User'S Manual: Sysdrive
User'S Manual: Sysdrive
User'S Manual: Sysdrive
USER'S MANUAL
USER'S MANUAL
I557-E5-03
● The precautions here are very important information used to ensure safety, please observe it.
● Details and meanings are as below.
Mark Explanation
ƺindicates danger, Ƹindicates caution.
For details please refer to the explanation inside or
nearby the marks.
Eg. Left diagram indicates "danger of electric shock"
ƻindicates a prohibited (unpermissable) operation.
For details please refer to the explanation inside or
nearby the marks.
Eg. Left diagram indicates "disassembly prohibited"
● For explain in detail, the diagrams in the manual may be without case or safety devices, please
install the case and safety devices according to the regulation in this manual.
1
Safety Precautions
Caution
Please groud the inverter.
Not doing so may occasionally result in serious injury due to electric shock.
The heat generated by braking unit/braking resistor may occasionally result in moder-
ate scald.
Please use specified braking unit/braking resistor, and mount a thermal relay on brak-
ing resistor to monitor any fault.
In addition, sequence must be set, so it can cut the power of inverter when braking
unit/braking resistor is faulty.
Do not open terminal case when power is being supplied or power has just been
turned OFF for less than 10 minutes.
Doing so may occasionally result in minor injury due to electric shock.
Do not touch the radiating fan when power is being supplied or power has just been
turned OFF for a short period.
Doing so may occasionally result in scald due to high temperature.
Terminal +/B1, B2 and - are used to connect braking unit/braking resistor, please do
not connect any other device.
Doing so may result in minor burning, heating, or damage the device.
2
Safety Precautions
3
Safety Precautions
This is a class A (Category C3) product designed for industrial environment. Use in residential area
may cause radio interference, in which case the user may be required to take adequate measures to
reduce interference.
■ Warning Indication
The following diagram shows the location of precautions.
Please observe it when using the product.
Warning indication
4
Warranty
■Warranty and Limitations of Liability
WARRANTY TERM
OMRON's exclusive warranty is that the products are free from defects in materials and
workmanship for a period of one year from date of sale by OMRON, or 18 months from shipping,
which is shorter.
WARRANTY RANGE
Fault Diagnosis
Fault diagnosis is performed by customer in principle.
However, if you request, OMROM or our service network can provide a charged service.
In this case, according to the discussion result, if we are the one to fulfill the
responsibility, the service will be free.
Fault repair
If the product needs to be repaired or replaced, we will provide a free visiting service.
The following cases are charged services.
· The faults are cause by incorrect storage and use, lapse or design.
· Privately modify this product without informing us.
· The faults are caused because the product is used outside the specifications.
· The faults are caused by natural disaster or fire.
· Other reasons which are not on our liability.
Above free services are only faced with Chinese domestic users. To the Chinese abroad
users, we offer a reasonable charged service.
5
Checking Before Unpacking
■Checking the Product
On delivery, always check that the delivered product is the SYSDRIVE 3G3MZ Inverter that you
ordered.
Should you find any problems with the product, immediately contact your nearest local sales
representative.
3G3JZˉA4007
Voltage Class
2 3-phase AC200V(200V level)
B Single-phase AC200V(200V level)
4 3-phase AC400V(400V level)
Enclosure
Panel-mounting models˄IP20 min.˅
A
/Closed wall mounting
6
Structure of This Manual
1
■This manual consists of the following contents, as required by customers.
Please read and understand the manual before use.
2
Chapter 1 Overview
Characteristic and nomenclature of the product.
3
Chapter 2 Design
External dimensions, mounting dimensions and option design/purchasing requiered in design.
4
Chapter 3 Operation·Monitoring
Nomenclature, key operation of Digital Operator and operation method of the product.
5
Chapter 4 Test Run
After confirming the product and user system, first run the motor using frequency adjuster on
the front of the product. 6
Chapter 5 Basic Operation
A description of inverter's normal control functions and functions must be discussed and set
when using inverter's driving motor, prepared for first-time users.
7
Chapter 9 Specifications
Inverter specifications and specifications/external dimensions of options.
7
Contents
Chapter 1 Overview
1-1 Functions ......................................................................................................................... 1-1
1-2 Nomenclature .................................................................................................................. 1-3
Chapter 2 Design
2-1 Installation ....................................................................................................................... 2-1
2-2 Wiring .............................................................................................................................. 2-5
Chapter 3 Operation·Monitoring
3-1 Operation for Digital Operator ........................................................................................ 3-1
3-2 Monitor Function of Digital Operator ............................................................................. 3-5
8
Contents
1
Chapter 7 Communications
7-1
7-2
RS485 Communication Overview ...................................................................................7-1
Inverter Settings ...............................................................................................................7-2 2
7-3 Wiring of RS485 ..............................................................................................................7-3
7-4 Communication Basic Format .........................................................................................7-5
7-5
7-6
Communication setting method .......................................................................................7-8
Register No. assignment and content ...............................................................................7-9
3
7-7 Communication Error Code ...........................................................................................7-11
7-8 Communication with PC................................................................................................7-12
7-9
7-10
Ladder Program Examples.............................................................................................7-28
Communications Time ...................................................................................................7-31
4
Chapter 8 Application
8-1 Protective and Diagnostic Functions................................................................................8-1
5
8-2 Troubleshooting ...............................................................................................................8-7
8-3 Maintenance and Inspection...........................................................................................8-12
6
Chapter 9 Specifications
9-1 Inverter Specifications .....................................................................................................9-1
7
Chapter 10 List of Parameters
10-1 List of Parameters ........................................................................................................10-1
8
10
9
1
● Overview ●
1
Chapter 1
1-1 Functions
1-2 Nomenclature
Chapter 1 Overview
1-1 Function
SYSDRIVE 3G3JZ series is a series of simple and aptitude Inverters centre on V / f control with necessary func-
tion.
Basic on 3G3JV, 3G3JZ added the necessary function of general motor applicate, and keep simple using.
Equipped RS485 as standard. provide a further control needed to build a connection with PLC.
1-1
Chapter 1 Overview
Unify of the height and the direction of inverter. Side by side setting, utilize controller
cabinet efficiently
Unifying the height of inverter at 174mm, wiring design around can be made efficiently.
And keep the environment temperature at 0-40 ℃,Side by side also can be set(non-gap setting of zero adjoining
distance).
The distance between two inverters can be achieved to zero, so it can realize the controller cabinet miniaturization
and efficiency greatly.
1-2 Nomenclature
■Console Nomenclature
Digital
Operator Terminal
Cover
Frequency
Reference
Adjuster
Front
Cover
Four
Cooling Fan Mounting
Holes
• Minimal models are without terminal covers
3G3JZ-AB002/AB004/AB007
3G3JZ-A2002/A2004/A2007/A2015
3G3JZ-A4004/A4007/A4015
• Self-cooling models are without cooling fans
3G3JZ-AB002/AB004/AB007
3G3JZ-A2002/A2004/A2007
3G3JZ-A4004/A4007
1-3
Chapter 1 Overview
Data
display
Frequency
adjuster
Status
display
LED
Operation
Keys
Name Function
Displays relevant data items, such as frequency command, output
Data display
frequency, and parameter set values.
Stops the Inverter unless parameter n2.01 is set to disable the STOP Key.
STOP STOP/RESET Key
RESET Functions as a Reset Key when an Inverter error occurs.
1-4
2
● Design ●
2
Chapter 2
2-1 Installation
2-2 Wiring
Section 2 Design
2-1 Installation
2-1-1 Dimensions
● 3G3JZ-AB002 ~ AB007(0.2 ~ 0.75kW) Single-phase 200-V AC Input
3G3JZ-A2002 ~ A2015(0.2 ~ 1.5kW) 3-phase 200-V AC Input
3G3JZ-A4004 ~ A4015(0.4 ~ 1.5kW) 3-phase 400-V AC Input
5.0
5.4
59.0
134.8
100.0 .4 135.7
φ5
162.9
174.0
89.0 134.8
2-1
Section 2 Design
Caution
Precautions on the dangers
of high-voltage equipment.
Place a cover over the
Inverter during installation to
shield it from metal powder
produced by drilling.
2-2
Section 2 Design
■Installation Conditions
·Install the Inverter under the following conditions.
Ambient temperature for operation (Panel-mounting):-10 ~ +50 ℃ ; (Close mounting):-10 ~ +40 ℃
Humidity: 90%RH or less (no condensation)
·Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally enclosed panel
that is completely protected from floating dust.
·When installing or operating the Inverter, always take special care so that metal powder, oil, water, or other foreign
matter does not get into the Inverter.
·Do not install the Inverter on inflammable material such as wood.
■Installation Direction
·Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.
■Dimensions
·When installing the Inverter, always provide the following clearances to allow normal heat dissipation from the Inverter.
● 3G3JZ-AB002 ~ AB007(0.2 ~ 0.75kW) Single-phase 200-V AC Input
3G3JZ-A2002 ~ A2007(0.2 ~ 0.75kW) 3-phase 200-V AC Input
3G3JZ-A4004 ~ A4007(0.4 ~ 0.75kW) 3-phase 400-V AC Input
W W W
120mm min.
120mm min.
120mm min.
2-3
Section 2 Design
W W W
150mm min.
150mm min.
150mm min.
2-4
Section 2 Design
2-2 Wiring
2-5
Section 2 Design
2-6
Section 2 Design
8 ˖(Not Used)
7 ˖(Not Used)
6 ˖(Not Used)
3 ˖(Not Used)
2 ˖(Not Used)
1 ˖(Not Used)
5 ˖B˄ˇ˅
4 ˖A˄ˉ˅
2-7
Section 2 Design
2-8
Section 2 Design
Multi-function input 6
S6 terminals through a common positive line, set SW1
(Multi-step speed reference2)
to PNP and use a 24 V DC ± 10% power supply.
SC Sequence input common
SP Sequence power supply +24V +24VDC 20mA
AC Analog common Analog input, analog output 0V
A1 frequency command input 0 ~ +10VDC(10 bit)/47kΩ
+V frequency command power supply +10VDC 20mA
2-9
Section 2 Design
※ When using analog input in voltage input, if set Multi-function analog input SW to "ACI", may cause the
damage in input circuit. Please select properly according to the input method.
2-10
Section 2 Design
XA
Single-phase 200 V AC R/L1 U/T1
3-phase 200 V AC S/L2 V/T2 M
3-phase 400 V AC T/L3 W/T3
400V AC use
200V AC transformator
Multi-function output 1
(Fault output)
MA a contact
MB b contact
MB
MC Common ˄Fault output˅
OFF ON MC
XA
XA SA
MB MC
(Fault output)
Multi-function input 1(Forward/Stop)
S1
Multi-function input 2(Reverse/Stop)
S2
Multi-function input 3(External fault)
S3
Multi-function input 4(Fault reset)
S4 AM
Multi-function input 5(Multi-step speed reference1) Ć1 Multi-function analog output
S5 ˄AC˅
Multi-function input 6(Multi-step speed reference2) Analog common Ć4
S6
Sequence input common
SC
Frequency reference power
Frequency +V˄10VDC 20mA˅
Frequency reference input
reference A1˄0̚+10V˅Ć2
adjuster
Analog common
AC
A:4p
RS485 Communication Ć3
B:5p
※ 1.Contorl circuit terminal shows the NPN wiring as the default setting. By using Sequence Input Method SW,
PNP input can be selected.
※ 2.Multi-function analog input shows the current input A1 as the default setting. By using Multi-function analog input
Method SW.
※ 3.Use standard connector wires(for Ethernet) to wiring RS485.
※ 4.Analog input common is the same as analog output common termainal.Analog output is the PWM wave which the car-
rier frequency is 1KHz,and it could connect to analog input directly.
2-11
Section 2 Design
Stop SW RUN SW
˄b contact˅ ˄a contact˅
S1 RUN input (Operates with the stop SW and RUN SW closed.)
2-12
Section 2 Design
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
AB004 M3.5 0.8 ~ 1.0 0.75 ~ 2 2 10A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
AB007 M3.5 0.8 ~ 1.0 2 ~ 5.5 3.5 20A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3 5.5
AB015 M4 1.2 ~ 1.5 2 ~ 5.5 20A
3.5
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
AB022 M4 1.2 ~ 1.5 2 ~ 5.5 5.5 40A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A2004 M3.5 0.8 ~ 1.0 0.75 ~ 2 2 5A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A2007 M3.5 0.8 ~ 1.0 0.75 ~ 2 2 10A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3 2
A2015 M3.5 0.8 ~ 1.0 2 ~ 5.5 20A
3.5
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A2022 M4 1.2 ~ 1.5 2 ~ 5.5 3.5 20A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A2037 M4 1.2 ~ 1.5 2 ~ 5.5 5.5 30A
2-13
Section 2 Design
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A4007 M3.5 0.8 ~ 1.0 2 ~ 5.5 2 5A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A4015 M3.5 0.8 ~ 1.0 2 ~ 5.5 2 10A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A4022 M4 1.2 ~ 1.5 2 ~ 5.5 2 10A
R/L1,S/L2,T/L3,+,-,U/T1,U/T2,U/T3
A4037 M4 1.2 ~ 1.5 2 ~ 5.5 3.5 20A
OFF ON MA
XA
XA SA MB Multi-function output 1
MC ˄Fault output˅
2-14
Section 2 Design
● Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kW or more) or the phase advance capacitor
is switched, an excessive peak current may flow through the input power circuit, causing the converter unit to break
down.
To prevent this, install an optional AC reactor (optional) on the input side of the Inverter.
This also improves the power factor on the power supply side.
SYSMAC
Other Controller
ĆUse a Noise Filter designed for the Inverter.
A general-purpose Noise Filter will be less effective and may not reduce noise.
2-15
Section 2 Design
Noise
̚ SYSDRIVE
Filter M
Induction Noise: Electromagnetic induction generates noise on the signal line, causing the controller to malfunction.
Radio Noise: Electromagnetic waves from the Inverter and cables cause the broadcasting radio receiver to make
noise.
2-16
Section 2 Design
̚ SYSDRIVE M
30cm min.
Signal line
Control
Device
Steel box
Noise Noise
̚
Filter
SYSDRIVE
Filter M
2-17
Section 2 Design
■地线的配线
·Always use the ground terminal with the following ground resistance:
200-V Inverter: 100 Ω or less
400-V Inverter: separate ground,10 Ω or less
·Do not share the ground wire with other devices such as welding machines or power tools.
·Always use a ground wire that complies with technical standards on electrical equipment and minimize the
length of the ground wire.
