with AWG Standard for the UPS input and output wirings. It
is better to use 3 wires (UL1015 6/10AWG) connecting input L1, L2 and L3 separately from
same source for 15/20kVA.
:
NOTICE Do not use the wall receptacle as the input power source for the UPS, as its rated
11
Installation
current is less than the UPS’s maximum input current. Otherwise the receptacle may be burned
and destroyed. For the long backup time modes, make sure that the capacity of batteries is
larger than 24 Ah to avoid over charging. If not, please confirm the charge current and set the
charge current according to battery capacity.
6/10kH/S
15/20kH
Fig 2- 1: Terminal Block Wiring Diagram
:
NOTICE Make sure that the input and output wires and the input and output terminals are
connected tightly.
(4) Connect the input, output and battery wires to the terminals as Fig 2-1.For 15/20kVA,
connect the input L1, L2 and L3 together to the input L.
(5) The protective earth ground wire refers to the wire connection between the equipment which
consumes electric equipment and the ground wire. The wire diameter of protective earth ground
wire should be at least as above mentioned for each model and green wire or green wire with
yellow ribbon wire is used.
12
Installation
(6) After having completed the installation, make sure the wiring connection is correct.
(7) Please install the output breaker between the output terminal and the load.
(8) To connect the load with the UPS, please turn off all the loads first, then perform the
connection and finally turn on the loads one by one.
(9) No matter the UPS is connected to the utility power or not, the output of the UPS may have
electricity. The parts inside the unit may still have hazardous voltage after turning off the UPS.
To make the UPS have no output, power off the UPS, and then disconnect the utility power
supply.
(10) Suggest charging the batteries for 8 hours before use. After connection, turn the input
breaker in the “ON” position, the UPS will charge the batteries automatically. You can also use
the UPS immediately without charging the batteries first, but the backup time may be less than
the standard value.
(11) If it is necessary to connect the inductive load such as a motor or a laser printer to the UPS,
the start-up power should be used for calculating the capacity of the UPS, as its start-up power
consumption is too big when it is started.
2.3 Operating Procedure for Connecting the Long Backup Time Model UPS
with the External Battery
1. The nominal DC voltage of external battery pack is 192 Vdc. Each battery pack consists of
16 pieces of 12 V maintenance free batteries in series. To achieve longer backup time, it is
possible to connect multi-battery packs, but the principle of “same voltage, same type” should
be strictly followed.
2. For UPS 6/10KH, select the UL1015 10/8 AWG (6/10 mm2). For UPS 15/20KH, select 6/4
AWG (16/25 mm2) wire or other insulated wire which complies with UL Standard for the UPS
battery wirings. The procedure of installing battery bank should be complied with strictly.
Otherwise you may encounter the hazardous of electric shock.
(1) A DC breaker must be connected between the battery pack and the UPS. The capacity of
breaker must be not less than the data specified in the general specification.
(2) Set the battery pack breaker in “OFF” position and connect the 16 pieces of batteries in
series.
(3) You must connect the external battery cable to the battery first, if you connect the cable to
the UPS first, you may encounter the hazardous of electric shock. The positive pole of the
battery is connected to the UPS with red wire; the negative pole of the battery is connected to
the UPS with black wire; the green and yellow ribbon wire is connected to the ground of the
battery cabinet.
3. To complete the connection of the external battery cable into the UPS. Do not attempt to
connect any loads to the UPS now. You should connect the input power wire to the right
position first. And then set breaker of the battery pack in the “ON” position. After that set the
input breaker in the “ON” position, the UPS begins to charge the battery packs at the time.
13
Installation
14
Installation
If there are 3 UPS are paralleled, connect communication cables as Fig 2-4.
If there are 4 UPS are paralleled, connect communication cables as Fig 2-5.
15
Installation
NOTICE: must set the UPS is parallel system as “parallel mode” via software according to
“Annex A” before start parallel system
16
Controls and indicators
3 Controls and Indicators
TEST/MUTE
ON OFF
Description of Panel
Controls Description
1. Press “ ” to power on the UPS from battery without
utility power.
NOTE
Not available when UPS is set in automatically start mode
2. Press “ + ” to start inverter when rectifier is OK
3. Press “ + ” to start the ups from battery without
utility
4. Press “ ” to confirm setting when in setting mode
5. Press and hold“ ”to enter or exit the setting mode
6. Press and hold “ + ”to enter the self-test mode when
ups is normal, otherwise to mute off the alarm, press and hold
again to mute on.
