EFFECTIVE: January 9, 2014



ELECTRIC
WIRE ROPE
HOIST and TROLLEY
RHN SERIES
2 Ton through 20 Ton Capacity

Hoist Code and Serial Number


This equipment should not be installed, operated or
maintained by any person who has not read and
understood all the contents of this manual. Failure to read
and comply with the contents of this manual can result in
serious bodily injury or death, and/or property damage.
 Table of Contents

Section Page Number

1.0 Important Information and Warnings…………………………………………….……………………. 4

1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information …………………………….…………………………………………………….. 8
2.1 Specifications
2.2 Dimensions
2.3 Miscellaneous
3.0 Pre-operational Procedures……………………………………………………………………….….. 20
3.1 General Information
3.2 Handling
3.3 Mounting Location
3.4 Assembly, Adjustments and Mounting
3.5 Electrical Connections
3.6 Pendant Installation
3.7 RPU Load Monitor Device
3.8 Hoist Limit Switches and Adjustment
3.9 Pre-operational Checks and Trial Operation
4.0 Operation……………………………………………………………………………………………….. 36
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Hoist and Trolley Controls
5.0 Inspection……………………………………………………………………………………………….. 39
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection
5.4 Periodic Inspection
5.5 Occasionally Used Hoists and Trolleys
5.6 Inspection Records

2
Section Page Number
5.7 Inspection Methods and Criteria
6.0 Maintenance & Handling………………………………………………………………………….…… 52

6.1 Count/Hour Meter

6.2 Lubrication

6.3 Hoist Motor Brake

6.4 Trolley Motor Brake

6.5 Wire Rope

6.6 Reeving and Anchorage

6.7 Storage

6.8 Outdoor Installation

6.9 Operational Environment

7.0 Troubleshooting………………………………………………………………………………………… 65

8.0 Warranty…………………………………………………………………………………………………. 70

9.0 Parts List ……………………………………...………………………………………………………….71

3
1.0 Important Information and Warnings

1.1 Terms and Summary

This manual provides important information for personnel involved with the installation, operation and
maintenance of this product. Although you may be familiar with this or similar equipment, it is strongly recommended
that you read this manual before installing, operating or maintaining the product.
Danger, Warning, Caution and Notice - Throughout this manual there are steps and procedures that can present
hazardous situations. The following signal words are used to identify the degree or level of hazard seriousness.

 Danger indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury, and property damage.

 Warning indicates an imminently hazardous situation which, if not avoided, could result in death
or serious injury, and property damage.

 Caution indicates a potentially hazardous situation which, if not avoided, may result minor or
moderate injury or property damage.

 Notice is used to notify people of installation, operation, or maintenance information which is
important but not directly hazard-related.


These general instructions deal with the normal installation, operation, and maintenance situations encountered with
the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency
or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment
covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all
applicable industry standards, and with all applicable federal, state and local regulations/codes.

This manual includes instructions and parts information for the RHN trolley hoist. Therefore, all instructions and parts
information may not apply to any one type or size of specific trolley hoist. Disregard those portions of the instructions
that do not apply.

Record your trolley hoist’s Product Code and Serial Number on the front cover of this manual for identification and
future reference to avoid referring to the wrong manual for information or instructions on installation, operation,
inspection, maintenance, or parts.

Use only Harrington authorized replacement parts in the service and maintenance of this trolley.

4
 
Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting people,
or for lifting or supporting loads over people.

Equipment described herein should not be used in conjunction with other equipment unless necessary and/or
required safety devices applicable to the system, crane, or application are installed by the system designer, system
manufacturer, crane manufacturer, installer, or user.

Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment
manufacturer.

Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional
equipment or devices may be required for the crane and monorail to comply with applicable crane design and safety
standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items for
compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”; ANSI/ASME
B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “Safety Standard for
Underhung Cranes and Monorails”.

Hoists, trolleys and cranes, used to handle hot molten material may require additional equipment or devices. Refer to
ANSI Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.

Electrical equipment described herein is designed and built in compliance with Harrington's interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.

Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death,
and/or property damage.

5
 

HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS,
AND CONNECTIONS BETWEEN THESE COMPONENTS.

Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.

Only trained and competent personnel should inspect and repair this equipment.


It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a trolley hoist in accordance with
ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, "National
Electric Code". If the trolley hoist is installed as part of a total lifting system, such as an overhead crane or monorail, it
is also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.

It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a
trolley hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Safety Standard for
Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code”. If the trolley is installed as part of
a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that type of
equipment must also be read by all personnel.

If the trolley hoist owner/user requires additional information, or if any information in the manual is not clear, contact
Harrington or the distributor of the trolley. Do not install, inspect, test, maintain, or operate this trolley hoist unless this
information is fully understood.

A regular schedule of inspection of the trolley hoist in accordance with the requirements of ANSI/ASME B30.16 should
be established and records maintained.

6
1.2 Warning Tag and Labels
The warning tag illustrated below in Figure 1-1 is supplied with each RHN hoist and trolley hoist shipped from
the factory. If the tag is not attached to the pendant cord for your hoist/trolley, order a tag from your dealer and
install it. Read and obey all warnings attached to this Hoist. Tag is not shown actual size.

front back
Figure 1-1 Warning Tag Attached to Hoist

7
2.0 Technical Information

2.1 Specifications
2.1.1 Product Code:

2.1.2 Operating Conditions and Environment

Temperature Range: +14° to +104°F (-10° to +40°C)
Humidity: 80% or less
Electrical Enclosure Rating: IP55
Brake Enclosure Rating: IP66
Supply Voltage: 208V or 230V or 460V or 575V-3ph-60Hz
Control Voltage: 110V-1ph-60Hz
Noise Rating: less than 85 dba at full speed (A scale: measured 1 meter
away from electric wire rope hoist)

8
 Table 2-1 Deck Mounted Hoist Specifications
Dual Speed Hoist Lifting Motor
Reeving Lifting 3 Phase, 60 Hz Net
Capacity Lift Rope
Product Code* (Parts/ Dia. Speed Output Current Draw Weight
(Ton) (ft.) (mm)
reeving) (ft/min) (Hp) (amps) - Hi/Low (lbs)
Hi/Low 208&230V 460V 575V
RHN02D-20A-20D- 20 353
2 4/1 7 20/3.5 5.8/0.9 17.0/8.4 8.3/4.0 6.6/3.2
RHN02D-33A-20D- 33 375
RHN03D-20A-20D- 20 353
3 4/1 7 20/3.5 5.8/0.9 17.0/8.4 8.3/4.0 6.6/3.2
RHN03D-33A-20D- 33 375
RHN05D-20B-20D- 20 452
5 4/1 9 20/3.5 7.2/1.2 22.0/11.0 10.0/5.4 8.2/4.3
RHN05D-33B-20D- 33 485
RHN08D-20C-20D- 20 1025
7½ 4/1 12.5 20/3.5 14.8/2.1 42.0/21.0 20.0/10.0 16.0/8.0
RHN08D-33C-20D- 33 1102
RHN10D-20C-20D- 20 1025
10 4/1 12.5 20/3.5 14.8/2.1 42.0/21.0 20.0/10.0 16.0/8.0
RHN10D-33C-20D- 33 1102
RHN15D-20D-16D- 20 2271
15 4/1 20 16/2.5 24.1/4.0 67.0/27.0 32.0/13.0 25.6/10.4
RHN15D-33D-16D- 33 2436
RHN20D-20D-16D- 20 2271
20 4/1 20 16/2.5 24.1/4.0 67.0/27.0 32.0/13.0 25.6/10.4
RHN20D-33D-16D- 33 2436
*See Section 2.1.1 for place holder  designation

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 Table 2-2 Ultra-Low Headroom Trolley Hoists Hoist Specifications
Dual Speed Hoist Lifting Motor
Reeving Lifting 3 Phase, 60 Hz Net
Capacity Lift Rope
Product Code* (Parts/ Dia. Speed Output Current Draw Weight
(Ton) (ft.) (mm)
reeving) (ft/min) (Hp) (amps) - Hi/Low (lbs)
Hi/Low 208&230V 460V 575V
RHN02U-20A-20DD- 20 617
2 4/1 7 20/3.5 5.8/0.9 17.0/8.4 8.3/4.0 6.6/3.2
RHN02U-33A-20DD- 33 650
RHN03U-20A-20DD- 20 617
3 4/1 7 20/3.5 5.8/0.9 17.0/8.4 8.3/4.0 6.6/3.2
RHN03U-33A-20DD- 33 650
RHN05U-20B-20DD- 20 767
5 4/1 9 20/3.5 7.2/1.2 22.0/11.0 10.0/5.4 8.2/4.3
RHN05U-33B-20DD- 33 831
RHN08U-20C-20DD- 20 1766
7½ 4/1 12.5 20/3.5 14.8/2.1 42.0/21.0 20.0/10.0 16.0/8.0
RHN08U-33C-20DD- 33 1872
RHN10U-20C-20DD- 20 1766
10 4/1 12.5 20/3.5 14.8/2.1 42.0/21.0 20.0/10.0 16.0/8.0
RHN10U-33C-20DD- 33 1872
RHN15U-28C-12DD- 28 3086
15 4/1 14 12/2.0 14.8/2.1 42.0/21.0 20.0/10.0 16.0/8.0
RHN15U-46C-12DD- 46 3439
*See Section 2.1.1 for place holder  designation.

Table 2-3 Ultra-Low Headroom Trolley Hoists Trolley Specifications

Dual Speed Traversing Motor
Standard 80 and 20 ft/min
Capacity Flange Range
Product Code B* Output Current Draw
(Tons)
(in) (Hp) (amps) - Hi/Low
Hi/Low 208V 230V 460V 575V
RHN02U-20A-20DD-
2 3.25-12 0.59/0.15 3.0/2.3 2.6/2.0 1.3/1.0 1.0/0.8
RHN02U-33A-20DD-
RHN03U-20A-20DD-
3 3.25-12 0.59/0.15 3.0/2.3 2.6/2.0 1.3/1.0 1.0/0.8
RHN03U-33A-20DD-
RHN05U-20B-20DD-
5 3.63-12 0.59/0.15 3.0/2.3 2.6/2.0 1.3/1.0 1.0/0.8
RHN05U-33B-20DD-
RHN08U-20C-20DD-
7½ 4.63-12 0.89/0.21 3.7/2.8 3.2/2.4 1.6/1.2 1.3/1.0
RHN08U-33C-20DD-
RHN10U-20C-20DD-
10 4.63-12 0.89/0.21 3.7/2.8 3.2/2.4 1.6/1.2 1.3/1.0
RHN10U-33C-20DD-
RHN15U-28D-12DD-
15 8.75-12 2.01/0.48 6.9/3.2 6.0/2.8 3.0/1.4 2.4/1.1
RHN15U-46D-12DD-
*Optional wider flange ranges available up to 19.7 inches. Consult factory.

10
 2.2 Dimensions

Figure 2-1 2-10 ton Deck Mounted Hoist Figure 2-2 15-20 ton Deck Mounted Hoist
Dimensions (See Table 2-4) Dimensions (See Table 2-5)

Table 2-4 Deck Mounted Hoist Dimensions (2-10 ton)**

Min. Headroom
Capacity e1 e2 e3 e4 e5 e6 e7 e9 e10 e11 e13 e14 e15 e16 eA
Product Code* C
(Tons) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in)
(in)

RHN02D-20A-20D- 40.9 6.3 4.6 13.3 22.2

2 22.6 29.6 9.0 4.8 13.9 21.3 11.5 4.9 7.2 6.3 11.0
RHN02D-33A-20D- 52.5 6.2 7.6 22.1 33.8
RHN03D-20A-20D- 40.9 6.3 4.6 13.3 22.2
3 22.6 29.6 9.0 4.8 13.9 21.3 11.5 4.9 7.2 6.3 11.0
RHN03D-33A-20D- 52.5 6.2 7.6 22.1 33.8
RHN05D-20B-20D- 41.3 4.3 13.5 22.2
5 25.6 31.2 6.4 11.2 5.9 14.3 22.0 13.8 6.6 8.8 7.2 12.9
RHN05D-33B-20D- 52.9 7.2 22.2 33.8
RHN08D-20C-20D- 48.0 4.6 12.6 24.6
7½ 32.5 39.3 9.5 14.1 7.5 17.2 28.6 18.2 8.6 11.7 9.4 16.9
RHN08D-33C-20D- 60.4 7.8 21.8 37.0
RHN10D-20C-20D- 48.0 4.6 12.6 24.6
10 32.5 39.3 9.5 14.1 7.5 17.2 28.6 18.2 8.6 11.7 9.4 16.9
RHN10D-33C-20D- 60.4 7.8 21.8 37.0

Table 2-5 Deck Mounted Hoist Dimensions (15 & 20 ton)**

Min. Headroom
Capacity e1 e2 e3 e4 e6 e7 e10 e16 eA
Product Code* C
(Tons) (in) (in) (in) (in) (in) (in) (in) (in) (in)
(in)

RHN15D-20D-16D- 54.4 4.6 15.7 29.7

15 37.0 43.7 13.4 10.9 19.5 29.7
RHN15D-33D-16D- 66.6 7.6 24.9 41.9
RHN20D-20D-16D- 54.4 4.6 15.7 29.7
20 37.0 43.7 13.4 10.9 19.5 29.7
RHN20D-33D-16D- 66.6 7.6 24.9 41.9

Notes:
*See Section 2.1.1 for place holder  designation
** See Table 2-10 and Table 2-11 for attachment point dimensions

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 Table 2-6 Ultra-Low Headroom Trolley Hoist Dimensions

Capacity e1 e4 e10 d1 d2 d3 f1 f2 f3 f5 f6 u1 u2 u3 u4 u5 u6
Product Code *1
(Tons) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in) (in)

RHN02U-20A-20DD- 40.3 4.6 11.9 30.0 22.4 9.1 8.7

2 11.5 28.6 18.0 3.7 13.9 8.9 6.5 6.1 5.1 5.9
RHN02U-33A-20DD- 51.9 7.6 10.7 41.6 34.1 9.0 17.4
RHN03U-20A-20DD- 40.3 4.6 11.9 30.0 22.4 9.1 8.7
3 11.5 28.6 18.0 3.7 13.9 8.9 6.5 6.1 5.1 5.9
RHN03U-33A-20DD- 51.9 7.6 10.7 41.6 34.1 9.0 17.4
RHN05U-20B-20DD- 41.2 4.3 7.7 6.5 12.1 29.8 22.4 9.9 8.3
5 13.8 30.8 18.2 3.7 13.5 9.1 5.6 5.6
RHN05U-33B-20DD- 54.6 7.2 8.1 8.1 10.9 47.3 40.0 15.8 17.0
RHN08D-20C-20DD- 47.2 4.6 15.7 33.7 24.6 12.6 7.4
7½ 18.2 37.0 22.9 4.5 16.1 11.4 10.7 9.8 6.7 6.7
RHN08U-33C-20DD- 59.6 7.8 15.0 46.1 37.0 12.6 16.6
RHN10U-20C-20DD- 47.2 4.6 15.7 33.7 24.6 12.6 7.4
10 18.2 37.0 22.9 4.5 16.1 11.4 10.7 9.8 6.7 6.7
RHN10U-33C-20DD- 59.6 7.8 15.0 46.1 37.0 12.6 16.6
RHN15U-28D-12DD- 65.6† 4.6 16.7 49.4† 40.7 15.9 20.3
15* †
23.0 44.4 25.2 6.6 24.5 11.8 10.0 10.0 †
8.7 8.7
RHN15U-46D-12DD- 79.7 7.7 15.2 69.5 60.8 23.7 29.4

Notes:
* Refer to Table 2-7 for motor dimensions m0, m1, and m2. Motor dimension m0 may extend past the counterweight depending on the
hoist model and flange width B.
*1 - See Section 2.1.1 for place holder  designation
*3 - Refer to Table 2-8 for flange range dimension B (Trolleys are suitable for use on S or W shaped beams)
*4 - Refer to Table 2-8 for headroom dimension C
*5/*6 – Observe clearance dimensions
† - For the 15t trolley hoist model, this measurement is to the end of the trolley frame because it extends past the drum cover shown in the
figure.