Leakage current flows through the Inverter. Therefore, if the distance between the ground electrode and the
ground terminal is too long, the potential on the ground terminal of the Inverter will become unstable.
·When using more than one Inverter, be careful not to loop the ground wire.
2-18
Section 2 Design
Time
A current flows into the capacitors.
Voltage
The current is different from the
voltage in waveform. Time
2-19
Section 2 Design
·Wiring Method
[With ACReactor]
AC reactor SYSDRIVE
˄Optional˅ 3G3JZ
·Reactor Effects
Harmonics are effectively suppressed when the AC reactor is used as shown in the following table.
2-20
Section 2 Design
·Sequential Input (S1 through S6, SP and SC) and Analog Monitor Output (AM or AC)
Terminal Tightening Recommend
Wire size
screw torque Wire ed wire size Cable
mm2(AWG)
size N·m mm2(AWG)
Single
wire 0.5 ~ 1.25(20 ~ 16)
M2 0.22 ~ 0.25 0.75(18) Cable with polyethylene sheath
Stranded
wire 0.5 ~ 0.75(20 ~ 18)
φ1.0
Model: Al 0.5-8 WH
8
14
φ2.6 (Size:mm)
2-21
Section 2 Design
● Wiring Method
① Loosen the terminal screws with a thin-slotted screwdriver.
② Insert the wires from underneath the terminal block.
③ Tighten the terminal screws firmly to a torque of 0.5 N·m .
※ 1.Always separate the control signal line from the main circuit cables and other power cables.
※ 2. Do not solder the wires to the control circuit terminals. The wires may not contact well with the control
circuit terminals if the wires are soldered.
※ 3. The end of each wire connected to the control circuit terminals must be stripped for approximately 5.5 mm.
Thin-slotted screwdriver
terminal block
Wires
Solderless terminal or
wire without soldering
※ Applying a torque of greater than 0.5 N·m may damage the terminal block.
If the tightening torque is insufficient, however, wires may be disconnected.
2-22
Section 2 Design
■Standard Connection
● Main Circuit Terminals
Multi-function output 1
˄Fault output˅
Multi-function input 1(Forward/Stop) MA a contact
S1
Multi-function input 2(Reverse/Stop) MB b contact
S2
Multi-function input 3(External fault) MC Common
S3
Multi-function input 4(Fault reset)
S4
Multi-function input 5(Multi-step speed reference1)
S5
Multi-function input 6(Multi-step speed reference2)
S6
Sequence input common
SC
Frequency reference power
+V(10VDC 20mA)
Frequency Frequency reference input
A1(0̚+10V) AM Multi-function analog output
reference
adjuster (AC) Analog common Ć
Analog common
AC
A(ˉ):4p
RS485 Communication
B(ˇ):5p
※ I/O signals can be connected to a single shielded cable.The analog output is a PWM wave which the carrier fre-
quency is 1KHz ,and it could connect to Analog input directly.
2-23
Section 2 Design
Cable
Shield
2-24
Section 2 Design
● 3-phase200VAC ● 3-phase400VAC
MCCB MCCB
Model 3G3JZ- Type Rated current Model 3G3JZ- Type Rated current
[A] [A]
A2002 5A A4004 5A
A2004 5A A4007 5A
A2007 10A A4015 NF30 10A
NF30
A2015 20A A4022 10A
A2022 20A A4037 20A
A2037 30A
※ To satisfy LVD (Low-voltage Directive) requirements, the system must be protected by a molded case circuit
breaker (MCCB) when a short-circuit occurs. A single MCCB may be shared with more than one Inverter or with
other machines. In that case, however, take some appropriate measures so that the MCCB will protect all the
Inverters from the occurrence of any single short-circuit.
2-25
3
● Operation·Monitoring ●
3
Chapter 3
Frequency
adjuster
Status
indicator
LED
Keys
Name Function
Displays relevant data items, such as frequency command, output frequency, and
Data display
parameter set values.
Frequency adjuster Sets the frequency adjuster within a range between 0 Hz and the maximum frequency.
MIN MAX
RUN RUN indicator Lights in operation. Flashes when run command is turned OFF and in deceleration.
FWD FWD indicator Lights when executing a FWD command. Flashes when switching from FWD to REV.
REV REV indicator Lights when executing a REV command. Flashes when switching from REV to FWD.
Lights when stopped. Flashes when running at a frequency which is lower than
STOP STOP indicator
minimum output frequency.
Decrement Key Decrease the frequency command, the value of constant parameter No. and setting
value of constant parameter
Increase the frequency command, the value of constant parameter No. and setting
Increment Key
value of constant parameter
RUN RUN Key Starts the Inverter running when the 3G3JZ is in operation with the Digital Operator.
Stops the Inverter unless parameter n2.01 is set to enable the STOP Key.
STOP STOP/RESET Key
RESET Used to reset the Inverter when an error occurs. ※
※ For safety reasons, the reset function cannot be used while an operation command (forward/reverse) is being
input. Turn the operation command OFF before using this function.
3-1
Chapter 3 Operation·Monitoring
Output frequency
Monitors the output frequency of the inverter.
ĆSet parameter n0.03 to "1" to display this right after the power is ON.
Output current
Monitors the output value of the inverter.
ĆSet parameter n0.03 to "2" to display this right after the power is ON.
FWD/REV selection
The rotating orient can be selected when running by RUN botton of the operator.
ĆSet parameter n0.03 to "4" to display this right after the power is ON.
Back to
※ When the monitoring of output voltage command is displayed in parameter n0.04 (monitor display item
selection), the content to be displayed can be changed.
3-2
Chapter 3 Operation·Monitoring
※ 1.Only in following cases, you can change frequency command by digital operator.
·Set n2.00 (frequency selection) to "0" (operator's Increase/Decrease key inputs are valid), and multi-speed
command or second frequency command has not been input yet
·Set n2.09 (second frequency selection) to "0" (operator's Increase/Decrease key inputs are valid), second
frequency command has been input but multi-speed command has not been input yet.
※ 1.Select the rotating orient when run by the RUN Key of the operator. This function is disabled in other operation
commands.
※ 2.The direction of motor rotation can be changed, even during operation.
3-3
Chapter 3 Operation·Monitoring
Press the Enter Key. The data of the selected parameter number will
be displayed.
Press the Enter Key so that the set value will be entered and the data
display will be lit.
End will be displayed for 1s after pressing Enter Key to confirm the
set value.
※ 1. To cancel the set value and go back to the previous step, press the Mode Key ( ) instead.
※ 2. There are parameters that cannot be changed while the Inverter is in operation. Refer to the list of parameters.
When attempting to change such parameters, will be displayed and set values are canceled.
※ 3. If you set to disable any parameter change or protected by password, when you set the parameter, will
be displayed and the set value is ignored.
3-4
Chapter 3 Operation·Monitoring
·Monitor items you want to display when confirming inverter operation or device operation are set as below.
【Set value explanation】
Set Example of
display Name Details
value
User-faced monitor display. Used to display the data conformed to
0 Cunstom monitor the device.
Set the multiple of output frequency as your wish in n0.05.
1 -- (Not used) --
2 -- (Not used) --
3 Main circuit DC voltage Displays main circuit DC voltage inside the inverter in VDC.
4 Output voltage command Displays voltage command value output by the inverter in VAC.
5 -- (Not used) --
Output side power factor
6 Displays power factor angle of the inverter in degree.
angle
7 Electric power output Displays electric power output of the inverter in kW.
8 -- (Not used) --
Frequency command When A1 is enabled to be used as 1st or 2nd frequency command,
9 (voltage) input voltage 0 to 10 VDC in A1 terminal is displayed as 0.0 to
A1 terminal input voltage 10.0, in the unit of 0.1 V. Displayed as 0.0 when it is disabled.
When A1 is enabled to be used as 1st or 2nd frequency command,
Frequency command input current 4 to 20 mA in A1 terminal is displayed as 4.0 to
10 (current) 20.0, in the unit of 0.1 mA. Displayed as 0.0 when it is disabled.
A1 terminal input current ※ Input voltage 0 to 10 VDC is displayed as 0.0 to 10.0 when the
voltage is input, in the unit of 0.1 V.
The temperature of inverter inner output transisitor (IGBT) is
11 IGBT temperature
displayed in ℃ .
Changes during
n0.05 Cunstom monitor Register No. 0005 ○
operation
Setting range 0.1 ~ 160.0 Unit of setting 0.1 Default setting 1.0
【Default setting】
·User-faced monitor display which matches the device. Set the variation multiple as your wish in inverter output
frequency.
·Example of setting
Setting: 2.0
Output frequency 60.0Hz × set value2.0 = 120 →
3-5
Chapter 3 Operation·Monitoring
1 Output frequency Displays output frequency after the power is turned ON.
2 Output current Displays output current after the power is turned ON.
3-6
Chapter 3 Operation·Monitoring
n0.06 0006 Software No. Displays version information of the software used in driving
※ For reference only section.
n6.08 0608 Abnormal log 1 (once ago) When the inverter is faulty, system may record at most 2
information about the fault to analyse the cause.
n6.09 0609 Abnormal log 2 (twice ago) Operation fault information is logged in the following codes.
※ For reference only
No. Function No. Details
0 (No faults) 21 Overvoltage detected
circuit fault"HPF2"
1 Over current (hardware 22 Ground detected
detected)"oc" circuit fault"HPF3"
2 Over voltage "ov" 23 Overcurrent detected
circuit fault"HPF4”
3 Heat sink overheated 24 U-phase circuit
"oH1" fault"cF3.0"
4 Power supply board 25 V-phase circuit
overheated “oH2" fault"cF3.1"
5 Inverter overload"oL" 26 W-phase circuit
fault"cF3.2"
6 Motor overload"oL1" 27 Voltage control circuit
fault"cF3.3"
7 Overtorque 28 Temperature detector
detected"oL2" 1 fault"cF3.4"
3-7
Chapter 3 Operation·Monitoring
3-8
● Test Run ●
4
Chapter 4
4
Caution
Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
Do not open terminal case when power is being supplied or power has just been turned
OFF for less than 10 minutes.
Doing so may occasionally result in minor injury due to electric shock.
Do not touch the radiating fan when power is being supplied or power has just been
turned OFF for a short period.
Doing so may occasionally result in scald due to high temperature.
4-1
Chapter 4 Test Run
Installation·Mounting Install the Inverter according to the installation conditions. Page 2-1
·Ensure that the installation conditions are met.
Wiring·Connection Connect to the power supply and peripheral devices. Page 2-15
·Select peripheral devices which meet the specifications and wire correctly.
Power Connection Carry out the following pre-connection checks before turning on the power supply.
·Always ensure that a power supply to the correct voltage is used and that the power input
terminals (R/L1, S/L2, and T/L3) are wired correctly.
3G3JZ - AB □ : Single-phase AC200 ~ 240V (Wire R/L1 and S/L2)
3G3JZ - A2 □ : 3-phase AC200 ~ 240V
3G3JZ - A4 □ : 3-phase AC380 ~ 480V
·Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the
motor correctly.
·Ensure that the control circuit terminals and the control device are wired correctly.
Make sure that all control terminals are turned off.
·Set the motor to no-load status (i.e., not connected to the mechanical system).
·Having conducted the above checks, connect the power supply.
Check the Display Status Check to be sure that there are no faults in the Inverter.
·If the display at the time the power is connected is normal, it will read as follows:
frequency command display of
·When a fault has occurred, the details of the fault will be displayed.
In that case, refer to Chapter 8 Maintenance Operations and take necessary remedies.
Actual Load Operation Connect the mechanical system and operate using the Digital Operator.
·When there are no difficulties using the no-load operation, connect the mechanical
system to the motor and operate using the Digital Operator.
Basic Operation (operation based on the basic settings required to start and stop
Page 5-1
Operation the Inverter.)
Advanced Operation (stall prevention etc.) Page 6-1
·For operation within standard parameters, refer to Chapter 5 Basic Operation.
·Refer to Chapter 5 Basic Operation and Chapter 6 Advanced Operation for the various
advanced functions, such as stall prevention, carrier frequency setting, overtorque
detection, torque compensation, and slip compensation
4-2
Chapter 4 Test Run
1 Power Connection
·If the display is normal when the power is connected, it will read as follows:
【Normal】 frequency command display of
·When a fault has occurred, refer to Chapter 8 Maintenance Operations and take necessary action.
【Fault】 Display error (Lv: main circuit low voltage) etc
3 Initializing Parameters
Press the Enter Key. The data of selected group will be displayed.
Press increasement key or decreasement key to select n0.02 (parameter write disable
option/parameter initialization).
Press enter key again to display the setting value of the parameter.
Press increasement key or decreasement key to select "9" as the set value.
After confirmation of the sett value by pressing enter key, End will be displayed for 1 second.
4-3
Chapter 4 Test Run
n7.00 Rated Motor Current Register No. 0700 Changes during operation ○
Setting range 0.6 ~ 1.9 ※ 1 Unit of setting 0.1% Default setting 1.2 ※ 2
n7.00 (motor's rated current) is group n7, you need to press increasement key
or decreasement key to select group n7.
Press enter key again, setting data of the parameter will be displayed.
※ 1.Motor's rated current seeting range depends on the type of the inverter. It can be set within 30% to 120% of inverter's
rated output current.
※ 2.Motor's rated current initial setting depends on the type of the inverter. It is normally set to 75% of the rated output current.
5 No-load Operation
·Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator.
※ Before operating the Digital Operator, check that the frequency adjuster is set to MIN.
4-4
Chapter 4 Test Run
·Turn the frequency adjuster to confirm there is no vibration and noise in the motor.
·Check that no faults have occurred in the Inverter during operation.
■ Stopping the Motor
·On completion of operating the motor in the no-load state in the forward or reverse direction, press the STOP/
RESET Key. The motor will stop.
4-5
● Basic Operation ●
5
Chapter 5
5
This section explains the basic settings required to operate and stop the inverter.
The settings of parameters described here will be sufficient for simple Inverter operations.
First make there basic settings and then skip to the application functions,such as slip compensation, torque
compensation, carrier frequency setting, energy-saving control, internal input setting of input terminal, operation
timing of external stopper, overtorque detection, DC brake, stall prevention. Refer to Chapter 6 Advanced
Operation.
5-1Initial Settings
·The following 2 initial settings are required.
Initialize the parameter by setting the parameter Write-prohibit Selection/Parameter Initialization (n0.02) …to
“9”or “10” .
