1 Item No.

42-MAB-191 SKETCH :
2 Service Flare KO Drum
3 No. of Required 1
4 OPERATING CONDITION
5 Fluid Natural Gas & Hydrocarbon Condensate
6 Pressure maximum/minimum 26,66 / 5,97 psig
7 Temperature maximum/minimum 199,5 / 136,5 °F
8 Vapor Mix. Liquid (HC+Water)
9 Flow (Note 1) lb/hr 279811 23057,90
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10 Density lb/ft 0,129 61,31
11 Viscosity cP 0,0137 0,4800
12 Mol. Weight 24,85 18,02
13 Surf. Tens. dyne/cm - 66,3
14 DESIGN CONDITION
15 Special Service No Yes (Sour) See Attached Document
16 Cyclic Service No Yes
17 Inside Diameter 2500 mm
18 Length (TL-TL) 8150 mm
19 Design Pressure psig 75 / Full Vacuum
20 Design Temperature Max/Min °F 250 / -21
21 Control Range Required
HLL (mm) 900
22 NLL (mm) 700
23 LLL (mm) 500
24 Vacuum Condition No
25 Yes 100 %vacuum @ 250 °F
26 MDMT °F @ psig
27 Test Pressure psig
28 Corrosion Allowance 0,0 mm
29 Post Weld Heat Treatment No Yes Code
30 Radiography Full Min. Spot ……%
31 No
32 Head Type 2:1 Ellips Hemisphere
33 Disk …………………
34 Internal Type Inlet momentum Breaker Wave breaker
35 Distribution Plate Plate Pack
36 Weir Plate For Separation Vortex Breaker on
37 Still Pipe for Level Instr. Liquids Outlets
38 MATERIAL NOZZLE SCHEDULE
39 Shell NACE CS + GLASS FLAKE VINYL ESTER LINING
40 Head NACE CS + GLASS FLAKE VINYL ESTER LINING
41 Demister INCOLOY 825
42 Internal (Removable) INCOLOY 825
43 Internal (Non-removable) INCOLOY 825 See Attached Document
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45 Insulation No Hot
46 Cold PP
47 Thickness : mm
48 Fire Proof No
49 Yes ………………….. in
50 Note :
51 1. The equipment operates under sour service. Hence requirements of NACE-MR-0175 shall be complied for material & welds.
52 2. The Flare Knock Out Drum is designed to separate liquid droplets of 600 microns in diameter per API RP 521
53 3. Vessel elevation minimum at 1.1 m
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 1 Item No. : 42-MAB-191
2 Service : Flare KO Drum
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4 Equipment Sketch
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38 Nozzle Schedule
39 Mark Quantity Size Rating/Facing Description Remark
40 N1 1 14" 150# WNRF Feed Inlet #1 (From Flare Header)
41 N2 1 14" 150# WNRF Feed Inlet #2 (From Flare Header)
42 N3 1 24" 150# WNRF Gas Outlet
43 N4 1 4" 150# WNRF Liquid Outlet
44 N5 1 4" 150# WNRF Vent
2 45 N6 1 3" 150# WNRF Pump Minimum Flow
46 N7 1 4" 150# WNRF Purge
47 N8 1 2" 150# WNRF Vessel Clean Out
48 N9 1 20" 150# WNRF Feed Inlet #3 (Acid Gas From Accumulator)
49 N10 A/B 2 2" 150# WNRF Level Bridle 1
50 N11 1 2" 150# WNRF Pressure Indicator
52 N13 A/B 2 2" 150# WNRF Level Bridle 2
53 M1 1 24" 150# WNRF Manway 1
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2 Service :
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51 Notes
52 1. The inlet distributor is designed so that the momentum of the inlet stream is approximately equal to the pressure drop
53 accros the trapezoidal slot. Since the momentum recovered is expended as pressure drop, the net pressure drop is
54 approximately zero. By using this standard generic design, no calculations for inlet distributor pressure drop are required.
55 2. All dimensions are subject for Mechanical Design Finalisation
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Rev. 0
Objectives
1. To determine the minimum size of the Flare KO Drum
2. To determine minimum internal type requirement

Basis
1. Inlet Flow Case 1 Case 2 Case 3 Case 4
Total Flowrate MMSCFD 60,00 93,23 92,76 38,51
Gas Flowrate MMSCFD 49,41 93,23 92,76 38,51
with 10% margin MMSCFD 54,35 102,56 102,04 42,36
lb/hr 141015,57 254373,53 269873,36 170502,00
with 10% margin lb/hr 155117,13 279810,88 296860,70 187552,20
Liquid Flowrate (actual) ft3/hr 341,92 - - - 1 ft = 0,3048 m
lb/hr 20961,73 - - - 232370,31 L/D
with 10% margin lb/hr 23057,90 - - - 1461,45
2. Operating Pressure
Normal Operating (Note 2) psig 13,03 18,59 26,66 5,97
3. Inlet Temperature
o
Normal Operating F 136,5 141,3 199,5 138,5
4. Inlet Fluid Properties
Vapour Density lb/ft3 0,113 0,129 0,156 0,131
Vapour Viscosity cP 0,0133 0,0137 0,0151 0,0150
Vapour Molecular Weight 25,99 24,85 26,50 40,43
Light Liquid Density lb/ft3 - - - -
Light Liquid Viscosity cP - - - -
Light Liquid Surface Tension dyne/cm - - - -
Light Liquid Molecular Weight - - - -
Heavy Liquid Density lb/ft3 61,31 - - -
Heavy Liquid Viscosity cP 0,4800 - - -
Heavy Liquid Surface Tension dyne/cm 66,30 - - -
Heavy Liquid Molecular Weight 18,02 - - -
CO2 composition % mole 28,64 31,19 36,97 86,35
H2S composition % mole 0,0261 0,0280 0,0335 0,0828

Design Criteria
1. Maximum liquid droplet size at the outlet gas phase 600 microns Note 1
2. Minimum residence time between each liquid control level
a. HHLL to HLL 1 minute or 4", whichever is greater Note 3
b. HLL to LLL 20 minutes Note 1
c. LLL to LLLL 1 minute or 4", whichever is greater Note 3
3. Pressure drop in flare tip 2 psi.

Design Case:
o
1. Temperature Operating Maximum 199,5 F (Temperature in Case 4)
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2. Temperature Operating Minimum 136,5 F (Temperature in Case 3)
3. Pressure Operating Maximum 26,66 psig (Pressure in Case 4)
4. Pressure Operating Minimum 5,97 psig (Pressure in Case 5)
5. Liquid Flowrate maximum (with 10% margin) 376,11 ft3/hr (Liquid Flowrate in Case 1)
23058 lb/hr
6. Gas Flowrate maximum (with 10% margin) 296861 lb/hr (Gas Flowrate in Case 3)

Notes
1 As per API 521
2 Case 1 : 31-PSV-701 at Block Discharge case with Total Flow 60 MMSCFD
Case 2 : Total Blowdown from BDV at 1 fire governing case and the remaining at adiabatic case
Case 3 : Maximum case at 31-PV-708
Case 4 : Acid Gas to Flare KO drum from Accumulator (taken as governing case for maximum CO 2 composition for Flare KO Drum Design)
3 Process Design Criteria