iERP: 129535

D6558/0 [English]
© BW Technologies 2010. All rights reserved.

1, 2, 3, and 4-Gas Detector

Operator’s Manual
 Limited Warranty and Limitation Liability
BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of
two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer.
BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair or replacement of a defective product that is returned to
a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the
buyer for the Product.
This warranty does not include:
a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation,
handling or use;
c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved
parts on the product; or
The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable
recommendations of BW;
b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be
returned to BW until receipt by the buyer of shipping instructions from BW; and
c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the
product is within the warranty period.
THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER ’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY
SPECIAL, INDIRECT, INCIDENTAL, OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential
damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Contacting BW Technologies by Honeywell
USA: 1-888-749-8878 Canada: 1-800-663-4164
Europe: +44(0) 1295 700300 Other countries: +1-403-248-9226
Email us at: [email protected]
Visit BW Technologies by Honeywell’s website at: www.gasmonitors.com
 GasAlertMax XT II
Introduction Safety Information - Read First
The operator’s manual provides basic information to operate Use the detector only as specified in this operator’s manual and
the GasAlertMax XT II gas detector. For complete operating the technical reference guide, otherwise the protection provided
instructions, refer to the GasAlertMax XT II Technical Reference by the detector may be impaired.
Guide provided on the CD-ROM. The GasAlertMax XT II gas
Read the following Cautions before using the detector.
detector (“the detector”) is designed to warn of hazardous gas
levels above user-defined alarm setpoints. a Cautions
• Warning: Substitution of components may impair Intrinsic
The detector is a personal safety device. It is your responsibility Safety.
to respond properly to the alarm. • Caution: For safety reasons, this equipment must be
operated and serviced by qualified personnel only. Read
Note and understand the technical reference guide completely
before operating or servicing.
The detector is shipped with English as the default
displayed language. Additional languages provided • Charge the detector before first-time use. BW recommends
the detector be charged after every workday.
are French, German, Spanish, and Portuguese. The
screens for the additional languages are displayed on • Calibrate the detector before first-time use and then on a
the detector and in the corresponding operator’s regular schedule, depending on use and sensor exposure
manual. to poisons and contaminants. The sensors must be
calibrated regularly and at least once every 180 days
Zeroing the Sensors (6 months).
To zero the sensors, refer to steps #1-3 in Calibration on
page 7.
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GasAlertMax XT II
Operator’s Manual

• Calibrate only in a safe area that is free of hazardous gas in • For use only in potentially explosive atmospheres where
an atmosphere of 20.9 % oxygen. oxygen concentrations do not exceed 20.9% (v/v).
• The combustible sensor is factory calibrated to 50% LEL • Extended exposure of the GasAlertMax XT II to certain
methane. If monitoring a different combustible gas in the % concentrations of combustible gases and air may stress the
LEL range, calibrate the sensor using the appropriate gas. detector element that can seriously affect its performance. If
• Only the combustible gas detection portion of this an alarm occurs due to a high concentration of combustible
instrument has been assessed for performance by CSA gases, recalibration should be performed, or if needed, the
International. sensor replaced.
• Protect the combustible sensor from exposure to lead • The BW pump (XT-RPUMP-K1) is certified for use with the
compounds, silicones, and chlorinated hydrocarbons. GasAlertMax XT II only.
Although certain organic vapors (such as leaded gasoline • Warning: The lithium battery (MX-BAT01) may present a risk
and halogenated hydrocarbons) may temporarily inhibit of fire or chemical burn hazard if misused. Do not
sensor performance, in most cases the sensor will recover disassemble, heat above 212°F (100°C), or incinerate.
after calibration. • Warning: Do not use any other lithium batteries with the
• BW recommends that the combustible sensor be checked GasAlertMax XT II detector. Use of any other cell can cause
with a known concentration of calibration gas after any fire and/or explosion. To order and replace the MX-BAT01
exposure to contaminants/poisons such as sulfur lithium battery, contact BW Technologies by Honeywell.
compounds, silicon vapors, halogenated compounds, etc.
• Warning: Lithium polymer cells exposed to heat at 266°F
• BW recommends to bump test the sensors before each (130°C) for 10 minutes can cause fire and/or explosion.
day’s use to confirm their ability to respond to gas by
• Dispose of used lithium cells immediately. Do not
exposing the detector to a gas concentration that exceeds
disassemble and do not dispose of in fire. Do not mix with
the alarm setpoints. Manually verify that the audible and
the solid waste stream. Spent batteries must be disposed
visual alarms are activated. Calibrate if the readings are not
of by a qualified recycler or hazardous materials handler.
within the specified limits.
• Keep lithium cells away from children.
• Caution: High off-scale LEL readings may indicate an
explosive concentration. • Calibrations and bump tests can be performed using a
0.5 l/min. regulator or a demand flow regulator. If the demand
• Any rapid up scaling reading followed by a declining or
flow regulator is used, it must meet the following maximum
erratic reading may indicate a gas concentration beyond
inlet pressure specifications:
upper scale limit, which can be hazardous.
• Disposable cylinders 0-3000 psig/70 bar
• Refillable cylinders 0-3000 psig/70 bar
2
 GasAlertMax XT II
Parts of the GasAlertMax XT II
Parts of the GasAlertMax XT II
Item Description
1 Visual alarm indicators (LEDs)

