Test Report: Digital Grid Smart Infrastructure Division
Test Report: Digital Grid Smart Infrastructure Division
Test Report: Digital Grid Smart Infrastructure Division
Test Report
Report no.: 518/TTS/1/1
Manufacturer: SIEMENS AG
EM DG PRO MF GOA
Test Program
Details the results of the environmental and functional type tests for the Reyrolle 5 Overcurrent protection
relays, and the Reyrolle 5 Transformer protection relays, which have IEC 61850 communication capability.
The relays used in the hardware and functional tests were selected from the range of hardware variations
available to the Reyrolle 5 series and the functional tests applied to prove the Reyrolle 5 with IEC 61850
communication capability.
All tests were carried out within testing facilities within Siemens and demonstrate that the relays performed
within the claims of the Performance Specification and in compliance with the relevant Standards.
Report Index:
Item Description
1 First Issue
Table of Contents
1 Introduction .............................................................................................................................................. 3
2 Software / Firmware References ............................................................................................................. 3
3 MLFB Structure – Reyrolle 511 (Overcurrent) ....................................................................................... 4
4 MLFB Structure – Reyrolle 54 (Transformer) ........................................................................................ 5
5 Environmental Tests ................................................................................................................................ 6
6 Functional Tests ....................................................................................................................................... 8
1 Introduction
This report identifies the environmental type tests that were applied to relays representing the range of
hardware builds on the Reyrolle 5 platform with IEC 61850 communication capability and the functional type
tests that were applied to the Reyrolle 5 Overcurrent relays and Transformer relays.
The relay operational and functional claims made in the Technical Documentation are mainly based on IEC
Product Standards. Where Product Standards are not available, reference may be made to either the IEC
Generic Standards or other current Standards such as EATS.
The Technical Documentation for the Devices consists of the following set of documents:
1. Introduction
2. Basic Structure of the Device Functionality
3. Device Functionality
4. Application Function Templates
5. Protection and Automation Functions
6. Supervision Functions
7. Control Functions
8. Instruments and Meters
9. Functional Tests
10. Technical Data
The Technical Documentation for the Hardware consists of the following documents:
1. Introduction
2. Devices and Front Fascia Panels
3. Electronic Modules
4. Working with the Device
5. Technical Data
6. Ordering Information
The requirements of the quoted standards are generally similar to those of other standards authorities
throughout the world and form a basis for demonstrating relay compliance with the claims of the Performance
Specification.
Also included in this report are the production software references and the product reference codes which are
termed the MLFB structure.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ORDER-No.: 7 S R 5 1 1 n - n A A n n - 0 A A 0 -
| | | |
Overcurrent: I/O Configurations 7 8 | |
4CT, 8BI, 6BO 0 - 1 | 1
4CT, 13BI, 8BO 0 - 2 | 1
4CT, 38BI, 18BO 0 - 7 | 6
| | | |
Directional Overcurrent: I/O Configurations 7 8 | |
4CT, 4VT, 9BI, 8BO 1 - 1 | 1
4CT, 4VT, 14BI, 10BO 1 - 2 | 6
4CT, 4VT, 39BI, 20BO 1 - 7 | 6
| |
CPU/ Data Comms 11 |
Standard: 1 x USB (front) , RS485 (rear) ports, plus:- |
2 x RJ45 ports 1 |
2 x Optical LC ports 2 |
|
Case & Fascia 12
Size 6 case 1
Size 12 case 6
Issue 15/07/19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
ORDER-No.: 7 S R 5 4 n n - n A A n 6 - 0 A A 0 -
| | | |
2 Wdg. Transformer: I/O Configurations 6 7 8 |
8CT, 16BI, 8BO 2 0 - 2 |
8CT, 4VT, 12BI, 8BO 2 1 - 1 |
8CT, 4VT, 37BI, 18BO 2 1 - 6 |
| | | |
3 Wdg. Transformer: I/O Configurations 6 7 8 |
12CT, 24BI, 10BO 3 0 - 3 |
12CT, 4VT, 35BI, 16BO 3 1 - 5 |
|
CPU/ Data Comms 11
Standard: 1 x USB (front) , RS485 (rear) ports, plus:-
2 x RJ45 ports 1
2 x Optical LC ports 2
Issue 15/07/19
5 Environmental Tests
Test
Standard Test Description Severity
Result
IEC 60255-27
Operate : 96hrs @ -10°C.
