Service Manual: Rondostar 3000

Service manual
Rondostar 3000
SFS6115, SFS6115C, SFS6117,

SFS6117C, SFS6117H, SFS6117DD
SFI6117, SFI6117H
Edition SD123402
Technical specifications subject to change without notice
HEADQUARTERS SUBSIDIARIES
RONDO Burgdorf AG RONDO GmbH & Co.KG RONDO Inc.
Heimiswilstrasse 42 Hoorwaldstrasse 44 267 Canarctic Drive
3400 Burgdorf 57299 Burbach Downsview, Ont. M3J 2N7
Switzerland Germany Canada
Phone +41 (0)34 420 81 11 Phone +49 (0)2736 203-0 Phone +1 416 650 0220
Fax +41 (0)34 420 81 99 Fax +49 (0)2736 203130 Fax +1 416 650 9540
[email protected] [email protected] [email protected]
RONDO S.à.r.l. RONDO S.r.l.

COMPETENCE CENTRE SCHIO PAE "Les Pins" Via Lago di Albano, 86
RONDO Schio s.r.l. 67319 Wasselonne cedex 36015 Schio (VI)
Via Lago di Albano, 86 France Italy
36015 Schio (VI) Phone +33 (0)3 88 59 11 88 Phone +39 0445 576 635
Italy Fax +33 (0)3 88 59 11 77 Fax +39 0445 576 641
Phone +39 0445 575 429 [email protected] [email protected]
Fax +39 0445 575 317
[email protected] RONDO Ltd. OOO RONDO
Unit 7, Chessington Park Varschavskoge Chaussée, D 17, Str. 3
Lion Park Avenue 117105 Moskau
Chessington, Surrey KT9 1ST Russia
Great Britain Phone +7 (495) 786 39 06
Phone +44 (0)20 8391 1377 Fax +7 (495) 788 98 20
Fax +44 (0)20 8391 5878 [email protected]
[email protected]
RONDO Asia
RONDO Inc. Regional Office
51 Joseph Street No. 14-1 Mezzanine Floor
Moonachie, N.J. 07074 Jalan 11/116B
USA Kuchai Entrepreneurs Park
Phone +1 201 229 97 00 Off Jalan Kuchai Lama
Fax +1 201 229 00 18 58200 Kuala Lumpur
[email protected] Malaysia
Phone +60 3 7984 55 20
Fax +60 3 7984 55 95
[email protected]
www.rondo-online.com
Index
1. Safety regulations
2. Full view of the machine
3. Recommended spare parts

3.1 Mecanical spare parts
3.2 Electrical spare parts
4. Notes for the service

4.1 Important notes
4.1.1 Improvements on the Rondostar
4.1.2 Software changes
4.1.3 Usage of the new software
4.1.4 General view of the special functions
4.2 Initialisation
4.3 Calibrating the roller gap
4.4 Parameter
4.5 Diagnostic program
4.5.1 Selecting the diagnostic program
4.5.2 Checking the inputs
4.5.3 Allocation of the outputs
4.6 Operating hours counter
5. Important notes, testing the drives

5.1 Mains voltage, mains frequency
5.1.1 Modifying the machine for a different mains voltage
5.1.2 Modifying the machine for another frequency
5.2 Functions of the machine
5.2.1 Machine start function
5.2.2 Roller adjustment drive function
5.2.3 Turning knob
5.3 Testing the drives
5.3.1 Direction of rotation of the drives
5.3.2 Testing the table- and roller drive
5.3.3 Testing the roller adjustment drive
5.3.4 Testing the flour duster
5.3.5 Testing the reeler
5.3.6 Testing the roller adjustment drive brake
5.3.7 Testing the Cutomat
5.4 Final control test
6. Compound operation
6.1 General comments
6.2 Function
6.2.1 Compound operation with one make-up line respectively donut line
6.2.2 Positioning the dough
6.2.3 Release signal for transfer
6.3 Special parameters for compound operation
7. Instructions for trouble shooting

7.1 Error messages
7.2 Construction of the control system
7.3 Checking the control system
7.3.1 Mains voltage
7.3.2 Control voltages
7.3.3 Control circuit main contactor K1M
7.3.4 Measure of the voltage on the plugs
7.4 Important notes to the frequency inverter
7.4.1 Types
7.4.2 Parameterization
7.4.3 Ground fault interrupter can be actuated when inverter is started
8. Part names, drawings

8.1 Machine head front housing
8.1 Machine head front housing Cutomat / Compound
8.2 Machine head intermediate parts
8.3 Machine head rear housing
8.4 Machine bases
8.4.1 Machine base
8.4.2 Maschine base with support
8.4.3 Machine base SFI
8.5 Machine tables
8.5.1 Machine table Inox to Cutomat
8.5.2 Machine table Inox to support type
8.5.3 Machine table Inox to socle type
8.5.4 Flour catch pan
8.6 Cutting station / Machine table Cutomat
8.6.1 Adjustment of spring range
8.7 Flour duster
8.8 Automatic dough reeler
8.8.1 Convert the automatical dough reeler from the right to the left machine table
8.8.2 Reeler raise SFI6117.E
8.9 Electrical box
8.10 Electrical box Cutomat
8.11 Front cover: Electrical equipment
9. Electro circuit diagrams

Unbedingt zu beachtende Sicherheitsvorschriften und -hinweise
Bei allen Reparatur-, Instandhaltungs-, Reinigungs- und ähnlichen Arbeiten an Maschinen

sind vor Beginn die Netzstecker herauszuziehen und alle eventuell vorhandenen
Druckluftzuleitungen zu unterbrechen und zu entlüften!
Weiter sind sämtliche Sicherheitsvorschriften und -hinweise, gemäss Betriebsanleitung

Kapitel 1, zu beachten!
Prescriptions et conseils de sécurité à observer obligatoirement
Avant tout travail de réparation, d'entretien, de nettoyage et de travail analogue à la

machine retirer la fiche de contact et, le cas échéant, arrêter et purger tout
approvisionnement d'air comprimé!
De plus, il faut observer toutes les prescriptions et conseils de sécurité selon chapitre 1
du mode d'emploi!
Safety instructions and information which must be followed
Before beginning any repair, maintenance, cleaning or similar work on the machine
disconnect the mains plug and interrupt and deaerate all possible existing feeding pipes
of compressed air!
In addition, follow all safety instructions and information according to chapter 1 of the
operating manual!
2 Full View of the Machine
SFS6115 SFS6117
4 3 4 5 1
1 5 2
11 6 11 7
10
1 Dough Catch Pan

2 Flour Duster (Option)
9 3 Roller Head
4 Safety Guard
5 Machine Table
6 Machine Base
7 Main Switch
8 Black Push Button for Starting
8 8 9 Control Panel
10 Red Push Button for Stopping
11 Forked Support
12 Turning knob for data input
12 13 Automatical Dough Reeler (Option)
14 Cutting Station (Option)
SFS6115C / SFS6117C SFS6117H
14 13
Edition: 04. 2005 Service manual

SFI6117
16 17 15 17
SFI6117H
13
13 Automatical Dough Reeler (Option)

15 Support
16 Lower Table
17 Forked Supports

3. Empfohlene Ersatzteile / Pièces de rechange recommandes /
Recommended spare parts
3.1 Mechanische Ersatzteile / Pièces de rechange mécaniques /
Mecanical spare parts
Bestell-Nr. Teilebezeichnung
No commande Désignation
Ordering no Part name
50284 * Zahnriemen GT Courroie dentée GT Toothed belt GT

11532 Haltering Anneau de blocage Retaining ring
11935 Zahnriemen HTD Courroie dentée HTD Toothed belt HTD
50048 Gasfeder 100N ohne Vérin à gaz 100N sans Pneumatic spring 100N
automatischem Haspel enrouleur automatique without automatic reeler
50283 Zahnriemen GT Courroie dentée GT Toothed belt GT
50453 Kupplung Dispositif d'accouplement Clutch
50474 Zahnriemen Courroie dentée Toothed belt
50485 Gasfeder 200N mit Vérin à gaz 200N avec Pneumatic spring 200N with
automatischem Haspel enrouleur automatique automatic reeler
50607 Rippenband Tapis gouffré Ribbed belt
91339T05 Antriebsrolle Rouleau d'entraînement Drive roller
105467 Kunststoffband 640 x 3280 Tapis synthétique Synthetic conveyor belt
640 x 3280 640 x 3280
106570 Exzenterhebel Levier excentrique Eccentric lever
106593 Schaltsegment Segment Segment
108241 Schraubendruckfeder Ressort à pression Compression spring
121093 Teigrückhaltebügel Archet de retenue de pâte Dough retaining hoop
121344 Kunststoffband 640 x 3570 Tapis synthétique Synthetic conveyor belt
640 x 3570 640 x 3570
121344T02 Kunststoffband 640 x 2680 Tapis synthétique Synthetic conveyor belt
640 x 2680 640 x 2680
122775T03 Abstreifermesser Lame de racleur Scraper blade
123568 Zahnrad Z = 22 Roue dentée Z = 22 Gearwheel Z = 22
125908 Rippenbandscheibe Poulie courroie striée Ribbed V-belt pulley
125953 Feder Ressort Spring
125954 Abstreifer komplett Racleur complet Scraper complete
126055 Federstab Barre pour ressort Spring bar
126084 Rakel Racle Ductor
126088 Wischer Bras de monture d'essuie Wiper arm
134823 Abstreifer komplett blau Racleur complet bleu Scraper complete blue
135341 Kunststoffband blau Tapis synthétique bleu Synthetic conveyor belt blue
640 x 3280 640 x 3280 640 x 3280
* = Ausführung Cutomat/Version Cutomat/Type Cutomat
Automatischer Teighaspel / Enrouleur automatique de pâte / Automatic dough reeler

50466 O-Ring O-Anneau O-Ring
130530 Antriebsrad Z = 10 Roue dentée Z = 10 Gearwheel Z = 10
124595 Motor mit Kabel Linak Moteur avec câble Linak Motor with cable Linak
3.2. Elektrische Ersatzteile / Pièces de rechange électriques /
Electrical spare parts
Bestell.Nr. 1. Stufe Teilebezeichnung

No commande Echelon 1 Désignation
Ordering no. Variation 1 Part name
8935 Feinsicherung 2,0A träg Fusible 2,0A lent Fuse 2,0A slow
9371 Endschalter Interrupteur fin de course Limit switch
11334 Empfängerkopf Tête de récepteur Receiver head
11335 Senderkopf Tête de transmetteur Transmitter head
50477 Grundmodul Module de base Modul basic
50481 Handrad komplett Roue à main compl. Handwheel compl.
50482 Absolutwertgeber Codeur en valeur absolue Rotary encoder
50483 Drehknopf Bouton tournant Turning knob
50587 Prozessoreinheit Unité microprocesseur Microprocessor unit
106111 Lichtschrankenkabel Câble pour cell. photoélectr. Cable for light barrier
135202 *** Frequenzumrichter 230 V Variateur de fréquenze 230 V Frequency inverter 230 V
135203 *** Frequenzumrichter 400 V Variateur de fréquenze 400 V Frequency inverter 400 V
Bestell.Nr. 2. Stufe Teilebezeichnung

No commande Echelon 2 Désignation
Ordering no. Variation 2 Part name
12061 Drehstrommotor 0,09 kW Moteur triphasé 0.09 kW Motor three-phase 0.09 kW

35493 Motor mit Bremse Moteur avec freinage Motor with brake
50044 El. magnetische Bremse El. freinage magnétique El. magnetic brake
50359 *** Hilfskontaktblock Module de contacts auxiliaires Contact component auxiliary
50361 Kleinleistungschütz Contacteur de petit calibre Contactor miniature
50362 Kleinleistungsschütz Contacteur de petit calibre Contactor miniature
50484 Flachbandkabel 20-pol. Câble plat, 20 pol. Ribbon cable, 20 pol.
50588 *** Elektrische Kupplung Embrayage électrique Electrical clutch
Cutomat Cutomat Cutomat
50603 Motor 1,1 kW 50/60 Hz Moteur 1,1 kW 50/60 Hz Motor 1,1 kW 50/60 Hz
50604 *** Zeitrelais Relais temporisé Time relais
50925 Pilztaster schwarz Bouton poussoir noir Push button black
50926 Pilztaster rot Bouton poussoir rouge Push button red
50927 Hilfsschalterblock 2S Bloc de contacts auxiliaires Contact block auxiliary 2S
50928 Hilfsschalterblock 10 Bloc de contacts auxiliaires Contact block auxiliary 10
51309 Motor 1,1 kW 60 Hz, UL Moteur 1,1 kW 60 Hz, UL Motor 1,1 kW 60 Hz, UL
*** Nur für Cutomat

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4. Notes for the service
4.1 Important notes
4.1.1 Improvements on the Rondostar

In August 1998 the following changes have been made on the Rondostar.
Table drive:
Rondostar SFS611 is new equipped with clutches instead of the reversing gear (Like
Compas 3000).
Rondostar SFS611C (Cutomat, compound operation) is still equipped with the
reversing gear.
Light barrier wiper (screen wiper):

New light barrier wipers, mounted directly on the roller, as by Compas 3000.
Scraper:
New scraper system, consisting of 4 single scrapers instead of the pairs of scrapers.
4.1.2 Software changes

The following software changes have been made:
- Control system for the table clutches
- Changes in the control system of the screen wiper
- Modifications for compound operation with make-up lines and transfer table.
Previous software: 125921T01B V1.02

New software: 125921T01D V1.10
The EPROM is new marked as follows:
125921T01D / V1.10
125921T01D: Software identification by Seewer Rondo

V1.10: Software version, which is indicated below parameter 99 on the
display
The software version is new also indicated on the processor beside the mark of the
serial number.
4.1.3 Usage of the new software

The new software V1.10 can be used for all previous Rondostar.
In doing so pay attention to:
- Table drive: Table clutches Parameter 31 = 1

Reversing gear Parameter 31 = 0
- Light barrier cleaning: new system on the roller Parameter 32 = 2
Parameter 33 = 450
old system with catch Parameter 32 = 320
Parameter 33 = 120
By delivery of the processors the parameters for clutches and for the new light
barrier wipers are set.
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Edition: 06.2011 Service manual

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4.1.4 General view of the special functions
The software for the RONDOSTAR is equipped with special functions to assist the technical
service.
Functions 1, 2: Access by the customer is possible (see operating manual)

For entering press the key "OK".
Other functions: For entering press the key "flour duster". The information on these
functions is not contained in the operating manual.
The individual functions must be selected using a function code.
Allocation of the function codes:
with key function Description of the function See

code FU chapter
"OK" 1 Parameters, access for customer possible ##
"OK" 2 Diagnosis for customer, inputs indicated, ##
access to outputs is not possible
Flour duster 10 Parameters, for technical service 4.4
Flour duster 20 Final control test 5.4
Flour duster 30 Diagnosis for technical service 4.5
Flour duster 40 Test roller adjustment 5.3.3
Flour duster 51 Initialisation of the parameters 4.2
Flour duster 53 Initialisation of the programs 4.2
Flour duster 55 Full initialisation (parameters and programs) 4.2
Flour duster 67 Calibration of roller gap 4.3
Flour duster 70 Display operating hours counter 4.6
Flour duster 99 Indication of the software version -----
## For description of the functions see the operating manual
The functions listed above are described in detail in the following chapters.
Warning
Changing the functions requires great care and forethought.
4.2 Initialisation
Function
When the processor is initialised, the basic data (parameters, sheeting programs) are loaded
from the program EPROM into the processor's working memory.
When initialisating, all previously entered data such as customer programs, special parameters,
etc. are overwritten by the basic data.
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When should the initialisation be carried out?
- Following the installation of a new processor in the machine

Full initialisation (FU 55)
- Where faults are suspected in the processor's control procedure (software errors)
In this case proceed as follows:
Initialise the parameters (FU 51) ---> then test the machine
- If the problems are not rectified

Full initialisation (FU 55) ---> then test the machine
This results in the loss of all sheeting programs
memorised by the customer!
- If only the customer programs are to be deleted

Initialise the programs (FU 53) ---> all sheeting programs are deleted
How to initialise?
Example: In order to initialise the parameters (FU 51) proceed as follows:
- Switch on working mode "Auto" LED "Auto" on continuously

- Press key "Flour Duster" for approx. 10 s Indication: FU 0 --
- Set "51" by turning knob Indication: FU 51 --
- Press key "OK" till Indication: FU 0 --
- Return to sheeting program Press the key "ESC"
4.3 Calibrating the roller gap

Calibration of the roller gap is imperative if:
- the processor has been changed
- changes are made to the absolute value sender (toothed belt, attachment of the sender,
etc.)
- the roller gap shown on the display does not coincide with the actual roller gap
The calibration of the roller gap takes place by a roller gap of 4,0 mm.
Proceed as follows:
- Switch off the machine at the main switch

- Set the roller gap to 4,0 mm, e.g. by turning the brake disk of the roller engagement
drive. Check the roller gap with e.g. a 4,0 mm large sheet.
- Switch on the machine at the main switch
- Press key "Flour duster" for approx. 10 s Indication: FU 0 --
- Set "67" by turning knob Indication: FU 67 XX,X-
- Press key "OK" till Indication: FU 67 4,0
Calibration is complete
Return to the sheeting program: Press the key "ESC"
XX,X = Numerical value
The calibration of the roller gap is not affected by initialisation and is not deleted.
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4.4 Parameter
Key Funct. Param. Description Value Unity
OK 1 0 Entering data: Side end for folding not defined 0 1

Side end for folding right 1
Side end for folding left 2
OK 1 1 Entering data: Side end for man. reeling not defined 0 1
Side end for man. reeling right 1
Side end for man. reeling left 2
OK 1 2 Compound operation: Time band stop waiting postion 15 0,1 s
OK 1 3 Compound operation: Time for transfer 300 0,1 s
FD 10 10 Entering data: no Auto-reeler 0 0

Auto-reeler right 1
Auto-reeler left 2
FD 10 11 Entering data: no cutomat 0 0
Cutomat right 1
Coutomat left 2
FD 10 12 Time Auto-reeler finished 15 0,1 s
photocell free --> conveyor belt stop (10)
FD 10 13 Time handreeler finished 15 0,1 s
photocell free --> conveyor belt stop (10)
FD 10 14 Position of the dough handreeler placement 15 0,1 s
Dough in photocell --> conveyor belt stop (10)
FD 10 15 Time conveyor belt stop for folding 2 0,1 s
photocell free --> conveyor belt stop
FD 10 16 Time conveyor belt stop for cutomat 2 0,1 s
photocell free --> conveyor belt stop
FD 10 17 Roller opening by cutting (Cutomat) 50 0,1 mm
FD 10 18 Time open Auto-reeler 12 0,1 s
D 10 19 Time close Auto-reeler 15 0,1 s
FD 10 20 max. dough thickness in mm for Auto-reeler 90 0,1 mm
FD 10 21 Delay time dough in photocell 2 0,1 s
FD 10 22 Indicator period 8 0,1 s
FD 10 23 Indicator break 2 0,1 s
FD 10 24 Cutomat: running time high speed at the start 10 0,1 s
FD 10 25 On delay-time for flour duster 8 0,1 s
FD 10 26 Time for changing the program-no. (Flashing of the program-no) 50 0,1 s
FD 10 27 Time press the key for selecting the program mode 30 0,1 s
FD 10 28 "long time" for key OK respectively flour duster for special 100 0,1 s
functions
FD 10 29 "short time" for key OK respectively flour duster for special 30 0,1 s
functions
FD 10 30 Compound operation: 0
no compound operation 0
compound left 1
compound right 2
compound operation left/right no passages without roller
adjustment (special) 3
compound operation left/right: for left machine place dough on
left side, for right machine place dough on right side 4
FD 10 31 Rondostar with table clutch 1 1
Rondostar with reversing gear 2
(Cutomat/Compound, machine delivery before August 1998)
FD 10 32 Light barrier wiper "above" 2
For new screen wiper on the roller, inactive 2
For old screen wiper with catch, function active 320
FD 10 33 Light barrier wiper "below" 450
For new screen wiper on the roller, inactive 450
For old screen wiper with catch, function active 120
Values in brackets are valid for short tables
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Notes
Key: Select special functions with the key "OK" or with the key "flour duster"
The customer has the option, to change parameter 0, 1, 2 and 3.
See description in the operating manual.
Function: The function is selected with the turning knob.
Function 10 and the associated parameters are exclusively intended for the
technical service (no notes in the operating manual).
Parameters: The parameters are selected with the turning knob and confirmed with "OK"
Value: The figures given in the column "value" are loaded into the working memory from
the EPROM during initialisation and may subsequently be changed.
Attention: By the software version V1.02 it was as follows:

- Parameter 31: Time for transfer in the compound operation
- Parameter 32: Time band stop waiting position in the compound operation
There were no parameters for the light barrier wipers.
Changing the parameters:
Example: The time to switch to "programming" is to be changed from 3 s to 5 s.
Use function (FU) 10 to change parameter (PA) 27 from 30 to 50
- Switch on working mode "Auto" LED "AUTO" on continuously

- Press key "flour duster" during 10 s Indication: FU 0 --
- Press key "OK" till Indication: PA 10** (0)
- Set parameter "27" by turning knob Indication: PA 27** 30
- Press key "OK" till Indication: PA 27 30**
- Set value "50" by turning knob Indication: PA 27 50**
- Press key "OK" Indication: PA 28** XX,X
return to the sheeting program: Press key "ESC" twice
XX,X = Numerical value ** = Indication is flashing
4.5 Diagnostic program

The Rondostar is fitted with an automatic direction of rotation control, i.e. after switching on
the electricity supply (mains switch), when a sheeting program is started for the first time, the
direction of rotation of the mains is checked. The drives are subsequently controlled in
accordance with the direction of rotation of the mains.
Before using the diagnostic program, the machine is briefly started in a sheeting program or in
the working mode "manual" (direction of rotation check). As soon as the conveyor belts start to
move, the machine can be stopped and the program may be aborted using "ESC". The turning
direction of the net will be indicated with LED 9 (see chapter 4.5.2)
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4.5.1 Selecting the diagnostic program

- Set function "30" by turning knob Indication: FU 30 --
- Press key "OK" till Indication: d. 1** 0
- Return to the sheeting program: Press key "ESC" twice
** = Indication is flashing
4.5.2 Checking the inputs
The statuses (On/Off) of the inputs are displayed on the LED of the roller reduction steps,
whereby they are numbered 1 - 9 from left to right.
LED No. 1 Control voltage processor Control voltage OK = 1

LED No. 2 General control voltage Control voltage OK = 1
LED No. 3 Right push button Right push button operated = 1
LED No. 4 Left push button Left push button operated = 1
LED No. 5 Main contactor K1M Main contactor engaged = 1
LED No. 6 Frequency inverter, Frequency inverter and
contactor K2M contactor K2M ON = 1
LED No. 7 Turning knob Slow turning of turning knob = 0/1
LED No. 8 Photocell Photocell covered = 1
Photocell free = 0
LED No. 9 Direction of rotation of mains Right rotating field = 0
Left rotating field = 1
"1" indicates that the corresponding LED illuminates

"0/1" indicates that the LED switches on and off when the turning knob is turned.
"0" indicates that the corresponding LED is switched off
If all inputs should be tested, proceed as follows:
Select the diagnostic program (FU30)
Safety guard open illuminate: LED1, LED2

These two LED have to illuminate always.
Close safety guard

Press right push button illuminate: LED3 LED5 LED6
Push button no longer pressed illuminate: LED5 LED6
Press left push button illuminate: LED4 LED5 LED6

Push button no longer pressed illuminate: LED5 LED6
Open safety guard LED5 has to switch off imediately

LED6 has to switch off with approx 1 s delay
Turn turning knob slowly LED7 has to illuminate
Photocell LED8 illuminates when photocell is covered

LED8 doesn't illuminate when photocell is free
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4.5.3 Allocation of the outputs

After leaving the diagnostic program, all outputs are automatically returned to their former status.
Functions of the processor outputs

Output Function by Function by Relay Remarks
processor mains right rotating field mains left rotating field contactor
LED No. 9 dark LED No. 9 illuminates
A0 Supervision processor Supervision processor K8 Cannot be switched on
(watch-dog) (watch-dog) or off
processor fault A1=0
A2 Table drive: Conveyor- Table drive: K9/K2M By Cutomat:
belt runs to the left Conveyor-belt runs to the F-inverter Conveyor-belt runs
right always to the left
A11 Table drive: Conveyor- Table drive: K10/K3M F By Cutomat:
belt runs to the right Conveyor-belt runs to the -inverter Conveyor-belt runs
left always to the right
A5 Table clutches Table clutches K13 Rondostar with table
0 = left clutch 0 = left clutch clutches
1 = right clutch 1 = right clutch
Cutomat: Cutomat:
1 = small number of 1 = small number of
revolutions revolutions
A6 Roller adjustment Roller adjustment K1/ K2
1 = drive ON 1 = drive ON
A10 Roller adjustment Roller adjustment K5
0 = upward 0 = downward
1 = downward 1 = upward
A7 Roller adjustment Roller adjustment K7
1 = Brake ON 1 = Brake ON
A9 Flour duster Flour duster K3 / K4
1 = Flour duster ON 1 = Flour duster ON
A8 Direction of rotation flour Direction of rotation flour K6
duster 0 by right rotating duster 1 by left rotating
field field
A4 Selection between Selection between K14
0 = reeler 0 = reeler
1 = table clutch / 1 = table clutch /
Cutomat clutch Cutomat clutch
A3 Auto reeler, table Auto reeler, table K12 Switch on / off
clutches, Cutomat clutch clutches, Cutomat clutch
1 = ON 1 = ON
A1 Reeler Reeler K11
0 = Open reeler 0 = Open reeler
1 = Close reeler 1 = Close reeler
Note:
The drives for roller adjustment and reeler each have:
- 1 relay for drive ON/OFF
- 1 relay for the direction of movement up/down respectively open/close
With outputs A2, A8, A10, A11 the function changes when the direction of rotation of the
mains changes.
Output A2: SFS Contactor K2M motor main drive, direction dough to left/right
depends of mains direction of rotation.
SFS Cutomat Signal to frequency inverter, direction dough to the left
Output A11: SFS Contactor K3M motor main drive, direction dough to the
left/right depends of mains direction of rotation
SFS Cutomat Signal to frequency inverter, direction dough to the right
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Consider: - What do I want to switch on?

- Which output must be switched?
- Is the correct output selected?
The drives can only be started when the safety guards have been closed.
The individual outputs can be switched on and off as follows:
- Switch on working mode "Auto" LED "AUTO" on

continuously
- Press key "flour duster" during approx 10 s Indication: FU 0 --
- Select output (for example A7) by turning knob Indication: d. 7** 0
- Switch on output by key "OK" Indication: d. 7 1
- Switch off output by key "OK" Indication: d. 7 0
In order to test the drives a number of special test programs are available.
Testing of the individual drives is described in detail in chapter 5.3.
4.6 Operating hours counter

The processor is fitted with an operating hours counter. The counter reading can be called up
using function 70.
The display is given in hours.
In order to read the operating hours counter, proceed as follows:

- Press key "OK" (10 s) till Indication: h 000 045
(45 hours)
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5. Important notes, testing the drives

Notes:
Rondostar without Cutomat:

The drive motor for tables and rollers is supplied directly from the mains.
Rondostar with Cutomat (variable speed):

The drive motor for tables and rollers is supplied by a frequency inverter during the sheeting and
also during the cutting process.
Attention:
For the operating voltages 200 - 230 V and 380 - 460 V different types of frequency inverters and
mains filters are necessary.
5.1 Mains voltage, mains frequency

The mains voltage and mains frequency must coincide with the data given on the machine
specification plate.
The specification plate is to be found on the substructure where the mains cable input is
located.
The prescribed maximum fusing must be observed.
5.1.1 Modifying the machine for a different mains voltage
Motors: Table drive motor, roller adjustment motor, flour duster motor
200 - 230 V Motors delta-connected
380 - 460 V Motors star-connected
Attention: Rondostar with Cutomat (variable speed) cannot be switched over

from 200 - 230 V to 380 - 460 V. (Different frequency inverters!)
Transformer:
The transformer in the basic module must be switched to the new voltage.
5.1.2 Modifying the machine for another frequency

The following parts depend of the value of the frequency:
50 Hz 60 Hz
motor 50400 50421
V-belt pulley 124128 124138
V-belt 50401 50403
Attention: Rondostar with Cutomat (variable speed) can be operated with 50 or 60 Hz

without a change.
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5.2 Functions of the machine
5.2.1 Machine start function
When the machine is started, the following control process runs automatically:
1. One of the black push buttons is operated.
Here the black push buttons have a dual function.
On the one hand they switch on the main contactor, on the other hand they issue the
command for the direction of rotation of the conveyor belt to the processor.
2. Main contactor K1M engages.
3. At the time of the first start after switching on the mains, the direction of rotation of the
mains is checked automatically as follows:
The roller drive is briefly switched on and the direction of rotation of the motor is
checked. If the roller rises when given the command "close" (wrong direction), the
direction of rotation of the table, roller adjustment and flour duster drives is
automatically changed.
4. The roller adjustment drive starts and the roller moves to the roller gap shown in the
display. At the same time the automatic reeler is opened if it is not already in the upper
end position.
5. The table drive starts automatically when the roller end position is reached.
5.2.2 Roller adjustment drive function
The position of the roller gap is measured with an absolute value sender. With an angle of
rotation of 360° (roller gap 45.0 - 0.2 mm), the absolute value sender has 256 positions. A
specific roller gap is allocated to each of these 256 positions in the software.
Here the correct calibration of the absolute value sender at a roller gap of 4.0 mm is
paramount. (See chapter 4.3)
The direction of rotation of the mains is checked using the roller adjustment drive. The
controls of the table drive and the flour duster are dependent on the direction of rotation of
the roller adjustment drive.
5.2.3 Turning knob
The turning knob consists of an impulse sender with 128 impulses per revolution.
The turning knob is used to input the data during programming, when selecting the program
and during diagnostic work, etc.
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5.3 Testing the drives
5.3.1 Direction of rotation of the drives
The machine automatically tests the direction of rotation of the mains and controls the
machine accordingly.
The roller adjustment drive always depends directly on the direction of rotation of the
mains.
If the direction of movement of the table drive or of the flour duster is incorrect, proceed as
follows:
Flour duster: Switch 2 phases on the motor terminals
Table drive: First check if the black push buttons are correctly connected.
(See checking the inputs, chapter 4.5.2, LED 3 and LED 4)
Are the push buttons correctly connected, switch 2 phases of the
motor cable on contactor K2M.
5.3.2 Testing the table- and roller drive
Testing the drive

Testing the drive is best not carried out in the diagnostics program but directly in the working
mode "Manual".
Proceed as follows:
- Select "Manual" working mode
- Operate left push button conveyor belt must run to the right
Stop by using red push button
- Leave the program with "ESC"
- Operate right push button conveyor belt must run to the left
Stop by using red push button
- Leave the program with "ESC"
Testing the clutches table drive

Note: The clutch of the infeed belt is always switched on.
The infeed belt only runs when the clutch is switched on!
For testing the clutches in the diagnostic program, proceed as follows:

Switch on diagnostic program as described under 4.5.1
Testing the left clutch:
- Set d = 4 by turning knob Indication: d 4** 0
- Switch on by key "OK" Indication: d 4** 1
- Switch on clutch by key "OK" Indication: d 3** 1
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Testing the right clutch:

- Switch on clutch by key "OK" Indication: d 3** 1
5.3.3 Testing the roller adjustment drive

In order to test the roller adjustment drive, a special test program "Test roller
adjustment" is available. Proceed as follows:
- Press key "OK" till Indication: d. XX,X 45,0**
- Set roller gap (example 35 mm) by turning knob Indication: d. XX,X 35,0**
- Close safety guard
Start of the roller adjustment drive by black push button
Roller moves to the selected roller gap Indication: d. 35,0 35,0**
XX,X = Numerical value
5.3.4 Testing the flour duster
The correct direction of rotation for the flour duster has been determined by the automatic
check on the direction of rotation of the mains. (Do not change output A8).
To check the flour duster, switch on the diagnostic program as described under 4.5.1
- Switch on working mode "Auto" LED "AUTO" on
continuously
- Press key "flour duster" during approx. 10 s Indication: FU 0 --
Now the diagnostic program is switched on
Processor output 9, flour duster On / Off

- Close safety guard, press the black push button briefly
- Flour duster ON by key "OK" Indication: d 9** 1
- Flour duster OFF by key "OK" Indication: d 9** 0
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5.3.5 Testing the reeler
The motor of the reeler drive is equipped with limit switches which automatically interrupt the
electricity supply in the end position.
To check the reeler in the diagnostic program proceed as follows:

Switch on diagnostic program as described under 4.5.1
Switch on reeler
- Reeler ON by key "OK" Indication: d 3** 1
The reeler is now switched on
Open / close reeler

- Set d = 1 by turning knob Indication: d 1** 0 (1)
The reeler can now be opened and closed by the key "OK".
- Press key "OK": Close reeler, wait until the reeler
is closed completely Indication: d 1** 1
- Press key "OK": Open reeler, wait until the reeler
is opened completely Indication: d 1** 0
Warning: Do not change the direction of rotation while the reeler is moving.
5.3.6 Testing the roller adjustment drive brake
In order to test the brake of the roller adjustment drive in the diagnostic program, proceed
as follows:
- Switch on the diagnosic program as described under 4.5.1
- Brake ON by key "OK" Indication: d 7** 1
- Brake OFF by key "OK" Indication: d 7** 0
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5.3.7 Testing the Cutomat
For the operation Cutomat the Cutomat clutch (outputs A3 and A4 = 1) as well as the slow
speed (output A5 = 1) have to be switched on.
For testing the function Cutomat, set a simple auto-program with Cutomat in program 1,
3 positions:
Initial roller gap 10 mm
Final roller gap 6 mm
Roller reduction curve 5
Function Cutomat:
Now the program will start in the final test (See 5.4). If the endthickness is reached, start
the machine with the black push button.
Now the rollers open about 5 mm and the machine starts with the Cutomat speed. The
table on the infeed side has to run exactly as fast as the table on the outfeed side. A click
of the driving wheels in the front housing is audible (normal).
5.4 Final control test

For the final control test an automatic sheeting program (without dough) is used in a
continuous way. The running time for the table drive in either direction of operation is
approx. 3 s.
Warning:
Continuous operation is only possible using programs with the functions "Stop for
folding" or "automatic reeling".

- Press key "flour duster" during approx. 10 s Indication: FU 0 --
- Press key "OK" till Indication: FU 0 --
- Press key "OK", program no. 1 is displayed Indication: 01** XX,X XX,X
- Select desired testing program by turning knob
Start machine with black push button, stop machine with red push button or safety
guard.
Return to normal sheeting mode: Press key "ESC"
XX,X = Numerical value ** = Indication is flashing
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6. Compound operation
The Rondostar SFS6117 is also qualified for compound operation with a transfer table
(dough transfer with sheeting speed).
The Rondostar SFS6117DD is qualified for compound operation with a make-up line or a
donut line. The variable speed for the dough transfer is approx. 1,5 - 7,5 m/min for make-up
lines and approx. 15 - 25 m/min for donut lines.
6.1 General comments
In compound operation with make-up lines respectively donut lines, the Rondostar can be used
together with one or two lines. The following operating modes are possible (parameter 30):
- Make-up line / donut line to the left of the Rondostar
- Make-up line / donut line to the right of the Rondostar
- One make-up line / donut line on each side of the Rondostar
Compound operation with make-up lines respectively donut lines is only possible with the
Rondostar SFS6117DD. The Rondostar SFS6117DD can also be used like a standard
machine (Function Cutomat not possible). Special processor parameters, see chapter 6.3.
The compound operation with a transfer table is possible with a normal Rondostar
(without variable speed). The release for transfer takes place by the transfer table (high
speed).
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6.2 Function
6.2.1 Compound operation with one make-up line respectively donut line
For compound operation a program containing the final function "Cutomat" must
always be produced.
Sheeting takes place as for a normal sheeting program. The dough band is stopped in the
same position as for "place manual reeler". The dough position can be set by
parameter 2.
The dough transfer starts, if the release is given by the line (input E6).
The dough band is transferred at reduced speed. The time for transfer can be set by
parameter 3. When the transfer time is run down the sheeting program is finished (The rollers
revert to the initial roller gap).
Transfer speed:
Adjustable on the potentiometer as by Cutomat. The time for the transfer of the dough depends
on the speed! The time can be set by parameter 3.
6.2.2 Positioning the dough

During compound operation with one line (parameter 30 = 1 or 2) the dough piece can
be positioned on the left or right table.
During compound operation with two lines, sheeting takes place corresponding the
selected parameter 30.
- Parameter 30 = 3: without a passage without roller adjustment. The number of
sheeting passages (even/uneven) therefore determines the side on which for the left
respectively right line the dough must be positioned. By sheeting a dough piece it is
possible to determine the allocation of the side "position dough" to the left or right
line.
- Parameter 30 = 4: Side to place the dough is defined as follows:
for left machine place dough on the left side
for right machine place dough on the right side
6.2.3 Release signal for transfer

The release signal for transfer is given by the make-up line by means of a floating
contact.
Contact closed = release
Contact open = no release respectively stop during the transfer
In special circumstances the release signal can be given by operating the black push
button (the release is given as long as the black push button is operated).
6.3 Special parameters for compound operation
The following parameters have to be set on the processor for compound operation.
- Parameter 30: Definition of compound operation (left, right, both sides)
- Parameter 2: Stop position on the table end if the dough cannot be transferred.
- Parameter 3: Running time for the dough transfer (depends on the transfer speed).
The parameters 2 and 3 can also be set by the customer (operating manual)
Parameterization of the frequency inverter, see chapter 7.4.2
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7. Instructions for trouble shooting
7.1 Error messages
The following error messages are indicated on the display:
Indication Error Causes
Err 1 Supervision of the control - Mains voltage to small

voltage of the microprocessor - Control voltage to small, replace
the basic modul
- Error processor (Input)
Err 2 Supervision of the control - Check control voltage

voltage, Error input E2 - Check fuse F2 in the basic
module
Err 3 Time-out roller adjustment - Motor runs only with 2 phases

drive, i. e. adjusting the roller - Mechanism of the roller
takes too long adjustment jams.
Err 4 No reaction of the sender, - Roller adjustment motor doesn't

if roller adjustment drive turn
is switched on. - The roller jams in the upper or
the lower final position.
- Sender defective.
- Sender cable is not plugged into
the processor
- Ribbon cable from the processor to
the basic module isn't plugged
in.
Err 5 Target value for roller gap, i. e. - Brake doesn't function

divergence between set point - The transmitter doesn't work
and actual value of roller gap properly (positions are partially
is too big missing
Err 6 The main contactor K1M is By switching on the main switch

welded. the contactor K1M is already
tightened.
Attention:
The black push button may only be
operated if the indications on the
display are illuminating, i. e. if the
processor is ready for working
Err 7 Error frequency inverter or - Check the frequency inverter

contactor K2M doesn't switch on. Switch of the mains switch for at
(Input E4) least 30 s.
- Check contactor K2M
- Check time relay K3T
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Indication Error Causes
Err 8 Error frequency inverter or - Check the frequency inverter

contactor K2M switchs off to (See also Error 7)
early (Input E4) - Check the adjustment of the
time relay K3T (1,0 s with
off-delay)
Err 9 Contactor K2M doesn't - Check contactor K2M

switch off - Check the adjustment of the
time relay K3T
The errors can be eleminated by switching off the mains switch.