12
 Table 2-7 Ultra-Low Headroom Trolley Motor
Dimensions
Capacity m0 m1 m2
Product Code*
(Tons) (in) (in) (in)
RHN02U-20A-20DD-
2 20.6 7.4 1.3
RHN02U-33A-20DD-
RHN03U-20A-20DD-
3 20.6 7.4 1.3
RHN03U-33A-20DD-
RHN05U-20B-20DD-
5 20.6 7.4 1.3
RHN05U-33B-20DD-
RHN08U-20C-20DD-
7½ 22.4 9.5 0.8
RHN08U-33C-20DD-
RHN10U-20C-20DD-
10 22.4 9.5 0.8
RHN10U-33C-20DD-
RHN15U-28D-12DD-
15 26.5 10.1 1.3
RHN15U-46D-12DD-
*See Section 2.1.1 for place holder  designation

Table 2-8 Ultra-Low Headroom Trolley Hoist

Headroom Dimensions
Headroom, C
Capacity Flange Range, B Headroom, C* for 6 inch
(Tons) (in) (in) Flange
(in)
3.25-4.69 22.0
2
4.69-6.69 23.4-(0.29*T) 21.7
3
6.69-12 17.6+(0.58*T)
3.625-4.69 26.2
5 4.69-6.69 26.6-(0.10*T) 26.0
6.69-12 27.5-(0.23*T)

7½ 4.625-6.69 33.1-(0.29*T)
31.4
10 6.69-12 33.4-(0.35*T)

15 8.75-12 40.8-(0.31*T) 38.0**

*T in formulas is the exact beam flange width in inches.
**Headroom value for 9 inch flange.

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2.3 Miscellaneous

Table 2-9 Hook Dimension*

Units = inch

Capacity
Product Code** a b c d e f g h
(Tons)

RHN02D-20A-20D-
2 2.2 1.8 1.9 1.5 2.2 2.5 1.6 5.8
RHN02D-33A-20D-
RHN03D-20A-20D-
3 2.2 1.8 1.9 1.5 2.2 2.5 1.6 5.8
RHN03D-33A-20D-
RHN05D-20B-20D-
5 2.6 2.1 2.3 1.8 2.5 2.8 1.7 6.6
RHN05D-33B-20D-
RHN08D-20C-20D-
7½ 3.1 2.5 2.6 2.1 2.8 3.1 1.9 7.7
RHN08D-33C-20D-
RHN10D-20C-20D-
10 3.1 2.5 2.6 2.1 2.8 3.1 1.9 7.7
RHN10D-33C-20D-
RHN15U-28D-12DD-
3.9 3.1 3.3 2.6 3.5 4.0 2.4 10.1
RHN15U-46D-12DD-
15
RHN15D-20D-16D-
4.9 3.9 4.2 3.3 4.4 5.0 3.2 12.0
RHN15D-33D-16D-
RHN20D-20D-16D-
20 4.9 3.9 4.2 3.3 4.4 5.0 3.2 12.0
RHN20D-33D-16D-
*Refer to Section 5.6 for inspection dimensions and limits.
**Product codes represent deck/base mounted hoists (except RHN15U), but hook dimensions also apply to ultra-low
trolley hoists. See Section 2.1.1 for place holder  designation

14
 Table 2-10 Deck Mounted Hoist Attachment Point Dimensions (2-10 ton)

Capacity e1 e12
Product Code* Deck/Base Mounted
(Tons) (in) (in)

RHN02D-20A-20D- 40.9 24.2

RHN02D-33A-20D- 52.5 35.8

RHN03D-20A-20D- 40.9 24.2

RHN03D-33A-20D- 52.5 35.8

RHN05D-20B-20D- 41.3 24.2

RHN05D-33B-20D- 52.9 35.8

RHN08D-20C-20D- 48.0 26.8

7 1/2

RHN08D-33C-20D- 60.4 39.2

RHN10D-20C-20D- 48.0 26.8

10

RHN10D-33C-20D- 60.4 39.2

Notes:
*See Section 2.1.1 for place holder  designation
*5 – Lock washer

15
 Table 2-11 Deck Mounted Hoist Attachment Point Dimensions (15 & 20 ton)

Capacity e1 e2 e12
Product Code* Deck/Base Mounted
(Tons) (in) (in) (in)

RHN15D-20D-16D- 54.4 33.7

15 43.7

RHN15D-33D-16D- 66.6 45.9

RHN20D-20D-16D- 54.4 33.7

20 43.7

RHN20D-33D-16D- 66.6 45.9

Notes:
*See Section 2.1.1 for place holder  designation
*5 – Lock washer (Schnorr)

16
 Table 2-12 Reaction Forces at Rated Load, Deck Mounted

Moment*,
Capacity F1 F2 F3 F4 Q1 Q2 Q3 Q4 MT
Product Code
(Tons) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs) (lbs)
(ft-lbs)
RHN02D-20A-20D- 1817 1902 654 1292 295 169 393 393
2 232*
RHN02D-33A-20D- 1950 2149 582 1122 328 147 393 393
RHN03D-20A-20D- 2700 3043 1038 2067 472 270 629 629
3 372*
RHN03D-33A-20D- 2906 3439 916 1795 524 235 629 629
RHN05D-20B-20D- 4171 4683 1618 3151 736 415 984 984
5 770*
RHN05D-33B-20D- 4480 5272 1435 2744 814 362 984 984
RHN08D-20C-20D- 6989 5019 3625 5051 978 741 1475 1475
7½ 1514*
RHN08D-33C-20D- 7758 6054 3112 4278 1129 627 1475 1475
RHN10D-20C-20D- 9041 6692 4763 6735 1304 988 1967 1967
10 2019*
RHN10D-33C-20D- 10042 8072 4076 5703 1506 836 1967 1967
RHN15D-20D-16D- 9297 14086 5835 13988 1894 1684 3147 3147
15 **
RHN15D-33D-16D- 10384 16989 4931 12154 2227 1445 3147 3147
RHN20D-20D-16D- 12088 16707 7449 17186 2367 2105 3934 3934
20 **
RHN20D-33D-16D- 13494 20243 6316 14899 2784 1807 3934 3934
See Section 2.1.1 for place holder  designation

Figure 2-5 Deck Mounted Hoist, 2-10 Ton Figure 2-6 Deck Mounted Hoist, 15-20 Ton
Reaction Forces (See Table 2-12) Reaction Forces (See Table 2-12)

*For 2-10t capacities, the customer’s substructure must account for

the moment MT (torque) from the rope drum. Therefore it must be
torsion resistant and level, (max permissible offset, Y = .0787in.)

**For 15-20t capacities, the design structure accounts for the

moment, and the forces are diverted to the fixation points.

17
 Table 2-13 Wheel Pair Reaction Forces at Rated Load,
Ultra-Low Headroom Monorail Trolley

Capacity R1 R2
Product Code*
(Tons) (lbs) (lbs)

RHN02U-20A-20DD- 2985 2939

2
RHN02U-33A-20DD- 3632 2411
RHN03U-20A-20DD- 4292 4285
3
RHN03U-33A-20DD- 5253 3487
RHN05U-20B-20DD- 6629 7288
5
RHN05U-33B-20DD- 7167 6675
RHN08D-20C-20DD- 9102 12320
7 1/2
RHN08U-33C-20DD- 12011 9860
RHN10U-20C-20DD- 11783 16192
10
RHN10U-33C-20DD- 15641 12898
RHN15U-28D-12DD- 22045 17881
15
RHN15U-46D-12DD- 22226 18478
N/A
20
N/A

Notes:
*See Section 2.1.1 for place holder  designation

18
 Table 2-14 Trolley Wheel Dimensions

Wheel Maximum
Dia. *2 Flange
Capacity *5 w1 w2 w3 w4 w5 w6 w7 w8 w9 U
Product Code Thickness
(Tons) ∅D (in) (in) (in) (in) (in) (in) (in) (in) (in) t
(ft)
(in) (in)
RHN02U-20A-20DD- 0.5 37.4*
2 3.1 1.6 4.1 1.2 1.1 0.2 2.1 2.0 2.5 0.96
RHN02U-33A-20DD- (0.6)** 56.8*
RHN03U-20A-20DD- 0.5 37.4*
3 3.1 1.6 4.1 1.2 1.1 0.2 2.1 2.0 2.5 0.96
RHN03U-33A-20DD- (0.6)** 56.8*
RHN05U-20B-20DD- 0.7 37.4*
5 3.9 1.6 5.1 1.5 1.2 0.2 2.1 2.0 2.5 1.04
RHN05U-33B-20DD- (0.9)** 56.8*
RHN08D-20C-20DD- 0.9 41.0*
7 1/2 5.5 1.5 6.9 N/A 1.8 0.5 2.1 2.5 2.5 1.46
RHN08U-33C-20DD- (1.3)** 61.7*
RHN10U-20C-20DD- 0.9 41.0*
10 5.5 1.5 6.9 N/A 1.8 0.5 2.1 2.5 2.5 1.46
RHN10U-33C-20DD- (1.3)** 61.7*
RHN15U-28D-12DD- 0.9 N/A
15 7.9 1.7 10.5 N/A 1.8 0.5 2.1 2.5 2.5 1.81
RHN15U-46D-12DD- (1.3)** N/A

Notes :
* Smaller bend radius upon request
** – ( ) with sloping flange
*R – See page 18 for reaction forces R1 and R2
*2 – only up to B ≤ 7.9 inches
*4 – Observe clearance dimensions
*5 – See Section 2.1.1 for place holder  designation

19
3.0 Pre-operational Procedures

3.1 General Information

3.1.1 When the RHN trolley hoist or deck mounted hoist is incorporated into lifting systems utilizing other
equipment, follow and complete all pre-operational procedures and instructions provided with the
equipment. Special wiring considerations must also be taken to complete the integration of the
RHN trolley hoist or deck mounted hoist into the system.
3.1.2 The RHN hoist is delivered pre-assembled on a pallet with a wooden frame. The frame is wrapped in
plastic for additional protection. (see Figure 3-1). During shipment and storage prior to installation, the
trolley hoist should be kept between –4° and +140°F (-20° and +60°C) and the relative humidity must
not exceed 80%. The standard packaging is not watertight and rainproof.

Figure 3-1 Packaged as delivered

3.1.3 The RHN trolley hoist or deck mounted hoist is shipped pre-lubricated and the gear box(s) are filled
with the correct amount and type of oil. Follow the lubrication requirements in Section 6.1 after the
trolley hoist is placed into service.
3.2 Handling
3.2.1 Transportation – When moving the hoist or trolley hoist prior to installation, do not remove hoist from
crate. Always move hoist/trolley hoist utilizing a fork lift, pallet jack or hoist/crane system. Do NOT stack
or place anything on top of the trolley hoist or crate. Avoid swinging and unbalanced conditions.

3.2.2 Lift points – When a pallet/crate is not practical, use of RHN lifting location is acceptable. The RHN
deck mounted hoist is equipped with lifting lugs to facilitate lifting, while the RHN trolley hoist is
equipped with openings in the vertical tubes to accept hooks or slings (see Figures 3-2 and 3-3). While
lifting do NOT support the deck mount hoist or trolley hoist any other way.

20
 Figure 3-2 Lift Point for Deck Mount Figure 3-3 Lift Point for Trolley Hoist

3.3 Mounting Location

3.3.1  Prior to mounting the RHN deck mounted hoist, ensure that the substructure is
adequate and capable of withstanding the forces generated by the hoist and the load. Therefore,
the substructure must be torsion resistant and level (See Table 2-12 for more details). Prior to
mounting the RHN trolley hoist ensure that the trolley beam and its supporting structure are adequate to
support the trolley hoist and its load. (See Table 2-13). If necessary consult a professional that is
qualified to evaluate the adequacy of the suspension location and its supporting structure.
3.3.2 Ensure that there is adequate vertical and horizontal clearance along the entire range of the trolley
hoist’s motion.

3.3.3  See Section 6.8 for outdoor installation considerations.

21
3.4 Assembly, Adjustments and Mounting
 When installing the trolley hoist on a beam, ALWAYS raise the hoist into position with the
trolley assembled together and securely attached to a pallet. Raise the trolley hoist with a forklift, lifting platform,
or other similar means. NEVER use slings to raise and install the trolley hoist onto the beam (see Figure 3-4).
Using a forklift or another suitable means, position the pallet so that the horizontal axis of the beam is parallel to
the horizontal axis of the hoist (see Figure 3-5)
Note: Unless specified when ordered, the RHN Trolley hoist is factory set to accommodate a 12 inch (306mm) beam
flange. If a smaller flange width is necessary, the driveshaft position and/or length may require a change as well (See
Table 3-1). If the supplied trolley drive shaft is too long for the desired flange, a short trolley drive shaft can be ordered, or
the existing shaft can be cut down to the appropriate length. Use caution and always wear eye protection when cutting
the trolley drive shaft with a powered saw or a manual saw. Deburr the cut end of shaft before reinstalling. The RHN is
equipped with the maximum number of counterweights necessary for the standard (advertised) flange range for each
capacity. If the flange range exceeds 12 inches (306mm), some counter weight may need to be removed to achieve
proper balance.

3.4.1 RHN Trolley Hoist Installation

1) Make sure the mounting location complies with Section 3.3.
2) Before attempting to install the trolley hoist, verify beam width and the “c” dimension (see Figure 3-6).
See Table 3-1 for dimensions respective values. If adjustment is not necessary, move onto section
Section 3.4.1 (step 8). If adjustment is necessary move onto step 3, below.
3) Determine the correct driveshaft length for your application.
a. If a shorter driveshaft length is required, it is necessary to replace or cut the existing driveshaft to the
appropriate length. (See Table 3-2)
b. If a longer driveshaft length is required, it is necessary to replace the existing driveshaft with one of
the appropriate length. (See Table 3-2)
4) Determine the correct Snap Ring Position on the driveshaft, for your application. (2 ton – 10 ton)
Each driveshaft has multiple Snap Ring positions shown as X3 and X4. These different positions allow
the Trolley Driveshaft to be inserted at two different depths within the motor housing. This gives the
drive shaft the ability to accommodate a range of beam flange widths before it necessary to change the
shaft length.(See Table 3-2)

5) Accessing the Drive Shaft for replacement, shortening and/or Snap Ring relocation.
a. Carefully remove the trolley motor by loosening and removing the 4 trolley motor mounting bolts. It
may be necessary to disconnect the trolley motor cable, if there is not enough slack to allow for the
motor to be safely supported, as work is being performed. With the bolts removed, the motor can
slide off of the drive shaft.
b. With the motor removed and safely placed out of the way, the driveshaft can pulled out of the trolley
assembly.

6) Adjust the trolley flange to fit beam width.

a. Working on the trolley motor side of the hoist, (the side closest to the large rectangular counter
weights), loosen the nuts (2) on the two threaded shafts (1) of the trolley hoist. DO NOT loosen the
nuts closest to the hoist. NEVER move the hoist side of the trolley. (See Figure 3-6 and Figure
3-11)

22
 b. With the nuts (2) loosened enough to allow the trolley frame to move, slide the trolley motor side of
the hoist outward or inward to meet the desired flange width. Tighten nuts (2) with a torque wrench,
to 155 ft lbs (210 Nm). (See Figure 3-6 and Figure 3-11.)

7) Installing the Drive Shaft

a. 2Ton – 10Ton Trolley Hoist
Install Snap Rings (S) on to Driveshaft (D) in position X3 or X4 depending on flange width (B)
of the runway beam and length (L) of drive shaft (D). Slide Drive Shaft through drive pinions
and install trolley motor. (See Figures 3-8, and 3-9. Also see Tables 3-2 and 3-3.)
b. 15 Ton Trolley Hoist
Insert drive shaft (5) into the two drive pinions (6) from the counterweight side, then assemble
spacer tube (7) and adjusting ring (8). (See Figure 3-11).
Adjust drive shaft (5) so that on the hoist side of the shaft end projects between “min. 0in. (0mm)”
and “max. 4.72 in.(120mm)” beyond the drive pinion (6) and on the counterweight side the shaft end
projects between “min. 1.89 in. (48 mm)” and “max. 6.30in. (160 mm)” beyond the trolley frame (10).
(See Figure 3-11).
Lock adjusting ring (8) with the adjusting screw so that there is approximately "3 mm” space
between spacer tube (7) and the adjusting ring (8) when spacer tube (7) is against drive pinion (6).
After fitting travel drive, check drive shaft (5) for ease of movement. (See Figure 3-11).

8) Mounting the Trolley Hoist to the beam.

a. Install any additional devices, if any (power supply cords or pendants, for instance – see Section
3.5), onto the trolley hoist. If the trolley hoist is not secured to a pallet, place and secure it to one
making sure that the trolley hoist is completely stable.
b. Before attempting to install the trolley hoist, verify beam width and the “c” dimension (see Figure 3-
6). See Table 3-1 for dimensions respective values. Adjust flange width if necessary. (See Section
3.4.1 Step 6)
c. If the end of the runway beam is accessible, slide the trolley hoist onto the end of the runway
beam. Check clearance f/2 ( Figure 3-7 and Table 3-1). Adjust if necessary. (See Section
3.4.1 Step 6).
If the end of the runway beam is not accessible, the trolley flange width will need to be opened
up to allow the Trolley Hoist to fit around the beam. (See Section 3.4.1 Step 6).

