(Barbero, Ever J.) Finite Element Analysis of Comp (B-Ok - Xyz)
(Barbero, Ever J.) Finite Element Analysis of Comp (B-Ok - Xyz)
(Barbero, Ever J.) Finite Element Analysis of Comp (B-Ok - Xyz)
Ever J. Barbero
Designing structures using composite materials poses unique challenges,
especially due to the need for concurrent design of both material
and structure. Professors are faced with two options: textbooks that
OF COMPOSITE MATERIALS
other two obsolete: Ever J. Barbero’s Finite Element Analysis
of Composite Materials Using ANSYS®, Second Edition.
USING ANSYS
ANSYS® to Analyze Composite Materials
Ever J. Barbero
Cementing applied computational and analytical experience to a firm
foundation of basic concepts and theory, Finite Element Analysis of
Composite Materials Using ANSYS®, Second Edition offers a
modern, practical, and versatile classroom tool for today’s engineering
classroom.
SECOND
EDITION
K15077
ISBN: 978-1-4665-1689-2
90000
9 781466 516892
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FINITE ELEMENT ANALYSIS
OF COMPOSITE MATERIALS
USING ANSYS ®
SECOND EDITION
Series Editor
Ever J. Barbero
PUBLISHED
Finite Element Analysis of Composite Materials Using ANSYS,® Second Edition,
Ever J. Barbero
Smart Composites: Mechanics and Design, Rani El-Hajjar, Valeria La Saponara,
and Anastasia Muliana
Finite Element Analysis of Composite Materials with Abaqus, Ever J. Barbero
FRP Deck and Steel Girder Bridge Systems: Analysis and Design,
Julio F. Davalos, An Chen, Bin Zou, and Pizhong Qiao
Introduction to Composite Materials Design, Second Edition, Ever J. Barbero
Finite Element Analysis of Composite Materials, Ever J. Barbero
SECOND EDITION
Ever J. Barbero
CRC Press
Taylor & Francis Group
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© 2014 by Taylor & Francis Group, LLC
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Contents
Preface xv
Acknowledgments xix
Errata xxxi
vii
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Table of Contents ix
4 Buckling 113
4.1 Eigenvalue Buckling Analysis . . . . . . . . . . . . . . . . . . . . . . 113
4.1.1 Imperfection Sensitivity . . . . . . . . . . . . . . . . . . . . . 120
4.1.2 Asymmetric Bifurcation . . . . . . . . . . . . . . . . . . . . . 121
4.1.3 Post-Critical Path . . . . . . . . . . . . . . . . . . . . . . . . 121
4.2 Continuation Methods . . . . . . . . . . . . . . . . . . . . . . . . . . 126
Suggested Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7 Viscoelasticity 179
7.1 Viscoelastic Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.1.1 Maxwell Model . . . . . . . . . . . . . . . . . . . . . . . . . . 181
7.1.2 Kelvin Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
7.1.3 Standard Linear Solid . . . . . . . . . . . . . . . . . . . . . . 183
7.1.4 Maxwell-Kelvin Model . . . . . . . . . . . . . . . . . . . . . . 183
7.1.5 Power Law . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
7.1.6 Prony Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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Table of Contents xi
10 Delaminations 273
10.1 Cohesive Zone Method . . . . . . . . . . . . . . . . . . . . . . . . . . 276
10.1.1 Single Mode Cohesive Model . . . . . . . . . . . . . . . . . . 278
10.1.2 Mixed Mode Cohesive Model . . . . . . . . . . . . . . . . . . 281
10.2 Virtual Crack Closure Technique . . . . . . . . . . . . . . . . . . . . 290
Suggested Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
References 317
Index 329
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Series Preface
xiii
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Preface
xv
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(Buckling) is not referenced in the remainder of the textbook and thus it could be
omitted in favor of more exhaustive coverage of content in later chapters. Chapters
7 (Viscoelasticity) and 8 (Continuum Damage Mechanics) are placed consecutively
to emphasize hereditary phenomena. However, Chapter 7 can be skipped if more
emphasis on damage and/or delaminations is desired in a one-semester course. The
foundations for the analysis of damage is laid out in Chapter 8 followed by a chap-
ter on Discrete Damage Mechanics (Chapter 9). Either or both chapters could be
omitted for the sake of time, for example if the instructor desires to cover Chapter
10 (Delaminations) as part of a one-semester course.
The inductive method is applied as much as possible in this textbook. That is,
topics are introduced with examples of increasing complexity, until sufficient phys-
ical understanding is reached to introduce the general theory without difficulty.
This method will sometimes require that, at earlier stages of the presentation, cer-
tain facts, models, and relationships be accepted as fact, until they are completely
proven later on. For example, in Chapter 7, viscoelastic models are introduced early
to aid the reader in gaining an appreciation for the response of viscoelastic mate-
rials. This is done simultaneously with a cursory introduction to the superposition
principle and the Laplace transform, which are formally introduced only later in
the chapter. For those readers accustomed to the deductive method, this may seem
odd, but many years of teaching have convinced me that students acquire and retain
knowledge more efficiently in this way.
It is assumed that the reader is familiar with basic mechanics of composites as
covered in introductory level textbooks such as my previous textbook Introduction
to Composite Material Design–Second Edition. Furthermore, it is assumed that
the reader masters a body of knowledge that is commonly acquired as part of a
bachelor of science degree in any of the following disciplines: Aerospace, Mechanical,
Civil, or similar. References to books and to other sections in this textbook, as
well as footnotes, are used to assist the reader in refreshing those concepts and to
clarify the notation used. Prior knowledge of continuum mechanics, tensor analysis,
and the finite element method would enhance the learning experience but are not
necessary for studying with this textbook. The finite element method is used as
a tool to solve practical problems. For the most part, ANSYS is used throughout
the book. Computing programming using Fortran and MATLAB is limited to
programming material models and post-processing algorithms. Basic knowledge of
these programming languages is useful but not essential.
Only three software packages are used throughout the book. ANSYS is needed
for the finite element solution of numerous examples and suggested problems. MAT-
LAB is needed for both symbolic and numerical solution of examples and suggested
problems. Additionally, BMI3
c
, which is available free of charge on the book’s Web
site, is used in Chapter 4. Several other programs such as Abaqus TM , LS-DYNA
R
,
R
MSC-MARC , and SolidWorks TM are cited, but not used in the examples. All the
APDL code for the examples in this textbook is available on the book’s Web site
http://barbero.cadec-online.com/feacm-ansys/.
Composite materials are now ubiquitous in the marketplace, including extensive
applications in aerospace, automotive, civil infrastructure, sporting goods, and so
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Preface xvii
Abaqus TM and SolidWorksTM are registered trademarks of Dassault Systèmes. Abaqus is de-
veloped by SIMULIA, the Dassault Systèmes brand for Realistic Simulation www.simulia.com.
ANSYS
R
is a registered trademark of ANSYS Inc. www.ansys.com
LS-DYNA
R
is a registered trademark of Livermore Software Technology Corporation www.
lstc.com.
MATLAB
R
is a registered trademark of The MathWorks, Inc. For product information, please
contact: The MathWorks, Inc. 3 Apple Hill Drive, Natick, MA 01760-2098 USA Tel: 508-647-7000
Fax: 508-647-7001. E-mail: [email protected] Web: www.mathworks.com
MSC-MARC
R
is a registered trademark of MSC Software. www.mscsoftware.com
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Acknowledgments
I wish to thank Raimondo Luciano and Elio Sacco for their contributions to Chap-
ter 6 and to Tom Damiani, Joan Andreu Mayugo Majo, and Xavier Martinez, who
taught the course in 2004, 2006, and 2009, making many corrections and additions
to the course notes on which this textbook is based. Also, I wish to recognize Adi
Adumitroaie, who taught invited lectures on progressive damage analysis and co-
hesive zone models, thus providing the basis for Chapter 10. I am also grateful
to those who reviewed parts of the manuscript including Enrique Barbero, Grama
Bhashyam, Guillermo Creus, Fabrizio Greco, Luis Godoy, Paolo Lonetti, Severino
Marques, Pizhong Qiao, Timothy Norman, Sonia Sanchez, and Eduardo Sosa. Fur-
thermore, recognition is due to those who helped me compile the solutions manual,
including Hermann Alcazar, John Sandro Rivas, and Rajiv Dastane. Also, I wish
to thank Ruth Roman for helping me update the examples to Release 14 of ANSYS
and to my colleagues and students for their valuable suggestions and contributions
to this textbook. Finally, my gratitude goes to my wife, Ana Maria, and to my
children, Margaret and Daniel, who gave up many opportunities to bond with their
dad so that I might write this book.
xix
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List of Symbols
xxi
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λ, λi Eigenvalues
s Perturbation parameter
Λ Load multiplier
Λ(cr) Bifurcation multiplier or critical load multiplier
Λ(1) Slope of the post-critical path
Λ(2) Curvature of the post-critical path
v Eigenvectors (buckling modes)
[K] Stiffness matrix
[Ks ] Stress stiffness matrix
PCR Critical load
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ε̇ Stress rate
η Viscosity
θ Age or aging time
σ̇ Stress rate
τ Time constant of the material or system
Γ Gamma function
s Laplace variable
t Time
Cα,β (t) Stiffness tensor in the time domain
Cα,β (s) Stiffness tensor in the Laplace domain
Cbα,β (s) Stiffness tensor in the Carson domain
D(t) Compliance
D0 , (Di )0 Initial compliance values
Dc (t) Creep component of the total compliance D(t)
D0 , D00 Storage and loss compliances
E0 , (Ei )0 Initial moduli
E∞ Equilibrium modulus
E, E0 , E1 , E2 Parameters in the viscoelastic models (Figure 7.1)
E(t) Relaxation
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hk Thickness of lamina k
m Weibull modulus
p Yield hardening variable
pb Thickness average of quantity p
pe Virgin value of quantity p
p Volume average of quantity p
q Hear flow vector per unit area
r Radiation heat per unit mass
s Specific entropy
u(εij ) Internal energy density
A Crack area
[A] Laminate in-plane stiffness matrix
Aijkl Tension-compression damage constitutive tensor
Bijkl Shear damage constitutive tensor
Ba Dimensionless number (8.57)
C α,β Stiffness matrix in the undamaged configuration
Ced Tangent stiffness tensor
Dij Damage tensor
D1tcr Critical damage at longitudinal tensile failure
D1ccr Critical damage at longitudinal compression failure
D2tcr Critical damage at transverse tensile failure
D2 , D6 Damage variables
E(D) Effective modulus
E Undamaged (virgin) modulus
Gc = 2γc Surface energy
GIc , GIIc Critical energy release rate in modes I and II
Jijkl Normal damage constitutive tensor
Mijkl Damage effect tensor
N Number of laminas in the laminate
{N } Membrane stress resultant array
Q Degraded 3x3 stiffness matrix of the laminate
R(p) Yield hardening function
R0 Yield threshold
S Entropy or Laminate complinace matrix, depending on context
T Temperature
U Strain energy
V Volume of the RVE
Yij Thermodynamic force tensor
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List of Examples
xxix
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Errata
xxxi
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Chapter 1
Mechanics of Orthotropic
Materials
This chapter provides the foundation for the rest of the book. Basic concepts of
mechanics, tailored for composite materials, are presented, including coordinate
transformations, constitutive equations, and so on. Continuum mechanics is used
to describe deformation and stress in an orthotropic material. The basic equations
are reviewed in Sections 1.2 to 1.9. Tensor operations are reviewed in Section
1.10 because they are used in the rest of the chapter. Coordinate transformations
are required to express quantities such as stress, strain, and stiffness in lamina
coordinates, in laminate coordinates, and so on. They are reviewed in Sections 1.10
to 1.11. This chapter is heavily referenced in the rest of the book, and thus readers
who are already versed in continuum mechanics may choose to come back to review
this material as needed.
1.2 Displacements
Under the action of forces, every point in a body may translate and rotate as a
rigid body as well as deform to occupy a new region. The displacements ui of any
point P in the body (Figure 1.1) are defined in terms of the three components of
the vector ui (in a rectangular Cartesian coordinate system) as ui = (u1, u2, u3 ). An
1
× denotes vector cross product.
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1.3 Strain
For geometric nonlinear analysis, the components of the Lagrangian strain tensor
are [2]
1
Lij = (ui,j + uj,i + ur,i ur,j ) (1.2)
2
where
∂ui
ui,j = (1.3)
∂xj
If the gradients of the displacements are so small that products of partial deriva-
tives of ui are negligible compared with linear (first-order) derivative terms, then
the (infinitesimal) strain tensor εij is given by [2]
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1
ε = εij = (ui,j + uj,i ) (1.4)
2
Again, boldface indicates a tensor, the order of which is implied from the context.
For example ε is a one-dimensional strain and ε is the second-order tensor of strain.
Index notation (e.g., = εij ) is used most of the time and the tensor character of
variables (scalar, vector, second order, and so on) is easily understood from context.
From the definition (1.4), strain is a second-order, symmetric tensor (i.e., εij =
εji ). In expanded form the strains are defined by
∂u1 ∂u1 ∂u2
ε11 = = 1 ; 2ε12 = 2ε21 = + = γ6 = 6
∂x1 ∂x2 ∂x1
∂u2 ∂u1 ∂u3
ε22 = = 2 ; 2ε13 = 2ε31 = + = γ5 = 5
∂x2 ∂x3 ∂x1
∂u3 ∂u2 ∂u3
ε33 = = 3 ; 2ε23 = 2ε32 = + = γ4 = 4 (1.5)
∂x3 ∂x3 ∂x2
where α with α = 1..6 are defined in Section 1.5. The normal components of strain
( i = j) represent the change in length per unit length (Figure 1.2). The shear
components of strain (i 6= j) represent one-half the change in an original right angle
(Figure 1.3). The engineering shear strain γα = 2εij , for i 6= j is often used instead
of the tensor shear strain because the shear modulus G is defined by τ = Gγ in
mechanics of materials [3]. The strain tensor, being a second order tensor, can be
displayed as a matrix
ε11 ε12 ε13 1 6 /2 5 /2
[ε] = ε12 ε22 ε23 = 6 /2 2 4 /2 (1.6)
ε13 ε23 ε33 5 /2 4 /2 3
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1.4 Stress
The stress vector associated to a plane passing through a point is the force per
unit area acting on the plane passing through the point. A second-order tensor,
called the stress tensor, completely describes the state of stress at a point. The
stress tensor can be expressed in terms of the components acting on three mutually
perpendicular planes aligned with the orthogonal coordinate directions as indicated
in Figure 1.4. The tensor notation for stress is σij with (i, j = 1, 2, 3), where the first
subscript corresponds to the direction of the normal to the plane of interest and the
second subscript corresponds to the direction of the stress. Tensile normal stresses
(i = j) are defined to be positive when the normal to the plane and the stress
component directions are either both positive or both negative. All components of
stress depicted in Figure 1.4 have a positive sense. Force and moment equilibrium
of the element in Figure 1.4 requires that the stress tensor be symmetric (i.e.,
σij = σji ) [3]. The stress tensor, being a second order tensor, can be displayed as a
matrix
σ11 σ12 σ13 σ1 σ6 σ5
[σ] = σ12 σ22 σ23 = σ6 σ2 σ4 (1.7)
σ13 σ23 σ33 σ5 σ4 σ3
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Table 1.1: Contracted notation convention used by various FEA software packages
Standard LS-DYNA and
convention Abaqus/Standard Abaqus/Explicit ANSYS/Mechanical
11 −→ 1 11 −→ 1 11 −→ 1 11 −→ 1
22 −→ 2 22 −→ 2 22 −→ 2 22 −→ 2
33 −→ 3 33 −→ 3 33 −→ 3 33 −→ 3
23 −→ 4 12 −→ 4 12 −→ 4 12 −→ 4
13 −→ 5 13 −→ 5 23 −→ 5 23 −→ 5
12 −→ 6 23 −→ 6 13 −→ 6 13 −→ 6
1 0 0 0 0 0
0 1 0 0 0 0
0 0 1 0 0 0
[T ] = (1.11)
0 0 0 0 0 1
0 0 0 0 1 0
0 0 0 1 0 0
For LS-DYNA
R
and ANSYS
R
, the transformation matrix is
1 0 0 0 0 0
0 1 0 0 0 0
0 0 1 0 0 0
[T ] = (1.13)
0 0 0 0 0 1
0 0 0 1 0 0
0 0 0 0 1 0
σij,j + fi = 0 (1.14)
∂
where fi is the body force per unit volume and ( ),j = . When body forces are
∂xj
negligible, the expanded form of the equilibrium equations, written in the laminate
coordinate system x-y-z, is
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Example 1.1 Find the displacement function u(x) for a slender rod of cross-sectional area
A, length L, modulus E and density ρ, hanging from the top end and subjected to its own
weight. Use a coordinate x pointing downward with the origin at the top end.
u(x) = C0 + C1 x + C2 x2
Using the boundary condition (BC) at the top yields C0 = 0. The PVW (1.16) simplifies
because the only nonzero strain is x and there is no surface traction. Using Hooke’s law
Z L Z L
Ex δx Adx − ρgδuAdx = 0
0 0
δu = xδC1 + x2 δC2
du
x = = C1 + 2xC2
dx
δx = δC1 + 2xδC2
Substituting
Z L Z L
EA (C1 + 2xC2 )(δC1 + 2xδC2 )dx − ρgA (xδC1 + x2 δC2 )dx = 0
o 0
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ρgL2 4 ρgL3
(EC2 L2 + EC1 L − )δC1 + ( EC2 L3 + EC1 L2 − )δC2 = 0
2 3 3
Since δC1 and δC2 have arbitrary (virtual) values, two equations in two unknowns are
obtained, one inside each parenthesis. Solving them we get
Lρg ρg
C1 = ; C2 = −
E 2E
Substituting back into u(x)
ρg
u(x) =(2L − x)x
2E
which coincides with the exact solution from mechanics of materials.
where nj is the unit normal to the surface at the point under consideration.2 For a
plane perpendicular to the x1 axis ni = (1, 0, 0) and the components of the traction
are T1 = σ11 , T2 = σ12 , and T3 = σ13 .
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Equilibrium (action and reaction) requires that the traction components Ti must be
continuous across any surface. Mathematically this is stated as Ti+ −Ti− = 0. Using
− −
(1.17), Ti+ = σji
+
nj . Since n+ +
j = −nj , we have σji = σji . In terms of individual
stress components, σnn + = σ − , σ + = σ − , and σ + = σ − (Figure 1.5). Thus, the
nn nt nt ns ns
normal and shear components of stress acting on a surface must be continuous across
that surface. There are no continuity requirements on the other three components
+ − + 6= σ − , and σ + 6= σ − . Lack of
of stress. That is, it is possible that σtt 6= σtt , σss ss ts ts
continuity of the two normal and one shear components of stress is very common
because the material properties are discontinuous across lamina boundaries.
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1.9 Compatibility
The strain displacement equations (1.5) provide six equations for only three un-
known displacements ui . Thus, integration of equations (1.5) to determine the
unknown displacements will not have a single-valued solution unless the strains εij
satisfy certain conditions. Arbitrary specification of the εij could result in discon-
tinuities in the material, including gaps and/or overlapping regions.
The necessary conditions for single-valued displacements are the compatibility
conditions. Although these six equations are available [2], they are not used here
because the displacement method, which is used throughout this book, does not
require them. That is, in solving problems, the form of displacements ui is always
assumed a priori. Then, the strains are computed with (1.5), and the stress with
(1.46). Finally, equilibrium is enforced by using the PVW (1.16).
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x2 P
si nq
x2
i na
l a m
x2
co
x’1
sq
x’2
s q
ers co
x1
fib x1
sin
laminate
q
x1
or in matrix notation
0
x = [a] {x} (1.20)
where aij are the components of the unit vectors of the primed system e0i on the
unprimed system ej , by rows [2]
e1 e2 e3
e01 a11 a12 a13
aij = cos(e0i , ej ) = (1.21)
e02 a21 a22 a23
e03 a31 a32 a33
If primed coordinates denote the lamina coordinates and unprimed denote the
laminate coordinates, then (1.19) transforms vectors from laminate to lamina coor-
dinates. The inverse transformation simply uses the transpose matrix
{x} = [a]T x0
(1.22)
Example 1.2 A composite lamina has fiber orientation θ = 30◦ . Construct the [a] matrix
by calculating the direction cosines of the lamina system, i.e., the components of the unit
vectors of the lamina system (x0i ) on the laminate system (xj ).
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Example 1.3 A fiber reinforced composite tube is wound in the hoop direction (1-direction).
Formulas for the stiffness values (E1 , E2 , etc.) are given in that system. However, when
analyzing the cross-section of this material with generalized plane strain elements (CAX4 in
Abaqus), the model is typically constructed in the structural X, Y, Z system. It is therefore
necessary to provide the stiffness values in the structural system as Ex , Ey , etc. Con-
struct the transformation matrix [a]T to go from lamina coordinates (1-2-3) to structural
coordinates in Figure 1.8.
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Solution to Example 1.3 First, construct [a] using the definition (1.21). Taking each
unit vector (1-2-3) at a time we construct the matrix [a] by rows. The i-th row contains the
components of (i = 1, 2, 3) along (X-Y-Z).
[a] X Y Z
1 0 0 1
2 0 −1 0
3 1 0 0
The required transformation is just the transpose of the matrix above.
Therefore,
0
σij = aip ajq σpq (1.25)
or, in matrix notation
{σ 0 } = [a]{σ}[a]T (1.26)
0 in contracted notation
For example, expand σ11
σ10 = a211 σ1 + a212 σ2 + a213 σ3 + 2a11 a12 σ6 + 2a11 a13 σ5 + 2a12 a13 σ4 (1.27)
0 in contracted notation yields
Expanding σ12
σ60 = a11 a21 σ1 + a12 a22 σ2 + a13 a23 σ3 + (a11 a22 + a12 a21 )σ6 (1.28)
+ (a11 a23 + a13 a21 )σ5 + (a12 a23 + a13 a22 )σ4
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A MATLAB
R
program that can be used to generate (1.34) is shown next (also
available in [5]).
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T
R = eye(6,6); R(4,4)=2; R(5,5)=2; R(6,6)=2; % Reuter matrix
Tbar = R*T*R^(-1)
δ = Rδγ εγ (1.37)
with the Reuter matrix given by
1 0 0 0 0 0
0 1 0 0 0 0
0 0 1 0 0 0
[R] = (1.38)
0 0 0 2 0 0
0 0 0 0 2 0
0 0 0 0 0 2
Then, the coordinate transformation of engineering strain results from (1.36)
and (1.37) as
0α = T αβ β (1.39)
with
= [R][T ][R]−1
T (1.40)
used only to transform engineering strains. Explicitly we have
T =
a211 a212 a213
a12 a13 a11 a13 a11 a12
a221 a222 a223 a22 a23 a21 a23 a21 a22
a231 a232 a233 a32 a33 a31 a33 a31 a32
2 a21 a31 2 a22 a32 2 a23 a33 a22 a33 + a23 a32 a21 a33 + a23 a31 a21 a32 + a22 a31
2 a11 a31 2 a12 a32 2 a13 a33 a12 a33 + a13 a32 a11 a33 + a13 a31 a11 a32 + a12 a31
2 a11 a21 2 a12 a22 2 a13 a23 a12 a23 + a13 a22 a11 a23 + a13 a21 a11 a22 + a12 a21
(1.41)
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i i
σ 0 = C0 : ε0
0 0
σij = Cijkl ε0kl (1.42)
σ10 = C11
0 0 0 0
ε1 + C12 0 0
ε2 + C13 ε3 (1.44)
σ60 = 0 0
2C66 ε6
The factor 2 in front of the tensor shear strains is caused by two facts, the minor
symmetry of the tensors C and ε (see (1.5,1.55,1.56) and the contraction of the last
two indices of Cijkl with the strain εkl in (1.43). Therefore, any double contraction
of tensors with minor symmetry needs to be corrected by a Reuter matrix (1.38)
when written in the contracted notation. Next, (1.42) can be written as
σα0 = Cαβ
0
Rβδ ε0δ (1.45)
Note that the Reuter matrix in (1.45) can be combined with the tensor strains
using (1.37), to write
σα0 = Cαβ
0
0β (1.46)
in terms of engineering strains. To obtain the stiffness matrix [C] in the laminate
coordinate system, introduce (1.29) and (1.39) into (1.46) so that
0
Tαδ σδ = Cαβ T βγ γ (1.47)
i i
i i
i i
with
[S 0 ] = [C 0 ]−1 (1.52)
Taking into account (1.48) and (1.50), the compliance matrix transforms as
i i
i i
i i
1 ∂2u
∂eu e
u
e=u
e0 + εij + εij εkl + ... (1.57)
∂εij 0 2 ∂εij ∂εkl 0
Now take a derivative with respect to εij
∂eu 1
= 0 + βij + (αijkl εkl + αklij εij ) (1.58)
∂εij 2
where βij and αijkl are constants. From here, one can write
0
σij − σij = Cijkl εkl (1.59)
0 = β is the residual stress and α
where σij ij ijkl = 1/2(Cijkl + Cklik ) = Cijkl is the
symmetric stiffness tensor (see (1.56)). Equation (1.59) is a generalization of (1.55)
including residual stresses.
Using contracted notation, the generalized Hooke’s law becomes
σ 1
C 11 C 12 C 13 C 14 C 15 C 16
1
σ 2
C12 C22 C23 C24 C25 C26
2
σ3 C C C C C C
13 23 33 34 35 36 3
= (1.60)
σ4 C14 C24 C34 C44 C45 C46
γ4
σ C15 C25 C35 C45 C55 C56 γ
5 5
σ6
C16 C26 C36 C46 C56 C66 γ6
The [S] matrix is also symmetric and it has 21 independent constants. For the
1D case, σ = 0 if p 6= 1. Then, σ1 = σ, 1 = , S11 = 1/E.
i i
i i
i i
i i
i i
i i
1 0 0 0 0 0
0 1 0 0 0 0
0 0 1 0 0 0
T = (1.63)
0 0 0 −1 0 0
0 0 0 0 −1 0
0 0 0 0 0 1
The effect of T is to multiply rows and columns 4 and 5 in [C] by −1. The
diagonal terms C44 and C55 remain positive because they are multiplied twice.
Therefore, Ci400 = −C with i 6= 4, 5, C 00 = −C with i 6= 4, 5, with everything else
i4 i5 i5
unchanged. Since the material properties in a monoclinic material cannot change
by a reflection, it must be C4i = Ci4 = 0 with i 6= 4, 5, C5i = Ci5 = 0 with i 6= 4, 5.
That is, 3D Hooke’s law reduces to
σ1 C 11 C 12 C 13 0 0 C 16 1
σ C C C 0 0 C
2
12 22 23 26
2
σ3 C13 C23 C33 0 0 C
36 3
= (1.64)
σ4
0 0 0 C44 C45 0
γ4
σ 0 0 0 C45 C55 0 γ
5 5
σ6
C16 C26 C36 0 0 C66 γ6
i i
i i
i i
1 0 0
[a] = 0 −1 0 (1.66)
0 0 1
This will make Ci6 = −Ci6 , i 6= 4, 6 and Ci4 = −Ci4 , i = 6 4, 6. Since the
material has symmetry about the 1-3 plane, this means that Ci6 = C6i = 0 , i 6= 6.
In this case, 3D Hooke’s law reduces to
σ1
C11 C12 C13 0 0 0
1
σ2
C12 C22 C23 0 0 0
2
σ3 C13 C23 C33 0 0 0 3
= (1.68)
σ4
0 0 0 C44 0 0
γ4
σ5 0 0 0 0 C55 0 γ5
σ6
0 0 0 0 0 C66
γ6
i i
i i
i i
Note that if the material has two planes of symmetry, it automatically has three
because applying the procedure once more for a third plane (the 2-3 plane) will not
change (1.68–1.69).
σ1
C11 C12 C12 0 0 0
1
σ2
C12 C22 C23 0 0 0
2
σ3 C12 C23 C22 0 0 0 3
= (1.70)
σ4
0 0 0 (C22 − C23 )/2 0 0
γ4
σ 0 0 0 0 C66 0 γ5
5
σ6
0 0 0 0 0 C66
γ6
1
S11 S12 S12 0 0 0
σ 1
2
S12 S22 S23 0 0 0
σ 2
3 S12 S23 S22 0 0 0 σ3
= (1.71)
γ4
0 0 0 2(S22 − S23 ) 0 0
σ4
γ 0 0 0 0 S66 0 σ5
5
γ6
0 0 0 0 0 S66
σ6
Note the equations would be different if the axis of symmetry is not the 1-
direction. In terms of engineering properties (Section 1.13), and taking into account
i i
i i
i i
that the directions 2 and 3 are indistinguishable, the following relations apply for a
transversely isotropic material:
E2 = E3
ν12 = ν13 (1.72)
G12 = G13
In addition, any two perpendicular directions on the plane 2-3 can be taken as
axes. In other words, the plane 2-3 is isotropic. Therefore, the following holds in
the 2-3 plane
E2
G23 = (1.73)
2(1 + ν23 )
just as it holds for isotropic materials (see Problem 1.14).
E
G= (1.74)
2(1 + ν)
Also, the Lamé constants are sometimes used for convenience, in this case the
two constants are
Eν
λ= (1.75)
(1 + ν)(1 − 2ν)
µ=G
To form yet another pair, any of the above properties could be substituted by
the bulk modulus K, as follows
E
K= (1.76)
3(1 − 2ν)
which relates the hydrostatic pressure p to the volumetric strain as
i i
i i
i i
For isotropic materials, the 3D Hooke’s law is written in terms of only two
constants C11 and C12 as
1
S11 S12 S12 0 0 0
σ1
2
S12 S11 S12 0 0 0
σ2
3 S12 S12 S11 0 0 0 σ3
= (1.79)
γ4
0 0 0 2s 0 0 σ4
γ 0 0 0 0 2s 0 σ5
5
γ6
0 0 0 0 0 2s
σ6
s = S11 − S12
Not only are the various constants related in pairs, but also certain restrictions
apply on the values that these constants may have for real materials. Since the
Young and shear moduli must always be positive, the Poisson’s ratio must be ν >
−1. Furthermore, since the bulk modulus must be positive, we have ν < 12 . Finally,
the Poisson’s ratio of isotropic materials is constrained by −1 < ν < 12 .
01 = S11
0
σ10 + S12
0
σ20 + S13
0
σ30 (1.80)
and let’s perform a thought experiment. Note that [S 0 ] is used to emphasize the fact
that we are working in the lamina coordinate system. First, apply a tensile stress
along the 1-direction (fiber direction) as in Figure 1.13, with all the other stresses
equal to zero, and compute the strain produced in the 1-direction, which is
i i
i i
i i
2 Poisson Effect
σ Matrix
σ
Fiber 1
Matrix
L ΔL
σ1 0
01 = (1.81)
E1
Then, apply a stress in the 2-direction only, and compute the strain in the
1-direction using the appropriate Poisson’s ratio [1]
σ20
01 = −ν21 (1.82)
E2
Now, apply a stress in the 3-direction only, and compute the strain in the 1-
direction using the appropriate Poisson’s ratio,
σ30
01 = −ν31 (1.83)
E3
The total strain 01 is the sum of equations (1.81), (1.82), and (1.83)
1 0 ν21 0 ν31 0
01 = σ1 − σ2 − σ (1.84)
E1 E2 E3 3
Comparing (1.84) with (1.80) we conclude that
0 1 ν21 0 ν31
S11 = ; S0 = − ;S = − (1.85)
E1 12 E2 13 E3
Repeat the same procedure for the equations corresponding to 02 and 03 to
obtain the coefficients in the second and third rows of the compliance matrix (1.69).
For the shear terms use the 4th, 5th, and 6th rows of the compliance matrix
(1.69). For example, from Figure 1.14 we write
i i
i i
i i
3
2
6 4
2
1
6
6 Fiber 4
6
Fiber
νj = −νij i (1.90)
In ANSYS, the Poisson’s ratios are defined differently that in this textbook.
In fact, νxy , νxz , νyz are denoted PRXY, PRXZ, and PRYZ, while νyx , νzx , νzy are
i i
i i
i i
denoted by NUXY, NUXZ, and NUYZ. On the contrary, Abaqus uses the standard
notation also used in this textbook. That is, the symbols NU12, NU13, NU23,
follow the convention described by (1.90).
After computing Sij , the components of stress are obtained by using (1.46)
or (1.49). This formulation predicts realistic behavior for finite displacement and
rotations as long as the strains are small. This formulation is expensive to use
since it needs 18 state variables: 12 components of the strain displacement matrix
computed in the initial configuration (ui,j and ur,i ur,j ) plus 6 direction cosines [a]
to account for finite rotations.
However, in (1.87) only nine constants are independent because the matrix [S 0 ]
must be symmetric (see 1.93), so
1 ν12 ν13
− − 0 0 0
E1 E1 E1
ν12 1 ν23
− − 0 0 0
E1 E2 E2
ν13 ν23 1
− −
0 0 0
0
[S ] =
E1 E2 E3
(1.91)
1
0 0 0 0 0
G23
1
0 0 0 0 0
G13
1
0 0 0 0 0
G12
The stiffness matrix can be computed also in terms of engineering constants by
inverting the above equation so that [C 0 ] = [S 0 ]−1 , with components given in terms
of engineering constants as
0 1 − ν23 ν32
C11 =
E2 E3 ∆
0 ν21 + ν31 ν23 ν12 + ν32 ν13
C12 = =
E2 E3 ∆ E1 E3 ∆
0 ν31 + ν21 ν32 ν13 + ν12 ν23
C13 = =
E2 E3 ∆ E1 E2 ∆
0 1 − ν13 ν31
C22 =
E1 E3 ∆
0 ν32 + ν12 ν31 ν23 + ν21 ν13
C23 = =
E1 E3 ∆ E1 E2 ∆
0 1 − ν12 ν21
C33 =
E1 E2 ∆
0
C44 = G23
0
C55 = G13
0
C66 = G12 (1.92)
1 − ν12 ν21 − ν23 ν32 − ν31 ν13 − 2ν21 ν32 ν13
∆=
E1 E2 E3
i i
i i
i i
So far both [S 0 ] and [C 0 ] are 6×6 matrices with 9 independent constants for
the case of orthotropic materials. If the material is transversely isotropic G13 =
G12 , ν13 = ν12 , E3 = E2 .
Further restrictions on the values of the elastic constants can be derived from
the fact that all diagonal terms in both the compliance and stiffness matrices
must be positive. Since all the engineering elastic constants must be positive
(E1 , E2 , E3 , G12 , G23 , G31 > 0), all the diagonal terms of the stiffness matrix (1.92)
will be positive if the following two conditions are met. The first condition is that
(1 − νij νji ) > 0 for i, j = 1..3 and i 6= j, which leads to the following restriction on
the values of the engineering constants
s
Ei
0 < νij < ; i, j = 1..3; i 6= j (1.94)
Ej
∆ = 1 − ν12 ν21 − ν23 ν32 − ν31 ν13 − 2ν21 ν32 ν13 > 0 (1.95)
These restrictions can be used to check experimental data. For example, consider
an experimental program in which if E1 and ν12 are measured in a longitudinal test
(fibers in the direction of loading) by using two strain gauges, one longitudinal and
one transverse, and E2 and ν21 are measured in the transverse tensile tests (fibers
perpendicular to loading). For the test procedure to be valid, all the four data
values, E1, E2 , ν12 and ν21 must conform to (1.93–1.95) within the margin allowed
by experimental errors.
Example 1.4 Sonti et al. [6] performed a series of tests on pultruded glass-fiber reinforced
composites. From tensile tests along the longitudinal axis, the average of eight tests gives
E1 = 19.981 GP a and ν12 = 0.274. The average of eight tests in the transverse direction
gives E2 = 11.389 GP a and ν21 = 0.192. Does this data fall within the constraints on
elastic constants?
E1 19.981
= = 72.9 GP a
ν12 0.274
E2 11.389
= = 59.3 GP a
ν21 0.192
i i
i i
i i
The transverse result is 23% lower than expected. Either E2 measured is too low or ν21
measured is 23% higher than what it should be. In any case a 23% difference deserves some
scrutiny.
Next check (1.94)
r
E1
abs(ν12 ) <
E2
0.274 < 1.32
r
E2
abs(ν21 ) <
E1
0.192 < 0.75
Finally, there is insufficient data to evaluate the last of the restrictions on elastic con-
stants from (1.95).
0 0 0 0 σ10
1 S11 S12 S13 0 0 0
02 0 0 0 σ20
S12 S22 S23 0 0 0
0 0 0 0 σ30 = 0
3 S13 S23 S33 0 0 0
0 = 0 σ0
(1.96)
γ4
0 0 0 S44 0 0 4
0
γ5
0 0 0 0
0 S55 0
σ50
0
γ6 0 0 0 0 0
0 S66
σ60
so, the first two equations plus the last one can be written separately of the re-
maining, in terms of a 3×3 reduced compliance matrix [S] and using γ = 2, we
have 0 0 0
0
1 S11 S12 0 σ1
02 0
= S12 0
S22 0 σ0 (1.97)
0 0 20
γ6 0 0 S66 σ6
The third equation is seldom used
03 = S13
0
σ10 + S23
0
σ20 (1.98)
i i
i i
i i
0.1 0.1(0.156)
01 = S11
0
σ10 + S12
0
σ20 = − = 3.635 10−3
19.981 11.389
0.1(0.156) 0.1
02 = S12
0
σ10 + S22
0
σ20 = − + = 7.411 10−3
11.389 11.389
0.274(0.1) 0.3(0.1)
03 = S13
0
σ10 + S23
0
σ20 = − − = −4.005 10−3
19.981 11.389
Finally
t03 = −0.635(4.005 10−3 ) = −2.543 10−3 mm
a01 = 279(3.635 10−3 ) = 1.014 mm
b02 = 203(7.411 10−3 ) = 1.504 mm
Since the elongation in the transverse direction is so small, it is neglected in the deriva-
tion of the plate equations in [1, Section 6.1].
i i
i i
i i
Note that compliances cannot be added nor averaged. The laminate compliance
is obtained inverting the 6×6 stiffness matrix, as
Example 1.6 Compute the laminate properties of [0/90/ ± 30]S with tk = 1.5 mm, Ef =
241 GPa, νf = 0.2, Em = 3.12 GPa, νm = 0.38, fiber volume fraction Vf = 0.6, where f,m,
denote fiber and matrix, respectively.
i i
i i
i i
Solution to Example 1.6 First use periodic microstructure micromechanics (6.8) to ob-
tain the lamina properties (in MPa).
theta = [0,90,30,-30];
thickness = [1,1,1,1]*1.5; % mm
laminateThickness = sum(thickness);
C = zeros(6);
for i=1:length(theta)
[T,Tbar] = RotationMatrix3D(theta(i));
C = C + Tbar*Cprime*Tbar*thickness(i)/laminateThickness; % (1.102)
end
S = C^-1; % (1.103)
display(S);
Ex =1/S(1,1) % (1.105)
Ey =1/S(2,2)
Ez =1/S(3,3)
Gxy =1/S(6,6)
Gyz =1/S(4,4)
Gxz =1/S(5,5)
PRxy=-S(2,1)/S(1,1)
PRyz=-S(3,2)/S(2,2)
PRxz=-S(3,1)/S(1,1)
end
i i
i i
i i
Suggested Problems
Problem 1.1 Using the principle of virtual work (PVW), find a quadratic displacement
function u(x) in 0 < x < L of a tapered slender rod of length L, fixed at the origin and
loaded axially in tension at the free end. The cross-section area changes linearly and the
areas are A1 > A2 at the fixed and free ends, respectively. The material is homogeneous
and isotropic with modulus E.
