Carlon Zip Box Blue

® ® ™

Switch and Outlet Boxes

Nonmetallic:
Adjustable
One-Gang
2-, 3-, 4-Gang
Old Work
Ceiling Boxes
SuperBlue™
Hard Shell
Covers

Metallic:
Adjustable
Ceiling Boxes

Innovative Solutions For Wire and Cable Management.

Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]

Table of Contents
Adjust-A-Box® Adjustable Zip Boxes and Brackets - Nonmetallic
High Voltage............................................................................. 2
Low Voltage.............................................................................. 2

Handy Box and Covers - Nonmetallic

Box ........................................................................................... 3
Covers ...................................................................................... 3

Switch/Outlet Boxes - Nonmetallic

One-Gang ................................................................................. 4
Two-, Three- and Four-Gang ..................................................... 5
4" Square ................................................................................. 5
Low Voltage Backless Bracket ................................................. 5

Old Work Switch/Outlet Boxes - Nonmetallic

One-, Two-, Three- and Four-Gang............................................ 6
Round Old Work Box ................................................................ 7
Old Work Backless Brackets:
One-Gang, Two-Gang, Box Extender.............................. 7

Ceiling Boxes - Nonmetallic

3/0 ............................................................................................ 8
3/0-4/0 Combination ................................................................ 8
4/0 ............................................................................................ 8
Ceiling Boxes with Bar Hanger................................................. 9

SuperBlue™ Hard Shell Switch/Outlet Boxes - Nonmetallic

Wall Boxes:
One-Gang, Two-Gang ......................................................... 10
Three-Gang, Four-Gang, One-Gang Old Work,
Two-Gang Old Work ........................................................... 11
3/0 - 4/0 Combination Ceiling Boxes...................................... 12
3/0 Round Old Work Ceiling Box............................................ 13
Low Voltage Divider Plate ...................................................... 13

Switch/Outlet Covers - Nonmetallic

One-Gang, Two-Gang, Round Blank ....................................... 14

Adjust-A-Box® Adjustable Zip Boxes - Metallic

One-Gang and Two-Gang....................................................... 15

Ceiling Fan and Fixture Boxes - Metallic

Ceiling Fan Box....................................................................... 16
Ceiling Fan Box with Side Bracket.......................................... 16
Ceiling Fan Hanger ................................................................. 16
New Construction Ceiling Fan Box ......................................... 16
Remodeling Ceiling Fan Box................................................... 16

Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]

CarIon Zip Box Blue™ nonmetallic switch and outlet boxes – the contractor’s choice for easy
® ®

installation. Carlon has long been the leader with the world’s broadest line of nonmetallic, nonconductive wiring
management products designed for easier installation, greater performance, and lower installation cost. And that
includes our full line of Zip Box® Blue™ nonmetallic switch and outlet boxes. Designed for use with nonmetallic
sheathed cable in accordance with Article 314 of the National Electrical Code®, they make fast work of any residential
or light commercial application. Take a closer look, and you’ll see more reasons why they’re the right choice for you.

Compliances
• UL Listed, File No. E42728, for use as indicated in • UL Classified for fire resistance Category CEYY, in a two-
Article 314 of the NEC. hour fire resistive wall within the same partition cavity on
• UL Classified for fire resistance, File No. R8326. opposite sides of the wall. Requires the use of mineral wool
Reference UL Electrical Construction Equipment batt insulation or putty pad when separation is less than 24".
Directory, in product category QBWY or the UL • Refer to International Building Code Section 712.3.2 Exception
Fire Resistance Directory, for two-hours or less 2 for other separation options in fire resistive wall assemblies.
classification period. • UL Classified Report, File No. R8326, covers use in two-hour
or less fire resistive wall and floor-ceiling assembly.

Understanding Zip Box® Blue™ Part Numbers

First Second Third and/or Fourth Fourth or and/or Sixth, Seventh
Position Position Position Position Fifth Position Position
Type Gang Size Cubic inch Capacity Securing Methods Grounding Features

B = Zip Box 1 = One-Gang Ex: 34 = 34 cubic inch A = Nail On G = Grounding Lug

BH = SuperBlue 2 = Two-Gang capacity ADJ = Adjustable Bracket included
MB= Metallic 3 = Three-Gang (0" to 1 3/4" P = Grounding Lug
4 = Four-Gang included
5,6,7 = Ceiling box B = 3/8"– 5/8"
(9.5mm – 15.9mm)
Wallboard Bracket for
Wood or Steel Studs
H = 14 1/4" – 23 1/2"
(362mm – 596.9mm)
Adjustable Bar Hanger
K = 18 1/4" – 26 3/4"
(463.6mm – 679.5mm)
Adjustable Bar Hanger
L = Metal “L” Bracket for Ceilings
P = Standard Nail On Box
w/ Grounding Lug
R = Old Work Box, includes
Integral Clamps
For Example: S = Screw On

B 1 18A
(B = Zip Box Blue, 1 = one-gang, 18 = cubic inch (295 ml) capacity, A = Nail On.)

w w w. c a r l o n . c o m 1
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Adjust-A-Box Adjustable Zip Boxes and Brackets - Nonmetallic
®

®
The Carlon Adjust-A-Box features a patented
design that allows the box to be adjusted to most wall thicknesses
with the turn of a screw. To install, simply clip the bracket onto the
stud, secure with two screws to ensure the box won’t move, then turn
the adjustment screw clockwise or counterclockwise, and adjust the
box flush with the wall covering.

