Semi F21-95 Classification of Airborne Molecular Contaminant

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This standard provides a classification system for clean environments based on maximum allowable concentrations of different categories of airborne molecular contaminants.

The purpose of this standard is to classify microelectronics clean environments with respect to their molecular (non-particulate) contaminant levels.

The four categories of contaminants classified are acids, bases, condensables, and dopants.

SEMI F21-95

N/A

CLASSIFICATION OF AIRBORNE MOLECULAR CONTAMINANT


© SEMI 1995, 1996

LEVELS IN CLEAN ENVIRONMENTS


1 Purpose 5.2 Each category is designated by the letter "M," fol-
lowed by the first letter of the category name A, B, C,
The purpose of this standard is to classify microelec-
or D.
tronics clean environments with respect to their molec-
ular (non-particulate) contaminant levels. This 5.3 The integer following the category designator
standard classification provides a consistent means of shall indicate the maximum total gas phase concentra-
communicating acceptable contaminant levels of tion in parts per trillion molar (pptm 1 ´10-12 ). For
groups of specific airborne molecular contaminants. example, a category M?-10 has a maximum allowable
See Related Information 1 appended to this standard. total concentration of 10 parts per trillion molar for the
category of interest.
2 Scope
6 Classification
This standard classification is to be used in the specifi-
cation of semiconductor clean environments (including
process tool environments) and of contamination con- Material
Category 1* 10* 100* 1000* 10,000*
trol and measurement equipment performance.
Acids MA-1 MA-10 MA-100 MA-1000 MA-10,000
3 Referenced Documents Bases MB-1 MB-10 MB-100 MB-1000 MB-10,000
None. Condensables MC-1 MC-10 MC-100 MC-1000 MC-10,000

Dopants MD-1 MD-10 MD-100 MD-1000 MD-10,000


4 Terminology
4.1 acid — A corrosive material whose chemical *Concentration, in parts per trillion
reaction characteristic is that of an electron acceptor.
7 Reference Test Methods
4.2 base — A corrosive material whose chemical
reaction characteristic is that of an electron donor. Analytical methods capable of measuring the classified
levels at the agreed level of confidence shall be used.
4.3 condensable — A substance (other than water),
typically having a boiling point above room tempera- 8 Related Documents
ture at atmospheric pressure, capable of condensation
8.1 SEMI Draft Doc. 2237, "Test Method for the
on a clean surface.
Determination of Inorganic Contamination from Mini-
4.4 dopant — A chemical element which modifies the environments," 1/18/94.
electrical properties of a semiconductive material.
8.2 SEMI Draft Doc. 2238, "Test Method for the
Determination of Organic Contamination from Mini-
5 Basis of Classification
environments," 1/18/94.
Classification is by the maximum allowable total gas
phase concentration of each category of material. This 8.3 Berro, N., Cook, J.P.D., et al., "Airborne Contam-
classification system is depicted in Section 6. The ination of Semiconductor Wafers Traced to Humidifi-
combination of a quantitative class for each of the four cation Plant Additives," Journal of the IES , pp. 15-18,
categories yields a classification describing an envi- November 1993.
ronment. 8.4 Buchmann, K. and Rudolph, J., "Gas Chromato-
5.1 The maximum cumulative gas phase concentra- graphy of Radioactive Inorganic Compounds," Journal
tions of the four categories may be different. of Radiational Chemistry, 32(2): 245 - 64, 1976.
8.5 Dixon, W.J., "Processing Data for Outliers," Bio-
metrics, 9(7): 74 - 89.

1 SEMI F21-95 © SEMI 1995, 1996


8.6 Kasi, S.R., Liehr, M., Thiry, P.A., et al., "Hydro-
carbon Reaction with HF-Cleaned Si (100) and Effects
on Metal-Oxide-Semiconductor Device Quality,"
Applied Physics Letters, 59: 108 - 110, 1992.
8.7 Kelly, T.J. and Kinkead, D.A., "Testing of Chemi-
cally Treated Adsorbent Air Purifiers," ASHRAE Jour-
nal, August 1993.
8.8 Kinkead, D.A., "Controlling a Killer: How to
Win the War Over Gaseous Contaminants," Clean-
rooms, June 1993.
8.9 Kinkead, D.A. and Higley, J.K., "Targeting Gas-
eous Contaminants in Wafer Fabs: Fugitive Amines,"
Microcontamination, pp. 37 - 40, June 1993.
8.10 Mori, E.J., Dowdy, J.D., and Shive, L.W., "Cor-
relating Organophosphorus Contamination of Wafer
Surfaces with HEPA Filter Installation," Microcontam-
ination, pp. 35 - 37, November 1992.
8.11 Muller, A.J., et al., "Volatile Cleanroom Contam-
inants: Sources and Detection," Solid State Technol-
ogy, September 1994, page 61.
8.12 Muller, A.J., Psota-Keity, L.A., and Sinclair,
J.K., "Concentrations of Organic Vapors and Their
Surface Arrival Rates at Surrogate Wafers During Pro-
cessing in Clean Rooms," Proceedings of the Electro-
chemical Society: Semiconductor Cleaning
Technology, Hollywood, FL, Ruzyllo, J. and Novak,
R.E. (eds.), vol. 90-9, pp. 204 - 211, 1990.
8.13 Seeman, D.J., "Fluid Seal Urethane Gels/Chemi-
cal Compounds: The Need to Establish Standards and
Standard Test Procedures for Their Acceptance in the
Cleanroom Environment," Proceedings of 38 th Annual
Technical Meeting of IES, Nashville, TN, pp. 492 -
497, May 1992.
8.14 Stevie, F.A., Harrus, A.S., Muller, A.J., et al.,
"Boron Contamination of Surfaces in Silicon Micro-
electronics Processing: Characterization and Causes,"
Journal of Vacuum Science and Technology, A9(5),
2813, 1991.
8.15 Tolg, G. and Tschopel, P., "Sources of Error in
Trace Inorganic Analytical Chemistry," Systemic
Errors in Trace Analysis, Verlag VCH, Weinheim,
1993 in print.