The mains has to be switched off for at least 30 s, by machines with a frequency
inverter (Cutomat).
7.2 Construction of the control system

The electrical control consists basically of the following parts:
Processor with display

The machine is controled by the processor.
Basic module (fitted in electrical box)

The basic module contains:
- Power-pack consists of the transformer and the rectifier for the control voltages
24 VDC and 15 VDC.
- Relays for the control of the roller adjustment drive including the brake.
- Relays for the control of the flour duster.
- Relays for the control of the reeler.
- Contactors for the control of the roller drive / table drive
Contactor control system

The main contactor K1M carries out a safety function. When opening the safety guard
or pressing the red push button, all drives are disconnected.
The table drive is controled by the contactors K2M and K3M.
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7.3 Checking the control system
7.3.1 Mains voltage

Switch on mains switch and measure all 3 phases on contactor K1M, terminals 2, 4, 6.
(by Cutomat terminals L1, L2, L3)
7.3.2 Control voltages

Attention: The connections of the control voltage transformer (fitted in the basic
module) have to coincide with the phase voltage of the net!
Control voltage 15 VDC
Control voltage for the processor.
Measure the voltage at plug X5 on the processor (Terminals 4 and 5).
Check fuse F1 (0,63 AT) in the basic module.
Control voltage 24 VDC
Control voltage for contactor control system, in- and outputs of the processor etc.
Measure the voltage at plug X5 on the processor (Terminals 1 and 2).
The control voltages can also be checked at the basic modul on the terminals TP1 - TP6
(Close to the fuses)
TP1: +24V TP3: +15V TP5: 26VAC

TP2: G24V TP4: G15V TP6: 26VAC
Voltage 24 VDC for reeler drive (Up / Down)

Measure the voltage at plug X10-1 / X10-2.
7.3.3 Control circuit main contactor K1M

The release of the control voltage is done by the relay K8 in the basic module.
(See circuit diagram 500680, side 3, path 1 respectively 500681 side 3, path 1)
Relay K8 switches on as soon as the processor works faultless.
If the processor doesn't run (Error in the processor), the red LED in the basic module is
illuminated.
The control voltage can be checked as follows:

- Measure against ground, e. g. earth terminal
- Terminal X1-1: Voltage existing if released off processor (Relay K8)
- Terminal X1-2: Voltage existing if safety guard OK
- Terminal X1-6: Voltage existing if red push button OK
- Terminal X1-5: Voltage existing if one of the black push buttons is operated
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7.3.4 Measure of the voltage on the plugs
All connections to the basic module are plugable and allow a quick and faultless exchange.
The following picture shows the numbering of the plug connections. Based on these, in
combination with the diagram, the output voltage on the basic module can be
measured.
7.4 Important notes to the frequency inverter
7.4.1 Types
For 200 - 230 V and 380 - 460 V different types of frequency inverters and mains
filters are used.
7.4.2 Parameterization
The frequency inverters delivered by RONDO Burgdorf AG, CH are already
parameterized. The inverters can be used without a change for the sheeting
machine Compas SFA612.
Important: All other parameters must not be changed.
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7.4.3 Ground fault interrupter can be actuated when inverter is started
Leakage current flows through the inverter.
The inverter performs internal switching. Therefore, a leakage current flows through the
inverter. This leakage current may actuate the ground fault interrupter, shutting the power
off.
Use a ground fault interrupter with a high leakage-current detection value (sensitivity
amperage of 200mA or more, operating time of 0,1 s or more) or one with high-frequency
countermeasures for inverter use.
In addition, remember that a leakage current increases in proportion to the cable length.
Normally, approximately 5 mA of leakage current is generated for each meter of cable.
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8. Teilebezeichnungen, Zeichnungen / Désignations des pièces,
dessins / Part names, drawings
8.1 Maschinenkörper vorderes Gehäuse

Corps de la machine carter avant 125895
Machine head front housing
Ordering no. Part name
7153 Federkeil 8x25 Clavette 8x25 Key 8x25

7159 Federkeil 5x5x20 Clavette 5x5x20 Key 5x5x20
7249 Rillenkugellager Roulement à billes Ball bearing
10404 Gewindestift M4x4 Vis sans tête Set screw
11301 Kugellager Freilauf Roulement à billes libre Free wheeling with ball bearing
11901 Distanzscheibe Rondelle d'espacement Spacing washer
11903 Lagerbüchse Coussinet Bearing bush
50044 El. Magnetbremse Frainage Brake
50451 Federkeil 4x4x14 Clavette 4x4x14 Key 4x4x14
50452 Lagerbüchse mit Bund Coussinet Bearing bush
50453 Wellenkupplung Dispositif d'accouplement Clutch
50482 Absolutwertgeber mit Codeur en valeur absolue Rotary encoder with plug
Stecker avec prise mâle
105444 Druckfeder Ressort à pression Compression spring
106112 Lichtschrankenkabel Câble pour cellule Cable for light barrier
photoélectrique.
106114T01 Kupplung mit Kabel Embrayage avec câble Clutch with cable
106814 Verstellschwinge Levier basculant Adjusting lever
106815 Exzenter Excentrique Eccentric
106817 Dichtteller Disque de joint Seal cover plate
122421 Kupplungswelle links Arbre d'embrayage à gauche Clutch shaft left
122422 Kupplungswelle rechts Arbre d'embrayage à droite Clutch shaft right
122423 Riemenscheibe Z=34 Poulie Z=34 Pulley Z=34
122425 Riemenscheibe Z=38/Z=44 Poulie Z=38/Z=44 Pulley Z=38/Z=44
122428 Distanzbolzen Bouton d'écartement Distance bolt
122431 Lagerbrille Plaque de palier Bearing plate
124110 Spindel Broche Spindle
124111 Mutter Ecrou Nut
124113 Spindellager Logement du broche Spindle bearing
124115 Hebel Levier Lever
124608 Motor für Walzenzustellung Moteur pour approche des Motor for roller adjustment
cylindres
126050 Lager Palier Bearing
126063 Spindelhalterung Broche d'appui Holding device
8.1 Maschinenkörper vorderes Gehäuse Cutomat / Verbund
Corps de la machine carter avant Cutomat / Compoundage 126576
Machine head front housing Cutomat / Compound
7159 Federkeil Clavette Key

7247 * Rillenkugellager Roulement à billes Ball-bearing
10404 Gewindestift M4x4 Vis sans tête M4x4 Set screw M4x4
50044 Bremse Frainage Brake
50284 * Zahnriemen Courroie dentée Toothed belt
50451 Federkeil Clavette Key
50453 Kupplung Disp. d'accouplement Clutch
50474 Zahnriemen Courroie dentée Toothed belt
50482 Absolutwertgeber Codeur en valeur absolue Rotary encoder
50553 Sicherungsring f.Welle Circlips pour arbre Circlip for shaft
50588 * Elektrische Kupplung Embrayage électrique Electrical clutch
123568 Zahnrad Z=22 Roue dentée Z=22 Gearwheel Z=22
123573 Achse Arbre Shaft
124110 Spindel Broche Spindle
124111 Mutter Ecrou Nut
124113 Spindellager Logement du broche Spindle bearing
124116 Lagerring Bague Ring
124137 Satellitenplatte Disque Disc
124608 Motor für Walzenzustellung Moteur pour approche des Motor for roller adjustment
cylindres
125296 Spindelhalterung Broche d'appui Holding device
125588 * Zahnriemenrad Z=48 Roue courroie dentée Z=48 Pulley Z=48
125589 * Riemenscheibe Z=35 Poulie Z=35 Pulley Z=35
125590 Verbindungsplatte Plaque d'appui Bearing plate
125594 * Kupplungswelle Arbre d'embrayage Clutch shaft
125595 Kupplungswelle Arbre d'embrayage Clutch shaft
125850 Vorderes Gehäuse Carter avant Front housing
134615 Kupplungsscheibe links Roue libre gauche Free-wheel left
134616 Kupplungsscheibe rechts Roue libre droite Free-wheel right
* = Ausführung Cutomat / Version Cutomat / Type Cutomat
8.2 Maschinenkörper Zwischenteile
Corps de la machine pièces intermédiaires 125894
Machine head intermediate parts
8836 Spiral-Druckfeder Ressort à boudin Spiral compression spring

50693 V-Sicherungsring für Welle V-Circlip pour arbre 30x1,5 Circlip for shaft 30x1,5
30x1,5
50694 V-Sicherungsring für Bohrung V-Circlip pour alésage Circlip for bore 47x1,75
47x1,75 47x1,75
107752 Arretierungsblech Tôle d'arrêt Locking sheet metal
108127 Schutzgitter Grille de sécurité Safety guard
120719T03 Hülse Douille Bush
120991 Tischhaken Crochet de la table Table-hook
120993 Halteblech Tôle de retenue Retaining sheet metal
121347 Abdeckblech Tôle de couverture Covering metal sheet
122848 Abdeckblech für Inox- Tôle de couverture pour Covering metal sheet for
Mehlstreuer saupoudreur Inox Inox flour duster
123899 Abdeckblech für Kunststoff- Tôle de couverture pour Covering metal sheet for
Mehlstreuer saupoudreur synthétique synthetic flour duster
125593 Unterwalze Rouleau inférieur Lower roller
125872 Oberwalze Rouleau superieur Upper roller
125952 Abstreiferhalter Support pour lame de racleur Scraper blade support
125953 Feder Ressort Spring
125954 Abstreifer komplett Racleur complet Scraper complete
125998 Klinke Cliquet Catch
126051 Seitenplatte hinten Plaque latérale arrière Side-plate rear
126052 Seitenplatte vorne Plaque latérale avant Side-plate front
126053 Spannhebel links Levier de serrage gauche Tension lever left
126054 Spannhebel rechts Levier de serrage droite Tension lever right
126055 Federstab Barre pour ressort Spring bar
126058 Parallelführung Guide parallèle Guide parallel
126062 Bolzen hinten Boulon arrière Bolt, rear
126064 Halter Support Holder
126065 Bolzen vorne Boulon avant Bolt, front
126081 Unterwalze Rouleau inférieur Lower roller
126084 Rakel Racle Ductor
126085 Halter links Support gauche Holder left
126086 Halter rechts Support droite Holder right
126088 Wischer Bras de monture d'essuie Wiper arm
127780 Schutzgitter Inox Grille de sécurité Inox Safety guard Inox
134823 Abstreifer komplett blau Racleur complet bleu Scraper complete blue
8.3 Maschinenkörper hinteres Gehäuse
Corps de la machine carter arrière 125896
Machine head rear housing
7037 Spannhülse Douille de serrage Clamping sleeve

7166 Sicherungsring Circlips Circlip
9371 Endschalter Interr. fin de course Limit switch
10185 Kabelbinder Colzon Cable binder
11334 Empfängerkopf Tête de récepteur Receiver head
11935 Zahnriemen Courr. dentée Toothed belt
11936 Doppelzahnriemen Courr. dentée double Double toothed belt
12021 Kabelbride Bride Clamp
12061 Schneckengetriebe-Motor Moteur d'engrenage de la vis Worm gear motor
sans fin
50056 Gewindestift M4x5 Vis sans tête M4x5 Set screw M4x5
50108 Gewindestift Vis sans tête Set screw
100423T05 Kabelbrücke Jonction de cable Cable link
106111 Lichtschrankenkabel Câble pour cell.photoélectr. Cable for light-barrier
106218 Riemenscheibe Poulie Pulley
106593 Schaltsegment Segment Segment
106812 Winkel Angle Bracket
106816 Horizontalschwinge Levier horizontale Horizontal lever
108240 Lagerbolzen Boulon d'arrêt Spring holding bolt
108359 Deckel hinten Couvercle arrière Rear cover
120978 Lagerschraube Vis Bolt
120979T01 Distanzbolzen Bouton d'écartement Distance bolt
120979T02 Distanzbolzen Bouton d'écartement Distance bolt
121016T03 Kabel zu Schutzgitter Câble pour grille de séc. Cable for safety guard
121017T01 Kabel zu Mehlstreuermotor Câble pour moteur Cable for flour duster.-motor
saupoudreur à farine
121042 Deckel hinten Couvercle arrière Rear cover
121057 Abdeckung Couverture Covering
121069 Zwischenscheibe Disque intermédiaire Intermediate disc
121070 Mitnehmer Entraîneur Catch
122516 Platte Plaque Plate
126066 Gehäuse hinten mit Einpress- Carter arrière Rear housing
teile
8.4 Unterbauten
Socles
Machine bases
8.4.1 Unterbau
Socle 125787
Machine base
7668 Kabeltülle Passe-câble Cable grommet

7856 Fiberscheibe Rondelle Washer
9211 Sechskantmutter Ecrou hexagonal Nut hexagon self locking
selbstsichernd M8x8 indesserable M8x8
M8x8
9286 * Lenkrolle 80x115 Galet-guide 80x115 Guide roll 80x115
9322 Schutzstopfen Bouchon de protection Protection plug
10309 Lenkrolle 80x118 Galet-guide 80x118 Guide roll 80x118
10310 Bockrolle ø 80 Galet fixe ø 80 Frame caster ø 80
11341 (*) Scheibe Polyamid Disque Polyamid Disc Polyamid
11398 Kabeltülle Passe-câble Cable grommet
11938 Federkeil 8X40 Clavette 8X40 Key 8X40
50607 Rippenband Poulie Ribbed belt
50805 * Bockrolle ø 80 Galet fixe ø 80 Frame caster ø 80
99259 Lenkrolle komplett Roulette de transport compl. Transport caster compl.
99264 Achse Axe Axle
99265 Welle Arbre Shaft
99265T02 * Welle Arbre Shaft
99269 Fuss Pied Foot
99528 Ueberstülppuffer Butoir Puffer
108398 Mäuseblech Protection Protection
108880 * Mäuseblech Protection Protection
120725 * Führungsschiene Guidage Guide
120726 * Abdeckung Couverture Covering
120733 Führungsschiene Guidage Guide
120734 Abdeckung Couverture Covering
120753T02 * Tischstütze 6 Support de table 6 Table support 6
120754T01 Tischstütze 6 Support de table 6 Table support 6
120759T02 Verstärkung Renforcement Reinforcement
121414 Schutzbügel Poignée Guard tube
122758 Tischstütze mit Fuss Support de table avec pied Table support with foot
122759 * Tischstütze mit Fuss Support de table avec pied Table support with foot
122761 (*) Gleiter Coulisse Slider
123040 (*) Schneidewellenhalter Porte rouleau de découpe Cutting roller holder
125786 Kasten komplett Boîtiers compl. Box complete
125908 Rippenbandscheibe Poulie Ribbed V-belt pulley
125911 Motorhalterung Fixation du moteur Motor mounting
125912 Spannwinkel Angle tendeur Fastening bracket
125940 * Kasten komplett Boîtiers compl. Box complete
126818 * Lenkrolle komplett Roulette de transport compl. Transport caster compl.
8.4.2 Unterbau mit Ausleger
Socle avec support 129160
Machine base with support
9211 Sechskantmutter Ecrou hexagonal Nut hexagon self locking

selbstsichernd M8 x 8 indesserable M8 x 8
M8 x 8
9286 Lenkrolle 80 x 115 Galet-guide 80 x 115 Guide roll 80 x 115
11341 Scheibe Polyamid Disque Polyamid Disc Polyamid
92233 * Halter für Schneidewellen- Support pour rouleau de Holder for storage for
ablage découpe cutting roller
102526T07 Distanzstab Barre d‘espacement Distance bar
122761 Gleiter Coulisse Slider
125466 * Maschinentisch Cutomat, Table de machine Cutomat, Machine table Cutomat,
rechts/links droite/gauche right/left
128701 Stütze komplett Support complet Support complete
129159 Ausleger komplett Bras complet Bracket complete
129414 * Stütze komplett Cutomat Support complet Cutomat Support complete Cutomat
129415 * Strebe Contre-fiche Stanchion
8.4.3 Unterbau Rondostar SFI
Socle Rondostar SFI 125899
Machine base Rondostar SFI
6918 Springmutter 5.5x20 Ecrou 5.5x20 Nut 5.5x20

9211 Sechskantmutter selbst- Ecrou hexagonal Nut hexagon self locking
sichernd M8x8 indesserable M8x8 M8x8
9286 Lenkrolle 80x1 Galet-guide 80x1 Guide roll 80x1
10927 Gumminippel Nipple de caoutchouc Rubber nipple
11938 Federkeil 8x40 Clavette 8x40 Key 8x40
50607 Rippenband Courroie striée Ribbed-belt
99528 Ueberstülppuffer Butoir Puffer
121095 Teigfangblech Tôle réceptrice Dough catch pan
125908 Rippenbandscheibe ø = 255 Poulie courroie striée ø = 255 Ribbed V-belt pulley ø = 255
125911 Motorhalterung Fixation du moteur Motor mounting
125912 Spannwinkel Angle tendeur Fastening bracket
125984 Abdeckung vorne Couverture avant Frontcovering
125985 Abdeckung hinten Couverture arrière Rearcovering
125986 Kasten komplett Boîtiers complet Box complete
125987 Ausleger komplett Support complet support complete
125990 Bügel komplett Etrier complet Bow complete
126056 Tischstütze Support de table Table support
126059 Tischstütze Support de table Table support
126060 Untertisch komplett Table inférieure complete Lower table complete
126069 Führung Guide Guide
8.5 Maschinentische
Tables de machine
Machine tables
8.5.1 Maschinentisch Inox zu Cutomat

Table de machine Inox pour Cutomat 126574
Machine table Inox to Cutomat

50902 Sicherungsring für Welle Circlips pour arbre Circlip for shaft
99090 Scheibe Disque Disc
121096 Handschutz Inox Protège-mains Inox Hand safety guard Inox
121286 Haspelhalter Support enrouleur Dough reeler bracket
121344 Kunststoffband 640 x 3570 Tapis 640 x 3570 Conveyor belt 640 x 3570
121344T02 Kunststoffband 640 x 2680 Tapis 640 x 2680 Conveyor belt 640 x 2680
125996 Lagerkappe Palier Bearing
125997 Rollenhalter Support de rouleau Roller bracket
126886T02 Teighaspel 65 Enrouleur à pâte 65 Dough reeler 65
131340T01 Rollenachse Arbre Shaft
131345T06 Leerlaufrolle Rouleau à vide Idle roller
inkl. Rillenkugellager incl. Roulement à billes incl. Ball bearing
134695 Maschinentisch 65 Inox Table de machine 65 Inox Machine table 65 Inox
für Cutomat pour Cutomat to Cutomat
134696 Rollenhalter Inox Support de rouleau Inox Roller bracket Inox
135694 Maschinentisch 65 plus Inox Table de machine 65 plus Machine table 65 plus Inox
Inox
139241 Tischverstärkung Renforcement de table Table reinforcement
8.5.2 Maschinentisch Inox zu Auslegermodell
Table de machine Inox pour modèle support 134821
Machine table Inox to support type

105467 Kunststoffband Tapis synthétique Synthetic conveyor belt
640 x 3280 640 x 3280 640 x 3280
134495 Maschinentisch geschweisst, Table de machine soudée, Machine table welded, Inox
Inox Inox
640 x 3280 640 x 3280 640 x 3280
8.5.3 Maschinentisch Inox zu Sockelmodell
Table de machine Inox pour modèle socle 135551
Machine table Inox to socle type

105467 Kunststoffband Tapis synthétique Synthetic conveyor belt
640 x 3280 640 x 3280 640 x 3280
134495 Maschinentisch 67 Inox Table de machine 67 Inox Machine table 67 Inox
134691 Rollenhalter Inox Support de rouleau Inox Roller bracket Inox
640 x 3280 640 x 3280 640 x 3280
139241 Tischverstärkung Renforcement de table Table reinforcement
8.5.4 Mehlfangblech
Tôle réceptrice pour farine 95738
Flour catch pan
91988 Platte Plaque Plate

