Installation and maintenance instructions

eloBLOCK
VE .. /14 EU I

FI (fi)

Publisher/manufacturer
Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid
Tel. +492191 18 0 Fax +492191 18 2810
[email protected] www.vaillant.de
Contents

Contents 10.8 Replace the pressure sensor............................... 16

10.9 Replacing the NTC sensor .................................. 16
1 Safety .................................................................... 3 10.10 Replace the safety cut-out ................................... 16
1.1 Action-related warnings ......................................... 3 10.11 Replacing the expansion vessel .......................... 17
1.2 Danger caused by improper operation .................. 3 10.12 Replacing the PCB and the display ..................... 17
1.3 Intended use .......................................................... 3 10.13 Completing inspection and maintenance work .... 17
1.4 General safety information .................................... 3 11 Decommissioning.............................................. 17
1.5 Regulations (directives, laws, standards) .............. 4 12 Recycling and disposal..................................... 17
2 Notes on the documentation .............................. 5 13 Customer service............................................... 18
2.1 Observing other applicable documents ................. 5 Appendix ............................................................................ 19
2.2 Storing documents................................................. 5 A Status codes – Overview .................................. 19
2.3 Validity of the instructions ...................................... 5 B Overview of diagnostics codes ........................ 19
3 Product description............................................. 5 C Overview of fault codes .................................... 22
3.1 Product design....................................................... 5 D Pump status LED ............................................... 23
3.2 Functional elements............................................... 5 E LHM ..................................................................... 23
3.3 Functionality........................................................... 6 F Wiring diagrams................................................. 24
3.4 Pump operating modes ......................................... 6 F.1 VE6 /14 EU I, VE9 /14 EU I, VE12 /14 EU I,
3.5 Information on the data plate ................................. 6 VE14 /14 EU I wiring diagram ............................. 24
3.6 CE marking ............................................................ 6 F.2 VE18 /14 EU I, VE21 /14 EU I wiring diagram..... 25
3.7 Serial number ........................................................ 6 F.3 VE24 /14 EU I, VE28 /14 EU I wiring diagram..... 26
4 Set-up.................................................................... 6 G Inspection and maintenance work –
Overview............................................................. 27
4.1 Checking the scope of delivery.............................. 6
H Heat curves ........................................................ 27
4.2 Dimensions ............................................................ 6
I Remaining feed head......................................... 28
4.3 Minimum clearances.............................................. 7
J Characteristic values of the VRC DCF
4.4 Requirements for the installation site .................... 7 outdoor temperature sensor............................. 28
4.5 Wall-mounting the product..................................... 7 K Characteristic values of internal
4.6 Removing and installing the front casing............... 8 temperature sensors ......................................... 28
4.7 Installing and removing the side casing................. 8 L Technical data.................................................... 29
5 Installation............................................................ 9 Index ................................................................................... 31
5.1 Connecting the heating flow and heating return .... 9
5.2 Connecting the expansion relief valve................. 10
5.3 Electrical installation ............................................ 10
6 Start-up ............................................................... 12
6.1 Checking and treating the heating water/filling
and supplementary water .................................... 12
6.2 Checking the filling pressure of the heating
installation............................................................ 13
6.3 Filling and purging the heating installation .......... 13
6.4 Checking function and leak-tightness.................. 14
7 Adapting the product to the heating
installation.......................................................... 14
8 Handing the product over to the end user ...... 14
9 Troubleshooting ................................................ 14
9.1 Eliminating faults.................................................. 14
9.2 Eliminating faults in the pump.............................. 14
9.3 Eliminating a fault caused by a sticking relay ...... 14
10 Inspection and maintenance ............................ 14
10.1 Procuring spare parts .......................................... 14
10.2 Preparing for maintenance .................................. 14
10.3 Drain the product and heating installation ........... 15
10.4 Replacing the pump............................................. 15
10.5 Replacing the heat exchanger............................. 15
10.6 Replacing the heating rods .................................. 16
10.7 Replacing the expansion relief valve ................... 16

2 Installation and maintenance instructions eloBLOCK 0020265768_01

 Safety 1
1 Safety – compliance with all inspection and main-
tenance conditions listed in the instruc-
1.1 Action-related warnings tions.
Classification of action-related warnings Intended use also covers installation in ac-
The action-related warnings are classified in cordance with the IP code.
accordance with the severity of the possible
danger using the following warning signs and Any other use that is not specified in these
signal words: instructions, or use beyond that specified in
this document, shall be considered improper
Warning symbols and signal words use. Any direct commercial or industrial use
Danger! is also deemed to be improper.
Imminent danger to life or risk of Caution.
severe personal injury
Improper use of any kind is prohibited.
Danger!
Risk of death from electric shock 1.4 General safety information
Warning. 1.4.1 Risk caused by inadequate
Risk of minor personal injury qualifications
Caution. The following work must only be carried out
Risk of material or environmental by competent persons who are sufficiently
damage qualified to do so:
– Set-up
1.2 Danger caused by improper
– Dismantling
operation
– Installation
Improper operation may present a danger to – Start-up
you and others, and cause material damage. – Inspection and maintenance
▶ Carefully read the enclosed instructions – Repair
and all other applicable documents, par- – Decommissioning
ticularly the "Safety" section and the warn-
ings. ▶ Proceed in accordance with current tech-
▶ Only carry out the activities for which in- nology.
structions are provided in these operating 1.4.2 Risk of death due to lack of safety
instructions. devices
1.3 Intended use The basic diagrams included in this docu-
There is a risk of injury or death to the user or ment do not show all safety devices required
others, or of damage to the product and other for correct installation.
property in the event of improper use or use ▶ Install the necessary safety devices in the
for which it is not intended. installation.
The product is intended as a heat generator ▶ Observe the applicable national and inter-
for closed heating installations and for hot national laws, standards and directives.
water generation. 1.4.3 Risk of death from electric shock
Intended use includes the following: There is a risk of death from electric shock if
– observance of accompanying operating, you touch live components.
installation and maintenance instructions Before commencing work on the product:
for the product and any other system com-
ponents ▶ Disconnect the product from the power
supply by switching off all power supplies
– installing and setting up the product in ac-
at all poles (electrical partition with a con-
cordance with the product and system ap-
proval

0020265768_01 eloBLOCK Installation and maintenance instructions 3

1 Safety
tact gap of at least 3 mm, e.g. fuse or cir- 1.5 Regulations (directives, laws,
cuit breaker). standards)
▶ Secure against being switched back on ▶ Observe the national regulations, stand-
again. ards, directives, ordinances and laws.
▶ Wait for at least 3 minutes until the capa-
citors have discharged.
▶ Check that there is no voltage.

1.4.4 Risk of being burned or scalded by

hot components
▶ Only carry out work on these components
once they have cooled down.

1.4.5 Risk of scalding from hot water

There is a risk of scalding at the hot water
draw-off points if the hot water temperatures
are greater than 60 °C. Young children and
elderly persons are particularly at risk, even
at lower temperatures.
▶ Select a moderate set target temperature.
▶ Inform the operator about the risk of scald-
ing when the anti-Legionella function is
switched on.

1.4.6 Risk of material damage caused by

using an unsuitable tool
▶ Use the correct tool.

1.4.7 Risk of damage from corrosion

caused by unsuitable room air
Sprays, solvents, chlorinated cleaning
agents, paint, adhesives, ammonia com-
pounds, dust or similar substances may lead
to corrosion on the product.
▶ Ensure that no chemical substances are
stored at the installation site.

1.4.8 Risk of material damage caused by

frost
▶ Do not install the product in rooms prone
to frost.