23
 Figure 3-4 Lift Point for Deck Mount Figure 3-5 Lift Point for Trolley Hoist

Figure 3-6 Trolley Hoist Clearances 2 Ton – 10 Ton Figure 3-7 Trolley Hoist Clearances

Table 3-1 Trolley Clearances and Wheel Diameters

Wheel Diameter c f/2 y
Hoist
in mm in mm in mm in mm
RHN02
3 1/8 80 B+2 5/8 B+67 1/16 1.5 5 3/8 137
RHN03
RHN05 4 100 B+2 5/8 B+67 1/16 1.5 5 3/4 147
RHN08
5 1/2 140 B+2 5/8 B+67 1/16 1.5 6 3/8 162
RHN10
RHN15 8 200 B+3 5/8 B+67 1/16 1.5 7 3/8 187

24
Figure 3-8 Figure 3-9

Table 3-2 Drive Shaft Length and Positions for

Fig 3-8, 3-9 and 3-11
Drive Shaft
Beam Flange Width
Hoist Shaft Length Snap Ring
in. (mm)
“L” (mm) Position “S”
3.25-5.71 (82-145) X3
15.35 (390)
5.75-7.68 (146-195) X4
7.72-9.84 (196-250) X3
RHN02 19.49 (495)
9.88-12.05 (251-306) X4
RHN03
12.09-13.78 (307-350) X3
23.43 (595)
13.82-15.71 (351-399) X4
15.75-17.72 (400-450) X3
27.36 (695)
17.76-19.69 (451-500) X4
3.63-5.71 (92-145) X3
15.35 (390)
5.75-7.68 (146-195) X4
7.72-9.84 (196-250) X3
19.49 (495)
9.88-12.05 (251-306) X4
RHN05
12.09-13.78 (307-350) X3
23.43 (595)
13.82-15.71 (351-399) X4
15.75-17.72 (400-450) X3
27.36 (695)
17.76-19.69 (451-500) X4
4.63-7.87 (117-200) X3
19.88 (505)
RHN08 7.91-12.20 (201-310) X4
RHN10 12.24-15.75 (311-400) X3
27.95 (695)
15.79-19.69 (401-500) X4
6.69-8.66 (170-220) 20.08 (510)
RHN15 8.70-15.75 (221-400) 29.13 (740) See Figure 3-11
15.79-19.69 (401-500) 30.71 (780)

25
 Table 3-3 L3 and L4 Dimensions from
Fig 3-8 and 3-9
Hoist L3+/- 2 in. (mm) L4+/-2 in. (mm)
RHN02, RHN03,
3.8 (96.4) 1.82 (46.4)
RHN05
RHN08, RHN10 4.9 (124.6) 1.82 (46.4)
RHN15 See Figure 3-11

Figure 3-11 Trolley Hoist Clearances 15 Ton

26
3.5 Electrical Connections

3.5.1  Ensure that the voltage of the electric power supply is proper for the trolley hoist.

3.5.2  Do NOT apply electronic soft-start control or voltage varying controls to the RHN
lifting or traversing motors. Use of such devices may cause the motor brake and other electrical
components to malfunction. For variable frequency drives contact Harrington for more information.

3.5.3  Before proceeding, ensure that the electrical supply for the hoist or trolley has been
de-energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.
3.5.4 Installing Power Supply Cord
1) Refer to Figure 3-12, Figure 3-13 and the wiring diagram provided with the Hoist.
2) Remove Control Cover.
3) Loosen the cable fitting located on the lower side of the electrical enclosure and insert the Power
Supply Cable. Pull through enough cable to reach the power supply terminal and securely tighten
the cable fitting.
4) Connect the 3 phase power leads (L1, L2 and L3) and the ground lead of the Power Supply Cable
to the power supply terminal. Make sure the terminals are securely tightened and each lead is
completely isolated.
5) Replace the Control Cover. Be careful to not damage the seal or sealing surfaces and make sure to
securely tighten all fasteners or latches.

Figure 3-12 Figure 3-13

27
3.6 Pendant Installation
1) Refer to Figure 3-14, Figure 3-15 and the wiring diagram and the interconnection diagram provided with
the Hoist.
2) Remove Control Cover.
3) Loosen the cable fitting located on the lower side of the electrical enclosure and insert the Pendant
Cable. Pull through enough cable to reach the terminals then securely tighten the cable fitting.
4) Attach a strain relief cable or chain between the pendant and hoist. The cable should attach to the small
plate located at the bottom of the electrical enclosure under the gear box.
5) Access to terminal strip: The terminal strip is mounted on DIN rail, located on the lower portion of the
control box.
6) Connect the individual pendant leads to the correct terminals as shown on the interconnection diagram.
Make sure the terminals are securely tightened and each lead is completely isolated.
7) Reinstall the Control Cover. Be careful to not to pinch any wires wire closing and tightening down the
Control Cover.

Figure 3-14 Figure 3-15

3.6.1 Connection to Electrical Power Source - The 3 power leads of the Power Supply Cable (normally red,
white, and black wires) should be connected to an electric power disconnect switch or circuit breaker.
This connection should be made so that the hoist is phased properly. Refer to Section 3.9.4 for
instructions on how to check for correct power supply phase connection.
3.6.2 Fuse/Breaker Capacity - The trolley and hoist's power supply should be equipped with overcurrent
protection such as fuses, which should be selected for 110% to 120% of total listed full load amperage,
and should be dual element time-delay fuses. For the total full load amperage draw, add the amperage
draws shown on the motor nameplates of ALL lifting and traversing motors.

3.6.3  Grounding - An improper or insufficient ground connection creates an electrical

shock hazard when touching any part of the hoist or trolley. In the Power Supply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connected to a suitable
ground connection. Do not paint the trolley wheel running surfaces of the beam as this can affect
grounding.

28
3.7 RPU Load Monitor Device
The RHN hoist is equipped with the RPU Load Monitor Device. The RPU version (SLE21 or SLE22) is located
on the front cover of the RPU unit. The main function of this device is to evaluate the load conditions of the hoist
(overload protection, temperature monitoring of the hoist and trolley motors, and displaying the operating hours of
the hoist.
3.7.1 Monitoring of Load Conditions – After powering up the hoist, the RPU will run through an internal test
cycle, for approximately 4 seconds. The test will be finalized when the user initially operates the hoist in
the up or down direction. At this time the “err” light will illuminate temporarely as well as the LEDs II and
III. If the internal test cycle was completed successfully without resulting in error, the hoist will function.
3.7.2 Temperature Monitoring – The hoist and trolley motors are equipped with PTC thermistors that are
directly linked to the RPU. If an excessive motor temperature condition has developed, the RPU will not
allow the load to be lifted or lowered until the excessive temperature condition is no longer present. The
LED display on the RPU will display an “err”. See Table 7-2.
3.7.3 Count/Hour Meter – See section 6.1 for Count/Hour meter details.
3.7.4 Load Testing RHN – The RPU Load Monitoring device is designed to sense an overload of the hoist and
cut-off power when subjected to a lifting load of 110% of the rated RHN capacity. Due to this load
monitoring feature, a Crane Test function is used when conducting a load test of 125% of the rated
capacity. The crane test function temporarily changes the overload cut-off from 110% rated capacity to
137.5% rated capacity. This temporary load test override for both RPU versions (SLE21 or SLE22) is
accomplished by following the applicable instructions below:
For Model SLE21:
1. Remove RPU cover.
2. Press the S5 button, hold for more than 3 seconds, and release. (The S5 button is located directly
below the red “err” LED). Figure 3-16.
3. Notice the “err” LED is flashing. This will continue to flash for 30 minutes. After 30 minutes, the
RPU reboots and the overload cut-off returns to 110% of the rated capacity.
For Model SLE22:
1. Loosen the screw on the RPU cover and remove the cover.
2. Execute the following steps in less than 12 seconds:
a. Press the S5 button for more than 3 seconds. (The S5 button is located directly below the red
“err” LED). See Figure 3-16.
b. Release the S5 button for 1 second.
c. Press the S5 button for more than 3 seconds.
3. If an error occurs in the sequence of step 2, the “err” LED flashes 3 times. After this error signal, the
crane test function can be activated again by following the sequence in step 2.
4. If the sequence in step 2 is followed correctly, then the “err” LED will flash for 30 minutes. After 30
minutes, the RPU reboots and the overload cut-off returns to 110% of the rated capacity.
5. To deactivate the crane test, either press the S5 button until the red LED no longer flashes or reboot
the device.

29
 Figure 3-16

3.8 Hoist Limit Switches and Adjustment

The RHN wire rope hoist is equipped with a geared limit switch in the hoist control panel box. The limit switch is
equipped with four switches, all of which are utilized for standard hoist functions. The four limit switch positions are
as follows: S1 (Upper Safety Limit), S2 (Lower Limit), S3 (Upper Limit), and S4 (Speed Transition Limit).
The wire rope hoist is also equipped with a BLS (Block Limit Switch) as a standard feature.
3.8.1 Description and order of the limit switch function, including BLS as hook travels in the UP direction – See
Figure 3-17.
S4 ↑↑ (Speed Transition Geared Limit ): As the hook travels in the up direction, the first switch
position to activate will be S4 ↑↑ . If the hoist is being operated in the up direction, high speed will be
deactivated when the S4 ↑↑ switch is activated. The hoist will then remain in low speed until reaching the
switch position S3 ↑ (Upper Limit).
S3 ↑ (Upper Geared Limit): When the S3 ↑ switch position is activated, hook travel is disabled in the up
direction. The hoist can still be operated in down direction.
BLS ↑ (Block Operated Upper Limit Switch): See also Figure 3-19.
In addition to the geared limit switch, there is also a block operated upper limit switch (BLS ↑ ) installed
on the hoist. The BLS ↑ switch opens when the hook block lifts a weight and releases the tension from
the cable that holds the switch in the closed position. The BLS ↑ is adjusted so that the S3 ↑ (Upper
Geared Limit) switch position activates first and the BLS ↑ second as a “back-up” safety.

S1 ↑ (Upper Safety Geared Limit): In the event of a major malfunction where the upper limit switch
(S3 ↑ ) and the block operated upper limit switch (BLS ↑ ) are overrun, the S1 ↑ switch position is
activated and disables all directional movement and control. The only way to operate the hoist after the
S1 ↑ switch has been activated is to eliminate the source of the problem and bridge (jumper) terminals
110 to 116 on the terminal strip located at the bottom of the hoist control panel box. WARNING: If the
S1 Geared Limit Switch position has been activated, a major malfunction has occurred.
Therefore, the equipment should be inspected by a qualified individual before attempting to
resume hoist operation.

3.8.2 Description and order of the limit switch function as the hook travels in the DOWN direction – See
Figure 3-18.

S4 ↓ ↓ (Speed Transition Geared Limit): When the hook is located at the S3 (Upper Geared Limit)
position, and moving in the down direction, the hoist will remain at low speed until the hook is below the

30
 S4 ↓ ↓ location and the switch on the geared limit is no long activated. The hoist high speed function is
now enabled and will function if high speed if desired by the operator.

S2 ↓ (Lower Geared Limit): When the S2 ↓ switch position is activated, hook travel is disabled in the
down direction. The hoist can still be operated in the up direction

Figure 3-17 Geared Limit Up Direction Figure 3-18 Geared Limit Down Direction

Figure 3-19 Block Operated Limit Switch Figure 3-20 Guide to Anchor Block Dimension

3.8.3 Testing the upper and lower limit switch, S3 ↑ (Upper Geared Limit) and S2 ↓ (Lower Geared Limit).
1) Test at high and low speed without load.
2) Activate the “up” button on the control pendant carefully, observing the hoisting motion, until
the S3 ↑ upper geared limit switch disables hook motion in the up direction.

31
 3) The upper geared limit switch S3 ↑ should activate before the BLS ↑ limit switch. If this is
not the case, reset the S3 ↑ limit switch according to Section 3.8.7
4) Observe that the distance between the top of the hook block and the next obstacle is greater
than 3.5”. This distance is the minimum clearance dimension (2”) plus the minimum
distance between S3 ↑ and BLS ↑ (¾”) plus the minimum distance between BLS ↑ and S1 ↑
(¾”), see Figure 3-17. If the clearance dimension is less than 3.5”, reset the upper limit
switch, see Section 3.8.7.
5) Activate the “down” button on the control pendant carefully, observing the hoisting motion,
until the S2 ↑ lower geared limit switch disables hook motion in the down direction.
6) Observe minimum clearance between rope guide (S) and the rope anchor clamps (K).
There clearance between the should be equal to or greater than 3/4” (20mm), see Figure 3-
17. If necessary, reset the lower limit switch, see Section 3.8.7
3.8.4 Testing the high to low and low to high speed transition limit switch, S4 ↑↑ and S4 ↓ ↓ .
1) Activate the “up” button on the control pendant. Carefully observing the hoisting motion.
2) Ensure that the S4 ↑↑ (low speed transition limit), activates at least 2.0 in. (50mm)
before the upper limit, S3 ↑ , see Figure 3-17. This means that the hook motion should
transition from high to low speed at least 2.0 in. (50mm) before the hook motion
completely stops at S3 ↑ .
3) Lower the hook block from S3 ↑ and ensure that the hook motion is at low speed until
S4 ↓ ↓ . Once switch S4 ↓ ↓ is no longer activated, the hoist will have the ability to run at
high speed in the down direction see Figure 3-18.
4) Reset the limit switch if necessary, see Section 3.8.7.
3.8.5 Testing the S1 ↑ (Safety Limit Switch)
The safety limit switch, S1 ↑ , is tested at the factory and does not require on site testing. If
replacing the geared limit switch, consult the factory for proper adjustment.
3.8.6 Testing the BLS ↑ (Block Operated Limit Switch).

 The hoist is being operated while testing the BLS. Keep away from all
moving parts to ensure your safety and the safety of others.
3.8.6.1 Lower the hook 2-3 feet below the S3 ↑ switching position.
3.8.6.2 Begin raising the hook at slow speed and manually lift the ball weight of the BLS
that is located above the hook block. Lifting the weight removes the tension from the rope
that is holding the switch closed. The hoist should be inoperable in the up direction as long
as the switch remains open, but should be operable in the down direction.
3.8.6.3 Adjust the limit switch if necessary, see Section 3.8.7
3.8.7 Setting hoist limit switch (Figure 3-17, Figure 3-18, Figure 3-19, Figure 3-20, and Figure 3-21).

1)  The cover of the limit switch must be removed to set the contacts. This
exposes live contact connections. There is a danger of contact with electrically live parts!

2)  The limit switch is state of the art construction and is safe in
operation. However dangers may arise if it is used incorrectly and not for its intended
purpose.
3) The limit switch can be adjusted at the setscrews (S1), (S2), (S3), and (S4) see Figure 3-21.
 Turning to the left: switching point is moved “downwards”.