The Adjust-A-Box is available in one- and two-gang versions, and by

removing the box from the bracket the one-gang box can easily be
upgraded to a two-gang box, an ideal feature for old work
applications.

The Carlon Adjust-A-Box achieves professional results every time.

Features
• Patented adjustment screw that adjusts from • Upgrades made easy
0" to 1 3/4" • Nonmetallic and durable
• Ideal for new work or retrofit applications • UL Listed
• Available in backed box or backless bracket • Meets NEMA OS-2
designs

One-Gang and Two-Gang – High Voltage E42728

Volume Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Qty. Wt. (lbs.)
B121ADJ 21 One-Gang Adjustable Wall Box 3 7/8"W x 3 3/4"H x 3 3/8"D 24 10
Two-Gang Adjustable Wall Box
B234ADJC 34 5 5/8"W x 3 5/8"H x 3"D 16 8.5
w/ Range Knockout
B234ADJ 34 Two-Gang Adjustable Wall Box 5 5/8"W x 3 5/8"H x 3"D 16 8.5

B121ADJ

One-Gang and Two-Gang – Low Voltage E216492

Std. Ctn. Std. Ctn.

Part No. Description Size Qty. Wt. (lbs.)
SC100ADJC One-Gang Adjustable Backless Bracket 3 7/8"W x 3 3/4"H 24 7.5

SC200ADJC Two-Gang Adjustable Backless Bracket 5 5/8"W x 3 5/8"H 20 6.9

SC100ADJC

2 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Handy Box and Covers - Nonmetallic

The Carlon Handy Box is a non-

metallic switch and outlet box specifically designed
for use with nonmetallic conduit systems and
nonmetallic sheathed cabling.
Unlike metal boxes, the Carlon Handy Box has two
integral cable clamps. These clamps hold nonmetallic
cable firmly in place without the need for separate
clamps... simply push the wire into the clamp-opening,
and the cable is held securely in place. The Carlon
Handy Box also comes with six 1/2" knockouts on the
sides and back for easier wiring and a variety of
mounting options.
The Carlon Handy Box is constructed out of a
thermoplastic material, which resists rust and corrosion.
The Carlon Handy Box can be used with most wiring
Features devices including ground fault circuit interrupters
(GFCI). The Handy Box is designed to accept standard
• Flexible, can be used for many applications
metal covers or the NEW Carlon nonmetallic Handy
• Thermoplastic construction that will not rust or Box covers.
conduct electricity
The Carlon Handy Box covers are made from a
• Built in cable clamps to hold wire firmly in place
durable polycarbonate material for extra strength and
• Six knockouts for easier wiring durability. They’re available in four styles including a
• Four cover styles – blank, toggle switch, duplex duplex receptacle, toggle switch, ground fault circuit
receptacle, and GFCI interrupter (GFCI), and a blank cover (the blank cover
has a molded-in 1/2" knockout in the center).
• UL Listed (E42728) and two hour fire classified
Corrosion resistant stainless screws are provided with
for walls and ceilings
each cover.

Box E42728
Std. Ctn. Std. Ctn.
Part No. Description Size Qty. Wt. (lbs.)
B112HB Handy Box – One-Gang 1 7/8" x 4" x 2 1/8" 50 10.96

Covers E42728
Std. Ctn. Std. Ctn.
Part No. Description Size Qty. Wt. (lbs.)
HB1BL One-Gang Nonmetallic Cover – Blank .25" x 4.30" x 2.38" 25 1.0

HB1SW One-Gang Nonmetallic Cover – Toggle Switch .25" x 4.30" x 2.38" 25 1.0

HB1DP One-Gang Nonmetallic Cover – Duplex Receptacle .25" x 4.30" x 2.38" 25 1.0
HB1GF One-Gang Nonmetallic Cover – GFCI Cover .25" x 4.30" x 2.38" 25 1.0

w w w. c a r l o n . c o m 3
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 One-Gang Switch/Outlet Boxes - Nonmetallic

Switch/Outlet Boxes E42728

• Meets NEMA OS-2
• UL Listed to UL 514C

B108B-UPC B118A B120A-UPC B118B-UPC B122A-UPC

One-Gang
Volume Integral Std. Ctn. Std. Ctn.
Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
B108B-UPC 8 One-Gang Bracketed Shallow Box 1 1/4"D x 2 3/8"W x 3 5/8"L – 25 3