91992T15 Fangblech 67 Tôle réceptrice 67 Catch pan 67
91992T17 Fangblech Cutomat Tôle réceptrice Cutomat Catch pan Cutomat
91992T18 Fangblech 65 Tôle réceptrice 65 Catch pan 65
105385T05 Halter Support Holder
8.6 Schneidestation / Maschinentisch Cutomat
Station découpe / Table de machine Cutomat 125466
Station for cutting / Machine table Cutomat
7167 Sicherungsring für Welle Circlips pour arbre 12x1 Circlip for shaft 12x1
12x1
7170 Sicherungsring für Welle Circlips pour arbre 17x1 Circlip for shaft 17x1
17x1
7246 Rillenkugellager 6201 2RS Roulement à billes 6201 2RS Ball bearing 6201 2RS
9365 Zyl.Schraube m. Vis cylindrique avec tête Cylinderscrew with hexagon
Innensechskant M8x12 hexagonal M8x12 head M8x12
11571 Distanzbolzen 6Kt. M6x55 Bouton d'écartement hexagonal Distance bolt hexagon
M6x55 M6x55
50162 Gasfeder 350N Ressort pneumatique 350N Gas spring 350N
50277 Passkerbstift 5x60 Goupille cann.d'ajustage à Taper-grooved dowel pin
gorge 5x60 5x60
83273T05 Rolle Stahl Rouleau en acier Steel cylinder
107751T03 Schaltstab Axe Rod
107752 Arretierungsblech Tôle d'arrêt Locking sheet metal
121332 Mitnehmer Entraîneur Catch
121334T01 Torsionsfeder Ressort à torsion Torsion spring
121334T02 Torsionsfeder Ressort à torsion Torsion spring
121337 Rastsegment Segment cranté Catch segment
121339 Hülse Douille Husk
121340T02 Welle Arbre Shaft
122828 Verstärkung Renforcement Reinforcement
122945T01 Achse Axe Axle
122946 Schutzblech vorne Tôle de protection avant Front protection plate
122967 Seitenplatte komplett, Plaque latérale Side plate complete,
hinten complete,arrière posterior
122968 Seitenplatte komplett Plaque latérale complete, avant Side plate complete, auterior
vorne
122985 Lasche komplett Collier de fixation complet Bracket complete
123061 Schutzgitter komplett Grille de sécurité complete Safety guard complete
123219 Hebel linke Ausführung Levier gauche complet Lever left complete
komplett
123278 Schutzblech Tôle de protection Protection plate
123691 Hebel lang Levier longue Lever long
123692 Hebel kurz Levier court Lever short
123693 Nabe Moyen Hub
123697 Verstärkung Renforcement Reinforcement
123702 Hebel kurz, rechts Levier court, droite Lever short, right
124690 Nutenstein Coulisseau Sliding block
125459 Büchse Douille Bush
125462 Drehherz Toc du tour Driving dog
125463 Zahnsegment Segment denté Toothed quadrant
126574 Maschinentisch 65 Table de machine 65 Machine table 65
127796 Schutzgitter komplett Inox Grille de sécurité complete Inox Safety guard compl. Inox
128109 Federführung mit Lager Guidage de ressort avec palier Spring guide with bearing
128332 Hebel komplett Levier complet Lever complete
135589 Schutzblech hinten Tôle de protection arrière Rear protection plate
8.7 Mehlstreuer Inox
Saupoudreur à farine Inox 106573
Flour duster Inox
Ordering nr Part name
11532 Haltering Anneau de blocage Retaining spring

102224 Hebelarm Bras de levier Arm of a lever
105038T01 Schieber Verrou Slide
105048T03 Schwingblech Tôle basculant Swing sheet
106562T03 Wippe 630 komplett Bascule 630 complete Rocker 630 complete
106566T03 Achse 630 Axe 630 Axle 630
106574T03 Trichter 630 Trémie 630 Hopper 630
106581T03 Bürstenträger 630 Porte brosse 630 Brush holder 630
106582T03 Bürste 630 Brosse 630 Brush 630
107082T03 Mehlstaub-Schutz 630 Protection contre pousse de Protection against flour dust
farine 630 630
120744 Bolzen Boulon Bolt
124257T03 Streuwalze Rouleau distributeur Coarse surface spreading
grobe Randrierung surface grosse roller
8.7 Mehlstreuer
Saupoudreur à farine 123336
Flour duster
11532 Haltering Anneau de blocage Retaining spring

102224 Hebelarm Bras de levier Arm of a lever
105048T03 Schwingblech Tôle basculant Swing sheet
106562T03 Wippe 630 Bascule Rocker
107082T03 Mehlstaub-Schutz Prot.contre pousse de farine Protection ag. flour dust
123790 Schieber Verrou Slide
123791 Trichter Trémie Hopper
123919 Bürstenhalter Porte brosse Brush holder
123920 Federblatt Lame de racleur Scraper blade
123922 Bürste Brosse Brush
123923 Federblatt Lame de racleur Scraper blade
124257 Streuwalze Rouleau distributeur Coarse surface spreading
grobe Randrierung surface grosse roller
8.8 Automatischer Teighaspel
Enrouleur automatique 124590
Automatic dough reeler
6815 Senkschraube mit Schlitz Vis à tête fraisée avec fente Screw M6x10
M6x10 M6x10
9172 U-Scheibe M12x2 Rondelle Washer
9756 Lagerbüchse ohne Bund Coussinet Bearing bush
10996 Distanzscheibe 30/42/0.5 Rondelle d'espacement Spacing washer
11352 6kt. Mutter M12x0.5D rostfrei Ecrou hexagonal M12x0,5D Nut hexagon M12x0,5D
11445 6kt. Mutter M8x8 Ecrou hexagonal indesserable Self-locking hexagon nut
selbstsich.rostfrei M8x8 M8x8
12092 PT-Linsenschraube Vis PT Screw 5x10
m.Kreuzschlitz 5x10 5x10
50011 U-Scheibe M5x1.2 Rondelle M5x1.2 Washer M5x1.2
50314 Steckereinsatz Insert de prise male Plug insert
50315 Steckereinsatz Insert de prise male Plug insert
50322 Distanzscheibe 12/24x0.5 Rondelle d'ecartement Spacer-washer
50471 Passschraube m. I6kt. M8x20 Vis spec. M8x20 Screw spez. M8x20
50491 Zyl.Schraube m.I6kt. M4x8 Vis cylindrique avec tête Cylinderscrew with hexagon
hexagonal M4x8 head M4x8
50725 Anbaugehäuse Boîte adaptable Attached housing
50739 Senkschraube M6x16 special Vis à tête conique M6x16 Countersunk screw M6x16
spécial special
51270 Sockelgehäuse inkl. Boîte de socle incl. passe- Base housing incl. screwed
Kabelverschraubung câble à vis cable gland
51273 Tüllengehäuse inkl. Boîte de passe-câble incl. Gromment housing incl.
Kabelverschraubung passe-câble à vis screwed cable gland
51334 Kabelverschraubung Passe-câble à vis Screwed cable gland
103551T04 Welle Arbre Shaft
108526 Traverse Traverse Tie-bar
124553 Zwischenrad Z=12 Roue intermédiare Z=12 Intermediate wheel Z=12
124554T01 Hülse Douille Husk
124554T02 Hülse Douille Husk
124559 Zwischenplatte Plat intermédiaire Intermediate plate
124560V1 Leerlaufrolle 1 Rouleau à vide 1 Idle roller 1
124565 Schwenkplatte oben links Plaque tournante en haut Swifel plate above left
gauche
124568 Schwenkplatte unten rechts Plaque tournante en bas Swifel plate below left
droite
124569 Abdeckung Schwenkplatte Recouvrement droite Front cover right
rechts
124570 Abdeckung Schwenkplatte links Recouvrement gauche Front cover left
124571 Rolle Rouleau Roller
124572 Kupplungsplatte Plaque d'embrayage Clutch-plate
124575T01 Strebe Chandelle Stanchion
124576 Welle Arbre Shaft
124578 Schwenkplatte Plaque tournante Swifel plate
124579 Seitenplatte rechts Plaque latérale droite Side plate right
124583 Sicherheitsblech Tôle de sécurité Security plate
124584 Schwenkplatte oben rechts Plaque tournante en haut Swifel plate above right
komplett complete complete
124585 Schwenkplatte unten links Plaque tournante en bas Swifel plate below left
komplett complete complete
124586 Seitenplatte links komplett Plaque latérale gauche Side-plate left complete
complete
124587 Antriebsrolle Rouleau d'entraînement Driving roller
124591 Halteplatte Plaque Holding plate
124594 Profil-Strebe Chandelle Stanchion
124595 Motor mit Kabel Linak Moteur avec câble Linak Motor with cable Linak
124595T03 Motor mit Kabel Linak Moteur avec câble Linak Motor with cable Linak
124597 Mitnehmerstift Entraîneur-broche Catch-bolt
126381 Gabel Fourche Forked support
126894 Profilrohr Tube profilé Special section tube
130530 Antriebsrad Z=10 Roue dentée Z=10 Gearwheel Z=10
130533 Zwischenrad Z=12 Roue intermédiare Z=12 Intermediate wheel Z=12
8.8.1 Convert the automatical dough reeler from the right to the left machine table
Mechanical modification
- Dismount both machine tables
- Dismount the reeler
- Interchange the drive rollers on both machine tables i. e. drive roller of the existing left table will be new in the right
table mounted, drive roller of the existing right table will be new in the left table mounted.
left table
right table
- Change the table hook on the right side of machine head and the bolt on the right machine table (only SFS, without SFI)
table hook
right
table
- Mount the automatical dough reeler on the left machine table bolt
- Mount both machine tables
Electrical conversion
- Dismount the front cover of the base.
- On the existing reeler cable dismount the connecting plug to the reeler
- Retract the reeler cable into the base.
- Interchange mutually the blind plug and the rubber funnel for the cable passage in the base front-left / rear-right.
- Extract the reeler-cable front-left through the rubber funnel and lay it to the reeler.
- Reconnect the plug on the reeler cable. Lead No. 1 to connection 1, lead No. 2 to connection 2.
Adjustment of software (modification of the set-up data)

- Put Parameter 10 to 2 (Auto reeler left)

8.8.2 Haspel anheben Rondostar SFI6117.E
Soulever l’enrouleur Rondostar SFI6117.E 134825
Reeler raise Rondostar SFI6117.E
50048 Gasfeder 100N ohne Vérin à gaz 100N sans Pneumatic spring 100N
automatischem Haspel enrouleur automatique without automatic reeler
50485 Gasfeder 200N mit Vérin à gaz 200N avec Pneumatic spring 200N with
automatischem Haspel enrouleur automatique automatic reeler
8.9 Elektrokasten
Boîte électrique 108611
Electrical box
50477 Grundmodul Module de base Basic module
52120 Durchgangsklemme Borne Terminal
52122 Schutzleiterklemme Borne de terre Earth terminal
52124 Abschlussplatte Plaque de fermeture End cover plate
52131 Endklammer Pièce finale End piece
105404 Elektrokasten Boîte électrique Electrical box
105405 Elektrokasten UL Boîte électrique UL Electrical box UL
105406 Deckel Couvercle Cover
105407 Deckel UL Couvercle UL Cover UL
8.10 Elektrokasten Cutomat
Boîte électrique Cutomat 108620
Electrical box Cutomat
50359 Hilfsschalterblock Bloc de contacts auxiliaires Contact block auxiliary
50477 Grundmodul Module de base Modul basic
50604 Zeitrelais Relais temporise Time relais
50628 Dreiphasen-Netzfilter Filter au réseau triphasé Triphase mains filter
52120 Durchgangsklemme Borne Terminal
52122 Schutzleiterklemme Borne de terre Earth terminal
52124 Abschlussplatte Plaque de fermeture End cover plate
52131 Endklammer Pièce finale End piece
105404 Elektrokasten Caisse de commande Control box
105405 Elektrokasten UL Caisse de commande UL Control box UL
105406 Deckel Couvercle Cover
105407 Deckel UL Couvercle UL Cover UL
135202 Frequenzumrichter 230V Variateur de fréquence 230V Frequency inverter 230 V
135203 Frequenzumrichter 400V Variateur de fréquence 400V Frequency inverter 400 V
8.11 Vorderer Deckel: Elektrische Ausrüstung
Couvercle avant: Equipement électrique 108621
Front cover: Electrical equipment
12036 Kabelbride Bride pour câble Cable clamp
50481 Handrad komplett Roue à main complete Handwheel complete
50483 Drehknopf Bouton tournant Turning knob
50484 Flachbandkabel 20-pol. Câble plat, 20 pol. Ribbon cable, 20 pol.
50587 Prozessoreinheit Unité microprocesseur Microprocessor unit
50925 Pilztaster schwarz Bouton poussoir noir Push button black
50926 Pilztaster rot Bouton poussoir rouge Push button red
50927 Hilfsschalterblock 2S Bloc de contact auxiliaires 2S Contact block auxiliary 2S
50928 Hilfsschalterblock 10 Bloc de contact auxiliaires 10 Contact block auxiliary 10
124606 Speisekabel zu Câble d'alimentation. Cable for processor supply
Prozessor proceseur
124607 Kabel zu Tasten Câble pour bouton poussoir Cable for push-button
124609 Kabel zu Tasten Câble pour bouton poussoir Cable for push-button
125559 Vorderer Deckel Couvercle avant Front cover
125563 Blech zu Display Tôle pour display Sheet for display
0 1 2 3 4 5 6 7 8 9
RONDO Burgdorf AG
A Heimiswilstrasse 42 A
CH-3400 Burgdorf
Tel.: +41 (0)34 420 81 11
Fax: +41 (0)34 420 81 99
Webseite: www.rondo-online.com
E-mail: service a ch.rondo-online.com
B B
Anlage Bezeichnung Ort Bezeichnung

Installation Designation Lieu Designation
C Installation Name Location Name C
=RONST01 Rondostar +1 Steuerkasten

Coffret de commande
Control box
+2 Steuerkasten Bedienungsfront
Coffret de comm. a la cote operateur
Control box on tending side
D +3 an D
sur Rondostar
on
E E
31.03.2010
Plot-Datum:
Änderung Datum Name Datum Name Bez. Zeichn.-Nr.: Ort: Anlage:

e 34009 19.10.04 Blaser 500680e 1 RONST01
gez. 11.09.97 Ryser
b 32357 03.09.01. Spahr Auftrag: Bl:
c 32363 19.02.02 Blaser
Anlagenbez. 0
gepr.
d 32370 04.10.2002 Sa Dough-how & more. Rondostar 3000 , SFS611 Bl.
1 2 3 4 5 6 7 8 9 10
POS BENENNUNG DEUTSCH -BMK BL.PFAD ARTIKEL-NR. TECHNISCHE DATEN 1 POS BENENNUNG DEUTSCH -BMK BL.PFAD ARTIKEL-NR. TECHNISCHE DATEN 1
BENENNUNG FRANZOESISCH +ORT / TECHNISCHE DATEN 2 BENENNUNG FRANZOESISCH +ORT / TECHNISCHE DATEN 2
BENENNUNG ENGLISCH =ANLAGE AUFTRAGS-NR. BEMERKUNGEN BENENNUNG ENGLISCH =ANLAGE AUFTRAGS-NR. BEMERKUNGEN
1 Grundmodul -A1 1.5 50477 17 Prozessoreinheit -A2 1.5 50587

Module de base +1 / Unite microprocesseur +2 /
Module, basic =RONST01 Ecostar/Rondostar/Kombi Microprocessor unit =RONST01 Rondostar
2 Sicherung traeg -A1/F1 1.6 50495 In=T 0,63A Dm=5x20 18 Handrad -G1 5.4 50481
Fusible a act. ret. +1 / Bouton tourant +2 /
Fuse slow =RONST01 Turning knob =RONST01
3 Sicherung traeg -A1/F2 1.6 8935 In=T 2.0A Dm=5x20 19 Drehknopf -G1 5.4 50483 d=65mm
Fusible a act. ret. +1 / Bouton tournant +2 /
Fuse slow =RONST01 Turning knob =RONST01
4 Sicherung traeg -A1/F3 1.6 8935 In=T 2.0A Dm=5x20 20 Impuls-Pilztaster schwarz -S1 3.3 50925
Fusible a act. ret. +1 / Bouton-poussoir noir +2 /
Fuse slow =RONST01 Push-button black =RONST01
5 Kleinleistungsschuetz -K1M 3.6 50361 Usp.=24VDC 21 Hilfsschalterblock 2S -S1 3.3 50927 2 x S

Contacteur de petit calibre +1 / Element de contact +2 /
Contactor miniature =RONST01 Contact element =RONST01
6 Kleinleistungsschuetz -K2M 3.7 50362 Usp.=24VDC 22 Impuls-Pilztaster schwarz -S2 3.4 50925
Contacteur de petit calibre +1 / Bouton-poussoir noir +2 /
Contactor miniature =RONST01 Push-button black =RONST01
7 Kleinleistungsschuetz -K3M 3.7 50362 Usp.=24VDC 23 Hilfsschalterblock 2S -S2 3.4 50927 2 x S

Contacteur de petit calibre +1 / Element de contact +2 /
Contactor miniature =RONST01 Contact element =RONST01
8 Stecksockel m. Loeschdiode -K4 3.9 50172 14 pol 24 Impuls-Pilztaster rot -S3 3.2 50926 rot
Socle enfichable +1 / Bouton-poussoir rouge +2 /
Plug-in socket =RONST01 Push-button red =RONST01
9 Klein Steckrelais -K4 3.9 50092 Usp.=24VDC 25 Hilfsschalterblock 1Ö -S3 3.2 50928 1 x O
Petit relais enfichable +1 / 14 pol 4W Element de contact +2 /
Plug-in relay miniature =RONST01 Contact element =RONST01
10 Flachbandkabel -W12 5.3 50484 20 pol. 26 Lichts. Empfaengerkopf -B1 5.6 11334
Cables plat +1 / lm=2100mm Tete de recepteur +3 /
Ribbon cable =RONST01 Receiver head =RONST01
11 Kabel Empfaenger -W13 5.6 106111 2 pol mit Stecker 27 Lichts. Senderkopf -B2 5.6 11335
Cables recepteur +1 / lm=2200mm Tete de transmetteur +3 /
Cable receiver =RONST01 Transmitter head =RONST01
12 Kabel Sender -W14 5.6 106112 2 pol mit Stecker 28 Hubspindelmotor -G1 4.7 124595 Pn=0.040kW Un=24VDC In=1.6A
Cables transmetteur +1 / lm=1000mm Moteur vis dehissage +3 /
Cable transmitter =RONST01 Lifting spindle motor =RONST01
13 ZF-Durchgangsklemme v. oben,4L -X1. 3.0 52120 4 x 2.5mm2 29 Absolutwertgeber -G2 5.5 50482
Borne +1 / Codeur en valeur absolue +3 /
Terminal =RONST01 Rotary Encoder =RONST01
14 ZF Schutzleiterklemme isol.;4L -X1. 3.0 52122 4 x 2,5mm2 30 AC Fuss-Motor -M1 1.1 50603 Un=230/400V F=50/60Hz Pn=1.1kW
Borne de terre +1 / Moteur +3 / In=4.65/2.65A n=1410/1715U/min
Earth terminal =RONST01 Motor =RONST01
15 Abschlusswand 4L -X1. 3.0 52124 31 | oder -M1 1.1 oder

Plaque de fermeture +1 / |--------- ou--------| +3 /
End cover plate =RONST01 or | =RONST01
16 Endklammer für TS35 -X1. 3.0 52131 32 AC Fuss-Motor -M1 1.1 51309 Un=220/460V F=50/60Hz Pn=1.1kW
Piece finale +1 / Moteur +3 / In=4.60/2.30A n=1415/1700U/min
End piece =RONST01 Motor =RONST01
Plot-Datum: 31.03.2010
Änderung Datum Name Datum Name Bez. Gerätestückliste Zeichn.-Nr.: Ort: Anlage:
e 500680e GERLIST
gez. 27.11.2003 Ryser
b
Auftrag: Bl:
c Anlagenbez. 1
gepr.
d Dough-how & more. Rondostar 3000 , SFS611 Bl.
1 2 3 4 5 6 7 8 9 10
33 AC F-Motor m. Bremse -M2 2.1 35493 Un=230/400V F=50/60Hz Pn=0.09kW

Moteur avec freinage +3 / In=0.85/0.48A n=1410/1700U/min
Motor with brake =RONST01
34 AC-Getr.-Motor m. Flansch -M3 2.6 12061 Un=230/400V F=50/60Hz Pn=0.09kW

Moteur-reducteur avec flasque +3 / In=0.58/0.33A n=1500/1800U/min i=15
Gear motor with flange =RONST01
35 Motorschutzschalter -Q1 1.0 12093 In.4.0-6.3A