7. Press “ ” to exit the fault page in fault mode, If no
operation in 10s, return to the fault interface.
1. Press “ ” to page up the LCD menu
2. Press and hold “ ” to enter the history inquiry interface
3. Press “ + ” to shutdown inverter and transfer to
bypass
4. Press “ + ” to shutdown UPS completely when UPS
17
Controls and indicators
is in battery mode
1. Press “ ” to page down the LCD menu
2. Press and hold “ ” to fault clear
Indicators Description
Inverter indicator: green--inverter is normal, green
1. INV flicker—rectifier or inverter is starting or tracking with
bypass(ECO), dark—rectifier and inverter is not working
Battery indicator: yellow—battery discharged, yellow
2. BAT flicker—No battery or battery alarm, dark—battery is
connected
Bypass indicator: yellow—bypass is normal, yellow
3. BYP flicker—bypass is abnormal and alarm ,dark—UPS is in normal
mode and bypass is normal
FAULT indicator: red—UPS is abnormal, red flicker—UPS
4. FAULT
alarm ,dark—UPS is normal
18
Controls and indicators
software to set MUTE ON in any mode, the UPS will get into mute status and the
buzzer icon will be illuminated.
Fault icon is illuminated in fault mode, it doesn’t display in other cases.
The area of menu setting page showing the settable menu options
The area of event log query page showing page number of history records
Value display and settings area:
In non-setting interface, it indicates the relevant information of UPS. Press the
“ ” or “ ” button to display input voltage and frequency, output voltage and
frequency, battery voltage and capacity, pieces of battery, load, temperature,
software version, etc.
The fault code will be displayed in fault mode.
In menu setting interface, include output voltage value (OPU), physical
address(Id), parallel Enable (PAL), end of discharge point (Eod), Expert mode
、
(EP), Battery numbers(PCS),Emergency power off (EPO),etc.
Operation mode area:
After starting up in 20 seconds, this display area mainly indicates the UPS power
rating.
This display area mainly indicates the UPS operation mode in 20 seconds after
starting up, such as STdby (Standby mode), byPASS (Bypass mode), Line (Utility
mode), bAT (Battery mode), bATT (Battery self test mode), FAULT (Fault mode),
FC (Frequency conversion mode), ECO (economy mode), TEST (Test mode).
19
Controls and indicators
20
Controls and indicators
use only.
Parameters setting
If want to set rated parameters, Press and hold “ ” in setting mode, “STdby” on the
bottom of LCD present and all LED flicks.
21
Controls and indicators
22
Controls and indicators
NOTICE: when rated voltage is 200 / 208 Vac, the output PF is 0.9. If other parameters are
needed to change, please set it via monitoring software.
23
Operation
4 Operation
WARNING: Internal DC bus still has hazadous high votlage in serveral minutes,
please wait for at least 10 minutes to open UPS. And check the DC bus votlage before
maintenance.
24
Operation
25
Operation
26
Communication
5 Communication
UPS includes several communication ports: RS232, EPO, SNMP card, USB, dry contact,
RS485.
NOTICE: Only one of SNMP card, dry contact and RS485 can be at the same time. Only
one of RS232 and USB is available at the same time.
Connect the UPS and monitoring equipment (computer) by standard RS232 port (standard
configuration) and standard USB port (optional configuration) to make single unit
communication.
Connect RS232 (or USB) cable to the serial port of the computer (or USB port)
Connect RS232 (or USB) cable to the serial port of the UPS (or USB port)
Pins 1 2 3 4 5
Pins 6 7 8 9
(optional)
Pins 1 2 3 4
Power source
Definition Data+ Data - GND
+5V
5.2 EPO Port
The Emergency Power Off (EPO) is a feature that will immediately disconnect all connected
equipment from mains power. The remoted EPO is located on the rear panel of UPS with green
terminals shown as Fig 1-2. It’s normal closed, if it’s opened, it will acivate EPO function, the
UPS will be shutdown.
NOTE: The system default EPO doesn't work, if you want to use this feature, need to set the
monitoring software function.
Pins Definition
PIN1 :
Close UPS fault
PIN3 Grounding
PIN5 Common
PIN6 :
Close bypass working
Close:UPS working
Open:bypass working
PIN8
28
Maintenance
6 Maintenance
This chapter includes battery maintenance, battery disposal and replacement, check UPS
status and function.