4 Installation and maintenance instructions eloBLOCK 0020265768_01

 Notes on the documentation 2
2 Notes on the documentation 11 Expansion vessel 13 Safety cut-out
12 Heat exchanger 14 Heating unit
2.1 Observing other applicable documents
▶ Always observe all the operating and installation instruc-
tions included with the system components.

2.2 Storing documents

▶ Pass these instructions and all other applicable docu- 1
ments on to the end user.
2
2.3 Validity of the instructions 3
These instructions apply only to: 7 4
Product article number 6 5
Article number
1 Grommet for power 4 Manometer
VE 6 /14 EU I 0010023690
supply
5 3/4" heating return
VE 9 /14 EU I 0010023691 2 Grommet for accessory
(230 V) 6 Overflow for expansion
VE 12 /14 EU I 0010023692
3 3/4" heating flow relief valve
VE 14 /14 EU I 0010023693 7 Low-voltage grommet
VE 18 /14 EU I 0010023694
VE 21 /14 EU I 0010023695 3.2 Functional elements
VE 24 /14 EU I 0010023696
1
VE 28 /14 EU I 0010023697

3 Product description 3

3.1 Product design 4

14

13
1
12

11
2
9 10 12
5
3
TS
6

4 7

11

8 5 10

9 8
7 6
1 Heating units 7 Heating pump
2 Automatic purging valve 8 Heating flow
1 Automatic air vent 6 Power supply 3 Heat exchanger 9 Heating return
2 NTC sensor 7 Heating pump with 4 Insulation 10 Pump group
status LED
3 Contactor 5 Automatic air vent 11 Expansion relief valve
8 Pressure sensor
4 Printed circuit board 6 Pressure sensor 12 Expansion vessel
9 Expansion relief valve
5 Contactor
10 Expansion vessel valve

0020265768_01 eloBLOCK Installation and maintenance instructions 5

4 Set-up
The product consists of a cylindrical heat exchanger with 3.6 CE marking
heating rods and a hydraulic group. The hydraulic group
includes the heating pump, the pressure sensor and the
expansion relief valve. A maintenance valve in the hydraulic
group acts as an automatic air vent. To compensate for  
the expansion of the water in the heating system when it is
The CE marking shows that the products comply with the
heated, a 7-litre expansion vessel has been installed.
basic requirements of the applicable directives as stated on
the data plate.
3.3 Functionality
The declaration of conformity can be viewed at the manufac-
The product is designed to be operated in domestic hot wa- turer's site.
ter heating systems with controlled water circulation. The
product can be switched on and off in increments. Unwanted 3.7 Serial number
pulses in the power grid during switching on and off are pre-
vented as the product is not switched on and off until after a The serial number can be found on the identification plate.
delay of 10-70 seconds (depending on the product's output).
To save energy and reduce mechanical wear, the pump only
works when required. After switching off, the pump continues 4 Set-up
to run for approx. one minute in order to make use of the
energy in the water flowing back into the domestic hot water 4.1 Checking the scope of delivery
cylinder/heat exchanger.
1. Remove the product from its box.
The heat supply is guaranteed during the activation times 2. Remove the protective film from all parts of the product.
for the most economical low tariff. If an optional domestic
3. Check that the scope of delivery is complete and intact.
hot water cylinder is available, the cylinder content is then
heated and is available during the anti-cycling time for heat-
ing the flat. 4.1.1 Scope of delivery
The product has a steel housing with integrated front plate. Number Description
The inlet and outlet for the heating water and the electric 1 eloBLOCK
connection are located on the underside of the product.
1 Product holder
The product is designed for wall installation. To achieve a
1 Enclosed documentation
higher output, several products can be combined in a cas-
cade operation and controlled by a single room temperature Enclosed fastening material:
control. This is connected to the primary product. 1 – 3 x rawl plug 10 x 60
– 3 x screw M6 x 60
3.4 Pump operating modes
The pump's electronics automatically control the differential 4.2 Dimensions
pressure target value.

3.5 Information on the data plate

The data plate is located inside on the base of the casing.

Information on the Meaning

data plate
Read the instructions.
740

VE.. /14 Type designation

..6.. Power
EU I Target market
eloBLOCK Marketing name
PMS Permissible total excess pressure in
heating mode
Tmax. (e.g. 85 °C) Max. flow temperature
V Hz Mains voltage and mains frequency
41
IP IP rating 0
0
31
P Nominal heat output range
Q Heat input range
DataMatrix code with serial number,
7th to 16th digit = product article number

6 Installation and maintenance instructions eloBLOCK 0020265768_01

 Set-up 4
4.3 Minimum clearances 4.5 Wall-mounting the product
1. Check whether the wall has sufficient load-bearing ca-
pacity to bear the operational weight of the product.
C 2. Check if the supplied fixing material may be used for
the wall.

Condition: The load-bearing capacity of the wall is sufficient, The fixing

material may be used for the wall
A A D
▶ Wall-mount the product.

Condition: The load-bearing capacity of the wall is not sufficient

▶ Ensure that wall-mounting apparatus on-site has a suf-

ficient load-bearing capacity. Use individual stands or
B

primary walling, for example.

▶ Do not wall-mount the product if you cannot provide
A 50 mm C 800 mm wall-mounting apparatus with a sufficient load-bearing
capacity.
B 500 mm D 700 mm
Condition: The fixing material may not be used for the wall

4.4 Requirements for the installation site ▶ Wall-mount the product using the permitted fixing mater-
ial provided on-site.
▶ Only install the product indoors.
▶ Select the installation site so that the pipes can be routed
4.5.1 Wall-mounting the product with the product
appropriately (water supply and drain).
bracket
▶ Do not install the product close to stairways, emergency
exits or air-conditioning systems.
A
▶ Do not install the product above an appliance the use of 1
which may damage the product (e.g. above a cooker that
may emit grease vapours).
▶ Do not install the product in areas in which water can
penetrate the product. B 2
▶ Do not install the product in rooms prone to frost.

4.4.1 Observing the restrictions in damp rooms

3

1 2 4

3 2 1 3
A

A
0

0 Zone 0 3 Zone 3
1. Place the product bracket (1) on the wall and mark the
1 Zone 1 A 60 cm
three holes.
2 Zone 2 2. Put the product bracket to one side and drill the holes in
▶ Install the product in bathrooms, washrooms and shower the wall.
rooms outside of zones 0, 1 and 2. 3. Use the enclosed rawl plugs and screws (2) to fix the
▶ If water can penetrate the product, do not install the product bracket to the wall.
product in zone 3 either. 4. Hang the product in the product bracket from above.

0020265768_01 eloBLOCK Installation and maintenance instructions 7

4 Set-up
4.6 Removing and installing the front casing 4.7 Installing and removing the side casing
4.6.1 Removing the front casing 4.7.1 Removing the side casing

C
C

▶ Remove the front casing as shown in the above illustra-

tion.

4.6.2 Installing the front casing

Caution.
Risk of material damage caused by mech-
anical deformation.
Removing both side sections may cause
A
mechanical distortion in the product, which
may cause damage to the piping, for ex-
ample, and potentially result in leaks.
▶ Always only remove one side section –
never both side sections at the same time.

1. Undo the screws.

2. Slide the side casing approx. 1–2 cm upwards and pull
it forwards to remove it.

▶ Install the front casing as shown in the above illustration.

8 Installation and maintenance instructions eloBLOCK 0020265768_01

 Installation 5
4.7.2 Installing the side casing Caution.
Risk of material damage caused by
residues in the pipelines.
Welding remnants, sealing residues, dirt or
B other residues in the pipelines may damage
the product.
▶ Flush the heating installation thoroughly
before installing the product.

Warning.
Risk of adverse health effects caused by
impurities in the potable water.
A
Sealing residues, dirt or other residues in the
pipelines may adversely affect the quality of
the potable water.
▶ Flush all of the hot and cold water pipes
C thoroughly before you install the product.

