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    12c-Inspection Refractory UOP

    Uploaded by

    Franco Angelo Regencia
    The document discusses inspection of refractory materials used in heaters, including ceramic fiber and castable refractory. It describes the components, maximum operating temperatures, installation methods, signs of damage, and repair procedures for refractory insulation.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    12c-Inspection Refractory UOP

    Uploaded by

    Franco Angelo Regencia
    129 views7 pages
    The document discusses inspection of refractory materials used in heaters, including ceramic fiber and castable refractory. It describes the components, maximum operating temperatures, installation methods, signs of damage, and repair procedures for refractory insulation.

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    © © All Rights Reserved

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    The document discusses inspection of refractory materials used in heaters, including ceramic fiber and castable refractory. It describes the components, maximum operating temperatures, installation methods, signs of damage, and repair procedures for refractory insulation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    129 views7 pages

    12c-Inspection Refractory UOP

    Uploaded by

    Franco Angelo Regencia
    The document discusses inspection of refractory materials used in heaters, including ceramic fiber and castable refractory. It describes the components, maximum operating temperatures, installation methods, signs of damage, and repair procedures for refractory insulation.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 7

    Training Services

    TYRI
    Refractory Inspection

    FH/11-1

    Section Outline

    „ Castable
    „ Ceramic Fiber

    FH/11-2

    1
    Ceramic Fiber

    „ Better insulator than castable


    „ Used for gas firing only
    „ Wallpaper System
    „ Module System

    FH/11-3

    Ceramic Fiber

    FH/11-4

    2
    Ceramic Fiber Anchor Inspection

    „ Least reliable component


    „ Has the anchor tip burned off?
    „ Has the washer broken or fallen off?
    „ How deep is temperature damage?
    „ Stud integrity - Wiggle anchor
    „ Stud and washer should be insulated to
    protect against flame radiation

    FH/11-5

    Maximum Temperatures for


    Anchor Tips
    „ Carbon Steel 800 F (427 C)
    „ TP 304 SS 1400 F (760 C)
    „ TP 310 SS 1700 F (927 C)
    „ RA 330 1900 F (1038 C)
    „ Inconel 2000 F (1093 C)
    „ Ceramic studs › 2000 F

    FH/11-6

    3
    Ceramic Fiber

    „ Wallpaper Construction
    „ Overlap Design
    „ Lower Section is Ceramic
    Fiber Board
    „ Studs and Anchors should
    be insulated

    FH/11-7

    Ceramic Fiber

    „ Ceramic Patch protects


    anchors and studs on wallpaper
    design

    FH/11-8

    4
    Ceramic Fiber Inspection

    „ High temperatures ›1800 F (982 C) causes


    chemical breakdown
    „ Detected by powdery appearance and loss of
    strength
    „ How deep is temperature damage?
    „ Integrity Test- Scape test
    „ Shrinkage and Gaps caused by high
    temperatures

    FH/11-9

    Ceramic Fiber Module

    „ Module Design
    „ Protected Anchor
    „ Best design for high
    temperature heaters
    „ Easier Repair
    „ Check for shrinkage
    between modules

    FH/11-10

    5
    Ceramic Fiber
    „ Oil Fired Module
    „ White area is broken refractory
    „ Refractory flakes off when touched
    „ Gaps between Modules
    „ Short Life

    FH/11-11

    Castable Refractory

    „ Refractory Damage
    „ Repair cracks ›3mm
    (1/8”)
    „ Cutback refractory to
    heater shell
    „ John Zink Thermbond

    FH/11-12

    6
    Castable Refractory

    „ Refractory Repairs
    „ V Style Anchors
    „ Penetration Weld
    Anchor
    „ Anchor Height and
    Density
    „ LHV Or Proprietary
    Mix

    FH/11-13

    Castable Refractory

    „ Green Refractory
    „ Refractory Curing
    „ Refractory Dryout
    „ No Flow in Heater
    Tubes

    FH/11-14

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