Disjoncteur de prot. du moteur +3 /
Motor protection =RONST01
36 Endschalter -S10 3.1 9371 Umax.=250VAC Imax.=15A

Commutateur de fin de course +3 /
Limit switch =RONST01
37 Endschalter -S11 3.1 9371 Umax.=250VAC Imax.=15A

Commutateur de fin de course +3 /
Limit switch =RONST01
38 Steckdoseneinsatz -X10S 4.6 50315 4 pol.+ E

Insert de prise femelle +3 / Ub=220V Ib=10A
Socket insert =RONST01
39 Kupplungsgehaeuse -X10S 4.6 50335

Boite accuplement +3 /
Coupling housing =RONST01
40 Enthalten in Artikel Nr. 35493 -Y1 2.4 in/35493

Contenir dans article no.35493 +3 /
Contain in item nr.35493 =RONST01
41 Elektromagnetkupplung -Y2 4.9 106114T04 Ub=24VDC

Embrayage magnetique +3 /
Clutch magnetic =RONST01
42 Elektromagnetkupplung -Y3 4.8 106114T04 Ub=24VDC

Embrayage magnetique +3 /
Clutch magnetic =RONST01
e 500680e GERLIST
gez. 27.11.2003 Ryser
b
Auftrag: Bl:
c Anlagenbez. 2
gepr.
0 1 2 3 4 5 6 7 8 9
Kabelname Sachnummer Adern x Querschnitt / Laenge Ziel 1 Ader Ziel 2
------121017T06------------------------------------------------------------------------------------------------
W1 12753 4 1.50
A A
L1 1 =RONST01+3-Q1:1
L2 2 =RONST01+3-Q1:3
L3 3 =RONST01+3-Q1:5
PE gegn =RONST01+3-Q1.:PE
------121017T04------------------------------------------------------------------------------------------------
W2 12753 4 1.50
=RONST01+3-Q1:2 1 =RONST01+1-K1M:2
=RONST01+3-Q1:4 2 =RONST01+1-K1M:4
B B
=RONST01+3-Q1:6 3 =RONST01+1-K1M:6
=RONST01+3-Q1.:PE gegn =RONST01+1-X1:PE
------121017T05------------------------------------------------------------------------------------------------
W3 12753 4 1.50
=RONST01+3-M1:V 1 =RONST01+1-K2M:2
=RONST01+3-M1:U 2 =RONST01+1-K2M:4
=RONST01+3-M1:W 3 =RONST01+1-K2M:6
=RONST01+3-M1:PE gegn =RONST01+1-X1:PE
C C
------124605---------------------------------------------------------------------------------------------------
W4 13616 7 1.00
=RONST01+3-M2:U 1 =RONST01+1-X4:1
=RONST01+3-M2:V 2 =RONST01+1-X4:2
=RONST01+3-M2:W 3 =RONST01+1-X4:3
=RONST01+3-Y1:2 4 =RONST01+1-X4:4
=RONST01+3-Y1:1 5 =RONST01+1-X4:5
6
D D
=RONST01+3-M2:PE gegn =RONST01+1-X4:6
------121017T01------------------------------------------------------------------------------------------------
W5 12753 4 1.50
=RONST01+3-M3:U 1 =RONST01+1-X3:1
=RONST01+3-M3:V 2 =RONST01+1-X3:2
=RONST01+3-M3:W 3 =RONST01+1-X3:3
------124593---------------------------------------------------------------------------------------------------
E E
W6 13070 2 1.00
=RONST01+3-X1:4 1 =RONST01+1-X10:1
=RONST01+3-X1:3 2 =RONST01+1-X10:2
------121016T03------------------------------------------------------------------------------------------------
W7 13069 2 0.75
=RONST01+1-X1:1 1 =RONST01+3-S10:13
=RONST01+1-X1:2 2 =RONST01+3-S11:13
31.03.2010
------131850---------------------------------------------------------------------------------------------------
W8 13259 5 1.00
Plot-Datum:
=RONST01+1-X1:4 1 =RONST01+2-S2:24
Änderung Datum Name Datum Name Bez. KABELLISTE Zeichn.-Nr.: Ort: Anlage:
e 500680e KABEL
gez. 05.11.2002 Saladin
b
Auftrag: Bl:
c Anlagenbez. 1
gepr.
0 1 2 3 4 5 6 7 8 9
------131850---------------------------------------------------------------------------------------------------
W8 13259 5 1.00
A A
=RONST01+1-X1:6 2 =RONST01+2-S2:13
=RONST01+1-X1:2 3 =RONST01+2-S3:11
=RONST01+1-X1:3 4 =RONST01+2-S1:14
=RONST01+1-X1:5 5 =RONST01+2-S1:24
------124609---------------------------------------------------------------------------------------------------
W8.1 13069 2 0.75
=RONST01+2-S1:13 1 =RONST01+2-S2:13
=RONST01+2-S1:24 2 =RONST01+2-S2:14
B B
------124606---------------------------------------------------------------------------------------------------
W11 13448 5 0.75
=RONST01+2-X5:1 1 =RONST01+1-X2:1
=RONST01+2-X5:2 2 =RONST01+1-X2:2
=RONST01+2-X5:4 3 =RONST01+1-X2:4
=RONST01+2-X5:5 4 =RONST01+1-X2:5
=RONST01+2-X5:3 gegn =RONST01+1-X2:3
------126860---------------------------------------------------------------------------------------------------
C C
W15 13448 5 0.75
=RONST01+3-X11S:R 1 =RONST01+1-X1:30
=RONST01+3-X11S:R 2 =RONST01+1-X1:32
=RONST01+3-X11S:L 3 =RONST01+1-X1:32
=RONST01+3-X11S:L 4 =RONST01+1-X1:31
gegn
D D
E E
31.03.2010
Plot-Datum:
e 500680e KABEL
gez. 05.11.2002 Saladin
b
Auftrag: Bl:
c Anlagenbez. 2
gepr.
0 1 2 3 4 5 6 7 8 9
Prozessoreinheit -24/2.0
+2
Unite microprocesseur 15V 24V +24-A/2.0
-A2 PE - + + -
Microprocessor unit
+2 E2
A A
1
-X5 +2
2 4 6
14
13
15
-X2
-K1M
gegn
/3.6 1 3 5
1
W11
14
13
15
gegn
Grundmodul
-A1 -X2 -X7
Module de base
2
3
1
1
TB4
TB3
TB2
TB1
B W2 Basic module B
+24/2.0
+
+
L1 -A1/F1 C1
1 460 10
2 4 6 1 3 5 1 3 5
0,63AT
1 400
-K2M -K3M -X1 R1
2 4 6 2 4 6 230 10V/0,6A
/3.7 /3.7
+3 D11
PE
200 11
-Q1 13 -A1/F2
C 1 3 5 C
2,0AT
4,0--6,3
A
6,0 19V/1,25A
14 D12 +
+ R2
17 -A1/F3
2,0AT
C2 C3
26V/1,6A
-X1 GND/2.0
2 0 18
X10
PE
2
D -X1
71 VA D
3
L1/2.0
4 3
L2/2.0
5 4
gegn
gegn
L3/2.0
6 5
2
3
2
3
1
6
W1 W3 -X1 L17/4.0
V U W PE L18/4.0
M
E +3 E
3~
L1
L2
L3
PE
-M1 230/400V 4,65/2,65A / 50/60 Hz

3x200-460V 220/460V 4.60/2.30A / 60 Hz UL
50/60Hz 1410/1715 U/min
1,1 kW
Hauptschalter Hauptantrieb Steuerspannungstransformator

31.03.2010
Interrupteur principale Commande principale Transformateur de tension de commande

Main switch Main drive Control voltage transformer
Vorsicherung max.
Plot-Datum:
Fusible en amont max. = 16 A

Fuse back up max.

e 500680e 1 RONST01
gez. 11.09.1997 Ryser
b
Auftrag: Bl:
c 32363 19.02.2002 Blaser
Anlagenbez. 1
gepr.
0 1 2 3 4 5 6 7 8 9
-24/1.9 -24/3.0
+24-A/1.9 +24-A/3.0
A A10 A6 A7 A8 A9 A
+2 +2 +2 +2 +2
11
10
-X2 -X2 -X2 -X2 -X2
10
11
8
7
9
-X7 -X7 -X7 -X7 -X7
+24/1.9 +24/3.0
B B
3 3 3
D5 K5 K7 D7 D6 K6
2 2
4 2 4 4
D14
GND/1.9 GND/3.0
C L1/1.9 C
L2/1.9
L3/1.9
7 8 9 10 9 8 7 10
K1 D1 K3
1 4 2 5 3 6 11 3 6 2 5 1 4 11 D3
D 6 3 5 2 4 1 10 4 1 5 2 6 3 10
D
D2
D4
K2 K4
9 8 7 11 7 8 9 11
2
3
6
2
3
4
-X4 -X4
1
1
-X3
-X4 -X4 -X3
1
2
3 3
gegn 6
1
2
3
gegn 4
2
2
3
1
1
E W4 W5 E
U V W PE U V W PE
230/400V 0,85/0,48A / 50Hz 1 220/400V 0,5/0,3A / 50Hz
M M
+3 230/400V 0,8/0,46A / 60Hz +3 +3 254/440V 0,5/0,3A / 60Hz
3~ 0,090 kW -Y1 2 3~ 0.090 kW
-M2 -M3
1410/1700 U/min 1500/1800 U/min
Walzenzustellung Walzenzustellung Mehlstreuer

31.03.2010
Réglagement écarte-cylindres Réglagement écarte-cylindres Saupoudreur à farine

Roller gap setting Roller gap setting Flour duster
Motor Bremsmagnet
Plot-Datum:
Moteur Frein magnetigue

Motor Brake solenoid

e 500680e 1 RONST01
gez. 11.09.97 Ryser
b
Auftrag: Bl:
c Anlagenbez. 2
gepr.
0 1 2 3 4 5 6 7 8 9
-24/2.9 -24/4.0
+24-A/2.9 +24-A/4.0
E5 E3 E7
A A0 A2 A11 A
+2 +2 +2 +2 +2 +2
18
16
20
12
-X2 -X2 -X2 -X2 -X2 -X2
20
18
16
12
3
1
-X7 -X7 -X7 -X7 -X7 -X7
B +24/2.9 +24/4.0 B
3 3
3 K9 K13
D9 4 2 2
K8 D8 4
2 4
3
R3 K10
D10
4 2
C C
H1
D15 D16 D17 D22
GND/2.9 GND/4.0
-X6
7
1
P1-3/4.2
5
D D
2
7
-X5
1
8
-X5
1
7
2
6
1
13
-X1. -X1 -X1 -X1 -X1 -X1
-K1M
P1-2/4.0 .6 14
21 22
3
2
1
W8 -K3M -K2M
2
1
W7 1 2 1 2 .7 22 .7 21 1 2
2 /1.3 /1.1 /1.3 A1
11
E 13 13 +2 24 +2 14 +2 24 +2 14 3 4
/1.3
3 4
/1.1
3 4
/1.3 -K4
E
A1 A1 A1
+3 +3 +2 -S1 -S1 -S2 -S2 5 6
/1.3 -K1M
5 6 5 6
/1.1 -K2M -K3M /1.3 A2
10
-S10 14 -S11 14 -S3 12 .3 13 .3 13 .4 13 .4 13 13 14 21 22 21 22
.5 A2 .7 A2 A2 .7 -X1
1
14
W8.1 11
12
Schutzgitter Start Maschine Hauptschütz für Hauptantrieb 24
31.03.2010
21
Grille de protection Mise en marche machine Contacteur principal pour Commande principale 22 /4.9
Safety guard Start machine Main contactor for Main drive 34
31
links rechts AUS Teig nach rechts Teig nach links Netzeinspeisung EIN 32
Plot-Datum:
gauche droite DECL. Pâte à droite Pâte à gauche Branchement au reseau ENCL. 44
41
left right OFF Dough to the righte Dough to the left Mains supply ON 42

e 500680e 1 RONST01
gez. 11.09.97 Ryser
b 32357 03.09.01 Spahr Auftrag: Bl:
c Anlagenbez. 3
gepr.
0 1 2 3 4 5 6 7 8 9
-24/3.9
+24-A/3.9
E6 E4
A A4 A5 A1 A3 A
+2 +2 +2 +2 +2 +2
19
17
4
-X2 -X2 -X2 -X2 -X2 -X2
19
17
4
-X7 -X7 -X7 -X7 -X7 -X7
3
B +24/3.9 K14 B
2 4
X81 -D13
D18 D21 D20 D19

X82 K14 K13 K11 K12
5 7 4 2
K11
C 6 3 C
5 7 4 2 D23
K12
6 3
GND/3.9
-X6
6
L17/1.9
D L18/1.9 D
4
-X10 -X10 -X10
1
-X10
3
-X5
9
-X10 -X10 -X10 -X10

4
P1-3/3.4
3
-X5 orange
9
1
20
W6 21 -K4
Als Option Als Option 24 VDC /3.9
grau
3
4
Comme option Comme option 1,6 A 24 22
+3 +3 braun violett
E As option As option 200 N E
-X10S
32
30
-G1
31
EU UL
Teighaspel
4
2
3
4
21
1
Enrouleur à pâte
Dough reeler braun blau W15
P1-2/3.1
4
21
R
L
R
P1-2/3.1 Teighaspel Teighaspel
R
L
R
31.03.2010
Enrouleur à pâte Enrouleur à pâte

1 1
Freigabe Überführen Reserve Reserve Dough reeler Dough reeler L=linke Kupplung Teig nach rechts
+3 +3
Transfertisch schliessen = 1 EIN / AUS R=rechte Kupplung Teig nach links
Plot-Datum:
-Y3 2 -Y2 2
Tapis de transfer ferme = 1 ENCL. / DECL.
Transfer conveyor close =1 ON / OFF

e 34009 19.10.04 Blaser 500680e 1 RONST01
gez. 11.09.97 Ryser
b
Auftrag: Bl:
c Anlagenbez. 4
gepr.
0 1 2 3 4 5 6 7 8 9
+3
Empfängerkopf
-B1
Handrad Absolutwertgeber Tête de récepteur B1
Bouton tourant Codeur en valeur absolue Receiver head
Turning knob Rotary Encoder
Senderkopf
+3
A -B2
Tête de transmetteur A
+2 +3 Transmitter head B2
Grundmodul -G1 -G2 Lichtschranke
Module de base -A1 Relais photoelectrique
GND
Sig.
Basic module Light barrier
+
-
-W13
W11
-W14
-W12
weiss
braun
58
59
60
61
2
3
4
4
1
B B
rot
C C
D D
E E
31.03.2010
Prozessoreinheit mit display

Unite microprocesseur avec display
Microprocessor unit with display
Plot-Datum:

e 500680e 1 RONST01
gez. 22.03.2002 Ryser
b
Auftrag: Bl:
c Anlagenbez. 5
gepr.
0 1 2 3 4 5 6 7 8 9
RONDO Burgdorf AG
CH-3400 Burgdorf
Tel.: +41 (0)34 420 81 11
Fax: +41 (0)34 420 81 99
B B
C
Rondostar 3000 Cutomat SFS611C C
D D
E E
31.03.2010
Plot-Datum:

a 32357 03.09.01. Spahr 500681d 1 RONST02
gez. 08.09.2009 Trachsel
b 32363 19.02.02 Blaser Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 0.1
gepr.
d 34010 19.10.04 Blaser Dough-how & more. Rondostar 3000 Cutomat SFS611C Bl.
1 2 3 4 5 6 7 8 9 10
1 Grundmodul -A1 1.5 50477 17 Widerstand -R2 1.1 R1.5K Rn=1,5kOhm Pn=0,6W
Module de base +1 / Resistances +1 /
Module, basic =RONST02 Ecostar/Rondostar/Kombi Resistor =RONST02
2 Sicherung traeg -A1/F1 1.6 50495 In=T 0,63A Dm=5x20 18 Flachbandkabel -W12 6.3 50484 20 pol.
Fusible a act. ret. +1 / Cables plat +1 / lm=2100mm
Fuse slow =RONST02 Ribbon cable =RONST02
3 Sicherung traeg -A1/F2 1.6 8935 In=T 2.0A Dm=5x20 19 Kabel Empfaenger -W13 6.6 106111 2 pol mit Stecker
Fusible a act. ret. +1 / Cables recepteur +1 / lm=2200mm
Fuse slow =RONST02 Cable receiver =RONST02
4 Sicherung traeg -A1/F3 1.6 8935 In=T 2.0A Dm=5x20 20 Kabel Sender -W14 6.6 106112 2 pol mit Stecker
Fusible a act. ret. +1 / Cables transmetteur +1 / lm=1000mm
Fuse slow =RONST02 Cable transmitter =RONST02
5 Frequenzumrichte u. Parameter -G1 1.2 135202V1 1x200-230V; 50/60Hz; 1.5kW 21 ZF-Durchgangsklemme v. oben,4L -X1. 3.0 52120 4 x 2.5mm2
Conv.de freq. et paramètre +1 / Borne +1 /
Freq.converter and parameters =RONST02 Terminal =RONST02
6 Dreiphasen Frequenzumrichter -G1 1.2 50625 Un=230VAC 50/60Hz Pn=1,5kW 22 Abschlusswand 4L -X1. 3.0 52124
Convertisseur de frequence +1 / Ua=3x0-230VAC Plaque de fermeture +1 /
Frequency converters =RONST02 End cover plate =RONST02
7 | oder -G1 1.2 oder 23 ZF Schutzleiterklemme isol.;4L -X1. 3.0 52122 4 x 2,5mm2
|--------- ou--------| +1 / Borne de terre +1 /
or | =RONST02 Earth terminal =RONST02
8 Frequenzumrichte u. Parameter -G1 1.2 135203V1 1x380-460V; 50/60Hz; 1.5kW 24 Endklammer für TS35 -X1. 3.0 52131
Conv.de freq. et paramètre +1 / Piece finale +1 /
Freq.converter and parameters =RONST02 End piece =RONST02
9 Dreiphasen Frequenzumrichter -G1 1.2 50626 Un=400VAC 50/60Hz Pn=1,5kW 25 Dreiphasen-Netzfiter -Z1 1.2 50628 Un=400VAC 50/60Hz
Convertisseur de frequence +1 / Ua=3x0-400VAC Filtre au reseau thriphase +1 / In=8 Amp.
Frequency converters =RONST02 Threephase mains filter =RONST02
10 Kleinleistungsschuetz -K1M 3.4 50361 Usp.=24VDC 26 | oder -Z1 1.2 oder

Contacteur de petit calibre +1 / |--------- ou--------| +1 /
Contactor miniature =RONST02 or | =RONST02
11 Hilfschalterbaustein -K1M 3.4 50359 2xS 27 Dreiphasen-Netzfiter -Z1 1.2 50627 Un=240VAC 50/60Hz
Module de contacts auxiliaires +1 / Filtre au reseau thriphase +1 / In=6 Amp.
Contact component auxiliary =RONST02 Threephase mains filter =RONST02
12 Kleinleistungsschuetz -K2M 3.9 50362 Usp.=24VDC 28 Prozessoreinheit -A2 1.5 50587

Contacteur de petit calibre +1 / Unite microprocesseur +2 /
Contactor miniature =RONST02 Microprocessor unit =RONST02 Rondostar
13 Hilfschalterbaustein -K2M 3.9 50359 2xS 29 Handrad -G1 6.4 50481