Caution.
D Risk of material damage caused by
changes to the pipes that have already
been connected.

▶ Install the side casing as shown in the figure above. ▶ Only bend connection pipes if they have
not yet been connected to the product.

5 Installation 5.1 Connecting the heating flow and heating

return
Danger!
Risk of scalding and/or damage due to
incorrect installation leading to escaping
water.
Stresses in the supply line can cause leaks.
▶ Make sure there is no voltage in the sup-
ply lines when they are installed.

1
Caution.
Risk of material damage due to heat trans-
fer during soldering.
▶ Only solder connectors if the connectors
2

are not yet screwed to the service valves.

1. Connect the line for the heating flow (1) to the connec-
Caution. tion for the heating flow in accordance with the relevant
Risk of material damage caused by corro- standards.
sion 2. Connect the line for the heating return (2) to the con-
nection for the heating return in accordance with the
Due to non-diffusion-tight plastic pipes in the relevant standards.
heating installation, air gets into the heating 3. Install a bypass valve on-site in order to switch the
water. Air in the heating water causes corro- product off when the radiator valves are closed.
sion in the heat generator circuit and in the 4. In regions with a high level of water hardness, use a
product. water-softening device.
▶ If you use non-diffusion-tight plastic pipes
in the heating installation, ensure that no
air gets into the heat generator circuit.

0020265768_01 eloBLOCK Installation and maintenance instructions 9

5 Installation
5.2 Connecting the expansion relief valve 5.3.1 Connecting the power supply cable

1. Use an intake funnel to connect a drain line to the outlet

(1) of the expansion relief valve. 1
2. Route as short a drain line as possible at a downward
gradient away from the product.
3. Connect the drain line to an odour trap on an outflow or 1. Install the enclosed duct screw connection for the
route the drain line to the outside. power supply's grommet (1).
4. Terminate the drain line in such a way that escaping 2. Route the mains feed line through the grommet on the
water or steam cannot cause injury to persons or dam- rear right of the underside of the product. (→ Page 5)
age to cables and electronic components. 3. Strip approx. 2-3 cm of the mains feed line and strip the
5. When the drain is routed to the outside, ensure that the insulation from the conductors.
end of the line is visible. 4. Connect the connection cable to the relevant screw
terminals. (→ Page 24)
5.3 Electrical installation 5. Ensure that the connection cable is mechanically fixed
in place in the screw terminals.
Only qualified electricians are allowed to carry out the elec-
trical installation.
5.3.2 Setting operation with two electricity tariffs
The cross-section of the connection wires is calculated by
the planner based on the installation conditions (e.g. cable 1. Remove the bridge at terminal X2 (ESC). (→ Page 24)
length, total input power for the product, etc.). 2. Connect the contact on the ripple control signal receiver
to terminal X2 (ESC).
Danger!
5.3.3 Connecting the earth cable
Risk of death from electric shock!
1. Connect the earth cable to the earth connection on
▶ Switch off the power supply. the product and to a suitable earth connection on the
▶ Secure the power supply against being house installation in order to prevent short circuits in the
switched on again. product (e.g. caused by the penetration of water).
2. Connect the earth cable to the earth connection on the
product's front cover.
▶ Ensure that the nominal mains voltage complies with the
technical data and that the power supply is sinusoidal.
▶ Connect the product using a fixed connection and a par-
tition with a contact gap of at least 3 mm (e.g. fuses or
power switches) (→ Page 24).
▶ Route a three-phase power supply cable that complies
with the relevant standards through the grommet and into
the product.
– Power supply cable: Flexible line
▶ In addition, install an on/off switch (on-site) in the power
supply adjacent to the product.
– Clearance: 10 cm
▶ Ensure that the on/off switch completely disconnects the
L and N lines.

10 Installation and maintenance instructions eloBLOCK 0020265768_01

 Installation 5
5.3.4 Connecting the control and external Condition: No domestic hot water cylinder connected
components
▶ Connect an external signal transmitter via a screw ter-
minal (AKZ 950/3 or similar) to connections LA and N on
plug connection X15 (→ Page 24).
▶ Set parameter d.26 to the value 6.
◁ If there is a fault F.xx with the product, the signal is
triggered.
1

5.3.7 Connecting an external pump

X40 X41
▶
RCCPS
OUTDOOR SENSOR
syst temp
DCF77
GND
GND
eBus Use the original accessory kit or connect the external
GND
2 RT24
X17 pump cable to connection X15.
GND
3 Limiter
GND
X7
4 Tank Sensor 5.3.8 Setting up a cascade system
GND X16
5 Aquastat

6 X4 X30
1
X14 X2
7
ESC
SPEED1
SPEED2
2
PE

LA
LB
N

PE
N
L
3
X15

1 Outdoor temperature 5 Thermostat connection

sensor connection, X41 (domestic hot water
2 Room temperature cylinder), X16 (GND,
control connection, X17 Aquastat) – use the
(RT24, GND) accessories kit
3 Connection for the on- 6 X4 cascade system
site load-shedding relay connection
contact, X17 (Limiter, 7 Connection for the
GND) – limiter domestic hot water
1 Filter 3 Non-return valve
4 NTC sensor connection cylinder or external
(domestic hot water signal transmitter, X15 2 Stop cock
cylinder), X16 (Tank
Sensor, GND) – use the If a product's power cannot offset the heat loss in the build-
accessories kit ing, connect an additional product from the series that has
1. Observe the documentation for the relevant component. 24 kW or 28 kW.
2. Route the connection cables for the components to be ▶ Connect the connections for screw terminal X4 on the
connected through the grommets on the left or right of product that is to be controlled to connections RT24 and
the underside of the product. (→ Page 5) GND for screw terminal X17 on the additional product.
3. Strip approx. 2 -3 cm of the relevant connection cable ▶ If the cascade system is controlled by a room temperat-
and strip the insulation from the conductors. ure control, you must also connect the room temperat-
4. Connect the connection cable to the relevant screw ure control's control line to connections RT24 and GND
terminals. (→ Page 24) for screw terminal X17 on the product that is to be con-
5. Ensure that the connection cable is mechanically fixed trolled.
in place in the screw terminals.

5.3.5 Connecting the load-shedding relay

An external load-shedding relay can control the product's
power, depending on the mains load in the building.
If the mains supply is under an excessive load, the product's
power automatically decreases.
▶ Connect the on-site load-shedding relay to the output
limiter connection at contact X17.

5.3.6 Connecting an external signaller

If no domestic hot water cylinder is connected, you can con-
nect an external signal transmitter for indicating faults with
the product to plug connection X15.

0020265768_01 eloBLOCK Installation and maintenance instructions 11

6 Start-up
5.3.9 Connecting the product to a single-phase Provided the national regulations and technical rules do not
power grid stipulate more stringent requirements, the following applies:
You must treat the heating water in the following cases
Condition: Product with 6 or 9 kW output
– If the entire filling and supplementary water quantity dur-
ing the operating life of the system exceeds three times
the nominal volume of the heating installation, or
– If the guideline values listed in the following table are not
met, or
– If the pH value of the heating water is less than 6.5 or
more than 8.5.
1 Total 1)
Water hardness at specific system volume
heating
output > 20 l/kW
≤ 20 l/kW > 50 l/kW
≤ 50 l/kW
mg mg mg
mol/ mol/ mol/
kW CaCO₃/ CaCO₃/ CaCO₃/
m³ m³ m³
l l l
< 50 < 300 <3 200 2 2 0.02

▶ If a three-phase connection is not available, connect the > 50

to ≤ 200
200 2 150 1.5 2 0.02
product to a single-phase power grid.
▶ To do this, place the supplied bridge (1) on the main > 200
to ≤ 600
150 1.5 2 0.02 2 0.02
connection block in order to connect the phase terminals
on the main connection block. > 600 2 0.02 2 0.02 2 0.02
1) Nominal capacity in litres/heating output; in the case of multi-
boiler systems, the smallest single heating output is to be used.