SEMI F21-95 © SEMI 1995, 1996 2


RELATED INFORMATION 1 R1-3 Condensables
SPECIFIC CONTAMINANTS TO • Silicone (boiling point ³150°C)
MEASURE FOR VERIFICATION • Hydrocarbon (boiling point ³150°C)
OF ENVIRONMENTAL
R1-4 Dopants
COMPLIANCE
• Boron (usually as boric acid)
NOTE: This related information is not an official part • Phosphorous (usually as organophosphates)
of SEMI F21 and is not intended to modify or super-
• Arsenic (usually as arsenates)
cede the official standard. It has been derived from the
work of the originating task force. Publication was
authorized by full ballot procedures. Determination of
the suitability of the material is solely the responsibil-
ity of the user.
Although it is difficult to compile an inclusive list, the
originating task force recommends that the user test
the air for each of the contaminants listed.

R1-1 Acids
• Hydrofluoric
• Sulfuric
• Hydrochloric
• Nitric
• Phosphoric
• Hydrobromic

R1-2 Bases
• Ammonia (ammonium hydroxide)
• Tetramethylammonium hydroxide
• Trimethylamine
• Triethylamine
• Trimethyldisilazane
• NMP
• Cyclohexylamine
• Diethylaminoethanol
• Methylamine
• Dimethylamine
• Ethanolamine
• Morpholine

3 SEMI F21-95 © SEMI 1995, 1996


RELATED INFORMATION 2
EXAMPLE OF AN ANALYSIS REPORT

Note: This related information is not an official part of SEMI F21 and is not intended to modify or supercede the
official standard. It has been derived from the work of the originating task force. Publication was authorized by full
ballot procedures. Determination of the suitability of the material is solely the responsibility of the user.
Analysis for compliance with SEMI Standard Classification MA-10:

Site : FAB 3
Test date and duration : 18 August 1994, 0800 - 1700, 9 hours
Contaminants measured : Hydrofluoric acid 1 pptm
Sulfuric acid 1 pptm
Hydrochloric acid 2 pptm
Nitric acid 1 pptm
Phosphoric acid 2 pptm
Hydrobromic acid 1 pptm
Total 8 pptm
Detection Limits : 1 pptm for each analyte
Confidence Level : 95%
Assumptions made : All acids determined as anions after water scrubbing;
anions can be from other sources but are assumed to
be in the acid form for reporting purposes.
Conclusion : This environment meets the MA -10 criterion in
SEMI F21.

NOTICE: These standards do not purport to address safety issues, if any, associated with their use. It is the
responsibility of the user of these standards to establish appropriate safety and health practices and determine the
applicability of regulatory limitations prior to use. SEMI makes no warranties or representations as to the suitabil-
ity of the standards set forth herein for any particular application. The determination of the suitability of the stan-
dard is solely the responsibility of the user. Users are cautioned to refer to manufacturer’s instructions, product
labels, product data sheets, and other relevant literature respecting any materials mentioned herein. These stan-
dards are subject to change without notice.
The user’s attention is called to the possibility that compliance with this standard may require use of copyrighted
material or of an invention covered by patent rights. By publication of this standard, SEMI takes no position
respecting the validity of any patent rights or copyrights asserted in connection with any item mentioned in this
standard. Users of this standard are expressly advised that determination of any such patent rights or copyrights,
and the risk of infringement of such rights, are entirely their own responsibility.

Copyright By
SEMI F21-95 © SEMI 1995, 1996 4 SEMI® (Semiconductor Equipment and Materials International)
805 East Middlefield Road, Mountain View, CA 94043.
Reproduction of the contents in whole or in part is forbidden without
express written consent of SEMI.

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