IEC 60255-1 Temperature cold heat Pass
Storeage : 96hrs @ -25°C.
IEC 60068-2-1
IEC 60255-27
Operate : 96hrs @ +55°C.
IEC 60255-1 Temperature dry heat Pass
Storeage : 96hrs @ +70°C.
IEC 60068-2-2
IEC 60255-1 +20°C(ambient), -25°C, +70°C,
Cyclic temperature Pass
IEC 60068-2-14 -25°C, +70°C, +20°C(ambient).
IEC 60255-27
Relative humidity -
IEC 60255-1 56 days @ +40°C 93% r.h. Pass
steady state
IEC 60068-2-78
IEC 60255-27
+25°C 97%rh, +40°C 93%rh,
IEC 60255-1 Relative humidity - cyclic Pass
6 cycles of 24hr duration.
IEC 60068-2-30
IP54 – Front Panel
IEC 60255-27
Enclosure IP4X – Rear Metal Box Pass
BS EN 60529
IP2X – Rear Wiring Terminal Access
IEC 60255-27 Vibration tests
Class 1, 0.5gn operational, 1gn endurance. Pass
IEC 60255-21-1 (sinusoidal)
IEC 60255-27
Shock and bump tests Class 1, 5gn operational, 10gn and 15gn withstand. Pass
IEC 60255-21-2
IEC 60255-27
Seismic tests Class 1, 1gn horizontal and 0.5gn vertical. Pass
IEC 60255-21-3
Aux supply - Reverse
IEC 60255-27 Single wide voltage range PSU. Pass
polarity and slow ramp
Aux supply - A.C. and
IEC 60255-26 Single wide voltage range PSU, 50ms withstand at
d.c. Voltage Pass
IEC 61000-4-11 minimum voltage.
interruptions
IEC 60255-26 Aux supply - A.C. and Single wide voltage range PSU, 50ms withstand at
Pass
IEC 61000-4-29 d.c. Voltage dips minimum voltage.
IEC 60255-26 A.C. component in d.c.
Single wide voltage range PSU, 15%. Pass
IEC 61000-4-17 (ripple)
Gradual shutdown/start-
IEC 60255-26 up (for d.c. power Single wide voltage range PSU. Pass
supply)
IEC 60255-27 Aux supply - Burden Single wide voltage range PSU. Pass
IEC 60255-1 Aux supply - Inrush Single wide voltage range PSU. Pass
DC supply voltage - high ES 1 & 2, Binary inputs pick-up, drop-off, operate time,
EATS 48-4 burden trip relays - switched non-operate current, capacitive discharge, Pass
capacitive discharge. thermal withstand.
IEC 60255-27 Thermal requirements - 4xIn continuous, transducer burden, relay dc burden,
Pass
EATS 48-5 CT inputs. transducer thermal withstand.
IEC 60255-27 Thermal requirements - 300V continuous, transducer burden, relay dc burden,
Pass
EATS 48-5 VT inputs. transducer thermal withstand.
Test
Standard Test Description Severity
Result
Insulation - dc
IEC 60255-27 >100MΩ @ 500Vdc. Pass
resistance.
IEC 60255-26 1MHz - Slow Damped 2.5kVpk common mode & 1kVpk differential mode,
1MHz exponentially decaying. Pass
IEC 61000-4-18 Oscillatory
IEC 60255-26
Electro Static Discharge Class 4 ±15KV air discharge. Pass
IEC 61000-4-2
Radiated e/m field 10V/m, 80% modulated.
IEC 61000-4-3 disturbance (RFI), Sweeps 80MHz - 1000MHz, 1400MHz - 2700MHz Pass
inc. Radio telephones. Spot 80, 160, 380, 450, 900, 1850, 2150 MHz.