4
•B118A 18 One-Gang with captive nails 2 7/8"D x 2 1/4"W x 3 3/4"L 100 22
(2 each end)
4
•B120A-UPC 20 One-Gang with captive nails 3 1/4"D x 2 1/4"W x 3 7/8"L 100 24
(2 each end)

One-Gang with bracket for 3/8" to

5/8" wallboard – steel & wood stud 4
•B118B-UPC 18 2 15/16"D x 2 1/4"W x 3 3/4"L 50 10
(2 each end)
mounting
4
•B122A-UPC 22 One-Gang with captive nails 3 1/2"D x 2 1/4"W x 3 3/4"L 100 25
(2 each end)
• Suitable for masonry walls

Low Voltage Backless Bracket

Open-backed to easily accommodate the bend radiuses required for low voltage
cabling and deep devices such as volume controls, and is designed to fit a standard E216492
one-gang faceplate. It also features an easy nail-on mounting or screw-in bracket,
while the hard shell provides increased durability and no racking. Resi-Rings accept
3/4", 1", and 1 1/4" Resi-Gard.

Vol. Knockouts Std. Ctn. Std. Ctn.

Part No. Description Size
cu. in. Qty. Wt. (lbs.)
SC100A – One-Gang Backless Bracket 2.32" W x 3.73"L – 24 7.5

Low Voltage Add-On Bracket

This low voltage bracket provides a low voltage outlet next to a previously
installed high voltage outlet. Great for both new construction and rework, it
E216492
attaches easily to most electrical boxes, and is designed to fit a standard two-
gang faceplate. Resi-Rings accept 3/4" Resi-Gard only
Vol. Knockouts Std. Ctn. Std. Ctn.
Part No. Description Size
cu. in. Qty. Wt. (lbs.)
SC100SC – One-Gang Add-On Bracket 1.80" W x 3.68"L – 24 2.3

4 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
2-, 3-, 4-Gang and 4" Square Switch/Outlet Boxes - Nonmetallic
Switch/Outlet Boxes
• Meets NEMA OS-2 E42728

• UL Listed to UL 514C

B232A-UPC B344AB B455A-UPC B455AH

B232B-UPC

Two-Gang Three-Gang Four-Gang

Volume Integral Std. Ctn. Std. Ctn.
Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
8
•B232A-UPC 32 Two-Gang with captive nails 3"D x 4"W x 3 3/4"L 50 16
(4 each side)
Two-Gang with bracket for 8
B232B-UPC 32 3/8"to 5/8" wallboard – steel 3"D x 4"W x 3 3/4"L 50 20
or wood stud mounting (4 each side)
Three-Gang with captive nails 12
•B344AB 44 2 11/16"D x 3 3/4"W x 5 5/8"L 30 14
and bracket support (6 each side)
Four-Gang with captive nails 16
•B455A-UPC 55 2 1/2"D x 3 7/10"W x 7 3/5"L 25 14
and bracket support (8 each side)
Four-Gang with captive nails, 16
•B455AH 55 2 1/2"D x 3 7/10"W x 7 3/5"L 25 18
bracket support, and Hanger Bar (8 each side)
• Suitable for masonry walls

E42728

B418A-UPC B432A-UPC
4" Square
Volume Integral Std. Ctn. Std. Ctn.
Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
10
•B418A-UPC 18 Four Square with captive nails 1 5/8"D x 4"W x 4"L 75 19
(3 top, 3 bottom, 2 each side)
10
•B432A-UPC 32 Four Square with captive nails 2 5/8"D x 4"W x 4"L 50 16
(3 top, 3 bottom, 2 each side)
10
•B432AR-UPC 32 Four Square with captive nails 2 5/8"D x 4"W x 4"L 8 3
(3 top, 3 bottom, 2 each side)
• Suitable for masonry walls

Low Voltage Backless Bracket

Open-backed to easily accommodate the bend radiuses required for low voltage cabling
E216492
and deep devices such as volume controls, and is designed to fit a standard two-gang
faceplate. It also features an easy nail-on mounting or screw-in bracket, while more hard
shell provides increased durability and no racking. Accepts 3/4" Resi-Gard only.
Part No. Volume Std. Ctn. Std. Ctn.
Description Size Knockouts
(cu. in.) Qty. Wt. (lbs.)
SC200A – Two Gang Backless Bracket 5.35"W x 3.81"L – 24 7.7

w w w. c a r l o n . c o m 5
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Old Work Switch/Outlet Boxes - Nonmetallic

Old Work Boxes NEW!