Problem 1.2 Using the principle of virtual work (PVW), find a quadratic rotation angle
function θ(x) in 0 < x < L of a tapered slender shaft of circular cross-section and length L,
fixed at the origin and loaded by a torque T at the free end. The cross-section area changes
linearly and the areas are A1 > A2 at the fixed and free ends, respectively. The material is
homogeneous and isotropic with shear modulus G.
Problem 1.3 Construct a rotation matrix [a] resulting from three consecutive reflections
about (a) the x-y plane, (b) the x-z plane, (c) the y-z plane. The resulting system does not
follow the right-hand rule.
Problem 1.4 Construct three rotation matrices [a] for rotations θ = π about (a) the x-axis,
(b) the y-axis, (c) the z-axis.
i i
i i
i i
Problem 1.6 Write a computer program to evaluate the compliance and stiffness matrices
in terms of engineering properties. Take the input from a file and the output to another file.
Validate the program with your own examples. You may use material properties from [1,
Tables 1.3–1.4] and assume the material is transversely isotropic as per Section 1.12.4.
Show all work in a report.
Problem 1.7 Write a computer program to transform the stiffness and compliance matrix
from lamina coordinates C 0 , S 0 , to another coordinate system C, S, by a rotation −θ around
the z-axis (Figure 1.7). The data C 0 , S 0 , θ, should be read from a file. The output C, S
should be written to another file. Validate your program with your own examples. You may
use material properties from [1, Tables 1.3–1.4] and assume the material is transversely
isotropic as per Section 1.12.4. Show all work in a report.
Problem 1.8 Verify numerically (1.92) against [S]−1 for the material of your choice. You
may use material properties from [1, Tables 1.3–1.4] and assume the material is transversely
isotropic as per Section 1.12.4.
Problem 1.9 The following data has been obtained experimentally for a composite based
on a unidirectional carbon-epoxy prepreg (MR50 carbon fiber at 63% by volume in LTM25
Epoxy). Determine if the restrictions on elastic constants are satisfied.
E1 = 156.403 GP a, E2 = 7.786 GP a
ν12 = 0.352, ν21 = 0.016
G12 = 3.762 GP a
u u
σ1t = 1.826 GP a, σ1c = 1.134 GP a
u u
σ2t = 19 M P a, σ2c = 131 M P a
σ6u = 75 M P a
u1t = 11, 900 10−6 , u1c = 8, 180 10−6
u2t = 2, 480 10−6 , u2c = 22, 100 10−6
u
γ12 = 20, 000 10−6
Problem 1.11 What is an orthotropic material and how many constants are needed to
describe it?
Problem 1.12 What is a transversely isotropic material and how many constants are
needed to describe it?
Problem 1.13 Use the three rotations matrices in Problem 1.4 to verify (1.48) numeri-
cally.
Problem 1.15 Demonstrate that a material having two perpendicular planes of symmetry
also has a third. Apply a reflection about the 2-3 plane to (1.68) using the procedure in
Section 1.12.3.
i i
i i
i i
Problem 1.17 Write a computer program to evaluate the laminate engineering properties
for symmetric balanced laminates. All laminas are of the same material. Input data consists
of all the engineering constants for a transversely isotropic material, number of laminas N ,
thickness and angle for all the laminas tk , θk with k = 1...N . Use Sections 1.15, 1.12.4, and
1.13.
i i
i i
i i
i i
i i
i i
Chapter 2
In this textbook, the finite element method (FEM) is used as a tool to solve practical
problems. For the most part, commercial packages, mainly ANSYS
R
, are used in
the examples. Computer programming is limited to implementing material models
and post-processing algorithms. When commercial codes lack needed features, other
codes are used, which are provided in [5]. A basic understanding of the finite element
method is necessary for effective use of any finite element software. Therefore, this
chapter contains a brief introduction intended for those readers who have not had a
formal course or prior knowledge about the finite element method. Furthermore, an
introduction to ANSYS Mechanical APDL is presented to familiarize the reader with
the typical procedures used for finite element modeling using commercial software.
where E, A are the modulus and cross-section area of the rod, respectively, and
f is the distributed force. The boundary conditions for the case illustrated in Figure
2.1 are
u(0) = 0
du
EA =P (2.2)
dx x=L
37
i i
i i
i i
2.1.1 Discretization
The next step is to divide the domain into discrete elements, as shown in Figure
2.2.
This is called a weak form because the solution u(x) does not have to satisfy the
ODE (2.1) for all and every one of the infinite values of x in [0, L], in a strong sense.
Instead, the solution u(x) only has to satisfy the ODE in (2.3) in a weighted average
sense. It is therefore easier to find a weak solution than a strong one. Although for
the case of the rod, the strong (exact) solution is known, most problems of composite
mechanics do not have an exact solution. The governing equation is obtained by
integrating (2.3) by parts as follows
xB xB
du xB
Z Z
dv du
0= EA dx − vf dx − v EA (2.4)
xA dx dx xA dx xA
where v(x) is a weight function, which is usually set equal to the primary variable
u(x). From the boundary term, it is concluded that
– specifying EA du
dx at either end is the natural boundary condition
i i
i i
i i
u(xA ) = ue1
u(xB ) = ue2
du
− EA = P1e
dx xA
du
EA = P2e (2.5)
dx xB
Then, the governing equation becomes
Z xB
dv du
0= EA − vf dx − P1e v(xA ) − P2e v(xB ) = B(v, u) − l(v) (2.6)
xA dx dx
with
Z xB
dv du
B(u, v) = EA dx
xA dx dx
Z xB
l(v) = vf dx + P1e v(xA ) + P2e v(xB ) (2.7)
xA
i i
i i
i i
n
X
ue (x) = aej Nje (x)
j=1
where aej are the coefficients to be found and Nje (x) are the interpolation functions.
For the weight function v(x), the Ritz method can be used [4], in which v(x) =
Nje (x). Substituting in the governing equation (2.6) we get
n Z xB
dNie dNje
X Z xB
e
EA dx aj = Nie f dx + P1e Nie (xA ) + P2e Nie (xB ) (2.8)
xA dx dx xA
j=1
or in matrix form
[K e ]{ae } = {F e } (2.10)
where [K e ] is the element stiffness matrix, {F e } is the element vector equivalent
force, and {ae } are the element unknown parameters.
xe+1 − x
N1e =
he
e x − xe
N2 = (2.11)
he
0 if i 6= j
Nie (xj ) = (2.12)
1 if i=j
2
X
Nie (x) = 1 (2.13)
i=1
i i
i i
i i
which guarantees that the unknown coefficients represent the nodal displacements,
i.e., ai = ui .
Many other interpolation functions can be used, each one with some advan-
tages and disadvantages. The interpolation functions are intimately related to the
number of nodes of the element. Figure 2.4 illustrates the shape of the interpola-
tion functions N1 and N5 (corresponding to nodes 1 and 5) in an eight-node shell
element.
Broadly speaking, more nodes per element imply more accuracy and less need
for a fine mesh, but also imply higher cost in terms of computer time. Figure 2.5
illustrates how the approximate solution converges to the exact one as the number
of elements increases from 2 to 4 or as the number of nodes in the element increases
from 2 for the linear element to 3 for the quadratic element.
i i
i i
i i
[K e ]{ue } = {F e } (2.14)
where {ue } are the nodal displacements, [K e ] is the element stiffness matrix given
by
EAe
ke = (2.17)
he
The external loads on the element are the distributed force fe , the force at
end number 1, P1e , and the force at end number 2, P2e . Using these values, the
linear interpolation functions (2.11), as well as (2.15) and (2.16), the element matrix
stiffness and the equivalent nodal forces become
e
−k e
e k EAe 1 −1
[K ] = = (2.18)
−k e k e he −1 1
i i
i i
i i
P1e
fe he 1
{F e } = + (2.19)
2 1 P2e
u11 = U1
u12 = U2 = u21
u21 = U3 = u31
u32 = U4 (2.20)
Now, the element equations can be assembled into the global system. First, the
contribution of element #1 is
k 1 −k 1
1
0 0 U1 f1 h1 /2 P
11
−k 1 k 1
0 0 U2 f1 h1 /2 P2
0
= + (2.21)
0 0 0 U 0 0
3
0 0 0 0 U4 0 0
k1 −k 1 P11
0 0 U1 f1 h1 /2
−k k + k 2 −k 2
1 1 P21 + P12
0 U2 f1 h1 /2 + f2 h2 /2
= +
0 −k 2 k2 0 U f2 h2 /2 P22
3
0 0 0 0 U4 0 0
(2.22)
Finally, add element #3 to obtain the fully assembled system, as follows
i i
i i
i i
k1 −k 1 P11
0 0 U1
f1 h1 /2
−k 1 k 1 + k 2 2 1
P2 + P12
−k 0 U2 f1 h1 /2 + f2 h2 /2
= +
0 −k 2 k 2 + k 3 −k 3 U f2 h2 /2 + f3 h3 /2 P22 + P13
3
0 0 −k 3 k3 U4 f3 h3 /2 P23
(2.23)
P21 + P12 = 0
P22 + P13 = 0 (2.24)
The remaining P11 and P32 are the forces at the end of the rod. If either end of
the rod is fixed, then the displacement must be set to zero at that end. Say the end
at x = 0 is fixed, then U1 = 0. If the end at x = L is free, then P32 must be specified,
since U4 6= 0. If it is not specified, then it is assumed that the force is zero.
f1 h1
−k 1 U2 = + P11 (2.25)
2
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Note that if Nje (x) are linear functions, the strains are constant over the element.
In general the quality of the strains is one order of magnitude poorer than the
primary variable (displacements).
Stresses
Stress values are usually computed from strains through the constitutive equations.
In this example, with one-dimensional stress-strain behavior
σx = E x (2.29)
Note that the quality of stresses is the same as that of the strains.
Z
δWI = (σxx δxx + σyy δyy + σzz δzz + σyz δγyz + σxz δγxz + σxy δγxy ) dV
Z
= σ T δ dV (2.30)
V
where
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where the volume forces per unit volume and surface forces per unit area are
f T = [fx , fy , fz ]
tT = [tx , ty, tz ] (2.33)
=∂u
δ = ∂ δu (2.34)
where
∂ ∂ ∂
0 0 0
∂x ∂y ∂z
∂ ∂ ∂
∂= 0 0 0 (2.35)
∂y ∂x ∂z
∂ ∂ ∂
0 0 0
∂z ∂y ∂x
Then, the PVW is written in matrix notation as
Z Z Z
σ T ∂ δu dV = f T δu dV + tT δu dS (2.36)
V V S
The integrals over the volume V and surface S of the body can be broken element
by element over m elements, as
m Z
X m Z
X Z
T T T
σ ∂ δu dV = f δu dV + t δu dS (2.37)
e=1 Ve e=1 Ve Se
Whenever two elements share a surface, the contributions of the second inte-
gral cancel out, just as the internal loads canceled in Section 2.1.7. The stress
components are given by the constitutive equations. For a linear material
σ=C (2.38)
with C given by (1.68). The internal virtual work over each element becomes
Z Z
e T
δWI = σ δ dV = T C δ dV (2.39)
Ve Ve
The expansion of the displacements can be written in matrix form as
u=N a (2.40)
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where N contains the element interpolation functions and a the nodal displacements
of the element, just as in Section 2.1.4. Therefore, the strains are
Ka=P (2.46)
Next, boundary conditions are applied on the system (2.46) in a systematic way
resembling the procedure in Section 2.1.6. Next, the algebraic system of equations
(2.46) is solved to find the nodal displacement array a over the whole body. Since
the nodal displacements results for every element can be found somewhere in a, it
is possible to go back to (2.34) and to (2.38) to compute the strains and stresses
anywhere inside the elements.
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Example 2.1 Compute the element stiffness matrix (2.43) and the equivalent force vector
(2.45) of a rod discretized with one element. Use linear interpolation functions such as
(2.11). Compare the result with (2.18-2.19).
Solution to Example 2.1 Let Ae be the transverse area of the rod and he the element
length, with xe = 0 and xe+1 = he . Substituting these values in the linear interpolation
functions from equation (2.11), the interpolation functions arrays are obtained as follows
xe+1 − x
" e # " #
N 1 1 − x/h e
NT = = x− he
xe =
N2e x/he
he
The strain-displacement array is obtained as
∂N1e /∂x
T T −1/he
B =∂ N = =
∂N2e /∂x 1/he
The rod element has a one-dimensional strain-stress state with linear elastic behavior.
Therefore
C=E
Then, using equation (2.43) we can write
Z Z he
e T
−1/he
K = B C B dV = −1/he 1/he E Ae dx
Ve 0 1/he
The element stiffness matrix is obtained by integration
e EAe 1 −1
[K ] =
he −1 1
To calculate the equivalent vector force, fe is defined as the distributed force on element,
P1e is the force at end x = 0, and P2e is the force at end x = he . Substituting into equation
(2.45) we obtain
he
P1e
Z Z Z
e T T 1 − x/he
P = N f dV + N t dS = fe dx +
Ve Se 0 x/he P2e
The element equivalent force vector is obtained by integration
e
e fe he 1 P1
P = +
2 1 P2e
Using MATLAB
R
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% Stiffness matrix
K_e = int(B’*E*B,x,0,h)*A
% Equivalent nodal force vector
P_e=int(f*N,0,h)
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Manual Meshing
Manual mesh generation was the only method before solid modeling became wide-
spread among commercial packages. It is still the only option with some older
and custom software, although in those cases it is always possible to use a general
purpose, solid modeling pre-processor to generate the mesh. With manual meshing,
the user creates nodes, then connects the nodes into elements. Afterward, the user
applies boundary conditions and loads directly on nodes and/or elements. Manual
meshing is used in Example 2.2.
Example 2.2 Use ANSYS to model the curved beam shown in Figure 2.7. Use manual
meshing for generating the mesh geometry. Since the thickness is small and constant, use
planar solid elements with plane stress analysis. Add the boundary conditions and loads
shown in the figure. Solve the problem and visualize a contour plot of von Mises stress
on the deformed shape. The thickness of the part is 4.0 mm. The material properties are
E = 195, 000 M P a, ν = 0.3.
Solution to Example 2.2 The commands listed below, which are available on the Web
site [5], define the model geometry by using manual meshing. The characters after (!) are
comments. These commands can be typed one line at a time in the ANSYS command
window (see Appendix C). Alternatively, in the ANSYS command window, read the text
file by entering /input,file,ext, where file is the name of the file, and ext is the file
extension.
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The maximum value of von Mises stress is 108.124 M P a, but this value is sensitive to
mesh density, so the value will vary if you use a different mesh.
Solid Modeling
With solid modeling, the user creates a geometric representation of the geometry
using solid model constructs, such as volumes, areas, lines, and points. Boundary
conditions, loads, and material properties can be assigned to parts of the solid model
before meshing. In this way, re-meshing can be done without losing, or having to
remove, the loads and boundary conditions. The models are meshed just prior to
the solution. Solid modeling is used in Example 2.3.
Example 2.3 Use ANSYS to generate the same model in Example 2.2, but this time use
Solid Modeling commands for generating the mesh geometry.
Solution to Example 2.3 The commands listed below generate the geometry using Solid
Modeling [5].
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The maximum value of von Mises stress 109.238 M P a, but this value is sensitive to
mesh density, so the value will vary if you use a different mesh.
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the laminate stacking sequence (LSS). Continuum elements (see Table 2.1) do not
require additional parameters, only material properties, because the geometry is
fully described by the mesh. However, continuum elements representing laminated
composites still require the LSS.
2.3.3 Assembly
If more than one part exists, assembly is necessary to put the parts together into
what is called an assembly, which represents the physical object you are trying to
1
Continuum means that the 3D volume is discretized with and no section properties are required.
Structural means that the volume is discretized as 2D or 1D and section properties, such as shell
thickness, are required to complete the description of the volume. 3D solid elements are typical
continuum elements. Conventional shells and beams are typical structural elements. Continuum
shells are continuum elements with kinematic constrains to represent shell behavior.
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analyze.
2.3.5 Loads
In structural analysis, loads are defined by forces, pressures, inertial forces (as grav-
ity), and specified displacements, all applied to the model. Specification of different
kinds of loads for the finite element model are explained in the following sections.
The reactions obtained by fixing a nodal degree of freedom (displacements and
rotations) are discussed in Section 2.3.6.
Loads can be applied on nodes by means of concentrated forces and moments, as
shown in Example 2.4. Also, loads can be distributed over the elements as: surface
loads, body loads, inertia loads, or other coupled-field loads (for example, thermal
strains). Surface loads are used in Example 2.5.
A surface load is a distributed load applied over a surface, for example a pressure.
A body load is a volumetric load, for example expansion of material by temperature
increase in structural analysis. Inertia loads are those attributable to the inertia of
a body, such as gravitational acceleration, angular velocity, and acceleration.
A concentrated load applied on a node is directly added to the force vector.
However, the element interpolation functions are used to compute the equivalent
forces vector due to distributed loads.
In general, a node can have more than one degree of freedom. For example, if the
finite element model uses beam elements in 2D space, there are three DOF: the
horizontal displacement, the vertical displacement, and the rotation around an axis
perpendicular to the plane. Constraining different sets of DOF results in different
boundary conditions being applied. In the 2D beam element case, constraining only
the horizontal and vertical displacements results in a simple support, but constrain-
ing all the DOF results in a clamped condition.
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Symmetry Conditions
Symmetry conditions can be applied to reduce the size of the model without loss of
accuracy. Four types of symmetry must exist concurrently: symmetry of geometry,
boundary conditions, material, and loads. Under these conditions the solution will
also be symmetric. For example, symmetry with respect to the y − z plane means
that the nodes on the symmetry plane have the following constraints
ux = 0 ; θy = 0 ; θz = 0 (2.47)
where ux is the displacement along the x-direction, θy and θz are the rotations
around the y and z axis, respectively (Figure 2.8). Note that the definition of rota-
tions used in shell theory (φi , see Section 3.1) is different than the usual definition
of rotations θi that follows the right-hand rule. Rotations in ANSYS are described
using right-hand-rule rotations θi . Symmetry boundary conditions on nodes in the
symmetry plane involve the restriction of DOF translations out-of-plane with re-
spect to the symmetry plane and restriction of the DOF rotations in-plane with
respect to the symmetry plane. Symmetry boundary conditions are used in Exam-
ple 2.5.
Antisymmetry Conditions
Antisymmetry conditions are similar to the symmetry conditions. They can be
applied when the model exhibits antisymmetry of loads but otherwise the model
exhibits symmetry of geometry, symmetry of boundary conditions, and symmetry of
material. Antisymmetry boundary conditions on nodes in the antisymmetry plane
involve restriction of DOF translations in the antisymmetry plane and restriction
of DOF rotations out-of-plane with respect to the antisymmetry plane.
Periodicity Conditions
When the material, load, boundary conditions, and geometry are periodic with pe-
riod (x, y, z) = (2ai , 2bi , 2ci ), only a portion of the structure needs to be modeled,
with dimensions (2ai , 2bi , 2ci ). The fact that the structure repeats itself periodi-
cally means that the solution will also be periodic. Periodicity conditions can be
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Example 2.4 Use ANSYS to find the axial displacement at the axially loaded end of a bar
clamped at the other end. The bar is made of steel E = 200, 000 M P a, diameter d = 9 mm,
length L = 750 mm, and load P = 100, 000 N. Also find the stress and strain. Use three
two-node (linear) link elements.
Solution to Example 2.4 The ANSYS command sequence for this example is listed be-
low. You can either type these commands on the command window, or you can type them
on a text file [5], then, on the command window enter /input,file,ext, where file is the
name of the file, and ext is the file extension (see Appendix C).
To see the printout you need to execute the following commands manually by typing
them in the ANSYS command window or using the graphical user interface (GUI):
A convenient combination of units for this case is N ewton, mm, and M P a. The
analysis results can be easily verified by strength of material calculations, as follows
PL (750)(100000)
Ux = = = 5.894 mm
AE (63.617)(200000)
P 100000
σ= = = 1571.9 MPa
A 63.617
σ
= = 7.859 · 10−3
E
Example 2.5 Use ANSYS to find the stress concentration factor of a rectangular notched
strap. The dimensions and the load state are defined in Figure 2.9. Use eight-node (quadratic)
quadrilateral plane stress elements.
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Solution to Example 2.5 The ANSYS command sequence for this example is listed be-
low. These commands can be typed on the command window or in a text file [5], then, on
the command window enter /input,file,ext, where file is the name of the file, and ext
is the file extension (see Appendix C).
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The maximum horizontal stress close to the notch is 28 MPa obtained from the finite
element model (PLNSOL,S,X,2,1). Therefore, the concentration factor is
σmax
k= = 1.89
σo
Example 2.6 Using ANSYS generate a model for a dome (Figure 2.10) with different types
of elements (shell and beam elements), using two materials, and different section data. Use
solid modeling to generate the mesh geometry. Report the minimum and maximum values
of von Mises stress, and the maximum displacement.
Solution to Example 2.6 The element types in ANSYS are defined by the ET command
[8]. The element types can be defined by their library names (see Table 2.1) and given
reference numbers to be used later. For example, the commands shown below define two
element types, BEAM188 and SHELL181, and assign them type reference numbers 1 and
2, respectively.
For material definition, MP can be used along with the appropriate property label; e.g.,
EX for Young’s modulus, NUXY for Poisson’s ratio, etc. For isotropic material, only the
X-direction properties need to be defined. The remaining properties in the other directions
default to the X-direction values. Also a reference number is used for each material. For
example, the following code defines two materials
Section properties are required for all elements where one or more dimensions have been
integrated a priori, e.g., beam and shell elements. That is, beam elements require the area,
and shell elements the thickness. In previous versions of ANSYS, section properties were
introduced via REAL constants but that is changing to using SECTION data. For this
example,
The commands shown above define a database with a table of elements type, another
with materials, and lastly another with section data. The reference number of each table
can be selected by using the commands TYPE, MAT, and SECNUM before defining the
mesh, as shown in the ANSYS command sequence listed below. These commands can be
typed on the command window, or in a text file [5], then, on the command window enter
/input,file,ext, where file is the name of the file, and ext is the file extension (see
Appendix C).
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Figure 2.10: Mesh obtained by the command sequence used to generate a dome.
Using PLNSOL,S,EQV,2,1, the maximum value of von Mises stress 83, 513 M P a at the
attachment to the columns. The minimum value of von Mises stress 255 M P a on the shell
body. The maximum displacement is 155 mm.
Suggested Problems
Problem 2.1 Solve Example 2.4 explicitly as it is done in Section 2.1, using only two
elements. Show all work.
Problem 2.2 From the solution of Problem 2.1, compute the axial displacement at (a)
x = 500 mm, (b) x = 700 mm.
Problem 2.3 Using the same procedure in Example 2.1 calculate the element stiffness ma-
trix and the equivalent force vector of a three-node element rod with quadratic interpolation
functions. The interpolation functions are
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x − x2 x − x3 x − x3 x − x1 x − x1 x − x2
N1e = N2e = N3e =
x1 − x2 x1 − x3 x2 − x3 x2 − x1 x3 − x1 x3 − x2
where x1 , x2 and x3 are the coordinate positions of node 1, 2, and 3 respectively. Use
x1 = 0, x2 = h/2 and x3 = h, where h is the element length. Show all work.
Problem 2.4 Program a finite element code using the element formulation obtained in
Example 2.1 and the assembly procedure shown in Section 2.1.6. With this code, solve
Example 2.4. Show all work in a report.
Problem 2.5 Program a finite element code using the element formulation obtained in
Problem 2.3 and the assembly procedure shown in Section 2.1.6. With this code, solve
Example 2.4. Show all work in a report.
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Chapter 3
Most composite structures are built as assemblies of plates and shells. This is
because the structure is more efficient when it carries membrane loads. Another
important reason is that thick laminates are difficult to produce.
For example, consider a beam made of an homogeneous material with tensile
and compressive strength σu subjected to bending moment M . Further, consider
a solid beam of square cross-section (Figure 3.1), equal width and depth 2c, with
area A, inertia I, and section modulus S given by
A = 4c2
4
I = c4
3
I 4
S = = c3 (3.1)
c 3
When the stress on the surface of the beam reaches the failure stress σu , the
bending moment per unit area is
Mu Sσu 1
mu = = = cσu (3.2)
A A 3
Now consider a square hollow tube (Figure 3.1) of dimensions 2c × 2c and wall
thickness t, with 2c >> t, so that the following approximations are valid
A = 4(2c)t = 8ct
t(2c)3
16
I=2 + c (2ct) = tc3
2
12 3
I 16 2
S = = tc (3.3)
c 3
Then
16 2
Mu Sσu 3 tc σu 2
mu = = = = cσu (3.4)
A A 8ct 3
63
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Figure 3.1: Solid section (a) and hollow square tube (b).
The failure moment per unit area mu is twice as large for a hollow square tube
with thin walls than for a solid section.
Of course, the failure moment is limited by buckling of the thin walls (see Chap-
ter 4). This is the reason buckling analysis is so important for composites. Most
composite structures are designed under buckling constraints because the thick-
nesses are small and the material is very strong, so normally one does not encounter
material failure as in metallic structures (e.g., yield stress) but structural failure such
as buckling.
Plates are a particular case of shells, having no initial curvature. Therefore,
only shells will be mentioned in the sequel. Shells are modeled as two-dimensional
structures because two dimensions (length and width) are much larger than thick-
ness. The thickness coordinate is eliminated from the governing equations so that
the 3D problem simplifies to 2D. In the process, the thickness becomes a parameter
that is known and supplied to the analysis model.
Modeling of laminated composites differs from modeling conventional materials
in three aspects. First, the constitutive equations of each lamina are orthotropic
(Section 1.12.3). Second, the constitutive equations of the element depend on the
kinematic assumptions of the shell theory used and their implementation into the el-
ement. Finally, material symmetry is as important as geometric and load symmetry
when trying to use symmetry conditions in the models.
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i. A straight line drawn through the thickness of the shell in the undeformed
configuration may rotate but it will remain straight when the shell deforms.
The angles it forms (if any) with the normal to the undeformed mid-surface
are denoted by φx and φy when measured in the x − z and y − z planes,
respectively (Figures 2.8 and 3.2).
ii. As the shell deforms, the change in thickness of the shell is negligible.
– The aspect ratio r = a/t, defined as the ratio between the shortest surface
dimension a and the thickness t, is larger than 10.
– The stiffness of the laminas in shell coordinates (x, y, z) do not differ by more
than two orders of magnitude. This restriction effectively rules out sandwich
shells, where the core is much softer than the faces.
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∂u0 ∂φx
x (x, y, z) = −z = 0x + zκx
∂x ∂x
∂v0 ∂φy
y (x, y, z) = −z = 0y + zκy
∂y ∂y
∂u0 ∂v0 ∂φx ∂φy 0
γxy (x, y, z) = + −z + = γxy + zκxy
∂y ∂x ∂y ∂x
∂w0
γyz (x, y) = −φy +
∂y
∂w0
γxz (x, y) = −φx +
∂x
z = 0 (3.6)
where
0 , also called membrane strains, represent
– The mid-surface strains 0x , 0y , γxy
stretching and in-plane shear of the mid-surface.
– The change in curvature κx , κy , κxy , which are close but not exactly the same
as the geometric curvatures of the mid-surface. They are exactly that for the
Kirchhoff theory discussed in Section 3.1.2.
– The intralaminar shear strains γxz , γyz , which are through-the-thickness shear
deformations. These are small but not negligible for laminated composites be-
cause the intralaminar shear moduli G23 , G13 are small when compared with
the in-plane modulus E1 . Metals are relatively stiff in shear (G = E/2(1+ν)),
and thus the intralaminar strains are negligible. In addition, the intralami-
nar shear strength of composites F4 , F5 are relatively small when compared
to the in-plane strength values F1t , F1c , thus making evaluation of intralami-
nar strains (and possibly stresses) a necessity. On the other hand, the shear
strength of metals is comparable to their tensile strength, and since the in-
tralaminar stress is always smaller than the in-plane stress, it is not necessary
to check for intralaminar failure of metallic homogeneous shells. That is not
the case for laminated metallic shells since the adhesive is not quite strong
and it may fail by intralaminar shear.
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(c)
Figure 3.3: Stress resultants acting on a plate or shell element: (a) forces per unit
length, and (b) moments per unit length, and (c) definition of shell theory rotations
φ compared to mathematical angles θ.
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While the 3D constitutive equations relate strains to stress, the laminate con-
stitutive equations relate mid-surface strains and curvatures. The laminate consti-
tutive equations are obtained by using the definition of stress resultants. While in
3D elasticity every material point is under stress, a shell is loaded by stress resul-
tants (Figure 3.3), which are simply integrals of the stress components through the
thickness of the shell, as follows
k
Nx N Z
X σx zk
Ny = σy dz
Nxy
k=1 z k−1
σxy
X N Z zk k
Vy σyz
= dz
Vx σxz
k=1 zk−1
k
Mx X N Z zk σ x
My = σy z dz (3.7)
Mxy k=1 zk−1 σxy
where N is the number of laminas, zk−1 and zk are the coordinates at the bottom
and top surfaces of the k-th lamina, respectively. Replacing the plane stress version
of the 3D constitutive equations in shell local coordinates (1.100–1.101) at each
lamina and performing the integration we get
0x
Nx A11 A12 A16 B11 B12 B16
0y
Ny
A12 A22 A26 B12 B22 B26
0
Nxy A16 A26 A66 B16 B26 B66 γxy
= (3.8)
Mx
B11 B12 B16 D11 D12 D16
κx
My B12 B22 B26 D12 D22 D26 κy
Mxy
B16 B26 B66 D16 D26 D66
κxy
Vy H44 H45 γyz
=
Vx H45 H55 γxz
where
N
X
Aij = Qij t ;
k k
i, j = 1, 2, 6
k=1
XN
Bij = Qij t z̄ ;
k k k
i, j = 1, 2, 6
k=1
N
t3
X
tk z̄k2 + k
Dij = Qij k ; i, j = 1, 2, 6
12
k=1
N
t3k
5 X ∗ 4
Hij = Qij tk − tk z 2k + ; i, j = 4, 5 (3.9)
4 k t2 12
k=1
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where Qij k are the coefficients in laminate coordinates of the plane-stress stiffness
matrix for lamina number k, tk is the thickness of lamina k, and z̄k is the coordinate
of the middle surface of the k-th lamina. For an in-depth discussion of the meaning
of various terms see [1]. In summary, the Aij coefficients represent in-plane stiffness
of the laminate, the Dij coefficients represent bending stiffness, the Bij represent
bending-extension coupling, and the Hij represent intralaminar shear stiffness. All
these coefficients can be calculated by (3.9) and are implemented in widely available
software packages such as CADEC [9].
When membrane and bending deformations are uncoupled (e.g., symmetric lam-
inates), the governing equations of FSDT involve three variables for solving the
bending problem (w0 , φx , φy ) and two to solve the membrane problem (u0 , v 0 ).
Bending-extension coupling means that all five variables will have to be found si-
multaneously, which is what finite element analysis (FEA) software codes do for
every case, whether the problem is coupled or not.
The equilibrium equations of plates can be derived by using the principle of vir-
tual work (PVW, see (1.16)). Furthermore, the governing equations can be derived
by substituting the constitutive equations (3.8) into the equilibrium equations.
– SS-1: w = us = φs = 0; Nn = N
bn ; Mn = M
cn
– SS-2: w = un = φs = 0; Nns = N
bns ; Mn = M
dn
In type SS-1, a normal force and a moment are specified. In SS-2, a shear
force and a moment are specified. If the laminate does not have bending-extension
coupling, and the analysis is geometrically linear, transverse loads will not induce
un . The naming convention for the rotations is the same as that used for moment
resultants in Figure 3.3, where a subscript n indicates the direction normal to the
edge of the shell, and a subscript s indicates the direction tangent to the edge (see
also [10, Figure 6.2.1]). Furthermore b represents a fixed known value that may or
may not be zero.
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that a wealth of closed form design equations and approximate solutions exist in
engineering design manuals which are based on Kirchhoff theory [11]. Such simple
design formulas can still be used for preliminary design of composite shells if we
are careful and we understand their limitations. Metallic shells were and still are
commonly modeled with Kirchhoff theory. The FSDT governing equations can be
reduced to Kirchhoff governing equations, and closed form solutions can be found,
as shown in [10].
In Kirchhoff theory the intralaminar shear strain is assumed to be zero. From
the last two equations in (3.6) we get
∂w0
φx =
∂x
∂w0
φy = (3.10)
∂y
and introducing them into the first three equations in (3.6) we get
∂u0 ∂ 2 w0
x (x, y, z) = −z = 0x + zκx
∂x ∂x2
∂v0 ∂ 2 w0
y (x, y, z) = −z = 0y + zκy
∂y ∂y 2
∂u0 ∂v0 ∂ 2 w0 0
γxy (x, y, z) = + − 2z = γxy + zκxy (3.11)
∂y ∂x ∂x∂y
Notice that the variables φx , φy have been eliminated and Kirchhoff theory only
uses three variables u0 (x, y), v0 (x, y), and w0 (x, y). This makes analytical solutions
easier to find, but numerically Kirchhoff theory is more complex to implement.
Since second derivatives of w0 are needed to write the strains, the weak form (2.30)
will have second derivatives of w0 . This will require that the interpolation functions
(see Section 2.1.4) have C 1 continuity. That is, the interpolation functions must
be such that not only the displacements but also the slopes be continuous across
element boundaries. In other words, both the displacement w0 and the slopes
∂w0 /∂x, ∂w0 /∂y will have to be identical at the boundary between elements when
calculated from either element sharing the boundary. This is difficult to implement.
Consider the case of beam bending. The ordinary differential equation (ODE)
with an applied distributed load qb(x) is
d4 w0
EI = qb(x) (3.12)
dx4
i i
i i
i i
Figure 3.4: (a) Micromechanics, (b) lamina level, and (c) laminate level approach.
When the elements are assembled as in Section 2.1.6, it turns out that adjacent
elements i and i + 1 that share a node have identical deflection but opposite shear
force Qx and bending moment Mx at their common node, as follows
wi = wi+1
Qi = −Qi+1
M i = −M i+1 (3.15)
For the shear forces to cancel as in (2.24), it is only required to have v i = v i+1 ,
which is satisfied by C 0 continuity elements having wi = wi+1 at the common
node. For the bending moments to cancel as in (2.24), it is required that dwi /dx =
dwi+1 /dx. This can only be done if the elements have C 1 continuity. That is, the
slopes dwi /dx = dwi+1 /dx must be identical at the common node. Such elements
are difficult to work with ( [12, page 276]).
In FSDT theory, only first derivatives are used in the strains (3.6). So, the weak
form (2.30) has only first derivatives and, like (2.24), all the internal generalized
forces cancel at common nodes with only C 0 element continuity.
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i i
i i
necessary to describe the microstructure, including the fiber shape and geometrical
distribution, and the material properties of the constituents. More details are given
in Chapter 6 where micromechanical modeling is used to generate properties for any
combination of fibers and matrix. Also, when the composite material is a woven
fabric, or the laminate is very thick, or when studying localized phenomena such as
free edges effects (Chapter 5), the composite should be analyzed as solid, as shown
in Chapter 5. However, it must be noted that most of the laminated structures can
be analyzed using the plates and shell simplifications explained in Section 3.1.
At the other end of the spectrum (Figure 3.4.c), the composite material can
be considered as a homogeneous equivalent material. In this case, its structural
behavior can be analyzed by using orthotropic properties shown in Chapter 1. If
the whole laminate is analyzed as a homogeneous equivalent shell, using the macro-
scale level approach (Figure 3.4.c), the stress distribution in the laminate cannot
be obtained. However, this very simple description of the laminate is sufficient
when only displacements, buckling loads and modes, or vibration frequencies and
modes are required. In these cases, only the laminate stiffness (3.8) is needed (see
Section 3.2.5). In certain cases, even a simpler material description will suffice. For
example, when the laminate is only unidirectional, or if the laminate is balanced
and symmetric (see [1, Section 6.3]), the laminate can be modeled as a single lamina
of orthotropic material (Section 3.2.6).
In most cases, stress and strains need to be calculated for every lamina in the
laminate. Then, the actual laminate stacking sequence (LSS) must be input to the
program (Section 3.2.7). In this case, the elastic properties of each lamina, as well
as thickness and fiber orientation of every lamina must be given. This method is
usually called the mesoscale level approach (Figure 3.4.b).
A unidirectional lamina can be satisfactorily approximated as being transversely
isotropic. Then, it suffices to use E3 = E2 , and G23 = E3 /2(1 + ν23 ) in the equa-
tions for an orthotropic material. The elastic properties of a unidirectional lamina
can be computed using micromechanics (Chapter 6) or with experimental data of
unidirectional laminates. Material properties of some unidirectional composites are
shown in Table 3.1.
In the analysis of most composite structures, it is usual to avoid the microme-
chanics approach and to obtain experimentally the properties of the unidirectional
lamina, or even the whole laminate. However, the experimental approach is not
ideal because a change of constituents or fiber volume fraction during the design
process invalidates all the material data and requires a new experimental program
for the new material. It is better to calculate the elastic properties of the lamina
using micromechanics formulas, using software such as [9] (see also Section 6.1).
Unfortunately, micromechanics formulas are not accurate to predict strength, so
experimental work cannot be ruled out completely.
In summary, laminate properties can be specified in two ways:
– by the constitutive matrices A, B, D, and H, or
– by specifying the laminate stacking sequence (LSS) and properties for every
lamina.
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(1)
fz(1)
(1)
B y
(2)
x
1
fy(1)
fx(1) A
fx(2) fz(2)
(1)
x
(2)
2
fy
(2)
y
(1)
Figure 3.5: Exploded view of a plate folded along AB. Drilling rotations φz and
(2)
φz associated to elements 1 and 2, respectively.
the complexity of the input data allows modeling of laminates with an unlimited
number of laminas, using only four matrices.
When the A, B, D, H, matrices are used to define the finite element analysis,
the computer model knows the correct stiffness but it does not know the LSS.
Therefore, the software can compute the deformation response (including buckling
and vibrations) and even the strain distribution through the thickness of the shell,
but it cannot compute the stress components because it does not know where the
lamina material properties change from lamina to lamina.
The A, B, D, H input data can be found by using (3.9) or [9]. Then, these are
input into the finite element software, as illustrated in Example 3.1.
Example 3.1 Consider a simply supported square plate ax = ay = 2000 mm, thickness
t = 10 mm laminated with AS4D/9310 (Table 3.1) in a [0/90]n configuration. Tabulate
the center deflection perpendicular to the plate surface when the number of laminas is n =
1, 5, 10, 15, 20. The plate is loaded in compression with and edge load Nx = −1 N/mm and
(Ny = Nxy = Mx = My = Mxy = 0). Use symmetry to model 1/4 of the plate. Generate
the A, B, D, and H matrices and enter them into ANSYS.
Solution to Example 3.1 Due to the symmetry of the plate, only 1/4 of it will be mod-
eled. The matrices A, B, D, H, are calculated using (3.9), which are implemented in CADEC
[9]. In ANSYS, SHELL181 and SHELL281 allow data input in the form of A, B, D, H, ma-
trices using preintegrated general shell section via SECTYPE,1,GENS. Then, the laminate
stiffness matrices must be placed in the input file using four matrices called A, B, D, E, as
follows
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SSPA,711563,23328.8,0,711563,0,43600 ! A11,A21,A31,A22,A32,A33
SSPB,-1.58515e+006,0,0,1.58515e+006,0,0 ! B11,B21,B31,B22,B32,B33
SSPD,5.92969e+006,194407,0,5.92969e+006,0,363333 ! D11,D21,D31,D22,D32,D33
SSPE,29666.7,0,29666.7 ! H11,H21,H22
SLIST ! List A,B,D,H submatrices
In this case the input data does not need material properties. The complete input file,
which is available on the Web site [5], is listed below for n = 1. See Appendix C for an
introduction to the software interface.