6 Start-up
Caution.
6.1 Checking and treating the heating The use of unsuitable heating water may
water/filling and supplementary water cause aluminium corrosion and a result-
ing lack of leak-tightness.
Caution.
Risk of material damage due to poor-qual- In contrast to steel, grey cast iron or copper,
ity heating water for example, aluminium reacts with alkaline
heating water (pH value > 8.5) to produce
▶ Ensure that the heating water is of suffi- substantial corrosion.
cient quality.
▶ When using aluminium, make sure that
the pH value of the heating water is
▶ Before filling or topping up the installation, check the
between 6.5 and a maximum of 8.5.
quality of the heating water.
Checking the quality of the heating water
▶ Remove a little water from the heating circuit. Caution.
▶ Check the appearance of the heating water. Risk of material damage if the heating
▶ If you ascertain that it contains sedimentary materials, water is treated with unsuitable additives.
you must desludge the installation. Unsuitable additives may cause changes in
▶ Use a magnetic rod to check whether it contains mag- the components, noises in heating mode and
netite (iron oxide). possibly subsequent damage.
▶ If you ascertain that it contains magnetite, clean the in-
stallation and apply suitable corrosion-inhibition meas- ▶ Do not use any unsuitable antifreeze and
ures, or fit a magnetic filter. corrosion inhibitors, biocides or sealants.
▶ Check the pH value of the removed water at 25 °C.
▶ If the value is below 6.5 or above 8.5, clean the installa- No incompatibility with our products has been detected to
tion and treat the heating water. date with proper use of the following additives.
▶ Ensure that oxygen cannot get into the heating water.
▶ When using additives, follow the manufacturer's instruc-
Checking the filling and supplementary water tions without exception.
▶ Before filling the installation, measure the hardness of the We accept no liability for the compatibility of any additive or
filling and supplementary water. its effectiveness in the rest of the heating system.
Treating the filling and supplementary water Additives for cleaning measures (subsequent
▶ Observe all applicable national regulations and technical flushing required)
rules when treating the filling and supplementary water. – Adey MC3+

12 Installation and maintenance instructions eloBLOCK 0020265768_01

 Start-up 6
– Adey MC5 6.3 Filling and purging the heating installation
– Fernox F3
– Sentinel X 300
– Sentinel X 400 1

Additives intended to remain permanently in the

installation
– Adey MC1+
– Fernox F1
– Fernox F2
– Sentinel X 100
– Sentinel X 200
Additives for frost protection intended to remain
permanently in the installation
– Adey MC ZERO
– Fernox Antifreeze Alphi 11
– Sentinel X 500
1. Undo the automatic air vent cap (1) on the pump by one
▶ If you have used the above-mentioned additives, inform or two rotations.
the end user about the measures that are required.
– During operation, the product purges itself via the
▶ Inform the end user about the measures required for frost automatic air vent.
protection.
2. Open all thermostatic valves in the heating installation.
3. Use a hose to connect the filling/draining cock on the
6.2 Checking the filling pressure of the heating
heating installation to a cold-water draw-off valve.
installation
4. Slowly open the cold-water draw-off valve and the filling
tap on the heating installation and top up with water un-
til the required system pressure is shown on the mano-
F.01 meter.
0,7 5. Close the filling tap.

1 1

1. Read off the filling pressure of the heating installation

on the display (1).
2. Alternatively, read off the filling pressure of the heating
installation on the manometer.
– Even if the product is switched off, you can read
off the heating installation's filling pressure on the
manometer.
3. When the heating installation is cold and the pump
is deactivated, ensure that a filling pressure of 0.1-
0.2 MPa (1.0-2.0 bar) is displayed.
– If the heating installation is to supply several
storeys, a higher filling pressure may be required.
– If the pressure falls short by 0.08 MPa (0.8 bar), a
pressure sensor signals that the pressure is low by 6. Hold a receptacle under the end of the hose that comes
making the pressure display flash. from the purging valve (1).
7. Open the purging valve (1) until the boiler has been
completely purged.
8. Purge all radiators.
9. Then re-check the filling pressure of the heating install-
ation and, if required, repeat the filling procedure.
10. Close the cold-water draw-off valve and remove the
filling hose.
11. Check all connections for tightness.

0020265768_01 eloBLOCK Installation and maintenance instructions 13

7 Adapting the product to the heating installation
6.4 Checking function and leak-tightness 9.2 Eliminating faults in the pump
1. Check that the product functions correctly and check If a fault occurs in the pump, this is shown by the pump's
the leak-tightness. status LED.
2. Start up the product. ▶ Use the table in the appendix to eliminate the fault.
3. Check that all of the monitoring and safety devices are Pump status LED (→ Page 23)
functioning properly.
▶ If you are unable to eliminate the fault, contact Customer
4. Make sure that the front casing is properly installed. Service.
◁ The pump status can be viewed under diagnostics
code D.149.
7 Adapting the product to the heating
installation 9.3 Eliminating a fault caused by a sticking relay
If the relay jams and can no longer be triggered, the display
1. In the installer level, navigate to the Diagnostics menu shows fault message F.180. The product continues to work
item. for five days. The product is then blocked.
2. Set all further system parameters there in order to ad-
just the product to the heating installation.
▶ Inform Customer Service.

3. Observe the overview of diagnostics codes in the ap-

pendix.
Overview of diagnostics codes (→ Page 19) 10 Inspection and maintenance
▶ Carry out inspection and maintenance on an annual
basis. The inspection may require maintenance to be
8 Handing the product over to the end carried out earlier, depending on the results.
user Inspection and maintenance work – Overview
(→ Page 27)
1. Explain to the end user how the safety devices work
and where they are located. 10.1 Procuring spare parts
2. Inform the end user how to handle the product. Answer
The original components of the product were also certified
any questions the end user may have.
by the manufacturer as part of the declaration of conformity.
3. Draw special attention to the safety warnings that the If you use other, non-certified or unauthorised parts during
end user must follow. maintenance or repair work, this may void the conformity of
4. Inform the end user of the necessity to have the product the product and it will therefore no longer comply with the
maintained according to the specified intervals. applicable standards.
5. Pass all of the instructions and documentation for the We strongly recommend that you use original spare parts
product to the end user for safe-keeping. from the manufacturer as this guarantees fault-free and safe
operation of the product. To receive information about the
available original spare parts, contact the contact address
9 Troubleshooting provided on the back page of these instructions.
▶ If you require spare parts for maintenance or repair
You can find an overview of the fault codes in the appendix. work, use only the spare parts that are permitted for the
Overview of fault codes (→ Page 22) product.

9.1 Eliminating faults 10.2 Preparing for maintenance

If a fault develops in the product, the display shows a fault 1. Decommission the product.
code F.xx. 2. Remove the front casing. (→ Page 8)
Fault codes have priority over all other displays. 3. Close all of the stop valves at the cold water connection
and hot water connection.
If multiple faults occur at the same time, the display shows
4. Drain the product. (→ Page 15)
the corresponding fault codes for two seconds each in se-
quence. 5. Disconnect the product from the power mains.
6. Make sure that water does not drip on live components
▶ Use the table in the appendix to eliminate the fault.
(e.g. the electronics box).
Overview of fault codes (→ Page 22)
7. Only use new seals and ensure the seals are seated
▶ If you are unable to eliminate the fault, contact Customer correctly.
Service.
8. Carry out the work in the specified sequence.
9. Do not bend the components when fitting or removing
them.