5-1
Chapter 5 Basic Operation
This mode, which is used by conventional general-purpose inverters, is convenient when replacing a conventional
model with 3G3JZ Inverter because the Inverter in this mode can be operated without considering the constants of
the motor.
To operate the Inverter in V/f control mode, be sure to set n7.00 (rated motor current) and n1.00 - n1.06 (V/f
mode).
Changes during
n1.00 Maximum Frequency(FMAX) Register No. 0100 ×
operation
Setting range 50.00 ~ 600.0 Unit of setting 0.01Hz Default setting 50.00
Changes during
n1.01 Maximum Voltage Frequency(FA) Register No. 0101 ×
operation
Setting range 0.10 ~ 600.0 Unit of setting 0.01Hz Default setting 50.00
Changes during
n1.02 Maximum Voltage(VMAX) Register No. 0102 ×
operation
Setting range 0.1 ~ 255.0(0.1 ~ 510.0) Unit of setting 0.1V Default setting 200.0(400.0)
Changes during
n1.03 Middle Output Frequency(FB) Register No. 0103 ×
operation
Setting range 0.10 ~ 600.0 Unit of setting 0.01Hz Default setting 1.50
Changes during
n1.04 Middle Output Frequency Voltage(VC) Register No. 0104 ×
operation
Setting range 0.1 ~ 255.0(0.1 ~ 510.0) Unit of setting 0.1V Default setting 12.0(24.0)
Changes during
n1.05 Minimum Output Frequency(FMIN) Register No. 0105 ×
operation
Setting range 0.10 ~ 600.0 Unit of setting 0.01Hz Default setting 1.50
Minimum Output Frequency Changes during
n1.06 Register No. 0106 ×
Voltage(VMIN) operation
Setting range 0.1 ~ 255.0(0.1 ~ 510.0) Unit of setting 0.1V Default setting 12.0(24.0)
5-2
Chapter 5 Basic Operation
·Set the minimum frequency applied on the motor in n1.05 according to the applied minimum speed. The
frequency lower than n1.05 setting value is disabled, the inverter will block the output and the motor will not
rotate.
·The vertical-axis load or the load with high viscous friction may require high torque at low speed. If the torque is
insufficient at low speed, increase the voltage in the low-speed range by 1 V, provided that no overload (OL1 or
OL2) is detected. If an overload is detected, decrease the set values or consider the use of an Inverter model with a
higher capacity.
·Under fan control or pump control, because the necessary torque is in proportion of the second power or third
power of speed, setting the V/f mode with quadratic (cubic) function to lower the voltage in low speed area will
help save energy.
※ The values in the parentheses are setting range and Default settings of 400VAC inverter.
【Explanation of the setting values】
Output voltage ˷V˹
n1.06
0 Frequency [Hz]
n1.05 n1.03 n1.01 n1.00
5-3
Chapter 5 Basic Operation
The following description provides information on how to input operation commands to start or stop the Inverter
or change the direction of rotation of the Inverter.
Four types of command input methods are available. Select either one of them according to the application.
n2.01 Operation Command Selection Register No. 0201 Changes during operation ○
Setting range 0~4 Unit of setting 1 Default setting 0
※ To set “18 (operation command switch: control terminals)” , “19 (operation command switch: operator)”and “20 (operation
command switch: communication)”in multi-function input (n4.05-n4.08) to switch operation command temporarily.
After setting multiple operation command switches, the priority is as below. If all operation command switches are set to
“ON” , the commands will be performed in the priority order, starting from control terminals.
n2.01 (Selecting operation command) < 20 (operation command switch: communication) < 19 (operation
command switch: operator) < 18 (operation command switch: control terminals)
·It is enabled only if the input method of operation command is selected as control circuit terminal. Select the input method as control circuit terminal.
【Explanation of the setting values】
Setting value Description
0 2-wire sequence (terminal S1: forward rotation/stop, terminal S2: reverse rotation/stop)
1 2-wire sequence (terminal S1: run/stop, terminal S2: forward rotation /stop)
2 3-wire sequence ※ 1
※ If 3-wire sequence is set by setting n4.04 = 3, the setting of multi-function input 3 (n4.05) will be disabled, and 3-wire sequence will be assigned instead.
Stopping SW Operation SW
(b contact) (a contact)
S1 operation input (operate by stopping SW "OFF"
and operation SW "OFF")
S3 stopping input (stop by stopping SW "ON")
Direction SW
S2 forward rotation/reverse rotation command
(forward rotate/ reversely rotate with direction SW "ON"/"OFF" respectively)
SC order input common
5-4
Chapter 5 Basic Operation
n2.05 Selecting operation after connecting power/ Register No. 0205 Changes during
switching operation operation ×
output frequency
n2.05=2/3 in aocordance with the state of
operaiton command to determine run/stop
output frequency
n2.05=0/1
connecting power
ON ON
S1
output frequency
n2.05=0/2 in accordance with the state of
S1/S2 to determine run/stop
output frequency
n2.05=1/3
5-5
Chapter 5 Basic Operation
Changes during
n2.00 Selecting Frequency Command Register No. 0200 operation ○
n2.09 Selecting the secondary Frequency Register No. 0209 Changes during
Command operation ○
Setting Unit of
range 0~4 setting 1 Default setting 2
5-6
Chapter 5 Basic Operation
·Set the relation formula between frequency command and the secondary frequency command.
【Explanation of the setting values】
Setting value Description
0 Disabled: actual frequency command = frequency command (n2.00)
1 Enabled: actual frequency command = frequency command (n2.00) + the secondary frequency
command (n2.09)
Enabled: actual frequency command = frequency command (n2.00) - the secondary frequency
2 command (n2.09)
Setting Unit of
range 0.0 ~ 100.0 setting 0.1% Default setting 0.0
·The highest frequency of the upper/lower limit value for frequency command is 100%, set them in % respectively.
※ Be sure to set n1.08 ≤ n1.07
※ When the lower limit value (n1.08) of frequency command is less than minimum output frequency (n1.05), if the
frequency command less than minimum output frequency is input, the inverter will not output it.
5-7
Chapter 5 Basic Operation
5-4-3 The Frequency Command by Using Digital Operator's Digital Setting ( n2.13)
When n2.00 (Selecting frequency command) = 0 is set, the frequency command can be set through the increase/
decrease key on digital operator.
5-8
Chapter 5 Basic Operation
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Changes during
n5.01 Frequency Command2 Register No. 0501 operation ○
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Changes during
n5.03 Frequency Command4 Register No. 0503 operation ○
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Changes during
n5.04 Frequency Command5 Register No. 0504 operation ○
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
Changes during
n5.06 Frequency Command7 Register No. 0506 operation ○
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
5-9
Chapter 5 Basic Operation
n4.17 The maximum current input of multi- Register No. 0411 Changes during
function analog input terminal A1 operation ×
Setting range 0.0 ~ 20.0 Unit of setting 0.1mA Default setting 20.0
The maximum current command value of Changes during
n4.18 multi-function analog input terminal A1 Register No. 0412 operation ×
Setting range 0.0 ~ 100.0 Unit of setting 0.1% Default setting 100.0
·To adjust the input characteristic by setting the points of analog input minimum value and maximum value. Set the input
characteristic referring to the diagram below.
※Do not same as the adjust method of the Frequency Command.
n4.12ǃn4.16
Analog
0V n4.11 n4.13 10V input
0mA n4.15 n4.17 20mA
5-10
Chapter 5 Basic Operation
n2.06 Selecting Loss Detection for Multi- Register No. 0206 Changes during
function Analog Input (terminal A1) operation ×
·Enabled when using current input for multi-function analog input. Set whether to detect loss of multi-function
analog input and stop method after detection.
·When the current input value for multi-function analog input is less than the setting value of n4.15 (the minimum
current input of multi-function analog input terminal A1), it will be taken as a loss, and error of multi-function
analog input signal will be detected.
·When the error of multi-function analog input signal is detected, the “AErr”will display on operator. After
clearing the cause of the error, cancel the alarm by using the RESET key on operator or by inputting error reset for
multi-function input.
【Explanation of the setting values】
Setting value Description
0 Loss detection disabled: decelerate to 0Hz (operate according to frequency command)
1 The error of multi-function analog input signal ( “AErr” ) is detected: coast to “stop”after
detection
2 Error detected, without displaying “AErr” , operate according to the frequency used before
disconnection.
※ When n4.15 (the minimum current input of multi-function analog input terminal A1) = 0 is set or the voltage
input is switched, loss detection will be disabled.
5-11
Chapter 5 Basic Operation
Operation command
(forward rotation) Time
UP command
Time
DOWN command
Time
Output frequency
Upper limit value
Consistent frequency
Time
ĆStatus description U˖UP (acceleration) status
D: DOWN (deceleration) status
H: HOLD status
U1: UP status with upper limit value restricted
D1: DOWN status with lower limit value restricted
5-12
Chapter 5 Basic Operation
5-13
Chapter 5 Basic Operation
Acceleration/Deceleration status can be set in the output frequency of inverter. This chapter explains the parameter.
Generally, there are 3 modes for Acceleration/Deceleration. Set it according to application.
·Trapezoidal Acceleration/Deceleration: the method used universally.
·S-shape Acceleration/Deceleration: select it when the impact from starting and stopping needs to be lessened.
Setting range 0.1 ~ 600.0 Unit of setting 0.1s Default setting 10.0
Changes during
n1.10 Deceleration Time 1 Register No. 010A operation ○
Setting range 0.1 ~ 600.0 Unit of setting 0.1s Default setting 10.0
Setting range 0.1 ~ 600.0 Unit of setting 0.1s Default setting 10.0
Setting range 0.1 ~ 600.0 Unit of setting 0.1s Default setting 10.0
·To set acceleration time according to the time taking from 0% to 100% of maximum frequency, and set
deceleration time according to the time taking from 100% to 0% of maximum frequency.
·The formula for actual Acceleration/Deceleration time is as below.
Acceleration/Deceleration time = (setting Acceleration/Deceleration time) × (frequency command) /
(maximum frequency)
·Setting “7”in multi-function input (n4.05-n4.08) to switch between Acceleration/Deceleration time 1 and
Acceleration/Deceleration time 2.
Under input status, switch to Acceleration/Deceleration time 2.
5-14
Chapter 5 Basic Operation
Setting range 0.0 ~ 10.0 Unit of setting 0.1s Default setting 0.0
n1.18 S-shape Characteristic Time under Register No. 0112 Changes during ×
deceleration operation
Setting range 0.0 ~ 10.0 Unit of setting 0.1s Default setting 0.0
·To set S-shape characteristic time (as addition) in the set Acceleration/Deceleration time (n1.09-n1.12) .
·The actual Acceleration/Deceleration time will be the sum of setting value for Acceleration/Deceleration time or jog
Acceleration/Deceleration time and setting value for S-shape characteristic time.
※ “0.0 ”set in S-shape characteristic time is disabled.
5-15
Chapter 5 Basic Operation
When inputting reverse direction command, reversing motor and reverse prohibition can be selected.
In the application not suitable for reverse rotation, set reverse prohibition.
This parameter is used to specify the stopping mode when stop command is input or external error occurs.
The Inverter either decelerates or coasts to a stop according to the stopping mode selection.
5-16
Chapter 5 Basic Operation
Multi-function input
0 Set it when multi-function input is not used.
disabled
Multi-step speed Signal to switch frequency command 1-7 (n5.00-n5.06)
1
command 1 ※ 1 ※ For details, refer to [5-5-5 The Frequency Command (n5.00-n5.06) ].
Multi-step speed
2
command 2 ※ 1
Multi-step speed
3
command 3 ※ 1
5 Error reset ON: error reset (disabled in operation command input)
Acceleration/
7 Deceleration time ON: Acceleration/Deceleration time 2 (n1.11, n1.12)
switching
Command for
9 blocking external ON: output cut
base electrode
UP command ※ 1 Function of UP/DOWN command for increasing or decreasing frequency command.
10
(UP/DOWN command) Be sure to set UP command and DOWN command simultaneously.
11 DOWN command Status ACC DEC Hold Hold
※1
(UP/DOWN command) UP command ON OFF OFF ON
DOWN command OFF ON OFF ON
※After multi-step speed commands 1-3 are input, the multi-step speed commands
have the priority.
※ In order to save frequency command of UP/DOWN command after power is
OFF, set “0”or “1”in constant of n2.13.
5-17
Chapter 5 Basic Operation
Setting
value Function name Description
0 Multi-function output
Set it when Multi-function output is unused.
disabled
1 Operating ON: operating (operation inputting/inverter outputting)
※ Under DC brake or base electrode block the status is also ON.
2 Consistent frequency ON: frequency is consistent (with frequency command)
※ The status is ON when frequency is within frequency command ± 2Hz, and
OFF when exceeds frequency command ± 4Hz.
3 Zero speed 1 ON: zero speed (less than minimum output frequency)
※ When operation command is OFF, if not output, the status will become OFF.
5-18
Chapter 5 Basic Operation
Setting
value Function name Description
4 Overtorque detection ON: output when the following constant conditions are met.
·Selecting overtorque detection (n6.03)
·Overtorque detection level (n6.04)
·Overtorque detection time (n6.05)
5 Base electrode block ON: blocking base electrode (inputting the base electrode block command)
6 ON: detecting low voltage (when low voltage UV error of main circuit is detected)
Low voltage detection ※ When DC voltage of main circuit is 200 VAC, it will detect at 198VDC, when
400VAC, it will detect at 396VDC.
7 Operation command
ON: control circuit terminal/OFF: other than control circuit terminal
output
8 Error output ON: error output
9 Frequency detection ON: output frequency ≥ frequency detection level (n3.02)
12 Stall prevention ON: Stall prevention during deceleration (n6.00)
during deceleration
13 Stall prevention
during acceleration/ ON: Stall prevention during acceleration/operation (n6.01/n6.02)
operation
14 Overheating of
inverter ON: inverter is overheating (the temperature of fin is over 85 ℃ )
15 Overvoltage ON: overvoltage (voltage of main circuit exceeds the predicted voltage)
※ When DC voltage of main circuit is 200 VAC, it will predict at 374VDC, when
400VAC, it will predict at 747VDC.
17 Forward rotation ON: forward rotating
※ Input operation command for forward rotation direction, and it will keep ON
before reverse rotation direction command is input.
18 Reverse rotation ON: reverse rotating
※ Input operation command for reverse rotation direction, and it will keep ON
before forward rotation direction command is input.
19 Zero speed 2 ON: zero speed (less than minimum output frequency)
※ Continue to output even when operation command is OFF.