Module de contacts auxiliaires +1 / Bouton tourant +2 /
Contact component auxiliary =RONST02 Turning knob =RONST02
14 Zeitrelais (abfallverzögert) -K3T 3.7 50604 Usp.=24-240 VAC/DC 30 Drehknopf -G1 6.4 50483 d=65mm
Relais temporise +1 / t= Bouton tournant +2 /
Time lag relay =RONST02 Turning knob =RONST02
15 Klein Steckrelais -K4 5.1.9 50092 Usp.=24VDC 31 Impuls-Pilztaster schwarz -S1 3.5 50925
Petit relais enfichable +1 / 14 pol 4W Bouton-poussoir noir +2 /
Plug-in relay miniature =RONST02 Push-button black =RONST02
16 Stecksockel m. Loeschdiode -K4 5.1.9 50172 14 pol 32 Hilfsschalterblock 2S -S1 3.5 50927 2 x S
Socle enfichable +1 / Element de contact +2 /
Plug-in socket =RONST02 Contact element =RONST02
a 500681d GERLIST
gez. 08.11.2004 Blaser
b
Auftrag: Bl:
c Anlagenbez. 1
gepr.
d Dough-how & more. Rondostar 3000 Cutomat SFS611C Bl.
1 2 3 4 5 6 7 8 9 10
33 Impuls-Pilztaster schwarz -S2 3.6 50925 49 Endschalter -S10 3.1 9371 Umax.=250VAC Imax.=15A
Bouton-poussoir noir +2 / Commutateur de fin de course +3 /
Push-button black =RONST02 Limit switch =RONST02
34 Hilfsschalterblock 2S -S2 3.6 50927 2 x S 50 Endschalter -S11 3.1 9371 Umax.=250VAC Imax.=15A
Element de contact +2 / Commutateur de fin de course +3 /
Contact element =RONST02 Limit switch =RONST02
35 Impuls-Pilztaster rot -S3 3.2 50926 rot 51 Steckdoseneinsatz -X10S 5.7 50315 4 pol.+ E
Bouton-poussoir rouge +2 / Insert de prise femelle +3 / Ub=220V Ib=10A
Push-button red =RONST02 Socket insert =RONST02
36 Hilfsschalterblock 1Ö -S3 3.2 50928 1 x O 52 Kupplungsgehaeuse -X10S 5.7 50335

Element de contact +2 / Boite accuplement +3 /
Contact element =RONST02 Coupling housing =RONST02
37 Lichts. Empfaengerkopf -B1 6.6 11334 53 Enthalten in Artikel Nr. 35493 -Y1 2.4 in/35493
Tete de recepteur +3 / Contenir dans article no.35493 +3 /
Receiver head =RONST02 Contain in item nr.35493 =RONST02
38 Lichts. Senderkopf -B2 6.6 11335 54 Elektromagnetkupplung -Y2 5.9 106114T01 Ub=24VDC
Tete de transmetteur +3 / Embrayage magnetique +3 /
Transmitter head =RONST02 Clutch magnetic =RONST02
39 Hubspindelmotor -G1 5.7 124595 Pn=0.040kW Un=24VDC In=1.6A

Moteur vis dehissage +3 /
Lifting spindle motor =RONST02
40 Absolutwertgeber -G2 6.5 50482

Codeur en valeur absolue +3 /
Rotary Encoder =RONST02
41 AC Fuss-Motor -M1 1.2 50603 Un=230/400V F=50/60Hz Pn=1.1kW

Moteur +3 / In=4.65/2.65A n=1410/1715U/min
Motor =RONST02
42 | oder -M1 1.2 oder

|--------- ou--------| +3 /
or | =RONST02
43 AC Fuss-Motor -M1 1.2 51309 Un=220/460V F=50/60Hz Pn=1.1kW

Moteur +3 / In=4.60/2.30A n=1415/1700U/min
Motor =RONST02
44 AC F-Motor m. Bremse -M2 2.1 35493 Un=230/400V F=50/60Hz Pn=0.09kW

Moteur avec freinage +3 / In=0.85/0.48A n=1410/1700U/min
Motor with brake =RONST02
45 AC-Getr.-Motor m. Flansch -M3 2.6 12061 Un=230/400V F=50/60Hz Pn=0.09kW

Moteur-reducteur avec flasque +3 / In=0.58/0.33A n=1500/1800U/min i=15
Gear motor with flange =RONST02
46 Motorschutzschalter -Q1 1.0 12093 In.4.0-6.3A

Disjoncteur de prot. du moteur +3 /
Motor protection =RONST02
47 Potentiometer -R1 1.2 11826 R=1k Ohm Pn=2,0W

Potentiometre +3 / d=6mm l=40mm
Potentiometer =RONST02
48 Drehknopf 0-12 -R1 1.2 11749

Bouton tournant +3 /
Turning knob =RONST02
a 500681d GERLIST
b
Auftrag: Bl:
c Anlagenbez. 2
gepr.
1 2 3 4 5 6 7 8 9 10
------Netzkabel 121017T06(EU,
121038T02(UL)-----------------------------------------------------------------
W1 12753 4 1.50
L1 1 =RONST02+3-Q1:1
L2 2 =RONST02+3-Q1:3
L3 3 =RONST02+3-Q1:5
PE gegn =RONST02+3-Q1.:PE
------Netzverbindungskabel 121017T04-----------------------------------------------------------------------
W2 12753 4 1.50
=RONST02+1-X1:L1 1 =RONST02+3-Q1:2
=RONST02+1-X1:L2 2 =RONST02+3-Q1:4
=RONST02+1-X1:L3 3 =RONST02+3-Q1:6
=RONST02+1-X1:PE gegn =RONST02+3-Q1.:PE
------Kabel zu Netzfilter-----------------------------------------------------------------------------------
W2.1 12753 4 1.50
=RONST02+1-Z1:L1 1 =RONST02+1-X1:L1
=RONST02+1-Z1:PE gegn =RONST02+1-X1:PE
------Motor Hauptantrieb 125056T01-------------------------------------------------------------------------
W3 13727 4+S 1.50/S
=RONST02+3-M1:V 1 =RONST02+1-K2M:3
=RONST02+3-M1:U 2 =RONST02+1-K2M:1
=RONST02+3-M1:W 3 =RONST02+1-K2M:5
=RONST02+3-M1:PE gegn =RONST02+1-X1:PE
=RONST02+3-M1:PE sld =RONST02+1-X1:PE
------Verb. Kabel FU nach K2M-------------------------------------------------------------------------------
W3.1 12753 4 1.50
=RONST02+1-K2M:2 1 =RONST02+1-G1:U
=RONST02+1-K2M:4 2 =RONST02+1-G1:V
=RONST02+1-K2M:6 3 =RONST02+1-G1:W
gegn
------Motor Walzenzustellung 124605------------------------------------------------------------------------
W4 13616 7 1.00
=RONST02+3-M2:U 1 =RONST02+1-X4:1
=RONST02+3-M2:V 2 =RONST02+1-X4:2
=RONST02+3-M2:W 3 =RONST02+1-X4:3
=RONST02+3-Y1:2 4 =RONST02+1-X4:4
=RONST02+3-Y1:1 5 =RONST02+1-X4:5
6
------Mehlstreuer 121017T01--------------------------------------------------------------------------------
W5 12753 4 1.50
=RONST02+3-M3:U 1 =RONST02+1-X3:1
=RONST02+3-M3:V 2 =RONST02+1-X3:2
a 500681d KABEL
b
Auftrag: Bl:
c Anlagenbez. 1
gepr.
1 2 3 4 5 6 7 8 9 10
=RONST02+3-M3:W 3 =RONST02+1-X3:3
------Teighaspel 124593------------------------------------------------------------------------------------
W6 13070 2 1.00
=RONST02+3-X1:4 1 =RONST02+1-X10:1
=RONST02+3-X1:3 2 =RONST02+1-X10:2
------Kupplung 125931T01-----------------------------------------------------------------------------------
W7 13070 2 1.00
=RONST02+1-X10:4 1 =RONST02+3-Y2:2
=RONST02+1-X10:3 2 =RONST02+3-Y2:1
------Kabel zu Tasten 131850-------------------------------------------------------------------------------
W8 13259 5 1.00
=RONST02+1-X1:4 1 =RONST02+2-S2:24
=RONST02+1-X1:6 2 =RONST02+2-S2:13
=RONST02+1-X1:2 3 =RONST02+2-S3:11
=RONST02+1-X1:3 4 =RONST02+2-S1:14
------Kabel zu Tasten 131850-------------------------------------------------------------------------------
W8 13259 5 1.00
=RONST02+1-X1:5 5 =RONST02+2-S1:24
------Tasten Verbindungskabel 124609-----------------------------------------------------------------------
W8.1 13069 2 0.75
=RONST02+2-S1:13 1 =RONST02+2-S2:13
=RONST02+2-S1:24 2 =RONST02+2-S2:14
------Steuerkabel Umrichter 125932-------------------------------------------------------------------------
W9 13031 7 0.75
=RONST02+1-X6:2 1
=RONST02+1-X6:3 2 =RONST02+1-G1:S1
=RONST02+1-X6:4 3
=RONST02+1-X6:5 4
=RONST02+1-X6:6 5 =RONST02+1-G1:MB
=RONST02+1-X6:7 6
gegn
------Speisung Prozessor 124606----------------------------------------------------------------------------
W11 13448 5 0.75
=RONST02+2-X5:1 1 =RONST02+1-X2:1
=RONST02+2-X5:2 2 =RONST02+1-X2:2
=RONST02+2-X5:4 3 =RONST02+1-X2:4
=RONST02+2-X5:5 4 =RONST02+1-X2:5
=RONST02+2-X5:3 gegn =RONST02+1-X2:3
------Schutzgitter------------------------------------------------------------------------------------------
W12 13069 2 0.75
=RONST02+1-X1:1 1 =RONST02+3-S10:13
=RONST02+1-X1:2 2 =RONST02+3-S11:13
a 500681d KABEL
b
Auftrag: Bl:
c Anlagenbez. 2
gepr.
0 1 2 3 4 5 6 7 8 9
RONDO Burgdorf AG
CH-3400 Burgdorf
Tel.: +41 (0)34 420 81 11
Fax: +41 (0)34 420 81 99
B B
Anlage Bezeichnung Ort Bezeichnung

Installation Designation Lieu Designation
Installation Name Location Name
C =RONST02 Rondostar +1 Steuerkasten C

Coffret de commande
Control box
+2 Steuerkasten Bedienungsfront
Coffret de comm. a la cote operateur
Control box on tending side
+3 an
sur Rondostar
D on D
E E
31.03.2010
Plot-Datum:

a 32357 03.09.01. Spahr 500681d 1 RONST02
gez. 22.09.97 Ryser
c 32370 25.10.02 Blaser
Anlagenbez. 0.2
gepr.
0 1 2 3 4 5 6 7 8 9
L1
Prozessoreinheit -24/2.0
+2
Unite microprocesseur 15V 24V +24-A/2.0
L2 -A2 PE - + + -
Microprocessor unit
L3 +2 E2
A A
1
-X5 +2
14
13
15
PE -X2
gegn
2
1 3 5
1
-K1M W11
2
3
gegn
1
W2.1 /3.4 2 4 6
14
13
15
Grundmodul
-A1 -X2 -X7
PE
L2
L3
L1
-Z1 Module de base
1
TB4
TB3
TB2
TB1
B Basic module B
gegn
-G1
2
3
1
PE
L2
L3
L1
W2 +24/2.0
2
W9 +
+
2
FS S1 X6-3/4.0 L1 -A1/F1 C1
1 460 10
3
2 4 6
3G3JV
X6-4/4.0
0,63AT
S2
Typ
1,5k
1 400
J7
-X1
Typ
-R2 R1
4
230 10V/0,6A
S3 X6-5/4.0
+3 MINI D11
PE
1 200 11
YASKAWA
FR
1
SYSDRIVE
-Q1 -A1/F2
OMRON
SC X6-2/4.0 13
C 1 3 5
3
C
2,0AT
VS
5
1K Ohm
4.0--6.3 19V/1,25A
A +3 X6-6/4.0
6,3 MB 14 D12
-R1 + R2
-A1/F3 +
6
17
U
V
W
MC X6-7/4.0
2,0AT
C2 C3
SW7 SW8 26V/1,6A
GND/2.0
2
3
-X1
1
OFF ON 2 0 18
W3.1
PNP NPN V I 2 X10
D 2 4 6 71 VA D
3
-K2M L1/2.0
3
PE
/3.9 1 3 5 4
L2/2.0
-X1 5 4
L3/2.0
6 5
6
-X1
gegn
L17/5.0
gegn
L18/5.0
2
3
1
sld
W1
2
3
1
E W3 E
L1
L2
L3
PE
V U W PE 230/400V 4,65/2,65A / 50Hz

3x200-420V M 220/460V 4,60/2,30A/ 60Hz UL
50/60Hz +3 1410/1715 U/min
3~
-M1 1,1 kW
Hauptschalter Steuerspannungstransformator
31.03.2010
Interrupteur principale Transformateur de tension de commande

Main switch Control voltage transformer
Vorsicherung max. Hauptantrieb
Plot-Datum:
Fusible en amont max. = 16 A Commande principale

Fuse back up max. Main drive

a 32357 03.09.01 Spahr 500681d 1 RONST02
gez. 22.09.97 Ryser
c 32370 25.10.02 Blaser
Anlagenbez. 1
gepr.
0 1 2 3 4 5 6 7 8 9
-24/1.9 -24/3.0
+24-A/1.9 +24-A/3.0
A A10 A6 A7 A8 A9 A
+2 +2 +2 +2 +2
11
10
-X2 -X2 -X2 -X2 -X2
10
11
8
7
9
-X7 -X7 -X7 -X7 -X7
+24/1.9 +24/3.0
B B
3 3 3
D5 K5 K7 D7 D6 K6
2 2
4 2 4 4
D14
GND/1.9 GND/3.0
C L1/1.9 C
L2/1.9
L3/1.9
7 8 9 10 9 8 7 10
K1 D1 K3
1 4 2 5 3 6 11 3 6 2 5 1 4 11 D3
D 6 3 5 2 4 1 10 4 1 5 2 6 3 10
D
D2
D4
K2 K4
9 8 7 11 7 8 9 11
2
3
6
2
3
4
-X4 -X4
1
1
-X3
-X4 -X4 -X3
1
2
3 3
gegn 6
1
2
3
4
2
2
3
1
gegn
E W4 W5 E
U V W PE U V W PE
230/400V 0,85/0,48A / 50Hz 1 220/400V 0,5/0,3A / 50Hz
M M
+3 230/400V 0,8/0,46A / 60Hz +3 +3 254/440V 0,5/0,3A / 60Hz
3~ 0,090 kW -Y1 2 3~ 0.090 kW
-M2 -M3
1410/1700 U/min 1500/1800 U/min
Walzenzustellung Walzenzustellung Mehlstreuer

31.03.2010
Réglagement écarte-cylindres Réglagement écarte-cylindres Saupoudreur à farine

Roller gap setting Roller gap setting Flour duster
Motor Bremsmagnet
Plot-Datum:
Moteur Frein magnetigue

Motor Brake solenoid

a 500681d 1 RONST02
gez. 22.09.97 Ryser
b
Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 2
gepr.
0 1 2 3 4 5 6 7 8 9
-24/2.9 -24/4.0
+24-A/2.9 +24-A/4.0
E7 E5 E3
A A0 A
+2 +2 +2 +2
20
18
16
-X2 -X2 -X2 -X2
20
18
16
1
-X7 -X7 -X7 -X7
B +24/2.9 +24/4.0 B
3
RE4: 3s 15 (gelbe Skala)
K8 D8
2 4 RE7: 3s 50%
A1-A2
R3
Y1-Z2
C 15-18
C
H1
t t=1,5s
D15 LED
GND/2.9 GND/4.0
4
3
-X5
1
-X5
1
3
D P1/4.7 D
P1-2/5.1
2
4
63 53 14
-X1 -X1 -X1
-K1M -K1M 21 -K1M 15 -K3T
-X1 64 54 13
.4 .4 -K2M .4 .7
3
1
W8 .9 22 18 16
1
-X1.
2
11
6
+2 +2 14 +2 +2 14
2
24 24
1
-X1
E W12 +2 -S1 -S1 -S2 -S2 E
A1 A1
13 13 -S3 12 .5 13 .5 13 .7 13 .6 13
2
-K1M W8.1 A1 B1 X1 Y1 -K2M

+3 +3 W8
A2
1
A2
P0/4.0
-K3T
-S10 -S11
0
14 14
A2 B2 Z1 Z2 -X1
Schutzgitter Hauptschütz für 1 2 Start Maschine 18 1 2 Hauptantrieb

/1.4 /1.2
31.03.2010
15
Grille de protection Contacteur principal pour 3 4
/1.4
Mise en marche machine 16 .9 3 4
/1.2
Commande principale
Safety guard Main contactor for 5 6 Start machine 5 6 Main drive
/1.4 /1.2
links rechts AUS Netzeinspeisung EIN 13 14 Teig nach rechts Teig nach links 21 22
.8 .4
Plot-Datum:
gauche droite DECL. Branchement au reseau ENCL. 53 54

.3
Pâte à droite Pâte à gauche 53 54
left right OFF Mains supply ON 63 64 Dough to the righte Dough to the left 63 64
.3 /4.7
a 32357 03.09.01 Spahr 500681d 1 RONST02
gez. 22.09.97 Ryser
b
Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 3
gepr.
0 1 2 3 4 5 6 7 8 9
-24/3.9 -24/5.0
+24-A/3.9 +24-A/5.0
E4
A A2 A11 A
+2 +2 +2
12
17
-X2 -X2 -X2
12
21
3
-X7 -X7 -X7
B +24/3.9 +24/5.0 B
3 3
K9 K13
D9 4 2 4 2
3
K10
D10
4 2
C C
D16 D17 D22
GND/3.9 GND/5.0
-X6
3
7
1
-X6
3
7
D D
5
7
-X5
8
5
8
2
6
1
X6-3/1.3
X6-4/1.3
X6-5/1.3 64
X6-2/1.3 -K2M
/3.9 63
E X6-7/1.3 E
X6-6/1.3
P1/3.9
P0/3.9
Hauptantrieb
31.03.2010
Commande principale
Main drive
Plot-Datum:

a 500681d 1 RONST02
gez. 22.09.97 Ryser
b
Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 4
gepr.
0 1 2 3 4 5 6 7 8 9
-24/4.9
+24-A/4.9
E6
A A4 A5 A1 A3 A
+2 +2 +2 +2 +2
21
4
-X2 -X2 -X2 -X2 -X2
4
-X7 -X7 -X7 -X7
3
B +24/4.9 K14 B
2 4
X81
-D13
K14 D18 K13 D21 K11 D20 K12 D19
X82
5 7 4 2
K11
C 6 3 C
5 7 4 2 D23
K12
6 3
GND/4.9
L17/1.9
D L18/1.9 D
4
-X10 -X10 -X10
1
-X10
3
-X5
20
9
-X10 -X10 -X10 -X10
3
-X5
2
4
9
2
1
1
20
kleine Geschwindigkeit Start Ausrollen W6 W7

vitesse lente mise en marche laminage
3
4
slow speed start sheeting
+3
E -X10S
24 VDC E
1
1,6 A
3
+3
21
M
200 N
-Y2 2
braun blau +3
Transfer schnell/langsam transfere vite/lente Transfer fast/slow -G1
4
21
P1-2/3.1 Kupplung Frequenzumrichter Teighaspel Teighaspel Kupplung Teighaspel Kupplung

31.03.2010
Embrayage Convertisseur de fréquence Enrouleur à pâte Enrouleur à pâte / Embrayage Enrouleur à pâte Embrayage
Clutch Frequency converter Dough reeler Dough reeler Clutch Dough reeler Clutch
Freigabe Überführen Cutomat Cutomat schliessen = 1 EIN / AUS Cutomat

Plot-Datum:
ferme = 1 ENCL. / DECL.

close =1 ON / OFF

a 500681d 1 RONST02
gez. 22.09.97 Ryser
b
Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 5
gepr.
0 1 2 3 4 5 6 7 8 9
-24/4.9
+24-A/4.9
E6
A A4 A5 A1 A3 A
+2 +2 +2 +2 +2
21
4
-X2 -X2 -X2 -X2 -X2
4
-X7 -X7 -X7 -X7
3
B +24/4.9 K14 B
2 4
X81
-D13
K14 D18 K13 D21 K11 D20 K12 D19
X82
5 7 4 2
K11
C 6 3 C
5 7 4 2 D23
K12
6 3
GND/4.9
L17/1.9
D L18/1.9 D
4
-X10 -X10 -X10
1
-X10
3
-X5
9
-X10 -X10 -X10 -X10
3
-X5
9
violett
weiss
20
3
4
A1
+3
E -X10S
24 VDC -K4 E
1,6 A A2
M
200 N
4
braun' blau +3
22
23
-K4
22
-G1
21
P1-2/3.1
Teighaspel Teighaspel
21
Kupplung Frequenzumrichter Kupplung Teighaspel Überführen