Note that in ANSYS a pressure applied on the boundary acts on the element; that is,
opposite to the outside normal to the boundary and thus a compressive edge load in this case
is applied as SFL,2,PRES,1.0.
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The solution is tabulated in Table 3.2, using PLDISP. Bending extension coupling pro-
duces a lateral deflection, which diminishes as the number of laminas grow.
Example 3.2 Use ANSYS to model a simply supported rectangular plate with dimensions
ax = 4000 mm, ay = 2000 mm, thickness t = 10 mm. Apply a uniform transverse load
q0 = 0.12 × 10−3 M P a. The material is a unidirectional laminate AS4D/9310 (Table 3.1),
with the fibers oriented in the x-direction. Determine the deflection of the center point of
the plate. This example is continued in Example 3.8.
Solution to Example 3.2 The thickness coordinate is eliminated from the governing equa-
tions so that the 3D problem simplifies to 2D. In the process, the thickness becomes a pa-
rameter, which is known and supplied to the modeling software. Most software packages
differentiate between material properties and parameters but both are supplied as known in-
put data. For example, the shell thickness is supplied to ANSYS as section data (SECDATA),
while material properties are entered separately with UIMP.
SHELL281, an 8-node shell element, is used in this example. Symmetry with respect to
the x-z and y-z planes is used to model 1/4 of the plate. The APDL file commands, also
available in [5, FEAcomp Ex302.inp], are shown below
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The maximum deflection is 17.47 mm at the center of the plate, using PLDISP,1.
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shown in [1, (6.33)] should be used to obtain the apparent laminate properties.
However, in most structural designs using composite shells, the laminate works
under in-plane loads and the formulation in Section 1.15 should be used.
If the laminate is symmetric but not balanced, the axes of orthotropy are rotated
with respect to the laminate coordinate system, but still the laminate is equivalent to
an orthotropic material as per Section 1.15. For example, a unidirectional laminate
oriented at an angle θ with respect to global axes, should be modeled on a coordinate
system oriented along the fiber direction (see Section 3.2.10).
Example 3.3 Use ANSYS to model a simply supported rectangular plate with dimensions
ax = 2, 000 mm, ay = 2, 000 mm, for a laminate [±45/0]S . Apply a tensile edge load
Nx = 200 N/mm. Find the maximum horizontal displacement. Each lamina is 1 mm thick
with the following properties
Solution to Example 3.3 Since the laminate is balanced symmetric, compute the aver-
aged laminate properties Ex , Ey , and so on using Section 1.15, for example using the fol-
lowing MATLAB
R
code (available in [5, Ex 3 3.m])
function Ex33
% Example 3.3 laminate stiffness as per section 1.15
clc
% G23 = E2/2/(1+nu23)
% Cprime (1.92) calculated with
% http://www.cadec-online.com/Chapters/Chapter5/3DConstitutiveEquations
% /StiffnessMatrix.aspx
E1 = 37.88E3;
E2 = 9.407E3; E3 = E2;
G12 = 3.405E3; G13 = G12;
nu12= 0.299; nu13= nu12;
nu23= 0.422;
G23 = E2/2/(1+nu23);
% (1.104)
Sprime = [
1/E1, -nu12/E1, -nu13/E1,0,0,0;
-nu12/E1, 1/E2, -nu23/E2,0,0,0;
-nu13/E1, -nu23/E2, 1/E3,0,0,0;
0,0,0,1/G23,0,0;
0,0,0,0,1/G13,0;
0,0,0,0,0,1/G12];
Cprime = Sprime^-1;
theta = [45,-45,0];
thickness = [1,1,1];
laminateThickness = sum(thickness);
C = zeros(6);
for i=1:length(theta);
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i i
i i
[T,Tbar] = RotationMatrix3D(theta(i));
C = C + Tbar*Cprime*Tbar*thickness(i)/laminateThickness; % (1.102)
end
S = C^-1; % (1.103)
Ex =1/S(1,1) % (1.105)
Ey =1/S(2,2)
Ez =1/S(3,3)
Gxy =1/S(6,6)
Gyz =1/S(4,4)
Gxz =1/S(5,5)
PRxy=-S(2,1)/S(1,1)
PRyz=-S(3,2)/S(2,2)
PRxz=-S(3,1)/S(1,1)
end
The function RotationMatrix3D is given in Example 1.6. Then, the MATLAB code
yields
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LPLOT
FINISH ! Exit pre-processor module
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Solution to Example 3.4 The problem can be solved using shell elements SHELL181 or
SHELL281. Other than the element selection, the models are identical. Note the LSS is
given starting at lamina #1 at the bottom. Although a quarter model with symmetry could
be used, a full plate is modeled to show how to constrain the model from experiencing rigid
body motion.
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Figure 3.6: Ply drop-off of length (L) and thickness (T h) and finite element model
simplifications.
has this capability and it may be necessary to assume that the mid-surface is smooth
while in reality only the tool surface is smooth. As long as the thickness is small
compared to the other two dimensions of the structure, such assumption is unlikely
to have a dramatic effect in the results of a global analysis, such as deformation,
buckling, and even membrane stress analysis. The exact description of the thickness
geometry begins to play a role when detailed 3D stress analysis of the ply drop-off
region is required, but at that point, a 3D local model is more adequate.
Example 3.5 A ply drop-off is defined between the laminate A, [90/0]S , and the laminate
B, [90/0]. The ply drop-off ratio is 1:20 The lamina thickness is 0.75 mm. Consider a
composite strip 120 mm long and 100 mm wide under tension N = 10 N/mm applied to
the bottom edges on the strip. Use symmetry to model 1/2 of the tape. Visualize and report
the maximum transverse deflection.
Solution to Example 3.5 Using shell elements SHELL181, three different sections are
defined, one for A, one for B, and one section to model the ply drop-off between them.
The thickness of the drop-off is 0.75 × 2 = 1.5 mm. With a ply drop-off ratio 1:20, the
length of the ply drop-off is 1.5 × 20 = 30 mm. Every 30 mm there is a section change.
The bottom lamina is designated as lamina #1, and additional laminas are stacked from
bottom to top in the positive normal direction of the element coordinate system. The APDL
code is shown below and also available in [5, FEAcomp Ex305.inp].
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UIMP,1,PRXY,PRYZ,PRXZ,0.301,0.396,0.301
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Example 3.6 Define the three different sections of the laminate shown in Figure 3.7. The
laminate in section A is a [+45/ − 45/0/90/0]. The thickness of each lamina is 1.2 mm.
Solution to Example 3.6 Using shell elements SHELL181, the different sections are de-
fined as shown in the APDL code shown below [5, FEAcomp Ex306]. The bottom lamina is
designated as lamina #1, and additional laminas are stacked from bottom to top in the pos-
itive normal direction of the element coordinate system. The dropped laminas are modeled
using zero thickness in order to maintain continuous numbering of the remaining laminas.
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– The transverse shear moduli (G23 and G13 ) are set to zero for the top and
bottom laminas (face laminas).
– The transverse shear strains and stresses in the face laminas are neglected or
assumed to be zero.
– The transverse shear strains and shear stresses in the core are assumed con-
stant through the thickness.
Example 3.7 Calculate the maximum deflection of a sandwich cantilever beam subject to
an end load Fz = −100. The beam is made of a sandwich of two outer aluminum plates
(with thickness 1 mm each, E = 69 GP a, ν = 0.3) and an inner core of foam (with thickness
50 mm, E = 300 M P a, ν = 0.1).
Solution to Example 3.7 ANSYS element SHELL281 is used in this example. Another
element with capabilities to analyze sandwich structures is SHELL181. Both elements model
the transverse shear deflection using an energy equivalence method, which is recommended
for sandwich shells. The APDL code is shown below and in [5, FEAcomp Ex307].
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system. For shell elements this is not useful. Axes x and y need to be defined
on the element surface, with the z-axis always normal to the surface. The default
orientation of x and y axes depends on the commercial code and the element type.
There are various ways to define the default orientation of x and y in shell
elements (see Figure 3.8).
In Figure 3.8.(a) the x-axis is aligned with the edge defined by the first and
second nodes of each element, the z-axis normal to the shell surface (with the
outward direction determined by the right-hand rule), and the y-axis perpendicular
to the x- and z-axis.
MSC-MARCTM calculates the orientation of the x-axis from the lines defined
by the middle points of the edges as shown in Figure 3.8(b).
In ANSYS, Figure 3.8.(b), the orientation of the xe axis is aligned with the shell
surface coordinate at the center of the element, connecting the mid-sides of edges
i − l and j − k, and formally defined as
∂{x}/∂s
xe = (3.17)
|∂{x}/∂s|
Xn
{x} = hi (s, r){x}i
i=1
where {x} are the nodal coordinates in the global coordinate system; s, r, are the
coordinates of the isoparametric master element, and hi are the shape functions [12].
In Abaqus TM , Figure 3.8.(c), the local x-direction is calculated projecting the
global X -direction onto the surface of the element, i.e.,
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Z ze ye
node l Z
ze node k node l node k
X Y
X Y
ye xe
node j (c)
Example 3.8 Use a local coordinate system to model the plate of Example 3.2 if the or-
thotropic material is rotated +30 degrees with respect the x-direction. This example contin-
ues in Example 3.14.
Solution to Example 3.8 This example illustrates the use of local coordinate system in a
rectangular plate. In ANSYS a local coordinate system is defined using LOCAL commands,
which can be Cartesian, cylindrical, or spherical. Then, each element is linked to a pre-
viously defined local coordinate system using the element property ESYS. The objective is
to orient the x-axis element coordinate system parallel to the x-axis laminate coordinate
system. Also, it is possible to define element coordinate system orientations by user written
subroutines [15]. Element coordinate systems may be displayed as a triad with the /PSYMB
command or as an ESYS number (if specified) with the /PNUM command.
Although this example is a continuation of Example 3.2, the material is no longer sym-
metric so we cannot reuse FEAcomp Ex302.inp and we must construct a new full model.
The APDL file commands, also available in [5, FEAcomp Ex308 full plate.inp], are shown
below
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Example 3.9 Align the laminate coordinate system with the global Y-axis of a 3D curved
shell.
Solution to Example 3.9 For the analysis of laminated composite shells, it is very im-
portant to define clearly a reference direction with respect to which one can specify the fiber
direction of each lamina. One way of doing it, is to force the laminate coordinate system
(c.s.) to be aligned with the projection of one of the global axes on the surface of the shell.
For shells defined in 3D, the ESYS orientation uses the projection of the local system on
the shell surface. The element x-axis is determined from the projection of the local x-axis
on the shell surface. The z-axis is determined normal to the shell surface (with the outward
direction determined by the right-hand rule), and the y-axis perpendicular to the x- and
z-axis. For elements without mid-side nodes (linear interpolation functions), the projection
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Example 3.10 Model in ANSYS a flanged tube with axial and radial laminate orientation.
In the cylindrical part, the reference axis will be in the longitudinal direction. In the flange,
the reference axis will be radial (see Figure 3.10).
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Solution to Example 3.10 Different orientation systems are needed for different model
locations. Therefore, two local reference axes are defined and activated using the ESYS
command. The APDL file listed below aligns the elements on the cylinder in the axial
direction and aligns the elements on the flange in the radial direction [5, FEAcomp Ex310].
See Figure 3.11.
/TITLE,Flange tube with axial and radial laminate orientation - SHELL 281
! Material is AS4D/3100 Carbon/Epoxy [0/45/45] - Th=1.05 mm per lamina
! Units are in mm, MPa, and Newtons
! Mesh geometry
LOCAL,11,0,,,,0,0,90 ! Define rotation=90 deg around Y (cylinder)
LOCAL,12,1,,,,0,0,0 ! Define polar coordinate system (flange)
ESIZE,50 ! Define element size
ESYS,11 ! Set coord. system for elements meshed
AMESH,3,4 ! Mesh the cylindrical areas (areas 3 and 4)
ESYS,12 ! Set coord. system for elements meshed
AMESH,6 ! Mesh the flange area (area 6)
CSYS,0 ! Go back to default coord. system
/PSYMB,esys,1 ! Set on display laminate orientation
/TYPE,1,0 ! Not hidden surfaces
EPLOT ! Display elements
FINISH ! Exit pre-processor module
3.2.11 Constraints
Constraints are used to restrict the motion of portions of a model in a variety of
ways, as summarized below:
Tie Constraint tie two regions regardless of the meshes on the two regions being
identical or not. See Example 6.3.
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Rigid Body Constraint couples the motion of regions in an assembly to the mo-
tion of a reference point. Relative positions of regions that make up the rigid
body will remain unchanged during the analysis. With a rigid body con-
straint, pin nodes makes all displacements equal to those of the reference
point, and tie nodes makes all displacements and rotations equal to those
of the reference point. Rigid body constraints are very useful to force pinned
boundary conditions as in Example 3.11.
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Example 3.11 Create a finite element model for a pultruded composite column under axial
compression load P = 11, 452 N [16] and calculate the end axial displacement u(L/2), where
x = 0 is located at the half-length of the column. The column is simply supported (pinned)
at both ends x = (−L/2, L2). Its length is L = 1.816 m. The cross-section of the column
is that of a wide-flange I-beam (also called H-beam) with equal outside height and width,
H = W = 304.8 mm. The thickness of both the flange and the web is tf = tw = 12.7 mm.
The material properties are given by the A, B, D, and H matrices, with units [mm M P a],
[mm2 M P a], [mm3 M P a], and [mm M P a], respectively. For the flange:
335,053 47,658 0 -29,251 -1,154 0
[A] = 47,658 146,155 0 ; [B] = -1,154 -5,262 0
0 0 49,984 0 0 -2,274
4,261,183 686,071 0
34,216 0
[D] = 686,071 2,023,742 0 ; [H] =
0 31,190
0 0 677,544
4,769,538 650,127 0
34,654 0
[D] = 650,127 2,155,470 0 ; [H] =
0 31,623
0 0 739,467
Solution to Example 3.11 The APDL file is shown next [5, FEAcomp Ex311.inp]. A
number of modeling techniques are illustrated, which are very useful for FEA of composite
structures. Solid modeling is based on areas, and the use of lines to effectively impose
boundary conditions and to control the mesh refinement is illustrated. Only one-half of the
length of the column is modeled using symmetry boundary conditions. The loaded end is
constrained to move as a rigid body using CERIG so that the pinned boundary condition is
properly simulated.
The model is set up parametrically so that all the geometric parameters of the column,
such as the length, as well as mesh refinement can be easily changed. Only displacements
can be displayed because the model is set up with A-B-D-H matrices, but the .inp file can be
easily modified to enter the LSS along with lamina material properties as in Example 3.4.
LOCAL and ESYS coordinate systems are used so that all the local and the element coordinate
systems are oriented similarly; this is necessary to facilitate the specification of directionally
dependent materials properties and also interpretation of stress and strain results.
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!====================================================================
! Commands for Preintegrated Shell Section Data (A-B-D-H MATRICES)
! SSPA,a11,A21,A31,A22,A32,A33,Temperature Membrane stiffness
! SSPB,B11,B21,B31,B22,B32,B33,Temperature Coupling stiffness
! SSPD,D11,D21,D31,D22,D32,D33,Temperature Bending stiffness
! SSPE,H11,H21,H22,Temperature Transverse shear stiffness
!
!FLANGE [mm,Mpa,Newton]
SECTYPE,1,GENS ! Define SECTION 1 (FLANGE)
SSPA,335053,47658,0,146155,0,49984 ! A11,A21,A31,A22,A32,A33
SSPB,-29251,-1154,0,-5262,0,-2274 ! B11,B21,B31,B22,B32,B33
SSPD,4261183,686071,0,2023742,0,677544 ! D11,D21,D31,D22,D32,D33
SSPE,34216,0,31190 ! H11,H21,H22
!
! WEB [mm, Mpa, Newton]
SECTYPE,2,GENS ! Define SECTION 2 (WEB)
SSPA,338016,44127,0,143646,0,49997 ! A11,A21,A31,A22,A32,A33
SSPB,-6088,-14698,0,-6088,0,0 ! B11,B21,B31,B22,B32,B33
SSPD,4769538,650127,0,21554700,739467 ! D11,D21,D31,D22,D32,D33
SSPE,34654,0,31623 ! H11,H21,H22
!
!DEFINE SOLID MODEL USING AREAS======================
RECTNG,0,L2,-WW2,WW2, !WEB
WPAVE,0,WW2,0 !MOVE WORKPLANE TO TOP FLANGE
WPRO,,-90.000000, !ROTATE WORKPLANE AS FLANGE
RECTNG,0,L2,-FW2,FW2, !TOP FLANGE
WPAVE,0,-WW2,0
RECTNG,0,L2,-FW2,FW2, !BOTTOM FLANGE
AOVLAP,all !JOINS AREAS CREATING INTERSECTIONS IF NEEDED
NUMCMP,AREA !COMPRESS AREA NUMBERS
/REPLOT
WPSTYLE,,,,,,,,0 !HIDE WORKPLANE
!
LPLOT !PLOT LINES
LSEL,S,LOC,X,0 !SELECT SYMMETRY END
/REPLOT
/PBC,ALL,,1 !DISPLAY ALL APPLIED BC, OFF=0, ON=1
DL,ALL, ,SYMM !APPLY SYMMETRY BC
!NOTE SYMM DISPLAYED AS S ON LINES, BUT WILL NOT SHOW ON NODES LATER
ALLSEL,ALL !RESELECT ALL ENTITIES
/REPLOT
!
!MESHING============================================================
LOCAL,11,0,,,, , ,0 !DEFINE LOCAL COORD SYS TO ALIGN W/MAT PROPS
ESYS,11 !USE IT FOR ALL ELEMS
/VSCALE,1,2.5,0 !2.5 LARGER ARROWS
/PSYMB,ESYS,1 !DISPLAY IT
/PSYMB,ESYS,0 !DO NOT DISPLAY IT
/VSCALE,1,1.0,0 !RESET TO DEFAULT ARROW LENGTH
MSHAPE,0,2D !QUADRILATERAL 0, MESHING 2D
MSHKEY,1 !MAPPED MESHING 1 (FREE WOULD BE 0)
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!
LESIZE,ALL,,,NEFLA !ALL LINES DIVIDED IN NEFLA ELEMENTS
LESIZE, 2,,,NEWEB,0 !LINE 2, DIV NEWEB, NO BIAS, OVERRIDES PREVIOUS
LESIZE, 4,,,NEWEB
LESIZE, 1,,,NELEN,1/2 !LINE 1, DIV 10, BIAS 1/2 TOWARDS LINE END
LESIZE, 3,,,NELEN,2 !LINE 3, DIV 10, BIAS 2 TOWARDS LINE ORIGIN
LESIZE, 5,,,NELEN,1/2
LESIZE, 7,,,NELEN,2
LESIZE, 9,,,NELEN,1/2
LESIZE,11,,,NELEN,2
/PNUM,REAL,1 !COLOR AND NUMBER ELEMENTS BY REAL SET
ASEL,ALL !SELECT ALL AREAS
ASEL,S,,,1 !SELECT AREA 1 (WEB)
AATT,,2, !USE SECTION 2 FOR THE WEB
AMESH,ALL !MESH ALL AREAS CURRENTLY SELECTED (I.E., WEB)
ASEL,S,,,ALL !SELECT ALL
ASEL,U,,,1 !UNSELECT AREA 1 TO KEEP THE FLANGES
AATT,,1 !USE SECTION 1 FOR THE FLANGE
AMESH,ALL !MESH ALL AREAS CURRENTLY SELECTED (I.E., FLANGE)
ASEL,ALL
/PNUM,REAL,0 !SUPRESS NUMBERING
CSYS,0 !RETURN TO GLOBAL COORD SYSTEM TO DISPLAY STRESSES
!
NSEL,S,LOC,X,0 !PREVENT RIGID BODY TRANSLATION
NSEL,R,LOC,Y,0
D,ALL,UY,0
D,ALL,UZ,0
D,ALL,ROTX,0 !PREVENT RIGIT BODY TWIST
NSEL,ALL
!
NSEL,S,LOC,X,L2 !SELECT LOAD END
NSEL,R,LOC,Y,0 !SELECT CENTER NODE ONLY
/PNUM,NODE,1
NPLOT
*GET,MYNODE,NODE,,NUM,MIN !GET LABEL OF CENTER NODE
NSEL,S,LOC,X,L2 !SELECT LOAD END AGAIN
/PNUM,NODE,0 !TURN OFF NODE NUMBER DISPLAY
/REPLOT
! APPLY RIGID BC AT LOADED END
CERIG,MYNODE,ALL,UXYZ, , , , !MYNODE MASTER, ALL OTHER SLAVES
F,MYNODE,FX,-LOAD !APPLY COMPRESSION LOAD
!
ALLSEL,ALL !RESELECT EVERYTHING
FINISH !EXIT PREPROCESSOR
!
/SOLU !ENTER SOLUTION MODULE
ANTYPE,STATIC !STATIC ANALYSIS
RESCONTROL,LINEAR !CONTROL FILE WRITING FOR MULTIFRAME RESTARTS
SOLVE
FINISH !EXIT SOLUTION MODULE
!
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Figure 3.12: Deformed and undeformed shapes of the H column in Example 3.11.
The axial displacement at the loaded end of the column is 0.036 mm. See Figure 3.12.
This example continues in Example 4.4.
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stress
IF = (3.19)
strength
Failure is predicted when IF ≥ 1. The strength ratio [1, Section 7.1.1] is the
inverse of the failure index
1 strength
R= = (3.20)
IF stress
The Hashin failure criterion (HFC) proposes four separate modes of failure:
– Fiber tension
– Fiber compression
– Matrix tension
– Matrix compression
3
The Hashin failure equations on the right-hand side of (3.21–3.24) yield squares of failure
indexes IF . Compare to the Maximum Stress Criterion (i.e., IF f t = σ1 /F1T ) and so on.
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2 2
σ1 σ6
IF2 f t = +α if σ1 ≥ 0 (3.21)
F1t F6
2
σ1
IF2 f c = if σ1 < 0 (3.22)
F1c
2
σ6 2
σ2
IF2 mt = + if σ2 ≥ 0 (3.23)
F2t F6
" #
σ2 2 F2c 2
2
σ2 σ6
IF2 mc = + −1 + if σ2 < 0 (3.24)
2F4 2F4 F2c F6
where α is a weight factor to give more or less emphasis to the influence of shear on
fiber failure. With α = 0, Hashin failure criterion (FC) and Maximum Stress FC
would predict longitudinal tensile failure of the unidirectional lamina at the same
stress σ1 . Note (3.22) predicts longitudinal compressive failure without influence
of the shear stress, although it is well known that the state of shear has a strong
influence on the longitudinal compression failure [17].
Equations (3.21–3.24) define the square of failure indexes according to Hashin
FC. The values of F1c and F2c are considered positive throughout this textbook and
most of the literature. The Tsai-Hill, Azzi-Tsai-Hill, and Tsai-Wu failure criteria
are not recommended because they over emphasize the interaction between fiber
(σ1 ) and transverse matrix (σ2 ) damage modes.
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The quantities in the denominator are the ultimate strains of the unidirectional
lamina. Note that compression ultimate strains in (3.32) are positive numbers.
The letter F is used here to denote a strength value for a unidirectional lamina
as in [19]. Note that compression strength in (3.33) are positive numbers.
Tsai-Wu Criterion
Using the Tsai-Wu criterion the failure index is defined as
s −1
2
1 B B 1
IF = = − + + (3.34)
R 2A 2A A
with
σ12 σ22 σ32 σ2 σ2 σ2
A= + + + 42 + 52 + 62
F1t F1c F2t F2c F3t F3c F4 F5 F6
σ2 σ3 σ1 σ3 σ1 σ2
+ c4 √ + c5 √ + c6 √ (3.35)
F2t F2c F3t F3c F1t F1c F3t F3c F1t F1c F2t F2c
and
−1 −1 −1 −1 −1 −1
B = F1t − F1c σ1 + F2t − F2c σ2 + F3t − F3c σ3 (3.36)
where ci , i = 4..6, are the Tsai-Wu coupling coefficients, that by default are taken
to be −1. Note that compression strength in (3.35) and (3.36) are here positive
numbers.
The through-the-thickness strength values F3t and F3c are seldom available in
the open literature, so it is common practice to use the corresponding in-plane
transverse values of strength. Also, the intralaminar strength F5 is commonly as-
sumed to be equal to the in-plane shear strength. Lacking experimental data for
the remaining intralaminar strength F4 , it can be estimated as the shear strength
of the matrix.
Example 3.12 Compute the failure index IF in each lamina of Example 3.4 using the
maximum stress failure criterion and the Tsai-Wu criterion. The lamina strength values
are given in Table 3.1, p. 73. Determine the strength ratio of the laminate using both
criteria.
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Solution to Example 3.12 Once the model is solved, inside /POST1 module, the FC
commands (FC, FCDELE, FCLIST, etc.) can be used to define the failure criteria param-
eters. Before defining the failure criteria parameters, ANSYS must show the solution in
“results” coordinate system using RSYS, SOLU command. The LAYER command is used
to select the lamina where the failure criterion is to be calculated.
After Example 3.4, include the commands below to compute the IF of each lamina.
Note that in ANSYS compression strength must be introduced using negative numbers. If
the compression strength value is not given, ANSYS takes the compression strength equal to
the negative value of the tensile strength. Also note that ANSYS uses x, y, z to denote the
lamina coordinates that are denoted as 1, 2, 3, in this textbook.
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The MAXF and the TWSR are the failure index defined in Eqs. (3.33) and (3.34) respec-
tively. The TWSI, called Tsai-Wu “strength index,” is the addition of the value A in Eq.
(3.35) and value B in Eq. (3.36), i.e., T W SI = A + B. This “index” does not have
engineering interpretation and we recommend not to use it.
The solution is tabulated in Table 3.3, showing the failure indexes and the strength ratios
obtained for maximum stress criterion and Tsai-Wu criterion in each lamina.
Table 3.3: Failure indexes and strength ratios for each lamina in Example 3.12
Layer Maximum Stress Tsai-Wu
IF R IF R
#1, 0o 0.0144 69.34 0.0144 69.38
#2, 90o 0.0243 41.16 0.0294 34.04
#3, +45o 0.0157 63.84 0.0199 50.18
#4, −45 o 0.0157 63.84 0.0199 50.18
Example 3.13 Compute the 2D Tsai-Wu failure index IF in each lamina of Example 3.4
using APDL language. The lamina strength values are given in Table 3.1.
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FINISH
In this example, the commands to compute, print, and plot the 2D Tsai-Wu failure
index are saved in a file named TSAIWU2D.mac, reproduced below:
! Define parameters
F1t= 1830 ! F1t strength
F1c= 1096 ! F1c strength
F2t= 57 ! F2t strength
F2c= 228 ! F2c strength
F6 = 71 ! F6 strength
c6 = -1 ! Tsai-Wu coefficient
! initialize arrays
*get,nelem,elem,,num,max ! get number of elements
*get,nnode,node,,num,max ! get number of nodes
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*get,s_2,node,in,s,y
*get,s_6,node,in,s,xy
A1= s_1**2/(F1t*F1c)
A2= s_2**2/(F2t*F2c)
A6= s_6**2/(F6)**2
A12= c6*s_1*s_2/(F1t*F1c*F2t*F2c)**0.5
A = A1+A2+A6+A12
B= (1/F1t-1/F1c)*s_1+(1/F2t-1/F2c)*s_2
R_tw=-B/(2*A)+((B/2/A)**2+1/A)**0.5
If_tw=1/R_tw
I_F(in)=If_tw
*endif
*enddo
The solution is tabulated in Table 3.4, showing the failure indexes obtained by using the
Tsai-Wu criterion in each lamina.
Table 3.4: Failure indexes and strength ratios for each lamina in Example 3.13
Layer IF R
#1, 0 o 0.0144 69.44
#2, 90o 0.0294 34.01
#3, +45 o 0.0200 50.00
#4, −45o 0.0200 50.00
Example 3.14 Compute the Tsai-Wu failure index IF on each lamina of a quasi-isotropic
laminate [0/90/ ± 45]S , otherwise identical to Example 3.8, using a USERMAT subroutine
(usermatps 314.f90 for shell elements). The lamina strength values are given in Table
3.1, p. 73.
Solution to Example 3.14 See user material subroutine usermatps 314.f90 and model
file FEAcomp Ex314.inp on the Web site [5]. Refer to Appendix C for program compilation
and execution details.
First, follow the instructions in Appendix C.1.1 to create a USERMATLib.DLL. For this
particular example, copy usermatps 314.f90 to c: \Ansys\ User\ usermatps. f90 . Note
the change of file name. At this stage, probably you are overwriting a usermatps.f90 that
was in your work directory. If so, make sure you keep a backup.
Next, double click on AnsUserMatEjb.bat to create the DLL.
Next, open ANSYS/Mechanical, then File>Read Input from>FEAcomp\ Ex314. inp
available in [5] and shown next.
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!UIMP,1,GXY,GYZ,GXZ,4.306E3,2.76E3,4.306E3
!UIMP,1,PRXY,PRYZ,PRXZ,0.301,0.396,0.301
! 12 PROPERTIES AS FOLLOWS
! E1 E2 NU12 NU23 G12 G23
! F1T F1C F2T F2C F6 C6
TBDELETE,USER,1,,, ! DELETE USER PROPERTIES IN CASE WERE DEFINED BEFORE
! A TB,USER, CARD IMMEDIATELY FORCES ANSYS TO LOOK FOR A USERMAT
TB,USER,1,1,12, ! 12 PROPERTIES FOR MATERIAL 1, 1 TEMPERATURE
TBTEMP,0. ! ZERO TEMPERATURE
TBDATA,,133.86E3,7.706E3,0.301,0.396,4.306E3,2.76E3
TBDATA,,1830,1096,57,228,71,-1
TB,STAT,1,,2, ! 2 STATE VARIABLES FOR MATERIAL 1
TBDATA,1,0.,0.,,,, ! INITIALIZE THE STATE VARIABLES TO ZERO
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DL,3,1,UX,0
DL,3,1,ROTY,0
D,ALL,ROTZ ! CONSTRAINT ROTATIONS ABOUT Z AXES (OPTIONAL)
SFA,ALL,2,PRES,1.2E-4 ! APPLY UNIFORM PRESSURE IN MPA
Suggested Problems
Problem 3.1 Compute the maximum bending moment per unit cross-sectional area mu
that can be applied to a beam of circular hollow cross-section of outside radius ro and
inner radius ri . The loading is pure bending, no shear. The material is homogeneous and
failure occurs when the maximum stress reaches the strength σu of the material. The hollow
section is filled with foam to prevent buckling. Derive an expression for the efficiency of the
cross-section as the ratio of mu of the hollow beam by mu of a solid rod of same outside
radius. Faced with the problem of using a strong and relatively expensive material, would
you recommend a small or large radius?
Problem 3.2 Compute the maximum outside radius for a cantilever beam of length L,
loaded by a tip load P, otherwise similar to the beam in Problem 3.1 but subjected to pure
shear loading. The shear strength is τu = σu /2. Consider only shear. Buckling of the thin
wall is likely to limit further the practical thickness of the wall.
Problem 3.3 Compute the maximum deflection per unit volume δV that can be applied to
a beam of circular hollow cross-section of outside radius ro and inner radius ri . This is
a cantilever beam of length L, loaded by a tip load P . The hollow section is made of an
homogeneous material with moduli E and G = E/2.5, filled with foam to prevent buckling.
Derive an expression for the efficiency of the cross-section as the ratio of δV between the
hollow cross-section and a solid rod of the same outside radius. Faced with the problem of
using a relatively expensive and not quite stiff material, would you recommend a small or
large radius?
Problem 3.4 Write a computer program to evaluate (3.9). The program data input is the
LSS, the thickness of the laminas, and the material elastic properties. The output should be
written in a file. Show all work in a report.
Problem 3.5 Using the program of Problem 3.4 compute the A, B, D, and H matrices for
the following laminates. The material is AS4D/9310 and all laminas are 0.85 mm thick.
Comment on the coupling of the constitutive equations for each case: (a) one lamina [0], (b)
one lamina [30], (c) [0/90]2 , (d) [0/90]s , (e) [0/90]8 , (f ) [±45]2 = [+45/ − 45/ + 45/ − 45],
(g) [±45]s = [+45/ − 45/ − 45/ + 45], (h) [±45/0/90/ ± 30]. Show all work in a report.
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Problem 3.6 (FEA) Compute the value and location of the absolute maximum transverse
shear strain γ23 in Example 3.2. At that location plot the distribution of γ23 through the
thickness of the plate. Is that distribution a reasonable answer?
Problem 3.7 (FEA) Recompute Example 3.2 with a doubly sinusoidal load
q(x, y) = q0 sin(πx/2a) sin(πx/2b)
where 2a, 2b are the plate dimensions in x and y, respectively. Compare the result with the
exact solution at the center of the plate, that is
w0 = 16q0 b4 /[π 4 (D11 s4 + 2(D12 + 2D66 )s2 + D22 )]
where s = b/a [10, (5.2.8–5.2.10)].
Problem 3.8 (FEA) Calculate the first vibration frequency $11 of the plate with the ana-
2
lytical solution $mn = π 4 [D11 m4 s4 + 2(D12 + 2D66 )m2 n2 s2 + D22 n4 ]/(16ρhb4 ), where ρ, h
are the density and thickness of the plate, respectively ( [10, (5.7.8)]).
Problem 3.9 (FEA) Using ANSYS finite element code, generate a rectangular plate with
ax = 1000 mm and by = 100 mm. The laminas are made of AS4D/9310 (Table 3.1) 1.2 mm
thick. Look up four different LSS laminates where appear: (a) bending extension coupling
effect, (b) thermal expansion coupling effect, (c) torsion extension coupling effect, and (d)
shear extension (these coupling effects are shown in [1, Figure 6.7]). Model (i) one half of
the plate, 500 × 100 mm, and (ii) one quarter of the plate, 500 × 50 mm, applying symmetry
conditions and report when it is correct or not to use each of these reduced models. Show
all work in a report.
Problem 3.10 Using a program (e.g., MATLAB) to plot the failure limits (with If = 1)
of maximum stress, Tsai-Wu, and Puck failure criteria in the plane σ1 − σ2 , and in the
plane σ2 − σ6 .
Problem 3.11 (FEA) Compute the failure index IF at the center point on each lamina of
Example 3.12 using the maximum stress failure criterion and the Tsai-Wu failure criterion.
The lamina strength values are given in Table 3.1. (a) Calculate the failure indexes using
the FC commands in ANSYS, (b) Write the nodal stress results at the top and bottom of
each lamina in a file. Then, using an external program (e.g., MATLAB) compute the same
failure indexes as in part (a) and compare them at the center of the plate. Show all work in
a report.
Problem 3.12 Compute the failure index IF on each lamina of Example 3.12 using the
Puck failure criterion. The lamina strength values are given in Table 3.1. Calculate the
failure indexes using: (a) APDL script in ANSYS and (b) a USERMAT subroutine (for
shell elements usermatps.f). Show all work in a report.
Problem 3.13 Visualize and report the maximum value of transverse deflection U3 for the
ply drop-off Example 3.6 with a ply drop-off ratio 1:10. The strip is 120 mm long and
100 mm, loaded by tension Nx = 10 N/mm applied to the bottom edges on the strip. Use
symmetry to model 1/2 of the tape. The material is AS4D/9310 (Table 3.1).
Problem 3.14 Perform a modal analysis using ANSYS for a 1×1 m plate with all edges
fixed using the same laminate layup properties of Example 3.3. Compare the 10 lower
eigenvalues obtained with “layered shell” (Example 3.4) and “equivalent orthotropic” (Ex-
ample 3.3) approaches.
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Chapter 4
Buckling
Most composite structures are thin walled. This is a natural consequence of the
following facts:
– The cost of polymer matrix composites increases with their stiffness. The
stiffness in the fiber direction can be estimated by using the fiber-dominated
rule of mixtures, E1 = Ef Vf . For example, when glass fibers are combined
with a polymer matrix, the resulting composite stiffness is lower than that of
aluminum. Using Aramid yields a stiffness comparable to aluminum. Carbon
fibers yield composite stiffness lower than steel. Therefore, there is strong
motivation to increase the moment of inertia of beams and stiffeners without
increasing the cross-sectional area. The best option is to increase the moment
of inertia by enlarging the cross-section dimensions and reducing the thickness.
All the above factors often lead to the design of composite structures with larger,
thin-walled cross-sections, with modes of failure likely to be controlled by buckling.
113
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L
secondary path P
bifurcation
Lcr
primary path
w
imperfect path
w
Figure 4.1: Equilibrium paths for the perfect column.
u = P L/EA (4.1)
with no lateral deformation w = 0. The deformation of the structure (u, v, w) before
buckling occurs is called the primary path (Figure 4.1). The slightest imperfection
will make the column buckle when
The load capacity for long slender columns will be controlled by buckling, as
opposed to the crushing strength of the material. What happens after the column
reaches its critical load depends largely on the support conditions. For the simply
supported column, the lateral deflection1
w = A sin(πx/L) (4.3)
will grow indefinitely (A → ∞) when the load just barely exceeds PCR . Such large
lateral deflections will cause the material to fail and the column will collapse. The
behavior of the structure after buckling has occurred is called post-buckling.
The simply supported column in Figure 4.1 experiences no deformations in the
shape of the buckling mode (4.3) before buckling actually happens. In this case, it is
said that the structure has a trivial primary path. This is a consequence of having
a perfect structure with perfectly aligned loading. For these type of structures,
1
With x measured from one end of the column.
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Buckling 115
Solution to Example 4.1 Since the laminate is symmetric, and stress computation lam-
ina by lamina is not required, the critical loads can be obtained using three different ap-
proaches. This example continues in Example 4.3.
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Buckling 117
817036 35937.6 0 0 0 0
35937.6 817036 0 0 0 0
A B 0 0 44737.2 0 0 0
=
B D
0 0 0 8.55845 106 311579 0
0 0 0 311579 5.60896 106 0
0 0 0 0 0 387872
37812.8 0
[H] =
0 37964.7
The ANSYS input file used to define the laminate using SHELL281 elements and A, B, C, H,
matrices is listed below.
/TITLE, Bifurcation, ABDH input, FEACM with ANSYS (c) Barbero (2012)
/UNITS,MPA ! Units are in mm, MPa, and Newtons
!Load application
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Third approach: Using LLS. The laminate stacking sequence (LSS) and the lamina
properties (Table 4.1) are entered. The ANSYS input file commands to define the laminate
are listed below. Element type SHELL281 is used.
/TITLE, Bifurcation, LSS input, FEACM with ANSYS (c) Barbero (2012)
/UNITS,MPA ! Units are in mm, MPa, and Newtons
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Buckling 119
SECDATA,0.85,1,0
The procedure for obtaining the solution of “Eigenvalue Buckling Analysis” in ANSYS
has three steps: (i) solve the static solution using the PSTRESS,ON command to obtain the
stress stiffness matrix, (ii) obtain the bifurcation loads using the eigenvalue buckling solution,
and (iii) expand the solution if the buckled mode shapes are needed. By running the code
listed below, the critical load and buckling mode shape for every mode are obtained.