Fast transient/burst
IEC 60255-26
immunity (Electrical Zone A, 4kV, 5kHz, General, 2kV, 5kHz, Comms. Pass
IEC 61000-4-4
Withstand Tests).
Analog Inputs Line to Earth – 4kV.
Case, Aux Power & I/O Line to Earth – 4kV.
IEC 60255-26 RS485 Comms port Line to Earth – 4kV.
Surge Immunity Pass
IEC 61000-4-5 RJ45 Ethernet port Line to Earth – 4kV.
Analog Inputs Line to Line – 2kV.
Case, Aux Power & I/O Line to Line – 2kV.
10Vrms 80% modulated.
IEC 60255-26 Conducted RFI Sweep 0.15MHz - 80MHz. Pass
IEC 61000-4-6 Immunity. Spot 27, 68 MHz.
IEC 60255-26 Power frequency
Level 5, 100A/m Continuous, 1000A/m Pulsed. Pass
IEC 61000-4-8 magnetic field immunity.
Power frequency Zone A, Binary outputs at 300V common and 150V
IEC 60255-26 Pass
interface - general. differential modes.
IEC 60255-26 0.15 - 0.5 MHz 79 µVdB or 66µVdB Ave.,
Conducted Emissions Pass
CISPR 22 0.50 - 30 MHz 73 µVdB Quasipeak or 60µVdB Ave.
30 – 230MHz 50 µVdB Quasipeak @ 3m
230 – 1000MHz 57 µVdB Quasipeak @ 3m
IEC 60255-26
1 – 3GHz 56 µVdB Average @ 3m
CISPR 11 Radiated Emissions Pass
76 µVdB Quasipeak @ 3m
CISPR 22
3 – 6GHz 60 µVdB Average @ 3m
80 µVdB Quasipeak @ 3m
Mechanical Endurance
Loaded Contact ≥10000 cycles
Making ≥1000 cycles
Breaking ≥1000 cycles
IEC 60255-27
Contact performance Limited Making Capacity ≥1000W @ L/R = 40ms Pass
IEC 60255-1
Contact Current
Continuous ≥5A
Short Term ≥30A, 200ms
Limited Breaking Capacity ≥30W @ L/R = 40ms
6 Functional Tests
2-Winding Transformer
3-Winding Transformer
Directional OC
Overcurrent
Test Result
IEC
Description
Function
Load Blinder
21LB Used to block tripping during sustained heavy load periods in X X Pass
distribution networks
Over Fluxing (DTL)
The flux in the transformer core is directly proportional to the
applied voltage and inversely proportional to the frequency. An
increase in transformer terminal voltage or a decrease in frequency
24DT X X Pass
will result in an increase in the flux. Over-excitation results in excess
flux, which causes transformer heating and increases exciting
current, noise and vibration.
DTL elements.
Over Fluxing (IDMTL)
The flux in the transformer core is directly proportional to the
applied voltage and inversely proportional to the frequency. An
increase in transformer terminal voltage or a decrease in frequency
24IT X X Pass
will result in an increase in the flux. Over-excitation results in excess
flux, which causes transformer heating and increases exciting
current, noise and vibration.
IDMTL elements
Under Voltage
Used to indicate that voltage has decreased to below an acceptable
27 level or ceased to flow, or a low voltage situation exists. For this X X X Pass
reason simple Definite Time Lag (DTL) elements may be used.
Identical DTL elements.
Vx Under Voltage
27Vx X X X Pass
DTL element, configured as an Under Voltage function
Directional Power Voltage Protection: Power
32 32 Power is derived from three phase voltages and currents and is X Pass
generally applied as a reverse element to detect that the motor has
stopped acting as a generator.
Undercurrent
37 Used to indicate that current has ceased to flow or that a low load X X X X Pass
situation exists. For this reason simple Definite Time Lag (DTL)
elements may be used.
Undercurrent – Measured E/F
37G Used to indicate that current has ceased to flow or that a low load X X X X Pass
situation exists. For this reason simple Definite Time Lag (DTL)
elements may be used.
Broken Conductor / Open Circuit
46BC X X X X Pass
Allows the detection of a broken conductor.
Instantaneous Negative Phase Sequence Overcurrent
46DT Measures the quantity of unbalanced current in the three phase X X X X Pass
system.