14 Installation and maintenance instructions eloBLOCK 0020265768_01

 Inspection and maintenance 10
10.3 Drain the product and heating installation 10.4.1 Checking that the pump works correctly
1. Secure a hose to the heating installation's draining 1. Check that the pump status LED is functioning cor-
device. rectly.
2. Route the free end of the hose to a suitable drainage Pump status LED (→ Page 23)
point. 2. Loosen the cap on the automatic air vent.
3. Open all service valves in the heating flow and heating 3. Clean the rotor and the housing.
return. 4. Reinstall the motor.
4. Open the drain cock. 5. Screw the cap onto the automatic air vent.
5. Open the purging valves on the radiators. Start from
the highest radiator and then work from the top to the 10.5 Replacing the heat exchanger
bottom.
6. Once the water has drained, close the purging valves
on the radiators, the service valves in the heating flow,
heating return and in the cold water supply, and the
drain cock again.

10.4 Replacing the pump

1. Remove the side casing (→ Page 8) and the casing

4 3 2 from the top of the product.
2. Disconnect the immersion heater cable connection to
the PCB and to the mains terminal block (N, blue).
1. Disconnect the connection cable to the pump from the
3. Unscrew the earth wire.
PCB (1).
4. Undo the heating return's fixing screw (1) on the base of
2. Undo the screwed connection for the return (2) to the
the heat exchanger.
heat exchanger.
3. Undo the screwed connection for the line (4) to the ex-
pansion vessel.
4. Remove the safety clip (3). 1

1
5. Undo the heating flow's fixing screw (2) on the upper
5. Undo the pump's fixing screw (1) on the underside of side of the heat exchanger.
the product. 6. Remove both screws (1) from the upper side of the heat
6. Carefully turn the pump clockwise so that it can be re- exchanger.
moved from the product. 7. Remove the complete heat exchanger upwards from
7. When you install the new pump, use new seals (O-rings the product.
coated with a water-based lubricant).
8. Check all water-bearing connections for leak-tightness
and check that the plug connections are firmly seated.

0020265768_01 eloBLOCK Installation and maintenance instructions 15

10 Inspection and maintenance
10.6 Replacing the heating rods 10.8 Replace the pressure sensor

1 2 3

1. Remove the plug (1).

1. Disconnect the heating rod cable connections (1) to the 2. Use a screwdriver to remove the safety clamp (2).
PCB and to the mains terminal block (N, blue). 3. Remove the pressure sensor (3).
2. Unscrew the earth line. 4. Insert a new pressure sensor.
3. Use a suitable open-ended spanner to unscrew the 5. Place the safety clamp on the pressure sensor.
heating rod from the heat exchanger in an anti-clock-
6. Place the plug on the pressure sensor.
wise direction.
7. Check that the safety clamp and plug are seated firmly.
4. Use a suitable open-ended spanner to screw in a new
heating rod in the heat exchanger in a clockwise direc-
tion.
10.9 Replacing the NTC sensor
5. Check all water-bearing connections for leak-tightness
and check that the plug connections are firmly seated.
6. Ensure that the contactors and relays do not jam.

10.7 Replacing the expansion relief valve

1. Remove the two plugs from the NTC sensor (1).

2. Completely remove the NTC sensor along with the re-
tainer.
3. Install a new NTC sensor.
4. Position both plugs.
5. Check that the retainer and the plugs are seated firmly.

10.10 Replace the safety cut-out

1. Remove the safety clip (1) and remove the expansion

relief valve from the product.
2. Insert a new expansion relief valve and use the safety
clip to secure it in place.
3. Check that the new expansion relief valve is seated
firmly and check it for tightness.

1. Remove the two plugs from the safety cut-out (1).

2. Remove the screw from the retainer and remove the
safety cut-out from the retainer.
3. Install a new safety cut-out.
4. Position both plugs.
5. Check that the safety cut-out is firmly against the heat
exchanger.

16 Installation and maintenance instructions eloBLOCK 0020265768_01

 Decommissioning 11
10.11 Replacing the expansion vessel – The pre-charge pressure must be 0.02 MPa
(0.2 bar) higher than the static height of the heating
installation.
9. Fill and purge the heating installation.
– The water pressure must be 0.02 MPa to 0.03 MPa
(0.2 bar to 0.3 bar) higher than the pre-charge pres-
sure of the expansion vessel.
B 10. Check the water connection for tightness after you have
filled the expansion vessel.

10.12 Replacing the PCB and the display

1. Disconnect all of the connection cables from the PCB
and the display.
2. Replace the PCB and the display.
3. Plug all of the connection cables into their original slots.
4. Check all of the connections using the connection dia-
gram. (→ Page 24).
5. Connect the product to the power mains.
C 6. Switch on the product.
7. Check the set product variant (→ parameter d.93).
8. Set the correct product variant, if necessary.
A 9. Exit the diagnostics level.
10. After approximately one minute, switch the product off
and on again.
◁ The electronics are now set to the product variant
and the parameters of all diagnostic codes are set
1. Remove the left-hand side section. to the default settings. If the electronics detect an in-
2. Undo the screwed connection for the water connection correct product variant when the product is switched
on the underside of the expansion vessel. on, switch the product off and check the connec-
3. Undo the retaining clips on the expansion vessel. tions to the display.
4. Remove the expansion vessel from the product by 11. Make the system-specific settings.
pulling it forwards.
5. Insert a new expansion vessel from the front into the 10.13 Completing inspection and maintenance
product. work
6. Use new seals.
1. Install all of the components in reverse order.
7. Tighten the screwed connection for the water connec-
2. Install the front casing. (→ Page 8)
tion on the underside of the expansion vessel.
3. Open all of the isolation valves.
4. Re-establish the power supply.
5. Start up the product.
6. Check that the product functions correctly and check
the tightness.
7. Log all maintenance work that is carried out.

11 Decommissioning
1 ▶ Use the on/off button to switch off the product.
▶ Disconnect the product from the power grid.
▶ Close the stopcock on the cold water connection.
▶ Drain the product.

8. Before filling the heating installation, measure the pre- 12 Recycling and disposal
charge pressure of the expansion vessel at measuring
stub pipe (1) of the expansion vessel with the boiler Disposing of the packaging
depressurised. ▶ Dispose of the packaging correctly.
▶ Observe all relevant regulations.

0020265768_01 eloBLOCK Installation and maintenance instructions 17

13 Customer service
13 Customer service
Validity: Finland, Vaillant

Asiakaspalvelumme yhteystiedot löytyvät takapuolella

mainitun osoitteen alta tai WWW-sivulta osoitteesta
www.vaillant.fi.

18 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

Appendix
A Status codes – Overview
Status codes are displayed in the Live Monitor.

Status code Meaning

Displays in heating mode
S.00 Heating: No heat demand
S.04 Heating mode
S.07 Heating mode: Pump overrun
Displays in domestic hot water mode
Domestic hot water demand via cylinder temperature
S.20
sensor
S.24 DHW mode
S.27 DHW mode: Pump overrun
Special status codes
Room thermostat (RT) blocks heating mode (terminal
S.30
contacts 3–4 open)
Summer mode active or no heat requirement from eBUS
S.31
control
S.34 Frost protection mode active
Maintenance message: Check the minimum circulation
S.85
water volume
S.91 Demo trade fair mode is active
S.174 Energy saving active (ESCO contact)

B Overview of diagnostics codes

Note
The diagnostics menu is located on the installer level and can only be accessed after entering a password. In the
diagnostics mode, you can change various parameters to adapt the product to the heating installation.
Since the code table is used for various products, some codes may not be visible for the product in question.