31.03.2010
Embrayage Convertisseur de fréquence Embrayage Enrouleur à pâte

24
grau-weiss Enrouleur à pâte Enrouleur à pâte /

Freigabe Überführen Clutch Frequency converter Dough reeler Dough reeler Clutch Dough reeler rechts EIN
links rechts Cutomat Cutomat schliessen = 1 EIN / AUS droite = ENCL.
Plot-Datum:
gauche droite ferme = 1 ENCL. / DECL. right ON

left right close =1 ON / OFF

a 500681d 1 RONST02
gez. 08.12.97 Ryser
b
Auftrag: Bl:
c 32370 25.10.02 Blaser
Anlagenbez. 5.1
gepr.
0 1 2 3 4 5 6 7 8 9
+3
Empfängerkopf
-B1
Handrad Absolutwertgeber Tête de récepteur B1
Bouton tourant Codeur en valeur absolue Receiver head
Turning knob Rotary Encoder
Senderkopf
+3
A -B2
Tête de transmetteur A
+2 +3 Transmitter head B2
Grundmodul -G1 -G2 Lichtschranke
Module de base -A1 Relais photoelectrique
GND
Sig.
Basic module Light barrier
+
-
-W13
W11
-W14
-W12
weiss
braun
58
59
60
61
2
3
4
4
1
B B
rot
C C
D D
E E
31.03.2010
Prozessoreinheit mit display

Unite microprocesseur avec display
Microprocessor unit with display
Plot-Datum:

a 500681d 1 RONST02
gez. 22.09.97 Ryser
b
Auftrag: Bl:
c Anlagenbez. 6
gepr.
0 1 2 3 4 5 6 7 8 9
SMB_F26_001
RONDO Burgdorf AG
Heimiswilstrasse 42
CH-3400 Burgdorf
Tel.: +41 34 420 81 11
Fax: +41 34 420 81 99
Website: www.rondo-online.com
E-mail: [email protected]
Maschine Machine Machine : Rondostar 3000 Cutomat

Modelnummer Model number Numéro de model : SFS611
Schema Nr. Drawing number Numéro de dessin : 500681e
Auftragsnummer Commission number Numéro de commande :
Maschinennummer Machine number Numéro de machine :
Manufacturer (company) Rondo Burgdorf AG
CH-3400 Burgdorf
Switzerland
Company / customer
City
Project path L:\Electric P8\EPLAN_DATA\Projekte\RDB\5006xx\500681e.elk

Project path .PDF G:\PROJEKTE\PDF\PDF_Schema SMB
Responsible for project M. Sturzenegger

Created on 04.03.2010
Edit date 26.05.2011 by (short name) sturze_m Number of pages 27
+Drahtfarben/1
Date 26.05.2011 Page name Plant designation Machine number == aaDoc
e 40655 01.02.2011 sturze_m Ed. by sturze_m Titel-/Deckblatt SFS611 = aaDOC
Appr Title page/cover sheet Drawing number Commission number + Deckblatt
Modification Date Name Original Page de titre/de garde 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
Drahtfarben - Wire colours - Coueurs de fil -

Wechselspannung - AC voltage - Tension alternative -
Phase L1 Phase L1 Phase L1 schwarz - black - noir -
Neutralleiter N neutral conductor N conducteur neutre N hellblau - light blue - bleu clair -
Schutzleiter PE protective wire PE conducteur de protection PE gelb/grün - yellow/green - jaune/vert -
Steuerspannung L Control voltage L Tension de comm. L schwarz - black - noir -
vor Transformator before transformer avant tranformateur
Neutralleiter N Neutral conductor N Conducteur neutre N hellblau - light blue - bleu clair -
vor Transformator before transormator avant transformateur
Steuerspannung **VAC Control voltage **VAC Tension de commande **VAC rot - red - rouge -
nach Transformator after transformer apès transformateur
Neutralleiter 0VAC Neutral conductor 0VAC Conducteur 0VAC rot/weiss - red/white - rouge/blanc -
nach Transformator after transformer neutre avant transformateur
Steuerspannung **VAC Control voltage **VAC Tension de **VAC lila - purple - lilas -
geschaltet switched commande branché
Gleichspannung - DC voltage - Tension continue -

Hauptstromkreise L+ Main circuits L+ Cuircuit prinzipaux L+ schwarz - black - noir -
Hauptstromkreise L- Main circuits L- Cuircuit prinzipaux L- schwarz - black - noir -
Steuerstromkreise +VDC Control circuits +VDC Cuircuit de commande +VDC blau - blue - bleu -
Steuerstromkreise 0VDC Control circuits 0VDC Cuircuit de commande 0VDC blau/weiss - blue/white - bleu/blanc -
Steuerstromkreise **VDC Control circuits **VDC Cuircuit de commande **VDC violett - violet - violet -
geschaltet switched branché
Analogsignale - Analog signals - Signaux analogiques -

Sollwert/Istwert + Set value/Actual value + Valeur théoretique/effective + grau - grey - gris -
Regelerde - Control ground - Terre de régulation - weiss - white - blanc -
Fremdspannung - External voltage - Tension d'origine étrangères -

Steuerstromkreise VAC/DC Control circuits VAC/DC Cuircuit de commande VAC/DC orange - orange - orange -
extern external externe
+Deckblatt/1 +Inhaltsverz/1
Ed. by sturze_m Drahtfarben SFS611 = aaDOC
Appr Wire colours Drawing number Commission number + Drahtfarben
Modification Date Name Original Colours de fil 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis - Table of contents - Sommaire - SMB_F06_002
functional assignment Higher-level function Mounting location Page Page description Modification Date Edited by
Index Modification number Modification date
==aaDoc =aaDOC +Deckblatt 1 Titel-/Deckblatt 26.05.2011 sturze_m
Title page/cover sheet e 40655 01.02.2011
Page de titre/de garde
=aaDOC +Drahtfarben 1 Drahtfarben 26.05.2011 sturze_m
Wire colours
Colours de fil
==S1 =02 +1A 1 Einspeisung / Antriebe 26.05.2011 sturze_m
Power Supply / Drives
Alimentation / Entraînements
=02 +1A 2 Hauptantrieb 26.05.2011 sturze_m
Main drive E 40655 01.02.2011
Commande principale
=02 +1A 3 Steuerung 26.05.2011 sturze_m
Control
Commande
Control
Commande
Control
Commande
=02 +1A 5a Steuerung 26.05.2011 sturze_m
Control
Commande
=02 +2 6 Prozessoreinheit 26.05.2011 sturze_m
Microprocessor unit
Unite microprocesseur
==zzDoc =zzDOC +Artikel 1 Artikelstückliste 26.05.2011 sturze_m
Parts list
Liste d'articles
=zzDOC +Artikel 2 Artikelstückliste 26.05.2011 sturze_m
Parts list
Liste d'articles
Parts list
Liste d'articles
Parts list
Liste d'articles
Parts list
Liste d'articles
+Drahtfarben/1 2
Ed. by sturze_m Inhaltsverzeichnis SFS611 = aaDOC
Appr Table of contents Drawing number Commission number + Inhaltsverz
Modification Date Name Original Sommaire 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
Inhaltsverzeichnis - Table of contents - Sommaire - SMB_F06_002
functional assignment Higher-level function Mounting location Page Page description Modification Date Edited by
==zzDoc =zzDOC +Kabel 1 Kabelplan 26.05.2011 sturze_m
Cable diagram
Plan de câblage
=zzDOC +Kabel 2 Kabelplan 26.05.2011 sturze_m
Cable diagram
Plan de câblage
Cable diagram
Plan de câblage
Cable diagram
Plan de câblage
Cable diagram
Plan de câblage
Cable diagram
Plan de câblage
=zzDOC +Klemmen 1 Klemmenaufreihplan 26.05.2011 sturze_m
Terminal line-up diagram
Plan des bornes associables
=zzDOC +Stecker 1 Steckerplan 26.05.2011 sturze_m
Plug diagram
Plan des connecteurs
Plug diagram
Plug diagram
Plug diagram
1 ==S1=02+1A/1
Ed. by sturze_m Inhaltsverzeichnis SFS611 = aaDOC
Appr Table of contents Drawing number Commission number + Inhaltsverz
Modification Date Name Original Sommaire 500681e Total Pg 27 Page 2
0 1 2 3 4 5 6 7 8 9
-A1
-T1
-X1:1 460 1
-F1 2 X2_4:15VDC
400 X2_5:GAC
T 0.63A
2 230
-F2 2
-X1 L1 L2 L3 PE 200 1 X2_2:24VDC
X2_1:GAC
-W2 T 2A
4x1,5 1 2 3 GNYE
6 1
-F3 2 26VAC
-PE GDC
PE T 2A
0
PE
Steuerspannungstransformator
Control voltage trans
1 3 5
Transformateur de tension de com
+3-Q1
4,0 - 6,3A 1 3 5
-----------
-W2.1
I> I> I> -K1M
6,3A PE 4x1,5 1 2 3 GNYE
/3.4 2 4 6
2 4 6
3
4
5
-Z1 PE PE
-X4:1 2 3 6 4 5 -X3:1 2 3 4
-L1
-L2
-L3
-PE
3x480VAC
10A
-PE
-L1
-L2
-L3
-W1_UL
4x2,08 SW WS RT GN PE PE PE
-W1
4x1,5 1 2 3 GNYE -W4 -W4.1 -W5
4x0,75 1 2 3 GNYE 2x0,75 1 2 4x1,5 1 2 3 GNYE
+EXT-X10P 1 2 3 PE 4 5 6 PE U1 V1 W1 PE 1 U1 V1 W1 PE
+3-Y5
2.0 / FU_L1
2.1 / FU_L2
2.1 / FU_L3
2.1 / FU_PE
+3-M2
M 2 +3-M3
M
220/400V;0.85/0.48A;50Hz 3 220/400V;0.5/0.3A;50Hz 3
254/440V;0.8/0.46A;60Hz 254/440V;0.5/0.3A;60Hz
3x200-460V 0.09kW 0.09kW
50/60Hz 1410U/1700/min 1500U/1800/min
Netzeinspeissung EU Netzeinspeissung UL Einspeisung Frequenzumformer Walzenzustellung Walzenzustellung Mehlstreuer

Mains supply Mains supply Power Supply Freq.Converter Roller gap setting Roller gap setting Flour duster
Branchement au reseau Branchement au reseau Alimentation Var.Frequence Réglagement écarte-cylindresRéglagement écarte-cylindres Saupoudreur à farine
Motor Bremsmagnet
Motor Lifting magnetic
Moteur Frein magnetique
==aaDoc=aaDOC+Inhaltsverz/2 2
Date 26.05.2011 Page name Plant designation Machine number == S1
Ed. by sturze_m Einspeisung / Antriebe SFS611 = 02
Appr Power Supply / Drives Drawing number Commission number + 1A
Modification Date Name Original Alimentation / Entraînements 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
-FU_PE / 1.4
-FU_L1 / 1.3
-FU_L2 / 1.3
-FU_L3 / 1.4
X6-3 / 4.0
2 1
X6-4 / 4.0
-R1
X6-5 / 4.0 5kOhm 3
X6-2 / 4.0 -W9.1

3x0,5 BN GN WS SH
-W9
7x0,75 2 3 4 -W9 1
PE
X6-6 / 4.0
-G1 PE
R/L1 S/L2 T/L3 STF STR RH RM RL MRS RES SD PC SD SD 10 2 4 5
+5V DC 0 - 5/10V DC 4-20mA COM

1-10k input input
MITSUBISHI -W9 5
I V
SINK
ELECTRIC
SOURCE Mitsubishi FR-D 720 B A SE
/2.9 Output B A
C RUN +0-10V -G1
/2.5 C
U V W PE N/- P1 P/+ PR RS485 1 A B C SE RUN FU AM
-W3.1 -W9 6
4x1,5 1 2 3
1 3 5
-K2M
4.0 / X6-7
/3.8 2 4 6
-X1 PE
PE
-W3
4x1,5 1 2 3 GNYE SH
U1 V1 W1 PE
+3-M1
M
230/400VAC; 50/60HZ 3
3.5/2.0A; 1.1kW
Bandantrieb
Belt drive
Entrainm. du tapis
1 3
E 40655 01.02.2011 sturze_m Ed. by sturze_m Hauptantrieb SFS611 = 02
Appr Main drive Drawing number Commission number + 1A
Modification Date Name Original Commande principale 500681e Total Pg 27 Page 2
0 1 2 3 4 5 6 7 8 9
+2-A2
24VDC
15VDC
PE
+
+
-
-
-X5:1 2 4 5 3 -X2
PE
-W11 -W15 1-20
5x0,75 1 2 3 4 GNYE
-A1
-X2:1 2 4 5 3 -X7
-PE
-X5:1 4 2 2
-X1 1
3.1 / X1_1 P1 / 4.0
-W12 -W8
2x0,75 1 5x1,0 3
63 53 21 -X1 5 3 4
-X1 2 -K1M -K1M -K2M
11 /3.4 64 /3.4 54 /3.8 22
13 -W8 5 -W8 4 -W8 1
+2-S3 15
5.1 / P1-2
3.7 / X1_1
+3-S10 12 -K3T
14 /3.7 18 16
-W8.1
-X1 6
-S3_12 / 3.2
2
13 23 13 23
-W12 2 -W8 2 A1 B1 X1 Y1 14
A1 +2-S1 +2-S2 A1
-K3T -K1M
-K1M 14 24 14 24 A2 B2 Z1 Z2 /3.4 13
-K2M
24V /3.8 24V
A2 A2
3.6 / S3_12
14
-W8.1
2x0,75
+3-S11
1
13
P0 / 4.0
-X1 0
Schutzgitter AUS Hauptschütz 1 2 /1.4 Start Maschine Hauptantrieb 1 2 /2.0

Safety guard OFF Main contactor 3 4 /1.5 Start machine Main drive 3 4 /2.1
5 6 /1.5 5 6 /2.1
Grille de protection DECL Contacteur principal Mise en marche machine Commande principale
14 13 /3.8 21 22 /3.4
53 54 /3.3 53 54
S10 = rechts S11 = links Netzeinspeisung EIN Teig nach rechts Teig nach links
63 64 /3.2 64 63 /4.5
S10 = right S11 = left Mains supply ON Dough to the righte Dough to the left
S10 = droite S11 = gauche Branchement au reseau ENCL Pâte à droite Pâte à gauche
2 4
Ed. by sturze_m Steuerung SFS611 = 02
Appr Control Drawing number Commission number + 1A
Modification Date Name Original Commande 500681e Total Pg 27 Page 3
0 1 2 3 4 5 6 7 8 9
-A1
/1.5
-X6:2 3 4 5 6 7 -X5:7 8
2.5 / -X6-2
2.5 / -X6-3
64
2.5 / -X6-4 -K2M
/3.8 63
2.5 / -X6-5
2.9 / -X6-6
2.9 / -X6-7
3.9 / -P0
3.9 / -P1
Hauptantrieb
Main drive
Commande principale
Frequenzumrichter
Frequency converter
Convertisseur de fréquence
3 5
0 1 2 3 4 5 6 7 8 9
-A1
PE
-X5:9 -X10:1 2 4 3
20 20 4
-W6 -W7
2x1 1 2 2x1,0 1 2
3 2 4
-X10S 4 3
langsame Geschwindigkeit Start Ausrollen -X10P 4 3

+3-M4
slow speed Start Sheeting
vitesse lente Marche Laminage blue M brown
24VDC
1.6A 1
4 3 200N +3-Y2
2
21 21
3.0 / P1-2
(Z)
Freigabe Überführen Transfer schnell / langsam Teighaspel Cutomat Kupplung

Enable Transfer Transfer fast / slow Dough reeler Cutomat Clutch
Libération Transférer Transfer vite / lente Enrouleur à pâte Cutomat Embrayage
4 5a
0 1 2 3 4 5 6 7 8 9
-A1
PE
-X5:9 -X10:1 2 4 3
20
3 3
-X10S 4 3
violett
weiss
-X10P 4 3
blue M brown
24VDC
1.6A A1
4 4 200N -K4
A2
22 23
-K4
22
21
/ P1-2
24
21
/5a.8
Freigabe Überführen Teighaspel Überführen 14

11
Enable Transfer Dough reeler Transfer 12
24
Libération Transférer Enrouleur à pâte Transférer 22
21 /5a.1
34
links rechts rechts = EIN 31
32
left right right = on 44
41
42
gauche droite droite = act.
5 +2/6
Modification Date Name Original Commande 500681e Total Pg 27 Page 5a
0 1 2 3 4 5 6 7 8 9
+Ma-G2 +Ma-G1
Absolutwertgeber Handrad
Rotary Encoder Turning knob
Codeur en valeur absolute Bouton tourant
1 1
+Ma-B2 +Ma-B1
2 2
-W15 -W10
10x0,25 1-10 5x0,25 1-5
-W14 -W13
4x1,5 br ws 4x1,5 br ws
60 61 59 58
1 2 1 2
-A2
+ - GND Sig.
Empfängerkopf Lichtschranke
Receiver head Light barrier
Tête de récepteur Relais photoelectrique
Senderkopf Lichtschranke
Transmitter head Light barrier
Tête de transmetteur Relais photoelectrique
Prozessoreinheit
Microprocessor unit
Prozessoreinheit
Microprocessor unit
+1A/5a ==zzDoc=zzDOC+Artikel/1
Ed. by sturze_m Prozessoreinheit SFS611 = 02
Appr Microprocessor unit Drawing number Commission number + 2
Modification Date Name Original Unite microprocesseur 500681e Total Pg 27 Page 6
0 1 2 3 4 5 6 7 8 9
Artikelstückliste / Parts list / Liste d'articles / SMB_F01_002
Betriebsmittelkennzeichen Seite Artikelnummer Bezeichnung Technische Daten

Device tag Page Part number Designation Technical data
Désignation de composant Page Numéro d'article Désignation données technique
==S1 Grundmodul
==S1=02+1A-A1 ==S1=02+1A/1.5 50477 Basic module
Module de base
==S1 Trafomodul
==S1=02+1A-A1-T1 ==S1=02+1A/1.7 50643 transformer module
Module transformateur
==S1 Sicherung traeg Gr=5x20 FST 5020/250 V, In =T0.63 A

==S1=02+1A-A1-T1-F1 ==S1=02+1A/1.8 50495 Fuse slow Gr=5x20
Fusible a act. ret. Gr=5x20
==S1 Sicherung traeg Gr=5x20 FST 5020/250 V, In =T2 A

==S1 Sicherung traeg Gr=5x20 FST 5020/250 V, In =T2 A

==S1 Frequenzumrichter =0,75kW; Se=2,5kVA,Ia=3,2A; Ue=3x200-240VAC;

==S1=02+1A-G1 ==S1=02+1A/2.0 53110 Frequency converter 50/60Hz;Ua=3x0-200-240V
==S1 Frequenzumrichter u. Parameter SFS610 Cut: ==S1=02+1A-G1

==S1=02+1A-G1 ==S1=02+1A/2.0 135203V10 Freq.converter and parameters
Conv.de freq. et paramètre
==S1 oder
==S1=02+1A-G1 ==S1=02+1A/2.0 oder or
ou
==S1 Frequenzumrichter u. Parameter SFS610 Überführen: ==S1=02+1A-G1

==S1 oder
==S1=02+1A-G1 ==S1=02+1A/2.0 oder or
ou
==S1 Frequenzumrichter u. Parameter SFS610 DD: ==S1=02+1A-G1

==S1 oder
==S1=02+1A-G1 ==S1=02+1A/2.0 oder or
ou
==S1 Frequenzumrichter P=1,5kW; Se=3,2kVA,Ia=7,0A; Ue=3x200-240VAC;

==S1=02+1A-G1 ==S1=02+1A/2.0 53173 Frequency converter 50/60Hz;Ua=3x0-200-240V
==S1=02+2/6 2
Date 26.05.2011 Page name Plant designation Machine number == zzDoc
Ed. by sturze_m Artikelstückliste SFS611 = zzDOC
Appr Parts list Drawing number Commission number + Artikel
Modification Date Name Original Liste d'articles 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9