20 Warning output ON: warning output
21 External stopper ON: open external stopper
output ※ Set control time according to open frequency (n3.11) and operation frequency
(N3.12) of external stopper
5-19
Chapter 5 Basic Operation
Output frequency
˷Hz˹
f2Hz f4Hz
Frequency command
DC brake
Minimum output frequency
(n1.05)
Operation command OFF Time
ON OFF
(forward rotation) OFF ON OFF
Operating
OFF ON OFF
Consistent frequency OFF ON OFF
Frequency detection
OFF ON OFF ON OFF
Zero speed 1
ON OFF ON
Zero speed 2
Changes during
n3.02 Frequency Detection Level Register No. 0302 operation ×
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
·Set the frequency to be detected.
·In multi-function output (n3.00), set “9 (frequency detection)”to output.
5-20
Chapter 5 Basic Operation
5-21
● Advanced Operation ●
6
Chapter 6
6
This chapter provides information on the use of advanced functions of the inverter for operation.
Refer to this chapter to use the various advanced functions, such as slip compensation function, torque
compensation function, carrier frequency setting, energy saving control, internal input setting function of input
terminal, operation timing function of external stopper, overtorque detection function, DC brake function, stall
prevention function.
The slip compensation function calculates the motor slip value according to the output current of inverter in order
to compensate output frequency.
This function is used to improve speed accuracy when operating with a load. As an auxiliary function for
Sensorless Vector Control, it can be used in combination with Sensorless Vector Control to further improve speed
accuracy and output torque.
6-1
Chapter 6 Advanced Operation
This function increases the output torque by detecting an increase in the motor load under the case of one inverter
connected one motor.
Enabled especially used under V/f control mode.
If one inverter is connected to multiple motors, the torque compensation function cannot normally operate but
increase output current, therefore, disable the function.
n7.02 Torque Compensation Gain Register No. 0702 Changes during operation ○
Setting range 0.0 ~ 10.0 Unit of setting 0.1 Default setting 1.0
·Set the gain for torque compensation function. The default setting does not need any changes in normal operation.
·If the output torque under low speed operation is in sufficient, increase setting value. Output current will increase
with the increment of setting value, check whether the output current value of operation is 100%-150% of motor
rated current, and whether overload of motor is detected.
·If one inverter is connected to multiple motors, set n7.02 = 0 to disable torque compensation function.
※ If n7.02 = 0.0, the torque compensation function will be disabled.
6-2
Chapter 6 Advanced Operation
n2.03 Carrier Frequency Selection Register No. 0203 Changes during operation ×
Setting range 2 ~ 15 Unit of setting 1kHz Default setting 8
·Set carrier frequency of inverter, the default setting does not need any changes in normal operation.
·To lower the sound from motor, increase the setting of carrier frequency. The frequency of sound audible for
human is less than about 11kHz normally, if the set frequency is higher than this one, we will not able to hear the sound.
·If the electronic noise leaking from inverter harms the machines around, set a smaller value.
If the machines around are still influenced when the setting is less than 2kHz, consider the use of noise reducing
equipments such noise filter to solve the problem.
·If the cable between inverter and motor is too long, set the carrier frequency with the following values as criteria.
Length of the cable
Shorter than 50m Shorter than 100m Longer than 100m
between inverter and motor
Setting of carrier frequency Less than 10kHz Less than 5kHz Less than 2kHz
※ When the setting value of carrier frequency is more than 8kHz, the rated output current of inverter will be
decreased due to the increased heat inside inverter.
The relation between carrier frequency and inverter rated current is shown as below. Based on the value of
inverter rated output current as 100%, indicate the different values in %.
100% 100%
90% 90%
80% 80%
70% 70%
60% 60%
50% 50%
40% 40%
Carrier Carrier
2kHz 6kHz 10kHz 14kHz frequency 2kHz 6kHz 10kHz 14kHz frequency
4kHz 8kHz 12kHz 16kHz 4kHz 8kHz 12kHz 16kHz
6-3
Chapter 6 Advanced Operation
The energy saving control function automatically saves unnecessary power that is uselessly consumed while the
load is light.
To automatically adjust the motor power status to the status suitable for the load.
The function is applicable for the case when the load is light for a long time and changes little.
n8.17 Energy Saving Control Selection Register No. 0811 Changes during ×
operation
Setting range 0, 1 Unit of setting 1 Default setting 0
※ After the energy saving control is enabled, the output voltage will be reduced to 70% of maximum output voltage
in V/f mode.
n4.27 Internal Input Selection Register No. 041B Changes during operation ×
for Input Terminal
Setting range 0 ~ 63 Unit of setting 1 Default setting 0
n4.28 Status Selection for Internal Input Register No. 041C Changes during operation 0
Setting range 0 ~ 63 Unit of setting 1 Default setting 0
·Set the input terminal for internal input in n4.27.
·Set the input status for internal input terminal in n4.28.
·The setting methods will be explained as below:
① Set the input terminal of inverter in every digit under binary.
② In every digit, in order to set the terminal which is to be set as internal input to"1", or to turn ON the terminal
which is set as internal input, set "1".
③ Switch the binary set in ② to decimal whose values will be set in constant.
6-4
Chapter 6 Advanced Operation
n4.09 Input Selection of a contact/b contact for Register No. 0409 Changes during ×
Multi-function Input operation
Setting range 0 ~ 63 Unit of setting 1 Default setting 0
6-5
Chapter 6 Advanced Operation
External stopper is set in vertical axis to keep load from falling. The function of outputting output frequency and
external stopper operation time is equipped in 3G3JZ series. The setting will be explained below.
DC injection braking
n3.11
n3.12
Minimum output
frequency(n1.05)
Operation command Time
OFF ON OFF
(forward rotation)
External OFF ON OFF
stopper output
6-6
Chapter 6 Advanced Operation
The function can detect whether an excessive load is applied to the equipment according to the increase of output
current (or output torque). Enabled when protecting equipment from damage or detecting load error.
·Set enabled/disabled, detection status and post detection disposal for overtorque detection function.
·The status of exceeding overtorque detection level (n6.04) will be detected when the status keeps for a period of
time after overtorque detection time (n6.05) elapsed.
·After overtorque is detected, "OL2" will display for error detection, "AOL2" for warning detection.
※ When resetting after error detection, input the reset input.
For warning detection, it will be cancelled automatically if the output current detection level is increased.
※ If "04(detecting overtorque)" is set in multi-function output (n3.00), it can be output to outside.
【Explanation of the setting values】
Setting value Description
0 Over torque detection disabled
1 Detect only when speed is consistent/continue to operate after detection (warning detection)
2 Detect only when speed is consistent/cut the output during detection (error detection)
3 Detect often during operation/ continue to operate after detection (warning detection)
4 Detect often during operation/ cut the output during detection (error detection)
n6.04 Overtorque Detection Value Register No. 0604 Changes during operation 0
Setting range 10 ~ 200 Unit of setting 1% Default setting 150
·Set the percentage of detection level for overtorque detection function based on inverter rated output current as 100%.
n6.05 Overtorque Detection Time Register No. 0605 Changes during operation ×
Setting range 0.1 ~ 60.0 Unit of setting 0.1s Default setting 0.1
·Set the detection time of overtorque detection function in s.
Output current
[ˁ]
n6.04
Minimum output
frequency(n1.05)
n6.05 Time
6-7
Chapter 6 Advanced Operation
The DC injection braking function applies DC voltage on the induction motor for braking motor.
·DC injection braking during startup:
Enabled to stop the motor rotating by inertia (no regenerative processing) and start it again.
·DC injection braking during stop:
Make adjustments if the motor rotating does not decelerate to a stop in normal operation due to inertia from a
heavy load.
By increasing the DC injection braking time or DC injection braking current, the time required for stopping the
motor is reduced.
n8.02 DC Injection Braking Time during Register No. 0802 Changes during ×
Stop operation
Setting range 0.0 ~ 60.0 Unit of setting 0.1s Default setting 0.5
n8.03 DC Injection Braking Start Frequency Register No. 0803 Changes during ×
during Stop operation
Setting range 0.00 ~ 600.0 Unit of setting 0.01Hz Default setting 0.00
·Set the % of DC injection braking current based on inverter rated current as 100%.
·Set the DC injection braking time during startup in s. After DC injection braking time during startup, the device
will start from minimum frequency (n1.05).
·Set the DC injection braking start frequency during stop in Hz, and DC injection braking time during stop in s.
Regardless of the minimum output frequency, the DC injection braking function will start operation from the
frequency set in n8.03.
Output frequency
[Hz] DC injection braking
during startup DC injection braking
during stop
n8.03
Minimum output
frequency(n1.05)
n8.01 n8.02 Time
6-8
Chapter 6 Advanced Operation
A stall will occur if the motor cannot keep up with the rotating magnetic field on the motor stator side when a
large load is applied to the motor or a sudden acceleration/deceleration is performed.
Also called [Motor Stall], [Motor Maladjustment].
In SYSDRIVE 3G3JZ, stall prevention function can be set independently for accelerating/operating/ decelerating condition.
·Set the value of main circuit DC voltage what makes the stall prevention function during deceleration operate in V.
The default setting does not need any changes in normal operation.
·When main circuit DC voltage reached the set value during deceleration, the deceleration will stop automatically
to avoid overtoltage (OV) and start again after the main circuit DC voltage is lowered. After the operation of stall
prevention during deceleration, the actual deceleration time is longer than the set time.
·Under the status of default setting, if overtoltage (OV) occurs during deceleration, decrease setting value in 5V,
then confirm the operation.
※ If the stall prevention level during deceleration is set too low, deceleration time will be very long. Be sure to confirm the
operation when changing setting values. If power is of 3-phase 400VAC, the main circuit DC voltage will be about
566VDC (400 ×√- 2). Set the voltage that is over 100VDC higher than power voltage (being inverted into DC value).
※ The values in the parentheses are setting range and Default settings of 400VAC inverter.
※ If n6.00 = 0 is set, stall prevention function during deceleration will be disabled.
Time
Output current
n6.01
Time
Output frequency
Time
Output current
n6.02
Time
Output frequency
Time
6-10
Chapter 6 Advanced Operation
The following description provides information on other functions and parameter settings than those of [Chapter 5
Basic Operation] and former part in this chapter (Advanced Operation).
Refer to [Chapter 7 Communications] for parameters related to communications.
·Set the constants of protection characteristics for motor overload detection (OL1) according to the type of used motor.
·If a single inverter is connected to more than one motor, the electronic thermal function protecting motor from
overheating will not function normally.
Set n6.06 (selecting motor protection function) = 2 to disable electronic thermal function, then set thermal
protection devices outside every motor.
【Explanation of the setting values】
Setting value Description
0 The protection corresponding to universal induction motor
1 The protection corresponding to inverter dedicated motor
2 Protection function for motor overload is disabled.
※ Be sure to set motor rated current (n7.00) so that electronic thermal function can detect the motor overload (OL1)
correctly.
n6.07 Motor Protection Time Register No. 0607 Changes during operation ×
Setting range 30 ~ 600 Unit of setting 1s Default setting 60
·Set the electronic thermal protection time constant of motor overload detection (OL1) in second. Default setting is
150% 1 minute.
·The default setting does not need any changes in normal operation.
·To set the parameter according to the characteristics of the motor, confirm the thermal time constant with the
motor manufacturer and set the parameter with some margin (shorter than the thermal time).
·To detect motor overloading more quickly, reduce the set value, provided that it does not cause any application
problems.
6-11
Chapter 6 Advanced Operation
■Operation selection after recovery from momentary power interruption and speed detection
selection after external base electrode blocking is cancelled
Operation election after recovery from Changes during
n8.04 momentary power interruption Register No. 0804 ×
operation
Setting range 0~2 Unit of setting 1 Default setting 0
6-12
Chapter 6 Advanced Operation
Output frequency[Hz]
n8.09
n8.10
n8.11
n8.12
Command frequency[Hz]
6-13
● Communications ●
7
Chapter 7
7
Terminator
RS-
485connection
example
Item Specifications
Interface RS-485
Synchronous Desynchrony (start-stop synchronous)
method
Communication Baud rate: 4800/9600/19200/38400 bps selectable
parameters Data length: 8 bits
Parity: even parity
Stop bit: 1 bit
Communication MEMOBUS base
protocol
No. of devices 254 max.
connectalbe
7-1
Chapter 7 Communications
Relevant Parameters
Constant Register Name Details Setting Set Default Write
No. No. range unit setting in
[Hex] oper-
ation
n9.00 0900 RS485 Set slave address (slave number) used in 0 to 1 0 ×
communication communication. 254
slave address ※ When set to 0, RS485 communication is
disabled.
n9.01 0901 RS485 Set communication baud rate (communicate 0 to 1 1 ×
communication speed). 3
baud rate 0:4800 bps
selection 1:9600 bps
2:19200 bps
3:38400 bps
n9.02 0902 RS485 Select an operation when communication 0 to 3 1 2 ×
operation error "CE □ " occurs.
selection when 0:Operation continue when an alarm is
communication displayed
error occurs
1:Ground to a halt when an alarm is
displayed
2:Free stop when an alarm is displayed
3:operation continue (no warning)
n9.04 0904 RS485 Respond wait time after receiving request 0 to 1 0 ×
communication information from the host is set here. 200 (2ms)
send wait Set to 1 for 2 ms.
n9.05 0905 RS485 commu- Please set a time for communication timeout 0.0 to 0.1s 1.0 ×
nication timeout limit. 120.0
detect time Take communication program into
consideration when setting the timeout limit.
※ When set to 0.0, communication timeout
detect is disabled.
7-2
Chapter 7 Communications
■Communication Connector
8˖(Not Used)
7˖(Not Used)
6˖(Not Used)
3˖(Not Used)
2˖(Not Used)
1˖(Not Used)
˄ˇ˅
4˖A˄ˉ˅
5˖B
■RS485 Communication Connector Description
Mark Details Specifications
1p - (Not used) -
2p - (Not used) -
3p - (Not used) -
4p A( - ) RS485 commnication Used to send/receive signals for RS485
Connector send/receive data communication.
pins 5p B( + ) RS485 commnication ※ Based on MODBUS communiction protocol.
send/receive data
6p - (Not used) -
7p - (Not used) -
8p - (Not used) -
■Terminator
Terminator needs to be wired at the end of RS485 communication. Please connect a resistor of 110 Ω , 1/2 W.