• Meets NEMA OS-2
• UL Listed to UL 514C
E42728

B108R-UPC B117RSW B114R-UPC B120R

One-Gang
Volume Integral Std. Ctn. Std. Ctn.
Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
†B108R-UPC 8 One-Gang Shallow Box w/ mounting ears 1 1/4"D x 2 3/8"W x 3 5/8"L – 25 3

One-Gang Box w/ mounting ears and 4

•†B114R-UPC 14 2 3/4"D x 2 1/4"W x 4 1/8"L 50 10
swing clamps (2 each end)
One-Gang Box w/ mounting ears and 4
•†B114RR-UPC 14 2 3/4"D x 2 1/4"W x 4 1/8"L 25 5
swing clamps (2 each end)
One-Gang Shallow Box w/ access panel, mounting 2.00"D x 4.07"W x 3.64"L
•†B117RSW 17 2 30 7.6
ears and swing clamps (2.20" opening)
One-Gang Box w/ mounting ears and 4
•†B120R 20 3 5/8"D x 2 5/16"W x 4 1/8"L 50 12
swing bracket (2 each end)

• Suitable for masonry walls

† Not UL Classified for Fire Resistance

Two-Gang E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
Two-Gang Box 2 3/4"D x
25 6
•†B225R-UPC w/ mounting ears and 3 1/8"W x 30 8
(3 each side)
2 swing clamps 3 15/16"L
• Suitable for masonry walls
† Not UL Classified for Fire Resistance

Three-Gang E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
Three-Gang Box
55 3.69"D x
•†B355R w/ mounting ears and 6 6 3
2.79"W x 5.72"L
2 swing clamps
• Suitable for masonry walls
† Not UL Classified for Fire Resistance

Four-Gang E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)
Four-Gang Case
3.56"D x
•†B468R 68 w/ mounting ears and 8 6 4.03
2.89"W x 7.57"L
2 swing clamps
• Suitable for masonry walls
† Not UL Classified for Fire Resistance

6 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Old Work Switch/Outlet Boxes - Nonmetallic

Round Old Work Box E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Clamps Qty. Wt. (lbs.)

†B618R-UPC 18 Round Old Work Box w/ swing clamps 4 1/4"Dia. 4 100 24

Round Old Work Box w/ swing clamps

†B618RP-UPC 18 4 1/4"Dia. 4 100 26
and Ground Lug
† Not UL Classified for Fire Resistance or used for Fixture Support in the Ceiling.

Old Work Backless Brackets

One-Gang E216492

Volume Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Qty. Wt. (lbs.)
One-Gang Backless Old Work Bracket
†SC100RR N/A 2 1/4" x 3 1/4" 12 1.4
w/ swing clamps

† Not UL Classified for Fire Resistance

Two-Gang E216492

Volume Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Qty. Wt. (lbs.)
Two-Gang Backless Old Work Bracket
†SC200RR N/A 3.92" x 4.00" 6 .9
w/ swing clamps

† Not UL Classified for Fire Resistance

Box Extender E42728

Volume Std. Ctn. Std. Ctn.

Part No. Description Size
(cu. in.) Qty. Wt. (lbs.)

B1EXTB N/A One-Gang Box Extender 2 1/4" x 3 1/4" 25 3

w w w. c a r l o n . c o m 7
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Ceiling Boxes - Nonmetallic

Ceiling Boxes All ceiling boxes are produced from a high heat-resistant material
developed specifically for fixture support applications.
• Meets NEMA OS-2
• UL Listed to UL 514C

E42728
3/0 B518P-UPC

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Diameter Depth
(cu. in.) Clamps Qty. Wt. (lbs.)

• B518A-UPC 18 Ceiling Box with captive nails 3" 2 3/4" 4 75 19

Ceiling Box with captive nails

• B518P-UPC 18 3" 2 3/4" 4 75 20
Ground lug and screw attached
• Listed for fixture support up to 50 lbs.

B520A-UPC B520P-UPC
B620L-UPC B720-SHK
35 lbs. maximum fan weight
3/0 - 4/0 Combination E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Diameter Depth
(cu. in.) Clamps Qty. Wt. (lbs.)
20 Ceiling Box with captive nails
• B520A-UPC 4" 2 1/4" 6 75 18
Fixture spacing for 2 3/4" and 3"
Ceiling Box with captive nails
• B520P-UPC 20 Ground lug and screw attached 4" 2 1/4" 6 75 18
Fixture spacing for 2 3/4" and 3 1/2"

20 Ceiling Box with metal L bracket

• B620L-UPC 4" 2 1/4" 6 100 31
Fixture spacing for 2 3/4" and 3 1/2"

20 Ceiling Box Outlet Box

• B720-SHK 4" 2 1/4" 6 18 5
with mounting screws
• Listed for fixture support up to 50 lbs.

35 lbs. maximum fan weight

4/0 E42728

Volume Integral Std. Ctn. Std. Ctn.

Part No. Description Diameter Depth
(cu. in.) Clamps Qty. Wt. (lbs.)

8 Shallow Ceiling Fan Outlet Box 5/8"

• B708-SHK 4" 1 18 3
with mounting screws

• Listed for fixture support up to 50 lbs.