32
  Turning to the right: switching point is moved “upwards”.
4) Adjusting the gear limit switch
 All the cam discs can be moved together with the aid of the black setscrew (SO), Figure 3-21.
The settings of the individual contacts relative to one another remain unchanged. The gear
ratio inside the limit switch is very high and in some instances it might require many revolutions
of the set screws to adjust the proper position.
 Set the limit switch using a screwdriver and without using excessive force. Do not use
a power screwdriver or similar tool.
 Set the switching points in the following sequence:
1. BLS ↑ (Set at Factory, only adjust if completely necessary).
2. S1 ↑ (Set at factory, only adjust if installing a new limit switch)
3. S3 ↑
4. S4 ↑↑
5. S2 ↓
 The safety limit (S1 ↑ ), the block operated upper limit (BLS ↑ ), the upper limit (S3 ↑ ), and the
high to slow speed transition limit (S4 ↑↑ ) are all adjusted at the factory according to the
procedure below. The only limit that needs to be adjusted at “start-up” in the field is the
lower limit S2 ↓ . The lower limit S2 ↓ should be set so the bottom block stops approximately
3” above the ground (load platform).
5) Block Operated Upper Limit, BLS ↑
 Lift bottom hook block to a distance of >2 ¾ ” (55mm) from the top of the hook block to the
bottom of the clearance object.
 If necessary, turn setscrew (S2) to the right beforehand.
 Set BLS rope length so that switch is activated in this position
6) Safety Limit, S1 ↑
 Raise bottom hook block until BLS is activated
 Turn setscrew (S1) to the left until contact S1 ↑ switches audibly
 Turn set screw (S1) back to the right approx. ½ turn.
7) Upper Limit, S3 ↑
 Raise bottom hook block until BLS is activated
 Turn set screw S3 to the left until contact S3 switches audibly
 Turn setscrew S3 approx. ½ turn to the left
 Lower and raise bottom hook block until S3 ↑ is activated
8) High to Low Speed Transition Limit, S4 ↑↑
 After the upper limit S3 ↑ has been activated, lower bottom hook block by at least 2.0in
(50mm)
 Turn setscrew S4 to the left until contact S4 switches audibly
 Check disconnect by operating hoist in the ”up” direction point in high speed.
9) Lower Limit, S2 ↓
 Minimum clearance between rope guide (S) and rope anchorage clamps (K) should be equal
to or greater than 3/4” (20mm)
 Set bottom hook position so that the bottom block does not touch the ground, approximately 3
inches above ground or platform level.(do not allow the formation of slack rope).
 Make sure there are at least 3 wraps of wire rope left on the drum when adjusting for the
lowest hook position

33
  Lower bottom hook block to desired hook position, if necessary turn setscrew (S2) to the left
before hand.
 Turn setscrew (S2) to the right until contact S2 switched audibly
 Check disconnect point

Figure 3-21

3.8.8 Servicing limit switch

 Maintenance work is restricted to checking the cut-off points. No maintenance or inspection is
necessary for the gear limit switch itself
 Any dust deposits that may be visible when the housing is opened must on no account be removed
with compressed air as this would force the dust into the contacts and impair the switching function
 Benzene or other solvents MUST NOT be used to clean the limit switch!
3.9 Pre-operational Checks and Trial Operation
3.9.1 Refer to the trolley hoist’s nameplate and record the Product Code, and Serial Numbers in the
space provided on the cover of this manual.
3.9.2 Perform pre-operational checks for the trolley hoist:

  Confirm the adequacy of the rated capacity for all slings, chains, wire ropes
and all other lifting attachments before use. Inspect all load suspension members for damage
prior to use and replace or repair all damaged parts.

  Verify and correct all wire rope irregularities prior to operating the hoist. Refer
to Section 3.6.
 Measure and record the “k” dimension of the bottom hook on the hoist. See Table 5-5 under
Section 5.
 Ensure that trolley is properly installed on the beam, and stops for the trolley are correctly
positioned and securely installed on the beam.
 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.
 Pull down on the Pendant and ensure that the Strain Relief Cable takes the force, not the
Pendant Cord.

  Check supply voltage before everyday use. If the voltage varies more
than 10% of the rated value, electrical devices may not function normally.

34
3.9.3 Confirm proper operation:
 Before operating read and become familiar with Section 4 – Operation.
 Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and
Maintenance requirements of ANSI/ASME B30.16.
 Before operating ensure that nothing will interfere with the full range of the hoist’s (and
trolley’s) operation.
3.9.4 Proceed with trial operation to confirm proper operation.
 Verify that the controls agree with hoist direction. Make sure that depression of the Up button
lifts the Bottom Block and depression of the Down button lowers the Bottom Block. If the
Bottom Block does not move in the correct direction when the push buttons are pushed, the
power supply is phased incorrectly. In this case, turn off the power source or breaker switch
then reverse any two of the three wires at the power source. The hook will then move in
accordance with the directions of the push button.
 Operate the trolley through its full range of motion. Make sure the trolley runs smoothly and
does not bind. Check the power supply and festoon system for proper operation

  Ensure that wire rope is not allowed to go “slack”.

 Perform inspections per Section 5.3, “Frequent Inspections”.

35
4.0 Operation

4.1 Introduction


DO NOT WALK UNDER A SUSPENDED LOAD


HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL; THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.

HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.

HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE

EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION IF
SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.

HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.

HOIST OPERATORS SHOULD NOT HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF PHYSICAL
CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE
OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.

HOIST OPERATORS SHOULD NOT OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.

OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED
UNGUIDED LOADS. DO NOT USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.


• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.
• Read the hoist manufacturer’s Operating and Maintenance Instructions.
• Read all labels attached to equipment.

36
The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features, but
only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of
activating the hoist’s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual
to govern the operation and use of your overhead hoist.
4.2 Shall’s and Shall Not’s for Operation


Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in death or serious
injury, and substantial property damage. To avoid such a
potentially hazardous situation, THE OPERATOR SHALL:

• NOT operate a damaged, malfunctioning or • NOT apply load unless the wire rope is properly
unusually performing hoist. seated in its grooves.
• NOT operate a hoist until you have thoroughly read • NOT apply load if bearing prevents equal loading
and understood Manufacturer’s Operating and on all load-supporting wire ropes.
Maintenance Instructions or Manuals.
• NOT operate beyond the limits of the load wire
• Be familiar with operating controls, procedures, and rope travel.
warnings.
• NOT leave load supported by the hoist unattended
• NOT operate a hoist that has been modified without unless specific precautions have been taken.
the manufacturer’s approval or without certification
• NOT allow the load wire rope or hook to be used as
that it is in conformity with ANSI/ASME B30
an electrical or welding ground.
volumes.
• NOT allow the load wire rope or hook to be touched
• NOT lift more than rated load for the hoist.
by a live welding electrode.
• NOT use hoist with twisted, kinked, damaged, or
• NOT remove or obscure the warnings on the hoist.
worn wire rope.
• NOT operate a hoist on which the safety placards
• NOT use the hoist to lift, support, or transport
or decals are missing or illegible
people.
• NOT operate a hoist unless it has been securely
• NOT lift loads over people.
attached to a suitable support.
• NOT operate a hoist unless all persons are and
• NOT operate a hoist unless load slings or other
remain clear of the supported load.
approved single attachments are properly sized,
• NOT operate unless load is centered under hoist. and seated in the hook saddle.
• NOT attempt to lengthen the wire rope or repair • NOT use the hoist in such a way that could result in
damaged wire rope. shock or impact loads being applied to the hoist.
• Protect the hoist’s wire rope from weld splatter or • Take up slack carefully – make sure load is
other damaging contaminants. balanced and load-holding action is secure before
continuing.
• NOT operate hoist when it is restricted from forming
a straight line from hook to support in the direction • Shut down a hoist that malfunctions or performs
of loading. unusually and report such malfunction.
• NOT use hoist’s wire rope as a sling or wrap load • Make sure hoist limit switches function properly.
wire rope around load.
• Warn personnel before lifting or moving a load.
• NOT apply the load to the tip of the hook or to the
• Warn personnel of an approaching load.
hook latch.

37
 
Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in minor or moderate
injury, or property damage. To avoid such a potentially hazardous
situation, THE OPERATOR SHALL:

• Maintain a firm footing or be otherwise secured • Use the hoist manufacturer’s recommended parts
when operating the hoist. when repairing the unit.
• Check brake function by tensioning the hoist prior • Lubricate load wire rope per hoist manufacturer’s
to each lift operation. recommendations.
• Use hook latches. Latches are to retain slings, • NOT use the hoist load limiting or warning device to
chains, etc. under slack conditions only. measure load.
• Make sure the hook latches are closed and not • NOT use limit switches as routine operating stops.
supporting any parts of the load. They are emergency devices only.
• Make sure the load is free to move and will clear all • NOT allow your attention to be diverted from
obstructions. operating the hoist.
• Avoid swinging the load or hook. • NOT allow the hoist to be subjected to sharp
contact with other hoists, structures, or objects
• Make sure hook travel is in the same direction as
through misuse.
shown on controls.
• NOT adjust or repair the hoist unless qualified to
• Inspect the hoist regularly, replace damaged or
perform such adjustments or repairs.
worn parts, and keep appropriate records of
maintenance.

4.3 Hoist and Trolley Controls

4.3.1 Dual Speed Pendant Control – Pendant controls
supplied with dual speed trolley hoists have two-step
control buttons. For low speed depress the button to
the first step and for high speed depress the button
fully to the second step. Use the Up button to raise
the hoist’s hook or the Down button to lower the hoist’s
hook as shown in Figure 4-1. Depress the Forward
and Reverse buttons to move the trolley horizontally.
To stop motion release the buttons.

Figure 4-1 Push Button

Pendant Control

38
5.0 Inspection

5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person – a person selected or assigned by the employer or employer’s representative as being competent to
perform the specific duties.
Qualified Person – a person who, by possession of a recognized degree in an applicable field, or certificate of professional
standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve
problems relating to the subject matter and work.
Normal Service – that distributed service, which involves operation with randomly distributed loads within the rated load limit, or
uniform loads less than 65% of rated load for not more than 25% of the time.
Heavy Service – that service, which involves operation within the rated load limit that exceeds normal service.
Severe Service – that service which involves normal or heavy service with abnormal operating conditions.

5.2 Inspection Classification

5.2.1 The Initial Inspection –prior to initial use all new, re-installed, altered, or modified hoists/trolleys shall be
inspected by a designated person to ensure compliance with the applicable provisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists/trolleys in regular service is divided into two
general classifications based upon the intervals at which inspection should be performed. The intervals in turn
are dependent upon the nature of the critical components of the hoists/trolleys and the degree of their exposure
to wear, deterioration, or malfunction. The two general classifications are herein designated as FREQUENT
and PERIODIC, with respective intervals between inspections as defined below.
5.2.3 FREQUENT Inspection – visual examinations by the operator or other designated personnel with intervals per
the following criteria:

Table 5-1 Frequent Inspection Intervals

Rope Inspection
Service Hoist and Trolley Interval
Interval
Normal Service Monthly
Heavy Service Weekly to Monthly
Severe Service Daily to Weekly Start of
Every Shift
Special or As recommended by a
Infrequent qualified person before
Service and after each occurrence.

39
 5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following criteria:

Table 5-2 Periodic Inspection Intervals

Service Hoist and Trolley Interval Rope Inspection Interval
Normal
Yearly
Service 1) At Least monthly (per OSHA), AND
Heavy 2) Determined by a qualified person and based
Semiannually
Service on such factors as expected rope life as
determined by experience on the particular or
Severe
Quarterly similar installations; severity of environment;
Service
percentage of capacity lifts; frequency rates
As recommended by a of operation; and exposure to shock loads.
qualified person before the Inspections need not be at equal calendar
Special or intervals and should be more frequent as the
first such occurrence and
Infrequent rope approaches the end of its useful life.
as directed by the
Service (per ANSI B30.16-2.4.1)
qualified person for any
subsequent occurrences.

5.3 Frequent Inspection

5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-3, “Frequent Inspection.”
Included in these FREQUENT Inspections are observations made during operation for any defects or damage
that might appear between Periodic Inspections. A designated person shall evaluate and resolve the results of
FREQUENT Inspections such that the hoist/trolley is maintained in safe working condition.

Table 5-3 Frequent Inspection

All functional operating mechanisms for maladjustment and unusual sounds.
Hoist and trolley in accordance with ANSI/ASME B30.16
Operation of all limit switches and associated components
Upper limit devices in accordance with ANSI/ASME B30.16
Hoist/trolley braking system for proper operation
Hooks and hook latches in accordance with ANSI/ASME B30.10
Hook latch operation
Wire rope in accordance with Section 5.7
Wire rope reeving for compliance with Section 3.6 and 6.4
Proper function of pendant controls.

40
5.4 Periodic Inspection
5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-4, “Periodic Inspection.” A
designated person shall make evaluation and resolution of the results of PERIODIC Inspections such that the
hoist is maintained in safe working condition.
5.4.2 For inspections where load suspension parts of the hoist/trolley are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist/trolley after it is re-assembled and prior to its return to service.

Table 5-4 Periodic Inspection

Requirements of frequent inspection.
Evidence of loose bolts, nuts, or rivets.
Evidence of worn, corroded, cracked, or distorted parts such as suspension bolts,
mounting eye bolts, stirrup bolts, stiffening plate bolts, gears, pins, bearings, pins,
rollers.
Evidence of worn or damaged hook block, hook, clevises, yokes, shafts, wire rope
and wire rope attachments.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets
used to secure the retaining members.
Evidence of worn or damaged rope-drum, rope guide and pulleys (sheaves).
End connections of wire rope.
Evidence of damage or excessive wear of load and idler sheaves.
Evidence of excessive wear on hoist or trolley motor parts.
Evidence of excessive wear on hoist or trolley brake system parts.
Evidence of excessive wear or damage to trolley wheels, gears and guide rollers.
Evidence of damage to supporting structure or trolley, if used.
Evidence of stress cracks on trolley stirrup plate welds.
Electrical apparatus for signs of pitting or any deterioration of visible controller
contacts and electrical components, such as, switches, contacts and pushbuttons.
Proper function of motion limit devices that interrupt power or cause a warning to be
activated.
Proper function of load limiter device.
Evidence of damage to all cables, including festooned cables.
Function labels on pendant control stations for legibility.
Function, instruction and warning labels properly attached to the hoist/trolley and
legible (see Section 1.2).
Verify proper lubrication of gears, rope drum, rope guide, rope, sheaves and all
other parts requiring lubrication.

5.5 Occasionally Used Hoists and Trolleys

5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:
Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in Section 5.3.
Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.

41
5.6 Inspection Records
5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those that apply
for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where they are available to
personnel involved with the inspection, maintenance, or operation of the hoist/trolley.
5.6.2 A long-range rope inspection program should be established and should include records of examination of
ropes removed from service so a relationship can be established between visual observation and actual
condition of the rope.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those listed in
ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME B30.16, these
inspections are not intended to involve disassembly of the hoist. Rather, disassembly for further inspection
would be required if frequent or periodic inspection results so indicate. Such disassembly and further inspection
should only be performed by a qualified person trained in the disassembly and re-assembly of the hoist or
trolley.

Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria

Item Method Criteria Action
Functional Visual, Auditory Mechanisms should be properly adjusted and Repair or replace
operating should not produce unusual sounds when as required.
mechanisms. operated.
Limit Switch Function Proper operation. Actuation of limit switch should Repair or replace
stop hoist. as required.
Hoist Braking Function The brake disc (brake rotor) should not exceed Replace as
System Operation the maximum permissible air gap (S) values listed required (see
in Table 5-8. Section 6.3).
Hook – Surface Visual Should be free of significant rust; weld splatter, Replace.
Condition deep nicks, or gouges.
Hook – Fretting Measure The “u” and “t” dimensions should not be less Replace.
wear than discard value listed in Table 5-6
Hook – Stretch Measure The “k” dimension should not be greater than 1.1 Replace.
times that measured and recorded at the time of
purchase (See Section 3.9 and Table 5-6).
Hook – Bent Visual Shank and neck portions of hook should be free Replace.
Shank or Neck of deformations.
Hook Block Visual Should be free of significant rust; weld splatter, Tighten or replace
Assembly nicks, gouges. Holes should not be elongated, as required.
fasteners should not be loose, and there should
be no gap between mating parts.
Hook Block – Visual, Function Bearing parts and surfaces should not show Clean/lubricate, or
Swivel Bearing significant wear, and should be free of dirt, grime replace as required.
and deformations. Hook should rotate freely with
no roughness.

42
 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued)
Item Method Criteria Action
Hook Block – Visual, Function Sheave(s) should be free of significant wear. Clean/lubricate, or
Sheave(s) and Sheave surfaces should be free of nicks, gouges, replace as required.
Shaft dirt and grime. Bearing parts and surfaces of
Sheave and Shaft should not show significant
wear. Sheave should rotate freely with no
roughness or significant free play.
Hook – Hook Visual, Function Latch should not be deformed. Attachment of Replace.
Latches latch to hook should not be loose. Latch spring
should not be missing and should not be weak.
Latch movement should not be stiff – when
depressed and released latch should snap
smartly to its closed position.
Hoist – Housing Visual, Auditory, Hoist components including load blocks, Replace
and Mechanical Vibration, suspension housing, wire rope attachments,
Components Function clevises, yokes, suspension bolts, shafts, gears,
bearings, pins and rollers should be free of
cracks, distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration during
operation.
Trolley – Housing Visual, Auditory, Trolley components including load bars, trolley Replace.
and Mechanical Vibration, wheels, trolley wheel axles, eye bolts, hex shafts,
Components Function gears, bearings, pins, rollers, and bumpers should
be free of cracks, distortion, significant wear, and
corrosion. Evidence of same can be detected
visually or via detection of unusual sounds or
vibration during operation.
Bolts, Nuts and Visual Bolts, nuts and rivets should not be loose. Tighten or replace
Rivets as required.
Wire Rope Wedge Visual The fixing (anchorage with wedge) must be Replace
replaced if it shows deformation, wear, cuts, or
necking.
Wire Rope Drum Visual, Function Entire surface of the drum should be coated with Clean/lubricate
lubricant and should be free of dirt and grime. (see Section 6.2).
Rope should fit in drum grooves.
Wire Rope Guide Visual, Function Rope Guide should be free of significant wear, Replace
cracks, nicks, gouges, dirt and grime. Rope
Guide should take up rope play and move with
the rope on the drum during rope unwinding and
winding.
Wire Rope – Visual The wire rope should be reeved properly through Reeve/Install
Reeving Hook Block Sheave (and Crossbar Sheave for properly.
4/1hoist) – refer to Section 6.6. Wire rope should
be installed properly – refer to Section 6.5.