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DL,3,1,UZ,0
DL,1,1,SYMM ! Impose Symmetry BC
DL,4,1,SYMM
!D,ALL,ROTZ ! Constrain rotations about z axes (optional)
!Load application
SFL,2,PRES,1 ! Apply uniform pressure in x=500 mm
SFL,3,PRES,1 ! Apply uniform pressure in y=250 mm
SOLVE ! Solve current load state
FINISH ! Exit solution module
Using the command SET,LIST in the post-processor, a list with the critical buckling
loads is obtained. With SET,1,n, where n is the mode number, it is possible to select differ-
ent solutions corresponding to different mode shapes, which can be plotted using PLDISP,1
command, as indicated in the listing below.
The results of the first five modes are summarized in Table 4.3 for the equivalent lamina,
A, B, D, H, matrix input, as well as for LSS. Values are shown for only five modes because
lack of accuracy of results for modes above 1/2 the number of iteration vectors used in the
subspace method.
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Buckling 121
intersects the secondary path at the bifurcation point, for which the load is PCR .
The post-critical behavior of the column is indifferent and slightly stable. Indifferent
means that the column can deflect right or left. Stable post-critical path means that
the column can take a slightly higher load once it has buckled. For a column, this
stiffening behavior is so small that one cannot rely upon it to carry any load beyond
PCR . In fact, the column will deform laterally so much that the material will fail
and the system will collapse. Unlike columns, simply supported plates experience
significant stiffening on the secondary path.
but gives no indication about the nature of the critical state: whether it is stable
or not, whether the post-critical path is symmetric or not, and so on. We shall see
later on that the frame has an asymmetric, and thus unstable post-critical path, as
represented in Figure 4.2. That is, the post-critical path has a slope
in the force-rotation diagram in Figure 4.2, where θ is the rotation of the joint at
the load point.
In general, the problem with eigenvalue analysis is that it provides no indication
as to the nature of the post-critical path. If the post-critical path is stiffening and
symmetric as in Figure 4.1, the real structure may have a load capacity close to the
bifurcation load. But if the post-critical path is unstable and/or asymmetric, as in
Figure 4.2 or if there is mode interaction [16, 22–26], the real structure may have a
load capacity much smaller than the bifurcation load. In order to use the informa-
tion provided by eigenvalue analysis, it is necessary to understand and quantify the
post-buckling behavior.
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. A
B
P
. B
q
L A
Y
. q
X
Figure 4.2: Two-bar frame.
The bifurcation load, slope, and curvature of the post-critical path emerging
from the bifurcation (4.1) can be computed with BMI3 [23–25] available in [5]. The
post-buckling behavior is represented by the following formula
1 (2) 2
Λ = Λ(cr) + Λ(1) s + Λ s + ... (4.7)
2
where s is the perturbation parameter, which is chosen as one component of the
displacement of one node, Λ(cr) is the bifurcation multiplier, Λ(1) is the slope, and
Λ(2) is the curvature of the post-critical path [22, (43)], [16, 23–26]. When the slope
is zero, the post-critical path is symmetric. Therefore, buckling is indifferent, and
the real structure will buckle to either side. There is no way to predict which way it
is going to buckle, unless of course one knows the shape of the imperfections on the
real plate, which is seldom the case. A positive curvature denotes stiffening during
post-buckling, and a negative one indicates that the stiffness decreases.
Example 4.2 Consider the simple supported plate of Example 4.1. Compute the bifurcation
multiplier ΛCR , the critical load NCR , the slope Λ(1) , and the curvature Λ(2) of the post-
critical path. Estimate the load when the maximum lateral deflection is equal to the thickness
of the plate. As perturbation parameter, use the largest displacement component of the
buckling mode with lowest buckling load.
Solution to Example 4.2 The program BMI3 [22], available in [5], is used in this case to
compute the bifurcation multiplier ΛCR , the slope Λ(1) , and the curvature Λ(2) of the post-
critical path. Refer to Appendix C for a description of the software interface and operation
procedure. BMI3
c
is used from within the ANSYS graphical user interface (GUI) in this
example. Since BMI3 requires the A-B-D-H matrices, the ANSYS input file is a slightly
modified version of that used for the second approach in Example 4.1, as follows [5,
FEAcomp Ex402 ABDH.inp]
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Buckling 123
!LOAD APPLICATION
!SFL,2,PRES,1 ! APPLY UNIFORM PRESSURE IN X=500 MM
LSEL,S,LOC,X,500
NSLL,S,1
*GET,NNOD,NODE,,COUNT
F,ALL,FX,-(1*250)/NNOD
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The model in ANSYS and solved by using the “Eigenvalue buckling analysis” procedure
for obtaining the bifurcation loads Λ(cr) . The critical lowest load is displayed on the ANSYS
GUI as FREQ=210.2 for STEP=1, SUB=1. Since the buckling mode is scaled to a maximum
amplitude of 1.0, we get DMX=1. A list of buckling loads can be recalled by the command
SET,LIST.
Next, details about how to run BMI3 from within ANSYS are given in Appendix C.2.2.
Within the ANSYS GUI, Run the APDL macro ans2i (available in [5]) simply by entering
ans2i in the ANSYS command line to calculate parameters of the post-critical path. BMI3
will be executed.
Find the ANSYS Output Window minimized in your Taskbar and open it up. Then,
manually introduce the following responses to the prompts:
Since BMI3 solves the problem using reversed loads (see Appendix C), then (4.7) becomes
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Buckling 125
Therefore, using the results from BMI3, the secondary path of bifurcation analysis is
Since the slope Λ(1) is zero, the post-critical path is symmetric. The post-buckling load
when the lateral deflection (w) is equal to the thickness (s = T h = 10.2 mm) is equal to
221 N/mm, as shown in Figure 4.3.
Figure 4.3 can be drawn based on the results from BMI3 by using the MATLAB
R
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Buckling 127
Example 4.3 Using ANSYS, apply a geometric imperfection wp (x, y) = δ0 φ(x, y) to Ex-
ample 4.1 and plot the load-multiplier vs. maximum lateral deflection for an imperfection
magnitude δ0 = T h/10 and δ0 = T h/100, where T h is the total laminate thickness, and
φ(x, y) is the buckling mode corresponding to the lowest bifurcation load found in Example
4.1.
Solution to Example 4.3 First the buckling modes are found using the bifurcation method
(execute the commands shown in Example 4.1).
Then the nodal positions are updated using the UPGEOM command. Using this command
the displacements from a previous analysis can be added in order to update the geometry of
the finite element model to that of the deformed configuration.
Since the displacements have been obtained from a mode shape, the maximum displace-
ment in the results file is 1.0. The UPGEOM allows the user to define a multiplier for dis-
placements being added to the nodal coordinates. In this case, the multiplier factors chosen
are δ0 = T h/10 and δ0 = T h/100. Therefore, an initial deflection equal to the first mode of
buckling with a central deflection δ0 is forced on the structure.
Using a continuation method with this imperfect geometry, the continuation equilibrium
paths shown in Figure 4.4 are obtained. It can be seen that eventually the continuation
solution approaches the secondary path of the perfect structure, shown by dashed lines in
Figure 4.4. For smaller imperfections, the continuation solution follows more closely the
primary path, then the secondary path. A structure with large imperfections deviates more
from the behavior of the perfect structure, as show by the solution corresponding to an
imperfection δ0 = T h/10.
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!Load application
SFL,2,PRES,1 ! Apply uniform pressure in x=500 mm
SFL,3,PRES,1 ! Apply uniform pressure in y=250 mm
SOLVE ! Solve current load state
FINISH ! Exit solution module
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Buckling 129
200
← δ0= Th/100
150
N [N/mm]
← δ0= Th/10
100
50
0
-5 0 5 10 15
s [mm]
Figure 4.4: Equilibrium paths for a [(0/90)3 ]S plate, with δ0 = T h/10 and δ0 =
T h/100.
Example 4.4 Find the buckling load multiplier and the first mode shape for Example 3.11.
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Solution to Example 4.4 The solution is found by first executing the APDL code for
Example 3.11, available in [5, FEAComp Ex 311.inp]. Then, execute the APDL shown
next.
The load multiplier Λcr can be read from the GUI as FREQ=54.288 on the same
screen that shows the mode shape for mode one (STEP=1, SUB=1). The buckling
load is simply the product of the load multiplier by the applied load P cr = 54.142 ×
11, 452 = 597, 130 N . The buckling mode shape can be seen in Figure 4.5. The value
of DMX is irrelevant because in eigenvalue analysis the amplitude of the deformed
shape of the buckling modes is undetermined.
Suggested Problems
Problem 4.1 Compute the bifurcation load P c of the two-bar frame in Figure 4.2 using
one quadratic beam element per bar. Each bar has length L = 580 mm, area A = 41 mm2 ,
inertia I = 8.5 mm4 , height H = 10 mm, and modulus E = 200 GP a. The connection
between the two bars is rigid.
Problem 4.2 Perform a convergence study on the bifurcation load P c of the two-bar frame
in Problem 4.1 by increasing the number of elements per bar N until the bifurcation load
converges within 2%. Plot P c vs. N .
Problem 4.3 Recalculate Example 4.2 when the LSS changes to [(0/90)6 ]T , thus becoming
asymmetric. Do not introduce any imperfection but rather analyze the perfect system, which
in this case is asymmetric.
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Buckling 131
Problem 4.5 Using a FEA code, plot the continuation solution for δ0 = T h/100 as in
Figure 4.4, for a cylindrical shell with distributed axial compression on the edges. The
cylinder has a length of L = 965 mm and a mid-surface radius of a = 242 mm. The LSS
is [(0/90)6 ]S , with lamina thickness t = 0.127 mm. The laminas are of E-glass/epoxy with
E1 =54 GPa, E2 =18 GPa, G12 = 9 GPa, ν12 = 0.25, and ν23 = 0.38.
Problem 4.6 Compute the maximum stress failure index If of Problem 4.5 at P = Λ(cr) .
The strength values are F1t = 1034 MPa, F1c = 1034 MPa, F2t = 31 MPa, F2c = 138 MPa,
and F6t = 41 MPa.
Problem 4.7 Plot the imperfection sensitivity of the cylindrical shell of Problem 4.5, for
imperfections in the range (T h/200) < s < T h.
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Chapter 5
0x = α11 Nx
0y = α12 Nx
0
γxy =0
kx = ky = kxy = 0 (5.1)
where α11 , α12 , are in-plane laminate compliances, which are obtained by inverting
(3.8); see also [1, (6.21)]. From the constitutive equation [1, (6.24)] for lamina k,
we get
k k
σxk = Q11 α11 + Q12 α12 Nx
k k
σyk = Q12 α11 + Q22 α12 Nx
k k k
σxy = Q16 α11 + Q26 α12 Nx
σzk = σxz
k k
= σyz =0 (5.2)
A piece of laminate taken out of the interior of the laminate will have balanced
σy and σxy on opposite faces; the free body diagram (FBD) is in equilibrium without
the need for any additional forces. In this case we say the stress components are
self-equilibrating. At the free edge in Figure 5.1, σy =σxy =σyz =0. If σy and σxy are
not zero in the interior of the laminate, but are zero at the free edge, then some
other stresses must equilibrate them.
133
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where z0 and zN are the coordinates of the bottom and top surfaces, respectively.
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equilibrium
Z b Z zN
Fyz (zk ) = σyz(z=z ) dy = − σy dz (5.4)
k
0 zk
The interlaminar shear stress σyz is not available from classical lamination theory
but the transverse stress σy is. Therefore, the magnitude of the interlaminar shear
force can be computed anywhere through the thickness of a laminate in terms of
the known transverse stress distribution σy .
The in-plane stress σy in a balanced, symmetric laminate under tensile load is
constant in each lamina. Therefore, when the interlaminar force is evaluated at an
interface (located at z = zk ), the integration above reduces to
N
X
Fyz (zk ) = − σyi ti (5.5)
i=k
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Figure 5.3: Free body diagram of sublaminate used for computation of Poisson-
induced forces Fyz and moments Mz .
is plotted in Figure 5.5 in terms of the distance y/b from the free edge. It reveals
that σyz grows rapidly near the free edge and then tapers out at the interior of the
laminate.
A not self-equilibrating distribution of stress yields both a force Fyz (5.5) and a
moment. To compute the moment Mz , take moments of the stress σy with respect
to point A in Figure 5.3. A non-vanishing moment produced by σy can only be
equilibrated by a moment produced by transverse stress σz . Therefore, the moment
Mz is defined as
Z b Z zN
Mz (zk ) = σz(z=z ) ydy = (z − zk )σy dz (5.6)
k
0 zk
where zk is the coordinate of the top surface of lamina k, and zN is the coordinate of
the top surface of the laminate (see [1, Figure 6.6] for the definition of the coordinate
system through the thickness of the laminate).
The existence of σz is corroborated by free-edge delamination during a tensile
test, at a much lower load than the failure load of the laminate. The magnitude
of the moment can be used to compare different stacking sequences in an effort to
minimize the thickness stress σz . However, the moment does not indicate how large
the actual stress is, and thus it cannot be used as a failure criterion.
The in-plane stress σy in a balanced laminate under tensile load is constant in
each lamina. Therefore, when the interlaminar moment is evaluated at an interface
(located at z = zk ), the integration above reduces to
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N
X t2i
Mz (zk ) = σyi (zi ti + − zk t i ) (5.7)
2
i=k
Since σz is a by-product of σyz , which vanishes at y = 0 due to symmetry, then
σz must vanish at the center line of the specimen (y = 0) but it is large near the
edge. Since no vertical load is applied, the integral of σz must be zero. Therefore, it
must be tensile (positive) on some regions and compressive (negative) at others. A
numerical solution reveals that σz grows rapidly near the free edge, dips to negative
values, and then tapers out at the interior of the laminate. A numerical solution of
σz is plotted in Figure 5.5 in terms of the distance y/b from the free edge. However,
σz → ∞ as y → b. This is a singularity that is not handled well by finite element
analysis (FEA). Therefore the results, even for y < b, will be very dependent on
the mesh refinement. Furthermore, since σz → ∞, the results cannot be used in a
failure criterion without further consideration.
Example 5.1 Compute Fyz and Mz at all interfaces of a balanced [02 /902 ]s symmetric
laminate (Figure 5.1) loaded with Nx = 175 KN/m. Use unidirectional lamina carbon/epoxy
properties E1 =139 GPa, E2 =14.5 GPa, G12 = G13 = 5.86 GPa, G23 = 5.25 GPa, ν12 =
ν13 = 0.21, ν23 = 0.38. The lamina thickness is tk = 0.127 mm.
Solution to Example 5.1 The in-plane stress distribution σy through the thickness can be
obtained by the procedure described in [1, Section 6.2], which is implemented in CADEC [9].
The stress values are shown in Table 5.1.
To calculate Fyz , compute the contribution of all laminas above a given interface using
(5.5). The in-plane stress σy in a balanced laminate under in-plane load is constant in each
lamina, so (5.5) applies. For other cases, (5.4) can be integrated exactly since σy is linear
in z, or Fyz can be approximated by (5.5) using the average σy in each lamina.
Since the laminate is balanced and loaded with in-plane loads only, Mz can be computed
using (5.7). Otherwise, use (5.6) or approximate Mz by using the average σz in each lamina
into (5.7).
The results are shown Table 5.1 and Figure 5.4.
Example 5.2 Plot σyz and σz vs y for 0 < y < b at the 90/0 interface above the middle
surface of a [0/90]s laminate with properties E1 = 139 GPa, E2 = 14.5 GPa, G12 = G13 =
5.86 GPa, G23 = 5.25 GPa, ν12 = ν13 = 0.21, ν23 = 0.38. Take 2b = 20 mm, length of
the sample 2L = 80 mm, thickness of each lamina tk = 1.25 mm. Load the sample with a
uniform strain x = 0.01 by applying a uniform displacement at x = L. Use orthotropic solid
elements on each lamina. Refine the mesh towards the free edge. Use at least two quadratic
elements through the thickness of each lamina and an element aspect ratio approximately
one near the free edge.
Solution to Example 5.2 Note that it is not necessary to model the whole geometry.
Symmetry can be used to model only the quadrant with x > 0, y > 0, z > 0; that is one-
eighth of the plate, as shown in Figure 5.3. Since any cross-section y − z has the same
behavior, only a short segment between x = 0 and x = L? needs to be modeled. Since free
edge effects also occur at x = 0 and x = L?, take L? = 8h and plot the results at x = L ? /2
to avoid free edge effects at the two loaded ends of the model. The solution is shown in
Figure 5.5.
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1
[0 /90 ]
2 2s
0.8
0.6
0.4
0.2
z/H
-0.2
-0.4
-0.6
Fyz/Fyz max
-0.8
Mz/Mz max
-1
-1 -0.5 0 0.5 1
Fyz/Fyz max; Mz/Mz max
Figure 5.4: Interlaminar force Fyz and moment Mz due to Poisson’s effect.
20
15
10
5
σ [MPa]
-5
-10
σyz
-15
σz
-20
0 0.2 0.4 0.6 0.8 1
y/b
Figure 5.5: Interlaminar stress σyz and σz at the 90/0 interface of a carbon/epoxy
[0/90]S laminate (FEA).
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See the command input file below. The PATH commands define, plot, and print the stress
values shown in Figure 5.5.
/TITLE,Free Edge Analysis [0/90]s laminate
/PREP7 ! Pre-processor module
*SET,THZ,1.25 ! thickness of lamina in mm
*SET,LX,8*THZ ! 1/2 length of laminate in mm
*SET,BY,10.0 ! 1/2 width of laminate in mm
*SET,NEX,8 ! number of elements in x/z direction
*SET,NEY,14 ! number of elements in y direction
*SET,EPSX,0.01 ! uniform strain in x direction
! Generate Geometry
BLOCK,0,LX,0,BY,0,THZ ! 90 degrees lamina
BLOCK,0,LX,0,BY,THZ,2*THZ ! 0 degress lamina
VGLUE,ALL ! Glue volumes
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Here it can be seen that uniaxial load (σy = σxy = 0) yields shear strain as a
result of the shear-extension coupling
γxy = S 16 σx (5.11)
where
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Now, the coefficients of S can be defined in term of the engineering properties
for the off-axis lamina as
These are defined by imposing a shear stress and measuring the axial strain
i
ηi,ij = (5.17)
γij
3
Reprinted from Mechanics of Fibrous Composites, C. T. Herakovich, Figure 8.14, copyright
(1998), with permission from John Wiley & Sons, Inc.
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Figure 5.7: Free body diagram of sublaminate to compute the interlaminar force
Fxz due to mutual influence.
Once again, the in-plane shear stress calculated with classical lamination theory
(CLT) [1, Chapter 6] can be used to compute the interlaminar force per unit length
Fxz . For in-plane loading, CLT yields constant shear stress in each lamina. When
the interlaminar force is evaluated at an interface (located at z = zk ), the integration
above reduces to
N
X
i
Fxz (zk ) = − σxy ti (5.19)
i=k
The force Fxz , as well as the values of the coefficients of mutual influence can be
used to qualitatively select the LSS with the least interlaminar stress. Actual values
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Example 5.3 Compute Fxz at all interfaces of a [302 /−302 ]s balanced symmetric laminate
(Figure 5.1) loaded with Nx = 175 KN/m. The material properties are given in Example
5.1. The lamina thickness is tk = 0.127 mm.
Solution to Example 5.3 In-plane shear stress σxy through the thickness of the laminate
can be obtained following the same procedure used to obtain σy in Example 5.1.
For a symmetric balanced laminate under in-plane loads, use (5.19). For a general
laminate under general load, use (5.18) or approximate Fxz by (5.19) taking the average of
σxy in each lamina.
The results are obtained with a spreadsheet and shown in Table 5.2 and Figure 5.8.
Example 5.4 Plot σxz at the interface above the middle surface of a [±45]S laminate using
the material properties, geometry, and loading of Example 5.2.
Solution to Example 5.4 Note that in this case it is not possible to use the same sym-
metry conditions used in Example 5.2. Since the LSS is symmetric, it is possible to model
half of the laminate (z > 0). Since the LSS contains laminas at angles other than 0 and
90, the plane x = 0 is not a symmetry plane, but rather a plane with x = 0. Also, the edge
effects at the ends of the model in x = 0 and in x = L? are now important, so the results
must be plotted at x = L ? /2 to avoid free edge effects at the loaded ends. The solution is
shown in Figure 5.9.
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[30 /-30 ]
2 2s
0.8
0.6
0.4
0.2
z/H
-0.2
-0.4
-0.6
-0.8
Fxz/Fxz max
-1
-1 -0.5 0 0.5 1
Fxz/Fxz max
40
30
20
10
0
σ [MPa]
-10
-20
-30
-40
-50
σxz
-60
0 0.2 0.4 0.6 0.8 1
y/b
Figure 5.9: Interlaminar shear stress σxz at the interface above the middle-surface
of a carbon/epoxy [±45]S laminate (FEA).
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! Generate Geometry
BLOCK,0,LX,0,BY,0,THZ ! -45 degrees lamina
BLOCK,0,LX,0,BY,THZ,2*THZ ! +45 degress lamina
VSYMM,Y,ALL
VGLUE,ALL ! Glue volumes
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Suggested Problems
Problem 5.1 Write a computer program to use tabulated data of σy and σxy (at the top
and bottom of every lamina) to compute Fyz , Fxz , and Mz , for all locations through the
thickness of a laminate with any number of laminas. Using the program, plot Fyz , Fxz , and
Mz , through the thickness −4t < z < 4t of a [±45/0/90]s laminate with lamina thickness
t = 0.125 mm, loaded with Nx = 100 kN/m. Use carbon/epoxy properties E1 =139 GPa,
E2 =14.5 GPa, G12 = G13 = 5.86 GPa, G23 = 5.25 GPa, ν12 = ν13 = 0.21, ν23 = 0.38.
Submit a report including the source code of the program.
Problem 5.2 Repeat Problem 5.1 for Mx = 1 Nm/m. Submit a report including the source
code of the program.
Problem 5.3 Plot σz /σx0 and σyz /σx0 vs. y/b (0 < y/b < 1) at x = L/2, at the first
interface above the mid-surface for laminates, [0/90]s and with lamina thickness t = 0.512
mm, loaded with x = 0.01. Compute the far-field uniform stress σx0 in terms of the applied
strain. Use quadratic solid elements and a mesh biased toward the free edge (bias 0.1) to
model 1/8 of a tensile specimen (see Example 5.2), of width 2b = 25.4 mm and length 2L =
20 mm. Use carbon/epoxy properties E1 = 139 GPa, E2 = 14.5 GPa, G12 = G13 = 5.86
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GPa, G23 = 5.25 GPa, ν12 = ν13 = 0.21, ν23 = 0.38. Attempt to keep the aspect ratio of
the elements near the free edge close to one. Submit the input command file to obtain the
solution and the plot. In addition, submit the plot.
Problem 5.4 For the laminate and loading described in Problem 5.3, plot σz /σx0 and
σyz /σx0 versus z/tk (0 < z/tk < 2) above the mid-surface, at a distance 0.1tk from the
free edge and x = L/2. Study the effect of mesh refinement by providing four curves with
different number of divisions along the z-direction. Attempt to keep the aspect ratio of the
elements near the free edge close to one. Submit the input command file to obtain the
solution and the plot. In addition, submit the plot.
Problem 5.5 Plot σxz /σx0 as in Problem 5.3 for all the interfaces above the middle surface
of a [±102 ]S laminate.
Problem 5.6 Plot σxz /σx0 as in Problem 5.4 for a [±102 ]S laminate.
Problem 5.7 Use solid elements and a biased mesh to model 1/8 of a tensile specimen (see
Example 5.2), of width 2b = 24 mm and length 2L = 20 mm. The laminate is [±45/0/90]s
with lamina thickness t = 0.125 mm, loaded with Nx = 175 KN/m. Use carbon/epoxy
properties E1 = 139 GPa, E2 = 14.5 GPa, G12 = G13 = 5.25 GPa, G23 = 5.86 GPa,
ν12 = ν13 = 0.21, ν23 = 0.38. Plot the three interlaminar stress components, from the edge
to the center line of the specimen, at the mid-surface of each lamina. Lump all four plots
of the same stress into a single plot. Submit the input command file to obtain the solution
and the three plots. In addition, submit the three plots.
Problem 5.8 Plot Ex /E2 , Gxy /G12 , 10νxy , −ηxy,x and −ηx,xy in the same plot vs θ in
the range −π/2 < θ < π/2 for a unidirectional single lamina oriented at an angle θ. The
material is S-glass/epoxy [1, Tables 1.3–1.4].
Problem 5.9 Using the plot from Problem 5.8 and considering a [θ1 /θ2 ]S laminate, what
are the worst combinations of values θ1 , θ2 for (a) Poisson’s mismatch and (b) shear mis-
match.
Problem 5.12 Repeat Problem 5.11 for a [0/90]s laminate. Explain your findings.
Problem 5.13 Use solid elements and a biased mesh to model 1/4 of a tensile specimen
(Figure 5.1) of a total width 2b = 12 mm and length 2L = 24 mm. Compare in the same
plot σz vs z/H for [±15/ ± 45]s and [±(15/45)] of SCS-6/aluminum with 50% fiber volume.
Use micromechanics (6.8) to predict the unidirectional composite properties. The lamina
thickness tk = 0.25 mm. The laminate is loaded with x = 0.01.
Al-2014-T6 SCS-6
( [28, App. B]) ( [1, Tables 2.1–2.2])
E [GPa] 75.0 427.0
G [GPa] 27.0 177.9
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Problem 5.14 Use a FEA model similar to Problem 5.13 to plot σxz /σzxmax vs θ (0 < θ <
π/2) for a [±θ]s SCS-6/ Al laminate with x = 0.01.
Problem 5.15 Use the FEA model of Problem 5.13 to plot σz vs y/b (0 < y < 0.95b)
at the mid-surface of the [±15/ ± 45]s laminate. Note σz → ∞ near y = b, so the actual
value from FEA at y = b is mesh dependent. Investigate mesh dependency at y = 0.95b by
tabulating the result using different mesh densities.
Problem 5.16 Use an FEA model similar to Problem 5.13 to plot σx , σxy and σxz vs y/b
(0 < y < b) when a [±θ]s SCS-6/Al laminate is subjected to 1% axial strain (x = 0.01).
Problem 5.17 A [0/90]s laminate with properties E1 = 139 GPa, E2 = 14.5 GPa, G12 =
G13 = 5.86 GPa, G23 = 5.25 GPa, ν12 = ν13 = 0.21, ν23 = 0.38 is shown in Figure 5.1. The
strength properties of the lamina are F1t = 1550 MPa, F1c = 1090 MPa, F2t = F2c = 59
MPa, and F6 = 75 MPa. Take 2b = 20 mm, length of the sample 2L = 200 mm, thickness
of each lamina tk = 1.25 mm. Load the sample with a uniform strain x = 0.01 by applying
a uniform displacement. Use symmetry to model only the quadrant with x > 0, y > 0,
z > 0. Use orthotropic solid elements on each lamina, with at least two quadratic elements
through the thickness of each lamina. Compute the 3D Tsai-Wu failure index IF using a
USERMAT subroutine for solid elements. Obtain the contour plot of IF in each lamina (do
not use results averaging). Show all work in a report.
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Chapter 6
Computational Micromechanics
151
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viscoelastic composite materials (see Section 7.6 and [35,36]). A particular case, the
cell method for periodic media, considers a unit cell with a square inclusion [37].
The analytical procedures mentioned so far yield approximate estimates of the
exact solution of the micromechanics problem. These estimates must lie between
lower and upper bounds for the solution. Several variational principles were devel-
oped to evaluate bounds on the homogenized elastic properties of macroscopically
isotropic heterogeneous materials [38]. Those bounds depend only on the volume
fractions and the physical properties of the constituents.
In order to study the nonlinear material behavior of composites with periodic mi-
crostructure, numerical methods, mainly the finite element method, are employed.
Nonlinear finite element analysis of metal matrix composites has been studied by
looking at the behavior of the microstructure subjected to an assigned load his-
tory [39]. Bounds on overall instantaneous elastoplastic properties of composites
have been derived by using the finite element method [40].
where Vi , Ci , Si , are the volume fraction, stiffness, and compliance tensors (in con-
tracted notation)1 of the i-th phase in the composite, respectively, and I is the 6×6
identity matrix. Furthermore, Ai , Bi , are the strain and stress concentration ten-
sors (in contracted notation) of the i-th phase [37]. For fiber reinforced composites,
i = f, m, represent the fiber and matrix phases, respectively.
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RVE 2a3
2a2
Figure 6.1: Three possible representative volume elements (RVE) for a composite
material with a periodic, square fiber array.
ba + b2
∗ Vf aS7
C23 = λm + −
D 2 µm gc 4 c2
a2 − b2
∗ Vf aS3 aS6
C22 = λm + 2 µm − − + +
D 2 µm c 2 µm gc 4 c2
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−1
∗ 2 S3 −1 4 S7
C44 = µm − Vf − + (µm − µf ) +
µm µm (2 − 2νm )
−1
S3
∗
C66 = µm − Vf − + (µm − µf )−1 (6.2)
µm
where
aS32 aS6 S3 a(S62 − S72 )
D= − + + (6.3)
2 µ2m c µ2m gc 2µ2m g 2 c
S3 (b2 − a2 ) S6 (a2 − b2 ) + S7 (ab + b2 ) (a3 − 2b3 − 3 ab2 )
+ + +
2 µm c2 2 µm gc2 8 c3
and
a = µf − µm − 2 µf νm + 2 µm νf
b = −µm νm + µf νf + 2 µm νm νf − 2 µ1 νm νf
c = (µm − µf )(µf − µm + µf νf − µm νm + 2 µm νf − 2 µf νm +
+ 2 µm νm νf − 2 µf νm νf )
g = (2 − 2νm ) (6.4)
The subscripts ()m , ()f refer to matrix and fiber, respectively. Assuming the
fiber and matrix are both isotropic (Section 1.12.5), Lamé constants of both mate-
rials are obtained by using (1.75) in terms of the Young’s modulus E, the Poisson’s
ratio ν, and the shear modulus G = µ.
For a composite reinforced by long circular cylindrical fibers, periodically ar-
ranged in a square array (Figure 6.1), aligned with x1 -axis, with a2 = a3 , the
constants S3 , S6 , S7 are given as follows [34]
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where T (θ) is the coordinate transformation matrix (see (1.50)). Then the equiva-
lent transversely isotropic tensor is obtained by averaging as follows
Zπ
1
B= B(θ)dθ (6.7)
π
0
Then, using the relations between the engineering constants and the components
of the B tensor, the following expressions are obtained explicitly in terms of the
coefficients (6.2–6.5) of the tensor C∗
∗2
2 C12
∗
E1 = C11 − ∗ + C∗
C22 23
∗ C ∗ + 2 C ∗ C ∗ − 4 C ∗2 (C ∗ − C ∗ + 2 C ∗ )
2 C11 22 11 23 12 22 23 44
E2 = ∗ C ∗ + C ∗ C ∗ + 2 C ∗ C ∗ − 4 C ∗2
3 C11 22 11 23 11 44 12
∗
G12 = G13 = C66
C∗
ν12 = ν13 = ∗ 12 ∗
C22 + C23
∗ ∗
C C + 3 C11 ∗ C ∗ − 2 C ∗ C ∗ − 4 C ∗2
ν23 = 11∗ 22∗ 23 11 44 12
∗ C ∗ + 2 C ∗ C ∗ − 4 C ∗2 (6.8)
3 C11 C22 + C11 23 11 44 12
Note that the transverse shear modulus G23 can be written in terms of the other
engineering constants as
∗
C22 C∗ C∗ E2
G23 = − 23 + 44 =
4 4 2 2(1 + ν23 )
or directly in terms of µm , µf as
where D is given by (6.3), a, b, c and g are given by (6.4) and S3 , S6 , and S7 can be
evaluated by (6.5). These equations are implemented in PMMIE.m and PMMIE.xls,
available in [5, /Examples/Ch6Ex/]. For the case of transversely isotropic fibers,
they are implemented in [9].
Example 6.1 Compute the elastic properties of a composite material reinforced with par-
allel cylindrical fibers randomly distributed in the cross-section. The constituent properties
are Ef = 241 GP a, νf = 0.2, Em = 3.12 GP a, νm = 0.38, fiber volume fraction Vf = 0.4.
Solution to Example 6.1 The results shown in Table 6.1 are obtained using [9], which
implements the periodic microstructure model (PMM) equations for the case of transversely
isotropic fibers.
i i
i i
i i
i i
i i
i i
The composite material considered in this section has cylindrical fibers of infinite
length, embedded in an elastic matrix, as shown in Figure 6.2. The cross-section
of the composite obtained by intersecting with a plane orthogonal to the fiber axis
is shown in Figure 6.3, which clearly shows a periodic microstructure. Because of
the periodicity, the three-dimensional representative volume element (RVE) shown
in Figure 6.4 can be used for finite element analysis.
i i
i i
i i
σ 1
C11 C12 C12 0 0 0
1
σ 2
C12 C22 C23 0 0 0
2
σ3 C12 C23 C22 0 0 0 3
= 1
(6.10)
σ4 0 0 0 2 (C22 − C23 ) 0 0 γ4
σ 0 0 0 0 C66 0 γ5
5
σ6
0 0 0 0 0 C66
γ6
where the 1-axis aligned with the fiber direction and an over-bar indicates the aver-
age computed over the volume of the RVE. Once the components of the transversely
isotropic tensor C are known, the five elastic properties of the homogenized material
can be computed by (6.11), i.e., the longitudinal and transversal Young’s moduli
E1 and E2 , the longitudinal and transversal Poisson’s ratios ν12 and ν23 , and the
longitudinal shear modulus G12 , as follows
The shear modulus G23 in the transversal plane can be obtained by the classical
relation (1.74) or directly as follows
1 E2
G23 = C44 = (C22 − C23 ) = (6.12)
2 2 (1 + ν23 )
i i
i i
i i
In order to evaluate the overall elastic matrix C of the composite, the RVE is
subjected to an average strain β [42]. The six components of strain ε0ij are applied
by enforcing the following boundary conditions on the displacement components
−a2 ≤ x2 ≤ a2
ui (a1 , x2 , x3 ) − ui (−a1 , x2 , x3 ) = 2a1 ε0i1 (6.13)
−a3 ≤ x3 ≤ a3
−a1 ≤ x1 ≤ a1
ui (x1 , a2 , x3 ) − ui (x1 , −a2 , x3 ) = 2a2 ε0i2 (6.14)
−a3 ≤ x3 ≤ a3
−a1 ≤ x1 ≤ a1
ui (x1 , x2 , a3 ) − ui (x1 , x2 , −a3 ) = 2a3 ε0i3 (6.15)
−a2 ≤ x2 ≤ a2
Note that tensor components of strain, defined in (1.5) are used in (6.13-6.15).
Also, note that a superscript ()0 indicates an applied strain, while a bar indicates
a volume average. Furthermore, 2aj ε0ij is the displacement necessary to enforce a
strain ε0ij over a distance 2aj (Figure 6.4).
The strain ε0ij applied on the boundary by using (6.13–6.15) results in a complex
state of strain inside the RVE. However, the volume average of the strain in the
RVE equals the applied strain,3 i.e.,
Z
1
εij = εij dV = ε0ij (6.16)
V V
For the homogeneous composite material, the relationship between average stress
and strain is
σ α = Cαβ β (6.17)
where the relationship between i, j = 1..3 and β = 1..6 is given by the definition of
contracted notation in (1.9). Thus, the components of the tensor C are determined
solving six elastic models of the RVE subjected to the boundary conditions (6.13–
6.15), where only one component of the strain 0β is different from zero for each of
the six problems.
By choosing a unit value of applied strain, and once the problem defined by the
boundary conditions (6.13–6.15) is solved, it is possible to compute the stress field
σα , whose average gives the required components of the elastic matrix, one column
at a time, as
Z
1
Cαβ = σ α = σα (x1 , x2 , x3 ) dV with 0β = 1 (6.18)
V V
where α, β = 1 . . . 6 (see Section 1.5). The integrals (6.18) are evaluated within each
finite element using the Gauss-Legendre quadrature. Commercial programs, such as
ANSYS
R
, have the capability to compute the average stress and volume, element
by element. Therefore, computation of the integral (6.18) is a trivial matter. For
more details see Example 6.2.
The coefficients in C are found by setting a different problem for each column
in (6.10), as follows.
3
As long as there are no discontinuities, such as voids or cracks, inside the RVE.
i i
i i
i i
First Column of C
In order to determine the components Ci1 , with i = 1, 2, 3, the following strain is
applied to stretch the RVE in the fiber direction (x1 -direction)
Thus, the displacement boundary conditions (6.13–6.15) for the RVE in Figure
6.4 become
−a1 ≤ x1 ≤ a1 (6.20)
ui (x1 , +a2 , x3 ) − ui (x1 , −a2 , x3 ) = 0
−a3 ≤ x3 ≤ a3
−a1 ≤ x1 ≤ a1
ui (x1 , x2 , +a3 ) − ui (x1 , x2 , −a3 ) = 0
−a2 ≤ x2 ≤ a2
The conditions (6.20) are constraints on the relative displacements between op-
posite faces of the RVE. Because of the symmetries of the RVE and symmetry of
the constraints (6.20), only one-eighth of the RVE needs to be modeled in finite ele-
ment analysis (FEA). Assuming the top-right-front portion is modeled (Figure 6.5),
the following equivalent external boundary conditions, i.e., boundary conditions on
components of displacements and stresses, can be used
u1 (a1 , x2 , x3 ) = a1
u1 (0, x2 , x3 ) = 0
σ12 (a1 , x2 , x3 ) = 0 0 ≤ x2 ≤ a2
σ12 (0, x2 , x3 ) = 0 0 ≤ x3 ≤ a3
σ13 (a1 , x2 , x3 ) = 0
σ13 (0, x2 , x3 ) = 0
u2 (x1 , a2 , x3 ) = 0
u2 (x1 , 0, x3 ) = 0
σ21 (x1 , a2 , x3 ) = 0 0 ≤ x1 ≤ a1
(6.21)
σ21 (x1 , 0, x3 ) = 0 0 ≤ x3 ≤ a3
σ23 (x1 , a2 , x3 ) = 0
σ23 (x1 , 0, x3 ) = 0
u3 (x1 , x2 , a3 ) = 0
u3 (x1 , x2 , 0) = 0
σ31 (x1 , x2 , a3 ) = 0 0 ≤ x1 ≤ a1
σ31 (x1 , x2 , 0) = 0 0 ≤ x2 ≤ a2
σ32 (x1 , x2 , a3 ) = 0
σ32 (x1 , x2 , 0) = 0
i i
i i
i i
Figure 6.5: One-eighth model of the RVE. Note that the model is set up with the
fiber along the z-axis, which corresponds to the x1 -direction in the equations.
These boundary conditions are very easy to apply. Symmetry boundary con-
ditions are applied on the planes x1 = 0, x2 = 0, x3 = 0. Then, a uniform
displacement is applied on the plane x1 = a1 . The stress boundary conditions do
not need to be applied explicitly in a displacement-based formulation. The displace-
ment components in (6.21) represent strains that are not zero along the x1 -direction
and zero along the other two directions. The stress boundary conditions listed in
(6.21) reflect the fact that, in the coordinate system used, the composite material
is macroscopically orthotropic and that the constituent materials are orthotropic
too. Therefore, there is no coupling between extension and shear strains. This is
evidenced by the zero coefficients above the diagonal in columns 4 to 6 in (6.10).