7-3
Chapter 7 Communications
Terminator 120¡
7-4
Chapter 7 Communications
■Message Format
In RS-485 communication, hosts send commands to slaves, slaves give responses to hosts. Set the format of
message send/receive as below, data length is change by commands (functions).
7-5
Chapter 7 Communications
Monitor items
Register 2123H: frequency reference monitor
Register 2124H: frequency output monitor
Communication register
Register 2102H: frequency reference
7-7
Chapter 7 Communications
■Data Overview
Data overview is as below. There are 3 data types, command data, monitor data and synchronous send data.
command Data
command data overview is as below. You can read or write.
7-8
Chapter 7 Communications
7-9
Chapter 7 Communications
■Error Code
Communication error code
Error Code Explanation
Communication command illegal:
01
Inverter has received an invalid command
Register address illegal:
02
Inverter has received data with invalid address
Register value illegal:
03
Inverter has received a communication command with invalid register value
Slave device fault:
04
Inverter can not excute the requested command
06 Inverter busy
10 Communication timeout
Precautions
Please set the timer which monitors slave response time
at the host.When the slave does not respond to the slave
in time setting, please set the host to send same
commands in this case.
7-10
Chapter 7 Communications
Serial communication board or units can be mounted in following SYSMAC CPU units.
Table1 Available PCs
Series CPU Unit Models
CS1H-CPU67H/66H/65H/64H/63H
SYSMAC CS
CS1G-CPU45H/44H/43H/42H
CJ1H-CPU67H/66H/65H
CJ1G-CPU45H/44H/43H/42H
SYSMAC CJ
CJ1G-CPU45H/44H/43H/42H
CJ1M-CPU13/12/11/23/22/21
C200HX-CPU34-E/44-E/54-E/64-E/34-ZE/44-ZE/54-ZE/64-ZE/65-ZE/85-ZE
SYSMAC C200HX/HG/HE C200GX-CPU33-E/43-E/53-E/63-E/33-ZE/43-ZE/53-ZE/63-ZE
C200HE-CPU3-E/42-E/32-E/42-ZE
SYSMAC CQM1H CQM1H-CPU61/51
SYSMAC CP1H CP1H-X/XA/Y
7-11
Chapter 7 Communications
■Peripheral Devices
The following peripheral devices are needed when using protocol-macro function
Table3 Peripheral Devices
Name Model Specifications
Following peripheral devices support protocol-macro function of the
whole SYSMAC series
Personal computer enviroment
Personal computer IBM PC/AT or compatible computer
Min. requirement: Pentium 90MHz
CPU
Recommend: Pentium 166MHz or better
CX-Protocol WS02-PSTC1-E OS Microsoft Windows95 or Windows98
Memory Min.: 16MB Recommend: 24MB min.
Min.: 24MB free space
Hard disk
Recommend: 50MB free space
Monitor SVGA or better
FDD: 1 min.
Driver
CD-ROM driver: 1 min.
The following peripheral devices support the protocol-macro function
of SYSMAC C200HX/HG/HE series
Personal computer enviroment
Personal computer IBM PC/AT or compatible computer
Min. requirement: Pentium 90MHz
CPU
Recommend: Pentium 166MHz or better
Protocol support
WS01-PSTF1-E OS Microsoft Windows95 or Windows98
tools
Memory Min.: 16MB Recommend: 24MB min.
Min.: 24MB free space
Hard disk
Recommend: 50MB free space
Monitor SVGA or better
FDD: 1 min.
Driver
CD-ROM driver: 1 min.
7-12
Chapter 7 Communications
7-13
Chapter 7 Communications
7-14
Chapter 7 Communications
Creating a Message
The message can be created according to the communications specifications of the general-purpose peripheral
device (Inverter) as a counterpart. A DSR message can include variables to set data in the I/O memory (such as data
memory) of the CPU Unit or write response data to the I/O memory. Each component of a message is in the
memory of the Communications Board. Therefore, the CPU Unit can just execute the PMCR command to send or
receive the data, with no need to write ladder programs for the communications protocol.
SYSDRIVE
CPU Unit Serial Communications Board 3G3JZ
DSR message
PMCR Send
Instruction
Receive Response
PMCR Step 0
Instruction
Next process
according to To step n according
the result.
to the result
7-15
Chapter 7 Communications
Sequence
When repeating actions to give the RUN command and frequency reference to the Inverter and read the status of the
Inverter, for example, the actions can be registered as one sequence, or more than one if necessary. In "Creating a
Project File", an example is shown with all actions registered as a single sequence. A sequence may include the
following parameters.
Parameter Description
Set the method of control, such as flow control.
Transmission control
Select only modem control for communications with the 3G3JZ.
Set the area for sharing the data between the Programmable Controller and
Link word Communications Board.
In "Creating a Project File", an example is shown without such an area set.
Set the periods to monitor the transmission and reception steps with timers Tr,
Monitor time Tfr, and Tfs.
Set a period of approximately 0.5 s each for communications with the 3G3JZ.
A method to write reception data to the I/O memory of the Programmable Controller.
Response notify method
Select "notify by scan" for communications with the 3G3JZ.
SYSDRIVE
CPU Unit Serial Communications Board 3G3JZ
Step 0
DSR message
PMCR (Write the RUN command
instruction and frequency response.)
Response
Response
(Inverter status)
7-16
Chapter 7 Communications
Step
In a single step, a DSR message is sent and a response for the DSR message is received. A step may not include a
response if it is a broadcast message. In the case of repetitive actions to issue the RUN command and frequency
reference to the Inverter and read the status of the Inverter, for example, the actions to give the RUN command and
frequency reference constitute one step. The reason is that these register numbers are consecutive and can be sent
with a single DSR message. The action to read the status of the Inverter is another step. A step includes a command
and a maximum of two messages. The above example uses the Send & Recv command. The DSR message and
response are both messages.
A step may include the following parameters.
Parameter Description
The Send, Recv, Send & Recv, Wait, Flush, Open (ER-ON) or Close (ER-OFF) is
set.
Command Under "Creating a Project File", an example is shown with the Send & Recv
command used. The Send command is used for a broadcast message.
Send message A DSR message is set for the Send command used.
7-17
Chapter 7 Communications
Sequence Step 00
Step 01
A maximum of 16 steps
Step 15
The standard system protocol incorporated by the Communications Board cannot be edited or transferred. To make
use of the standard system protocol, copy it to the project file and edit it. Under Creating a Project File, an example
to create a new project file is shown without making use of the standard system protocol.
Memory Allocations
The PMCR command sends each Slave the data in consecutive words specified by the operand and beginning with
the first word (S), and writes in the memory area beginning with the first word (D) the data received. The following
memory allocations are made in the above example.
7-19
Chapter 7 Communications
Communications SYSDRIVE
Board 3G3JZ
C: Control data˄See note˅
15 12 11 0
7-20
Chapter 7 Communications
■Creating a Sequence
Use the following procedure to create a new sequence.
1.Click on New Protocol with the left button of the mouse. Then click on a blank space with the right button of the mouse.
2.Select Create Communication Sequence.
The following table will appear. Set the parameters related to the sequence in the table.
* # Communication sequence Link word Control Response Timer Tr Timer Tfr Timer Tfs
Set
000 Inverter I/O Send & Recv -- Scan 0.5 0.5 0.5
(Setting required)
#
Sequence number. The sequence number is automatically set.
Communication Sequence
The label (name) of the sequence. Input an appropriate, easy-to-distinguish name.
Link Word
Set the area for sharing the data between the Programmable Controller and Communications Board.
In this example, the link word is specified by the operand of the PMCR command. Therefore no link word is set here.
Control
Set the control method, such as flow control.
Select only “modem control”for communications with the 3G3JZ.
Response
A method to write reception data to the I/O memory of the Programmable Controller.
Select “notify by scan”for communications with the 3G3JZ.
■Creating a Step
1.Double-click on New Protocol with the left button of the mouse.
2.Click on New Sequence with the left button of the mouse and click on a blank space with the right button of the mouse.
3.Select Create Step.
The following table will appear. Set the parameters related to the step in the table.
* Step Repeat Command Retry Send wait Send message Recv message Response Next Error
Input
□ 00 Reset/R(1) Send & Recv 3 0.02 Input send response Yes Next Abort
Read
□ 01 Reset/R(1) Send & Recv 3 0.02 Status
response
Yes End Abort
Step
Step number. The step number is automatically set.
Repeat
The number (N) of times to repeat the step is set within a range from 0 to 255. It is possible to change messages by
making use of the number (N).
In this example, the same message is sent to three Slaves with addresses different to each other. Therefore, the
number is set to 3 in word S + 1. The number of Slaves is specified by the operand. Therefore, select Channel, use
the Edit command to set Data Address to Operand, and set 0N + 1 in order to select word S + 1. In the above table,
“Reset”means that the repeat counter must be reset first in the step.
Command
Set the commands, such as Send, Recv, and Send & Recv.
Only the Send & Recv command is used for communications with the 3G3JZ except for broadcasting messages, in
which case the Send command is used.
Retry
Set the number of times to retry the command within a range from 0 to 9.
It is recommended that the number be set to 3 or larger. If a transmission error occurs due to noise, the transmission of
the command will be retried. If the number is set to 3, an error will be detected if the transmission fails three times.
Send Wait
The waiting time until the data is sent.
For communications with the 3G3JZ, if data is repeatedly transmitted to the same Slave, set the waiting time to
20 ms or more.
Response
Determine whether or not to write the reception data in the response.
Always set this parameter to Yes for communications with the 3G3JZ.
Next
Determine which step is to be processed next or finish the operation after the step finishes normally.
In this example, step 00 is set to Next and step 01 is set to END because the sequence completes be executing steps 00 and 01.
Error
If the step has an error, determine which step is to be processed next or finish the operation.
In this example, the parameter will be set to Abort to interrupt the sequence if an error occurs.
7-22
Chapter 7 Communications
Message name
The label (name) of the sequence. Input an appropriate, easy-to-distinguish name.
Set the label in the send message box in the table shown under Creating a Step.
Length <I>
Set the length of the data.
All communications with the 3G3JZ are performed in byte units. Select 1 Byte and BIN. Select No for reading data
because there is no data to be read.
Address <a>
Set the addresses of the Slaves.
In this example, the Slave addresses are set in S + 2, S + 5, and S + 8. Therefore, retrieve the data from those
locations.
The address is set in the LSB of each word. To read the byte, select Variable Reverse, otherwise the data is read from
the MSB. Then click on Edit Variable with the left button of the mouse. Select Read R () and set Data/Address to the
operand (3N + 2) using the number (N) of times to repeat the step.
7-23
Chapter 7 Communications
Data
Set the DSR message in detail.
·DSR Message Requesting that the RUN Command and Frequency Reference Be Written
1 0 0 0 0 1 0 0 0 2
LJaLj
The Slave address is set in the address box. Insert the address with the
Insert icon.
[10]+[00]+[01]+[00]+[02]
Set the constants contained in the DSR message.
Use Set Constant and set the constants in Hex.
LJlLj
The length is set in the length box. Insert the length by using the Insert
icon. The length is the number of bytes of the succeeding data (R(3N +3), 4).
The length is automatically set by the CX-Protocol.
(R(3N +3), 4)
The Inverter's actual data to be sent. This example selects Variable and
Read R() and sets the operand. Set Data to 3N + 3 because the RUN
command data uses four bytes each from S + 3, S +6, and S + 9.
Set Edit Length to 0N + 4 so that it will be set to four bytes.
LJcLj
The check code is set in the check code box. Insert the check code by
using the Insert icon. All the data including the address data before the
check code is operated. Mark all the items if the PST is used. The check
code is automatically set by the CX-Protocol.
0 3 0 0 2 C 0 0 0 1
Set the address data, constant data, and check code data.
7-24
Chapter 7 Communications
Message
The label (name) of the response. Input an appropriate, easy-to-distinguish name.
Set the label in the Recv message box in the table shown under Creating a Step.
Length <I>
Set the length of the data.
All communications with the 3G3JZ are performed in byte units. Select 1 Byte and BIN. Select No for reading data
because there is no data to be read.
Address <a>
Set the addresses of the Slaves.
In this example, the Slave addresses are set in S + 2, S + 5, and S + 8. Therefore, retrieve the data from those
locations.
The address is set in the LSB of each word. To read the byte, select Variable Reverse, otherwise the data will be read
from the MSB. Then click on Edit Variable with the left button of the mouse. Select Read R () and set Data/Address
to the operand (3N + 2) using the number (N) of times to repeat the step. Set Edit length to 1 byte as a default. If the
default value has been changed, set it to 0N + 1.
7-25
Chapter 7 Communications
Data
Set the expected response in detail.
·Response to the RUN Command and Frequency Reference
The response to the DSR message written consists of the following items.
1 0 0 0 0 1 0 0 0 2
LJaLj
The Slave address is set in the address box. Insert the address with the Insert icon.
[10]+[00]+[01]+[00]+[02]
Set the constants contained in the response.
Use Set Constant and set the constants in Hex.
LJcLj
The check code is set in the check code box. Insert the check code by using the Insert icon.
All the data including the address data before the check code is used.
Mark all the items if the PST is used. The check code is automatically set by the CX-Protocol.
LJlLj
The length is set in the length box. Insert the length by using the Insert icon. The
length is the number of bytes of the succeeding data (W(1N + 1), 2). The length is
automatically set by the CX-Protocol.
(W(1N+1),2)
The Inverter's actual data is to be sent. This example selects Variable and Write W ()
and sets the operand. Set the data to 1N + 1 because the RUN command data uses
two bytes each from D + 1, D + 2, and D + 3.
Set Edit Length to 0N + 2 so that it will be set to two bytes.
7-26
Chapter 7 Communications
■Ladder Program
Connect the PST and the Communications Board, and read the Communications Board system settings from the
PST. Set the start/stop bits both to 1 bit, and data length to 8 bits.
Transfer the created protocol to the Communications Board. The following example describes how to control the
Inverter with this protocol.
·Before using this program in your system, be sure to check the word and data memory allocations
and change them if necessary so that there will be no word or data memory duplication.
·This program will stop all communications if a communications error or fault occurs. Be sure to
set communications error detection n9.05 ≠ 0.0 and n9.02 for communications error detection
operation selection to 1 or 2 so that the system will stop with time-over detection.
■Memory Allocations
Frequency References of Inverter
Word Functions common to all Slaves
The frequency references of the Inverter for
Inverter control communications (continued register 2102 frequency references are listed
00000 when set to ON)
in the following table.