8 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Ceiling Boxes - Nonmetallic

Ceiling Boxes with Bar Hanger

• Meets NEMA OS-2
E42728

B620H-UPC B620K

B620HG-UPC B620KG-UPC

3/0 - 4/0 Combination

Volume Integral Std. Ctn. Std. Ctn.
Part No. Description Diameter Size
(cu. in.) Clamps Qty. Wt. (lbs.)
Ceiling Box with 14 1/4" - 23 1/2"
• B620H-UPC 20 adjustable bar hanger 4" 2 1/4" 6 75 43
Fixture spacing for 2 3/4" and 31/2"
Ceiling Box with 18 1/4" - 26 3/4"
• B620K 20 adjustable bar hanger 4" 2 1/4" 6 75 46
Fixture spacing for 2 3/4" and 31/2"

Ceiling Box with 14 1/4" - 23 1/2"

adjustable bar hanger
• B620HG-UPC 20 4" 2 1/4" 6 75 44
Ground lug and screw attached
Fixture spacing for 2 3/4" and 31/2"

Ceiling Box with 18 1/4" - 26 3/4"

adjustable bar hanger
• B620KG-UPC 20 4" 2 1/4" 6 75 46
Ground lug and screw attached
Fixture spacing for 2 3/4" and 31/2"

Ceiling Box with 24"

• B620DC 20 T-Grid bar hanger 4" 2 1/4" 6 16 10
Fixture spacing for 2 3/4" and 31/2"

• Listed for fixture support up to 50 lbs.

w w w. c a r l o n . c o m 9
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 SuperBlue Hard Shell Switch/Outlet Boxes - Nonmetallic
™

The Carlon® SuperBlue™ Hard Shell Boxes

combine the features of the hard shell
thermoset box and the thermoplastic PVC style
box to create a “new” rigid nonmetallic wiring
box. Molded out of specially formulated
thermoplastic material, Carlon SuperBlue boxes
are so strong they won’t crack or break, even
in extreme environments. So rigid, they resist
flexing and hold their shape even under the
worst conditions.

They provide the largest wirefill capacity in

their class, and come with molded-in nailing
Features flanges as well as molded-in clamps to make
• Largest wirefill capacity in • Lightweight installation faster. Carlon SuperBlue boxes are
their class
• Noncorrosive and nonconductive lightweight, noncorrosive and nonconductive.
• Won’t crack or break in
extreme environments • Nest inside one another
They are designed to nest inside one another
• Resist flexing • UL Listed to UL 514C
so they take up less shelf space and are easier
• Hold their shape • UL Classified for two hour or less
fire wall assemblies to transport to job sites.
• Molded-in flanges and clamps
• Meets NEMA OS-2
• Faster installation

Wall Boxes E42728

One-Gang Two-Gang

Capacity Depth Std. Ctn. Std. Ctn. Capacity Depth Std. Ctn. Std. Ctn.
Part No. Description Part No. Description
Qty. Wt. (lbs.) Qty. Wt. (lbs.)
One-Gang Two-Gang
BH122A 22 cu. in. 3.63 100 31.3 BH235A 35 cu. in. 3.50 48 21.3
with nails with nails
One-Gang Two-Gang
BH122S 22 cu. in. 3.63 100 31.3 BH235S 35 cu. in. 3.50 48 21.3
with screws with screws

10 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 SuperBlue Hard Shell Switch/Outlet Boxes - Nonmetallic
™

Wall Boxes
E42728

Three-Gang Four-Gang

Capacity Depth Std. Ctn. Std. Ctn.

Capacity Depth Std.
Part No. Description Ctn. Std. Ctn.
Qty. Wt. (lbs.) Part No. Description Qty. Wt. (lbs.)
Three-Gang Four-Gang
BH353A 53 cu. in. 3.50 24 14.0 BH464A 64 cu. in. 3.18 24 17.4
with nails with nails
Three-Gang Four-Gang
BH353S 53 cu. in. 3.50 24 14.0 BH464S 64 cu. in. 3.18 24 17.4
with screws with screws

Old Work Boxes

One-Gang Old Work Two-Gang Old Work
E42728

Capacity Depth Std. Ctn. Std. Ctn.

Capacity Depth Std.
Part No. Description Ctn. Std. Ctn.
Qty. Wt. (lbs.) Part No. Description Qty. Wt. (lbs.)
One-Gang Old Work Two-Gang Old Work
18 34
†BH118R w/ mounting ears 3.64 36 10.9 †BH234R w/ mounting ears 3.59 18 7.71
cu. in. cu. in.
& swing clamps & swing clamps
† Not UL Classified for Fire Resistance † Not UL Classified for Fire Resistance

w w w. c a r l o n . c o m 11
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 SuperBlue Ceiling Boxes - Nonmetallic
™

3/0 - 4/0 Combination Ceiling Boxes

E42728

Ceiling Box Ceiling Box with Grounding Lug

Capacity Depth Std. Ctn. Std. Ctn.