The coefficients in column one of (6.10) are found by using (6.18), as follows
Z
1
Cα1 = σα = σα (x1 , x2 , x3 ) dV (6.22)
V V
Second Column of C
i i
i i
i i
u1 (a1 , x2 , x3 ) = 0
u1 (0, x2 , x3 ) = 0
u2 (x1 , a2 , x3 ) = a2
(6.24)
u2 (x1 , 0, x3 ) = 0
u3 (x1 , x2 , a3 ) = 0
u3 (x1 , x2 , 0) = 0
The trivial stress boundary conditions have not been listed because they are
automatically enforced by the displacement-based FEA formulation. Using (6.18),
the stiffness terms in the second column of C are computed as
Z
1
Cα2 = σ α = σα2 (x1 , x2 , x3 ) dV (6.25)
V V
Third Column of C
Because of the transverse isotropy of the material (6.10), the components of the
third column of the matrix C can be determined from the first and the second
column, so no further computation is required. However, if desired, the components
Cα3 , with α = 1, 2, 3, can be found by applying the following strain
u1 (a1 , x2 , x3 ) = 0
u1 (0, x2 , x3 ) = 0
u2 (x1 , a2 , x3 ) = 0
(6.27)
u2 (x1 , 0, x3 ) = 0
u3 (x1 , x2 , a3 ) = a3
u3 (x1 , x2 , 0) = 0
The required components of C are determined by averaging the stress field as
in (6.18).
Example 6.2 Compute E1 , E2 , ν12 , and ν23 for a unidirectional composite with isotropic
fibers Ef = 241 GPa, νf = 0.2, and isotropic matrix Em = 3.12 GPa, νm = 0.38 with fiber
volume fraction Vf = 0.4. The fiber diameter is df = 7 µm, placed in a hexagonal array as
shown in Figure 6.3.
Solution to Example 6.2 The dimensions a2 and a3 of the RVE, as shown in Figure 6.4,
are chosen to obtain Vf = 0.4 with a hexagonal array microstructure. The fiber volume and
the total volume of the RVE are
2
df
vf = 4a1 π ; vt = 2a1 2a2 2a3
2
The ratio between both is the volume fraction. Therefore,
2
(df /2)
Vf = π = 0.4
2 a2 a3
i i
i i
i i
Additionally, the relation between a2 and a3 is established by the hexagonal array pattern
a3 = a2 tan(60◦ )
These two relations yield a2 and a3 , while the a1 dimension can be chosen arbitrarily.
In this case, the RVE dimensions are
a1 = a2 /4 ; a2 = 5.2701 µm ; a3 = 9.1281 µm
Since this RVE is symmetric, it is possible to model one-eighth of the RVE, as shown
in Figure 6.5. The ANSYS
R
command list below is used to model one-eighth of the RVE.
i i
i i
i i
The boundary conditions are defined in three load steps, which are then used to obtain
the coefficients Cαβ in columns one, two, and three. A unit strain is applied along each
direction, each time. Equation (6.18) is then used to obtain the stiffness coefficients.
i i
i i
i i
The APDL language macro srecover, shown below, is defined in order to compute the
average stress in the RVE.
The coefficients Cαβ and the equivalent engineering elastic constants are computed using
the previous macro, as follows.
i i
i i
i i
PLESOL,S,Z,1
You need to look for the results in the ANSYS output window, which is min-
imized in the Windows Taskbar. The results are in the same units as the elastic
properties, i.e., TPa; then converted to MPa to be displayed in Table 6.2.
Fourth Column of C
If the material is orthotropic, a procedure similar to that used for column number
six must be used. But for a transversally isotropic material, only the term C44 is
nonzero in column 4 of (6.10) and it can be determined as a function of the other
i i
i i
i i
components as
1
C44 = (C22 − C23 ) (6.28)
2
Fifth Column of C
If the material is orthotropic, a procedure similar to that used for column number
six must be used. But for a transversally isotropic material, only the term C55 = C66
is nonzero in column 5 of (6.10) and it can be found from column number six.
Sixth Column of C
Because of the lack of symmetry of the loads, in this case it is not possible to use
boundary conditions as was done for the first three columns. Thus, the boundary
conditions must be enforced by using coupling constraint equations (called CE in
most FEA commercial packages).
According to (6.10), only the term C66 is different from zero. The components
Cα6 are determined by setting
γ60 = ε012 + ε021 = 1.0 01 = 02 = 03 = γ40 = γ50 = 0 (6.29)
Note that ε012 = 1/2 is applied between x1 = ±a1 and another one-half is applied
between x2 = ±a2 . In this case, the CE applied between two periodic faces (except
points in the edges and vertices) are given as a particular case of (6.13–6.15) as
follows
u1 (a1 , x2 , x3 ) − u1 (−a1 , x2 , x3 ) = 0
−a2 < x2 < a2
u2 (a1 , x2 , x3 ) − u2 (−a1 , x2 , x3 ) = a1
−a3 < x3 < a3
u3 (a1 , x2 , x3 ) − u3 (−a1 , x2 , x3 ) = 0
u1 (x1 , a2 , x3 ) − u1 (x1 , −a2 , x3 ) = a2
−a1 < x1 < a1
u2 (x1 , a2 , x3 ) − u2 (x1 , −a2 , x3 ) = 0 (6.30)
−a3 < x3 < a3
u3 (x1 , a2 , x3 ) − u3 (x1 , −a2 , x3 ) = 0
u1 (x1 , x2 , a3 ) − u1 (x1 , x2 , −a3 ) = 0
−a1 < x1 < a1
u2 (x1 , x2 , a3 ) − u2 (x1 , x2 , −a3 ) = 0
−a2 < x2 < a2
u3 (x1 , x2 , a3 ) − u3 (x1 , x2 , −a3 ) = 0
Note that (6.30) are applied between opposite points on the faces of the RVE
but not on edges and vertices. In FEA, CE are applied between degrees of freedom
(DOF). Once a DOF has been used in a CE, it cannot be used in another CE. For
example, the first of (6.30) for x2 = a2 becomes
u1 (a1 , a2 , x3 ) − u1 (−a1 , a2 , x3 ) = 0 (6.31)
The DOF associated to u1 (a1 , a2 , x3 ) (for all −a3 < x3 < a3 ) are eliminated
because they are identical to u1 (−a1 , a2 , x3 ), as required by (6.31) and enforced by
a CE based on the same. Once the DOF are eliminated, they cannot be used in
another CE. For example, the fourth of (6.30) at x1 = a1 is
u1 (a1 , a2 , x3 ) − u1 (a1 , −a2 , x3 ) = 0 (6.32)
i i
i i
i i
Figure 6.6: Top view of the RVE showing that two displacements (vertical and
horizontal) must be applied at edges to impose shear strain (shown as points A, B, C,
and D in the figure).
but this CE cannot be enforced because the DOF associated to u1 (a1 , a2 , x3 ) have
been eliminated by the CE associated to (6.31). As a corollary, constraint equa-
tions on the edges and vertices of the RVE must be written separately from (6.30).
Furthermore, only three equations, one for each component of displacement ui can
be written between a pair of edges or pair of vertices. Simply put, there are only
three displacements that can be used to enforce periodicity conditions.
For pairs of edges, the task at hand is to reduce the first six equations of (6.30)
to three equations that can be applied between pairs of edges for the interval −a3 <
x3 < a3 . Note that the new equations will not be applied at x3 = ±a3 because
those are vertices, which will be dealt with separately. Therefore, the last three
equations of (6.30) are inconsequential at this point.
The only way to reduce six equations to three, in terms of six unique DOF, is
to add the equations for diagonally opposite edges. Figure 6.6 is a top view of the
RVE looking from the positive x3 axis. Point A in Figure 6.6 represents the edge
formed by the planes x1 = a1 and x2 = a2 . This location is constrained by the first
of (6.30) at that location, which is precisely (6.31). Point C in Figure 6.6 represents
the edge formed by the planes x1 = −a1 and x2 = −a2 . This location is constrained
by the fourth of (6.30), which at that location reduces to
i i
i i
i i
Repeating the procedure for the components u2 and u3 , and grouping the re-
sulting equations with (6.34) results in
The planes x1 = ±a1 and x3 = ±a3 define two pairs of edges restrained by the
following six CE
The six CE for the two pairs of edges defined by the planes x2 = ±a2 and
x3 = ±a3 are
Note that (6.35–6.38) are not applied at the vertices because redundant CE
would appear among pairs of vertices that are located symmetrically with respect
to the center of the RVE’s volume. Therefore, each of the four pairs of vertices need
i i
i i
i i
Equations (6.30–6.39) constrain the volume of the RVE with a unit strain given
by (6.29). The FEA of this model yields all the component of stress. As discussed
previously, element by element averages of these components of stress are available
from the FEA (see macro srecover in Example 6.1) or they can be easily computed
by post-processing. Therefore, the coefficient C66 , for this case is found using (6.18)
written as Z
1
C66 = σ 6 = σ6 (x1 , x2 , x3 ) dV with γ60 = 1 (6.40)
V V
Finally, the elastic properties of the composite are determined using (6.11).
Solution to Example 6.3 To compute G12 = C66 , the RVE shown in Figure 6.4 must be
used along with the CE explained in (6.30–6.39). The dimensions to define the RVE are
the same used in Example 6.1. Therefore, the fiber diameter is df = 7 µm and the RVE
dimensions are
a1 = a2 /4 ; a2 = 5.2701 µm ; a3 = 9.1281 µm
See the ANSYS command list below to model the whole RVE.
i i
i i
i i
MP,PRXY,2,0.38
BLOCK,-A2,A2,-A3,A3,-A1,A1,
CYLIND,RF, ,-A1,A1, 0, 90,
CYLIND,RF, ,-A1,A1, 90,180,
CYLIND,RF, ,-A1,A1,180,270,
CYLIND,RF, ,-A1,A1,270,360,
CYLIND,RF, ,-A1,A1, 0, 90,
CYLIND,RF, ,-A1,A1, 90,180,
CYLIND,RF, ,-A1,A1,180,270,
CYLIND,RF, ,-A1,A1,270,360,
VGEN,1,6,,,-A2,-A3,,,,1
VGEN,1,7,,, A2,-A3,,,,1
VGEN,1,8,,, A2, A3,,,,1
VGEN,1,9,,,-A2, A3,,,,1
ALLSEL,ALL
VOVLAP,all ! Overlap volumes
NUMCMP,all ! Renumbering all volumes, volume 9 is the matrix
/DEVICE,VECTOR,1
/VIEW,1,1,2,3
/ANG,1
/PNUM,VOLU,1
/PNUM,MAT,1
/REPLOT
The APDL macro ceRVE.mac, available in [5], is used to define the CE and to implement
(6.30–6.39). The macro is made available on the Web site because it is too long to be printed
here. The RVE dimensions and the applied strain are input arguments to the macro. In
this example, only a strain γ6 = 1.0 is applied.
i i
i i
i i
i i
i i
i i
Since each edge belongs to two faces, on every edge, it would seem that each
component of displacement would be used to impose two CE, one from each face, as
given by (6.41–6.43). However, as discussed on page 167, only one CE can be written
for each component of displacement. Therefore, edges must be dealt with separately.
Similarly, since three faces converge at a vertex, three periodic CE, one from each
face, need to be imposed using a single component of displacement. Following a
derivation similar to that presented on page 167, the following is obtained.
The planes x1 = ±a1 and x2 = ±a2 define two pairs of edges, for which (6.41–
6.43) reduce to the following six equations (with i = 1, 2, 3), as follows
i i
i i
i i
The planes x1 = ±a1 and x3 = ±a3 define two pairs of edges, for which (6.41–
6.43) reduce to the following six equations (with i = 1, 2, 3), as follows
The planes x2 = ±a2 and x3 = ±a3 define two pairs of edges, for which (6.41–
6.43) reduce to the following six equations (with i = 1, 2, 3), as follows
ui (x1 , +a2 , +a3 ) − ui (x1 , −a2 , −a3 ) − 2a2 εi2 − 2a3 εi3 = 0
ui (x1 , +a2 , −a3 ) − ui (x1 , −a2 , +a3 ) − 2a2 εi2 + 2a3 εi3 = 0 (6.46)
Four pairs of corners need to be analyzed one at a time. For each pair, the
corners are located symmetrically with respect to the center of the RVE located at
coordinates (0, 0, 0). The resulting CE are as follows
ui (+a1 , +a2 , +a3 ) − ui (−a1 , −a2 , −a3 ) − 2a1 εi1 − 2a2 εi2 − 2a3 εi3 = 0
ui (+a1 , +a2 , −a3 ) − ui (−a1 , −a2 , +a3 ) − 2a1 εi1 − 2a2 εi2 + 2a3 εi3 = 0
ui (−a1 , +a2 , +a3 ) − ui (+a1 , −a2 , −a3 ) + 2a1 εi1 − 2a2 εi2 − 2a3 εi3 = 0
ui (+a1 , −a2 , +a3 ) − ui (−a1 , +a2 , −a3 ) − 2a1 εi1 + 2a2 εi2 − 2a3 εi3 = 0
(6.47)
Example 6.4 Apply 02 = 0.2% and γ40 = 0.1% simultaneously to the composite in Example
6.2. Compute the average σ 2 and σ 12 in the RVE and the maximum stress σ2 and σ12
anywhere in the RVE.
Solution to Example 6.4 The same procedure used in Example 6.3 is used to define the
model. The APDL macro ceRVE.mac available in [5] is used to define the CE. The macro
needs the RVE dimensions and the applied strain as input arguments. In this example,
components of strain 2 = 0.2% and γ4 = 0.1% are applied, as follows
The macro srecover is used to compute the average stress of the RVE. The maximum
stress in the RVE can be computed using the commands PLESOL,S,1 or PRESOL,S,PRIN.
i i
i i
i i
S_6 = Sxz0
VSEL,s,,,9
ESLV,S
plesol,s,x,1 ! Contour plot of S2 on matrix
plesol,s,xy,1 ! Contour plot of S23 on matrix
FINISH ! Exit post-processor module
Taking into account the relation between the lamina coordinate system (c.s. 1,2,3) and
ANSYS global c.s. X,Y,Z on which the mesh is defined, the results are transformed and
shown in Table 6.4.
Table 6.4: Maximum stress on the matrix and average stress in the RVE
Average Results Maximum on the Matrix
σ2 = 10.0 MPa σ 2 = 29.5 MPa
σ12 = 2.42 MPa σ 12 = 6.07 MPa
i i
i i
i i
as
u1 (a1 , x2 , x3 ) − u1 (−a1 , x2 , x3 ) − 2a1 ε11 = 0
u2 (a1 , x2 , x3 ) − u2 (−a1 , x2 , x3 ) − 2a1 ε21 = 0 (6.48)
u3 (a1 , x2 , x3 ) − u3 (−a1 , x2 , x3 ) − 2a1 ε31 = 0
and on the pair of faces x2 = ±a2 , the CE are are derived from (6.14)
and
For in-plane analysis, ε31 = ε32 = 0 and the third equation in (6.48)–(6.51) are
automatically satisfied.
Example 6.5 Compute Gxy for a [0/90/−45/45]S laminate with properties E1 = 139 GPa,
E2 = 14.5 GPa, G12 = G13 = 5.86 GPa, G23 = 2.93 GPa, ν12 = ν13 = 0.21, ν23 = 0.38
and lamina thickness tk = 1.25 mm.
0
Solution to Example 6.5 A shear strain γxy = 1 is applied to the RVE. The laminate
shear stiffness Gxy is obtained directly by computing the average stress in the RVE. As a
result of laminate symmetry and in-plane load, an RVE of half thickness with symmetry
boundary conditions in z = 0 can be used. The following APDL commands define the model
and the laminate.
i i
i i
i i
! Generate Geometry
BLOCK,-A1,A1,-A2,A2,0,TH ! 45 degrees layer
BLOCK,-A1,A1,-A2,A2,1*TH,2*TH ! -45 degrees layer
BLOCK,-A1,A1,-A2,A2,2*TH,3*TH ! 90 degrees layer
BLOCK,-A1,A1,-A2,A2,3*TH,4*TH ! 0 degrees layer
VGLUE,ALL ! Glue volumes
The APDL macro ceRVElaminate.mac available in [5] is used to define the CE, thus
implementing (6.48)–(6.51). The macro needs the RVE dimensions and the applied strain
0
as input arguments. In this example, only a strain γxy = 1.0 is applied.
! ceRVElaminate arguments:
! a1,a2,epsX,epsY,epsXY
*use,ceRVElaminate,a1,a2,0,0,1
SOLVE ! Solve analysis
FINISH ! Exit solution module
To compute the average stress along the RVE, it is possible to use the macro srecover,
used in Example 6.1.
i i
i i
i i
Suggested Problems
Problem 6.1 Consider a unidirectional composite with isotropic fibers Ef = 241 GP a,
νf = 0.2, and isotropic matrix Em = 3.12 GP a, νm = 0.38 with fiber volume fraction
Vf = 0.4. The fiber diameter is df = 7 µm, placed in a square array as shown in Figure 6.1.
Choose an RVE including one full fiber in the center, with vertical faces spaced 2 a2 and
horizontal faces spaced 2 a3 .
i. compute the first 3 columns of the stiffness matrix in (6.10).
ii. compute C66 .
Problem 6.2 Consider the same material and fiber distribution of Problem 6.1, but choose
an RVE with faces rotated 45◦ with respect√to the horizontal
√ and vertical direction in Fig-
ure 6.1. Therefore, the RVE size will be 2 2 a2 by 2 2 a3 and it will include two fibers
(one full and four quarters). Be careful to select a correct RVE that is periodic.
i. compute the first 3 columns of the stiffness matrix in (6.10).
ii. compute C66 .
Problem 6.3 Compute E1 , E2 , ν12 , ν23 , G12 , G23 , using the stiffness matrices calculated in
Problems 6.1 and 6.2. Compare and explain the results.
Problem 6.4 Perform the averaging (6.8) of the stiffness matrices calculated in Problems
6.1 and 6.2. Then, compute E1 , E2 , ν12 , ν23 , G12 , G23 , using the averaged matrices. Compare
and explain the results.
Problem 6.5 Compute G12 as in Example 6.3 but using symmetry boundary conditions to
discretize only one quarter of the RVE.
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Chapter 7
Viscoelasticity
179
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Figure 7.1: Viscoelastic models: (a) Maxwell, (b) Kelvin, (c) standard solid, (d)
Maxwell-Kelvin.
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Viscoelasticity 181
one from the other, take the Laplace transform (see Section 7.3) to get
s2 D(s)E(s) = 1 (7.6)
Since both D(s) and E(s) are algebraic functions of s, and the time t is not
involved, it is possible to operate algebraically to get
1
E(s) = (7.7)
s2 D(s)
Finally, the relaxation in the time domain is the inverse Laplace of (7.7) or
Similarly, the compliance D(t) can be obtained from the relaxation E(t) as
−1 1
D(t) = L (7.9)
s2 L[E(t)]
where L[ ] indicates the Laplace transform and L−1 [ ] indicates the inverse Laplace
transform.
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To derive the relaxation of the Maxwell model, take the Laplace transform of
(7.12), using Table 7.1 or MATLAB
R
, to get
1 1 sτ + 1
D(s) = + 2 = 2 (7.13)
sE0 s τ E0 s τ E0
At t = 0, the dashpot does not move, so E0 is also the initial elastic modulus of
the material. Now, the relaxation in the Laplace domain is
1 τ E0
E(s) = = (7.14)
s2 D(s) sτ + 1
and the relaxation in the time domain is obtained by taking the inverse Laplace
transform (using Table 7.1 or MATLAB) to get
Note that at t = τ , the relaxation decays to 36.8% of its initial value, and thus
τ is called the time constant of the material.
Using (7.8), the relaxation function can be written with the aid of the Heaviside
step function H(t) and the Dirac delta function δ(t) as follows
where δ(t − t0 ) = ∞ if t = t0 and zero for any other time. The following MATLAB
code yields (7.17):
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Viscoelasticity 183
where E∞ = (E0−1 + E2−1 )−1 is the equilibrium modulus as time goes to infinity.
To obtain a better correlation, more spring-dashpot elements are added in series,
as in
n
X
D(t) = D0 + Dj [1 − exp (−t/τj )] (7.20)
j=1
Z ∞
D(t) = ∆(τ ) [1 − exp (−t/τ ) dτ ] (7.21)
0
1 t 1
D (t) = + + [1 − exp (−t/τ 2)] (7.22)
E0 τ1 E0 E2
where E0 is the elastic modulus, τ1 takes the place of τ in (7.12), and E2 , τ2 , take
the place of E, τ, in (7.16). The relaxation modulus is given by [43, page 28]
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−1/2 q2 q2
E (t) = P12 − 4P2 q1 − exp (−t/T 1 ) − q1 − exp (−t/T 2 )
T1 T2
η1 = E0 τ1 ; η2 = E0 τ2
η1 η2
q1 = η1 ; q2 =
E2
1 1
q q
T1 = 2
P1 + P1 − 4P2 ; T2 = 2
P1 − P1 − 4P2
2P2 2P2
η1 η1 η2 η1 η2
P1 = + + ; P2 = (7.23)
E0 E2 E2 E0 E2
Another way to determine if a material is a liquid or a solid is to look at its
long-term deformation. If the deformation is unbounded, then it is a liquid. If the
deformation eventually stops, then it is a solid.
D(t) = D0 + Dc (t)
Dc (t) = [AΓ(1 − n)Γ(1 + n)]−1 tn (7.25)
where Γ is the Gamma function [45], D0 = 1/E0 is the elastic compliance and
the subscript ()c indicates the creep component of the relaxation and compliance
functions.
where τi are the relaxation times, Ei are the relaxation moduli, and E∞ is the
equilibrium modulus, if any exists. For example, a Maxwell material is a “liquid”
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Viscoelasticity 185
and thus E∞P= 0. The larger the τi the slower the decay is. Note that at t = 0,
E0 = E∞ + Ei . Equation (7.26) can be rewritten as
n
X
E(t) = E∞ + mi E0 exp(−t/τi ) (7.27)
1
n
X
G(t) = G∞ + gi G0 exp(−t/τi )
1
n
X
K(t) = K∞ + ki K0 exp(−t/τi ) (7.28)
1
where G0 , K0 are the initial values of shear and bulk modulus, respectively; Gi , Ki
are shear and bulk moduli of the i-th term; gi = Gi /G0 and ki = Ki /K0 are
dimensionless shear/bulk moduli.
Noting that at t = 0, G∞ = G0 (1− n1 gi ), and K∞ = K0 (1− n1 ki ), the Prony
P P
series can be rewritten as
n n
!
X X
G(t) = G0 1− gi + gi G0 exp(−t/τi )
1 1
n n
!
X X
k(t) = k0 1− ki + ki K0 exp(−t/τi )
1 1
(7.29)
For most polymers and composites it is usual to assume that the Poisson’s ratio
does not change with time, which according to (1.74) and (1.76) is achieved by
setting ki = gi . Also, if ν is constant over time, mi = gi in (7.27).
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of interest to sound and vibration experts, among others, since it spans the sub-
second range of times. In other words, for long-term modeling, all compliance
occurring in the β-region can be lumped in the term D0 , with D10 representing all the
compliance that could ever be accumulated in the α-region. Equation (7.30) has four
parameters. When the data spans short times, it may be impossible to determine
all four parameters because the material behavior cannot be distinguished from a
3-parameter power law (7.31). This can be easily understood if (7.30) is expanded
in a power series, truncated after the first term as follows [46]
For short times, all higher order powers of t can be neglected. What remains
is a modified power law with only three parameters. Note that for short times,
the parameter τ is combined with D10 to form D1 . If the data cover a short time,
the fitting algorithm will not be able to adjust both τ and D10 in (7.31); virtually
any combination of τ and D10 will work. That means that short-term data must be
modeled by a smaller number of parameters, in this case three.
Example 7.1 Fit the creep data in Table 7.2 with (a) Maxwell (7.12), (b) Power Law
(7.31), and (c) Standard Nonlinear Solid (7.30).
Solution to Example 7.1 To fit the Maxwell model, fit a line to the secondary creep data;
that is, ignore the curvy portion for short times to get E0 = 0.460 GPa, τ = 495 s.
To fit the Power Law, write (7.19) as
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Viscoelasticity 187
2.5
D [GPa-1 ]
Figure 7.2: Viscoelastic fit: Maxwell Model, Power Law, and Standard Nonlinear
Solid.
D(t) − D0 = D1 tm
where D0 = 1.49 GPa−1 is the first datum in Table 7.2 (see also (7.31)). Take a logarithm
to both sides of the above equation and adjust a line using linear regression to get D0 = 1.49
GPa−1 , D1 = 0.1117 (GPa sec)−1 , and m = 0.5.
To fit the Standard Nonlinear Solid you need to use a nonlinear solver to minimize the
error between the predicted (expected) values ei and the experimental (observed) values oi .
Such an error is defined as the sum over all the available data points: χ2 = (ei − oi )2 /o2i .
P
In this way, the following are obtained: D0 = 1.657 GPa−1 , D10 = 1.617 GPa−1 , τ = 0.273
sec, and m = 0.0026.
The experimental data and the fit functions are shown in Figure 7.2.
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ε(t)
D(t) =
σ0
σ(t)
E(t) = (7.36)
ε0
If stress changes continuously by dσ over intervals dθ, the summation (7.38) can
be replaced by an integral to yield the accumulated strain as
Z t Z t
dσ
ε(t) = σ0 D(t, θ0 ) + D(t, θ)dσ = σ0 D(t, θ0 ) + D(t, θ) dθ (7.39)
θ0 θ0 dθ
where the discrete times θ0 , θ0 + dθ, etc., are represented by the continuous function
θ. Although aging effects are negligible over each infinitesimal dθ, they are signifi-
cant over time. Therefore, the compliance D(t, θ) is a function of the current time
t and all the time-history represented by θ in D(t, θ).
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Viscoelasticity 189
The relaxation is Z t
σ(t) = E(t − θ) ε̇(θ) dθ (7.42)
0
⇒ dσ/dt = σ0 δ(0)
(a) σ = σ0 H(θ)
Rt 1 (t − θ)
ε(t) = 0 + σ0 δ(0)dθ
E η
1 t
ε(t) = + σ0 ; t > 0
E η
− 1) ⇒ dσ/dt
(b) σ = σ0 H(θ = σ0 δ(1)
Rt 1 (t − θ)
ε(t) = 0 + σ0 δ(1)dθ
E η
1 (t − 1)
ε(t) = + σ0 ; t > 1
E η
It can be seen that (b) is identical to (a), only shifted; meaning that there is no aging.
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s2 D(s)E(s) = 1 (7.46)
or
can be used to evaluate the initial and final response of a material in the time
domain directly in the Laplace domain. Otherwise, the inverse Laplace can be found
numerically using [51] or by the collocation method described in [41, Appendix D].
The Carson transform is defined as
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Viscoelasticity 191
ε(s) = D̂(s)σ(s)
σ(t) = Ê(s)ε(s) (7.51)
which are analogous, in the Carson domain, to the stress-strain equations of elastic
materials in the time domain. Furthermore, the relationship between compliance
and relaxation becomes
ε(ω) = D(ω)σ̇(ω)
σ(ω) = E(ω)ε̇(ω) (7.55)
and
1
D(ω) = − (7.56)
ω 2 E(ω)
where D(ω) = D0 + iD00 and E(ω) = E 0 + iE 00 are complex numbers. Here D0 , D00
are the storage and loss compliances, and E 0 , E 00 are the storage and loss moduli.
Using standard complex analysis we get
E0
D0 =
E 02 + E 002
E 00
D00 = 02 (7.57)
E + E 002
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C = Vm Cm + Vf Cf (7.60)
with Am = Af = I in (6.1). Taking into account the correspondence principle for a
viscoelastic material (Section 7.3), it is possible to write the stiffness tensor in the
Carson domain by analogy with (7.60) simply as
From it, the stiffness tensor in the Laplace domain is (see (7.47))
1
C(s) = Ĉ(s) (7.62)
s
Finally, the stiffness tensor in the time domain is obtained by finding the inverse
Laplace transform (7.48) as
C(t) = L−1 [C(s)] (7.63)
Example 7.3 Derive the transverse compliance D2 (t) in the time domain for a unidirec-
tional composite with elastic fibers and a viscoelastic matrix represented by Dm = 1/Em +
t/ηm . Plot Df , Dm (t), and D2 (t) for 0 < t < 0.1, Ef = 10, Vf = 0.5, Em = 5, ηm = 0.05.
Use the Reuss model and discuss the results.
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Viscoelasticity 193
Solution to Example 7.3 The elastic behavior of the fiber and viscoelastic behavior of
the matrix are defined as follows:
1
Fiber (elastic): Ef = constant → Df =
Ef
1 1 t
Matrix (Maxwell model (7.12) with Em = E0 , ηm = τ E0 ): = +
Em Em ηm
Take the Laplace transform,
1 1
Df (s) = because is constant.
sEf Ef
1 1
Dm (s) = + 2
sEm s ηm
Then, the Carson transform is
1
D̂f (s) = s Df (s) =
Ef
1 t
D̂m (s) = s Dm (s) = +
Em sηm
Using the Reuss model (page 152) to compute the composite behavior
D̂2 = Vf D̂f + Vm D̂m
1 1 1
D̂2 = Vf + Vm +
Ef Em sηm
Back to the Laplace domain
Vf Vm Vm
D2 (s) = + + 2
sEf sEm s ηm
Back transform to the time domain (inverse Laplace)
Vf Vm (Em t + ηm )
D2 (t) = L−1 (D2 (s)) = +
Ef Em ηm
To make a plot, take Ef = 10, Vf = 0.5, Em = 5, ηm = 0.05, which results in
Df = 0.1 = 1/10
Dm (t) = 0.2 + 20t
D2 (t) = 0.15 + 10t
Since Vf = 0.5, the initial compliance is halfway between those of the fiber and the
matrix. The elastic fiber has a constant compliance. The creep rate of the composite 1/ηc
is 1/2 of the creep rate of the matrix 1/ηm .
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Using the convolution theorem (Table 7.1), the Laplace transform of (7.65) is
Em + sηm
D̂m = 1/Em + 1/sηm = (7.69)
sηm Em
Using the correspondence principle yields
sηm Em sEm
Êm = 1/D̂m = = (7.70)
Em + sηm Em /ηm + s
Using (1.75) and assuming the Poisson’s ratio νm of the matrix to be constant,
the Lamé constant of the matrix in the Carson domain is
Êm νm
λ̂m = (7.71)
(1 + νm )(1 − 2νm )
and the shear modulus of the matrix is
Êm
µ̂m = (7.72)
2(1 + νm )
Barbero and Luciano [36] used the the Fourier expansion method to get the
components of the relaxation tensor in the Carson domain for a composite with
cylindrical fibers arranged in a square array with fiber volume fraction Vf . The
elastic, transversely isotropic fibers are represented by the transversely isotropic
stiffness tensor C0 defined by (1.70, 1.92) in terms of fiber properties in the axial
and transverse (radial) directions EA , ET , GA , GT , and νT . Defining the matrix
properties in the Laplace e and Carson domain b as λ b m = sλ
em (s) and µ
bm = seµm (s),
the components of the relaxation tensor of the composite in the Carson domain L b∗
become [36]
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Viscoelasticity 195
bm − C 0 (a4 − a3 )
λ 12
b ∗12 (s) = λ
L b m + Vf
a1
2 −1
0 0
bm + 2 λm − C33 − C23 (a23 − a24 )
2µ b bm − C 0
2 (a4 − a3 ) λ 12
+
a1 a21
2
2µ b m − C 0 − C 0 a3
bm + 2 λ bm − C 0
λ
33 23 12
b ∗22 (s) = λ
L bm − Vf
bm + 2 µ
−
a1 a21
2 −1
2µ bm − C 0 − C 0 (a2 − a2 )
bm + 2 λ bm − C 0
2 (a4 − a3 ) λ
33 23 3 4 12
+
a1 a21
2
2µ b m − C 0 − C 0 a4
bm + 2 λ bm − C 0
λ
33 23 12
b ∗ (s) = λ
L b m + Vf −
23
a1 a21
2 −1
2µ bm − C 0 − C 0 (a2 − a2 )
bm + 2 λ bm − C 0
2 (a4 − a3 ) λ
33 23 3 4 12
+
a1 a21
−1
b ∗ (s) = µ 2 4 S7
L 44 bm − Vf 0 + C0 − 2 S3 − b−1
µ m
bm − C22
2µ 23 2 − 2 νm
−1
b ∗66 (s) = µ 0
−1 S3
L bm − Vf bm −
µ C66 − (7.73)
µ
bm
where
0 0 0 0 0 bm C 0
b2m − 2 µ
a1 = 4 µ bm C33 + 6λ bm − 2 C11
bm µ bm − 2 µ
µ bm C23 + C23 C11 + 4λ 12
02 0 0 0 0 0
− 2C − λ12
bm C − 2 C λ
33
bm + C C − λ
11
bm C
11 33 23
0 0
b3m − 8 µ
a2 = 8 µ b2m C33 b2m λ
+ 12 µ b2m C11
bm − 4 µ
− 2µbm C 0 2 + 4 µ
23
bm C 0 + 4 µ
bm λ 23bm C 0 C 0 11 33
− 8µ bm C 0 − 4 µ
bm λ 02
bm C12 + 2µ 02
bm C33 − 4µ 0 b
bm C11 λm + 8 µ
bm λbm C 0
33 12
0 0 0 0 0
bm − 4 C C λ0 bm − 2 λ 0 0
+ 2λ
bm C C + 4 C C λ
11 33 12 23
bm C C
12 33 11 23
0 02 02 0 0 02 0 02 bm C 0 2 − λ
bm C 0 2
− 2 C23 C12 + C23 C11 + 2 C33 C12 − C11 C33 +λ 33 23
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b2m + 4 λ 0 µ
bm − 2 C11 bm − 2 µ 0 − C0 λ 0 02
4µ 11 m − λm C33 − C12
bm µ bm C33 b b
a3 =
a2
S6
S3 −
C0 C0 + 2 λbm C 0 2 − 2νm
+ 11 33 12
−
a2 µ
bm
−2 µ 0 + 2λ bm C 0 − C 0 λ
bm − λ 02 0 0 0
bm C23 11 m − C12 + 2 λm C12 + C11 C23
bm µ b b
23
a4 = −
a2
S7
+ (7.74)
bm (2 − 2 νm )
µ
The coefficients S3 , S6 , S7 account for the geometry of the microstructure, in-
cluding the geometry of the inclusions and their geometrical arrangement [33]. For
cylindrical fibers arranged in a square array [34] we have
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Viscoelasticity 197
Example 7.4 Consider a composite made with 60% by volume of transversally isotropic
fibers with axial properties EA = 168.4 GP a, GA = 44.1 GP a, νA = 0.443, and transverse
properties ET = 24.8 GP a and νT = 0.005. The epoxy matrix is represented by a Maxwell
model (7.12) with E0 = 4.08 GP a, τ = 39.17 min and νm = 0.311. Plot the relaxation
E2 (t) of the composite as a function of time for 0 < t < 100 minutes, compared to the
elastic value of the transverse modulus E2 .
Solution to Example 7.4 This example has been solved using MATLAB. The elastic and
viscoelastic values of the transverse modulus E2 are shown in Figure 7.4. The calculation
procedure is explained next:
– Program the equations of Section 7.6.2 and use them to calculate the elastic values of
the composite’s elastic properties such as E2 . These equations have been implemented
in PMMViscoMatrix.m.
– Replace the elastic modulus of the matrix E0 by the Maxwell model for the matrix Eq.
(7.15) in the Carson domain Ê0 (See PMMViscoMatrix.m), as follows:
i. The output from the portion of the code implementing (7.73–7.76) are equations
for the relaxation moduli in terms of s in the Carson domain. Note that it is
necessary to declare the variable s as symbolic.
ii. Divide them by s to go back to the Laplace domain.
iii. Back transform to the time domain using the function invlapFEAcomp, which
is derived from [51].
iv. Finally, fit the numerical values of E2 (t) with a viscoelastic model equation.
Usually it is convenient to use the same model equation for the composite re-
laxation as that used for the matrix relaxation; in this case the Maxwell model.
This step is implemented in fitfunFEAcomp.m
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15
E2(t) [GPa] 10
Viscoelastic response
Elastic
0
0 20 40 60 80 100
t [minutes]
Example 7.5 Compute the relaxation response of a [0/908 ]s laminate. The thickness of
each lamina is tk = 1.25 mm. The laminate width is 2b = 20 mm and its length is
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Viscoelasticity 199
2L = 40 mm. Load the sample with a uniform strain x = 0.1 by applying a uniform
displacement at x = L. Use solid elements on each lamina and symmetry conditions. Plot
the laminate stiffness Ex (t) for 0 > t > 150 minutes. Use the lamina material properties
given in Table 7.3, which were computed with the procedure used in Example 7.4.
Solution to Example 7.5 First, compute the viscoelastic engineering properties using the
procedure described in Example 7.4. The resulting Maxwell parameters of the lamina are
shown in Table 7.3.
In ANSYS
R
, using an USERMAT subroutine for solid elements, it is possible to imple-
ment the constitutive equation of an orthotropic material with the following time-dependent
properties:
G12 (t) = G13 (t) = (G12 )0 exp(−t/τ12 ) ; G23 (t) = (G23 )0 exp(−t/τ23 )
Such subroutine is available in [5, usermat3d 705.f90]. Next, the geometry can be mod-
eled using a command file similar to that used in Example 5.2.
! Generate Geometry
BLOCK,0,LX,0,bY,0,n90*ThZ ! 90 degrees layer
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ASEL,S,LOC,X,0
ASEL,A,LOC,Y,0
ASEL,A,LOC,Z,0
DA,ALL,SYMM ! Impose Symmetry BC
ASEL,S,LOC,X,LX
DA,ALL,UX,(epsX*LX) ! Impose displacement on the end = epsX*LX
!SFA,ALL,,PRESS,-100 ! or could impose a load
NSLA,s,1
CP,1,UX,all
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Viscoelasticity 201
PLVAR,2,3
lines,1000
PRVAR,2,3,4
FINISH ! Exit post-processor module
The results are shown in Figures 7.5 and 7.6. The following APDL generates results to
plot stress components along a user defined path.
Example 7.6 Consider a composite made with 40% by volume of isotropic graphite fibers
with properties Ef = 168.4 GP a, νf = 0.443 and epoxy matrix represented by a Maxwell
model with E0 = 4.082 GP a, τ = 39.15 min and νm = 0.311 (independent of time).
Construct a finite element micromechanical model using a hexagonal microstructure (see
Example 6.3), subject to shear strain γ4 = 0.02 applied suddenly at t = 0. Tabulate the
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σx (lamina 0) [MPa]
800 40
600 30
400 20
σx
200 10
0 0
0 50 100 150 200 250 300
t [min]
average stress σ4 over the representative volume element (RVE) at times t = 0, 20, 40, 60, 80,
and 100 minutes.
Solution to Example 7.6 The fiber can be represented using standard elastic properties
in ANSYS. The matrix should be modeled using the USERMAT provided in Example 7.5
(usermat3d 705.f90). Therefore, the only part of the ANSYS model definition that changes
with respect to Example 6.3 is the definition of the material, as follows
The APDL macro ceRVE.mac available in [5] is used to define the constraint equations
(CE) for the periodic model. The macro needs the RVE dimensions and the applied strain
as input arguments. In this example, only a strain γ4 = 0.04 is applied. The model is solved,
using different substeps at times t = 0, 20, 40, 60, 80, and 100 minutes.