Factory Own setting

Code Parameter Values or explanations
setting
D.000 Partial heat load Adjustable partial heat load in kW/Auto Auto
VE 6 1-6
VE 9 1-9
VE 12 2-12
VE 14 2-14
VE 18 2-18
VE 21 2-21
VE 24 2-24
VE 28 2-28
D.001 Overrun time of internal heating 1 to 60 min 5 min
pump for heating mode
D.004 Measured value for the cylinder In °C Not ad-
temperature sensor justable
D.005 Flow temperature target value (or in °C, maximum of the value set in D.071, limited Not ad-
return target value) where applicable by a heat curve and a room tem- justable
perature control, if connected
D.007 Set value for cylinder charging tem- Not ad-
perature or thermostat (for optional justable
external domestic hot water cylinder
only)
D.009 Current flow temperature via the In °C Not ad-
external eBUS control justable

0020265768_01 eloBLOCK Installation and maintenance instructions 19

Appendix

Factory Own setting

Code Parameter Values or explanations
setting
D.010 Status of the internal heating pump 0 = Pump does not run Not ad-
1 = Pump runs justable
D.011 Status of the external pump 0 = Pump does not run Not ad-
1 = Pump runs justable
D.013 Status of the circulation pump (via 0 = Pump does not run Not ad-
the wiring centre) 1 = Pump runs justable
D.014 Pump speed target value Target value for the high-efficiency pump. Possible
settings:
0 = Auto (modulating pump control with constant
pressure regulation)
1 to 5 = fixed value control
1 = 53%
2 = 60%
3 = 70%
4 = 85%
5 = 100%
D.015 Pump speed actual value 15 – 100 % Not ad-
justable
D.016 24 V DC room thermostat 0 = Room thermostat open (no heating mode) Not ad-
open/closed 1 = Room thermostat closed (heating mode) justable
D.018 Pump mode 3 = Eco = intermittent Eco
1 = Comfort = continuous
D.019 Pump mode: 2-stage pump Setting for two-stage pump mode 2
0: Burner mode stage 2, pump prerun/overrun
stage 1
1: Heating mode and pump prerun/overrun stage 1,
domestic hot water mode stage 2
2: Automatic heating mode, pump prerun/overrun
stage 1, domestic hot water mode stage 2
3: Always stage 2
4: Automatic heating mode, pump prerun/overrun
stage 1, domestic hot water mode stage 1
D.020 Max. DHW temperature target value Adjustment range: 50 – 70 °C 70 °C
D.022 Hot water requirement (for optional 0 = Off Not ad-
external domestic hot water cylinder 1 = on justable
only)
D.023 Heating mode status 0: Blocked Not ad-
1: Released justable
D.025 Ext. eBUS signal: Cylinder charging 0: Off Not ad-
1: On justable
D.026 Additional relay actuation 1 = Circulation pump 11
2 = External pump
6 = External fault message
11 = 3-port diverter valve
D.027 Actuation of accessory relay 1 1 = Circulation pump
(VR 40 2 in 7 multi-functional 2 = External pump
module) 6 = External fault message
D.028 Actuation of accessory relay 2 1 = Circulation pump
(VR 40 2 in 7 multi-functional 2 = External pump
module) 6 = External fault message
D.029 Water circulation vol. actual value l/min calculated Not ad-
justable
D.035 3-port valve position 0 = Heating mode Not ad-
100 = Domestic hot water mode justable
D.040 Flow temperature Actual value in °C Not ad-
justable
D.047 Outdoor temperature (with connected Actual value in °C Not ad-
outdoor temperature sensor) justable

20 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

Factory Own setting

Code Parameter Values or explanations
setting
D.071 Target value maximum heating flow 45 to 85 ℃ 80 ℃
temperature
D.072 Internal pump overrun time after Adjustable from 1 to 10 minutes in increments of 1 2 min
cylinder charging minute
D.075 Max. cylinder charging time (do- Adjustable from 20 to -90 minutes in increments of 1 45 minutes
mestic hot water cylinder without minute
separate control)
D.076 Device specific number Device specific number = DSN, set
D.077 DHW partial load Adjustable cylinder charging output in kW
D.078 Cylinder charging temperature ex- The set value must be at least 15 K or 15 °C above 80 ℃
ceeded when heating (for optional the set target cylinder temperature.
external domestic hot water cylinder
only)
D.080 Operating hours, heating In hours (h) Not ad-
justable
D.081 Operating hours, domestic hot water In hours (h) Not ad-
generation justable
D.082 Number of heating cycles in heating Number of heating cycles Not ad-
mode x 100 (3 corresponds to 300) justable
D.083 Number of heating cycles in do- Number of heating cycles Not ad-
mestic hot water mode x 100 (3 cor- justable
responds to 300)
D.084 Maintenance in (number of hours Adjustment range: 0 to 3000 hrs and --- (for deactiv-
until next service) ated)
D.090 Status of the eBUS control Status of the digital control (1) detected, (0) not Not ad-
detected justable
D.091 Status DCF77 (0) no reception, (1) reception, (2) synchronised, (3) Not ad-
valid justable
D.093 Product variant Current Device Specific Number (DSN offset)
Products with high-efficiency pump
0 = 6 kW
1 = 9 kW
2 = 12 kW
3 = 14 kW
4 = 18 kW
5 = 21 kW
6 = 24 kW
7 = 28 kW
Products with two-stage pump
8 = 6 kW
9 = 9 kW
10 = 12 kW
11 = 14 kW
12 = 18 kW
13 = 21 kW
14 = 24 kW
15 = 28 kW
D.094 Deleting the fault memory 0 = No
1 = Yes
D.095 Software version: PeBUS participant BMU/AI Not ad-
justable
D.096 Factory setting Reset all adjustable parameters to factory setting
0 = No
1 = Yes

0020265768_01 eloBLOCK Installation and maintenance instructions 21

Appendix

Factory Own setting

Code Parameter Values or explanations
setting
D.149 Explanation for fault F.75 Defined displays for the fault analysis
0 = No fault
1 = Pump blocked
2 = Electrical pump fault
3 = Dry fire
4 = Alarm, voltage at pump is too low
5 = Pressure sensor fault
6 = No signal from the pump (PWM)
D.152 Type of output limiter Defines the phase for which the output has to be
limited.
0 = No limit
1 = Phase 1
2 = Phase 2
3 = Phase 3
4 = All phases
D.153 Output limiter value Only effective if D.152 has been set.
The value for the output limit in kW. This value is
subtracted from the current product output in the
phase(s).
D.154 Frost protection function Deactivation of the frost protection function (frozen
component)
D.155 Current power The product's current output (continuously updated Not ad-
information) justable

C Overview of fault codes

If a fault occurs, the display for the fault code replaces all of the other displays. "F" and the fault code appear alternately in
the display.

Code Meaning Remedy

F.000 Interruption: Temperature sensor (NTC) Temperature sensor (NTC) defective
Temperature sensor cable (NTC) defective
Plug connection at the NTC defective
Plug connection at the electronics defective
F.010 Short circuit: Temperature sensor (NTC) Plug-on sensor has a short to earth at the housing
Short circuit in the cable harness
F.013 Short circuit: Cylinder temperature sensor (NTC)
Sensor defective
F.020 Safety shutdown: Safety cut-out – Switch the product back on.
– Bypass the safety cut-out. When the product is started up again,
replace the safety cut-out.
– Bypass the temperature control. When the product is started up
again, replace the temperature control.
– Replace the PCB.
– Replace the cable harness.
F.022 Dry fire – Check the product for low water pressure (< 0.06 MPa (0.6 bar)).

– Check all of the heating system's connections for leaks.

– Check that the expansion vessel works correctly.
– Purge all radiators.

– Increase the filling pressure of the heating installation.