Capacity Depth Std.
Part No. Description Ctn. Std. Ctn.
Qty. Wt. (lbs.) Part No. Description Qty. Wt. (lbs.)
Ceiling Box Ceiling Box
•BH525A 25 cu. in. 3.00 48 16.3
with nails •BH525P with nails and 25 cu. in. 3.00 24 9.4
Ceiling Box Grounding Lug
•BH525S 25 cu. in. 3.00 48 16.3
with Screws Ceiling Box
• Listed for fixture support up to 50 lbs. •BH525SP w/Grounding Lug 25 cu. in. 3.00 24 9.4
with Screws
• Listed for fixture support up to 50 lbs.

Ceiling Box with Hanger Bar Ceiling Fan Box

*Hanger Bar adjusts from 11 1/2" to 18 1/2" Listed for fan support up to 35 lbs.

Capacity Depth Std. Ctn. Std. Ctn.

Capacity Depth Std. Ctn. Std. Ctn. Part No. Description
Part No. Description Qty. Wt. (lbs.)
Qty. Wt. (lbs.)
Ceiling Box Ceiling Fan Box
•BH525H 25 cu. in. 2.95 20 13.2 •BH525L 25 cu. in. 3.06 24 12.2
w/Hanger Bar with Nails
Ceiling Box Ceiling Fan Box
•BH525HP w/Hanger Bar 25 cu. in. 2.95 20 13.2 •BH525LP w/Grounding Lug 25 cu. in. 3.06 24 12.2
w/Grounding Lug with Nails
• Listed for fixture support up to 50 lbs. • Listed for fan support up to 35 lbs. and fixture support up to 50 lbs.

12 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
SuperBlue Ceiling Box and Low Voltage Divider Plate - Nonmetallic
™

Ceiling Box 3 1/2" Round Old/New Work Box E42728

Integral Capacity Std. Ctn. Std. Ctn.

NEW!
Part No. Description Mounting clamps Qty. Wt. (lbs.)
31/2" Round Old/New Base, ears & 14.5
•BH614R 2 24 8.2
Work Box snap-in bracket cu. in.
Four-Gang with Screws Base, ears & 14.5
•BH614RP 2 24 8.4
w/Ground Lug snap-in bracket cu. in.
• Listed for fixture or product support up to 10 lbs.
• Tighten screws to to 10 in.-lbs.

Features • New snap-in bracket design • Device & fixture mounting • Breakaway flange for
small fixtures
• Box is made of rigid • Use a 3" hole saw for a
polycarbonate simple installation • Fixture rating up to 10 lbs.

Low Voltage Divider Plate

Carlon SuperBlue boxes are easily divided into both high
and low voltage use. Just insert the Low Voltage Divider
Plate, and you’re ready to go!
The National Electrical Code allows electrical
conductors to share an outlet box when the
conductors and signaling or communication
cables are separated by a barrier within the box.

• Transforms a high voltage • Designed to be used with • Noncorrosive and

Features box into an accepted Carlon’s 2-, 3-, and nonconductive
high and low voltage box 4- gang SuperBlue Boxes • Great for situations
• Orange color signifies low • UL Listed requiring a high/low
voltage installations voltage fire-classified box

Cu. in. Std. Ctn. Std. Ctn.

Part No. Description Qty. Wt. (lbs.)

SCDIV Low Voltage Divider Plate - 50 2.2 E42728

Installation

w w w. c a r l o n . c o m 13
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Switch/Outlet Covers - Nonmetallic

Covers
E42728

One-Gang – Covers Two-Gang – Covers

Std. Ctn. Std. Ctn. Std. Ctn. Std. Ctn.
Part No. Rise Cu. in. Part No. Rise Cu. in.
Qty. Wt. (lbs.) Qty. Wt. (lbs.)
A410 1/2" 3.5 100 8.0 A400 Blank – 100 9.0

A411 5/8" 4.2 50 6.0 A420 1/2" 6.1 75 6.0

A412 3/4" 5.0 50 6.0 A421 5/8" 7.4 50 4.2

A413 1" 6.6 40 5.0 A422 3/4" 8.8 50 4.8

A414 1 1/4" 8.1 30 5.0

Round Plaster Ring Round Blank Cover

Listed for fixture support up to 50 lbs. Part No. Rise Vol. Std. Ctn. Std. Ctn.
Cu. in. Qty. Wt. (lbs.)
Std. Ctn. Std. Ctn.
Part No. Rise Cu. in. A470D Blank with 1/2" KO – 100 4.7
Qty. Wt. (lbs.)
A471 1/2" 3.2 100 3.3 E460R-CAR Blank – 35 2.2

A472 5/8" 4.0 100 3.8

Ceiling Box Cover – White
Vol. Std. Ctn. Std. Ctn.
Part No. Rise Cu. in. Qty. Wt. (lbs.)
White Ceiling Box
CPC4 WH – 12 1.3
Cover