43
 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued)
Item Method Criteria Action

 The full length of the Wire Rope must be inspected for rope diameter, broken strands or
wires, and condition. The rope must be free of load for testing to detect any broken wires when bending the
rope by hand (especially by radius of rope sheeve). Special care should be taken when inspecting sections
of rapid deteriation, such as the following:
 sections in contact with saddles, equalizer sheaves, or other sheaves where the rope travel is limited;
 sections of the rope at or near terminal ends where corroded or broken wires may protrude;
 sections subject to reverse bends;
 sections of rope that are normally hidden during visual inspection, such as parts passing over sheaves.

 In certain applications (constant deadweight, recurrent stopping position, automatic

operation, etc.) wire fractures may occur inside the rope without being visible from outside.
Any condition that could degrade the strength and performance of the wire rope must be reported to a
qualified person for evaluation and disposition.
Wire Rope Measure, Visual Any reduction in the diameter of the wire rope Replace. Inspect
Diameter must not be reduced due to corrosion, wear or drum and all
core collapse more than the discard value in sheaves.
Table 5-7. The outer wires should not be worn
more than 10% of their original diameter.
Wire Rope – Visual The wire rope should be inspected for broken Replace
Broken wires or strands, paying close attention to end
Wires or connection and sections that frequently pass over
Strands sheaves. The rope must NOT have:
 More than the Maximum number of broken
wires listed in Table 5-7.
 More than 4 broken wires in 1 strand in one
lay (one full revolution of a strand around the
rope).
 Any broken strands.
Wire Rope – Visual  Any wire rope deformation with permanent Replace
Condition bends, flattening, unraveling, birdcaging, etc.
 General corrosion.
 Rope core exposure.
 One or more loose or protruding strands or
wires from rope.
 Severely corroded or broken wires at end
connections.
 Severely corroded, cracked, bent, worn or
improperly applied end connections
 Any evidence of heat damage of any kind.
(Wire rope exhibits any heat discoloration or
localized loss of lubrication).

44
 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued)
Item Method Criteria Action
Wire Rope - Visual  Run the hoist into the highest and lowest Replace as
Twisting hook positions without load. required.
 If any twisting is detected , untwist the rope
immediately. See Section 6.6 “Reeving and
Adjustments” and Section 6.5 “Wire Rope
Removal”
 Inspect the condition of the rope (especially
near pulleys and rope anchorage. See Table
5-5 “Wire Rope- Condition”, “Wire Rope –
Diameter”, “Wire Rope-Broken Wires or
Strands”)
Wire Rope - Visual The wire rope must be maintained in a clean and Clean/lubricate
Lubrication well lubricated condition. (see Section 6.2).
Trolley Side Plates Visual Must be free of significant deformation Replace
Trolley Wheel – Visual Trolley Wheel should be free of significant wear, Replace.
Condition cracks, nicks and gouges.
Trolley Wheel – Visual, Measure The diameter and width of the tread surface Replace.
Tread should not be less than the values listed in Table
5-10. The diameter should not be less than 5% of
its original diameter as new.
Trolley Wheel – Visual Teeth should not be cracked, damaged, or Replace.
Gear excessively worn.
Load Bar Visual, Measure Load Bar should be free of significant wear, Replace.
cracks, nicks and gouges. Load Bar should not
be bent.
Trolley Motor Visual Braking action should not be overly abrupt and Replace.
Brake should not allow excessive drift. The brake disc
(brake rotor) should not exceed the maximum
permissible air gap (S) values listed in Table 5-
11.
Contactor Visual Contacts should be free of significant pitting or Replace.
Contacts deterioration.
Sheaves Visual Sheave should be free of significant wear. The Replace.
wall thickness, t, should not be less than the “t
min” values in Table 5-9. The groove depth, h,
should not be greater than the “h max” values
listed in Table 5-9. They should also be checked
for easy running, indicating that the ball bearings
are in good condition.
Pendant – Function Depressing and releasing push buttons should Repair or replace
Switches make and break contacts in switch contact block as necessary.
and result in corresponding electrical continuity or
open circuit. Push buttons should be interlocked
either mechanically or electrically to prevent
simultaneous energizing of circuits for opposing
motions (e.g. up and down, forward and reverse).

45
 Table 5-5 Hoist (and Trolley) Inspection Methods and Criteria (continued)
Item Method Criteria Action
Pendant - Visual Pendant housing should be free of cracks and Replace
Housing mating surfaces of parts should seal without gaps.
Pendant - Wiring Visual Wire connections to switches in pendant should Tighten or repair
not be loose or damaged.
Pendant and Visual, Electrical Surface of cord should be free from nicks, Replace
Power Cords Continuity gouges, and abrasions. Each conductor in cord
should have 100% electrical continuity even when
cord is flexed back-and-forth. Pendant Cord
Strain Relief Cable should absorb the entire load
associated with forces applied to the pendant.
Pendant - Labels Visual Labels denoting functions should be legible. Replace
Warning Labels Visual Warning Labels should be affixed to the hoist (see Replace
Section 1.2) and they should be legible.
Hoist Capacity Visual The label that indicates the capacity of the hoist Replace
Label should be legible and securely attached to the
hoist.

Table 5-6 Bottom Hook Dimensions

k Measured When New*:

_____________________

(u) Dimension (t) Dimension

Hook Capacity Code inch (mm) inch (mm)
Standard Discard Standard Discard
RHN02(D/U) 1.89 (48) 1.80 (45.6) 1.50 (38) 1.42 (36.1)
RHN03(D/U) 1.89 (48) 1.80 (45.6) 1.50 (38) 1.42 (36.1)
RHN05(D/U) 2.28 (58) 2.17 (55.1) 1.77 (45) 1.68 (42.75)
RHN08(D/U) 2.64 (67) 2.51 (63.65) 2.09 (53) 1.98 (50.35)
RHN10(D/U) 2.64 (67) 2.51 (63.65) 2.09 (53) 1.98 (50.35)
RHN15U 3.35 (85) 3.18 (80.75) 2.64 (67) 2.51 (63.65)
RHN15D 4.17 (106) 3.96 (100.7) 3.35 (85) 3.18 (80.75)
RHN20D 4.17 (106) 3.96 (100.7) 3.35 (85) 3.18 (80.75)
* The “k” dimension should be measured when the hook is new – this becomes a reference measurement.
Subsequent measurements are compared to this reference to make determinations about hook
deformation/stretch. See Section 5.7, “Hooks – Stretch”.

46
 Table 5-7 Wire Rope Wear Dimensions

Maximum Allowable Number of Broken Wires

Rope Diameter
For 6xDia. Length For 30xDia. Length
Hoist Capacity Rope
(tons) Standard Discard Diameter No. Length No. Length
(mm) Broken Broken
(mm) (mm) (in) Wires in. (mm) Wires in. (mm)

RHN02(D/U) 7 6.3 0.25 7 13 1.65 (42) 26 8.27 (210)

RHN03(D/U) 7 6.3 0.25 7 13 1.65 (42) 26 8.27 (210)
RHN05(D/U) 9 8.1 0.32 9 13 2.13 (54) 26 10.63 (270)
RHN08(D/U) 12.5 11.25 0.44 12.5 13 2.95 (75) 26 14.76 (375)
RHN10(D/U) 12.5 11.25 0.44 12.5 13 2.95 (75) 26 14.76 (375)
RHN 15U 14 12.6 0.50 14 6 3.31 (84) 13 16.54 (420)
RHN 15D 20 18 0.71 20 24 4.72 (120) 48 23.62 (600)
RHN 20D 20 18 0.71 20 24 4.72 (120) 48 23.62 (600)

47
 Table 5-8 - Hoist Motor Brake

S Screw
a
Hoist Capacity Code Motor Type max. Torque
in. (mm)
in. (mm) ft-lbs (Nm)
RHN02(D/U) Dual speed .031 (0.8) .98 (25) 6.6 (9)
RHN03(D/U) Dual speed .031 (0.8) .98 (25) 6.6 (9)
RHN05(D/U) Dual speed .035 (0.9) .98 (25) 6.6 (9)
RHN08(D/U) Dual speed .071 (1.8) 1.18 (30) 16 (22)
RHN10(D/U) Dual speed .071 (1.8) 1.18 (30) 16 (22)
RHN15U Dual speed .071 (1.8) 1.18 (30) 16 (22)
RHN15D Dual speed .071 (1.8) 1.18 (30) 16 (22)
RHN20D Dual speed .071 (1.8) 1.18 (30) 16 (22)

48
 Table 5-9 Rope Sheave Dimensions

Diameter t min h max h new

Part Number
(mm) in. (mm) in. (mm) in. (mm)

RHN0032 125 0.16 (4) 0.55 (14) 0.47 (12)

RHN0129 160 0.16 (4) 0.75 (19) 0.65 (16.5)
RHN0191 225 0.22 (5.5) 0.94 (24) 0.83 (21)
RHN0327 250 0.22 (5.5) 1.10 (28) 0.98 (25)
RHN0260 375 0.26 (6.5) 1.48 (37.5) 1.34 (34)

49
 Table 5-10 Wheel Dimensions

Hoist Nominal value Limit for wear

Capacity Fig.
d b d1 b2
Code
in. (mm) in. (mm) in. (mm) in. (mm)

RHN02
1 3.15 (80) 1.08 (27.5) 2.99 (76) 1.16 (29.5)
RHN03
RHN05 1 3.94 (100) 1.30 (33) 3.74 (95) 1.38 (35)

RHN08 1 1.75 (44.5) 1.85 (47)

5.51 (140) 5.24 (133)
RHN10 2 1.67 (42.5) 1.77 (45)
RHN15U 2 7.87 (200) 1.67 (42.5) 7.48 (190) 1.77 (45)

50
 Table 5-11- Travel Motor Brake

Hoist S S Screw
Motor Speed t
Capacity Motor Type min. max. Torque
(fpm) in. (mm)
Code in. (mm) in. (mm) ft-lbs (Nm)
RHN02U Dual speed 80/20 .008 (0.2) .079 (2.0) .22 (5.7) 2.2 (3)
RHN03U Dual speed 80/20 .008 (0.2) .079 (2.0) .22 (5.7) 2.2 (3)
RHN05U Dual speed 80/20 .008 (0.2) .079 (2.0) .22 (5.7) 2.2 (3)
RHN08U Dual speed 80/20 .008 (0.2) .063 (1.6) .24 (6.1) 2.2 (3)
RHN10U Dual speed 80/20 .008 (0.2) .063 (1.6) .24 (6.1) 2.2 (3)
RHN15U Dual speed 80/20 .012 (0.3) .079 (2.0) .35 (8.8) 7.4 (10)

51
6.0 Maintenance and Handling

6.1 Hour Meter

The RHN Hoist is equipped with a Counter, located on the face of the RPU Load Monitor Device. This counter registers
and displays the total operating hours of the hoist (See Figure 6-1).

Figure 6-1 Hour Meter

6.2 Lubrication
6.2.1 Wire Rope:
 For proper performance the Wire Rope must be maintained in a clean and well lubricated condition.
 The rope should be lubricated every 3 months (more frequently for heavier usage or severe conditions).
 To lubricate the rope, first remove any dirt, grime, moisture or other accumulations of contaminates. Then
coat the Wire Rope with grease in Table 6-1. Ensure that the lubricant is applied to the entire surface of the
rope over its entire length.
6.2.2 Wire Rope Drum, Hook Block and Sheaves:
 The drum and hook block should be lubricated every 3 months (more frequently for heavier usage or
severe conditions).
 Lubricate the Drum, Hook Block and Sheaves with grease in Table 6-1.
6.2.3 Trolley Wheels and Gears:
 The Trolley Wheels and Gears should be lubricated every 3 months (more frequently for heavier usage or
severe conditions).
 Lubricate the Trolley Wheels and Gears with grease in Table 6-1.
6.2.4 Hoist and Trolley Gearboxes – The hoist and trolley gearboxes are lubricated for life and should not need any
lubricant replacement.
 If necessary, replace according to Table 6-1.

52
 Table 6-1

Type of Quantity of Lubricant

Lubrication Point Oil - US quarts (ml) Characteristics, Makes
Lubricant Grease - Ounces (g)
1 Viscosity: 460 /s/40°C (220/s/40°C), pour point: -20°C (-
RHN02, RHN03 1.7 (1500) 40°C) flash point: +265°C (+320°C), e.g.: Fuchs Renolin
CLP 4602, Aral Degol BG 460,BP Energol GR-XP 460,
Esso Spartan EP 460, Mobil Gear 634, Tribol 1100/460,
RHN05 2.1 (2000) (Shell Tivela Oil WB)
Hoist Gear
a Oil 1 2 Soap base: Lithium + MoS2, dripping point: approx. 185°C
Box
RHN08,RHN10 6.3 (6000) penetration: 310-340, operating temperature: -20°to
+120°C e.g.: Aralub PMD12, BP Multi-purpose Grease
L21M, Esso Multi-purpose Grease M, Mobilith SHC 460,
16.9 (16000)
RHN15, RHN20 Shell Retinax AM, STABYL L-TS 1 Mo
19 (18000)1
3 Soap base: Synthetic (lithium), dripping point: approx
Rope/Rope 150°C penetration: 400-430 (400-430), operating
b Grease All Models 21-88 (600-2500) 3 temperature: -20°to +80°C (-35°to +130°C), e.g.: Aralub
Guide/Drum
FDP00, BP Energrease HT-00 EP, Esso Liquid Gear
Grease, Shell Special, Gear grease H2, Mobilux Liquid
grease EP 004, (Tivela Compound A)
c Drive Shaft Grease All Models 3.5 (100) 2 4 Soap base: Lithium + MoS2 (Synthetic + lithium), dripping
point: approx. +180°C, penetration: 355-385 (400-430),
operating temperature: -30°to +120°C (-35°to +130°C),
e.g.: Aralub LFZ 0, Renolit FLM 02, Tribol Molub-Aloy MPG
d Pinion Grease All Models 18-35 (500-1000) 5 00, (Tivela Compound A)
5 Soap base: Lithium, dripping point: approx. +170°C
(+260°), penetration: 220-250 (265-290), operating
temperature: -20°to +120°C (-40°to + 120°C), e.g.: Aralub
RHN02U-RHN05U 3.5 (100) HL3, BP Energrease RBB3, ESSO Roller Bearing Grease
Andak C AC 205, Mobilux 32 (Mobil Mobilgrease 28)
Trolley Gear
k Grease 6
Box 6 Soap base: Lithium + MoS2, dripping point: ca. +180°C,
penetration: 355-385, operating temperature: -30°to
RHN08U-RHN15U 7.1 (200) +130°C, e.g.: Aral Grease P640372, Aralub PMD0, Tribol
Molub-Aloy Multi-purpose grease
* - Oil filling/oil drainage screw. Depending on the installation position of gear, the filling screw is “at the top” and the drainage screw is “at the bottom.”
1 - If motor at top
2 – Factory filled

53
6.3 Hoist Motor Brake
6.3.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to check
your motor brake at regular intervals. Intervals must be adapted in accordance with the application.

6.3.2  Before proceeding, ensure that the electrical supply for the hoist or trolley has been
de-energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel
Protection –Lockout/Tagout of Energy Sources”. The hoist must be unloaded and the bottom hook block
set down.
6.3.3 Motor Brake Check:
1) Remove fan cover (1). See Figure 6-1.
2) Remove plug (2). See Figure 6-1.
3) Measure air gap (S) with feeler gauge (F). When measuring, ensure that the feeler gauge is pushed
in at least as far as depth "a" and does not catch on shoulder. See Table 5-8 for max. permissible air
gap (S). See Figure 6-2.
4) The brake is not adjustable. If the max. permissible air gap (S) has been reached, the brake disc
(brake rotor)must be replaced. See Figure 6-2.
6.3.4 Brake Rotor Replacement - See Figure 6-1.
1) Remove fan cover (1).
2) Pull off fan wheel (3), remove feather key
3) Disconnect brake
4) Unscrew fixing screws (4)
5) Remove magnet piece (5) together with armature disc (6)
6) Remove brake disc (brake rotor) (7)
7) Clean brake (wear a dust protection mask)
8) Check friction surfaces for wear
9) Push new brake disc (brake rotor) (7) onto hub (8) and check radial play. If there is increased play in
the gearing between brake disc (7) and hub (8) the hub (8) must be pulled off the motor shaft and
replaced.