Communications error output (on hold when a
00001 communications error or fault occurs) DM Function
00002 Communications fault reset D0 Slave 1 frequency reference
7-27
Chapter 7 Communications
D0100 0 1 1 1 0 0 1 0 1 1 1 0 0 0 0 1 D0101 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Note 1. Set the number of Send data items in Hex to the number of words of D1000 through D1004(5).
Note 2. The number of words of D2001 is written in Hex for the number of Recv data items.
Status Flags
·Communications Port Enabled Flag
Flag bit for communications port 7: A20207
·Protocol Macro Execution Flag
The Protocol Macro Execution Flag is described below.
Unit/
Port 1 Port 2
Board
Unit/
Port 1 Port 2
Board
7-28
Chapter 7 Communications
Ladder Program
Communications error output
0.00 0.01
MOV(021)
Inverter
Protocol
Communications #72E1 Communications Macro Communications
control D100 error output Port Enabled
Execution
Flag Flag
0.00 0.01
MOV(021) PMCR(260)
Inverter
#0000
Communications D100
D101 control
D101
MOV(021) D1000
Communications
#0005 Port Abort Communications D2000
Flag 0.02 Fault reset 0.01
D1000
0.01
MOV(021) FAL(006)
#0001 06
D1001 1
MOV(021)
#0001
D1002
MOV(021)
1
D1003
MOV(021)
D1
D1004
7-29
Chapter 7 Communications
Communications time = [Number of bytes in DSR message × 10 (See note 1.) × (1/baud rate) × 1,000 (ms)] +
[Number of bytes in response × 10 × (1/baud rate) × 1,000 (ms)] + [24 × (1/baud rate) × 1,000 (ms)] + send
wait time setting (ms) + protocol macro waiting time (See note 2.) (ms)
The reason that the number of bytes in the DSR message and response is multiplied by 10 is because both the start
bit and the stop bit require one bit each.
(1 byte = 8 bits) + (start bit: 1 bit) + (stop bit: 1 bit) = 10 bits
With RS-422A/485 communications, set at least 20 ms as the protocol macro waiting time.
Calculation Example
The communications time required for one Slave in the protocol macro created in Creating a Project File, can be
calculated according to the following formula. (Baud rate = 19,200 bps.)
Communications time = [(DSR message to write data (13 bytes) + DSR message to read (8 bytes)) × 10 × (1/
19,200) × 1,000 (ms)] + [(write response (8 bytes) + read response (7 bytes)) × 10 × (1/19,200) × 1,000 (ms)] +
[24 × (1/19,200) × 1,000 (ms) × 2] + [10 (ms) × 2] + [20 (ms) × 2] = 81.2 (ms)
If there are N Slaves, the total communications time will be N × 81.2 ms. Consequently, the more Slaves that are
used, the longer the communications time will be. If the number of Slaves is too high, it is possible that the detection
time of 2 s for communications time-over will be exceeded. In this case, either disable the time-over detection
function and use a different sequence to detect communications errors, or increase the number of Masters thereby
decreasing the number of Slaves per Master.
Ladder program cycle time
Communications time h 2
I/O Response Time Inverter I/O scan
Internal processing for the Inverter
The communications processing times
for the Inverter are as follows.
·Inverter communications input scan:8 ms
·Inverter communications output scan:8 ms
·Internal processing time for the Inverter:
Approx. 20 ms
Max. input Max. output
response time response time
7-30
● Application ●
8
Chapter 8
8
8-1
Chapter 8 Application
8-2
Chapter 8 Application
8-3
Chapter 8 Application
8-4
Chapter 8 Application
8-5
Chapter 8 Application
8-6
Chapter 8 Application
Due to parameter setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected when
the system is started up.
If that should occur, use this section as a reference and apply the appropriate measures.
Refer to 8-1 Protective and Diagnostic Functions, if the contents of the fault are displayed.
■ The display does not change when the Increment or Decrement Key is pressed.
·Parameter write-prohibit is input.
Set n0.02 (Parameter Write Disable/Parameter Initialize) to "1", the parameters other than n0.02 can not be set.
Set n0.02 to "0" to set the parameter.
·"Parameter Write Disable" has been input to Multi-function Input.
Set Multi-function Input (n4.05 to n4.08) to "17" (Parameter Write Disable), parameter can not be set by corresbonding
input.
Set the parameter after turning OFF the Parameter Write Disable.
·The inverter is in operation.
When the inverter is in operation, you can only change the parameters which can be written in operation.Refer to
Parameter Overview to check if it can be written in operation.
For those parameters can not be set in operation, stop the inverter and try again.
8-7
Chapter 8 Application
On the other hand, the Inverter in 2-wire sequence will only rotate in the reverse direction if input in 3-wire
sequence is ON.
Check and correct the setting in n04.04 or change the input method of the RUN command.
·The frequency reference is too low.
If the frequency reference is set below the minimum output frequency set in n1.05, the Inverter will not operate.
Raise the frequency reference to at least the minimum output frequency.
·Switching RUN command by using multi-function input
To set “18 (operation command switch: control terminals)”, “19 (operation command switch: operator)”and
“20 (operation command switch: communication)”in multi-function input (n4.05-n4.08) to switch operation
command temporarily. The commands will be performed in the priority order as below:
n2.01 (Selecting operation command) < 20 (operation command switch: communication) < 19 (operation
command switch: operator) < 18(operation command switch: control terminals)
·The input wiring of the control circuit terminals of the Inverter is incorrect.
The Inverter cannot check the input signal if the input line of the control circuit terminals is incorrectly wired.
The default setting for Inverter input is to NPN sequence input, which can be changed to PNP sequence input.
Refer to 2-2-2 Terminal Block and check that the SW1 settings conform with the actual wiring.
■ The motor does not operate with input through the control circuit terminals. (The frequency reference is
zero or different from the set value.)
·The frequency reference setting is incorrect.
The analog input of frequency references is ignored with the Digital Operator selected. The digital input of frequency
references is ignored unless the Digital Operator is selected.
Check that the setting in n2.00 for frequency reference selection coincides with the actual method of giving frequency
commands.
·Switching frequency command by using multi-function input
Set "22 (the secondary frequency command n2.09)", "1-3 (multi-step speed command", "8 (Jog command)" in the
multi-function input (n4.05 to n4.08) to switch the frequency command. The commands will be performed in the
priority order as below:
n2.00 (Selecting frequency command) < 22 (the secondary frequency command n2.09) < 1-3 (multi-step
speed command)
·The analog input(frequency command input A1 terminal) setting is incorrect.
Check that the analog input(frequency command input A1 terminal) setting in n4.11 to 4.18 are set according to
the actual analog input characteristics.
8 Motor Burns
·The load is too big.
If the load of the motor is too big and the motor is used with the effective torque exceeding the rated torque of the
motor, the motor will burn out. For example, the rated torque of the motor and capacity may be limited to eight
hours of use if the inscription on the motor states that the motor is rated for eight hours.
If the 8-hour rated torque is used for normal operation, it may cause the motor to bun out.
Reduce the load amount by either reducing the load or lengthening the acceleration/deceleration time.
Also consider increasing the motor capacity.
·The ambient temperature is too high.
The rating of the motor is determined within a particular ambient operating temperature range. The motor will
burn out if it runs continuously at the rated torque in an environment in which the maximum ambient operating
temperature is exceeded.
Lower the ambient temperature of the motor to within the acceptable ambient operating temperature range.
8-9
Chapter 8 Application
■ Noise derives from Inverter switching.Take the following actions to prevent noise.
·Lower the carrier frequency of the Inverter in n2.03.
The number of internal switching times is reduced, so noise can be reduced to some extent.
·Install an Input Noise Filter.
Install an Input Noise Filter on the power input area of the Inverter.
·Install an Output Noise Filter.
Install an Output Noise Filter on the output area of the Inverter.
·Use metal tubing.
Electric waves can be shielded by metal (iron). Therefore, enclose the Inverter with a metal tube.
11 Mechanical Vibration
8-10
Chapter 8 Application
A
Control device Inverter (control input)
(Output unit)
24V
S1̚7
SC
GND
8-11
Chapter 8 Application
WARNING
Do not open terminal case when power is being supplied or power has just been turned
OFF for less than 10 minutes.
Doing so may occasionally result in minor injury due to electric shock.
Do not touch the radiating fan when power is being supplied or power has just been
turned OFF for a short period.
Doing so may occasionally result in scald due to high temperature.
Safety Precautions
1.Ensure safety when performing maintenance, inspection
and part replacement.
Precautions
·Operation command selection (n2.01) is set to control circuit
terminal, operation selection after power supply putting in/operation
command switching (n2.05) is set to enable, turn ON the power when
there are operation signals.
·Multi-function input (n4.05 to n4.08) is set to operation command
switch, operation selection after power supply putting in/operation
command switching (n2.05) is set to enable, switch to other operation
commands when there are some operation signals.
·Fault retry times (n8.15) is set to enable, auto reseting from faulty stop.
·Verify the signal when power is being supplied, apply an incorrect voltage
to control input terminal.
■Daily Inspection
Check the following items with the system in operation.
·The motor should not be vibrating or making unusual noises.
·There should be no abnormal heat generation.
·The ambient temperature should not be too high.
·The output current value shown on the monitor displays should not be higher than normal.
·The cooling fan on the bottom of the Inverter should be operating normally.
8-12
Chapter 8 Application
■Periodic Inspection
Check the following items during periodic maintenance.
Always turn OFF the power supply before beginning inspection. Turn OFF the main circuit power supply,wait for
the time indicated on the front cover, and make sure the CHARGE indicator light has gone out, and then perform
maintenance and inspection. Be sure not to touch terminals right after the power has been turned off. Doing so can
result in electric shock.
Periodic Inspections
Item Inspection Corrective Procedure
Are all screws and bolts tight? Tighten loose screws and bolts firmly.
External terminals,
mounting bolts, connectors,etc. Are connectors tight? Reconnect the loose connectors.
Clean off any dirt and dust with an air gun
Heatsinks Are the fins dirty or dusty? using dry air at a pressure of 39.2 × 104 to
58.8 × 104Pa (4 to 6 kg·m2).
Is there any abnormal noise or vibration or
Cooling fan has the total operating time exceeded Replace the cooling fan.
20,000 hours?
Clean off any dirt and dust with an air gun
Is there any conductive dirt or oil mist on
Power elements the elements? using dry air at a pressure of 39.2 × 104 to
58.8 × 104Pa(4 to 6kg·cm2).
Are there any irregularities, such as
Smoothing capacitor Replace the capacitor or Inverter.
discoloration or odor?
8-13
Chapter 8 Application
① Press the left and right sides of the fan cover located on the lower part of the radiation fin in the arrow 1
directions. Then lift the bottom of the Fan in the arrow 2 direction to remove the fan as shown in the following
illustration. Disconnect the wire from the electrical inlet on the bottom of the plastic casing.
② Remove the Fan from the fan cover.
③ Slide the protective tube and remove the internal connector.
④ Remove the Fan from the fan cover. Mount the new Fan on the fan cover.
⑤ Do the same above reverse to mount the fan cover.
ĸ ķ
8-14
● Specifications ●
9
Chapter 9
9
9-1 Inverter Specifications
Chapter 9 Specifications
■200V Inverters
3G3JZ-AB □□□ 002 004 007 015 022
Max. applicable motor power(KW) 0.2 0.4 0.75 1.5 2.2
Rated output capacity(KVA) 0.6 1.0 1.6 2.9 4.2
Rated output current (A) 1.6 2.5 4.2 7.5 11.0
Output
Max. output voltage (V) 3-phase 200 ~ 240VAC (Corresponds to input voltage)
Output frequency range (Hz) 0.1 ~ 600Hz
Single- Carrier frequency (kHz) 2-15
phase
200V Input current (A) 4.9 6.5 9.7 15.7 24
Rated voltage, frequency Single-phase power supply 200 ~ 240V,50/60Hz
Supply
Max. output voltage (V) 3-phase 200 ~ 240VAC (Corresponds to input voltage)
Output frequency range(Hz) 0.1 ~ 600Hz
Carrier frequency (kHz) 2-15
3-phase 200V
Input current (A) 1.9 2.7 5.1 9 15 20.6
Rated voltage, frequency 3-phase power supply 200 ~ 240V,50/60Hz
Supply
9-1
Chapter 9 Specifications
■400V Inverters
3G3JZ-A4 □□□ 004 007 015 022 037
Max. applicable motor power (KW) 0.4 0.75 1.5 2.2 3.7
Rated output capacity (KVA) 1.2 2.0 3.3 4.4 6.8
Output Rated output current (A) 1.5 2.5 4.2 5.5 8.2
Max. output voltage (V) 3-phase 380 ~ 480VAC (Corresponds to input voltage)
Output frequency range (Hz) 0.1 ~ 600Hz
Carrier frequency (kHz) 2-15
3-phase 400V
Input current (A) 1.9 3.2 4.3 7.1 11.2
Power supply
■General Specifications
Control method Sine wave PWM method
Frequency setting resolution Digital command: 0.01Hz (100Hz max.), 0.1Hz (100Hz min.)
Control characteristic
Overload protect Stop when it keeps at 150% of rated output current for 1 minute
Overvoltage protect Stop at 410 VDC for 200 V model/820 VDC for 400 V model
Undervoltage protect Main circuit DC voltage: stop below 200 VDC for 200 V model, 400 VDC for 400 V model
Momentary power OFF Immediate stop (stop over 15 ms) or keep running till the time setting (0.1 to 5.0) elapses
Heatsink overheat Check when the heatsink temperature is 90 ℃
Ground protect Protect when inverter's rated output current is approximate 50%
Location of use Indoor (no corrosive gas or dust)
Ambient Operating Temperature In-panel mounting type:-10 ℃ to +50 ℃ (close mounting: -10 ℃ to +40 ℃ )
Enviroment
10
Chapter 10 List of Parameters
In order to make easier settings of 3G3JZ parameters, parameters are divided into 11 groups based on the
functions and are descripted below.
Parameter Name Description Reference
No. page
Select the environment group, such as control mode selection.
Environment
n0 settings
Parameter write-prohibit and change of monitor range of parameters are 10-2
also included in this function group.
V/f mode and
acceleration/ Set the basic characteristics for the inverter.
n1 deceleration time Set V/f mode, acceleration/deceleration conditions. 10-4
settings
Set the operation mode for the inverter.
Operation mode
n2 settings
Set the input mode by selecting frequency command or operation 10-5
command.