14 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Adjust-A-Box Adjustable Zip Boxes - Metallic
®

The Carlon Metal Adjust-A-Box is the only NEW!

electrical box that allows you to change your mind. Its patented design
provides simple, goof-proof installation and allows the installer to adjust the
box to any thickness with the turn of a screw.
To install, simply clip the included bracket on any stud. The Adjust-A-Box mounts
square and secure every time. Securing the bracket to the stud ensures that the box
will not move. Then by turning the screw clockwise or counterclockwise, you can
MB120ADJ
adjust the box in or out to make it flush with any wall covering.
The Adjust-A-Box can be easily removed, and it can be upgraded to a 2-gang box.
The Carlon Adjust-A-Box makes it possible to achieve professional results every time.

Features
• Patented adjustment screw • Accommodates high and low
• Adjusts to ANY wall thickness voltage applications MB238ADJ
• Mounts square and secure every time • Pre-installed ground lug
• Removable – allows inner wall access • Flat bottom cable priouts

Installation

One-Gang Double Gang One-Gang Double Gang

1. Clamps on the stud and snaps into place 2. Mounts square and secure every time

One-Gang Double Gang

3. Adjusts in or out to any wall thickness One-Gang Double Gang

4. Connect receptacle wires to romex. Be sure to

match wire color(s).

One-Gang and Two-Gang

Volume Std. Ctn. Std. Ctn.
Part No. Description Knockouts Size
(cu. in.) Qty. Wt. (lbs.)
MB120ADJ 20 One-Gang Adjustable Wall Box 1/2" (5) 2.20"W x 3.28"H x 3.52"D 18 19.25

MB238ADJ 38 Two-Gang Adjustable Wall Box 1/2" (8) 4.01"W x 3.28"H x 3.52"D 12 17.60

w w w. c a r l o n . c o m 15
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Ceiling Fan and Fixture Boxes - Metallic

Carlon Metallic Ceiling Fan NEW!

& Fixture Boxes are designed to provide a
safe, secure installation for ceiling fans and light fixtures.
They feature a patented design bolt support for fans, and are
manufactured out of plated steel to protect against rust and
corrosion.

All boxes are UL Rated for fan support up to 70 lbs. and fixture
support up to 110 lbs., and each has dual mounting options –
#8-32 screws for fixtures and #10-24 bolts for fans – and 3/4"
knockouts for design and installation flexibility.

Carlon Metallic Ceiling Boxes are available in six styles for

new work and retrofit applications, including drop ceilings:
Ceiling Fan Box; Ceiling Fan Box w/ Side Bracket; Ceiling Fan
Box – 4" Octagon; Ceiling Fan w/ Hanger for Drop Ceiling;
Ceiling Fan w/ Support Bracket – New Work; and Ceiling Fan
w/Support Bracket – Old Work. All come with a FREE Paint
Cap.

Features
• Patented Ceiling Boxes utilize unique carriage head bolt
support system
• UL Rated: Fans up to 70 lbs. and fixtures up to 110 lbs
• Dual mounting: #8-32 screws for fixtures and #10-24 bolts
for fans
• 3/4" knockouts for design and installation flexibility Six Styles:
• Plated steel to protect against rust and corrosion Ceiling Fan Box
• Six styles to accommodate most application needs Ceiling Fan Box w/ Side Bracket
• Paint caps: Protects wires and identification labels from Ceiling Fan Box – 4" Octagon
drywall and/or paint
Ceiling Fax w/Hanger for Drop Ceiling
• Complete Kit: Includes ceiling box, instruction sheet
and mounting hardware Ceiling Fan w/ Support Bracket – New Work
• Pre-installed ground screw Ceiling Fan w/ Support Bracket – Old Work

16 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Ceiling Fan and Fixture Boxes - Metallic
Specifications
CEILING FAN BOX CEILING FAN BOX WITH SIDE BRACKET
int int
Free pa ded Free pa ded
cap inclu cap inclu

For Hanging Ceiling Fans & Light Fixtures For Hanging Ceiling Fans & Light Fixtures
Mounts to Bottom Edge of Joist or 2" x 4" Cross Support Mounts to Bottom Edge of Joist or 2" x 4" Cross Support
Box Box Std. Ctn. Std. Ctn. Box Box Std. Ctn. Std. Ctn.
Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.) Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.)
MB708S 70 lb. Fan 8.0 cu. in. 5/8 in. 3/4" 10 5.94 MB708L 70 lb. Fan 8.0 cu. in. 5/8 in. 3/4" 10 7.62
110 lb. Fixture 110 lb. Fixture
Contains: Contains:
1 - 8.0 Cu. Inch Pan Box 2 - Wood Screws 2 - Carriage Bolts 1 - 8.0 Cu. Inch Pan Box 2 - 1 in. Wood Screws 2 - 1-1/4 in. Wood Screws
2 - Locknuts 1 - NM Cable Connector 1 - Ground Screw 2 - Carriage Bolts 2 - Locknuts 1 - NM Cable Connector
1 - Ground Screw