2 Pump quick connector

3 Pump filter and moisture filter

4 Pushbutton

5 Alligator clip

6 Charging connector and IR interface

7 Diffusion cover locking screw (1)

8 Diffusion cover

9 Audible alarm

10 Liquid crystal display (LCD)

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GasAlertMax XT II
Operator’s Manual
Display Elements
Item Description
1 Alarm condition

2 Automatically zero sensor

3 Numeric values

4 Battery life indicator

5 Pump indicator

6 Heartbeat indicator

7 Gas type identifiers

8 Gas cylinder

9 Automatically span sensor

4
 GasAlertMax XT II
Pushbutton
Pushbutton

Pushbutton Description
• To activate the detector, press C.

• To deactivate the detector, press and hold C until the OFF countdown is complete.

• To view the date/time, TWA, STEL, and maximum (MAX) readings, press C twice rapidly. To clear
the TWA, STEL, and MAX readings, press C when the LCD displays CLEAR ALL.

• To initiate calibration, press and hold C while the detector performs the OFF countdown. Continue
holding C while the LCD briefly deactivates and then reactivates to begin the CAL countdown.
Release C when the CAL countdown is complete.
C
• To activate the backlight, press C and release.

• To acknowledge latched and pump alarms, press C.

• To acknowledge a low alarm and disable the audible alarm, press C. The Low Alarm Acknowl-
edge option must be enabled in Fleet Manager II.

• To acknowledge any of the Due Today alarms (calibration, bump test, block test) and disable the
audible alarm, press C.

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GasAlertMax XT II
Operator’s Manual
Calibration and Bump Test Installation

6
 GasAlertMax XT II
Calibration
Calibration
a Caution 4. Refer to Calibration and Bump Test
Installation (page 6). Attach the
Calibrate only in a safe area that is free of hazardous gas
0.5 l/min. regulator or the demand
in an atmosphere of 20.9 % oxygen. Do not calibrate the flow regulator and apply gas.
detector during or immediately after charging is complete.
Note
Note
The diffusion cover must be attached
The maximum hose length for calibration is 3 ft. (1 m).
to the detector to calibrate.

1. Press and hold C as the detector

K flashes on the LCD. After a sufficient
amount of gas has been detected
performs the OFF countdown. Continue
(30 seconds), the detector beeps.
to hold C when the detector briefly
flashes while the detector
deactivates.
completes the span.
5. The LCD displays CAL DUE. Next, a
screen displays showing the number of
2. The detector activates again and days remaining before calibration is due
performs the CAL countdown. Continue for each sensor. Last, the LCD displays
to hold C until the countdown is (e.g.) CAL DUE 180 d. As some
complete to enter calibration. sensors require more frequent
calibrations, the LCD displays the earliest
calibration that must be performed.

3. flashes while the detector Note

zeroes all of the sensors.
Calibration can be aborted at any time. To abort
If a sensor fails to auto zero, it cannot be
calibration, press C. The CAL ABORTED screen
spanned. When auto zero is complete,
displays.
the LCD displays APPLY GAS.

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GasAlertMax XT II
Operator’s Manual
Alarms
Refer to the following table for information about alarms and corresponding screens.