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Viscoelasticity 203
0.9
0.8
0.7
0.6
Cx/(Cx)0
0.5
0.4
0.3
0.2
Laminate
0.1 0 degree lamina
90 degree lamina
0
0 50 100 150 200 250 300
t [min]
Figure 7.6: Normalized stiffness C22 (t)/(C22 )o for global laminate, 0◦ -lamina, and
90◦ -lamina.
To compute the average stress in the RVE, it is possible to use the macro srecover,
described in Example 6.2. The average stress obtained is shown in Table 7.4. The SET,LIST
command lists all the load steps and substeps, each of which can be selected inside POST1
with the command SET,#loadstep,#substep.
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SET,2,1
*use,srecover
S_4 = Sxy0 !Average stress t = 20
SET,2,2
*use,srecover
S_4 = Sxy0 !Average stress t = 40
SET,2,3
*use,srecover
S_4 = Sxy0 !Average stress t = 60
SET,2,4
*use,srecover
S_4 = Sxy0 !Average stress t = 80
SET,2,5
*use,srecover
S_4 = Sxy0 !Average stress t = 100
VSEL,s,,,9
ESLV,S
plesol,s,x,1
plesol,s,xy,1
FINISH !Exit post-processor module
Using an exponential regression it is possible to calculate the values of (G0 )23 = 3.13
GPa and τ = 39.97 min that represent the relaxation of the composite in the 23-shear
direction using a Maxwell model (see Figure 7.7).
Suggested Problems
Problem 7.1 Consider a composite made with 60% by volume of isotropic fibers with prop-
erties Ef = 168.4 GPa and νf = 0.443, and epoxy matrix represented by a power law model
(7.24) with D0 = 0.222 GPa−1 , D1 = 0.0135 (GPa min)−1 , m = 0.17 and νm = 0.311.
Plot the relaxation C22 (t) of the composite as a function of time for 0 < t < 100 minutes.
Compare it to the elastic value of the stiffness C22 of the composite and the elastic stiffness
C22 of the matrix.
Problem 7.2 Consider a composite made with 60% by volume of transversely isotropic
graphite fibers with properties EA = 168.4 GPa, ET = 24.82 GPa, νA = 0.443, νT = 0.005,
GA = 44.13 GPa and epoxy matrix represented by a Maxwell model (7.15) with E0 = 4.082
GPa, τ = 39.15 min and νm = 0.311. Plot the relaxation tensor stiffness components C(t)
of the composite as a function of time for 0 < t < 100 minutes, compared to the elastic
stiffness C of the composite and the elastic stiffness Cm of the matrix.
Problem 7.3 Compute the parameters in the Maxwell model for unidirectional lamina (see
Section 1.14) of carbon/epoxy material used in Problem 7.2. Plot and compare the elastic
and viscoelastic properties: E1 (t), E2 (t) and G12 (t). Show all work in a report.
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Viscoelasticity 205
3.5
FEM Data
3 Maxwell Model
2.5
G23 [GPa]
1.5
0.5
0
0 20 40 60 80 100 120
t [min]
Problem 7.4 Use the user programmable features to implement the Maxwell model con-
stitutive equations for a transversally orthotropic lamina material under plane stress con-
ditions. Using the viscoelastic materials properties obtained in Problem 7.3, compute the
response of a [±45/902 ]s laminate. The thickness of each lamina is tk = 1.25 mm. Load the
sample with uniform edge loads in the middle laminate surface Nx = Ny = 10 N/mm. Plot
the laminate and the laminas relaxations, as well as the laminas stress σx as a function of
time for 0 > t > 300 minutes.
Problem 7.5 Compute the parameters in the Maxwell model for all the nine engineering
properties of a [0/90]S laminate. Each lamina is 1.25 mm thick. The material is carbon
T300 and Epoxy 934(NR) with Vf = 0.62 and lamina thickness 1.25 mm. Epoxy is repre-
sented by a Maxwell model (7.15) with E0 = 4.082 GPa, τ = 39.15 min and νm = 0.311.
Carbon T300 is transversely isotropic with axial modulus EA = 202.8 GPa, transverse mod-
ulus ET = 25.3 GPa, GA = 44.1 GPa, νA = 0.443, and νT = 0.005, where the subscripts A
and T indicate the axial and radial (transverse) directions of the fiber, respectively.
i i
i i
i i
i i
i i
i i
Chapter 8
207
i i
i i
i i
D = 1 − E/E
e (8.1)
where E
e is the initial (virgin) Young’s modulus, and E is the modulus after dam-
1
age. Earlier work [58] conceptualized damage as the reduction of area due to
accumulation of microcracks having the same effect as the actual damage
D = 1 − A/A
e (8.2)
where A,
e A, are the initial and remaining cross-sectional areas, respectively. The
complement to damage is the integrity [59]
Ω = 1 − D = A/A
e (8.3)
which can be interpreted as the remaining cross-sectional area ratio, using the orig-
inal area as basis. It is noted that, in principle, damage is a measurable parameter,
which could be determined by measuring the damaged area, remaining area, or
more practically measuring the initial and remaining moduli. Therefore, in ther-
modynamic terms, damage is a measurable state variable, in the same sense as the
temperature is a measurable state variable that quantifies in macroscopic terms the
random agitation of atoms, molecules, and other elementary particles. While it is
possible, but extremely difficult, to track the agitation of atoms and molecules, it
is very easy to measure the temperature with a thermometer or other device. The
same holds true for damage in composite materials.
The analysis of a structural component is done in terms of the nominal area A, e
which is the only one known to the designer. The remaining area A = (1−D)A is not
e
known a priori. The nominal stress is σ = P/A. e Neglecting stress concentrations at
the tips of the fictitious cracks representing damage in the damaged configuration
(Figure 8.1.b), the value of effective stress2 acting on the remaining area A is σe=
P/A > P/A. e
1
See also (8.10).
2
Even taking into account the stress concentrations, the volume average of the distribution of
effective stress in the representative volume element (RVE, see Chapter 6) is still σ
e = P/A.
i i
i i
i i
~ ~
~ ~
~
Figure 8.1: (a) Unstressed material configuration, (b) stressed material configura-
tion with distributed damage, (c) effective configuration.
σ
e = Ee
eε (8.4)
In the effective configuration (c)
σ = E(D)ε (8.5)
The principle of strain equivalence assumes that the strain is the same in the
configurations (b) and (c), or ε = εe. Starting with the nominal stress σ = P/A, e
multiplying by A/A and using (8.3), the relationship between effective stress σ
e and
nominal stress σ (under strain equivalence) is
e (1 − D)
σ=σ (8.6)
Using (8.6), (8.4) and ε = εe in (8.5), the apparent modulus is a function of the
damage D given by
e − D)
E(D) = E(1 (8.7)
The principle of energy equivalence [60] states that the elastic strain energy is
identical in the configurations (b) and (c). That is, σ : ε = σ
e : εe, which is satisfied
by
σ=σ e(1 − D)
(8.8)
εe = ε(1 − D)
i i
i i
i i
e − D)2
E(D) = E(1 (8.9)
which redefines the damage variable as
q
D = 1 − E/E
e (8.10)
Every state variable has a conjugate thermodynamic force driving its growth.
In plasticity, the measurable state variable is the plastic strain tensor εp , which
is driven to grow by its conjugate thermodynamic force, the stress tensor σ. The
thermodynamic damage force Y is defined as conjugate to the state variable D.
A kinetic equation Ḋ(Y ) governs the growth of the state variable D as a function
of its conjugate thermodynamic force Y . In principle, any relevant variable can be
chosen as independent variable Y to define the kinetic equation Ḋ(Y ), as long as
it is independent of its conjugate state variable. When the damage D is a scalar
and it is used to analyze one-dimensional problems, various authors have chosen
independent variables in the form of strain ε [61], effective stress σe [62, 63], excess
energy release rate G − 2γc [64], and so on. However, the choice is better based on
the appropriate form of the thermodynamic principle governing the problem, as it
is shown in Section 8.3.
g = ĝ − γ̂ ≤ 0 (8.11)
where ĝ is a positive function (norm) that depends on the independent variable
(in a one-dimensional case a scalar Y ) and γ̂ is the updated damage threshold for
isotropic hardening. According to the positive dissipation principle (see Section 8.3
and (8.82),(8.97)), the updated damage threshold γ̂ can be written as
γ̂ = γ(δ) + γ0 (8.12)
i i
i i
i i
Figure 8.2: (a) Hardening behavior and (b) softening behavior. No damage occurs
until the strain reaches a threshold value ε0 , and no damage occurs during unloading.
where γ0 denotes the virgin damage threshold, and γ is a positive monotonic func-
tion, called the hardening (or softening) function, that depends on the internal
variable δ, called the damage hardening variable.
∂g ∂g
Ḋ = λ̇ ; δ̇ = λ̇ (8.13)
∂Y ∂γ
where Y is the independent variable and λ̇ ≥ 0 is the damage multiplier that en-
forces consistency among the damage and hardening evolution as defined by (8.13).
Furthermore, the values of λ̇ and g allow us to distinguish among two possible sit-
uations, loading or unloading without damage growth, and loading with damage
growth, according to the Kuhn-Tucker conditions [65]
ii. Damage loading. In this case λ̇ > 0 and condition (8.14.c) implies that g = 0.
Then, the value of λ̇ can be determined by the damage consistency condition
i i
i i
i i
Example 8.1 Compute λ̇ for a one-dimensional model under tensile load where the inde-
pendent variable is the effective stress Y = σ
e, the activation function is defined by ĝ = σ
e,
and the hardening function is defined by
γ̂ = (F0 − FR )δ + F0
where F0 and FR are the initial threshold and the strength of the strongest microscopic
element in the material, respectively.
Solution to Example 8.1 The damage activation function g is defined as
g = ĝ − γ̂ = σ
e − [(F0 − FR )δ + F0 ] ≤ 0
Therefore,
∂g ∂g
= +1 ; = −1
∂e
σ ∂γ̂
Using (8.13), the kinetic equations can be written as
∂g ∂g
Ḋ = λ̇ = λ̇ ; δ̇ = λ̇ = −λ̇
∂e
σ ∂γ̂
When new damage appears, the consistency conditions (8.15) yield
g=0 ⇒ γ̂ = σ
e
and
∂g ˙ ∂g ˙
ġ = 0 ⇒ ġ = σ
e+ e˙ − γ̂˙ = 0
γ̂ = σ
∂e
σ ∂γ̂
where
∂γ̂
γ̂˙ = δ̇ = (F0 − FR )(−λ̇) = (FR − F0 )λ̇
∂δ
Substituting into the second consistency condition (8.15) we obtain λ̇ as
1
λ̇ = e˙
σ
FR − F0
dD ˙
Ḋ = σ
e = f (e e˙
σ )σ (8.17)
de
σ
i i
i i
i i
~
~
~
~ ~
E
e
f (e
ε) = ; F0 ≤ σ
e ≤ FR (8.18)
FR − F0
Equation (8.18) yields the model proposed in [61], which represents well the damag-
ing behavior of Haversian bone [66], concrete in tension [67], fiber composites when
damage is controlled by fiber pull out [68], and transverse damage of unidirectional
composites.
g = ε − γ̂ ≤ 0 (8.19)
where γ̂ is the updated damage threshold. Assuming that no damage occurs un-
til the strain reaches a threshold value ε0 = F0 /E,
e and applying the consistency
i i
i i
i i
conditions (8.15) and using (8.19), the updated damage threshold γ̂ is given by the
highest value of strain seen by the material, or
γ̂ = max(ε0 , ε) (8.20)
Kinetic Equation
The kinetic equation (8.17) for the case of random strength (8.18) in terms of strains
εe = ε can be expressed as
dD E/(F
e R − F0 )ε̇ when ; ε > γ̂
Ḋ = ε̇ = (8.21)
dε 0 otherwise
In this case, the independent variable is ε, and using (8.19), the kinetic equation
(8.13) reduces to
Ḋ = λ̇ (8.22)
Using the Kuhn-Tucker conditions and (8.21), the consistency condition (8.15)
reduces to
λ̇ = E/(FR − F0 )ε̇ (8.23)
e
when damage occurs and λ̇ = 0 otherwise. In this particular case, the kinetic
equation is known explicitly (8.22)–(8.23). Therefore, it is not necessary to evaluate
the evolution of hardening (8.12) because hardening is computed explicitly by (8.20).
Note that (8.23) is identical to the solution of Example 8.1 because the hardening
function was chosen deliberately to yield this result.
e γ̂ − ε0
Dt = E when ε > 0 (8.24)
FR − F0
Note that the damage state does not depend on the actual load state ε, it
only depends on the history of the load state γ̂. In this example, crack closure is
assumed in compression, damage becomes passive, and Dc = 0. Mathematically,
damage under unilateral contact conditions can be defined by the following equation
hεi h−εi
D = Dt + Dc (8.25)
|ε| |ε|
where the McCauley operator hxi is defined as hxi := 21 (x + |x|).
Substituting (8.24) into (8.5), and using strain equivalence, yields the following
constitutive equation
1−E γ̂ − ε 0
E
e ε when ε > 0
e
σ = E(D) ε = FR − F0 (8.26)
Eε when ε < 0
e
i i
i i
i i
The term Ė(D) is zero when new damage does not appear, i.e., when there is
elastic loading or unloading. When damaging behavior occurs (8.20) yields γ̂ = ε,
and differentiating E(D) in (8.26) we obtain
Ee2
Ė(D) = − ε̇ (8.28)
FR − F0
Model Identification
The initial damage threshold ε0 represents the minimum strain to initiate damage
and it is proportional to F0 as follows
F0 = Eε
e 0 (8.30)
σ
eT cr = Eε
e cr = 0.5FR (8.33)
i i
i i
i i
σT cr = 0.25FR (8.34)
Solution to Example 8.2 This problem was solved in [68]. With reference to Figure 8.4,
M is the applied bending moment, and yc , yt , are the distances from the neutral axis to the
stress resultants Nc , Nt , on the tensile and compression portions of the beam.
Denoting by εt and εc the tension and compression strain on the outer surfaces of the
beam, y0 the distance from the mid-plane to the neutral surface, and assuming linear strain
3
Reprinted from Mechanics of Materials, vol. 8 (1998), D. Kracjcinovic, Damage Mechanics,
Figure 2.11, p. 134, copyright (1998), with permission from Elsevier.
i i
i i
i i
where E
e is the undamaged elastic moduli. The distance yt is
h
4h − 2y0 − (E/F
Z
1 e R )εt (3h + y0 )
yt = ydNt =
Nt y0 6 − 4(E/F
e R )εt
Nc + Nt = 0
Nc yc + Nt yt = M
Using the force equilibrium equation and assuming linear strain distribution through the
thickness, it is possible to obtain the strains εt and εc in terms of y0 as
6hy0 FR 6hy0 (h + y0 ) FR
εt = − ; εc =
(h − y0 )2 E
e (h − y0 )3 E e
Using the above relation, it is possible to reduce the moment equilibrium equation to a
single cubic equation in y0
i i
i i
i i
Mcr
σBcr = = 0.407 FR
S
where S is the section modulus (for a rectangular beam S = 23 bh2 ). Note that according to
(8.34), the tensile strength of the same material assuming the same kinetic equation (8.26)
would be σT cr = 0.25 FR . This gives a ratio of equivalent bending to tensile strength equal to
σB cr /σT cr = 1.63, which is in good agreement with experimental data σB cr /σT cr = 1.6 [69]
obtained for unreinforced concrete and also with the value σB cr /σT cr = 1.5 recommended
by the ACI Code [70].
i i
i i
i i
characteristic strength of the fiber, and the dispersion of fiber strength, respectively,
can be determined from fiber strength experiments performed with a gauge length
L0 . Equation (8.35) can be simplified as
F (e σm)
σ ) = 1 − exp (−δαe (8.36)
where
Γ(1 + 1/m) m 1
1
α= = (8.37)
e0m
L0 σ σ
eav L0
where Γ(x) is the Gamma function [45], σ eav is the average strength for a gauge
length L0 . Equation (8.36) provides the percentage of fibers in a bundle which
are broken as a function of the actual (or apparent) stress in the unbroken fibers.
The percentage of fibers which are unbroken is 1 − F (e σ ). The apparent stress or
bundle stress σ = σb is equal to the applied load divided by the total fiber cross-
sectional area. It is also equal to the product of the stress in unbroken fibers and
the percentage of fibers which are unbroken
σ = σb = σ σm)
e exp(−δαe (8.38)
The value σ
emax which maximizes (8.38), can be easily determined and is given
by
emax = (δαm)−1/m
σ (8.39)
where e is the basis of the natural logarithms. The composite longitudinal tensile
strength is [1, (4.82)]
Em
F1t = Vf + (1 − Vf ) σcr (8.41)
Ef
where Vf is the fiber volume fraction, and Ef and Em are the fiber and matrix
elastic Young’s moduli, respectively.
Combining (8.36) and (8.39), we get
cr
D1t = 1 − exp(−1/m) (8.42)
Therefore, the critical or maximum damage D1t cr for longitudinal tensile load-
ing can be computed as the area fraction of broken fibers in the lamina prior to
catastrophic failure [62, 63], which turns out to be a function of the Weibull shape
modulus m only.
i i
i i
i i
Example 8.3 The data sheet of carbon fiber T300 from TorayTM Carbon Fibers, Inc. gives
average tensile strength of the fiber σav = 3.53 GP a, and tensile modulus Ef = 230 GP a.
Also, the same data sheet provides results of tensile tests of a unidirectional (UD) composite
with epoxy Em = 4.5 GP a and fiber volume fraction Vf = 0.6. The tensile strength reported
is F1t = 1860 M P a. Using this experimental data, and assuming a Weibull shape parameter
m = 8.9, identify the damage model under tensile load. Then, formulate the damage model
and implement it in ANSYS
R
for a one-dimensional bar element. Finally, obtain the strain
vs. stress response of the UD composite.
F1t
σcr = Em
= 3060 M P a
Vf + Ef (1 − Vf )
(σcr )−m
δα = = 3.92 10−33
me
The properties Ef = 230 GP a, m = 8.9, and δα = 3.92 × 10−33 are sufficient for the
identification of the model.
MODEL FORMULATION Following a procedure similar to that shown in Section 8.1.5
to implement a damage model, the following items are needed
Damage Activation Function In this example, the effective stress is chosen as the
independent variable. Therefore, the damage activation function can be written
as
e − γ̂ ≤ 0
g=σ (8.43)
where γ̂ is the updated damage threshold. Assuming an initial threshold value
σ0 = 0, from the consistency conditions (8.15) and (8.19), γ̂ is given by the
highest value of effective stress seen by the material
γ̂ = max(0, σ
e) (8.44)
i i
i i
i i
The factor Ė(D) is zero when no new damage appears, i.e., during elastic load-
ing or unloading. When damage occurs, (8.44) yields γ̂ = Eε,
e and differentiat-
ing E(D) in (8.46) we obtain
σ
et = Eε
e t
γ̂t = max(γ̂t−1 , σ
et )
Dt = 1 − exp (−δα(γ̂t )m )
σt = (1 − Dt ) E
e εt
4
See Section 8.4.1 for those cases for which it is not possible to integrate the constitutive equation
explicitly.
i i
i i
i i
MODEL RESPONSE The APDL code below and user subroutine usermat1d 803.f90,
available in [5], are used to model a one-dimensional bar representative of a carbon
fiber UD composite. The nominal stress-strain response is shown with a solid line in
Figure 8.6. The UD composite fails at εcr = 1.5%, in good agreement with the strain
to failure reported by Toray. Your results must be similar to those shown in Figure
8.6.
/TITLE, Tensile response bundle Carbon Fiber T300, FEAcomp Ex. 8.3
/PREP7 ! Start pre-processor module
i i
i i
i i
3500
← σ =3060 MPa
3000 cr
2500
2000
σ [MPa]
500
0
0 0.5 1 1.5 2 2.5
ε [%]
the fibers initiates a process that leads to the collapse of the material [73]. Rosen’s
model has been refined with the addition of initial fiber misalignment and non-
linear shear stiffness [74]. Experimental evidence suggests that fiber buckling of
perfectly aligned fibers (Rosen’s model) is an imperfection sensitive problem (see
Section 4.1.1). Therefore, small amounts of imperfection (misalignment) cause large
reductions in the buckling load, thus the reduction of the compression strength with
respect to Rosen’s prediction. Each fiber has a different value of fiber misalignment.
The probability of finding a fiber with misalignment angle α is given by a Gaussian
distribution [22, 78].
An optical technique [13] can be used to measure the misalignment angle of
each fiber in the cross-section. The resulting distribution of fiber misalignment was
shown to be Gaussian (Figure 8.7) by using the cumulative distribution function
(CDF) plot and the probability plot [22]. Therefore, the probability density is
exp(−z2 ) α
f (z) = √ ; z= √ (8.50)
Λ 2π Λ 2
i i
i i
i i
i i
i i
i i
The stress carried by a fiber reduces rapidly after reaching its maximum because
the load-carrying capacity of a buckled fiber is much lower than the applied load.
Several models can be constructed depending on the assumed load that a fiber
carries after buckling. A lower bound can be found assuming that buckled fibers
carry no more load because they have no post-buckling strength. According to
the imperfection sensitivity equation (8.53), fibers with large misalignment buckle
under low applied stress. If the post-buckling strength is assumed to be zero, the
applied stress is redistributed onto the remaining, unbuckled fibers, which then
carry a higher effective stress σe(α). At any time during loading of the specimen,
the applied load σ (applied stress times initial fiber area) is equal to the effective
stress times the area of fibers that remain unbuckled
where 0 ≤ D(α) ≤ 1 is the area of the buckled fibers per unit of initial fiber area.
For any value of effective stress, all fibers having more than the corresponding value
of misalignment have buckled. The area of buckled fibers D(α) is proportional to
the area under the normal distribution located beyond the misalignment angle ±α.
Equation (8.54) has a maximum that corresponds to the maximum stress that
can be applied to the composite. Therefore, the compression strength of the com-
posite is found as
Z α
0 0
σc = max σ̄(α) f (α )dα (8.55)
−α
where σ̄(α) is given by Equation (8.53) and f (α0 ) is given by (8.50). The maximum
of (8.54), given by Equation (8.55) is a unique value for the compression strength
of the composite that incorporates both the imperfection sensitivity and the distri-
bution of fiber misalignment. Note that the standard deviation Λ is a parameter
that describes the actual, measured, distribution of fiber misalignment, and it is
not to be chosen arbitrarily as a representative value of fiber misalignment for all
the fibers.
Since the distribution given in (8.50) cannot be integrated in closed form, (8.55)
is evaluated numerically. However, it is advantageous to develop an explicit formula
so that the compression strength can be easily predicted. Following the explicit for-
mulation in [17], the compression strength of the unidirectional composite, explicitly
in terms of the standard deviation of fiber misalignment Λ, the in-plane shear stiff-
ness G12 , and the shear strength F6 is
F1c
= (1 + 4.76Ba )−0.69 (8.56)
G12
where 4.76 and −0.69 are two constants chosen to fit the numerical solution to the
exact problem [17], with the dimensionless group Ba given by
G12 Λ
Ba = (8.57)
F6
i i
i i
i i
The misalignment angle of the fibers that buckle just prior to compression failure
is given by [17, (23)]
αcr = a/b
a = 1019.011G12 C22 Λ3 − 375.3162C23 Λ4 − 845.7457G212 C2 Λ2
+g 282.1113G12 C2 Λ2 − 148.1863G212 Λ − 132.6943C22 Λ3
b = 457.3229C23 Λ3 − 660.77G12 C22 Λ2 − 22.43143G212 C2 Λ (8.58)
2 2 2
p 161.6881C2 Λ − 138.3753G12 C2 Λ − 61.38939G12
+g
g = C2 Λ (8.0C2 Λ − 9.424778G12 )
C2 = −G212 / (4F6 )
i i
i i
i i
hardening, which are functions of the damage and hardening potentials, as shown
in Section 8.4.
Experimental knowledge of the degradation and subsequent material response is
used to guide the selection on the variable used to represent damage. A second-order
damage tensor D can be used to represent damage of orthotropic fiber-reinforced
composite materials, following Kachanov-Rabotnov’s approach [59, 82]. For com-
posite materials reinforced with stiff and strong fibers, damage can be accurately
represented by a second-order tensor5 with principal directions aligned with the ma-
terial directions (1, 2, 3) [83, 84]. This is due to the fact that the dominant modes
of damage are microcracks, fiber breaks, and fiber-matrix debond, all of which can
be conceptualized as cracks either parallel or perpendicular to the fiber direction.6
Therefore, the damage tensor can be written as
The integrity tensor is always symmetric and positive, because the net area
reduction must be positive definite during damage evolution [85]. Both tensors
are diagonal when represented in the principal system. Introducing a symmetric
fourth-order tensor, M, called the damage effect tensor, as
1
M = Mijkl = (Ωik Ωjl + Ωil Ωjk ) (8.63)
2
The transformation of stress and strain between the effective and damaged con-
figurations is accomplished as follows
ε=M:ε
e
e = M−1 : σ
σ εe = M : εe
e (8.64)
p p
ε =M:ε
e
where an over-bar indicates that the quantity is evaluated in the effective configura-
tion and the superscripts e, p, denote quantities in the elastic and plastic domains,
respectively.
By the energy equivalence hypothesis [60], it is possible to define the constitutive
equation in the effective configuration (Figure 8.1.c) as
5
Tensors are denoted by boldface type, or by their components with index notation.
6
Strictly speaking, damage is transversely isotropic since cracks can also be aligned along any
direction in the 2-3 plane.
i i
i i
i i
σ
e =C εe
e :e ; εe = C
e e −1 : σ
e =S
e :σ
e (8.65)
where the fourth-order tensors C and S denote the secant stiffness tensor and com-
pliance tensor, respectively. The stress-strain equations in the damaged configura-
tion (Figure 8.1.b) are obtained by substituting (8.65) into (8.64),
with
C=M:C
e :M S = M−1 : S
e : M−1 (8.67)
The explicit form of these tensors are presented in Appendix B. Given that
the tensor M is symmetric, the secant stiffness and compliance tensors are also
symmetric.
i i
i i
i i
where Z
d
U̇ = ρudV (8.70)
dt
Ω
Here ρ is the density, Ω is the volume of the RVE, and u is the internal energy
density, which is an internal variable and a potential function.7
For a deformable solid, the rate of work done by the system is minus the product
of the stress applied on the system times the rate of strain
Z
Ẇ = − σ : ε̇ dV (8.71)
Ω
where r is the radiation heat per unit mass, q is the heat flow vector per unit
area, and n is the outward normal vector to the surface ∂Ω enclosing the volume Ω.
Since the volume Ω of the RVE does not change with time, and using the divergence
theorem,8 the first law at the local level becomes
ρu̇ = σ : ε̇ + ρr − ∇ · q (8.73)
The internal energy accounts for all the energy stored into the system. For
example, a system undergoing elastic deformation δεe , raising temperature δT , and
damage in the form of cracks of area growing by δAc , undergoes a change of internal
energy u given9 by
δu = σ : δεe + Cp δT − (G − Gc )δAc (8.74)
where G is the strain energy release rate, Gc is the surface energy needed to create
the increment of the two surfaces of an advancing crack, and Cp = Cv is the specific
heat capacity of the solid.
In general ε = ε(σ, u, sα ) where sα are internal variables. Let’s assume for the
time being that the system is adiabatic, i.e., ρr − ∇ · q = 0. Further, if there are no
dissipative effects or heat transfer, then u is a function of ε only, u = u(εe ), where
εe is the elastic strain. In such a case, the internal energy density reduces to the
strain energy density, which in rate form is
ϕ̇(ε) = σ : ε̇e (8.75)
and the complementary strain energy density is
ϕ̇∗ (ε) = σ : ε̇e − ϕ̇ = σ̇ : εe (8.76)
7
The values of the potential functions depend on the state and not on the path or process
followed
R by the system
R to reach such a state [86].
8
( ∂Ω q · ndA = Ω ∇ · qdV ) ; div(q) = ∇ · q = ∂qi /∂xi .
9
Thermodynamics custom and [87] are followed here in representing the internal energy with
the letter u, not to be confused with the displacement vector u used elsewhere.
i i
i i
i i
q · ∇T ≤ 0 (8.77)
where the equal sign holds true only for adiabatic processes, i.e., when there is no
heat exchange and thus no thermal irreversibility.
Let’s visualize a process of heat transfer from a hot reservoir to a cold reservoir,
happening in such a way that no heat is lost to, and no work is exchanged with the
environment. Once heat has flowed to the cold reservoir, it is impossible to transfer
it back to the hot reservoir without adding external work. That is, the process of
heat transfer is irreversible even though, on account of the first law energy balance
(8.73), no energy has been lost. For future use (8.77) can be written11 as
q · ∇T −1 ≥ 0 (8.78)
The second law justifies the introduction of a new internal variable, the entropy
density s = s(u, ε), which is also a potential function [88]. According to the second
law, the entropy density rate is ṡ ≥ 0, where the equal sign holds true only for
adiabatic processes.
Assume the specific entropy s = s(u, ε) is a potential function such that for a
reversible process [88]
δq
ds = (8.79)
T rev
with δQ R= Ω ρ δq dΩ, where δq = r − ρ−1 ∇ · q is the heat input per unit mass,
R
du = T ds − p dv (8.80)
where v is the specific volume (volume per unit mass). It can be seen in (8.80) that
v is conjugate to −p for calculating work input for an ideal gas and s is conjugate
to T for calculating thermal energy input.
For a cyclic reversible process returning to its initial state characterized by state
H H δq
variables (e.g., u, T, ε), by virtue of (8.79) we have ds = T rev = 0. Since
H
s is a potential function but q is not, for an irreversible process we have ds = 0
H δq
but T < 0, as corroborated by experiments. The heat δq entering at
irrev
10
The gradient of a scalar yields a vector, ∇T = ∂T /∂xi .
11
∇T −1 = −T −2 ∇T .
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temperature Ti provides less entropy input δq/Ti than the entropy output δq/To
leaving the same cycle at temperature To < Ti (see also [89, Example 6.2]). Since
entropy
H is a potential function, and therefore a state variable, it always satisfies
ds = 0. Therefore, a negative net entropy supply must be compensated by internal
entropy production. The entropy of a system can be raised or lowered by adding or
extracting heat (in the form of δq/T ) but it is always raised by internal irreversible
processes such as crack formation and so on (positive dissipation principle).
Adiabatic systems do not exchange heat with the surroundings (δq = 0), so the
only change in entropy is due to internal irreversibility ṡ ≥ 0, where the equal sign
holds for reversible processes only. Note that any system and its surroundings can
be made adiabatic by choosing sufficiently large surroundings, e.g., the universe.
For an arbitrary system, the total entropy rate is greater than (or equal to) the net
entropy input due to heat
r 1 q
ṡ ≥ − ∇· (8.81)
T ρ T
The left-hand side of (8.81) represents the total entropy rate of the system. The
right-hand side of (8.81) represents the external entropy supply rate. The difference
is the internal entropy production rate
r 1 q
γ̇s = ṡ − + ∇· ≥0 (8.82)
T ρ T
Equation 8.82 is called the local Clausius-Duhem inequality. Noting that ∇ ·
T −1 q = T −1 ∇ · q + q∇ T −1 results in
1 1
γ̇s = ṡ − (ρr − ∇ · q) + q · ∇ T −1 ≥ 0 (8.83)
ρT ρ
where the first two terms represent the local entropy production due to local dissi-
pative phenomena, and the last term represents the entropy production due to heat
conduction12 [88]. Assuming it is possible to identify all local dissipative phenom-
ena, their contributions can be written as products of conjugate variables pα s˙α ≥ 0,
and (8.83) can be written as
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the energy available to grow the cracks pc = G − Gc , which is equal to the differ-
ence between the energy release rate (ERR) G and the critical ERR Gc = 2γc , the
latter being equal to twice the surface energy because two surfaces must be created
every time a crack appears (see Chapter 10). In this case, the dissipation (heat) is
ρT γ̇ = pc Ȧc .
From the first law (8.73), considering an adiabatic process (ρr − ∇ · q) and using
the chain rule u̇ = ∂u/∂ε : ε̇ we have
∂u
σ−ρ : ε̇ = 0 (8.85)
∂ε
Since ε̇ = 0 would be a trivial solution, the stress tensor, conjugate to strain, is
defined as
∂u
σ=ρ (8.86)
∂ε
The Clausius-Duhem inequality (8.83) for an isothermal (∇T = 0) system re-
duces to
1
γ̇s = ṡ − (ρr − ∇ · q) ≥ 0 (8.87)
ρT
and using the first law we get
ψ(T, ε, sα ) = u − T s (8.89)
which is also a potential function. The corresponding extensive function is the
13
R
Helmholtz free energy A = Ω ρψdV . The rate of change of HFE density is
ψ̇ = u̇ − Ṫ s − T ṡ (8.90)
and introducing (8.88), with γ̇s = 0 at an equilibrium state, we get
∂2ψ
C(sα ) = ρ (8.93)
∂ε2
13
The nomenclature of [87] has been used.
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Using the first law (8.73) in the internal entropy production per unit volume, or
local Clausius-Duhem inequality (8.83), and expanding ∇ · (qT −1 ) = T −1 ∇ · q + q ·
∇T −1 , we get
q
ρT γ̇s = · ∇T −1 − ρ ψ̇ + sṪ − ρ−1 σ : ε̇ ≥ 0 (8.94)
T
∂ψ
γ̇ = ρT γ̇s = −ρ sα + T q · ∇T −1 ≥ 0 (8.97)
∂sα
where γ̇ is the heat dissipation rate per unit volume. Comparing (8.97) to (8.84)
it becomes clear that −ρ∂ψ/∂sα = pα are the thermodynamic forces conjugated to
sα , which provides a definition for the thermodynamic forces.
The complementary free-energy density, or Gibbs energy density, is defined as
χ = ρ−1 σ : ε − ψ (8.98)
which is also a potential function. The corresponding extensive function is the Gibbs
14
R
energy G = Ω ρχdV . From (8.98) it follows the definition of strain, conjugate
to stress, and the definition of the thermodynamic forces, conjugate to the state
variables sα , as
∂χ ∂χ ∂ψ
ε=ρ ; pα = ρ = −ρ (8.99)
∂σ ∂sα ∂sα
where sα includes the damage variables and consequently pα includes the thermo-
dynamic damage forces (see Example 8.4).
The secant elastic compliance, which is affected by dissipative phenomena, in-
cluding damage, is defined by
∂2χ
S(sα ) = ρ (8.100)
∂σ 2
14
The nomenclature of [87] has been used.
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Example 8.4 The following Gibbs free energy is proposed to represent the onset and accu-
mulation of transverse matrix cracks resulting from transverse tension and in-plane shear
loads:
" #
1 σ12 σ22 σ62
νe21 νe12 σ1 σ2
χ= + 2 e
+ 2 − +
2ρ E e1 (1 − D2 ) E 2 (1 − D6 ) 2G12 Ee2 Ee1 1 − D2
where Ee1 , E
e2 , νe12 , νe21 and G
e 12 are the undamaged in-plane elastic orthotropic properties of
a unidirectional lamina where the subscript ()1 denotes the fiber direction and ()2 denotes the
transverse direction. The damage variables D2 and D6 represent the effect of matrix cracks.
The proposed distinguishes between active (D2+ ) and passive damage (D2− ), corresponding
to the opening or closure of transverse matrix cracks, respectively. The determination of
the active damage variable is based on the following equation:
hσ2 i h−σ2 i
D2 = D2+ + D2−
|σ2 | |σ2 |
where hxi is defined as hxi = 12 (x + |x|).
For a lamina in a state of plane stress, subjected to in-plane stress only, without fiber
damage (D1 = 0), and using the energy equivalence principle (8.8), derive expressions for
(a) the secant stiffness tensor, (b) the effective stress, and (c) the thermodynamic forces
associated to the model. Use tensor components of strain (ε1 , ε2 , ε6 ).
Solution to Example 8.4 The constitutive model is defined as the derivative of the Gibbs
free energy with respect to the stress tensor
∂χ
ε =ρ =S:σ
∂σ
where the compliance tensor S is defined as:
∂2χ
S=ρ
∂σ 2
The compliance tensor for plane stress S in Voigt contracted notation is
1 νe21
− 0
E
e1 Ee2 (1 − D2 )
ν 12 1
−
e
S =
2
0
E1 (1 − D2 ) E2 (1 − D2 )
e e
1
0 0 2
2G12 (1 − D6 )
e
The damage variables appear in S12 , S21 , S22 and S66 and 6 = γ6 /2. To perform tensor
products using matrix multiplications, see (A.14) and (A.20). Using the energy equivalence
principle and (8.67), the compliance matrix can be written as
S = M−1 : S
e : M−1
where the undamaged compliance is
1 νe21
− 0
Ee1 Ee2
νe12 1
S=
e − 0
Ee1 E
e2
1
0 0
2G12
e
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and where the effective damage tensor M, written in contracted notation, multiplied by the
3×3 version of the Reuter matrix (A.13) is
1 0 0
M = 0 (1 − D2 ) 0
0 0 (1 − D6 )
The stiffness tensor C is obtained by
C=M:C
e :M
0
2
σ σ1 σ2 νe12
2
Y1 −
3 e 2 e
Y= Y2 = (1 − D2 ) E2 (1 − D2 ) E 1
Y6
2
σ6
3 e
(1 − D6 ) 2G 12
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If the damage surface and the damage potential are identical (g = f ), the
model is said to be associated and the computational implementation is simplified
significantly. For convenience, the damage surface is assumed to be separable in the
variables Y and γ, and written as the sum (see (8.11)–(8.12))
∂D ∂f
Ḋ = = λ̇ (8.102)
∂Y ∂Y
where λ̇ yields the magnitude of the damage increment and ∂f /∂Y is a direction
in Y-space. To find the damage multiplier λ̇, it is postulated that λ̇ is also involved
in the determination of the rate of change of the hardening variable as follows
∂g
δ̇ = λ̇ (8.103)
∂γ
There are two possible situations regarding g and λ̇:
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∂Y ∂Y ∂f
Ẏ = : ε̇ + λ̇ :
∂ε ∂D ∂Y
(8.107)
∂γ ∂g
γ̇ = λ̇
∂δ ∂γ
Introducing (8.107) into (8.105) we obtain the following equation
∂g ∂Y ∂Y ∂f ∂g ∂γ ∂g
ġ = : : ε̇ + λ̇ : + λ̇ =0 (8.108)
∂Y ∂ε ∂D ∂Y ∂γ ∂δ ∂γ
Next, ∂f /∂γ = ∂g/∂γ = −1, (8.108) can be written as
∂g ∂Y ∂g ∂Y ∂f ∂γ
ġ = : : ε̇ + : : + λ̇ = 0 (8.109)
∂Y ∂ε ∂Y ∂D ∂Y ∂δ
Therefore, the damage multiplier λ̇ can be obtained as
d
L : ε̇ when g = 0
λ̇ = (8.110)
0 when g < 0
where
∂g ∂Y
:
d
L =− ∂Y ∂ε (8.111)
∂g ∂Y ∂f ∂γ
: : +
∂Y ∂D ∂Y ∂δ
Equations (8.103), (8.104), and (8.110) yield the pair D, δ, in rate form as
∂f
Ḋ = Ld : : ε̇ ; δ̇ = −λ̇ (8.112)
∂Y
The tangent constitutive equation can be obtained by differentiation of the con-
stitutive equation σ = C : ε, which yields
σ̇ = C : ε̇ + Ċ : ε (8.113)
where the last term represents the stiffness reduction. Next, the last term in (8.113)
can be written as
∂C
Ċ : ε = : Ḋ : ε (8.114)
∂D
Introduce (8.112) and rearrange
∂C ∂f
Ċ : ε = : ε : Ld : : ε̇ (8.115)
∂D ∂Y
Since (ε, D) are state variables, and thus independent variables,
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∂ε
=0 (8.116)
∂D
Therefore,
∂σ ∂f
Ċ : ε = : Ld : : ε̇ (8.117)
∂D ∂Y
Finally, reintroduce the above into (8.113) to get
σ̇ = Ced : ε̇ (8.118)
where the damaged tangent constitutive tensor, Ced , can be written as follows
C if Ḋ ≤ 0
Ced = ∂σ d ∂f (8.119)
C+ :L : if Ḋ ≥ 0
∂D ∂Y
The internal variables D, δ, and related variables, are found using numerical
integration, usually using a return-mapping algorithm as explained in Section 8.4.1.