10)  Danger of damage - Always contact the manufacturer before removing the hub (8).

54
Figure 6-1 Figure 6-2

55
 6.3.5 Motor Brake Re-assembly – Reassemble the parts in reverse order of removal. Ensure that the check
hole for measuring the air gap is underneath. Observe tightening torques in Table 5-8.

6.4 Trolley Motor Brake

6.4.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to check
your motor brake at regular intervals. Intervals must be adapted in accordance with the application.

6.4.2  Before proceeding, ensure that the electrical supply for the hoist or trolley has been
de-energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel
Protection –Lockout/Tagout of Energy Sources”.
6.4.3 Motor brake Check - See Figure 6-3.
1) Move carriage into a safe position
2) Remove fan cover (1)
3) Remove plug (2)
4) Measure air gap (S) with feeler gauge (F). See Table 5-11 for max. permissible air gap (S).
5) The travel motor brake needs no adjustment. If the max. permissible air gap (S) has been reached,
the brake disc (brake rotor) must be replaced.
6.4.4 Brake Rotor Replacement - See Figure 6-3.
1) Remove fan cover (1)
2) Pull off fan wheel (3), remove feather key
3) Disconnect brake
4) Unscrew fixing screws (4)
5) Remove magnet piece (5) together with armature disc (6)
6) Remove brake disc (brake rotor) (7).

56
 Figure 6-3

6.4.5 Motor brake reassembly – Reassemble the parts in reverse order of removal. Ensure that the check hole
for measuring the air gap is underneath. Observe tightening torques in Table 5-11.

6.5 Wire Rope

6.5.1 Lubrication and Cleaning – Refer to Section 6-2.

6.5.2  Be certain that the replacement wire rope is obtained from Harrington Hoists, Inc. and
is the correct wire rope for the hoist. See factory certificate for part number of rope. Rope must be
replaced as required by DIN 15020, FEM 9.661 and ISO 4309. If the wire rope is being replaced due to
damage or wear out, destroy the old rope to prevent its reuse.

57
6.5.3 After commissioning a new wire rope hoist, or after replacing the rope, the rope of multi-fall hoists may
twist. This can be seen from the bottom hook block turning, particularly when unloaded.

 Twisting in the rope prejudices safety and service life. Remove any twists!
Regularly inspect the rope for twisting and follow the procedure in Table 5-5 “Wire Rope-Twisting” and
other corresponding Wire Rope sections in Table 5-5.
6.5.4 Wire Rope Removal/Rope Guide Replacement

1)  The hoist must be properly powered and operational in order to perform the following
procedures.

2)  When replacing Wire Rope, check for wear on mating parts, i.e. Drum, Sheaves, Hook
Block Sheaves and replace if necessary.
3) Lower the Hook Block to the lowest possible position without touching the floor or ground.
4) Remove the Wire Rope Clamp (G) and loosen the Wire Rope until the Terminal Wedge (H) can be removed
from the Anchorage Assembly (F) (see Figure 6-4).

Figure 6-4

5) Remove (unreeve) the Wire Rope from the Bottom Block and all Sheaves.
6) Remove the rope guide
 Unscrew protective plate (1) under the rope drum at points (a). The rope guide can then be rotated freely.
For RHN02-RHN10 models see Figure 6-5 ; for RHN15 & RHN20 models see Fig 6-6.

  Danger of bodily injury or material damage - Do not unscrew stop with bearing
(2)! The stop with bearing (2) is locked with a conical spring washer. This must be refitted correctly.
See Figure 6-5.
 Unscrew screws (3). See Figure 6-7.
 Remove half-rings.
 Unhook rope tensioning spring.
7) Unscrew the fixing screws in the clamping plates on the rope drum (see Figure 6-8)

58
 Figure 6-5 Fig 6-6

Figure 6-7 Figure 6-8

6.5.5 Wire Rope Installation/Rope Guide Installation

1)  The hoist must be properly powered and operational in order to perform the following
procedures.

2)  When replacing Wire Rope, check for wear on mating parts, i.e. Drum, Sheaves, Hook
Block Sheaves, and replace if necessary.

3)  ALWAYS unwind the roll of the new Wire Rope without kinks or bends (see Figure 6-9).
Protect the rope from dirt.
4) Examine the Wire Rope Guide Ring Halves and the Drum after cleaning/degreasing thoroughly.
5) Verify proper fit of the Wire Rope Guide Ring Halves with the Drum, matching up the respective grooves and
check that there is no excessive clearance. Check for pointed or sharp crests and heavy wear and tear. Where
necessary assess the need for replacing the wire rope guides and the Drum.
6) Secure the end of the Wire Rope to the Drum with 3 Wire Rope Clamps (do not forget the lock washers!). Allow
the rope end to project by approximately 30-40mm, see Figure 6-8.

59
 Figure 6-9

7) Press the “UP” button on the Pendant to wind the Wire Rope onto the Drum. Tightly wind about 5-10 turns onto
the drum (see Figure 6-8). Let the rope run through a greased rag. See Section 6.1 for grease type.
8) Without loosening the tension on the Wire Rope, clamp a weight onto the Wire Rope below the Rope Guide,
taking care not to damage the Wire Rope. Replacing the manual tension with the weight will prevent the Wire
Rope from unrolling off the Drum.
9) Fit the rope guide:
 Grease spring and rope guide groove thoroughly.
 Place the half-ring (1) with the short window section onto the rope drum next to the last rope winding
so that the rope exits from the region of the window (x) (see Figure 6-10).
 Push rope tensioning spring (2) into the guide groove of the half-ring (1) and hook the ends of the
spring together (see Figure 6-11). The special spring tool will make this easier (see “a” in Figure 6-12).
 Place the second half-ring (3) with the long rope exit window on the rope drum so that the rope exits
from the drum groove through the window straight and without kinking. The second half-ring must lie
flush against the first (see Figure 6-13).
 Bolt the two half-rings together with pressure screws and bolts (5) (see Figure 6-13).
 The rope guide must rest lightly on the drum and be able to be turned by hand. If this is not the
case the guide has been fitted incorrectly or the rope drum is damaged.
 Bolt stop with bearing and conical spring washer (6) to the rope guide (see Figure 6-14).
 Bolt on protective plate (8) (see Figure 6-15).

60
 Figure 6-10 Figure 6-11 Figure 6-12

Figure 6-13 Figure 6-14 Figure 6-15

10) Carry out again all the sequences described in Section 6.6 “Reeving and Adjustments”. Lubricate the Wire
Rope, the Rope Guide and Drum (see Section 6.2).
11) Retighten clamping plates. Torque the Screws to the value shown in Table 6-1 for your hoist (see Figure 6-8).
12) Run rope in with a partial load.

Table 6-1 Rope Clamp Torque Values

Hoist Capacity Code RHN02, RHN03 RHN05 RHN08, RHN10 RHN15, RHN20
Screw Dia (mm) M10 M10 M12 M16
30 ft-lbs. 39 ft-lbs. 64 ft-lbs. 155 ft-lbs
Screw Torque
(40Nm) (50Nm) (87Nm) (210Nm)

61
6.6 Reeving and Anchorage

6.6.1 Reeving the bottom block

Use a pliers to hold the rope securely.
1. The hoist must be energized in order to complete the reeving of the rope. Take extreme caution
while performing this operation.
2. Lay out the end of the rope that is not wound on the drum. Let this end hang freely.
3. Make certain that the wire rope lies snuggly on the rope drum. Avoid wire rope slack at all times.
Slack will cause premature rope guide wear as well wire rope wear.
4. Make paint mark on side of the wire rope. This mark will assist in detecting the presence of rope
twist.
5. Reeve the end of the rope into the rope sheaves of the bottom block and return pulleys. (Figure 6-16
and 6-17) Do not allow rope to twist.

Deck Mount Hoist Reeving Trolley Hoist Reeving

Figure 6-16 Figure 6-17

6. With the rope recess assembly removed, the rope can be installed on the rope wedge.
7. Place rope around rope wedge (2) and pull it into the tapered rope recess (1) until the loose end of the rope
projects approx. 100mm.
8. Secure loose end of rope with rope clamp (3) approx. 50mm from the end of the rope. See Table 6-2 for
torque specification.
9. Verify the maximum projection of the rope wedge “x” dimension. (See Figure 6-18 and Table 6-2).
10. Reinstall rope recess assembly according to the anchorage configuration determined by the hoist model.
Refer to Figures 6-19 through Figures 6-23 for a visual aid. Replace split pin (4) with a new split pin.

62
 Table 6-2 Anchorage Specifications
Rope Clamp
Deck Mount Rope Wedge
Torque Setting
Hoist Projection “x”
ft lbs (Nm)
RHN02
7.4 (10.0)
RHN03 6 mm
RHN05 14.8 (20.0)
RHN08
29.7 (40.0) 15 mm
RHN10
RHN15 70.5 (95.0)
Rope Clamp
Trolley Rope Wedge
Torque Setting
Hoist Projection “x”
ft lbs (Nm)
RHN02
7.4 (10.0)
RHN03 6 mm
RHN05 14.8 (20.0)
RHN08
29.7 (40.0)
RHN10 15 mm
RHN15
96.5 (130.0)
Figure 6-18 RHN20

Anchorage Configurations

RHN02 Deck Mount and RHN03 Deck Mount RHN05 Deck Mount

Figure 6-19 Figure 6-20

RHN08 Deck Mount and RHN10 Deck Mount RHN15 Deck Mount and RHN20 Deck Mount
RHN15 Trolley Hoist

Figure 6-21 Figure 6-22

63
 Anchorage Configurations (Continued)

RHN02, RHN03,RHN05, RHN08, RHN10 Trolley Hoist Table 6-3

“a” and “b” dimensions
(mm)
Hoist Model a b
RHN02
216 241
RHN03
RHN05 265 290
RHN08
RHN10 334 366
Figure 6-23 RHN15

11. Operate the hoist several times up and down (without a load) for the entire length of the lift.
12. Repeat with increasing loads
13. Inspect for twist while operating the hoist. Severe twist will cause the bottom block to turn. This is easily
noticeable when there is no load on the hook. Always make sure that the rope is free of twist prior to
lifting a load to prevent permanent distortion, rope damage, or rope guide damage.
14. If the wire rope has twisted, repeat steps 1-10 until twist is no longer present.

6.7 Storage
6.7.1 The storage location should be clean and dry.
6.7.2 Care should be take to not damage any of the electrical power cords or fittings.
6.8 Outdoor Installations
6.8.1 For trolley and hoist installations that are outdoors, the trolley and hoist MUST be covered and protected from
the weather at all times.
6.8.2 Avoid trolley hoist oxidation by using suitable treatment and lubricating all mechanisms.
6.8.3 Possibility of corrosion on components of the trolley increases for installations where salt air and high humidity
are present. The hoist and trolley may require more frequent lubrication. Make regular inspections of the unit's
condition and operation.
6.8.4 For hoist installations where temperature variations introduce condensation into the hoist additional
inspection and more frequent lubrication may be required.
6.8.5 Refer to Section 2.1.3 for allowable environmental conditions.
6.9 Operational Environment
6.7.1 Non-conforming environment
A non-conforming environment is defined as one with any or all of the following.
• Explosive gases or vapor.
• Organic solvents or volatile powder
• Excessive amounts of powder and dust of general substances
• Excessive amount of acids or salts

64
7.0 Troubleshooting


HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN
COMPONENTS.
Before performing ANY troubleshooting on the equipment, de-energize the supply of electricity to the equipment,
and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection -
Lockout/Tagout of Energy Sources.”
Only Trained and competent personnel should inspect and repair this equipment.

Table 7-1 Troubleshooting Guide

Symptom Cause Remedy
Power supply reversed Switch two (2) of the three (3) power supply cord wires at the
Hoist and/or Trolley phased power source.
moving in wrong
direction Improper electrical
Refer to wiring diagram and check all connections.
connections
Check circuit breakers, switches, fuses and connections on power
Loss of power
lines/cable.
Wrong voltage or Check voltage and frequency of power supply against the rating
frequency on the nameplate of the motor.
Hoist overload Reduce load to within rated capacity of hoist.
Motor overheated and
thermal overload See Trouble Shooting Problem "Motor or brake overheating".
protector has tripped
Improper, loose, or
Shut off power supply, check wiring connections on hoist control
broken wire in hoist
Hoist and/or Trolley will panel and inside push-button pendant.
electrical system
not operate
Brake does not
Check motor brake adjustment for proper clearance.
release
Defect in control Check transformer coil for signs of overheating. Disconnect
transformer transformer and check for open winding.
Faulty magnetic Check coil for open or short circuit. Check all connections in the
contactor control circuit. Check for open contactors. Replace as needed.
Faulty Up or Down
Replace the Up and/or Down Limit Switch
Limit Switch
Replace motor frame/stator, shaft/rotor, and any other damaged
Motor burned out
parts.

65
 Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Check circuit for loose connections. Check down limit switch for
Down circuit open
malfunction.
Broken conductor in Check the continuity for each conductor in the cable. If one is
pendant cord broken, replace entire cable.
Faulty magnetic Check coils for open or short circuit. Check all connections on
contactors motor circuit. Check for burned contacts. Replace as needed.
Hoist lifts but will not
lower Faulty switch in Check electrical continuity. Check electrical connections.
pendant Replace or repair as needed.
Faulty operational/
emergency limit
switch. Check hoist limit switch.
Hoist is in bottom hook
position.
RPU load monitor has
See Table 7-2 for error codes. Actions to eliminate an error may
been actuated or is
only be performed by trained personnel.
faulty.
Hoist overloaded Reduce load to within rated capacity of hoist.
Determine cause of low voltage and bring to within plus or minus
Low voltage in hoist's
10% of the voltage specified on the motor nameplate. The
power supply
voltage should be measured at the hoist contactor.
Hoist lowers but will
Check circuit for loose connections. Check up limit switch for
not lift Up circuit open
malfunction.
Faulty magnetic Check coils for open or short circuit. Check all connections on
contactors motor circuit. Check for burned contacts. Replace as needed.
Broken conductor in Check the continuity of each conductor in the cable. If one is
pendant cord broken, replace entire cable.
Faulty switch in Check electrical continuity. Check electrical connections.
pendant Replace or repair as needed.
Hoist overloaded Reduce load to within rated capacity.
Hoist will not lift rated Determine cause of low voltage and bring to within plus or minus
Low voltage in hoist's
load or does not have 10% of voltage specified on the motor nameplate. The voltage
power supply
the proper lifting speed should be measured at the hoist contactor.
Brake drags Check motor brake adjustment for proper clearance.
Load drifts excessively Motor brake not Clean and inspect brake lining. Check motor brake tolerances.
when hoist is stopped holding Replace if necessary
Trolley drifts
Motor brake not Clean and inspect brake lining. Check motor brake tolerances.
excessively when
holding Replace if necessary
stopping

Hoist and/or Trolley Excessive load Reduce load to within rated capacity of hoist.
Motor or brake Excessive duty cycle Reduce frequency of lifts and/or trolley movement.

66
 Table 7-1 Troubleshooting Guide
Symptom Cause Remedy
Wrong voltage or Check voltage and frequency of power supply against the rating
frequency on the nameplate on the motor.
Brake drags Check motor brake adjustment for proper clearance.
Overheating
Above an ambient temperature of 104°F, the frequency of hoist
Extreme external operation must be reduced to avoid overheating of the motor.
heating Special provisions should be made to ventilate the hoist or
otherwise shield it from the heat.