6.4 Precaution
Although the UPS has been designed and manufactured to ensure personal safety, improper
use can result in electrical shock or fire. To ensure safety, observe the following precautions:
(1) Turn off the UPS before cleaning it;
(2) Clean the UPS with a dry cloth. Do not use liquid or aerosol cleaners;
(3) Never block or insert any objects into the ventilation holes or other openings of the UPS;
30
Troubleshooting
7 Troubleshooting
This chapter describes checking the UPS’s status. This section also indicates various UPS
symptoms a user may encounter and provides a troubleshooting guide in the event the UPS
develops a problem. Use the following information to determine whether external factors
caused the problem and how to remedy the situation.
If UPS alarms and buzzer sound, please press “ ” to get alarm code on the menu of alarm
code on LCD. And press and hold “ ” to manually fault clear. If alarms is still existent, please
check the problem follow the Table 7-1:
LCD display in fault mode is shown as below:
Fault icon
Fault code
Fault mode
31
Troubleshooting
Inverter is overload, please remove numbers
of non-critical loads, or else UPS could
transfer to bypass
50 - 54 Overload
If bypass overload, Check the load and
remove some non-critical load until the load is
below 95%
55 - 59 Negative power fault Please contact your supplier.
85 - 89 Bus short Please contact your supplier.
Inverter voltage is abnormal, or inverter IGBT
opened. Please manually clear the fault and if
120 - 124 Inverter fault
the fault is still on, please contact with local
dealer
Inverter relay is opened. Please contact with
130 - 134 Inverter relay opened
local dealer
DC bus over voltage, low voltage, shorted or
IGBT opened. Please manually clear the fault
135 - 139 Rectifier fault
and if the fault is still on, please contact with
local dealer
One or more fans are faulty or blocked
145 - 149 Fan fault Check if all fans working normally
Check if something blocks fan
Check if EPO is closed correctly
150 - 154 EPO
Check if EPO is activated manually
155 - 159 SPS abnormal Please contact your supplier.
Note:
Contact the supplier if display screen shows other fault information. After trouble shooting,
please manually fault clear to restart UPS.
32
Troubleshooting
34
Parallel Setting
Annex A Parallel Setting
1. Connect UPS1 with RS232 cable to PC. Connect UPS with monitoring software.
2. Enter in menu “Setting”, set System Mode as “Parallel” in the menu “System Setting”.
3. Set United Number as “2”, set System ID as “0”. Press “set” to confirm setting.
4. Connect UPS2 and set System Mode as “Parallel”, set United Number as “2”, set System ID
as “1”. Press “set” to confirm setting.
If there are 3 UPS are paralleled, set the United Number as “3”.
5. Connect UPS3 and set System Mode as “Parallel”, set United Number as “3”, set System
ID as “2”. Press “set” to confirm setting.
35
Mechanical size
Annex B Mechanical Size
1. 6 kVA long backup model
36
Mechanical Size
37
Mechanical size
5. 15/20kVA long backup model
38
Battery Run Time
Annex C Battery Run Time
Standard battery pack includes 16 blocks 9 Ah batteries. Please refer to the table below for the
battery runtime to configure battery packs.
Pack’s UP Backup Time (mins)
numbe S 1K 2K 3K 4K 5K 6K 7K 8K 9K 10K
r W W W W W W W W W W
1 6k 60 25 16 10 6 / / / / /
10k 60 25 16 10 6 / / / / /
2 6k 180 60 30 24 20 16 / / / /
10k 180 60 30 24 20 16 13 10 8 7
3 6k 240 120 60 40 28 23 / / / /
NOTICE: Backup time of batteries is depending on other facts such as battery brand,
working temperature, working time and so on, the table is calculated according to ideal
situation.
NOTICE: Set charger current according to battery capacity, the charger current should
not be larger than 0.2C, normally the charger current is set as 0.1C. Too large charger
current could damage the batteries.
39
Recycling information
You should dispose of it separately at an appropriate collection point and not place it in the
normal waste stream.
The figure below shows the wheelie bin symbol indicating separate collection for electrical and
electronic equipment (EEE).
The Horizontal bar underneath the crossed-out wheelie bin indicates that the equipment has
been manufactured after the Directive came into force in 2005.
The main parts of the drive can be recycled to preserve natural resources and energy. Product
parts and materials should be dismantled and separated.
Contact your local distributor for further information on environmental aspects. End of life
treatment must follow international and national regulations.