As explained in Sections 8.1.3 and 8.4, a number of internal material param-
eters are needed to define the damage surface, damage potential, and hardening
functions. These parameters cannot be obtained directly from simple tests, but
rather the model is identified by adjusting the internal parameters in such a way
that model predictions fit well some observed behavior that can be quantified exper-
imentally. Model identification is very specific to the particular model formulation,
material, availability of experiments, and feasibility of conducting relevant exper-
iments. Therefore, model identification can be explained only on a case-by-case
basis, as is done in Example 8.3.
−(g)k−1
∆λk = (8.121)
∂g ∂Y ∂f ∂γ
: : +
∂Y ∂D ∂Y ∂δ k−1
The complete algorithm used for a typical integration of constitutive equations
is shown next:
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i. Retrieve the strain (ε)n−1 from the previous increment and the strain incre-
ment (∆ε)n for the current increment from the finite element method (FEM)
code. The updated strain is calculated as
ii. Retrieve the state variables from the previous step and start the return-
mapping algorithm by setting the predictor iteration k = 0
iii. Update the secant stiffness and Cauchy stress, which are used to calculate the
thermodynamic forces and damage hardening at this point
(C)nk = (M)nk : C
e : (M)n
k
(σ)k = (C)k : ()n
n n
(Y)nk ; (γ)nk
(b) If (g)k > 0, there is damage evolution, then ∆λk > 0. Go to (v).
−(g)k−1
∆λk =
∂g ∂Y ∂f ∂γ
: : +
∂Y k−1 ∂D k−1 ∂Y k−1 ∂δ k−1
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∂σ n ∂f n
ed
n n d
n
C = (C) + : L :
∂D ∂Y
ix. Store the stress and state variables to be used on the next load increment
Example 8.5 Implement the damage model developed in Example 8.4 into a user material
subroutine for a 2-D plane stress element with damage in the directions 2 (transverse) and
6 (shear). Use a return-mapping algorithm as shown in Section 8.4.1. Furthermore, use
the following damage activation function
v !2 !2
u
u GIc Y2 E
e2 GIc Y2 E
e2 Y6 G
e 12
g = ĝ − γ̂ = t 1− 2 + + − γ̂ ≤ 0
GIIc F2t GIIc F2t 2 F6 2
where GIc and GIIc are the critical energy release in mode I and in mode II, respectively,
F2t and F6 are the transverse tensile strength and the shear strength, respectively. Also, use
the following damage hardening function
δ
γ̂ = γ + γ0 = c1 exp − 1 + γ0 ; γ0 − c1 ≤ γ b ≤ γ0
c2
where γ0 defines the initial threshold value, c1 and c2 are material parameters. For this
particular damage model, the model parameters for AS4/8852 carbon/epoxy are given Tables
8.1 and 8.2.
Table 8.1: Elastic and strength properties for AS4/8852 unidirectional lamina
E
e1 E
e2 G
e 12 νe12 F2t F6
171.4 GPa 9.08 GPa 5.29 GPa 0.32 62.29 MPa 92.34 MPa
Table 8.2: Critical energy release, and hardening parameters for AS4/8852 unidi-
rectional lamina
GIc GIIc γ0 c1 c2
170 J/m2 230 J/m2 1.0 0.5 -1.8
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100
1.6
1.4
50
1.2
σ [MPa]
1
0
6
Y
0.8
6
0.6
0.4 -50
0.2
0 -100
0 0.5 0 50
Y σ [MPa]
2 2
Solution to Example 8.5 This model represents damage caused by transverse-tensile and
in-plane-shear stress. Longitudinal tension/compression have no effect. Therefore, the
model is defined in the thermodynamic force space Y2 , Y6 . The shape of the damage surface
for AS4/8852 lamina is shown in Figure 8.8.
To implement the return mapping algorithm shown in Section 8.4.1, expressions for
∂f /∂Y, ∂g/∂Y, ∂f /∂γ, ∂g/∂γ,∂γ/∂δ, and ∂Y/∂D are needed.
Assuming f = g, the derivative of the potential function and the damage surface with
respect to the thermodynamic forces is given by
0
r !
1 GIc 1 2E2 GIc E2
∂g ∂f 1− +
= = ĝ G IIc 4F2t Y2 G IIc (F2t )
2
∂Y ∂Y
1
G12
ĝ
and the derivative of the damage surface with respect to the damage hardening function is
∂g ∂f
= = −1
∂γ ∂γ
Also, the derivative of the hardening function γ with respect to conjugate variable δ is
needed
∂γ c1 δ
= exp
∂δ c2 c2
Next, the derivative of the thermodynamic forces w.r.t the internal damage variables is
written as
∂Y ∂Y ∂Y ∂σ
= + :
∂D ∂D σ=const ∂σ ∂D
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0 0 0
−σ2 νe12 2σ2 σ1 νe12
∂Y 2 e 3
− 2
0
= (1 − D2 ) E (1 − D2 ) E (1 − D2 ) E
1
e2 e1
∂σ
2σ6
0 0 3 e
(1 − D6 ) G 12
and
Ee2 νe12
0 − ε2 0
1 − νe12 νe21
∂σ
= Ee1 νe21 2 (1 − D2 )E e2
∂D 0 − ε1 − ε2 0
1 − νe12 νe21 1 − νe12 νe21
0 0 −4(1 − D6 ) G
e 12 ε6
The damage model is implemented in ANSYS using subroutine usermatps 805.f90,
available in [5], which can be used in conjunction with plain stress element (PLANE182 or
PLANE183) and laminate shells (SHELL181 or SHELL281).
First, follow the instructions in Appendix C.1.1 to make a dynamic link library (DLL)
with usermatps 805.f90, which you have to copy as usermatps.f90 in your work directory
before making the new DLL with AnsUserMatEjb.bat.
Next, use the APDL commands shown below and available in [5] for this example:
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ANTYPE,STATIC
OUTRES,ALL,1 ! Store results for each substep
OUTRES,STAT,1 ! Store results of damage variables
! case 1
! apply one-dimensional strain in x-direction
!D,2,UX,0.02
!D,3,UX,0.02
!D,4,UX
! case 2
! apply one-dimensional strain in y-direction
!D,2,UY
!D,3,UY,0.02
!D,4,UY,0.02
! case 3
! apply in-plane shear stress
D,2,UY
D,3,UX,0.04
D,4,UX,0.04
D,3,UY,0.0
D,4,UY,0.0
! Stress X vs strain X
!ANSOL,2,3,S,X, UXnode ! stress-x
!ANSOL,3,3,EPEL,X, FXnode ! strain-x
! Stress Y vs strain Y
!ANSOL,2,3,S,Y, UXnode ! stress-y
!ANSOL,3,3,EPEL,Y, FXnode ! strain-y
! Stress XY vs strain XY
ANSOL,2,3,S,XY, UXnode ! stress-xy
ANSOL,3,3,EPEL,XY, FXnode ! strain-xy
LINES,1000 !
PRVAR,2,3 ! list stress and strain
!FINISH ! Exit post-process module
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140
Transverse stress
120 In-plane shear stress
100
Stress [MPa]
80
60
40
20
0
0 0.5 1 1.5 2
Strain [%]
Figure 8.9: Response to in-plane shear stress and to transverse tensile stress.
The model response under one-dimensional transverse stress and under only in-plane
shear stress is shown in Figure 8.9.
∂ψ ∂ψ ∂χ ∂ψ ∂χ
σ=ρ = −ρ p ε=ρ Y = −ρ =ρ (8.123)
∂ε ∂ε ∂σ ∂D ∂D
as well as definitions for the hardening equations
∂χ ∂ψ ∂π ∂χ ∂ψ ∂π
γ=ρ = −ρ =ρ R=ρ = −ρ =ρ (8.124)
∂δ ∂δ ∂δ ∂p ∂p ∂p
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ε = εe + εp (8.125)
can be rewritten taking into account that the elastic component of strain can be
calculated from stress and compliance, so that
ε = S : σ + εp (8.126)
Therefore, the strain-stress law in incremental and rate form are
δε = S : δσ + δS : σ + δεp
ε̇ = S : σ̇ + Ṡ : σ + ε˙p (8.127)
showing that an increment of strain has three contributions: elastic, damage, and
plastic. The elastic strain occurs as a direct result of an increment in stress, the
damage strain is caused by the increment in compliance as the material damages,
and the plastic strain occurs at constant compliance. The elastic unloading stiffness
does not change due to plasticity but it reduces due to damage. Following this
argument, it is customary [93] to assume that the free energy and complementary
free energy can be separated as follows
Suggested Problems
Problem 8.1 Using the formulation and properties of Example 8.2, obtain a graphical
representation of the evolution of strain vs. nominal stress (ε vs. σ) and the evolution of
strain vs. effective stress (ε vs. σ
e) for a point on the top surface of the beam and for another
point on the bottom surface of the beam. Comment on the graphs obtained.
Problem 8.2 Implement a USERMAT for a one-dimensional CDM model active in the
x1 -direction only. Use 2D plane stress constitutive equations. Leave the x2 -direction, Pois-
son’s, and shear terms as linear elastic with no damage. Verify the program by recomputing
Example 8.2 and the plots obtained in Problem 8.1. Note that to obtain the same values,
the Poisson’s ratio should be set to zero.
Problem 8.3 The Gibbs free energy is defined in expanded form and using Voigt contracted
notation, as:
"
1 σ12 σ22 σ62
χ= 2 e
+ 2 e
+ −
2ρ (1 − D1 ) E 1 (1 − D2 ) E 2 (1 − D1 ) (1 − D2 ) G
e 12
νe21 νe12 σ1 σ2
− +
Ee2 Ee1 (1 − D1 ) (1 − D2 )
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E
e1 Ee2 G
e 12 νe12
171.4 GPa 9.08 GPa 5.29 GPa 0.32
H1 H2 γ0 c1 c2
0.024 8.36 1.0 1.5 -2.8
where Ee1 , E
e2 , νe12 , νe21 , and Ge 12 are the undamaged in-plane elastic orthotropic properties of
a unidirectional lamina where the subindex ()1 denotes the fiber direction and ()2 denotes
the transverse direction. (a) Obtain the secant constitutive equations, C and S, using the
given Gibbs free energy. (b) Obtain the thermodynamic forces Y1 and Y2 associated to D1
and D2 . (c)If M is represented using Voigt contracted notation and multiplied by a Reuter
matrix as
(1 − D1 ) 0 0
M = 0 (1 − D2 ) √ 0√
0 0 1 − D1 1 − D2
check if this definition of M can be used as the damage effect tensor in a damage model
using the principle of energy equivalence. Justify and comment on your conclusion.
Problem 8.4 The damage activation function, for the model shown in Problem 8.3, is
defined as
q
g := ĝ − γ̂ = Y1 2 H1 + Y2 2 H2 − (γ + γ0 )
where H1 and H2 are model parameters that depend on elastic and strength material prop-
erties, and Y1 and Y2 are the thermodynamic forces associated to the damage variables D1
and D2 , respectively. The damage hardening depends on δ according to
δ
γ̂ = γ + γ0 = c1 exp − 1 + γ0
c2
where γ0 defines the initial threshold value, c1 and c2 are material parameters. All necessary
material parameters are shown in Tables 8.3 and 8.4.
a) Using a flowchart diagram, describe the algorithm, with all necessary steps to imple-
ment it as a constitutive subroutine in a finite element package.
b) Compute the analytic expressions necessary to implement the model in a USERMAT.
c) Program the algorithm using the USERMAT capability for a plane stress constitutive
equation.
d) Finally, using ANSYS, plot a single curve of apparent stress σ2 vs. apparent strain
ε2 for a RVE loaded only with ε2 .
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e) Using APDL code, describe the process used to solve the problem in ANSYS.
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Chapter 9
249
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limited to symmetric laminates under membrane loads with only one or two laminas
cracking. A generalization to the case of multiple cracking laminas is presented in
this chapter by resorting to the concept of synergistic methods, explained below.
Crack Opening Displacement (COD) methods [118–125] are based on the theory
of elastic bodies with voids [126]. The distinct advantage of COD models is that
the laminate stiffness can be calculated for any laminate configuration, even non-
symmetric laminate stacking sequence (LSS), subject to any deformation, including
bending, featuring matrix cracking in any of its laminas [127]. The main disadvan-
tage of COD methods is that they often rely on parametric finite element analysis
(FEA), and thus their applicability is limited to the range of materials, LSS, loads,
and boundary conditions used in the underlying parametric/verification studies.
Numerical solutions, such as FEA, provide 3D solutions without the kinematic
simplifications of MMD and COD models [105, 121, 124, 128–131]. However, FEA
solutions require a new mesh and boundary conditions for each LSS, crack orienta-
tion, and so on, making them too cumbersome for practical application. Another
numerical approach is Monte Carlo simulation, where the probabilistic distribution
of flaws in material is considered [132–134]. Unfortunately, Monte Carlo simulations
require additional parameters that have to be adjusted by fitting the results of the
model to experimental damage evolution data. Such data is scarce.
Synergistic Damage Mechanics (SDM) methods combine elements of different
modeling strategies such as CDM and MMD [132, 133, 135–139], bringing the best
features of each of the models involved. For example, in this chapter the laminate
stiffness reduction is computed via MMD methods and the generalization to multiple
cracking laminas is made via CDM concepts, but unlike CDM models, no adjustable
parameters are needed.
9.1 Overview
In the following we describe how to use two material properties, the fracture tough-
ness in modes I and II, GIc , GIIc , to predict the damaging behavior and transverse
tensile and in-plane shear failure of a unidirectional fiber reinforced lamina embed-
ded in a laminate. The constraining effect of adjacent laminas is taken into account,
leading to apparent transverse strength F2t being a function of ply thickness. The
crack initiation strain, crack density evolution as a function of stress (strain) up
to crack saturation, and stress redistribution to adjacent laminas is predicted accu-
rately.
The physics of matrix cracking under transverse tension and in-plane shear is
as follows. No matter how much care is taken during the production process, there
are always defects in the material. These defects may be voids, microcracks, fiber–
matrix debonding, and so on, but all of them can be represented by a typical matrix
crack of representative size 2a0 , as shown in Figure 9.1.
When subject to load, matrix cracks grow parallel to the fiber orientation, as
shown in Figure 9.2, where it can be seen that cracks are aligned with the fiber
direction in the ±55◦ laminas. These sets of parallel cracks reduce the stiffness of the
i i
i i
i i
1
2a0L 2a0
Figure 9.2: Matrix cracks in the ±55 laminas of a [0/ ± 554 /01/2 ]S laminate loaded
by an increasing tensile strain (top to bottom) along the 0◦ direction [140].
i i
i i
i i
cracked lamina, which then sheds its share of the load onto the remaining laminas.
In each lamina, the damage caused by this set of parallel cracks is represented by
the crack density, defined as the inverse of the distance between two adjacent cracks
λ = 1/(2l), as shown in Figure 9.3. Therefore, the crack density is the only state
variable needed to represent the state of damage in the cracked lamina. Note that
the actual, discrete cracks are modeled by the theory, which is thus named discrete
damage mechanics (DDM).
The basic ingredients of the DDM model for transverse tension and in-plane
shear damage are listed below:
i. In each lamina i, the state variable is the crack density λi . Two damage
variables D2 (λi ) and D6 (λi ) are defined for convenience but they are not in-
dependent variables; instead, they are computed in terms of the crack density.
The set of crack densities for the laminate is denoted by λ = λi with i = 1...N ,
where N is the number of laminas in the laminate.
iii. The damage activation function, which separates the damaging states from
the undamaging states is written as follows
GI (λ, , ∆T ) GII (λ, , ∆T )
g = max , −1≤0 (9.1)
GIc GIIc
iv. The damage threshold is embedded into g, and represented by the (invariant)
material properties GIc , GIIc . Before damage starts, λ = 0 and (9.1) is a
damage initiation criterion, similar to [141] but without mode interaction.
With λ = 0, the strain for which g = 0 is the strain for crack initiation. Once
damage starts, (9.1) becomes a damage activation function by virtue of the
automatic hardening described below.
i i
i i
i i
Top View
y
2
1
x
RVE
1
2l
Side View
z 2l RVE
Homogenized Laminae
h/2
k Lamina
y
symmetry plane
Figure 9.3: Representative unit cell used in discrete damage mechanics.
i i
i i
i i
adjusts itself to a value that will set the laminate in equilibrium with the
external loads for the current strain while satisfying g = 0. A return mapping
algorithm (Section 8.4.1) achieves this by iterating until g = 0 and updating
∂g
the crack density with iterative increments calculated as ∆λ = −g/ ∂λ .
vii. The crack density grows until the lamina is saturated with cracks (λ → ∞).
At that point the lamina loses all of its transverse and shear stiffness (D2 ≈
1, D6 ≈ 1), at which point all of the load is already transferred to the remaining
laminas in the laminate. The analysis of the cracked lamina is stopped when
the crack density reaches λlim = 1/hk , where hk is the thickness of lamina k;
i.e., when cracks are closely spaced at a distance equal to the lamina thickness.
Having described the ingredients of the model, it now remains to show how to
calculate the various quantities. The solution begins by calculating the degraded2
stiffness of the laminate Q = A/h for a given crack density λk in a cracked lamina
k, where A is the in-plane laminate stiffness matrix, and h is the thickness of the
laminate.
The following conventions are used in this section:
– (i) denotes any lamina in the laminate.
– (k) denotes the cracking lamina.
– (m) denotes any lamina other than the cracking one (m 6= k).
– A superscript in parentheses (i) denotes the lamina number; not a power or
order of differentiation.
– xj with j = 1, 2, 3, denote the coordinates x1 , x2 , x3 , or j = 1, 2, 6 for quantities
expressed in Voigt contracted notation.
– u(xj ), v(xj ), w(xj ), with j = 1, 2, 3 are the three components of the displace-
ment.
– hat p̂ denotes the thickness average of quantity p, where the thickness is
mentioned or it is obvious from context.
– tilde pe denotes the virgin value of quantity p.
– overline p denotes the volume average of quantity p.
9.2 Approximations
Most practical laminates are symmetric and the most efficient use of them is by
designing the structure to be loaded predominantly with membrane loads [1, Chap-
ter 12]. Therefore, the solution presented here is for a symmetric laminate under
membrane loads. In this case,
∂w(i) ∂w(i)
= =0 (9.2)
∂x1 ∂x2
where u(xj ), v(xj ), w(xj ), with j = 1, 2, 3 are the displacements of a point in lamina
i as a function of the coordinates xj with j = 1, 2, 3. Furthermore, the thickness
2
Also called “damaged,” “reduced,” or “homogenized.”
i i
i i
i i
h(i) of the laminas are assumed to be small, so that the plane stress assumption
holds
(i)
σ3 = 0 (9.3)
Since all cracks are parallel to the fiber direction and practical designs avoid
thick laminas, it can be expected that the cracks occupy the entire thickness of the
lamina. Any crack smaller than the lamina thickness is unstable both through the
lamina thickness and along the fiber direction [1, Section 7.2.1].
Since the objective is to calculate the laminate stiffness reduction due to cracks,
it suffices to work with thickness averages of the variables. A thickness average is
denoted by
Z Z
1 0
φ̂ = 0 φ dx3 ; h = dx3 (9.4)
h h0
where h0 can be the lamina or laminate thickness, denoted by h(i) , h, respectively.
Specifically,
– û(i) (xj ), v̂ (i) (xj ), ŵ(i) (xj ), are the thickness-average displacements in lamina i
as a function of the in-plane coordinates xj with j = 1, 2.
(i) (i) (i)
– ˆ1 (xj ), ˆ2 (xj ), γ̂12 (xj ), are the thickness-average strains in lamina i.
(i) (i) (i)
– σ̂1 (xj ), σ̂2 (xj ), τ̂12 (xj ), are the thickness-average stress in lamina i.
Out-of-plane (intralaminar) shear stress components appear due to the the per-
turbation of the displacement field caused by the crack. These are approximated
by linear functions through the thickness of the lamina i, as follows
i−1,i
i−1,i x3 − x3
(i) i−1,i i,i+1
τ13 (x3 ) = τ13 + τ13 − τ13
h(i)
x − xi−1,i
(i) i−1,i i,i+1 i−1,i 3 3
τ23 (x3 ) = τ23 + τ23 − τ23 (9.5)
h(i)
where x3i−1 is the thickness coordinate at the bottom of lamina i, i.e., at the in-
i−1,i
terface between lamina i − 1 and lamina i, and τ13 is the shear stress at the
interface between the i − 1 and the i lamina. This assumption, which is common
to several other analytical models, is called the shear lag assumption. The linear
approximation has been shown to yield accurate results [131].
The shear lag equations are obtained from the constitutive equations for out-of-
plane shear strains and stresses using weighted averages [137, Appendix A],
(i) (i−1) ( i−2,i−1 )
û − û(i−1)
(i−1) S 45 S 55 τ23
= h 6 i−2,i−1
v̂ (i) − v̂ (i−1) S44 S45 τ13
" (i−1) (i) # ( i−1,i )
h(i−1) S45 S55 h(i) S45 S55 τ23
+ 3 + 3 i−1,i
S44 S45 S44 S45 τ13
(i) ( i,i+1 )
(i) S 45 S55 τ23
+ h6 i,i+1 (9.6)
S44 S45 τ13
i i
i i
i i
(k)
where α(k) is the coefficient of thermal expansion (CTE) of lamina k, σi =
(k) (k) T
n o
(k)
σ1 , σ2 , τ12 , and tilde denotes a virgin property. The strain-displacement
equations are
(k) (k)
1 = u,1
(k) (k) (k)
= 2 = v,2 (9.9)
(k)
(k) (k)
γ12 = u,2 + v,1
For the remaining laminas (m 6= k), the constitutive equations can be obtained
(m)
using (9.8) and the stiffness matrix Qij , written in terms of their previously calcu-
(m) (m)
lated damage values D2 , D6 , defined in (9.32), and rotated to the k coordinate
system using the usual transformation equations [1, Section 5.4]
i i
i i
i i
account that the intralaminar shear stresses are assumed to vary linearly through
the thickness of each lamina, the equilibrium equations (1.15) for each lamina can
be written as follows
(i) (i) i,i+1 i−1,i
σ̂1,1 + τ̂12,2 + τ̂13 − τ̂13 /hi = 0 (9.11)
(i) (i) i,i+1 i−1,i
τ̂12,1 + σ̂2,2 + τ̂23 − τ̂23 /hi = 0 (9.12)
û(i) = ai sinh λe x2 + a x1 + b x2
v̂ (i) = bi sinh λe x2 + b x1 + a∗ x2 (9.13)
(1)
û
a1
a
b
û(2)
a2
a
b
.
.
.
.
.
.
.
.
.
.
.
.
(n)
2N
û an a b
X
= Ae sinh (ηe x2 ) + x1 + x2 (9.14)
v̂ (1) b1 b a∗
e=1
v̂ (2) b2 b a∗
.
.
.
.
.
.
.
.
.
.
.
.
a∗
(n)
v̂
bn
e
b
where j = 1...2N ; η are the 2N eigenvalues and {aj , bj }T are the 2N eigenvectors
of (9.15).
It turns out that two of the eigenvalues are always zero (corresponding to the
linear terms in (9.14)), which can be taken to be the last two in the set, thus
remaining only 2N − 2 independent solutions. Then, the general solution of the
PDE system is built as the linear combination of the 2N − 2 independent solutions
as follows
(i) 2N −2
û X ai a b
= Ae sinh (ηe x2 ) + x1 + x2 (9.16)
v̂ (i) bi e b a∗
e=1
i i
i i
i i
where Ae are unknown coefficients in the linear combination. It can be seen that
the general solution contains 2N + 1 unknown coefficients, including the scalars
a, b, a∗ , and the sets Ae with e = 1...2N − 2. To determine these coefficients, one
needs 2N + 1 boundary conditions on the boundary of the representative volume
element (RVE) in Figure 9.3. Note the that RVE spans a unit length along the
fiber direction x1 , a distance 2l between successive cracks (along x2 ) and the whole
thickness h of the symmetric laminate.
Two very important parameters are introduced through the boundary condi-
tions, namely the crack density λ and the stress σ̂ = N/h applied to the laminate,
where N is the in-plane force per unit length.3 The crack density enters through the
dimension of the RVE, which has a width of 2l = 1/λ. The applied stress (or strain)
enters through the force equilibrium on the RVE. In summary, there are 2N + 1
boundary conditions that lead to a system of 2N + 1 algebraic equations that can
be solved for the 2N + 1 coefficients in (9.16). Therefore, the average displacements
in all laminas are now known from (9.16) for given values of crack density λ and
applied load σ̂ = N/h.
First consider the case of mechanical loads and no thermal loads. To find the values
of Ae , a, a∗, b, the following boundary conditions are enforced: (a) stress-free at
the crack surfaces, (b) external loads, and (c) homogeneous displacements. The
boundary conditions are then assembled into an algebraic system as follows
n oT
[B] Ae , a, a* , b = {F } (9.17)
T
where [B] is the coefficient matrix of dimensions 2N + 1 by 2N + 1; Ae , a, a* , b
represents the 2N + 1 unknown coefficients, and {F } is the right hand side (RHS)
or force vector, also of dimension 2N + 1.
1/2
(k)
∫ σ̂2 (x1 , l) dx1 = 0 (9.18)
−1/2
1/2
(k)
∫ τ̂12 (x1 , l) dx1 = 0 (9.19)
−1/2
3
Not to be confused with the number of laminas N.
i i
i i
i i
In the direction parallel to the surface of the cracks (fiber direction x1 ) the load is
supported by all the laminas
N Zl
1 X (i)
hi σ̂1 (1/2, x2 )dx2 = hσ̂1 (9.20)
2l
i=1 −l
In the direction normal to the crack surface (x2 direction) only the uncracking
(homogenized) laminas carry load
Z1/2
(m)
X
hm σ̂2 (x1 , l) dx1 = hσ̂2 (9.21)
m6=k 1/2
Z1/2
(m)
X
hm τ̂12 (x1 , l)dx1 = hτ̂12 (9.22)
m6=k 1/2
Next, consider the case of thermal loads, which add a constant term to the boundary
conditions. Constant terms do not affer the matrix [B], but rather subtract from
i i
i i
i i
In this way, the strain calculated for a unit thermal load (∆T = 1) is the
degraded CTE of the laminate for the current crack density set λ.
Since the three applied stress states are unit values, for each case, a, b, c, the
volume average of the strain (9.9) represents one column in the laminate compliance
matrix
a b c
x x x
S= a y b c (9.27)
y y
aγ bγ cγ
xy xy xy
where x, y, are the coordinates of lamina k (Figure 9.3). Next, the laminate stiffness
in the coordinate system of lamina k is
Q = S −1 (9.28)
i i
i i
i i
To get the degraded CTE of the laminate, one sets σ̂ = {0, 0, 0}T and ∆T = 1.
The resulting strain is equal to the CTE of the laminate, i.e., {αx , αy , αxy }T =
{x , y , γxy }T .
n
(k) hk hm
X
Q=Q + (1 − δmk )Q(m) (9.29)
h h
m=1
where the delta Dirac is defined as δmk = 1 if m = k, otherwise 0. The left-hand side
(LHS) of (9.29) is known from (9.28) and all values of Q(m) can be easily calculated
since the m laminas are not cracking at the moment. Therefore, one can calculate
the degraded stiffness Q(k) of lamina k as follows
n
" #
h X hm
Q(k) = Q− (1 − δmk )Q(m) (9.30)
hk h
m=1
e (k) e (k)
Q 11 (1 − D2 ) Q 12 0
Q(k) = (1 − D2 ) Q
e (k) (1 − D2 ) (k)
Q22
e 0
(9.31)
12
(k)
0 0 (1 − D6 ) Q66
e
(k)
with Dj calculated for a given crack density λk and applied strain 0 , as follows
where Qe (k) is the original value of the undamaged property and Q(k) is the degraded4
value computed in (9.30), both expressed in the coordinate system of lamina k.
4
Homogenized.
i i
i i
i i
−1
with S = Q(k) . The corresponding thermal damage is calculated as
α(k) (k)
Dj = 1 − αj (k) /e
αj ; j = 2, 6 (9.34)
∆UI
GI = −
∆A
∆UII
GII =− (9.35)
∆A
where ∆UI , ∆UII , are the change in laminate strain energy during mode I and mode
II finite crack growth, respectively; and ∆A is the is the newly created (finite) crack
area, which is one half of the new crack surface. Counting crack area as one-half
of crack surface is consistent with the classical fracture mechanics convention for
which fracture toughness Gc is twice of Griffith’s surface energy γc .
To calculate the ERR, it is convenient to use the laminate stiffness Qij in the
coordinate system (c.s.) of the cracked lamina, because in this way, the ERR can be
decomposed into opening and shear modes. Since the laminate stiffness is available
from the analysis as a function of crack densityλ, the ERR can be calculated, for
a fixed strain level (load), and using [111] and [142, Section 3.2.10], into (9.35), we
arrive at
V
GI = − (2 − α2 ∆T ) ∆Q2j (j − αj ∆T ) ; opening mode (9.36)
2∆A
V
GII =− (6 − α6 ∆T ) ∆Q6j (j − αj ∆T ) ; shear mode (9.37)
2∆A
where V, ∆A, are the volume of the RVE and the increment of crack area, respec-
tively; ∆Qij is the change in laminate stiffness corresponding to the change in crack
i i
i i
i i
area experienced; and all quantities are laminate average quantities expressed in
the c.s of the cracked lamina in order to allow for ERR mode decomposition [111].
In the current implementation of the model, which is used in Example 9.1,
∆A = hk is the area of one new crack appearing halfway between two existing
cracks. In this case the crack density doubles and ∆Q = Q(2λ) − Q(λ) < 0.
Alternative crack propagation strategies are considered in [127].
It can be seen that the proposed methodology provides the key ingredients for
the computation of the ERR; namely the degraded stiffness and degraded CTE of
the laminate, both as a function of crack density.
The damage activation function (9.1) can now be calculated for any value of λ
and applied strain x , y , γxy . Note that the computation of the ERR components
derives directly from the displacement solution (9.16) for a discrete crack (Figure
9.3). When this formulation is used along with the finite element method (FEM),
it does not display mesh dependency on the solution and does not require the
arbitrary specification of a characteristic length [138], in contrast to formulations
based on smeared crack approximations [56]. The effect of residual thermal stresses
is incorporated into the formulation. The code is available as a user material for
ANSYS [138], which is used in Example 9.1. Other implementations include a shell
user element for ANSYS [139] and a user general section (UGENS) for Abaqus TM .
∂gk
∆λk = −gk / (9.38)
∂λ
until gk = 0 is satisfied within a given tolerance, for all k = 1...n, where n is the
number of laminas in the laminate. The analysis starts with a negligible value of
crack density present in all laminas (λ = 0.02 cracks/mm were used in the examples).
i i
i i
i i
i i
i i
i i
– Next, the plugin calculates 3 ∗ N state variables, starting with the first lamina,
k = 1 (bottom surface), and continuing until the lamina N (middle surface):
This example illustrates how to create a model using ANSYS/APDL, run the
Job with the plugin, and visualize the results. Instructions on how to use a .dll
with ANSYS are given in Appendix C.1.1. The APDL input file is available in [5,
FEAcomp Ex901.inp] and it is fully explained next.
i i
i i
i i
ii. TBDATA
The 3 + 9N required parameters are supplied via TBDATA line in the APDL
file, as follows:
To complete the USERMAT declaration, the plugin requires the 3N state vari-
ables to be initialized to a small value, i.e.,
i i
i i
i i
iv. Solution
Use the OUTRES,SVAR,1 command to store the values of state variables for
every substep.
Since damage is a nonlinear problem, one has to choose some time of incre-
mentation within the STEP. If AUTOS,ON, the solution is obtained for optimum
but uneven substep size. If AUTOS,OFF, the solution is obtained for equal sub-
steps, which makes it easier to plot the solution.
v. Field Visualization
The filed postprocessor (/POST1) can be used to produce a contour plot of
state variables, as shown in Figure 9.4 which in this case is not very interesting
because the values are uniform over the x-y domain. The T IM E = 0.24 was
selected purposely to coincide with the initiation of damage at x = 0.48%.
i i
i i
i i
and also a printout, that can be saved to a file for further use.
i i
i i
i i
Figure 9.4: Uniform crack density λ = 0.033923 crack/mm, in layer 2 (SV AR = 4),
shown for applied strain x = 0.48205%, for Example 9.1.
i i
i i
i i
Figure 9.5: Average laminate stress σx = Nx /h vs. applied strain x , for Exam-
ple 9.1.
i i
i i
i i
Suggested Problems
Problem 9.1 Calculate the critical laminate strain cx for which the first crack appears in
laminates 1 to 3 in Table 9.2, all made of Glass/Epoxy with properties given in Table 9.1
subjected to a membrane strain x 6= 0, y = γxy = 0. For each laminate, in what lamina
the first crack appears?
Problem 9.2 Using the results from Exercise 9.1, calculate the the in-situ transverse strength
is
F2t of the laminas [1, Section 7.2.1].
Problem 9.3 Calculate the critical laminate strain cx for which the first crack appears in
laminates 4 to 7 in Table 9.2, all made of Glass/Epoxy with properties given in Table 9.1
subjected to a membrane strain x 6= 0, y = γxy = 0. For each laminate, in what lamina
the first crack appears?
Problem 9.4 Using the results from Exercise 9.3, calculate the the in-situ transverse strength
is
F2t of the laminas [1, Section 7.2.1].
i i
i i
i i
i i
i i
i i
Chapter 10
Delaminations
273
i i
i i
i i
g pat
axial load kl i n
st buc
N* po
delamination
h
pat
Nc ng growth path
N N
i
ckl
bu
pre
N N
axial shortening
Figure 10.1: Delamination buckling in a compressed laminate.
F F
Asymmetric End Loaded Split (AELS) F Asymmetric End Loaded Split (AELS) F1
Mixed Mode Mixed Mode
i i
i i
i i
Delaminations 275
by dynamic effects, such as vibration and impact. For instance, the dynamics effects
resulting from the inertia of the laminate on the growth process resulting from the
buckling of the delamination has been investigated for a circular delamination and
time-dependent loadings [173].
Delaminations can be analyzed by using cohesive damage models (Section 10.1)
and fracture mechanics (Section 10.2). A cohesive damage model implements in-
terfacial constitutive laws defined in terms of damage variables and a damage
evolution law. Cohesive damage elements are usually inserted between solid ele-
ments [174–177] or beam/shell elements [176].
In the fracture mechanics approach, the propagation of an existing delamination
is analyzed by comparing the amount of energy release rate (ERR) with the fracture
toughness of the interface. When mixed mode conditions are involved, the decom-
position of the total ERR into mode I, mode II, and mode III components becomes
necessary due to the mixed-mode dependency of interface toughness [168, 178]. A
number of fracture mechanics-based models have been proposed in the literature
to study delamination, including three-dimensional models [179–181] and simplified
beam-like models [143, 145, 170, 182, 183].
Fracture mechanics allows us to predict the growth of a pre-existing crack or de-
fect. In a homogeneous and isotropic body subjected to a generic loading condition,
a crack tends to grow by kinking in a direction such that a pure mode I condition
at its tip is maintained. On the contrary, delaminations in laminated composites
are constrained to propagate in its own plane because the toughness of the interface
is relatively low in comparison to that of the adjoining material. Since a delamina-
tion crack propagates with its advancing tip in mixed mode condition, the analysis
requires a fracture criterion including all three mode components (Section 10.1.2).
The elastic strain energy per unit volume (density, in J/m3 ) is definedR as U0 =
1/2σij ij . The strain energy (in J) is defined as the volume integral U = V U0 dV .
The energy required to form, or to propagate, a crack is equal to the elastic energy
released by the solid during crack formation. The energy released is the difference
between the elastic strain energy available before and after the crack is formed, i.e.,
−∆U = Uaf ter − Ubef ore . The rate of energy released per unit of crack area A is
given, in J/m2 by
∆U
G=− (10.1)
∆A
where A is one half the surface area created. The theory of crack growth may be
developed by using one of two approaches due to Griffith and Irwin, respectively.
The Griffith energy approach uses the concept of Energy Release Rate G as the
(computable) energy available for fracture on one hand, and the material property
Gc , which is the energy necessary for fracture, on the other hand. A crack grows
when
G ≥ Gc (10.2)
where for completeness note that Gc = 2γc , where γc is the critical fracture energy
per unit surface crack area, and A is one half of the crack area formed, i.e., the area
i i
i i
i i
d
ds
The crack closure method of computation provides the basis for the Virtual
Crack Closure Technique (VCCT) described in Section 10.2.
Contact elements have zero thickness and can detect contact, separation, pen-
etration, and slip between a contact surface and a target surface [13, Sec-
i i
i i
i i
Delaminations 277
tion 4.12.2], [13, Section 14.170.1]. The CZM model can be used only with
bonded contact [13, Section 14.174.7].
i i
i i
i i
y y y
x x x
If the initial thickness of the element is zero, the deformation state of the element
can not be described by the classical definition of strain. Instead, the measure of
the deformation becomes the separation δ between the faces connected through the
element, and this makes possible the use of the (σ − δ) traction-separation equation
instead of the classical engineering (σ − ) equation.
σi = Ki δi (10.4)
and
Ki = (1 − Di ) K
fi (10.5)
where Di are the damage variables, and K fi in [N/mm3 ] are the stiffness values
of the undamaged material at the interface, relating the stresses σi to the relative
separation δi between the opposite faces of the element. The stiffness values K fi
are additional material properties needed for CZM, which are different from the
Young’s modulus E for normal deformation, or G for shear deformation.
i i
i i
i i
Delaminations 279
For each mode, there is a critical level of stress σi0 and separation δi0 when the
damage at the interface starts (point A in Figure 10.4), called damage onset. At
damage onset, the two laminas do not separate completely into a physical crack
but rather the interface material starts losing its stiffness. Here, σi0 represents the
strength of the interface with one value of strength for each crack propagation mode:
σI0 , σII
0 , σ 0 . In CZM, these modes are called damage modes because the CZM does
III
not use fracture mechanics. Instead, CZM replaces the fracture mechanics problem
by a continuum damage mechanics problem (Chapter 8). The interface strengths
are therefore additional material parameters required by CZM.
Therefore, the damage initiation criteria are
σi = σi0 (10.6)
δi0 = σi0 /K
fi (10.7)
After damage onset, the interface material starts losing its stiffness (OB in
Figure 10.4), according to (10.5). Note that there are as many damage variables
as damage modes: DI , DII , DIII , which are state variables (8.61) to be determined
during the analysis. Their physical interpretation is given by (10.5) as measures
of stiffness degradation (see also Section 8.2). The damage variables satisfy the
following conditions:
– 0 < D < 1 during degradation of the interface material (AF in Figure 10.4),
when the material is gradually loosing its stiffness.