Alarm Screen Alarm Screen

Low Alarm TWA Alarm
• Slow siren • Fast siren
• Slow alternating flash • Fast alternating flash
• L and target gas bar flash • L and target gas bar flash
• Vibrator alarm activates • Vibrator alarm activates

High Alarm STEL Alarm

• Fast siren • Fast siren
• Fast alternating flash • Fast alternating flash
• L and target gas bar flash • L and target gas bar flash
• Vibrator alarm activates • Vibrator alarm activates

Multi-Gas Alarm Over Limit (OL) Alarm

• Alternating low and high alarm siren • Fast siren
and flash • Fast alternating flash
• L and target gas bars flash • L and target gas bar flash
• Vibrator alarm activates • Vibrator alarm activates

Note
If the Low Alarm Acknowledge option is enabled in Fleet Manager II, the low alarm can be acknowledged and the audible
alarm deactivated by pressing C. If the alarm escalates to a high, STEL, TWA, or multi-gas alarm, the audible alarm
reactivates.
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 GasAlertMax XT II
Alarms

Alarm Screen Alarm Screen

Sensor Alarm Automatic Deactivation Alarm
• ERR displays • Sequence of 10 rapid sirens and alter-
nating flashes with 1 second of silence
in between (reactivates seven times)
• L flashes and the vibrator alarm
activates
• TURNING OFF displays before the
detector deactivates
Low Battery Alarm Pump Alarm
• Sequence of 10 rapid sirens and alternat- • Two beeps and two flashes
ing flashes with 7 seconds of silence in • J and L flashes
between (continues for 10 minutes)
• HIGH displays
• and L flashes
• The vibrator alarm activates
• LOW BATTERY displays and the vibrator
alarm activates
• After 10 minutes, a sequence of 10 rapid
sirens and alternating flashes with 1 sec-
ond of silence in between (reactivates
seven times)
• TURNING OFF displays before the
detector deactivates
Note:
If enabled, during an alarm condition the Latched Alarms option causes the low and high gas alarms (audible, visual, and vibrator) to persist
until the alarm is acknowledged (by pressing C) and the gas concentration is below the alarm setpoint. The LCD continues to display the
high peak concentration until the alarm condition no longer exists. Enable/disable Latching Alarms in Fleet Manager II. Local regulations may
require the Latching Alarms option be enabled.
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GasAlertMax XT II
Operator’s Manual
Options Menu spanned using the IR Link or MicroDock II station with Fleet
Manager II.
The detector, IR Link adapter, and Fleet Manager II software • Force Bump: If enabled, a bump test must be performed to
are required to define options. Refer to the GasAlertMax XT II ensure the sensor(s) are responding correctly to the test gas.
Technical Reference Guide and Fleet Manager II Operator’s User defined (0-365 days) in the Bump Interval field.
Manual. For user and sensor options, refer to the following: • Location Logging: If enabled, a series of numbers
(1-999) can be entered on the detector to identify gas
Device Configuration wells, plants, and other areas that identify the location where
the detector is being used.
• Startup Message Top Line: Enter a line of text to display on • Force Block Test: If enabled, a pump block test must
the LCD during startup (maximum 25 characters). be performed during the startup tests.
• Startup Message Bottom Line: Enter a line of text to dis- • Datalog Interval (seconds): Define how often the
play on the LCD during startup (maximum 25 characters). detector records a sample (every 1-120 seconds).
• Lockout on Self-Test Error (sensor alarm lock): If a • Confidence Interval (seconds): Define how often the
sensor fails during startup and the Lockout on Self-Test detector beeps (1-120 seconds) when the Confidence Beep
option is enabled, Safety Lock On displays on the LCD and option is enabled.
the detector deactivates.
• Language: The LCD displays the screens in English, Fran-
• Safe Mode: If enabled, SAFE displays continuously on the çais (French), Deutsch (German), Español
LCD unless an alarm condition occurs. (Spanish), or Português (Portuguese). Select the
• Confidence Beep: If enabled, the confidence beep provides language from the drop-down menu in Fleet Manager II.