Contactor contacts
Check for burned contacts. Replace as needed.
arcing
Hoist and/or Trolley Loose connection in Check all wires and terminals for bad connections. Replace as
operates intermittently circuit needed.
Broken conductor in Check for intermittent continuity in each conductor of the Pendant
Pendant Cord Cord. Replace entire Pendant Cord if continuity is not constant.
Trolley making loud Trolley wheel Readjust the gap between the trolley wheel flange and the beam
noise. maladjusted on beam flange.
Trolley wheel spacing Readjust the gap between the trolley wheel flange and the beam
on beam too tight flange.
Trolley will not move
Hoist is in highest hook
Lower bottom hook block until motion is possible again.
position
Lack of lubrication,
Abnormal noise from
worn wire Lubricate or replace wire rope/drum/sheaves
wire rope and/or drum
rope/drum/sheaves

Table 7-2 Load Monitoring Device Error Code Guide

LED Error Code Cause Remedy
• Check voltage supply
• Check sensor current (terminal 21)
Sensor current <1mA or >24mA
• Check sensor cable
• Replace sensor

Overload • Remove load from hoist

Over temperature (hoisting motion not • Allow motor to cool down – check
possible) PTC thermistors

• Check wiring (Lifting terminal 3 and

Control error lowering terminal 4 are activated
simultaneously)

67
 • Check voltage (terminal 6)
System error • Switch RPU off/on
• Replace RPU
• Check voltage (terminal 6)
No control voltage, faulty fuse, faulty
• Switch RPU off/on
Load Monitor
• Replace RPU

68
This Page Intentionally Left Blank

69
8.0 Warranty

All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:

Manual Hoists, Trolleys, & Beam Clamps – 2 years

NER2/ER2 Hoists Enhanced Features Models – 3 Years
(N)ER030L(D), All Other Electric and Air Hoists, Trolleys, Crane Components – 1 year
Spare / Replacement Parts – 1 year
NER2/ER2 “The Guardian” Smart Brake – 10 years

The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or
alterations.

Should any defect in material or workmanship occur during the above time period in any product, as
determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge and
deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.

Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s

published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair, the
product will be covered for the remainder of the original warranty period. Replacement parts installed
after the original warranty period will only be eligible for replacement (not including installation) for a
period of one year from the installation date. If it is determined there is no defect, or that the defect
resulted from causes not within the scope of Harrington’s warranty, the customer will be responsible
for the costs of returning the product.

Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to
the product’s merchantability or fitness for a particular application. Harrington will not be liable for
death, injuries to persons or property or for incidental, contingent, special or consequential damages,
loss or expense arising in connection with the use or inability whatever, regardless of whether
damage, loss or expense results from any act or failure to act by Harrington, whether negligent or
willful, or from any other reason.

70
 9.0 Parts List

When ordering Parts, please provide the Hoist product number and serial number located on the Hoist nameplate
(see fig. below).
Reminder: Per Sections 1.1 and 3.9.1 to aid in ordering Parts and Product Support, record the Hoist product
number and serial number in the space provided on the cover of this manual.

The parts list is arranged into the following sections:

Section Page
9.1 Hoist Motor Parts .............................................................................................................................. 72
9.2 Gearing Parts .................................................................................................................................... 74
9.3 Rope Drum Parts .............................................................................................................................. 78
9.4 Rope Suspension Parts .................................................................................................................... 82
9.5 Hook Block Parts .............................................................................................................................. 88
9.6 Terminal Box Parts ........................................................................................................................... 94
9.7 Trolley Parts .................................................................................................................................... 106
9.8 Trolley Motor & Gear Box Assembly Parts ..................................................................................... 108

In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer
to Section 2 for hoist model numbers and additional descriptions. The designators are:

1V = 208 Volt Models

2V = 230 Volt Models
4V = 460 Volt Models
5V = 575 Volt Models

71
9.1 Hoist Motor Parts

RHN02, RHN03, RHN05, RHN08, RHN10, RHN15, RHN20

50
Figure 9-1-1 Hoist Motor Parts (Dual Speed)

72
 9.1 Hoist Motor Parts

Parts
Figure No. Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10 RHN15U RHN15D RHN20D
Hoist

1V, 2V RHN0702 RHN0705 RHN0708 RHN0711 RHN0714

1
50 HOIST MOTOR, Dual Speed 4V 1 RHN0356 RHN0366 RHN0371 RHN0381 RHN0382

5V RHN0703 RHN0706 RHN0709 RHN0712 RHN0715

1V
2V RHN0358 RHN0368 RHN0373 RHN0384
7 Brake assembly 1
4V
5V RHN0359 RHN0369 RHN0374 RHN0385
1 Brake rotor kit2 1 RHN0357 RHN0367 RHN0372
9 Hub 1 RHN0360 RHN0370 RHN0375
20 Brake seal kit3 1 RHN0363 RHN0378
10 Fan wheel kit4 1 RHN0361 RHN0376
5
14 Fan cover kit 1 RHN0362 RHN0377
28 Bearing kit6 1 RHN0364 RHN0379
7
43 Gear motor screw kit 1 RHN0365 RHN0380

1 Item #43 should be ordered with this part

2 Item #20 should be ordered with this part
3 Brake seal kit includes o-rings, bushing, snap rings, plug
4 Fan wheel kit includes fan wheel and snap rings
5 Fan cover kit includes fan cover, lock washers, screws, and tread block
6 Bearing kit includes bearings, o rings, snap rings
7 Gear motor screw includes screws, lock washers, and o-ring

73
9.2 Gearing Parts

RHN02, RHN03, RHN05, RHN08, RHN10

10 Figure 9-2-1 Gearing Parts

74
 9.2 Gearing Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10
No.
Hoist
10 2-10 Ton Gear Assembly, Standard 1 RHN0304 RHN0306 RHN0308
1 Cover 1 RHN0001 RHN0085 RHN0146
2 Seal 1 RHN0002 RHN0086 RHN0147
3 Socket head cap screw 8 9691201
4 Lock washer 8 9012709
5 End cap 1 RHN0003 RHN0045 RHN0132
6 End cap 1 RHN0003 RHN0088 RHN0149
7 Shaft seal 1 RHN0004 RHN0089 RHN0150
8 Snap Ring, external 1 9047120 9047148 9047175
9 Supporting ring 1 9098801 9098803 9098805

75
9.2 Gearing Parts

RHN15, RHN20

25 Figure 9-2-2 Gearing Parts

76
 9.2 Gearing Parts

Parts
Figure No. Part Name Per RHN15U RHN15D RHN20D
Hoist
25 GEAR BOX ASSEMBLY
1
1 RHN0310 RHN0312
1 Gear box 1 RHN0223
2 Gear cap 1 RHN0224
3 Seal 1 RHN0225
4 Socket head cap screw 12 90912124
5 Lock washer 12 9098511
6 Dowel pin 2 RHN0226
7 Gear wheel 1 RHN0227
8 Retainer ring 1 9047192
9 Drive shaft 1 RHN0228
10 Bearing 1 9001223
11 Shaft seal 1 RHN0229
2
Shim , 110 x 125 x 0.3 mm RHN0230
12 2 1
Shim , 110 x 125 x 0.2 mm RHN0252
13 Gear 1 RHN0231
14 Pinion shaft 1 RHN0232
15 Grooved ball bearing 1 9000313
17 Cylindrical roller bearing 1 RHN0233
18 Pinion shaft 1 RHN0315 RHN0234
19 Gear wheel 1 RHN0316 RHN0235
20 Grooved ball bearing 1 9000307
21 Cylindrical roller bearing 1 RHN0236
22 Bearing 1 9001224
23 Shaft seal 1 RHN0237

1 Gear oil is not included – see Owner’s Manual for required amount.
2 As required/measured

77
9.3 Rope Drum Parts

RHN02, RHN03, RHN05, RHN08, RHN10

Figure 9-3-1 Rope Drum Parts

78
 9.3 Rope Drum Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05D RHN05U RHN08 RHN10
No.
Hoist
1
Rope Drum – 20 ft. lift RHN0005 RHN0090 RHN0151
1 1 1
Rope Drum – 33 ft. lift RHN0006 RHN0091 RHN0152
3 Clamping Plate 3 RHN0007 RHN0092 RHN0155
4 Socket head cap screw 3 9691202 9091204
5 Lock washer 3 9012712 9012713
7 Screw 8* 9796801 RHN0156 (*Qty=6)
8 Bushing 6 RHN0157
10 Rope Guide 1 RHN0008 RHN0093 RHN0158
11 Tension spring 1 RHN0009 RHN0094 RHN0159
12 Guide part 1 RHN0010 RHN0160
13 Screw 2 RHN0011
14 Pressure spring 2 RHN0012
2
Wire rope – 20ft. lift RHN0013 RHN0098 RHN0095 RHN0161
15 2 1
Wire rope – 33ft. lift RHN0016 RHN0096 RHN0097 RHN0164
3
20 Flange bearing 1 RHN0014 RHN0099 RHN0162
35 Support plate gear side (Deck/Base Mount) 1 RHN0015 RHN0100 RHN0163
36 Bushing 2 RHN0017 RHN0102 RHN0165
38 Support plate bearing side (Deck/Base Mount) 1 RHN0018 RHN0103 RHN0166
40 End cover 1 RHN0020 RHN0168 RHN0170
42 Screw 4 9750001
4
45 Bearing plate 1 RHN0106 RHN0169
Grease box – 20 ft. lift RHN0021 RHN0107 RHN0171
48 1
Grease box – 33 ft. lift RHN0022 RHN0108 RHN0172
49 Screw 2 RHN0023 -
50 Socket head cap screw 4* 9091249 9091249 (*Qty=8)
51 Lock washer 4* 9012709 9012709 (*Qty=8)

1 Item #20 should be ordered with this part

2 See test certificate
3 Flange bearing includes screws, nuts, holding disc, and clamping sleeve
4 Bearing plate includes bushings

79
9.3 Rope Drum Parts

RHN15, RHN20

Figure 9-3-2 Rope Drum Parts

80
 9.3 Rope Drum Parts

Parts
Figure
Part Name Per RHN15U RHN15D RHN20D
No.
Hoist
1
Rope Drum – 20ft lift (*28 ft. lift) RHN0317* RHN0238
1 1 1
Rope Drum – 33ft lift (*46 ft. lift) RHN0318* RHN0239
3 Clamping Plate 3 RHN0319 RHN0240
4 Socket head cap screw 3 9691207 90912142
5 Lock washer 3 9012715
10 Rope Guide 1 RHN0322 RHN0241
11 Tension spring 1 RHN0242
12 Guide part 1 RHN0243
13 Screw 2 RHN0244
14 Pressure spring 2 RHN0245
2
Wire rope – 20ft lift (*28 ft. lift) RHN0323* RHN0246
15 2 1
Wire rope – 33ft lift (*46 ft. lift) RHN0321* RHN0256
20 Drum bearing
3
1 RHN0247
Guide rail – For 20ft* length (*28 ft. - RHN15U) RHN0248
32 1
Guide rail – For 33ft* length (*46 ft. - RHN15U) RHN0249
33 Safety bolt 9 RHN0250
35 Bushing 2 RHN0251
36 Lock washer 2 9012730
37 Hexagon head cap screw 2 90933178
40 End cover 1 RHN0170
41 Screw 4 9750001

1 Item #20 should be ordered with this part

2 See test certificate
3 Drum bearing includes o-rings, snap rings, dowel pins, safety bolt, holding disc, safety plugs

81
9.4 Rope Suspension Parts

RHN02, RHN03, RHN05, RHN08, RHN10

Figure 9-4-1 Rope Suspension Parts (Deck/Base Mounted)

82
 9.4 Rope Suspension Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10
No.
Hoist
1 Clamp 1 RHN0024 RHN0110 RHN0173
3 Wire rope clamp 1 RHN0025 RHN0111 RHN0174
Suspension traverse (20 ft lift), Deck Mounted RHN0026
18 1
Suspension traverse (33 ft lift), Deck Mounted RHN0027
Suspension traverse (20 ft lift), Deck Mounted RHN0112
19 1
Suspension traverse (33 ft lift), Deck Mounted RHN0113
Suspension traverse (20 ft lift), Deck Mounted RHN0177
20 1
Suspension traverse (33 ft lift), Deck Mounted RHN0178
21 Suspension 1 RHN0114
22 Suspension 1 RHN0028 RHN0179
25 Bushing 1 RHN0029 RHN0115 RHN0180
Deflection cross bar – 20ft lift RHN0030 RHN0116 RHN0181
30 1
Deflection cross bar – 33ft lift RHN0031 RHN0117 RHN0182
31 Rope pulley 1 RHN0032 RHN0118 RHN0191
32 Bushing 2 RHN0034 RHN0120 RHN0186
35 Block operated limit switch (BLS) 1 RHN0550

83
9.4 Rope Suspension Parts

RHN02, RHN03, RHN05, RHN08, RHN10

Figure 9-4-2 Rope Suspension Parts (Trolley)

84
 9.4 Rope Suspension Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10
No.
Hoist
1 Suspension, 4/1 1 RHN0033
2 Suspension, 4/1 1 RHN0119
3 Suspension, 4/1 1 RHN0187
8 Deflection cross bar 1 RHN0035 RHN0121 RHN0189
9 Rope pulley 1 RHN0032 RHN0118 RHN0191
10 Bushing 2 RHN0034 RHN0120 RHN0186
12 Load sensor assembly 1 RHN0037 RHN0123 RHN0194
Load sensor (SLE21 ONLY) RHN0552 RHN0553 RHN0556
13 1
1
Load sensor (SLE22 and SLE21 ) RHN0562 RHN0563 RHN0566
20 Block operated limit switch (BLS) 1 RHN0550

1 Not all leads utilized on SLE21

85
9.4 Rope Suspension Parts

RHN15U, RHN15D, RHN20D

Figure 9-4-3 Rope Suspension Parts

86
 9.4 Rope Suspension Parts

Figure Parts Per

Part Name RHN15U RHN15D RHN20D
No. Hoist
1 Clamp 1 RHN0324 RHN0253
2 Wire rope clamp 1 RHN0329 RHN0254
5 Load sensor assembly 1 RHN0332 RHN0255
Load sensor (SLE21 ONLY) RHN0559
6 1
Load sensor (SLE22 and SLE211) RHN0569
8 Rope suspension 1 RHN0334 RHN0257
10 Bearing pedestal 4 RHN0325 RHN0258
11 Safety bolt 8 9093372
12 Locknut 8 9098511
15 Deflection cross bar 1 RHN0326 RHN0259
16 Rope pulley 1 RHN0327 RHN0260
20 Block operated limit switch 1 RHN0550

1 Not all leads utilized on SLE21

87
9.5 Hook Block Parts

RHN02, RHN03, RHN05, RHN08, RHN10

Figure 9-5-1 Hook Parts

20

88
 9.5 Hook Block Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10
No.
Hoist
20 2-10 Ton Hook Block 1 RHN0053 RHN0128 RHN0197
1 Load hook 1 RHN0054 RHN0130 RHN0201
5 End cap 1 RHN0057 RHN0132
7 Rope pulley 2 RHN0032 RHN0118 RHN0191
8 Protection hood 2 RHN0059 RHN0133 RHN0198
9 Protection hood 2 RHN0060 RHN0134 RHN0199
10 Washer 4 9098802 9098804
11 Snap Ring 2 9047130 9047145 9047150
12 Dowel sleeve* 1 91481172 91481173 *Included in Item #1
13 Plug 2 RHN0061 RHN0125
14 Axial bearing* 1 9001219 9001220 *Included in Item #1
15 Safety catch 1 RHN0062 RHN0131
16 Grooved ball bearing 4 RHN0063 9000509 9001226
2 Name plate 2 RHN0620 RHN0640
3 Blind rivet 8 RHN0050
4 Capacity plate 2 RHN0049 RHN0056 RHN0135 RHN0202 RHN0203

89
9.5 Hook Block Parts

RHN15D, RHN20D

Figure 9-5-2 Hook Parts

90
 9.5 Hook Block Parts

Parts
Figure No. Part Name Per RHN15 RHN20
Hoist
55 RHN15D and RHN20D Bottom Hook Block 1 RHN0271
1 Side cheek 2 RHN0272
4 Protection hood 2 RHN0273
6 Rope pulley 2 RHN0260
8 Locking ring 4 RHN0275
10 Grooved ball bearing 4 9001225
12 Axle 1 RHN0276
19 Retaining disc 2 RHN0277
20 Socket head cap screw 4 90912112
21 Spring washer 4 9798007
24 Socket head cap screw 8 9691206
25 Spring washer 16 9798007
26 Hexagonal nut 8 9093433
32 Traverse 1 RHN0280
33 Axial bearing 1 9001222
34 Guard plate 1 RHN0281
30 Load hook assembly 1 RHN0278
31 Load hook attachment 1 RHN0279
35 Nut 1 RHN0282
37 Locking plate 1 RHN0283
38 Hexagon head cap screw 2 9093348
39 Spring washer 2 9012712
40 Safety catch 1 RHN0284
50 Capacity Plate 2 RHN0285
51 Blind rivet 4 RHN0050
53 Name plate 2 RHN0620
54 Blind rivet 8 RHN0050