Output function Set the control circuit output functions for the inverter.
n3 settings Select multi-function output or analog output and adjust the set value. 10-8
Input function Set the control circuit input functions for the inverter.
n4 settings Select multi-function input or analog input and adjust the set value. 10-10
10-1
Chapter 10 List of Parameters
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n0.00 0000 Inverter Display the power supply specifications and capacity — 1 — — 3-7
capacity for the inverter.
being Applicable specification/capacity for each inverter is as
moni- follows.
tored
※ Only Power supply Power supply
Value
Value
for refer- specification/ specification/
capacity capacity
ence
0 Single-phase/3-phase 9 3-phase 400VAC/2.2kW
200VAC/0.2kW
1 Not used 10 Single-phase/3-phase
200 VAC/3.7 kW
2 Single-phase/3-phase 11 3-phase 400 VAC/3.7kW
200VAC/0.4 kW
3-phase 400VAC/
3 0.4kW
Single-phase/3-phase
4 200 VAC/0.75 kW
3-phase 400VAC/
5 0.75kW
Single-phase/3-phase
6 200 VAC/1.5 kW
3-phase 400VAC/
7 1.5kW
Single-phase/3-phase
8 200 VAC/2.2 kW
n0.02 0002 Parame- Prohibit parameters to be written and reset parameters to 0 1 0 × 5-1
ter write- default values. ~
prohibit 0: All parameters can be set and displayed 10
selec- 1: Parameter n0.02 can be set only, and other parameters
tion/ can be displayed.
parame- 8: Operation button unable
ter initial- 9: Initializes at the maximum frequency of 50Hz.
ization 10: Initializes at the maximum frequency of 60Hz
n0.03 0003 Items Set the items desired to display immediately when power 0 1 0 ○ 3-6
being ON. ~
moni- 0: Frequency command 4
tored 1: Output frequency
selection 2: Output current
when 3: Items being monitored set in n0.04
power 4: FWD (forward rotation)/REV (reverse rotation)
ON
10-2
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n0.04 0004 Selecting Select one of the five items displayed via the operator to 0 1 4 ○ 3-5
items change. ~
being Set the items desired to be displayed. 11
moni-
tored Item being Power supply
Set value
Set value
monitored specifications/
capacity
10-3
Chapter 10 List of Parameters
● n1:set v/f mode and acceleration/deceleration time
Name Description
Reference page
Changes during
Parameter No.
Default setting
Register No.
Unit of setting
Setting range
(Hex)
operation
n1.00 0100 Maximum Set basic characteristics for the inverter, i.e. the V/f mode. 50.00 0.01 50.00 × 5-2
frequency ● V/f control mode: Set output voltages for differ- ~ Hz ※1
(FMAX) ent frequencies. 600.0
Maximum ● Vector control mode: Vector control is used to 0.01 50.00 5-2
n1.01 0101 control frequency and voltage, therefore the set- 0.10 ~ ×
voltage fre- 600.0 Hz ※1
quency(FA) tings in n1.03, n1.04, n1.06 are disabled.
Output voltage[V]
n1.02 0102 Maximum 0.1 ~ 0.1V 200.0 × 5-2
voltage 255.0(0.1 (400.0)
(VMAX) n1.02 ~510.0) ※2
※2
n1.03 0103 Middle output 0.10 ~ 0.01 1.5 × 5-2
frequency (FB) 600.0 Hz
n1.04
10-4
Chapter 10 List of Parameters
※ 1. Default value. When n0.02 = 10 [Initialization at the maximum frequency of 60 Hz], the set value will change to 60Hz.
※ 2. Figures in the parentheses are the setting range and default value of 400VAC inverters.
● n2: Inverter operation mode settings
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n2.00 0200 Fre- Select the method to input frequency command to the 0~4 1 1 ○ 5-6
quency inverter
0: Increment/Decrement key on the operator enabled
com- 1: Frequency command knob on the operator enabled
mand 2: Frequency command input terminal A1 (voltage
selec- input 0~10V) enabled
tion 3: Multi-function analog input terminal A1 (current
input 4~20mA) enabled
4: RS485 communication link frequency command
enabled
※ When UP/DOWN command (set to 10, 11) is used
in multi-function input (n4.05~n4.08), set n2.00 to
0. In this case, input from Increment/Decrement
key on operator is also enabled. The multi-
function input UP/DOWN command however
takes the priority.
※ Multi-step speed command(set to 01, 02, 03) of the
multi-function inputs(n4.05~n4.08) will not be
impacted by n2.00 setting and be enabled all the time.
※ Choose terminal A1 current/voltage input, use the
SW to ACI/AVI.
n2.01 0201 Opera- Select RUN/STOP command input method for the 0~4 1 0 ○ 5-4
tion inverter.
com- 0: RUN/STOP key of operator enabled
mand 1: Control circuit terminal (2-wire or 3-wire) enabled
selec- ※ STOP key on the operator is also enabled.
tion 2: Control circuit terminal (2-wire or 3-wire) enabled
※ STOP key on the operator is also enabled.
3. RS485 communication link operation command
enabled
※ STOP key on the operator is also enabled.
4. RS485 communication link operation command
enabled
※ STOP key on the operator is disabled.
※ Set the multi-function inputs (n4.05~n4.08)
respectively to "18 (operation command
changeover: control terminal)", "19 (operation
command changeover: operator)" and "20
(operation command changeover:
communication)" to switch the operation
commands temporarily.
n2.02 0202 Stop Select the stop mode in case o stop command or 0~3 1 0 × 5-16
mode external fault inputs.
selec- 0: Decelerates to stop upon stop command/Coasts
tion to stop for external fault
1: Coasts to stop upon stop command/Coasts to
stop for external fault
2: Decelerates to stop upon stop command/
Decelerates to stop for external fault
3: Coasts to stop upon stop command/ Decelerates
to stop for external fault
10-5
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n2.03 0203 Carrier Set the output carrier frequency for the inverter. 2~ 1kHz 8 × 6-3
frequen ※ Generally the default value is used.
cy 15
※ Set to a higher value to reduce the motor noise.
selection ※ Set to a lower value to reduce the effect by
electrical noise.
※ If the carrier frequency set value is higher, the
inverter will be hot. If the set value is higher
than 8 kHz, the rated output current will
decrease.
n2.04 0204 Reverse Select the operation with the reverse command input. 0~2 1 0 × 5-16
rotation- 0: Reverse enabled (forward enabled)
prohibit 1: Reverse disabled (forward enabled)
selection 2: Reverse enabled (forward disabled)
n2.05 0205 Opera- Set the operation commands enabled/disabled input earlier 0~3 1 1 × 5-5
tion after power on or upon operation changeover command.
selection 0: Enabled after power on/disabled upon operation
after changeover command
power on 1: Disabled after power on/ disabled upon operation
/opera- changeover command
tion 2: Enabled after power on/ enabled upon operation
change changeover command
over 3: Disabled after power on/ enabled upon operation
com- changeover command
mand ※ It must be enabled when operation command is input
again after power on or upon operation changeover
command.
n2.06 0206 frequence Set the operation with loss of frequence command input 0~2 1 0 × 5-10
command command.
input When frequence command input occurred at the default
(Termi- input current, loss will be detected if the input current is
nal A1) less than n4.15 set value (the minimum current value
loss of across the frequence command input terminal A1)
detection 0: Decelerate to 0Hz (operates upon command)
selection 1: Detect fault frequence command input signal with
"AErr" (coasts to stop) displayed.
2: Detect exception without "ERR" displayed and
operate under the frequency before disconnection.
※ When the fault frequence command input signal is
detected with "AErr" displayed, it changes to reset
after cause is removed (flash is eliminated).
※ Loss detection is disabled when the frequence
command input set value is changed to 0~20mA or
voltage is input.
10-6
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n2.09 0209 Second- Select the input method of the secondary 0~4 1 2 ○ 5-6
ary fre- frequency command frequency.
※ The secondary frequency command method is
quency used via setting the secondary frequency
com- command operation selection (n2.10).
mand ※ Frequency command input can be changed over
by setting the multi-function input
selection (n4.05~n4.08) to "22 (Secondary frequency
command)".
0: Increment/decrement key of the operator
enabled
1: Frequency command knob of the operator
enabled
2: Frequency command input terminal A1 (input
voltage 0~10V) enabled
3: Multi-function analog input terminal A1 (input
current 4~20mA) enabled
4: RS485 communication link frequency command
enabled
※ When UP/DOWN command (value 10, 11) is
used in the multi-function inputs
(n4.05~n4.08), set n2.09 = 0. Increment/
decrement key of the operator is also enabled.
However, the multi-function input UP/DOWN
command takes the priority.
※ Multi-step speed command (1, 2, 3) of the
multi-function inputs (n4.05~n4.08) will not be
impacted by n2.09 setting and be enabled all
the time.
※ Choose frequence command input current/
voltage, use the switch to ACI/AVI.
n2.10 020A Second Select the operation method for the secondary 00 ~ 02 1 0 ○ 5-6
fre- frequency command.
quency 0: Disabled
com- Actual frequency command = Frequency
mand command (n2.00)
opera- 1: Enabled
tion Actual frequency command = Frequency
selection command (n2.00)+Secondary frequency
command (n2.09)
2: Enabled
Actual frequency command= Frequency
command (n2.00)-Secondary frequency
command (n2.09)
n2.13 020D Opera- Select whether the frequency command sent by operator 0~2 1 0 × 5-8
tor com- and communication link is stored or not.
municati 0:Store the operator frequency command/store 5-13
on fre- communication link frequency command
quency 1:Store the operator frequency command/not store
com- communication link frequency command
mand 2:Not store the operator frequency command/store
memory communication link frequency command
selection ※ When the parameter is set to not store, the frequency
command will operate with "0.00" after power ON.
10-7
Chapter 10 List of Parameters
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n3.00 0300 Multi-func- Select the functions of multi-function output 0 ~ 21 1 8 × 5-18
tion output 1 terminals.
(output termi-
Function Description
nals MA/MB
and MC) Set value
10-8
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
8 Fault output ON: Fault output
9 Frequency ON: Output frequency ≥
detection frequency detection level
(n3.02)
12 Stall ON: Stall prevention during
prevention deceleration in progress
during (n6.00)
deceleration
in progress
13 Stall ON: Stall prevention during
prevention acceleration/operation in
during progress (n6.01/n6.02)
acceleration
/operation
in progress
14 Inverter ON: Inverter overheating
overheating alarm (temperature of
alarm radiation fin is above 85 ℃ )
15 Overvoltage ON: Overvoltage alarm
alarm (Voltage on the main circuit
exceeds the alarm voltage)
※ Alarm voltage: The DC
voltage of the main circuit:
200V; 200VAC model: 374V;
400V AC model: 747V
17 Rotating in ON: Rotating in forward
forward
direction direction
10-9
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n3.04 0304 Multi-function To adjust voltage in the multi-function analog 1 ~ 200 1% 100 ○ 5-21
analog output output, set the output voltage gain. When output
gain (output voltage gain is set to 100%, output is determined
terminals AM- by the following equation.
AC) n3.03 = 0: Output frequency being monitored
(0~10V/0~Maximum frequency n1.00)
n3.03 = 1: Output current being monitored (0~10V/
0~250% of the inverter rated output current)
※ If output voltage gain is set to 50%, the output
voltage is 5V under the same conditions.
n3.08 n3.08 Cooling fan Set the cooling fan operation. 0~ 1 1 × 6-13
operation 0: Rotates only when RUN command is input
selection 1: Rotates when the inverter is turned ON (for 3
1 minute after the inverter stops operation)
2: Rotates when the inverter is turned ON
(Stops when the inverter stops)
3: Rotates according to IGBT temperature
conditions (Operates above 60 ℃ and stops
below 40 ℃ )
n3.11 030B External brake Set the control signals for external brake 0.00 0.01 0.0 × 6-6
release fre- operations. Set the external brake release/ ~ Hz 0
quency external brake operation time according to 20.00
the inverter output frequency.
n3.12 030C External brake ※ Set the multi-function output (n3.00) to 0.00 0.01 0.0 × 6-6
operation fre- "21 (external brake output)" to connect ~ Hz 0
quency with external brake. 20.00
※ Set the brake operation value coincident
with the inverter output status value Hz
in order to prevent the vertical shaft from
dropping.
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n4.04 0404 Multi-function Input the control circuit terminal operation 0~2 1 0 × 5-4
input 1/2 command from the multi-function input 1/2. Set
selection the input method according to actual application.
(Input terminal 0: 2-wire sequence (Forward /stop (Terminal S1),
S1/S2) Reverse/stop (Terminal S2))
1: 2-wire sequence (Run/stop (Terminal S1),
Forward/Reverse (Terminal S2))
2: 3-wire sequence
※ When n4.04 = 2, even if 3-wire sequence input is set,
3-wire sequence allocation is performed while the
multi-function input 3 (n4.05) set value is disabled.
STOP Switch RUN switch
(b connection) (a connection) S1 RUN input (Operates with the stop
switch and RUN switch closed)
S3 STOP input (Stops with the stop
Direction switch switch opened)
Direction switch
S2 Forward/Reverse command (Forward
with the direction switch opened and reverse
with the direction switch closed)
SC Sequence input common terminal
10-10
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n4.05 0405 Multi-function Select the functions of multi-function input 0 ~ 22 1 14 × 5-17
input 3 selec- terminals 3 through 6.
tion (Input ter-
minal S3)
n4.06 0406 Multi-function Function Description 5 × 5-17
Set value
input 4 selec-
tion (Input ter-
minal S4)
10-11
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
18 Operation ON: Operation command 5-17
command sent by control circuit
changeover terminal enabled
(Control OFF: Operation command
circuit selection (n2.01) enabled
terminal)
19 Operation ON: RUN/STOP key on 5-17
command the operator enabled
changeover OFF: Operation command
(Operator) selection (n2.01) enabled
20 Operation ON: Communication 5-17
command link operation command
changeover enabled
(communic OFF: Operation
ation) command selection
(n2.01) enabled
22 Secondary ON: Secondary 5-17
frequency frequency command
command (n2.09) enabled
n4.09 0409 Multi-func- Select the multi-function input from a 0~ 1 0 × 6-5
tion input a connection (NO) or b connection (NC). 63
connection/b When b connection (NC) is set to 1, the
connection binary value is converted to decimal value.
input selec- "11" = 000000001011
tion → Multi-function inputs 1, 2, 4 are set by b
connection (NC) input
0:a connection(N.O.)
1 1 1 1 1 1 1:b connection(N.C.)