F.024 Safety shutdown: Temp. incr. too fast Pump blocked, insufficient pump output, air in product, system pressure
too low, non-return valve blocked/incorrectly installed
F.049 Fault: eBUS Short circuit on eBUS, eBUS overload or two power supplies with differ-
ent polarities on the eBUS
F.063 Fault: EEPROM Electronics defective

– Reset the product to its factory settings (D.096).

F.070 Fault: Invalid Device Specific Number (no valid Scenario for replacing parts: Display and electronics were replaced at
Device Specific Number detected for the display the same time and the Device Specific Number was not reset.
and/or electronics) Incorrect or missing coding resistor for the output range

22 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

Code Meaning Remedy

F.073 Fault: Water pressure sensor Interruption/short circuit of water pressure sensor, interruption/short cir-
cuit to GND in supply line to water pressure sensor or water pressure
sensor defective
F.074 Fault: Water pressure sensor Line to water pressure sensor has a short circuit to 5 V/24 V or internal
Water pressure sensor signal outside correct fault in the water pressure sensor
range (too high)
F.075 Fault: Pump/water deficiency Water pressure sensor and/or pump defective, air in the heating installa-
tion, insufficient water in the product, adjustable bypass
F.159 Short circuit: Outdoor temperature NTC sensor Short circuit: Outdoor temperature sensor
F.161 Product frozen Flow rate sensor measures < 3 °C. The fault is automatically reset if T
°C > 4 °C.
No fault is displayed if the sensor is defective.
F.162 Domestic hot water cylinder frozen Cylinder temperature sensor measures < 3 °C. The fault is automatically
reset if T °C > 4 °C.
No fault is displayed if the sensor is defective.
F.180 Welded relay The fault is displayed if a welded relay has been detected five times in a
row.
The fault can be deleted by switching the unit on/off.
The electronics saves the fault report in the EEPROM (max. 1–5
counter).
A blockage can be eliminated by resetting to factory settings (D.96).
F.181 Contactor completely welded Welded contactor detected

D Pump status LED

LED display Meaning Cause Remedy

Lighting up green Normal operating mode – –
Flashing alternately red and Fault Power supply too low/too high Pump resets automatically once
green Overheating the fault has been eliminated.
Flashing red Pump blocked Pump cannot automatically Manually reset the pump.
reset Check the LED.
No display No power supply No power supply Check the power supply.

E LHM

Code Meaning Description

1159 Fault: Outdoor temperature sensor The outdoor temperature sensor is defective.
1162 Frost: Domestic hot water cylinder The temperature of the domestic hot water cylinder is too low.
1180 Product limp home mode The product is in limp home mode. Welded relay

0020265768_01 eloBLOCK Installation and maintenance instructions 23

Appendix

F Wiring diagrams
F.1 VE6 /14 EU I, VE9 /14 EU I, VE12 /14 EU I, VE14 /14 EU I wiring diagram

1
2

12 11
26

13 10

25 24 23 22

21
20
18
19 9 6
17 14 8

16 15 7

1 Connection terminal N 14 Cylinder temperature sensor

2 Immersion heaters 6 kW (2 x 3 kW), 9 kW (3 kW + 15 Cylinder thermostat
6 kW), 12 kW (2 x 6 kW), 14 kW (2 x 7 kW)
16 Output limiter
3 Limit thermostat for underfloor heating (remove the
bridge when connecting) 17 Room temperature control
4 Power supply – main connection block 18 eBUS connection
5 Contactor 1 19 Pressure sensor
6 Power supply for external VR 40 module 20 Temperature sensor
7 Safety cut-out 21 Signal connection for external VR 40 module
8 Heating pump 22 DCF 77
9 Connection for 3-port diverter valve 23 System temperature sensor
10 RE 14 – relay for heating pump 24 Outdoor temperature sensor
11 RE 15 – 3-port diverter valve 25 Circulation pump remote control
12 RE 16 – relay for contactor 26 User interface connection
13 RE 13 – relay for two-stage pump (non-EU)

24 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

F.2 VE18 /14 EU I, VE21 /14 EU I wiring diagram

1
2

27
26

13 10
25 24 23 22 12 11

21
20
18
19 9 6
17 14
8
16 15 7

1 Connection terminal N 14 Cylinder temperature sensor

2 18 kW (3 x 6 kW), 21 kW (3 x 7 kW) immersion 15 Cylinder thermostat
heaters
16 Output limiter
3 Limit thermostat for underfloor heating (remove the
bridge when connecting) 17 Room temperature control
4 Power supply – main connection block 18 eBUS connection
5 Contactor 1 19 Pressure sensor
6 Power supply for external VR 40 module 20 Temperature sensor
7 Safety cut-out 21 Signal connection for external VR 40 module
8 Heating pump 22 DCF 77
9 Connection for 3-port diverter valve 23 System temperature sensor
10 RE 14 – relay for heating pump 24 Outdoor temperature sensor
11 RE 15 – 3-port diverter valve 25 Circulation pump remote control
12 RE 16 – relay for contactor 26 Contactor 2
13 RE 13 – relay for two-stage pump (non-EU) 27 User interface connection

0020265768_01 eloBLOCK Installation and maintenance instructions 25

Appendix

F.3 VE24 /14 EU I, VE28 /14 EU I wiring diagram

1
2

28
27

13 10
26 25 24 23 12 11

22
21
20 19 9 6
15 14
18 8
17 16 7

1 Connection terminal N 15 Cylinder temperature sensor

2 24 kW (4 x 6 kW), 28 kW (4 x 7 kW) immersion 16 Cylinder thermostat
heaters
17 Output limiter
3 Limit thermostat for underfloor heating (remove the
bridge when connecting) 18 Room temperature control
4 Power supply – main connection block 19 eBUS connection
5 Contactor 1 20 Pressure sensor
6 Power supply for external VR 40 module 21 Temperature sensor
7 Safety cut-out 22 Signal connection for external VR 40 module
8 Heating pump 23 DCF 77
9 Connection for 3-port diverter valve 24 System temperature sensor
10 RE 14 – relay for heating pump 25 Outdoor temperature sensor
11 RE 15 – 3-port diverter valve 26 Circulation pump remote control
12 RE 16 – relay for contactor 27 Contactor 2
13 RE 13 – relay for two-stage pump (non-EU) 28 User interface connection
14 Cascade connection

26 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

G Inspection and maintenance work – Overview

Work To be carried To be carried

out in general out as required
Function check
Check that the product is functioning correctly and check the technical parameters. X
Checking the hydraulics
Check the filling pressure of the heating installation and top up with water, if necessary. X X
Check the pre-charge pressure of the expansion vessel and increase the pressure, if necessary. X
Check the purging valve, the expansion relief valve, the 3-way diverter valve, the heat exchanger
X
and all of the hydraulic components.
Safety test
Check all of the sensors, thermostats and safety components. X
Checking the construction
Check that all of the screws and connections are seated firmly. X
Checking the electrical installation
Check the electrical components, the wiring and the connection cable. Tighten the screw termin-
X
als, if necessary.
Rectify any faults discovered. X

H Heat curves

A B

3,5 3 2,5 2
90
1,5
80
1,2
70
1
60

50 0,6
0,4
40
0,2
30
25

20 10 0 -10 -20

D
15

A: Flow temperature in °C C: Outdoor temperature in °C

B: Heat curves D: Target room temperature

0020265768_01 eloBLOCK Installation and maintenance instructions 27

Appendix

I Remaining feed head

9
8
7
6
5
4
3
2
1

0 0,5 1 1,5 2 2,5 3 B

A Remaining feed head [mCe] [98.07 mbar] B Flow rate quantity [m³/h]

J Characteristic values of the VRC DCF outdoor temperature sensor

Temperature (°C) Resistance (ohms)