91
9.5 Hook Block Parts

RHN15U

Figure 9-5-3 Hook Parts

92
 9.5 Hook Block Parts

Parts
Figure No. Part Name Per RHN15U
Hoist
55 RHN15U Bottom Hook Block 1 RHN0335
1 Side cheek 2 RHN0336
4 Protection hood 4 RHN0337
6 Rope pulley 2 RHN0327
9 Grooved ball bearing 4 9000612
10 Axle 1 RHN0338
12 Adjusting washer 4 9098807
14 Joining element 2 RHN0340
15 Joining element 2 RHN0341
20 Pin 2 RHN0342
22 Locking ring 2 9047193
32 Traverse 1 RHN0346
33 Axial bearing 1 9001227
34 Guard plate 1 RHN0347
30 Load hook assembly 1 RHN0345
31 Load hook attachment 1 -
35 Nut 1 -
37 Locking plate 1 RHN0350
38 Hexagon head cap screw 2 9093347
39 Spring washer 2 9012712
40 Safety catch 1 RHN0353
50 Capacity Plate 2 RHN0354
51 Blind rivet 4 RHN0050
53 Name plate 2 RHN0620
54 Blind rivet 8 RHN0050

93
9.6 Terminal Box Parts

RHN02, RHN03, RHN05, RHN08, RHN10, RHN15, RHN20

Figure 9-6-1 Terminal Box Parts

94
 9.6 Terminal Box Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10 RHN15 RHN20
No.
Hoist
1 Terminal box 1 RHN0065 RHN0205 RHN0287
2 Sealing ring 1 RHN0066 RHN0206 RHN0288
4 Socket head cap screw 4* 9093307 9091274 (*Qty=6) 9091273(*Qty=8)
5 Round sealing ring 6 RHN0207 RHN0289
6 Seal 1 RHN0067 RHN0208 RHN0290
10 Box cover 1 RHN0068 RHN0209 RHN0291
11 Socket head cap screw 8 9091229
12 Lock washer 8 9012708
13 Round sealing ring 8 RHN0069
15 Flange plate 1 RHN0070 RHN0211 RHN0293
16 Seal 1 RHN0071 RHN0212 RHN0288
17 Socket head cap screw 7 9691203 9691205
18 Washer 7 9012510 9012513
19 Locking nut 7 9098503 9098506
20 Capacity label 1 RHN0630 RHN0631 RHN0632 RHN0633 RHN0634 RHN0635 RHN0636

95
9.6 Terminal Box Parts

RHN02, RHN03 RHN02, RHN03

Figure 9-6-2a Terminal Box Layout – 208V, 230V Figure 9-6-2b Terminal Box Layout – 460V, 575V

96
 9.6 Terminal Box Parts

Component RHN02, RHN03

Parts Per
Part Name
No. Hoist 208, 230V 460, 575V

RPU Overload Device (SLE21) RHN0500 RHN0500

A275 1
RPU Overload Device (SLE22) RHN0575 RHN0575
Fuse Holder 3 RHN0501 RHN0501
F41-F43
Fuse Link 3 RHN0529 RHN0502
G21 Rectifier 1 RHN0503 RHN0503
Contactor, Mainline 1 RHN0519 RHN0506
K10
Auxiliary Contact Block 1 RHN0505 RHN0505
Contactor, Hoist Directional 2 RHN0519 RHN0506
K23-K24
Auxiliary Contact Block 2 RHN0507 RHN0507
K25 Contactor, Hoist Speed 1 RHN0520 RHN0508
K41-K42 Contactor, Trolley Directional 1 RHN0509 RHN0509
K45 Contactor, Trolley Speed 1 RHN0510 RHN0510
S220 Gear-Type Limit Switch 1 RHN0511 RHN0511
RHN0512 (*460V)
T100 Transformer* 1 RHN0539
RHN0513 (*575V)
N/A Transformer Fuse 1 9006279
PE-Terminal 1 RHN0527 RHN0514
Terminal 3 RHN0526 RHN0515
PE -Terminal 1 RHN0525
X16
Terminal 6 RHN0540
PE -Terminal 4* RHN0516 (*Qty=3) RHN0516
Terminal 19* RHN0517 (*Qty=17) RHN0517
PE -Terminal 2 RHN0516 RHN0516
X16.1
Terminal 6 RHN0517 RHN0517

97
9.6 Terminal Box Parts

RHN05 RHN05

Figure 9-6-3a Terminal Box Layout – 208V, 230V Figure 9-6-3b Terminal Box Layout – 460V, 575V

98
 9.6 Terminal Box Parts

RHN05
Parts
Component
Part Name Per
No. 208, 230V 460, 575V
Hoist

RPU Overload Device (SLE21) RHN0500 RHN0500

A275 1
RPU Overload Device (SLE22) RHN0575 RHN0575
Fuse Holder 3 RHN0501 RHN0501
F41-F43
Fuse Link 3 RHN0529 RHN0502
G21 Rectifier 1 RHN0503 RHN0503
Contactor, Mainline 1 RHN0519 RHN0506
K10
Auxiliary Contact Block 1 RHN0505 RHN0505
Contactor, Hoist Directional 2 RHN0519 RHN0506
K23-K24
Auxiliary Contact Block 2 RHN0507 RHN0507
K25 Contactor, Hoist Speed 1 RHN0520 RHN0508

K41-K42 Contactor, Trolley Directional 1 RHN0509 RHN0509

K45 Contactor, Trolley Speed 1 RHN0510 RHN0510

S220 Gear-Type Limit Switch 1 RHN0511 RHN0511
RHN0512 (*460V)
T100 Transformer* 1 RHN0546
RHN0513 (*575V)
N/A Transformer Fuse 1 9006202 9006279
PE -Terminal 1 RHN0527 RHN0514
Terminal 3 RHN0526 RHN0515
PE -Terminal 1 RHN0525
X16
Terminal 6 RHN0540

PE -Terminal 4* RHN0516 (*Qty=3) RHN0516

Terminal 19* RHN0517 (*Qty=17) RHN0517

PE -Terminal 2 RHN0516 RHN0516
X16.1
Terminal 6 RHN0517 RHN0517

99
9.6 Terminal Box Parts

RHN08, RHN10 RHN08, RHN10

Figure 9-6-4a Terminal Box Layout – 208V, 230V Figure 9-6-4b Terminal Box Layout – 460V, 575V

100
 9.6 Terminal Box Parts

Parts RHN08, RHN10

Component
Part Name Per
No. 208, 230V 460, 575V
Hoist
RPU Overload Device (SLE21) RHN0500 RHN0500
A275 1
RPU Overload Device (SLE22) RHN0575 RHN0575
Fuse Holder 3 RHN0501 RHN0501
F41-F43
Fuse Link 3 RHN0529 RHN0502
Fuse Holder 2 RHN0501 RHN0501
F101-F102
Fuse Link 2 RHN0541 RHN0518
G21 Rectifier 1 RHN0542 RHN0504
K10 Contactor, Mainline 1 RHN0543 RHN0519
Contactor, Hoist Directional 2 RHN0543 RHN0519
K23-K24
Auxiliary Contact Block 1 RHN0505 RHN0505
K25 Contactor, Hoist Speed 1 RHN0537 RHN0520
K29 Contactor, Hoist Brake 1 RHN0528 RHN0528
K41-K42 Contactor, Trolley Directional 1 RHN0509 RHN0509

K45 Contactor, Trolley Speed 1 RHN0510 RHN0510

Circuit Breaker 1 RHN0544 RHN0521
Q29
Auxiliary Contact Block 1 RHN0521 RHN0522
S220 Gear-Type Limit Switch 1 RHN0511 RHN0511
RHN0523 (*460V)
T100 Transformer* 1 RHN0545
RHN0524 (*575V)
N/A Transformer Fuse 1 9006278 9006202
PE -Terminal 1 RHN0530 RHN0527
Terminal 3 RHN0531 RHN0526
PE -Terminal 1 RHN0525 RHN0525
X16
Terminal 2* RHN0533 (*Qty=6) RHN0515
PE -Terminal 5 RHN0516 RHN0516
Terminal 20 RHN0517 RHN0517

101
9.6 Terminal Box Parts

RHN15U RHN15U

Figure 9-6-5a Terminal Box Layout – 208V, 230V Figure 9-6-5b Terminal Box Layout – 460V, 575V

102
 9.6 Terminal Box Parts

Parts RHN15U
Component
Part Name Per
No. 208, 230V 460, 575V
Hoist
RPU Overload Device (SLE21) RHN0500 RHN0500
A275 1
RPU Overload Device (SLE22) RHN0575 RHN0575
Fuse Holder 3 RHN0501 RHN0501
F41-F43
Fuse Link 3 RHN0529 RHN0529
F101-F102 Fuse Holder 2 RHN0501 RHN0501

Fuse Link 2 RHN0541 RHN0518

G21 Rectifier 1 RHN0542 RHN0504
K10 Contactor, Mainline 1 RHN0543 RHN0519
Contactor, Hoist Directional 2 RHN0543 RHN0519
K23-K24
Auxiliary Contact Block 1 RHN0505 RHN0505
K25 Contactor, Hoist Speed 1 RHN0537 RHN0520
K29 Contactor, Hoist Brake 1 RHN0528 RHN0528
K41-K42 Contactor, Trolley Directional 1 RHN0509 RHN0509
K45 Contactor, Trolley Speed 1 RHN0510 RHN0510
Q29 Circuit Breaker 1 RHN0544 RHN0522

Auxiliary Contact Block 1 RHN0521 RHN0521

S220 Gear-Type Limit Switch 1 RHN0511 RHN0511
RHN0523 (*460V)
T100 Transformer 1 RHN0545
RHN0524 (*575V)
N/A Transformer Fuse 1 9006278 9006202
PE -Terminal 1 RHN0530 RHN0530
Terminal 3 RHN0531 RHN0531
PE -Terminal 1 RHN0525 RHN0527
X16
Terminal 2* RHN0533 (*Qty=6) RHN0515
PE -Terminal 5 RHN0516 RHN0516
Terminal 20 RHN0517 RHN0517

103
9.6 Terminal Box Parts

RHN15D, RHN20D

Figure 9-6-6 Terminal Box Layout – 460V, 575V

104
 9.6 Terminal Box Parts

Parts
Component
Part Name Per RHN15D, RHN20D
No.
Hoist
RPU Overload Device (SLE21) RHN0500
A275 1
RPU Overload Device (SLE22) RHN0575
Fuse Holder 3 RHN0501
F41-F43
Fuse Link 3 RHN0529
F101-F102 Fuse Holder 2 RHN0501
F101-F102 Fuse Link 2 RHN0502
G21 Rectifier 1 RHN0504
K10 Contactor, Mainline 1 RHN0536
Contactor, Hoist Directional 2 RHN0536
K23-K24
Auxiliary Contact Block 1 RHN0505
K25 Contactor, Hoist Speed 1 RHN0537
K29 Contactor, Hoist Brake 1 RHN0528
K41-K42 Contactor, Trolley Directional 1 RHN0509
K45 Contactor, Trolley Speed 1 RHN0510
Q29 Circuit Breaker 1 RHN0522
Q29 Auxiliary Contact Block 1 RHN0521
S220 Gear-Type Limit Switch 1 RHN0511
4V RHN0534
T100 Transformer 1
5V RHN0535
N/A Transformer Fuse 1 9006278
PE-Terminal 1 RHN0532
Terminal 3 RHN0533
PE-Terminal 1 RHN0527
X16
Terminal 2 RHN0515
PE-Terminal 5 RHN0516
Terminal 20 RHN0517

105
9.7 Trolley Parts

RHN02, RHN03, RHN05, RHN08, RHN10, RHN15

Figure 9-7-1 Trolley Parts

106
 9.7 Trolley Parts

Parts
Figure
Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10 RHN15
No.
Hoist
1 Wheel, Drive 2 RHN0072 RHN0138 RHN0213 RHN0295
5 Snap ring, external 2 9047120 9047130 9047140 9047165
3 Wheel, Non Drive 2 RHN0073 RHN0139 RHN0214 RHN0296
5 Snap ring, external 2 9047120 9047130 9047140 9047165
7 Wheel cover 2 RHN0074 RHN0140 RHN0215 RHN0297
8 Wheel cover* 2 RHN0075 RHN0141 RHN0216 *Included in #7
10 Support plate 1 RHN0076 RHN0142 RHN0217 -
11 Support plate 1 RHN0077 RHN0143 RHN0218 -
12 Screw 4 RHN0078 RHN0144 RHN0219
13 Nut 4 9098516 9093452
14 Lock washer 8 9012719
15 Flange bearing complete 2 RHN0079 RHN0298
17 Grooved ball bearing 2 9000506
19 Snap ring, external 4 9047191
Drive shaft, length:390mm; flange:82-195mm (3.25-7.68”) RHN0080
Drive shaft, length:390mm; flange:92-195mm (3.63-7.68”) RHN0080
Drive shaft, length 495mm; flange:196-306mm (7.72”-12.05”) RHN0081
Drive shaft, length 595mm; flange: 307-400mm (12.09-15.71”) RHN0082
Drive shaft, length 695mm; flange: 401-500mm (15.75-19.69”) 1 RHN0083
21
Drive shaft, length:505mm; flange:117-310mm (4.63-12.20”) RHN0221
Drive shaft, length:710mm; flange:311-500mm (12.24-19.69”) RHN0222
Drive shaft, length 510mm; flange:170-220mm (6.69”-8.66”) RHN0301
Drive shaft, length 740mm; flange: 221-400mm (8.70”-15.75”) RHN0302
Drive shaft, length:780mm; flange:401-500mm (15.79-19.69”) RHN0303
22 Threaded bolt 2 RHN0084
23 Locking nut 8 9098516
24 Distance pipe 1 RHN0299
25 Adjusting ring 1 RHN0300
27 Trolley bumper 4 RHN0145 RHN0204 RHN0314

107
 9.8 Trolley Motor & Gear Box Assembly Parts

RHN02, RHN03, RHN05, RHN08, RHN10, RHN15U

50

Trolley Motor

Trolley Gear Box

Figure 9-8-1 Trolley Motor & Gear Box Assembly (Dual Speed-80/20 fpm)

108
 9.8 Trolley Motor & Gear Box Assembly Parts

Parts
Figure No. Part Name Per RHN02 RHN03 RHN05 RHN08 RHN10 RHN15
Hoist

1V RHN0725 RHN0728 RHN0731

TROLLEY MOTOR & GEAR BOX ASSEMBLY , 1 2V RHN0726 RHN0729 RHN0732

50 1
DUAL SPEED – 80/20 fpm 4V RHN0425 RHN0426 RHN0427
5V RHN0727 RHN0730 RHN0733
1V
2V RHN0388 RHN0403 RHN0407
7 Brake kit2 1
4V
5V RHN0389 RHN0404 RHN0408
1 Brake rotor kit3 1 RHN0406
12 Nut 1 RHN0390 RHN0409
14 Fan wheel 1 RHN0391 RHN0410
4
16 Fan cover kit 1 RHN0392 RHN0411
21 Bearing kit (Inc. 3-5,8,9) 1 RHN0393 RHN0412
5
23 Bearing kit 1 RHN0394 RHN0413
28 Terminal box 1 RHN0395
29 Terminal box lid 1 RHN0396
1V RHN0397

30 Rectifier 2V 1
4V RHN0398
5V
31 Plug connector 1 RHN0399
32 Round sealing ring 1 RHN0400
34 Socket head cap screw 4 9091250 9091294
35 Lock washer 4 9012709 9012712
38 Sealing ring 1 RHN401 RHN0414

1 Lubricant included
2 Brake kit includes brake rotor kit, brake, snap ring, and key
3 Brake rotor kit includes brake rotor, screws, and o-rings
4 Fan cover kit includes fan cover, screws, and lock washers
5 Bearing kit includes bearing and shaft seal

109
NOTES

110
NOTES

111
 For Sales and Product Support in the U.S., contact:

www.harringtonhoists.com

Harrington Hoists, Inc. Harrington Hoists – Western Division

401 West End Avenue 2341 Pomona Rd. No. 103
Manheim, PA 17545-1703 Corona, CA 92880-6973
Phone: 717-665-2000 Phone: 951-279-7100
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: 717-665-2861 Fax: 951-279-7500

For Sales and Product Support in Canada, contact:

1-888-322-KITO (5486)
WEST EAST
309 - 3815 1st Avenue 1-888-322-KITO (5486) 6 -1750 Courtney Park Drive E
Burnaby, BC V5C 3V6 Mississauga, ON L5T 1W1
Tel: (604) 291-9955 Tel: (905) 405-0905
Fax: (604) 294-8855 Fax: (905) 405-0906
www.kito.ca

RHNOM