404D-22G

24.3 kW @ 1800 rpm (Gross)

400
ElectropaK Series

Basic technical data Performance

Number of cylinders ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. . . . .. . . 4 Note: A
 ll data based on operation to ISO 3046-1:2002 standard
reference conditions.
Cylinder arrangement.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .Vertical inline
Cycle.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 4 stroke Speed variation at constant load .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. ± 0.5%
Induction system.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . Naturally aspirated Cyclic irregularity
Compression ratio.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 23.3:1 At 110% standby power .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . TBA
Bore .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 84 mm
Stroke .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 100 mm Test conditions
Cubic capacity .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 2.216 litres Air temperature . ... ... ... ... ... ... ... ... ... ... ... ... .. ... .. ... ... ... ... ... . 25°C
Direction of rotation when viewed from flywheel.. .. ... .. ... Anticlockwise Barometric pressure.. ... ... ... ... ... ... ... .. .. .. ... . ... ... ... ... ... ... 100 kPa
Firing order .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 1, 3, 4, 2 Relative humidity... ... ... ... ... ... ... ... ... ... ..... .. . ... ... ... ... ... ... .. 31.5%
Air inlet restriction at maximum power (nominal)... . . . .. . . . .. . . . .. 3.0 kPa
Weight of ElectropaK Exhaust back pressure at maximum power (nominal).. . . . .. . . . .10.2 kPa
Dry .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 242 kg Fuel temperature (inlet pump) .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 40°C
Overall dimensions of ElectropaK All ratings certified to within.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... ± 5% CRH
Height .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 841 mm
Length (from rear of air cleaner to front face of radiator).. . . .. . . . 948 mm Sound level
Width (including mounting brackets) ... ... ... ... ... ... ... ... . .. ... ... 498 mm Average sound pressure level for bare engine
(without inlet and exhaust) at 1 metre.. . . .. . . . .. . . . .. . . . .. . . . .. .79.0 dB(A)
Moments of inertia (mk2)
Engine rotational component .. .. ... .. ... .. ... .. ... .. ... .. ... .. .. TBA kgm² Notes:
Flywheel .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... . 2.55 kgm² l if the engine is to operate in ambient conditions other than
those of the test conditions, suitable adjustments must be made
Centre of gravity (engine only) for these changes. For full details, contact Perkins Technical
Service Department.
Forward from rear of block.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 147 mm l Emissions Statement: Certified against the requirements of
Above centre line of block .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 79 mm EU2007 (EU97/68/EC Stage II) and EPA Interim Tier 4 (EPA 40
Offset to RHS of centre line.. ... ... ... ... ... ... ... .. .. .. .. . .. .. . .. .. . .. . 3 mm CFR Part 1039 Interim Tier 4) legislation for nonroad mobile
machinery, powered by constant speed engines.

1 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
General installation, 404D-22G ElectropaK @ 1800 rpm
Type of operation and application
Designation Units 60 Hz
Prime Standby
Gross engine power kWb 22.0 24.3
ElectropaK nett engine power kWm 21.6 23.9
Brake mean effective pressure kPa 657.9 731.0
Engine coolant flow (coolant pump ratio 1.33:1) I/min 58.7
Combustion air flow m³/min 1.74
Exhaust gas flow (maximum) m³/min 4.34 4.76
Exhaust gas temperature outlet (maximum) °C 440 510
Overall thermal efficiency (nett) % 35
kWe 19.2 21.3
Typical genset electrical output (0.8 pf 25°C)
kVA 24.0 26.6
Assumed alternator efficiency % 89

Energy balance
Type of operation and application
Designation Units 60 Hz
Prime Standby
Energy in fuel (heat of combustion) kWt 62.2 69.5
Energy in power output (gross) kWb 22.0 24.3
Energy to cooling fan kWm 0.4
Energy in power output (nett) kWm 21.6 23.9
Energy to coolant and lubricating oil kWt 19.9 22.2
Energy to exhaust kWt 16.6 18.3
Energy to radiation kWt 3.8 4.6

Caution: The airflows shown in this table will provide acceptable cooling for an open power unit operating in ambient temperatures of up to 53°C
(46°C with an airflow restriction of up to 80 Pa). If the power unit is to be enclosed totally, a cooling test must be done to check that the
engine cooling is acceptable. If there is insufficient cooling, contact your Perkins Distributor or Perkins Technical Service Department.