-25 2167
-20 2067
-15 1976
-10 1862
-5 1745
0 1619
5 1494
10 1387
15 1246
20 1128
25 1020
30 920
35 831
40 740

K Characteristic values of internal temperature sensors

Temperature (°C) Resistance (ohms)

-40 327344
-35 237193
-30 173657
-25 128410
-20 95862
-15 72222
-10 54892
-5 42073
0 32510
5 25316
10 19862
15 15694
20 12486
25 10000
30 8060

28 Installation and maintenance instructions eloBLOCK 0020265768_01

 Appendix

Temperature (°C) Resistance (ohms)

35 6535
40 5330
45 4372
50 3605
55 2989
60 2490
65 2084
70 1753
75 1481
80 1256
85 1070
90 916
95 786
100 678
105 586
110 509
115 443
120 387
125 339
130 298
135 263
140 232
145 206
150 183
155 163

L Technical data
Technical data – General
VE 6 /14 EU I VE 9 /14 EU I VE 12 /14 EU I VE 14 /14 EU I
Operating pressure, max. 300 kPa 300 kPa 300 kPa 300 kPa
(3,000 mbar) (3,000 mbar) (3,000 mbar) (3,000 mbar)
Expansion vessel capacity 8l 8l 8l 8l
Flow/return heating connections G 3/4 G 3/4 G 3/4 G 3/4
Boiler dimension, width 410 mm 410 mm 410 mm 410 mm
Boiler dimension, height 740 mm 740 mm 740 mm 740 mm
Unit dimensions, depth 315 mm 315 mm 315 mm 315 mm
Approx. net weight 24.0 kg 24.0 kg 24.0 kg 25.0 kg

VE 18 /14 EU I VE 21 /14 EU I VE 24 /14 EU I VE 28 /14 EU I

Operating pressure, max. 300 kPa 300 kPa 300 kPa 300 kPa
(3,000 mbar) (3,000 mbar) (3,000 mbar) (3,000 mbar)
Expansion vessel capacity 8l 8l 8l 8l
Flow/return heating connections G 3/4 G 3/4 G 3/4 G 3/4
Boiler dimension, width 410 mm 410 mm 410 mm 410 mm
Boiler dimension, height 740 mm 740 mm 740 mm 740 mm
Unit dimensions, depth 315 mm 315 mm 315 mm 315 mm
Approx. net weight 25.0 kg 26.0 kg 27.0 kg 27.0 kg

0020265768_01 eloBLOCK Installation and maintenance instructions 29

Appendix

Technical data – Heating

VE 6 /14 EU I VE 9 /14 EU I VE 12 /14 EU I VE 14 /14 EU I
Heating adjustment range 25 to 85 ℃ 25 to 85 ℃ 25 to 85 ℃ 25 to 85 ℃
Domestic hot water adjustment range 35 to 70 ℃ 35 to 70 ℃ 35 to 70 ℃ 35 to 70 ℃
(with external cylinder)
Safety overheat cut-off device 95 ℃ 95 ℃ 95 ℃ 95 ℃
Nominal volume flow (at ΔT = 10 K) 516 l/h 774 l/h 1,032 l/h 1,204 l/h
Pump remaining feed head (at ΔT = 45 kPa 40 kPa 34.5 kPa 30 kPa
10 K) (450 mbar) (400 mbar) (345.0 mbar) (300 mbar)
Number of immersion heaters (pcs x 2x3 1 x 3 and 1 x 6 2x6 2x7
kW)

VE 18 /14 EU I VE 21 /14 EU I VE 24 /14 EU I VE 28 /14 EU I

Heating adjustment range 25 to 85 ℃ 25 to 85 ℃ 25 to 85 ℃ 25 to 85 ℃
Domestic hot water adjustment range 35 to 70 ℃ 35 to 70 ℃ 35 to 70 ℃ 35 to 70 ℃
(with external cylinder)
Safety overheat cut-off device 95 ℃ 95 ℃ 95 ℃ 95 ℃
Nominal volume flow (at ΔT = 10 K) 1,548 l/h 1,806 l/h 2,064 l/h 2,408 l/h
Pump remaining feed head (at ΔT = 24 kPa 20 kPa 16.5 kPa 11 kPa
10 K) (240 mbar) (200 mbar) (165.0 mbar) (110 mbar)
Number of immersion heaters (pcs x 3x6 3x7 4x6 4x7
kW)

Technical data – Electrics

VE 6 /14 EU I VE 9 /14 EU I VE 12 /14 EU I VE 14 /14 EU I
Electrical connection 3 x 230 V/400 V + N 3 x 230 V/400 V + N 3 x 230 V/400 V + N 3 x 230 V/400 V + N
+ PE, 50 Hz + PE, 50 Hz + PE, 50 Hz + PE, 50 Hz
Protection class IP40 IP40 IP40 IP40
Heating output 6 kW 9 kW 12 kW 14 kW
Power consumption, max. 3 x 9.5 A 3 x 14 A 3 x 18.5 A 3 x 23 A
Circuit stage 1.0 kW 1.0 kW 2.0 kW 2.3 kW
Nominal current rating for the fuse 10 A 16 A 20 A 25 A

VE 18 /14 EU I VE 21 /14 EU I VE 24 /14 EU I VE 28 /14 EU I

Electrical connection 3 x 230 V/400 V + N 3 x 230 V/400 V + N 3 x 230 V/400 V + N 3 x 230 V/400 V + N
+ PE, 50 Hz + PE, 50 Hz + PE, 50 Hz + PE, 50 Hz
Protection class IP40 IP40 IP40 IP40
Heating output 18 kW 21 kW 24 kW 28 kW
Power consumption, max. 3 x 27.5 A 3 x 32 A 3 x 36.5 A 3 x 43 A
Circuit stage 2.0 kW 2.3 kW 2.0 kW 2.3 kW
Nominal current rating for the fuse 32 A 40 A 40 A 50 A

30 Installation and maintenance instructions eloBLOCK 0020265768_01

 Index

Index
A
Article number ....................................................................... 6
B
Basic diagram........................................................................ 3
C
CE marking............................................................................ 6
Competent person................................................................. 3
Corrosion............................................................................... 4
D
Data plate .............................................................................. 6
Decommissioning ................................................................ 17
Disposal, packaging ............................................................ 17
Disposing of the packaging ................................................. 17
Documents ............................................................................ 5
E
Electricity ............................................................................... 3
Eliminating faults ................................................................. 14
F
Front casing........................................................................... 8
Frost ...................................................................................... 4
H
Handing the product over to the end user ........................... 14
Hot water temperature
Risk of scalding................................................................ 4
I
Inspection work ............................................................. 14, 27
Installation site....................................................................... 4
Intended use.......................................................................... 3
M
Maintenance........................................................................ 14
Maintenance work ................................................... 14, 17, 27
P
Preparing............................................................................. 14
Product ................................................................................ 17
Q
Qualification........................................................................... 3
R
Regulations ........................................................................... 4
Replacing the display .......................................................... 17
Replacing the PCB .............................................................. 17
S
Safety device......................................................................... 3
Scope of delivery................................................................... 6
Serial number ........................................................................ 6
Side casing............................................................................ 9
Spare parts.......................................................................... 14
T
Tool ....................................................................................... 4
Treating the heating water .................................................. 12
Troubleshooting
Pump ............................................................................. 14
Sticking relay ................................................................. 14
V
Voltage .................................................................................. 3
W
Weight ................................................................................... 7

0020265768_01 eloBLOCK Installation and maintenance instructions 31

 0020265768_01

0020265768_01 10.12.2018

Supplier
Vaillant Group International GmbH
Berghauser Strasse 40 42859 Remscheid
Tel. +492191 18 0
www.vaillant.info

© These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with
the manufacturer's written consent.
Subject to technical modifications.