Multi-function inpu1(S1)
Multi-function inpu2(S2)
Multi-function inpu3(S3)
Multi-function inpu4(S4)
Multi-function inpu5(S5)
Multi-function inpu6(S6)
n4.10 040A Input termi- Set the input response time for input 1~ 1(2 1 × 6-6
nal response terminals. 20 ms
time Generally it is not required to set. Set the )
parameter to a higher value to prevent relay
vibration or electrical noise in unit of 2ms.
10-12
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n4.11 040B Frequency command Change and adjust the frequency command 0.0 0.1 0.0 × 5-10
input terminal A1 min- input (terminal A1) analog input ~ V
imum voltage input characteristics. 10.0
Set the characteristics desired to be changed
n4.12 040C Frequency command according to the following figure. 0.0 0.1 0.0 × 5-10
input terminal A1 min- ※ Command value is set with the maximum ~ %
imum voltage com- frequency (n1.00) being 100%, in unit of 100.0
mand value 0.1%.
n4.13 040D Frequency command input ※ Choose A1 input current/voltage, use the 0.0 0.1 10.0 × 5-10
terminal A1 maximum switch to ACI/AVI. ~ V
voltage input ACI: current input(4 ~ 20mA) 10.0
Frequency command AVI: voltage input(0 ~ 10V) 0.0 0.1 100.0 5-10
n4.14 040E ×
input terminal A1 ~ %
maximum voltage Command value
100.0
command value 100%
Maximum frequency(n1.00)
n4.17 0411 Frequency command input 0V n4.11 n4.13 10V 0.0 0.1 20.0 × 5-10
terminal A1 maximum cur- 0mA n4.15 n4.17 20mA ~ m
rent input 20.0 A
n4.18 0412 Frequency command 0.0 0.1 100.0 × 5-10
input terminal A1 ~ %
maximum current 100.0
command value
n4.27 041B Input termi- Allocate the input terminals to internal inputs, 0~ 1 00 × 6-4
nal internal which allows the internal inputs to be set to a fixed 63
input selec- status. This parameter is available when starting the
tion inverter in fixed status after power ON without
wiring.
n4.28 041C Internal input ※ Set the input terminal internal input selection 0~ 1 00 ○ 6-4
status selection (n4.27) to allocate to the internal inputs. Set the 63
values with internal input status of 1 and
displayed after being converted from binary to
decimal.
※ Set in the internal input status selection (n4.28)
the fixed status of internal inputs. Set the input
fixed status (a connection is ON) to 1, with the set
values converted from binary values to decimal
values. For example: Value "11"=000000001011
n4.27 → multi-function inputs 1, 2 and 4
are allocated to the internal input setting
n4.28 → multi-function inputs 1, 2 and 4 are
in input fixed status (a connection is ON)
n4.27=1:Internal input setting
1 11 11 1 n4.28=1:Input fixed status
Multi-function input1(S1)
Multi-function input2(S2)
Multi-function input3(S3)
Multi-function input4(S4)
Multi-function input5(S5)
Multi-function input6(S6)
10-13
Chapter 10 List of Parameters
Reference page
Changes during
Parameter No.
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n5.00 0500 Frequency Set the internal frequency commands. 0.0 0.01 0.00 ○ 5-9
command 1 ※ Select the internal frequency commands with the
0 Hz
multi-function inputs (n4.05~n4.08) set to multi-step ~
n5.01 0501 Frequency 600.0 0.00 ○
command 2 speed command (set value 01, 02, 03).
Frequency
command 5 ○ × ○ ×
Frequency
command 6 × ○ ○ ×
Frequency
command 7 ○ ○ ○ ×
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n6.00 0600 Operation Set the operation level under which deceleration 0.0、 0.1V 390.0 × 6-9
level for time function automatically stops in order to 330.0 ~ (780.0)
stall preven- prevent overvoltage (OV) during deceleration. Set 410.0
with the voltage value of DC power supply of the ※2
tion during (0.0,
deceleration main circuit. Generally it is not required to change
the set value. 660.0 ~
※ When stall prevention during deceleration is 820.0)
enabled, overvoltage is detected, set the ※2
parameter to a lower value.
If the parameter is set too low, the inverter can
not deceleration, causing the stop duration very
long, which should be attended to.
10-14
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n6.01 0601 Operation Set the operation level under which the 0,20 1% 170 × 6-9
level for acceleration function automatically stops to avoid ~
stall the stall status during acceleration. Set the 250
prevention parameter in unit of % with the inverter rated
during output current referred to 100%.
acceleration ※ When the parameter is set to "0.0", stall prevention
during acceleration function is disabled.
n6.02 0602 Operation Set the operation level under which the acceleration 0,20 1% 170 × 6-10
level for stall function automatically stops to avoid the stall status ~
prevention during running. Set the parameter in % with the 250
during inverter rated output current referred to 100%.
running ※ When the parameter is set to "0.0", stall
prevention during running function is disabled.
n6.03 0603 Overtorque Enable or disable the overtorque detection and 0~4 1 0 × 6-7
detection how to process after overtorque is detected.
selection 0: Overtorque detection disabled.
1: Only detection in speed consistency/Continue
to run with overtorque being detected
(detection alarm)
2: Only detection in speed consistency/Stop
output with overtorque being detected (fault
detection)
3: Detection during running/Continue to run with
overtorque being detected (detection alarm)
4: Detection during running/Stop output with
overtorque being detected (fault detection)
※ Exceeding the overtorque detection level
(n6.04) continues to exist for certain of
duration after the overtorque detection time
(n6.05) lapses will be detected.
※ When overtorque is being detected, if it is error
detect, "OL2" is displayed, flash until stop output. If
it is alarm detect, "OL2" is displayed, flash until no
overtorque is being detected.
※ If the multi-function output (n3.00) is set to
"04 (overtorque being detected)", output to
external is enabled.
n6.04 0604 Level for Set the level under which overtorque is being 10 ~ 1% 150 ○ 6-7
overtorque detected with the inverter rated output current 200
being detected being 100%, and % as the setting unit.
n6.05 0605 Time for over- Set the duration for overtorque being detected. 0.1 0.1s 0.1 × 6-7
torque being ~
detected 60.0
n6.06 0606 Motor pro- Set the overload prevention characteristics for 0~2 1 0 × 6-11
tection connecting with motor (electronic temperature
function sensitive characteristics).
selection 0: Protection operation corresponding to the
general induction motor
1: Protection operation corresponding to the
special motor for inverter
2: Motor overload prevention function disabled
※ Motor rated current (n7.00) must be set in order to
enable the electronic temperature sensitive function
to detect the motor overload (OL1) properly.
※ If 2 or above motors are connected to the same
inverter, set the n6.06 to 2.
n6.07 0607 Motor pro- Set the electronic temperature sensitive protection for 30 ~ 1s 60 × 6-11
tection motor overload being detected (OL1) with seconds. 600
operation The default setting is 150% withhold 1 minute.
duration ※ Generally, it is not necessary to change the
default setting.
10-15
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n6.08 0608 Error his- 2 error history records can be stored at the most. — 1 0 × 3-7
tory record This parameter is used for analysis of fault cause.
1 (before 1 The error history records are stored with the
time) following codes.
n6.09 0609 Error history No. Function No. Function — 1 0 — 3-7
record 2 0 (No error) 21 Overvoltage
(before 2 detection circuit
times) error "HPF2"
1 Overcurrent 22 Grounding short
(hardware circuit detection
being detected) error "HPF3"
"OC"
2 Overvoltage 23 Overcurrent detec-
"ov" tion circuit error
"HPF4"
3 Radiation fin 24 U phase circuit
overheated error "cF3.0"
"oH1"
4 Power supply 25 V phase circuit
base overheated error "cF3.1"
"oH2"
5 Inverter 26 W phase circuit
overload "oL" error "cF3.2"
6 Motor overload 27 Voltage control
"oL1" circuit error
"cF3.3"
7 Overtorque 28 Temperature
detection "oL2" detector 1 error
"cF3.5
8 External fault 29 Temperature
"EF" detector 2 error
"cF3.5"
9 Overcurrent 32 Multi-function
during analog input sig-
acceleration nal error "AErr"
"ocA"
10 Overcurrent
during
deceleration
"ocD"
11 Overcurrent in
normal status
"ocn"
12 Grounding fault
"GFF"
13 Low voltage on
main circuit
"Lv"
※ Not stored
14 Input power
phase loss
"PHL"
15 External base
block "bb"
※ Not stored
10-16
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
EEPROM (CB)
18 writing error
"cF1.0"
EEPROM (CB)
19 reading error
"cF2.0"
Current
20 limiting circuit
error "HPF1"
※ 13: Main circuit low voltage "LV" and 15:
External base block "bb" are not stored in the
error history record.
※ 2. Figures in the parentheses are the setting range and default value for 400VAC models.
● n7: Motor parameter settings
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n7.00 0700 Rated Set the rated motor current (A). ※4 0.1A ※5 ○ 5-2
motor Rated motor current is default to the standard
current current of motor overload detection (OL1) or
vector control algorithm parameters.
n7.01 0701 Motor no Set the motor no load current (A). ※6 0.1A ※7 ○ 6-1
load cur-
rent
n7.02 0702 Torque Set the torque compensation gain. 0.0 ~ 0.1 1.0 ○ 6-2
compen- ※ Generally it is not necessary to change the 10.0
sation default value. When torque is insufficient, set
gain the parameter to a higher value.
※ When several motors are connected to the
same inverter, current will increase, in this
case, set the parameter to "0.0" to disable the
function.
n7.03 0703 Slip Set the slip compensation gain. Slip compensation 0.00 ~ 0.01 0.00 ○ 6-1
compen- function requires setting of rated motor current 10.0
sation (n7.00), motor no load current (n7.01).
gain ※ This function is disabled by setting the
parameter to 0.0.
※ 4. The setting range varies with the inverter capacity within 30~120% of the rated inverter output current.
※ 5. The default value varies with the inverter capacity, about 75% of the rated inverter output current.
※ 6. The setting range varies with the inverter capacity within 0~99% of the rated inverter output current.
※ 7. The default value varies with the inverter capacity, about 40% of the rated inverter output current.
10-17
Chapter 10 List of Parameters
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n8.00 0800 DC braking Apply DC current to brake the induction motor. Set DC 0~ 1% 50 × 6-8
current braking current as percentage based on the rated 100
inverter output current as 100% and in unit of %.
n8.01 0801 DC braking 0.0 ~ 0.1s 0.0 × 6-8
time during Frequency[Hz]
n8.02 60.0
startup
n8.03
n8.02 0802 DC braking
n1.05 0.0 ~ 0.1s 0.5 × 6-8
time during 60.0
stop Time
n8.03 0803 DC braking n8.01 0.00 0.01 0.00 × 6-8
starting fre- ※ DC braking changes over with the minimum output ~ Hz
quency dur- frequency (n1.05) when startup. 600.0
ing stop ※ This parameter is used to stop large moment load or
decelerate to avoid FAN regeneration.
n8.04 0804 Operation Select the process method for instant power loss. 0~2 1 0 × 6-12
selection after 0: STOP
recovery from 1: Continue to run (restart according to the speed search
instant stop sent by frequency command)
2: Continue to run (restart according to the speed search
sent by minimum output frequency)
※ Continue to run until the time set in the instant
power loss compensation time (n8.05) lapses.
n8.05 0805 Instant power Set the maximum duration when the process method 0.1 ~ 0.1s 2.0 × 6-12
loss compen- after instant power loss is set to "continues to run". 5.0
sation time ※ When the instant power loss is longer than the preset
time, "Lv" error will be detected.
※ If a too long time is set that the inverter internal
power supply decreases completely, speed will not
be searched and ordinary startup is be conducted.
n8.09 0809 Upper limit of Set the leaping frequency to avoid mechanical resonance 0.00 0.01 0.00 × 6-13
leaping fre- frequency. ~ Hz
quency 1 600.0
n8.10 080A Lower limit Output frequency[Hz] 0.00 0.01 0.00 × 6-13
of leaping fre- ~ Hz
quency 1 n8.09 600.0
n8.10
n8.11 080B Upper limit of n8.11
0.00 0.01 0.00 × 6-13
leaping fre- ~ Hz
quency 2 n8.12
600.0
n8.12 080C Lower limit 0.00 0.01 0.00 × 6-13
of leaping fre- Command frequency[Hz] ~ Hz
quency 2 600.0
※ Parameters must set to meet the following condition:
n8.09 ≥ n8.10 ≥ n8.11 ≥ n8.12.
※ The functions are disabled by setting the parameters
to 0.00.
n8.15 080F Number of The function can restart by automatic reset in case 0~ 1 0 × 6-13
fault retry of overvoltage (ov) and overcurrent (oc). 10
※ Set the maximum number of restarts.
10-18
Chapter 10 List of Parameters
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n8.17 0811 Energy-sav- Enable or disable the energy-saving control. 0,1 1 0 × 6-14
ing control 0: Disabled
selection 1: Enabled
※ Control the electric power required for load
operation in automatic control mode when the motor
power factor is satisfied.
※ 2. Figures in the parentheses are the setting range and default value for 400VAC models.
● n9: RS485 communication settings
Name Description
Reference page
Changes during
Parameter No
Register No.
Default setting
Unit of setting
Setting range
(Hex)
operation
n9.00 0900 RS485 com- Set the slave address (Slave unit number) for 0~ 1 0 × 7-2
munications communications. 254
slave address ※ RS485 communication is disabled by setting
the parameter to 0.0.
n9.01 0901 RS485 baud Set the baud rate for communications. 0~3 1 1 × 7-2
rate selection 0: 4800 bps
1: 9600 bps
2: 19200 bps
3: 38400 bps
n9.02 0902 Operation Select the operations when a communication error 0~3 1 2 × 7-2
selection (CE □ ) is detected.
upon RS485 0: Continues to run with alarm displayed
communica- 1: Decelerates to stop with alarm displayed
tions error 2: Coasts to stop with alarm displayed
detected 3: Continues to run (no alarm displayed)
n9.04 0904 RS485 send Set the waiting period for returning a response 0~ 1(2 0 × 7-2
wait time after the DSR (data-send-request) message is 200 ms)
received from the Master with a setting increment
of 2ms.
n9.05 0905 RS485 com- Set the detection period for communication time- 0.0 0.1s 1.0 × 7-2
munications out. ~
time-out Set the detection period according to the 120.0
detection communication program.
period ※ Communication time-out detection is disabled
by setting the parameter to 0.0.
10-19