Steel
CEILING FAN BOX CEILING FAN HANGER Includes Box
Outlet

int
Free pa ded
cap inclu

For Hanging Ceiling Fans & Light Fixtures For Hanging Ceiling Fans & Light Fixtures
in New Construction in Drop Ceilings
...Also, New Homes, Additions to Existing Homes, For use in 2' x 4' or 2' x 2' Drop Ceilings
Remodeled Homes and Businesses Box Box Std. Ctn. Std. Ctn.
Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.)
Box Box Std. Ctn. Std. Ctn. MB715DC 35 lb. Fans 15.5 cu. in. 1.5 in. 3/4" 4 11.50
Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.)
50 lb. Fixtures
MB715S 70 lb. Fan 15.5 cu. in. 1.5 in. 3/4" 8 6.57 Contains:
110 lb. Fixture 1 - Support Bar 1 - Support Bar w/Flared End 3 - Celcon™ End Clips
Contains: 1 - 1-1/2" Deep Steel 1 - 10'-220lb. Test Safety Wire 1 - Ground Screw
1 - 1-1/2" Deep Steel Outlet Box 2 - Wood Screws 2 - Carriage Bolts Outlet Box 2 - 2-1/4"Carriage Bolts 1 - 1/4-20 Eye Bolt
2 - Locknuts 1 - Cable Clamp 1 - Ground Screw 2 - 10-24 Locknuts 2 - 1/4-20 Serrated Flange Nuts 1 - Omni-Clip™
1 - 1/4" Screw Eye

NEW CONSTRUCTION CEILING FAN BOX REMODELING CEILING FAN BOX

int int
Free pa ded Free pa ded
cap inclu cap inclu

For Hanging Ceiling Fans & Light Fixtures For Hanging Ceiling Fans & Light Fixtures
In New Homes or Existing Homes with Crawl Space In Existing Homes
• Completely assembled – ready for mounting • Install from below the ceiling – no need to go into crawl space
• Eliminates need for 2" x 4" cross support • Adjustable – extends to fit both 16" and 24" O.C. joists
• Adjustable – extends to fit both 16" and 24" O.C. joists • Fewer steps and fewer parts to install – cuts installation time
• Fewer steps and fewer parts to install – cuts installation time Box Box Std. Ctn. Std. Ctn.
Box Box Std. Ctn. Std. Ctn. Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.)
Part No. Ratings Volume Depth Knockouts Qty. Wt (lbs.) MB715RH 16" Beam Centers – 15.5 1.5 in. 3/4" 6 15.19
MB715H 16" Beam Centers – 15.5 1.5 in. 3/4" 6 13.28 70 lb. fans or 110 lb. fixtures cu. in.
70 lb. fans or 110 lb. fixtures cu. in. 24" Beam Centers –
24" Beam Centers – 70 lb. fans or 70 lb. fixtures
70 lb. fans or 90 lb. fixtures Contains:
Contains: 1 - Support Tubing Assembly 1 - Box Support Assembly 2 - Box Support Locknuts
1 - Support Tubing Assembly 1 - Box Support Assembly 2 - Box Support Locknuts 2 - 2-1/4" Fan Support Bolts 2 - 1" Fan Support Bolts 1 - Gripper Pad
2 - 2-1/4" Fan Support Bolts 2 - Fan Support Locknuts 1 - Cable Clamp 2 - Fan Support Bolt Locknuts 1 - Cable Clamp 1 - Ground Screw
1 - 1-1/2" Deep Steel 1 - Ground Screw 2 - Wood Screws 1 - 1-1/2" Deep Steel Outlet Box
Outlet Box

w w w. c a r l o n . c o m 17
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Zip Box General Information
®

General Information

Carlon Trademark Ceiling boxes with High Impact Nonconductive...no Lightweight

Blue Color special engineered high PVC Wall Boxes need to ground box
heat resistant material for
fixture support

Engraved NEC Leveling Guides Clean Easy Knockout Pre-installed Angled Nails
Wire Fill (One-Gang Only)

Integral Clamps
(Multi-Gang Boxes)

Special Nail-on and Bracket Boxes

Type B Type L Type H Type K

18 w w w. c a r l o n . c o m
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
 Zip Box Installation
®

Integral Clamps Easy to wire, simply...

Align Wire Push Through Secure Clamp

Grounding Lugs (No need to ground box itself) Easy to wire...

Pre-installed Lugs Make Grounding Connection

Old Work Boxes Easy to rework, simply...

Trace Box Cut on Lines Insert Wires Place Box in Wall Secure Box in Wall

w w w. c a r l o n . c o m 19
Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]
2B1 SP 5M 6/06
© Lamson & Sessions 2006

Gross Automation (877) 268-3700 · www.carlonsales.com · [email protected]