continuous confirmation that the detector is operating correctly.
To define how often the detector beeps (every 1-120 seconds),
enter the value in the Confidence Interval field. Confidence Sensor Configuration (H2S, CO, LEL, and O2)
beep is automatically disabled during a low battery alarm.
• Latching Alarms: Enable to ensure an alarm persists until • Sensor Disabled: Enables/disables the selected sensor.
the alarm is acknowledged and the gas concentrations are • Calibration Gas (ppm): Define the span gas concentration
below the alarm setpoint. The audible alarm can be temporarily for each sensor. The span gas concentration must match the
deactivated for 30 seconds by pressing C, but the LCD contin- span value on the gas cylinder.
ues to display the high peak concentration until the alarm con- • Calibration Interval (days): Define the number of days (0-
dition no longer exists. 365) when the next calibration is due.
• Force Calibration: If enabled, the detector must be • Bump Interval (days): Define the number of days (0-365)
calibrated if a sensor is overdue upon startup. User defined (0- when the next bump test is due.
365 days) in the Calibration Interval field. • Low Alarm (ppm): Define the low alarm setpoint for each
• Cal IR Lock (must use IR device to calibrate): If enabled, the sensor.
detector automatically auto zeros, but the sensors must be • High Alarm (ppm): Define the high alarm setpoint for each
sensor.
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 GasAlertMax XT II
Maintenance
• TWA Alarm (ppm): Define the time-weighted average (TWA) by pressing C. The vibrator, alarm LEDs, and LCD
alarm setpoint (toxic sensors only). remain operational (toxic and LEL only).
• STEL Alarm (ppm): Define the short-term exposure limit
(STEL) alarm setpoint (toxic sensors only). Maintenance
• STEL Interval (minutes): Define the short-term exposure To maintain the detector in good operating condition, perform
limit (STEL) from 5-15 minutes (toxic sensors only).
• TWA Period (hours) (TWA moving average (hours): The the following basic maintenance as required.
TWA Period option is used to define a time-weighted mov-
ing average of accumulated gases over a period of 4-16 • Calibrate, bump test, and inspect the detector on a regular
hours, to ensure the worker leaves the area when schedule.
the defined maximum average is accumulated. • Maintain an operations log of all maintenance, bump tests, cali-
brations, and alarm events.
• Correction Factor (%): Enter the compensation factors for
• Clean the exterior with a soft damp cloth. Do not use solvents,
hydrocarbons other than methane. The factor can only be soaps, or polishes.
applied if the LEL sensor has been calibrated with methane
(LEL only). • Do not immerse the detector in liquids.
• 50% LEL = (%CH4): Enter a percentage value to display the Charging the Detector
LEL reading as %vol., assuming a methane environment (LEL
only). a Warning
• Auto-Zero on Startup: Enable/disable the detector to auto-
matically zero the sensor(s) during startup (H2S, CO, LEL, and Charge only in a safe area that is free of hazardous gas
O2). within temperatures of 32°F-113°F (0°C-45°C).
• LEL by Volume CH4: If enabled, the detector operates Charge the battery after each workday. To charge the battery,
assuming a methane (CH4) calibration. Enable to read and dis-
play %CH4 values. Disable to read and display %LEL values. refer to the following procedures and illustration:
• 5% LEL Over-span: If enabled, the detector automatically
over-spans the LEL sensor by 5% LEL above the span gas 1. Deactivate the detector.
concentrations to ensure the detector is in compliance with
CAN/CSA C22.2 No. 152. 2. Insert the charging adapter plug into an AC outlet.
• 20.8% Base Reading: When enabled, the detector is 3. Connect the charging adapter to the detector IR
configured to detect 20.8% O2 as ambient air. When receptacle. Refer to the following illustration.
disabled, the detector is configured to detect 20.9% O2
as ambient air. 4. Allow the battery to charge for 6 hours.
• Low Alarm Acknowledge: If enabled, the audible
alarm can be temporarily disabled during a low alarm