0, δi ≤ δi0
Di = (10.8)
1, δi = δic
i i
i i
i i
Eventually, there will be total fracture of the cohesive bond (point C in Fig-
ure 10.4) when the stiffness of the interface reduces to zero. Due to the fact that
total loss of stiffness, and thus total loss of cohesive stress transfer, does not take
place until point C, the CZM is correlated with the Griffith crack propagation cri-
terion (10.2) at point C. The correlation is made by considering that the area under
the (σ −δ) curve in Figure 10.4 is equal to the critical ERR Gic in Griffith’s principle
(10.2). In this way, the separation at fracture δic can be calculated as
2Gic
δic = (10.9)
σi0
Since there is a critical ERR value for each damage mode, Gic , with i =
I, II, III, there will be three separations at fracture–one per mode. The three
ERR values are material properties required by the CZM, in addition to the three
values of strength σi0 and the three values of interface stiffness K
fi . From the point
of view of the amount of experimental data needed to perform an analysis, this is
a disadvantage of CZM because it requires nine experimental values. On the other
hand, discrete damage mechanics requires only the three values of ERR to predict
both the onset and the evolution of damage (Chapter 9).
Substituting (10.4) into (10.5) and rearranging results in
σi δi0
Di = 1 − (10.10)
σi0 δi
By similarity of triangles BB0 C and AA0 C, we have
σi δic − δi
= (10.11)
σi0 δic − δi0
which substituted into (10.10) yields
– linear elastic undamaged material behavior (line OA), with the associated
constitutive equation (10.4).
– damage evolution (line AF), with the associated damage evolution equation
(10.5), (10.12).
– fracture (crack formation), with the associated crack formation criterion (10.2).
i i
i i
i i
Delaminations 281
As previously stated, the formulation presented in this section works only for
pure mode I, or II, or III. The general case of the mixed mode loading is presented
in the following section.
δII δIII
βδII = ; βδIII = (10.13)
δI δI
or in terms of ERRs
GII GIII
βGII = P3 ; βGIII = P3 (10.14)
1 Gi 1 Gi
Regardless of the definition used, mixed mode ratios are just parameters char-
acterizing the mixed mode state, which allow for a simplification of the analysis by
assuming that decohesion progresses at constant mixed mode ratios. It is further as-
sumed that the modes are uncoupled even though they occur simultaneously. That
is, the stress-separation relationship for each uncoupled mode is again expressed by
(10.4), separately for each mode.
Next, a mixed mode separation is defined by the L2 norm of the mode separa-
tions, i.e., v
uM
uX
δ =t m δ2 i (10.15)
i=1
where M is the number of modes involved (i.e., 2 or 3 modes). Next, the single
mode damage initiation criterion in (10.6) is replaced, for example, by a quadratic
stress criterion
M
σi 2
X
=1 (10.16)
i=1
σi0
For the case of mode I and II only, M = 2 and the equivalent mixed mode
separation at damage onset δm 0 is found as follows. First, rewrite the damage initi-
ation criteria (10.16) in terms of separations using (10.7) and (10.4)–(10.5), taking
into account that Di = 0 up to damage initiation. Therefore, mixed mode damage
initiation is predicted by
1
As far as we know, there is no experimental evidence to support this simplification.
i i
i i
i i
2 2
δI δII
+ =1 (10.17)
δI0 0
δII
δm
δI = p (10.18)
1 + β2
and using (10.13) again
δm
δII = β p (10.19)
1 + β2
Now, substitute (10.18) and (10.19) into (10.17), taking into account that since
(10.17) represents damage initiation, one should write δm 0 for δ . Therefore,
m
s
0 1 + β2
δm 0 )2
= (δI0 )2 (δII 0 )2 + β 2 (δ 0 )2 (10.20)
(δII I
The quantities δi0 in (10.20) represent the separations at damage onset during
single mode loading, calculated with (10.7) and β is the mixed mode ratio, which
is assumed to be constant during the damage process.
A mixed mode crack propagation criterion is now needed to replace the single
mode criterion (10.2). A possible choice is to use an ERR power criterion as follows
3
G i αi
X
=1 (10.21)
Gic
i=1
which attempts to predict fracture under mixed mode conditions, similarly to point
C in Figure 10.4 for the single mode situation. To reduce the burden of experimen-
tation, it is customary to assume that the exponents are the same for all modes,
i.e., αi = α.
Each of the single mode component Gi can be calculated by one of two method-
ologies. Some authors [174, 176] calculate each single mode component ERR by
considering the area OABB’ in Figure 10.4, thus including the recoverable energy
OBB’ in the definition of Gi . This approach is indirectly related to linear elastic
fracture mechanics (LEFM). Other authors [185] use a damage mechanics approach
where each single mode component ERR is calculated by considering only the un-
recoverable energy represented by the area OAB. Both approaches lead to the same
results for a single mode delamination since loss of adhesion occurs at δic where
both approaches predict the same values for Gi (point B reaches point C). How-
ever, different results are obtained for mixed mode delamination because the crack
propagates when an interaction criterion is satisfied, the later involving the ratios
Gi /Gic .
i i
i i
i i
Delaminations 283
where AOAF is the single mode critical ERR Gic , and AOBF can be calculated based
on the geometry in Figure 10.4 as
1 1 δ c − δi c
AOBF = BB 0 × OF = Ki δi0 ci δ (10.23)
2 2 δi − δi0 i
where δic = OF , ki δi0 = σi0 , and σi /σi0 is given by (10.11). Based on (10.22), (10.23),
the single mode component ERR at the moment of mixed mode fracture is calculated
as
1 δ c − δi
Gi = Gic − Ki δi0 δic ci (10.24)
2 δi − δi0
The assumed mode decomposition (10.24) is necessary so that each single mode
component ERR Gi corresponding to mixed mode fracture can be expressed as a
function of the single mode separation δi , i.e., Gi = Gi (δi ). All other quantities in
(10.24) are known, as follows:
– δi0 is the separation at damage onset under single mode loading (point A in
Figure 10.4), given by (10.7)
– δic is the separation at fracture under single mode loading (point C in Fig-
ure 10.4), given by (10.9).
The single mode ERR components of the mixed mode condition in (10.24) has to
satisfy the energy criterion (10.21) at the moment of fracture (crack propagation).
For the case of two modes, and assuming αi = α = 2 in (10.21), the mixed mode
separation at fracture (point C) is calculated in [185, (15)] as
i i
i i
i i
√
c 1+β
δm = ×
β 2 (δI0F )2 + (δII
0F )2
0 0F 2 0
δI (δII ) + βδII (δI0F )2
(10.25)
q
+ δI0F δII
0F 0F 2 0 2 0 0 2 0 2 2 0F
(δII ) − (δII ) + 2βδI δII − β (δI ) + β (δI )2
Example 10.1 A laminated double cantilever beam (DCB) 100 mm long and 20 mm wide
is made up of two laminas bonded by adhesive lamina of negligible thickness. Each lamina
is 1.5 mm thick. Apply a loading system to induce delamination and mode I crack growth
through the adhesive lamina. Assuming linear elastic behavior, create a 2D model of the
DCB using interface elements INTER202 to represent the adhesive lamina. Use the PLANE182
for the two laminas. The lamina material properties are: E1 = 135.3 GP a, E2 = E3 =
9 GP a, ν12 = ν13 = 0.24, ν23 = 0.46, G12 = G23 = 4.5 GP a; G13 = 3.3 GP a. The adhesive
properties are: σI0 = σII
0
= 25.0 M P a and GIc = GIIc = 280 J/m2 .
Solution to Example 10.1 Using (10.9) to calculate the separation at fracture (Figure
10.4), with a bilinear (BILI) model [186, Section 3.22.2], [13, Section 4.12.1.2], we have
2 × 280N m/m2
δIc = δII
c
= = 0.0224 mm
25 × 106 N/M 2
/PREP7
ET,1,PLANE182 !DEFINE PLANE STRESS/STRAIN ELEMENT - 2D
KEYOPT,1,1,2 !ENHANCE STRAIN FORMULATION
KEYOPT,1,3,2 !PLANE STRAIN
i i
i i
i i
Delaminations 285
ET,2,PLANE182
KEYOPT,2,1,2
KEYOPT,2,3,2
ET,3,INTER202 !DEFINE INTERFACE ELEMENT - 2D
KEYOPT,3,3,2 !PLANE STRAIN
LSEL,S,LINE,,2,8,2
LESIZE,ALL, , ,2 !NUMBER ELEMENTS VERTICAL
LSEL,INVE
LESIZE,ALL, , ,400 !NUMBER ELEMENTS HORIZONTAL
ALLSEL,ALL
TYPE,1
MAT,1
LOCAL,11,0,0,0,0
ESYS,11
AMESH,2 !MESH
CSYS,0
TYPE,2
ESYS,11
AMESH,1 !MESH
CSYS,0
NSEL,S,LOC,X,30,100
NUMMRG,NODES
ESLN
TYPE,3
MAT,2
CZMESH,,,1,Y,0, !MESH INTERFACE ELEMENTS
ALLSEL,ALL
NSEL,S,LOC,X,100 !CONSTRAINTS
D,ALL,ALL
NSEL,ALL
FINISH
/SOLU
ESEL,S,TYPE,,2
i i
i i
i i
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,1.5 !DISPLACEMENT ON TOP
D,ALL,UY,6
NSEL,ALL
ESEL,ALL
ESEL,S,TYPE,,1
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,-1.5 !DISPLACEMENT ON BOTTOM
D,ALL,UY,-6
NSEL,ALL
ESEL,ALL
NLGEOM,ON
AUTOTS,ON
TIME,1
NSUBST,500,500,500 !LOAD STEPS
OUTRES,ALL,ALL
SOLVE
FINISH
/POST26
NSEL,S,LOC,Y,1.5
NSEL,R,LOC,X,0
*GET,NTOP,NODE,0,NUM,MAX
NSEL,ALL
NSOL,2,NTOP,U,Y,UY
RFORCE,3,NTOP,F,Y,FY
PROD,4,3, , ,RF, , ,20 !width=20
/AXLAB,X,DISPLACEMENT [mm]
/AXLAB,Y,REACTION FORCE [N]
/XRANGE,0,6
/YRANGE,0,65
XVAR,2
PLVAR,4 !PLOT FORCE vs DISPLACEMENT
PRVAR,UY,RF !LIST FORCE & DISPLACEMENT vs TIME
FINISH
/POST1
PLDISP !PLOT DEFORMED PLATE
FINISH
The deformed shape is illustrated in Figure 10.6. Instead of bilinear material model
BILI, an exponential material model EXPO could be used [5, Ex101expo.log]. The required
data [186, Section 3.22.1] includes the maximum normal and shear separations (point C in
Figure 10.4). Taking into account that φn = J in [177], and J = G for a linear elastic
material [187], and using [13, (4-368),(4-369)], we have
GIc GIc
δnc = = 0.004 mm ; δtc = √ = 0.005 mm
e σI0 2e σI0
where e = 2.7182818 is the base of the natural logarithms.
i i
i i
i i
Delaminations 287
The resulting force-separation plot should look like the dash line in Figure 10.7. The
drop of the reaction force occurs when the cohesive elements start to degrade (damage). As
the cohesive elements degrade, the reaction force reduces.
Example 10.2 Solve Example 10.1 using contact elements TARGE169 and CONTA171.
Solution to Example 10.2 Using a cohesive zone material model in terms of critical frac-
ture energies [186, CBDE, Section 3.22.3], σI0 = 25.0 M P a and GIc = 0.28 N mm. The
artificial damping was chosen as η = 10−4 to obtain a smooth force-separation plot. The
APDL file, which is available in [5, EX102.inp], is as follows
/PREP7
ET,1,PLANE182 !DEFINE PLANE182 ELEMENT - 2D
ET,2,PLANE182 !DEFINE PLANE182 ELEMENT - 2D
ET,3,TARGE169 !DEFINE TARGE169 ELEMENT - 2D
ET,4,CONTA171 !DEFINE CONTA171 ELEMENT - 2D
KEYOPT,4,12,5 !BONDED (ALWAYS)
i i
i i
i i
70
60
Reaction Force [N] 50
40
Interface
30 Contact
VCCT
20
10
0
0 2 4 6 8
Displacement [mm]
Figure 10.7: Force-separation plot using interface elements (Example 10.1), contact
elements (Example 10.2), and VCCT (Example 10.3).
MP,GXZ,1,3.3E3
MP,PRXY,1,0.24
MP,PRXZ,1,0.24
MP,PRYZ,1,0.46
LSEL,S,LINE,,2,8,2
LESIZE,ALL, , ,2 !NUMBER ELEMENTS VERTICAL
LSEL,INVE
LESIZE,ALL, , ,400 !NUMBER ELEMENTS HORIZONTAL
ALLSEL,ALL
TYPE,1 !MESH
MAT,1
LOCAL,11,0,0,0,0
ESYS,11
AMESH,2
CSYS,0
TYPE,2 !MESH
ESYS,11
AMESH,1
i i
i i
i i
Delaminations 289
CSYS,0
NSEL,S,LOC,X,30,100
TYPE,3
MAT,2
ESEL,S,TYPE,,2
NSLE,S
NSEL,R,LOC,Y
ESURF !TARGET ELEMENTS
TYPE,4
ESEL,S,TYPE,,1
NSLE,S
NSEL,R,LOC,Y
NSEL,R,LOC,X,30,100
ESURF !CONTACT ELEMENTS
ALLSEL,ALL
NSEL,S,LOC,X,100 !CONSTRAINTS
D,ALL,ALL
NSEL,ALL
FINISH
/SOLU
ESEL,S,TYPE,,2
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,1.5 !DISPLACEMENT ON TOP
D,ALL,UY,6
NSEL,ALL
ESEL,ALL
ESEL,S,TYPE,,1
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,-1.5 !DISPLACEMENT ON BOTTOM
D,ALL,UY,-6
NSEL,ALL
ESEL,ALL
NLGEOM,ON
TIME,1
/POST26
NSEL,S,LOC,Y,1.5
NSEL,R,LOC,X,0
*GET,NTOP,NODE,0,NUM,MAX
NSEL,ALL
NSOL,2,NTOP,U,Y,UY
RFORCE,3,NTOP,F,Y,FY
PROD,4,3, , ,RF, , ,20 !width=20
i i
i i
i i
/AXLAB,X,DISPLACEMENT [mm]
/AXLAB,Y,REACTION FORCE [N]
/XRANGE,0,6
/YRANGE,0,65
XVAR,2
PLVAR,4 !PLOT FORCE vs DISPLACEMENT
PRVAR,UY,RF !LIST FORCE & DISPLACEMENT vs TIME
FINISH
/POST1
PLDISP !PLOTS DEFORMED PLATE
FINISH
The deformed shape is illustrated in Figure 10.8. The resulting force-separation plot
should look like the solid line in Figure 10.7.
i i
i i
i i
Delaminations 291
1
Load
F25
3 2
4 Crack 5
w16
propagation
F25
Load
d 6
where GI is the ERR for mode I crack formation and GIc a material property
representing the critical ERR for mode I crack formation.
The definition of ERR is given by (10.1). In VCCT, the Irwin principle (10.3)
is used to calculate the change in strain energy ∆U , which is considered to be equal
to the work required for crack closure Wclosure .
By substituting (10.3) and (10.1) into (10.27), the condition for crack propaga-
tion under mode I loading becomes
Wclosure /∆A
≥1 (10.28)
GIc
The crack closure work Wclosure is calculated from the FE nodal separations and
forces as illustrated in Figure 10.9. Initially the crack surfaces are rigidly bonded.
The nodal forces at the coincident nodes 2 − 5 are calculated from the FE solution.
The hypothesis of self-similar crack propagation is used, which says that during
crack propagation, the crack configuration between nodes 2 − 3 − 4 − 5 will be
similar to the crack configuration between nodes 1 − 2 − 5 − 6. This implies that
the separation between nodes 2 − 5 after crack propagation will be equal to the
separation between nodes 1 − 6 before crack propagation: v2,5 = v1,6 . If the nodes
2 − 5 open (crack propagation), the elastic work required to close the crack is
1 1
Wclosure = F2,5 v2,5 = F2,5 v1,6 (10.29)
2 2
By substituting (10.29) in (10.28), the condition for crack propagation becomes
F2,5 v1,6 1
≥1 (10.30)
2∆A GIc
The area ∆A of the newly formed crack is ∆A = d × b, where d is the length of
the finite element undergoing crack propagation, and b is the width of the crack.
The VCCT method works similarly for the modes II or III, by considering the
corresponding components of the separations and nodal forces. A refined formula-
tion called the Jacobian Derivative Method (JDM) is available in [188].
i i
i i
i i
The crack propagation criterion (10.30) applies for single mode loading only,
as it is derived from the single mode criterion in (10.2). For mixed mode loading,
the single mode crack propagation criterion (10.2) has to be replaced with a mixed
mode criterion. For example, one could use the power equation (10.21), where the
critical ERRs Gic , with i = I, II, III, are material properties and the ERRs Gi
are calculated similarly to (10.30) by using VCCT. Alternatively, one could use the
Benzeggagh-Kenane (BK) equation [189] or the Reeder equation [178, 190].
Example 10.3 Solve Example 10.1 using the virtual crack closure technique (VCCT).
Solution to Example 10.3 In this example, a VCCT model [8, Section 12.1.1] is imple-
mented using INTER202 elements. The fracture energy of the adhesive is GIc = 0.28 N mm.
The APDL file, which is available in [5, EX103.inp], is as follows
/PREP7
ET,1,PLANE182 !DEFINE PLANE182 ELEMENT - 2D
KEYOPT,1,1,2 !ENHANCE STRAIN FORMULATION
KEYOPT,1,3,2 !PLANE STRAIN
ET,2,PLANE182
KEYOPT,2,1,2
KEYOPT,2,3,2
ET,3,INTER202 !DEFINE INTER202 ELEMENT - 2D
KEYOPT,3,3,2 !PLANE STRAIN
LSEL,S,LINE,,2,8,2
LESIZE,ALL, , ,2 !NUMBER ELEMENTS VERTICAL
LSEL,INVE
LESIZE,ALL, , ,400 !NUMBER ELEMENTS HORIZONTAL
ALLSEL,ALL
TYPE,1
i i
i i
i i
Delaminations 293
MAT,1
LOCAL,11,0,0,0,0
ESYS,11
AMESH,2 !MESH
CSYS,0
TYPE,2
ESYS,11
AMESH,1 !MESH
CSYS,0
NSEL,S,LOC,X,30,100
NUMMRG,NODES
ESLN
TYPE,3
MAT,1
CZMESH,,,1,Y,0, !MESH INTERFACE ELEMENTS
ALLSEL,ALL
NSEL,S,LOC,X,100 !CONSTRAINTS
D,ALL,ALL
NSEL,ALL
NSEL,S,LOC,X,30
NSEL,R,LOC,Y,0
CM,CRACK1,NODE
ALLS
FINISH
/SOLU
RESC,,NONE
ESEL,S,TYPE,,2
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,1.5 !DISPLACEMENT ON TOP
D,ALL,UY,0.9
NSEL,ALL
ESEL,ALL
ESEL,S,TYPE,,1
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,-1.5 !DISPLACEMENT ON BOTTOM
D,ALL,UY,-0.9
NSEL,ALL
ESEL,ALL
AUTOTS,ON
TIME,1
CINT,NEW,1 !DEFINE CRACK ID
CINT,TYPE,VCCT
i i
i i
i i
TIME,2
ESEL,S,TYPE,,2
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,1.5 !DISPLACEMENT ON TOP
D,ALL,UY,6
NSEL,ALL
ESEL,ALL
ESEL,S,TYPE,,1
NSLE,S
NSEL,R,LOC,X
NSEL,R,LOC,Y,-1.5 !DISPLACEMENT ON BOTTOM
D,ALL,UY,-6
NSEL,ALL
ESEL,ALL
NSUBST,500,500,500
OUTRES,ALL,ALL
SOLVE
FINISH
/POST26
NSEL,S,LOC,Y,1.5
NSEL,R,LOC,X,0
*GET,NTOP,NODE,0,NUM,MAX
NSEL,ALL
NSOL,2,NTOP,U,Y,UY
RFORCE,3,NTOP,F,Y,FY
PROD,4,3, , ,RF, , ,20 !width=20
/AXLAB,X,DISPLACEMENT [mm]
/AXLAB,Y,REACTION FORCE [N]
/XRANGE,0,6
/YRANGE,0,65
XVAR,2
PLVAR,4 !PLOT FORCE vs DISPLACEMENT
PRVAR,UY,RF !LIST FORCE & DISPLACEMENT vs TIME
i i
i i
i i
Delaminations 295
FINISH
/POST1
PLDISP !PLOT DEFORMED PLATE
FINISH
The deformed shape is illustrated in Figure 10.10. The resulting force-separation plot
should look like the dotted line in Figure 10.7.
Suggested Problems
Problem 10.1 Retrieve the values of reaction force vs. separation for Examples 10.1 and
10.2. Plot them together and discuss the difference. Your plot should be similar to the one
shown in Figure 10.7.
Problem 10.2 Retrieve the values of reaction force vs. separation for Example 10.3 and
plot them along those of Examples 10.1 and 10.2. Discuss the differences. The comparative
plot should be similar to the one shown in Figure 10.7.
i i
i i
i i
i i
i i
i i
Appendix A
Tensor Algebra
Tensor operations are needed for the derivation of some of the equations in this
textbook. Since most of these operations are not easily found in textbooks, they
are presented here for reference [191].
where δij is the Kronecker delta (δij = 1 if i = j, zero otherwise). Each of the
principal directions is described by its direction cosines with respect to the original
coordinate system.
The principal directions are arranged by rows into a matrix [A]. Then, the
diagonal matrix [A∗ ] of the principal values is
It can be shown that [a]−1 = [a]T , where [a] is the transformation matrix given
by (1.21)
297
i i
i i
i i
Major symmetry refers to identical values when adjacent pairs of subscripts are
swapped, or when contracted subscripts are swapped. For example,
Aijkl = Aklij
Aαβ = Aβα (A.5)
with
α = i when i = j
α = 9 − (i + j) when i 6= j (A.7)
C = A:B
Cijkl = Aijmn Bmnkl (A.9)
Let [a], [b], and [c] the 6×6 matrix representations of the above tensors. Then,
it can be shown that
The rest of this appendix presents formulas for adequate representation of tensor
operations in their contracted form.
i i
i i
i i
Appendix 299
In order to achieve the same result by matrix multiplication, multiply the last
three columns of the matrix [a] by 2, and then perform the multiplication
A1111 A1122 A1133 2A1123 2A1113 2A1112
A2211 A2222 A2233 2A2223 2A2213 2A2212
A3311 A3322 A3333 2A3323 2A3313 2A3312
[c] =
A2311 A2322 A2333 2A2323 2A2313 2A2312
A1311 A1322 A1333 2A1323 2A1313 2A1312
A1211 A1222 A1233 2A1223 2A1213 2A1212
B1111 B1122 B1133 B1123 B1113 B1112
B2211 B2222 B2233 B2223 B2213 B2212
B3311 B3322 B3333 B3323 B3313 B3312
(A.12)
B2311 B2322 B2333 B2323 B2313 B2312
B1311 B1322 B1333 B1323 B1313 B1312
B1211 B1222 B1233 B1223 B1213 B1212
i i
i i
i i
1
Iijkl =
(δik δjl + δil δjk ) (A.16)
2
where δij is the Kronecker delta, defined as
δij = 1 if i = j
(A.17)
δij = 0 if i 6= j
Now, the inverse of a tensor is a tensor that multiplied by the original tensor
yields the identity tensor, as follows:
Aijmn A−1
mnkl = Iijkl (A.19)
Let us introduce the following notation:
i. Multiply the last three columns of [a] by 2 by using the matrix [R]
i i
i i
i i
Appendix 301
Jijkl = 1 if i = k, and j = l
Jijkl = 1 if i = l, and j = k (A.23)
Jijkl = 0 otherwise
∂A−1
jk ∂Aij −1
Aij =− A (A.26)
∂Amn ∂Amn jk
∂A−1
ij ∂Akl −1
= −A−1
ik A (A.27)
∂Amn ∂Amn lj
Finally, using (A.22) yields
∂A−1
ij
= −A−1 −1
ik Jklmn Alj (A.28)
∂Amn
i i
i i
i i
i i
i i
i i
Appendix B
√
1 − d1 √ 0 0 Ω1 0 0
Ωij = 0 1 − d2 √ 0 = 0 Ω2 0 (B.3)
0 0 1 − d3 0 0 Ω3
303
i i
i i
i i
The damage effect tensor in contracted form multiplied by the Reuter matrix,
takes the form of a 6×6 array as follows
2
Ω1 0 0 0 0 0
0 Ω22 0 0 0 0
2
0 0 Ω3 0 0 0
M = Mαβ = (B.5)
0 0 0 Ω2 Ω 3 0 0
0 0 0 0 Ω 1 Ω3 0
0 0 0 0 0 Ω 1 Ω2
The damaged stiffness tensor C multiplied by the Reuter matrix can be written
in explicit contracted notation for an orthotropic material by a 6×6 array as a
function of the undamaged stiffness tensor C as follows
σ 1 = σ1 Ω−2
1 ; σ 4 = σ4 Ω−1 −1
2 Ω3 ;
σ 2 = σ2 Ω−2
2 ;
−1 −1
σ 5 = σ5 Ω1 Ω3 ; (B.7)
σ 3 = σ3 Ω−2
3 ; σ 6 = σ6 Ω−1 −1
1 Ω2 ;
ε1 = ε1 Ω21 ; ε4 = ε4 Ω 2 Ω 3 ;
ε2 = ε2 Ω22 ; ε5 = ε5 Ω 1 Ω 3 ; (B.8)
ε3 = ε3 Ω23 ; ε6 = ε6 Ω 1 Ω 2 ;
∂ψ 1 ∂Cklpq 1 ∂Cklpq e
= − εkl −εpkl εpq −εppq = − εekl
Yij = − ε (B.9)
∂Dij 2 ∂Dij 2 ∂Dij pq
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Appendix 305
Using (B.9), the explicit expressions for the thermodynamic forces written in
terms of effective strain are found as
1
C 11 εe1 2 + C 12 εe2 εe1 + C 13 εe3 εe1 + 2C 55 εe5 2 + 2C 66 εe6 2
Y11 = 2
Ω1
1
= 2 C 22 εe2 2 + C 12 εe2 εe1 + C 23 εe3 εe2 + 2C 44 εe4 2 + 2C 66 εe6 2
Y22 (B.12)
Ω2
1
= 2 C 33 εe3 2 + C 13 εe3 εe1 + C 23 εe3 εe2 + 2C 44 εe4 2 + 2C 55 εe5 2
Y33
Ω3
1 S 11 2 S 12 S 13 2S 55 2 2S 66 2
Y11 = 2 σ1 + σ2 σ1 + σ3 σ1 + σ5 + σ6
Ω1 Ω41 Ω21 Ω22 Ω21 Ω23 Ω21 Ω23 Ω21 Ω22
1 S 22 2 S 12 S 23 2S 44 2 2S 66 2
Y22 = 2 σ2 + σ2 σ1 + σ3 σ2 + σ4 + σ6 (B.13)
Ω2 Ω42 Ω22 Ω21 Ω22 Ω23 Ω22 Ω23 Ω22 Ω21
1 S 33 2 S 13 S 23 2S 44 2 2S 55 2
Y33 = 2 σ3 + σ3 σ1 + σ3 σ2 + σ4 + σ5
Ω3 Ω43 Ω23 Ω21 Ω23 Ω22 Ω23 Ω22 Ω23 Ω21
The derivative of the thermodynamic forces with respect to the damage (∂Y/∂D)
is given by
Y11
Ω4 0 0 0 0 0
1
Y22
0 4 0 0 0 0
Ω2
∂Y Y
= 0
0
33
0 0 0
(B.14)
∂D Ω 4
3
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
The derivative of the thermodynamic forces with respect to the actual strain is
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given by
C εe1 C εe1 C 55 εe5 C 66 εe6
− PΩ112 − 12
Ω21
− 13
Ω21
0 −2 Ω21
−2 Ω21
1
C 12 εe2 C 23 εe2 C 44 εe4 C 66 εe6
− Ω2 − PΩ222 − −2 0 −2
Ω22 Ω22 Ω22
2 2
∂Y − C εe3 C 23 εe3 C 44 εe4 C 55 εe5
13
− − PΩ332 −2 −2 0
= Ω32 Ω23 Ω23 Ω23
(B.15)
∂εe
3
0 0 0 0 0 0
0 0 0 0 0 0
0 0 0 0 0 0
where
P11 = 2 C 11 εe1 + C 12 εe2 + C 13 εe3
P22 = C 12 εe1 + 2 C 22 εe2 + C 23 εe3 (B.16)
P33 = C 13 εe1 + C 23 εe2 + 2 C 33 εe3
The derivative of the thermodynamic forces with respect to the actual unrecov-
erable strain is given by
∂Y ∂Y
p
=− e (B.17)
∂ε ∂ε
The derivative of the actual stress with respect to damage is given by
0
P11 0 0 0 0 0
0
0 P 22 0 0 0 0
0
0 0 P 33 0 0 0
∂σ
= (B.18)
e e
1 Ω3 C 44 ε4 1 Ω2 C 44 ε4
∂D 0 − − 0 0 0
2 Ω2 2 Ω3
− 1 Ω3 C 55 εe5 Ω C εe5
2 Ω1 0 − 12 1 Ω553
0 0 0
Ω C ε6 e e
1 Ω1 C 66 ε6
− 21 2 Ω66
1
− 2 Ω2 0 0 0 0
where
0 = −C εe − C εe − C εe
P11 11 1 12 2 13 3
0 = −C εe − C εe − C εe
P22 (B.19)
12 1 22 2 23 3
0 = −C εe − C εe − C εe
P33 13 1 23 2 33 3
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Appendix 307
where γ0 is the initial damage threshold value and γ(δ) defines the hardening.
The derivative of the damage surface with respect to thermodynamic forces is
given by N
J11 Y11 S
B11 Y11
ΦN + ΦS
J Y N B Y S
22 22 22 22
N
+
ΦS S
∂g d Φ
J YN
= 33 33 B33 Y33 (B.21)
∂Y +
ΦN ΦS
0
0
0
where q
ΦN = N )2 + J (Y N )2 + J (Y N )2
J11 (Y11 22 22 33 33
q (B.22)
S
Φ = S 2 S 2 S )2
B11 (Y11 ) + B22 (Y22 ) + B33 (Y33
∂g d
= −1 (B.23)
∂γ
g p = fij σ i σ j + fi σ i − (R (p) + R0 )
p
(B.24)
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i i
i i
Φp = (f1 σ 1 + f2 σ 2 + f3 σ 3 +
+f11 σ 1 2 + f22 σ 2 2 + f33 σ 3 2 +
+2 f12 σ 1 σ 2 + 2 f13 σ 1 σ 3 + 2 f23 σ 2 σ 3 + (B.26)
1/2
+f6 σ 6 2 + f5 σ 5 2 + f4 σ 4 2
The derivative of the yield surface with respect to unrecoverable-strain hardening
is
∂g p
= −1 (B.27)
∂R
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Appendix C
Software Used
Only four software applications are used throughout this textbook. By far the most
used is ANSYS
R
Mechanical APDL (referred simply as ANSYS in this textbook).
BMI3 is used only in Chapter 4. MATLAB
c R
is used for symbolic as well as
numerical computations. Finally, Intel Fortran must be available to compile and link
ANSYS with user programmed material subroutines, but its usage is transparent to
the user because it is called by a batch file requiring no user intervention. Of course,
some knowledge of Fortran is required to program new user material subroutines,
but programming is made easier by several example subroutines, which are provided
and used in the examples.
The aim of this section is to present an introduction to the software used in
this textbook, namely ANSYS and BMI3, as well as how to use Intel Fortran to
compile and link user subroutines with ANSYS. It is assumed that the reader can use
MATLAB without help besides that provided by the self-explanatory code included
with the examples, either printed in this textbook or downloadable from the Web
site [5].
Operation of the software is illustrated for a Windows 7 platform but opera-
tion in a Linux environment is very similar. For the sake of space, this section is
very brief. The vendors of these applications have a wealth of information, training
sessions, user groups, and so on, that the reader can use to get familiar with the
software interface. One such source of information is the Web site for this text-
book at http://barbero.cadec-online.com/feacm-ansys/. Another source of
information is the book’s user group at http://tech.groups.yahoo.com/group/
feacomposites/.
309
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The ANSYS help can then be used to enhance the user’s knowledge of the ANSYS
command structure.
In this textbook, selected commands from a .log file created with the GUI are
copied into a .inp file, which upon being read into ANSYS automatically performs
all the tasks of model creation, execution, and post-processing. This methodology
is recommended because the .inp file can be debugged, refined, adapted to similar
situations, recalled later on, and it provides excellent documentation for project
reporting to the client and even auditing by third parties. The .inp files provided
with the examples in this textbook demonstrate their usefulness, even if the GUI
was used to help generate most of them.
The examples in this textbook were produced using ANSYS version 14. They
work identically in Windows and Linux platforms. On Windows, ANSYS is accessi-
ble from the START menu, through two icons: “Mechanical APDL (ANSYS)” and
“Mechanical APDL Product Launcher.” It is best to use at least once the later, as
it allows us to set the default location for the model files.
In this Appendix, it is assumed that the user has created a folder c:\ansys\
user\, where all the model files reside. Therefore, in “Product Launcher,” under
“File Management,” the “Working Directory” should be set to c:\ansys\user.
Clicking on Run invokes the GUI.
The ANSYS GUI has a command bar at the top and a menu list on the left.
Below the command bar, there is single-line command window. ANSYS commands
typed in this window are executed immediately and have the same effect as equiv-
alent GUI operations.
Although the GUI is user friendly, it is very challenging to describe (in a text-
book) all the mouse clicks one has to do in order to set up and solve a problem. It
is also challenging to remember what one did during a previous session using the
GUI. And there is no use trying to write down the myriad mouse clicks needed to
accomplish a task. Fortunately, all GUI operations (mouse clicks, menu selections,
data entry, and so on) are saved by ANSYS into a .log file in the current directory
(c:\ansys\user\). The .log file is a text file that can be edited and cleaned up
of the many commands that represent dead ends that one has reached during a
session. Cleaned up .log files become .inp files, which can be recalled into ANSYS
and executed to reproduce a prior session.
The .inp files can be recalled in three ways. First, each line in the .inp file can
be typed in the command window and executed one at a time (by pressing enter,
of course). This is very useful in order to learn the effect that each command line
has on the model generation, execution, and so on. Second, a portion or the whole
.inp file can be pasted into the command window and executed. Finally, once
a .inp file is polished, the most computationally efficient way to enter a model
is to type the following command /input,file,inp, in the command window.
This will retrieve file.inp and execute it. The equivalent GUI mouse clicks are:
File, Read Input From, OK.
As was mentioned before, this section is very brief. It has been my experience
that students successfully teach themselves ANSYS by figuring out the commands
used in the examples in this textbook, which are available on the Web site [5],
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Appendix 311
along with the help system and the documentation included with ANSYS. Video
recordings illustrating the execution of the examples by using the ANSYS GUI are
available on the Web site [5].
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Figure C.2: Add environment variable. Step 2. Add/edit ANS USER PATH.
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Appendix 313
– USERMAT1D can be used for 1D elements such as bars and links, not beams.
– USERMATPS is used for PLANE STRESS elements such as PLANE and SHELL.
You should not modify USERMAT.F, but just the code in one or more of the
specific routines listed above.
To make your own DLLs, copy the following from [5] to your work directory
(folder):
– Copy the folder \EJB to your work directory. This folder contains templates
for all five USERMAT routines, and a backup copy of AnsUserMatEjb.bat
just in case. Do not modify anything in this folder. Just use it as a repository
for templates that you may want to modify.
Then, copy all four specific routines from \EJB to your work directory. Modify
one or more of them to suit your needs. The ones you do not modify will be there
just to fill up a place when you build your DLL. The templates provided implement
routines used in some of the examples. You can look at the source code to learn
about them.
Once you have your own specific USERMATxx ready, you use AnsUserMatEjb.
bat to make your DLL. AnsUserMatEjb.bat will look for a template USERMAT.F in
the \EJB folder and needs the four USERMATxx.F and impcom.inc to be in your work
directory. Double click on AnsUserMatWvu.bat to execute it. If the DLL is built
correctly, it will be compiled and ANSYS will find it. If not, look at compile.log
to see the errors.
Note that .\usermat.F residing in your work directory will be overwritten each
time you use the batch file AnsUserMatWvu.bat, but it is not a problem because
AnsUserMatWvu.bat looks for a fresh copy in \EJB and the four editable files will
be automatically appended. You just edit any of the specific files listed above.
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C.2 BMI3
Most users will run BMI3 within ANSYS as explained in Section C.2.2 but for
troubleshooting it is useful to know how to operate it outside ANSYS, as explained
in Section C.2.1 next.
– Only apply loads on nodes or keypoints using concentrated forces (do not use
moments). If the model has distributed loads, calculate the equivalent nodal
forces and apply them at the nodes.
– Use only one real constant set for all the models.
The procedure to compute the post-critical path parameters using BMI3 within
ANSYS is described next.
– In the working directory (c:\ansys), copy the APDL macro ans2i.mac, and
the programs bmi3.exe and i2b ans.exe from [5].
– Define the model in ANSYS and solve it using the “Eigenvalue buckling anal-
ysis” procedure for obtaining the bifurcation loads Λ(cr) (e.g., Example 4.2).
– Run the APDL macro ans2i simply by entering ans2i in the ANSYS com-
mand line [5] to calculate parameters of the post-critical path.
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Appendix 315
– Look for the c:\ANSYS 14.0 Output Window, which is minimized in the Win-
dows taskbar, and bring it to the foreground.
– In the c:\ANSYS 14.0 Output Window, respond to the two prompts: (i) ac-
tivate or not sorting of the nodes in order to minimize the bandwidth of the
system of equations (sorting along the longest dimension is recommended), (ii)
introduce the mode, node, and component used as the perturbation parameter
s or let BMI3 choose the default. By default, the lowest mode and the node,
component, with the largest mode amplitude is used. If an error message of
“INSUFFICIENT STORAGE” appears, try sorting along another direction.
If that fails, BMI3 needs to be recompiled with larger arrays.
– In addition to the critical load Λ(cr) , BMI3 computes the slope L(1) = Λ(1)
and the curvature L(2) = Λ(2) of the bifurcation mode selected. These results
are shown in the c:\ANSYS 14.0 Output Window and they are printed in
DEMO.out
– Do not close the c:\ANSYS 14.0 Output Window, just minimize it. Other-
wise, it will abort ANSYS. Instead, ANSYS should be closed from the GUI.
Note that the results (bifurcation loads, slopes, and curvatures) appear with a
negative sign. This is usual in stability analysis. If a model is constructed with ten-
sile loads (instead of the usual compression), one can type REVERS=-1 in the ANSYS
command line before executing the APDL macro ANS2I. Another peculiarity of the
BMI3 software is that transverse deflections w (perpendicular to the plate) have an
opposite sign to that used by ANSYS. Since transverse deflections w are often used
as perturbation parameters, the change in sign must be taken into account during
the interpretation of results.
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Materials Science/Mechanical Engineering/Civil Engineering
Ever J. Barbero
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