Time Delayed Negative Phase Sequence Overcurrent
46IT Measures the quantity of unbalanced current in the three phase X X X X Pass
system.
Restricted Smart Infrastructure Division
SI DG, SA&P
Template:Type_Test_Summary Version :V1.00
Copyright: 2019 Publication or reproduction of the contents of this report in any other form than a complete copy to the letter is not allowed without our written consent.
Digital Grid
Smart Infrastructure Division
Report no. 518/TTS/1/1 REYROLLE 5
Page 9/12
Type Test Summary
2-Winding Transformer
3-Winding Transformer
Directional OC
Overcurrent
Test Result
IEC
Description
Function
2-Winding Transformer
3-Winding Transformer
Directional OC
Overcurrent
Test Result
IEC
Description
Function
51N The 51N function has the facility to allow the use of individually X X X X Pass
settable time delayed derived earth fault overcurrent elements, with
individually mappable binary outputs.
Voltage Dependant Overcurrent
Used to increase the sensitivity of the Phase Fault current
51V characteristic. This is achieved by reducing the pick up level of the X X Pass
over current protection when the system voltage drops below a
settable level. The increase in current sensitivity is a pre-selected
menu option.
Power Factor
55 Low / High Power Factor Protection. Can be blocked if all phase X Pass
voltages fall below setting.
Over Voltage
59 Used to indicate that voltage has increased to above an acceptable X X X Pass
level. For this reason simple Definite Time Lag (DTL) elements may
be used.
Neutral Voltage Displacement (DTL)
59NDT DTL Over-voltage element X X X Pass
Vx = directly measured from Auxiliary VT
Vn = calculated from Phase VTs
Neutral Voltage Displacement (IDMTL)
59NIT Over-voltage element configurable as DTL or IDMTL X X X Pass
Vx = directly measured from Auxiliary VT
Vn = calculated from Phase VTs
Vx Over Voltage
59Vx X X X Pass
DTL element, configured as an Over Voltage function
CT Supervision (current only)
60CTS-I Allows the detection of a CT failure when only current monitoring is X X X X Pass
available.
CT Supervision (voltage reference)
60CTS-V Allows the detection of a CT failure when current and voltage X Pass
monitoring are available.
VT Supervision
60VTS X X X Pass
Allows the detection of a 1, 2 or 3 phase VT failures.
Directional Instantaneous Phase Fault Overcurrent
67 The directional element produces forward and reverse outputs X Pass
which can then be used as controls to each phase fault
instantaneous over-current elements.
Restricted Smart Infrastructure Division
SI DG, SA&P
Template:Type_Test_Summary Version :V1.00
Copyright: 2019 Publication or reproduction of the contents of this report in any other form than a complete copy to the letter is not allowed without our written consent.
Digital Grid
Smart Infrastructure Division
Report no. 518/TTS/1/1 REYROLLE 5
Page 11/12
Type Test Summary
2-Winding Transformer
3-Winding Transformer
Directional OC
Overcurrent
Test Result
IEC
Description
Function
2-Winding Transformer
3-Winding Transformer
Directional OC
Overcurrent
Test Result
IEC
Description
Function
Differential Highset
87T-HS X X Pass
Transformer highest element
Circuit Breaker Control
Control
X X X X Pass
& Logic Configurable settings for the Circuit Breakers.
CT/VT Config (52)
- X X X X Pass
Phase rotation and Phase Connections allocation.
Demand Metering
- X X X X Pass
Statistical analysis of metering over a given time period.
CB Counters (52)
- Displays the number of trips and opens issued by the device. X X X X Pass
Contains CB Total Trip Counter and CB Delta Trip counter
- CB Position Monitoring (52) X X X X Pass
The position of CB can be monitored.
- Measurands - Instruments and Meters X X X X Pass
Metering values produced by the relay.
DNP3
- X X X X Pass
Functional check of elements.
Modbus
- X X X X Pass
Functional check of elements.
IEC60870-5-103
- X X X X Pass
Functional check of elements.
IEC61850
- X X X X Pass
Functional check of elements.