2 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Cooling system Maximum static bending moment
Radiator At rear face of bloc .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 1400 Nm
Radiator face area .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .0.167 m²
Number of rows and materials .. . . . .. . . . .. . . . .. . . . .. . . . 2 rows, Aluminium Duct allowance
Matrix density and material .. .. ... .. ... .. ... .. .. 14.5 fins/inch, Aluminium
Maximum additional restriction (duct allowance) to cooling
Width of matrix .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 334.2 mm
airflow and resultant minimum airflow
Height of matrix.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 500.0 mm
Pressure cap setting .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 90 kPa Ambient clearance Duct allowance
m³/sec
50% Glycol Pa
Estimated cooling air flow reserve.. .. ... .. ... .. ... .. ... .. ... .. ..0.125 kPa
53°C 0 0.78
Fan
46°C 80 0.73
Diameter .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 320 mm
Drive ratio .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .1.33:1 Notes:
Number of blades.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ..6
l thermal capability needs to be considered as a function
Material.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . Plastic
of canopy design
Type.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .Puller
l all data assumes 3°C air temperature rise over ambient into radiator
Coolant (total system capacity)
With radiator.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 7.0 litres Electrical system
Without radiator .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 3.6 litres Alternator .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 65 amps, 12 volts
Maximum top tank temperature .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... 112°C Starter motor.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 2 kW, 12 volts
Temperature rise across engine.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .7.5°C
Exhaust system
Maximum permissible external system resistance .. .. ... .. ... .. ... 15 kPa
Maximum back pressure for total system .. .. ... .. ... .. ... .. ... .. 10.2 kPa
Thermostat operation range.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 82 - 95°C
Inside diameter of outlet flange.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 42 mm
Note: R
 ecommended coolant: 50% anti freeze/50% water.
For complete details of recommended coolant Induction system
specifications, refer to the Operation and Maintenance
Manual for this engine model. Maximum air intake restriction
Clean filter.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 3.0 kPa
Dirty filter.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ..6.4 kPa
Air filter type .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. Dry element type

Cold start recommendations

Minimum cranking speed .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . TBA rev/min

Minimum Battery specifications

Grade of engine
starting BS3911 SAEJ537 Number of Commercial
lubricating oil
temperature Cold start amps Cold cranking amps batteries required reference number

0°C 20 W 540 740 1 647

-15°C 10 W 540 740 1 647

-20°C 5W 600 780 1 655

3 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
Fuel system Lubrication system
Type of injection .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . . Indirect Lubricating oil capacity
Fuel injection pump.. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. Cassette type Maximum .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . 10.6 litres
Fuel atomiser .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .Pintle nozzle Minimum .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 8.9 litres
Nozzle opening pressure .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. 14.7 MPa Maximum engine operating angles
front up, front down, right side or left side .. .. ... .. ... .. ... 35° continuous
Fuel lift pump
Lubricating oil pressure
Flow/hour.. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 63 litres/hour
Relief valve opens.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. 352 - 448 kPa
Pressure .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 10 kPa
Minimum oil pressure.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . ..120 kPa
Maximum suction head .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . 0.8 metre
At maximum no-load speed .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . TBA
Maximum static pressure head.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 3.0 metre
Oil flow at rated speed.. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .109 litres/min
Governor type .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. Mechanical
Normal oil temperature .. . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. .125°C
Fuel specification
USA Fed Off Highway.. . . . .. . . . .. . . . .. . . . .. . . . .. EPA Part 1065.703 ULSD Load acceptance
Europe Off Highway.. .. ... .. ... .. ... .. ... .. ... EU 2004/26/EC Stage 3B/4 The below complies with the requirements of classification 3 and 4 of
Note: F
 or further information on fuel specifications and restrictions, ISO 8528-12 and G2 operating limits stated in ISO 8528-5
refer to the OMM Fuels section for this engine model.
Initial load application: When engine reaches rated speed
Fuel consumption (15 seconds maximum after engine starts to crank)

1800 rpm Descriptor Units 60 Hz

Power rating
g/kWh litres/hour % of prime power % 100
110% 235 6.9 Load kWm 21.6
100% 233 6.2 Transient frequency deviation % 10
75% 240 4.8 Frequency recovery Seconds 5
50% 262 3.5
The above figures were obtained under the following test conditions:

Recommended SAE viscosity Ambient temperature .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . 11°C

Governing mode . .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... mechanical
A multigrade oil conforming to API-CJ4/CK4 to be used. Alternator inertia .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. 0.1027 kgm²
Notes: 
l all tests were conducted using an engine which was installed and
15W-40 serviced to Perkins Engines Company Limited recommendations.
10W-40 l the general arrangement drawings shown in this data sheet are for
guidance only. For installation purposes, latest versions should be
10W-30 requested from the Perkins Applications Department.
5W-40

5W-30

0W-40

0W-30

0W-20

Note: For additional notes on lubricating oil specifications, refer to the

Operation and Maintenance Manual

4 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
404D-22G ElectropaK - Left side view

564

841
768

277

382 340 132

948

5 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
 404D-22G ElectropaK, front view

404D-22G ElectropaK - Front view

235 263

182 182

162 162

354

6 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com
404D-22G ElectropaK - Plan view

7 of 7
Publication No. TPD2076E2, September 2017.
Copyright © 2017 Perkins Engines Company Limited, all rights Perkins Engines Company Limited
reserved. No part of this document may be reproduced in any form Peterborough, PE1 5FQ, United Kingdom
or by any means, without prior written permission of Perkins Engines Tel: +44 (0)1733 583000
Company Limited. The information in this document is substantially Fax: +44 (0)1733 582240
correct at the time of printing and may be altered subsequently. www.perkins.com