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GasAlertMax XT II
Operator’s Manual
5. To reach full battery capacity, allow a new battery to Replacing a Sensor or Sensor Filter
fully charge and discharge three times.
a Warning
To avoid personal injury and/or property damage, only
use sensors that are specifically designed for the
detector.
Note
Detectors that are configured for 1, 2, or 3 gases may
contain a dummy sensor in one of the four sensor
locations.
To replace a sensor or sensor filter, refer to the following figure,
table and procedures #1-13.

12
GasAlertMax XT II
Maintenance

13
GasAlertMax XT II
Operator’s Manual
4. Because the pump hose is connected to the rear
shell and front shell pump, carefully remove the rear
Item Description shell by lifting upward and tilting to the left. Both the
1 Front shell rear and front shell are laying flat side by side.
2 LEL sensor
3 PCB
4 PCB screws (2)
5 Pump
6 Rear shell
7 Machine screws (6)
8 Pump inlet
9 Pump filter (particulate)
10 Moisture filter
11 CO sensor
12 H2S sensor 5. Remove the two PCB screws.
13 O2 sensor 6. Lift the PCB upward and tilt to the left. Lay the PCB
(sensors facing up) onto the rear shell.
14 Sensor filter

1. Deactivate the detector.

2. Remove the pump inlet screw and the pump inlet.
3. Remove the six machine screws from the rear shell.

14
 GasAlertMax XT II
Specifications
7. Slide the LEL, CO, and H2S sensor(s) outward to 13. Activate the detector and then calibrate the new
remove. sensor(s). Refer to Calibration.
To remove the oxygen sensor, gently insert a screw- Specifications
driver to the back of the oxygen sensor to push out Instrument dimensions: 13.1 x 7.0 x 5.2 cm
the sensor. (5.1 x 2.8 x 2.0 in.)
Weight: 328 g (11.6 oz.)
Operating temperature: -20°C to +50°C (-4°F to +122°F)
Storage temperature: -40°C to +60°C (-40°F to +140°F)
Operating humidity: 10% to 100% relative humidity
(non-condensing)
Dust and moisture ingress: IP66/67
Alarm setpoints: May vary by region and are user-defined
Detection range:
H2S: 0 - 200 ppm (1 ppm increments)
CO: 0 - 1000 ppm (1 ppm increments)
O2: 0 - 30.0% vol. (0.1% vol. increments)
Combustible (LEL): 0 - 100% (1% LEL increments) or
8. Insert the new sensor(s) and replace the sensor filter. 0 - 5.0% v/v methane
9. Reassemble the detector and replace the two PCB Sensor type:
screws. H2S, CO, O2: Single plug-in electrochemical cell
10. Replace the six machine screws. Combustibles: Plug-in catalytic bead

11. If required, replace the pump and moisture filter. O2 measuring principle: Capillary controlled concentration
sensor
12. Replace the pump inlet and the pump inlet screw.

15
GasAlertMax XT II
Operator’s Manual
Alarm conditions: TWA alarm, STEL alarm, low alarm, high ber after the second letter determines the year of manufacture.
alarm, multi-gas alarm, over limit (OL) alarm, low battery alarm, E.g., MA 110-000001 = 2010 year of manufacture
confidence beep, automatic deactivation alarm, and pump
Approved batteries:
alarm
North America
Audible alarm: 95 dB+ at 30 cm variable pulsed beeper with
Approved batteries for GasAlertMax XT II product:
full battery charge
Lithium-ion polymer battery as per standards EN50020, UL913,
Visual alarm: Red light-emitting diodes (LEDs) C22.2 No. 157
Display: Alphanumeric liquid crystal display (LCD) Rechargeable battery (MX-BAT01) Temperature code
Lithium polymer -20°C ≤ Ta ≤ +50°C T4
Backlight: Activates upon startup and when the pushbutton is
pressed; deactivates after 10 seconds. Also activates during an Battery charger: charging adapter
alarm condition and remains lit until alarm ceases
First-time charge: 6 hours
Self-test: Initiated at activation and tests continuously
Normal charge: 6 hours
Calibration: Automatic zero and automatic span
Warranty: 2 years including sensors
User field options: Startup message, lockout on self-test error,
Approvals:
safe mode, confidence beep, latching alarms, force calibration,
cal IR lock, force bump, location logging, force block test, Approved by CSA to both U.S. and Canadian Standards
set datalog interval, set confidence interval, language selection CAN/CSA C22.2 No. 157 and C22.2 152
Sensor options: Sensor enable/disable, set span calibration ANS/UL - 913 and ANSI/ISA - S12.13 Part 1
values, set calibration interval, set bump interval, set alarm CSA Class I, Division 1, Group A, B, C, and D
setpoints, set STEL interval, set TWA period, auto zero at ATEX CE 0539 g II 1 G Ga Ex ia IIC T4
startup enable/disable, 5% over span, low alarm acknowledge, KEMA 08 ATEX 0001
oxygen measurement, and combustible gas measurement IECEx Ex ia IIC T4 Ga
Battery operating time:
One rechargeable lithium polymer: 13 hours (typical)
This equipment has been tested and found to comply with the
Year of manufacture: The detector's year of manufacture is limits for a Class B digital device, pursuant to Part 15 of the
determined from the serial number. The second and third num-
16
 GasAlertMax XT II
Specifications
FCC Rules and ICES-003 Canadian EMI requirements. These
limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However,
there is no guarantee that interference will not occur in a partic-
ular installation. If this equipment does cause harmful interfer-
ence to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from
that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for
help.

17
GasAlertMax XT II
Operator’s Manual

18
GasAlertMax XT II
Specifications

19
GasAlertMax XT II
Operator’s Manual

20
iERP: 129535
D6558/0 [English]
© BW Technologies 2010. All rights reserved.

1, 2, 3, and 4-Gas Detector

Operator’s Manual