==S1 Frequenzumrichter u. Parameter SFS610 Cut: ==S1=02+1A-G1

==S1 oder
==S1=02+1A-G1 ==S1=02+1A/2.0 oder or
ou
==S1 Frequenzumrichter u. Parameter SFS610 Überführen: ==S1=02+1A-G1

==S1 oder
==S1=02+1A-G1 ==S1=02+1A/2.0 oder or
ou
==S1 Frequenzumrichter u. Parameter SFS610 DD: ==S1=02+1A-G1

==S1 Leistungsschütz Usp.=24VDC; Ie=9A

==S1=02+1A-K1M ==S1=02+1A/3.4 50361 Contactor
Contacteur
==S1 Hilfskontaktblock 2S
==S1=02+1A-K1M ==S1=02+1A/3.4 50359 Contact component 2S
Module de contacts auxiliaires
==S1 Leistungsschütz Usp.=24VDC; Ie=9A

==S1=02+1A-K2M ==S1=02+1A/3.8 50362 Contactor
Contacteur
==S1 Hilfskontaktblock 2S
==S1=02+1A-K2M ==S1=02+1A/3.8 50359 Contact component 2S
==S1 Zeitrelais rückfallverögert 24VAC/DC

==S1=02+1A-K3T ==S1=02+1A/3.7 50604 Time relay off-delayed
Relais de temporisation retard à la chute
==S1 Klein Steckrelais 4 Wechsler

==S1=02+1A-K4 ==S1=02+1A/5a.8 50092 Plug-in relay miniature
Petit relais enfichable
==S1 Stecksockel 14 pol

==S1=02+1A-K4 ==S1=02+1A/5a.8 50172 Plug-in socket
Socle enfichable
==S1 Potentiometer 1kOhm, 1.0kW

==S1=02+1A-R1 ==S1=02+1A/2.7 11826 Potentiometer
Potentiometre
1 3
0 1 2 3 4 5 6 7 8 9

==S1 Potentiometerknopf 6U, d=44..50

==S1=02+1A-R1 ==S1=02+1A/2.7 11749 Turning knob
Bouton tournant
==S1 Kupplungsgehaeuse für 4,5,6-polig H-A & STA

==S1=02+1A-X10S 50335 Coupling housing
Boite accuplement
==S1 Steckdoseneinsatz 4p+PE 5-polig mit PE; IEC: Ub=400V Ib=23A; UL: Ub=600V
==S1=02+1A-X10S 50315 Socket insert 4p+PE Ib=10A
Insert de prise femelle 4p+PE
==S1 Kupplungsgehaeuse für 4,5,6-polig H-A & STA

==S1=02+1A-X10S 50335 Coupling housing
Boite accuplement
==S1 Steckdoseneinsatz 4p+PE 5-polig mit PE; IEC: Ub=400V Ib=23A; UL: Ub=600V
==S1=02+1A-X10S 50315 Socket insert 4p+PE Ib=10A
Insert de prise femelle 4p+PE
==S1 Netzfilter, dreipolig 3x520V / 10A

==S1=02+1A-Z1 ==S1=02+1A/1.3 53650 Line filter, three-pole
Filtre de réseau, tripolaire
==S1 Prozessoreinheit
==S1=02+2-A2 ==S1=02+1A/3.3 50587 Microprocessor unit
==S1 Pilzdrucktaster schwarz DM = 60mm

==S1=02+2-S1 ==S1=02+1A/3.5 50925 mushroom pushbutton black
bouton-poussoir en forme de champignon noir
==S1 Hilfsschalterblock
==S1=02+2-S1 ==S1=02+1A/3.5 50927 Contact component auxiliary
==S1 Pilzdrucktaster schwarz DM = 60mm

==S1=02+2-S2 ==S1=02+1A/3.6 50925 mushroom pushbutton black
bouton-poussoir en forme de champignon noir
==S1 Pilzdrucktaster rot DM = 60mm

==S1=02+2-S3 ==S1=02+1A/3.2 50926 mushroom pushbutton red
bouton-poussoir en forme de champignon rouge
2 4
0 1 2 3 4 5 6 7 8 9

==S1 Drehstrommotor Pn=1.1kW Un=230/400V; F=50Hz In=4.8/2.8A

==S1=02+3-M1 ==S1=02+1A/2.0 50603 Three-phase motor
Moteur triphasé
==S1 oder
==S1=02+3-M1 ==S1=02+1A/2.0 oder or
ou
==S1 Drehstrommotor UL geprüft, Pn=1.1kW Un=230/400V; F=50Hz

==S1=02+3-M1 ==S1=02+1A/2.0 51309 Three-phase motor In=4.8/2.8A
Moteur triphasé
==S1 Motor Walzenzustellung Pn=0.090kW Un=200-230/380-420V/1500U/min;

==S1=02+3-M2 ==S1=02+1A/1.6 35493 Motor Roller gap setting f=50/60Hz
Moteur Réglagement écarte-cylindres
==S1 AC-Getriebemotor Un=230-440V;f=50/60;Pn=0.09kW;i=1:15

==S1=02+3-M3 ==S1=02+1A/1.8 12061 AC-Gear motor
AC-Moteur-reducteur
==S1 Linak Power Drive Un=24VDC; Fn=200N;vn=50mm/s

==S1=02+3-M4 ==S1=02+1A/5.6 124595 Linak Power Drive
Linak Power Drive
==S1 Motorschutzschalter 4,0 - 6,3A

==S1=02+3-Q1 ==S1=02+1A/1.0 12093 Motor protection switch
Disjoncteur de prot. du moteur
==S1 Endschalter U = -250V; I = -15A

==S1=02+3-S10 ==S1=02+1A/3.1 9371 Limit switch
Commutateur de fin de course
==S1 Endschalter U = -250V; I = -15A

==S1=02+3-S11 ==S1=02+1A/3.1 9371 Limit switch
Commutateur de fin de course
==S1 Elektromagnetkupplung 24V

==S1=02+3-Y2 ==S1=02+1A/5.8 106114T01 Clutch magnetic
Embrayage magnetique
==S1 Enthalten in Artikel Nr. 35493

==S1=02+3-Y5 ==S1=02+1A/1.7 in-35493 Contain in item nr.35493
Contenir dans article no.35493
==S1 Lichtschranke Empfängerkopf

==S1=02+Ma-B1 ==S1=02+2/6.7 11334 Light barrier Receiver head
Relais photoelectrique Tête de récepteur
==S1 Lichtschranke Senderkopf

==S1=02+Ma-B2 ==S1=02+2/6.6 11335 Light barrier Transmitter head
Relais photoelectrique Tête de transmetteur
3 5
0 1 2 3 4 5 6 7 8 9

==S1 Handrad
==S1=02+Ma-G1 ==S1=02+2/6.3 50481 Turning knob
Bouton tourant
==S1 Absolutwertgeber
==S1=02+Ma-G2 ==S1=02+2/6.1 50482 Rotary Encoder
Codeur en valeur absolute
4 +Kabel/1
0 1 2 3 4 5 6 7 8 9
Kabelplan - Cable diagram - Plan de câblage - SMB_F09_002
Cable name ==S1=02+1A-W1 Cable type K-M JZ Part number 121017T06

Remark No. of conductors 4 Cross-section 1,5 mm² Cable length
Seite / Spalte Anschluss Zielbezeichnung von Ader Zielbezeichnung nach Anschluss Seite / Spalte
Page / column Connection point Target designation from Conductor Target designation to Connection point Page / column
Page / Colonne Raccordement Désignation de destination de Conducteur Désignation de destination vers Raccordement Page / Colonne
/1.0 1 +EXT-X10P 1 +3-Q1 2 /1.0
/1.1 2 +EXT-X10P 2 +3-Q1 4 /1.0
/1.1 3 +EXT-X10P 3 +3-Q1 6 /1.0
/1.1 PE +EXT-X10P GNYE PE /1.1
Cable name ==S1=02+1A-W1_UL Cable type PUR Part number 121038T02

/1.2 4 +EXT-X10P SW +3-Q1 2 /1.0
/1.2 5 +EXT-X10P WS +3-Q1 4 /1.0
/1.2 6 +EXT-X10P RT +3-Q1 6 /1.0
/1.2 PE +EXT-X10P GN PE /1.1

/1.3 L1 -X1 1 +3-Q1 1 /1.0
/1.3 L2 -X1 2 +3-Q1 3 /1.0
/1.4 L3 -X1 3 +3-Q1 5 /1.0
/1.4 PE -X1 GNYE PE /1.1
Cable name ==S1=02+1A-W2.1 Cable type K-M JZ Part number 12753

/1.3 L1 -X1 1 -Z1-L1 /1.3
/1.3 L2 -X1 2 -Z1-L2 /1.3
/1.4 L3 -X1 3 -Z1-L3 /1.4
/1.4 PE -X1 GNYE -Z1-PE /1.4
+Artikel/5 2
Ed. by sturze_m Kabelplan SFS611 = zzDOC
Appr Cable diagram Drawing number Commission number + Kabel
Modification Date Name Original Plan de câblage 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
Cable name ==S1=02+1A-W3 Cable type K-M JZ CY Part number 125056T01

/2.0 2 -K2M 1 +3-M1 U1 /2.0
/2.1 4 -K2M 2 +3-M1 V1 /2.0
/2.1 6 -K2M 3 +3-M1 W1 /2.0
/2.1 PE -X1 GNYE +3-M1 PE /2.0
/2.1 PE -X1 SH +3-M1 PE /2.0
Cable name ==S1=02+1A-W3.1 Cable type K-M JZ Part number 12753

/2.0 U -G1 1 -K2M 1 /2.0
/2.1 V -G1 2 -K2M 3 /2.1
/2.1 W -G1 3 -K2M 5 /2.1
GNYE
Cable name ==S1=02+1A-W4 Cable type K-M JZ Part number 124605

/1.6 1 -A1-X4 1 +3-M2 U1 /1.6
/1.6 2 -A1-X4 2 +3-M2 V1 /1.6
/1.6 3 -A1-X4 3 +3-M2 W1 /1.6
/1.6 6 -A1-X4 GNYE +3-M2 PE /1.6
Cable name ==S1=02+1A-W4.1 Cable type K-M OZ Part number 13069

/1.7 4 -A1-X4 1 +3-Y5 2 /1.7
/1.7 5 -A1-X4 2 +3-Y5 1 /1.7
1 3
0 1 2 3 4 5 6 7 8 9

/1.8 1 -A1-X3 1 +3-M3 U1 /1.8
/1.9 2 -A1-X3 2 +3-M3 V1 /1.8
/1.9 3 -A1-X3 3 +3-M3 W1 /1.8
/1.9 4 -A1-X3 GNYE +3-M3 PE /1.8
Cable name ==S1=02+1A-W6 Cable type H05VV5-F UL-CSA-HAR oil resist. Part number 124593
Remark No. of conductors 2 Cross-section 1 mm² Cable length
/5.6 4 -X10S 1 -A1-X10 1 /5.6
/5.7 3 -X10S 2 -A1-X10 2 /5.7
Cable name ==S1=02+1A-W7 Cable type K-M OZ Part number 125931T01

/5.8 4 -A1-X10 1 +3-Y2 2 /5.8
/5.8 3 -A1-X10 2 +3-Y2 1 /5.8
Cable name ==S1=02+1A-W8 Cable type Part number 131850

/3.6 4 -X1 1 +2-S2 13 /3.6
/3.2 6 -X1 2 +2-S1 14 /3.5
/3.1 2 -X1 3 +2-S3 11 /3.2
/3.5 3 -X1 4 +2-S1 23 /3.5
/3.5 5 -X1 5 +2-S1 13 /3.5
2 4
0 1 2 3 4 5 6 7 8 9
Cable name ==S1=02+1A-W8.1 Cable type K-M OZ Part number 124609

/3.5 24 +2-S1 1 +2-S2 14 /3.6
/3.5 13 +2-S1 2 +2-S2 23 /3.6

/4.1 2 -A1-X6 1 -G1 SD /2.5
/4.1 3 -A1-X6 2 -G1 STF /2.2
/4.2 4 -A1-X6 3 -G1 STR /2.2
/4.2 5 -A1-X6 4 -G1 RH /2.3
/4.2 6 -A1-X6 5 -G1 B /2.9
/4.2 7 -A1-X6 6 -G1 C /2.9
GNYE
Cable name ==S1=02+1A-W9.1 Cable type K CY DIN Part number 147165V1

/2.8 5 -G1 WS -R1 3 /2.7
/2.6 10 -G1 BN -R1 1 /2.7
/2.7 2 -G1 GN -R1 2 /2.7
/2.7 SH SH PE /2.7

/3.4 1 -A1-X2 1 +2-A2-X5 1 /3.4
/3.4 2 -A1-X2 2 +2-A2-X5 2 /3.4
/3.4 4 -A1-X2 3 +2-A2-X5 4 /3.4
3 5
0 1 2 3 4 5 6 7 8 9

/3.4 5 -A1-X2 4 +2-A2-X5 5 /3.4
/3.4 3 -A1-X2 GNYE +2-A2-X5 3 /3.4
Cable name ==S1=02+1A-W12 Cable type K-M OZ Part number 13069

/3.1 1 -X1 1 +3-S10 13 /3.1
/3.1 2 -X1 2 +3-S11 13 /3.1
Cable name ==S1=02+1A-W15 Cable type Part number 50484

Remark No. of conductors Cross-section mm² Cable length
/3.6 -A1-X7 1-20 +2-A2-X2 /3.6
Cable name ==S1=02+2-W10 Cable type Part number K-50481

/6.4 -A2 1-5 +Ma-G1 /6.4
Cable name ==S1=02+2-W13 Cable type K-M JZ Part number 106111

/6.7 58 ws +Ma-B1 2 /6.7
/6.6 59 br +Ma-B1 1 /6.7

/6.6 61 ws +Ma-B2 2 /6.6
4 6
0 1 2 3 4 5 6 7 8 9

/6.5 60 br +Ma-B2 1 /6.6
Cable name ==S1=02+2-W15 Cable type Part number K-50482

/6.1 -A2 1-10 +Ma-G2 /6.1
5 +Klemmen/1
0 1 2 3 4 5 6 7 8 9
Klemmenaufreihplan/ Terminal line-up diagram/ Plan des bornes associables/ SMB_F12_002
Klemmenleiste
Terminal strip ==S1=02+1A-X1
Bornier
Klemme Brücke Artikelnummer Bemerkung Seite Klemmenzubehör Abschlussplatte Brücke Endklammer für TS35
Terminal Jumper Part number Remark Page Terminal accessories End plate Jumper End piece
Borne Pont Numéro d'article Remarque Page Accessoire de borne Flasque de fin Pont Piece finale
0 52120 ==S1=02+1A/3
1 52120 ==S1=02+1A/3
2 52120 ==S1=02+1A/3
3 52120 ==S1=02+1A/3
4 52120 ==S1=02+1A/3
5 52120 ==S1=02+1A/3
6 52120 ==S1=02+1A/3
L1 52120 ==S1=02+1A/1 52124 52131
L2 52120 ==S1=02+1A/1
L3 52120 ==S1=02+1A/1
PE 52122 ==S1=02+1A/1
PE 52122 ==S1=02+1A/2
Klemmenleiste
Terminal strip ===+
Bornier
Klemme Brücke Artikelnummer Bemerkung Seite Klemmenzubehör Abschlussplatte Brücke Endklammer für TS35
Terminal Jumper Part number Remark Page Terminal accessories End plate Jumper End piece
Borne Pont Numéro d'article Remarque Page Accessoire de borne Flasque de fin Pont Piece finale
20 52120 ==S1=02+1A/5
21 52120 ==S1=02+1A/5
20 52120 ==S1=02+1A/5
21 52120 ==S1=02+1A/5
4 52120 ==S1=02+1A/5
20 52120 ==S1=02+1A/5a
22 52120 ==S1=02+1A/5a
21 52120 ==S1=02+1A/5a
23 52120 ==S1=02+1A/5a
+Kabel/6 +Stecker/1
Ed. by sturze_m Klemmenaufreihplan SFS611 = zzDOC
Appr Terminal line-up diagram Drawing number Commission number + Klemmen
Modification Date Name Original Plan des bornes associables 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9
Steckerplan/ Plug diagram/ Plan des connecteurs/ SMB_F22_002
Stecker Artikelnummer Steckerziel Kontakt Buchsenziel Seite / Spalte

Plug Part number Plug target Contact Female pin target Page / column
Connecteur Numéro d'article Destination du connecteur Contact Destination de contact Page / Colonne
==S1=02+1A-X10P +3-M4:brown 3 ==S1=02+1A/5
brown 3 ==S1=02+1A/5a
+3-M4:blue 4 ==S1=02+1A/5
blue 4 ==S1=02+1A/5a
+Klemmen/1 2
Ed. by sturze_m Steckerplan SFS611 = zzDOC
Appr Plug diagram Drawing number Commission number + Stecker
Modification Date Name Original Plan des connecteurs 500681e Total Pg 27 Page 1
0 1 2 3 4 5 6 7 8 9

Plug Part number 50335/50315/50335/50315 Plug target Contact Female pin target Page / column
==S1=02+1A-X10S 1
3 -A1-X10:2 ==S1=02+1A/5
4 -A1-X10:1 ==S1=02+1A/5
PE
3 -A1-X10:2 ==S1=02+1A/5a
4 -A1-X10:1 ==S1=02+1A/5a
PE
1 3
0 1 2 3 4 5 6 7 8 9

==S1=02+EXT-X10P +3-Q1:2 1 ==S1=02+1A/1
+3-Q1:4 2 ==S1=02+1A/1
+3-Q1:6 3 ==S1=02+1A/1
+3-Q1:2 4 ==S1=02+1A/1
+3-Q1:4 5 ==S1=02+1A/1
+3-Q1:6 6 ==S1=02+1A/1
PE PE ==S1=02+1A/1
PE PE ==S1=02+1A/1
2 4
0 1 2 3 4 5 6 7 8 9

===+ 3 20 ==S1=02+1A/5
4 21 ==S1=02+1A/5
2 20 ==S1=02+1A/5
3 21 ==S1=02+1A/5
4 4 ==S1=02+1A/5
3 20 ==S1=02+1A/5a
4 22 ==S1=02+1A/5a
3 20 ==S1=02+1A/5a
4 23 ==S1=02+1A/5a
3

Service Manual: Rondostar 3000

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Service manual

SFS6115, SFS6115C, SFS6117,

Technical specifications subject to change without notice

RONDO S.à.r.l. RONDO S.r.l.

2. Full view of the machine

3. Recommended spare parts

4. Notes for the service

5. Important notes, testing the drives

7. Instructions for trouble shooting

8. Part names, drawings

9. Electro circuit diagrams

Bei allen Reparatur-, Instandhaltungs-, Reinigungs- und ähnlichen Arbeiten an Maschinen

Weiter sind sämtliche Sicherheitsvorschriften und -hinweise, gemäss Betriebsanleitung

Prescriptions et conseils de sécurité à observer obligatoirement

Avant tout travail de réparation, d'entretien, de nettoyage et de travail analogue à la

Safety instructions and information which must be followed

1 Dough Catch Pan

SFS6115C / SFS6117C SFS6117H

Edition: 04. 2005 Service manual

13 Automatical Dough Reeler (Option)

Edition: 04. 2005 Service manual

50284 * Zahnriemen GT Courroie dentée GT Toothed belt GT

* = Ausführung Cutomat/Version Cutomat/Type Cutomat

Automatischer Teighaspel / Enrouleur automatique de pâte / Automatic dough reeler

Bestell.Nr. 1. Stufe Teilebezeichnung

Bestell.Nr. 2. Stufe Teilebezeichnung

12061 Drehstrommotor 0,09 kW Moteur triphasé 0.09 kW Motor three-phase 0.09 kW

*** Nur für Cutomat

4. Notes for the service

4.1 Important notes

4.1.1 Improvements on the Rondostar

Light barrier wiper (screen wiper):

4.1.2 Software changes

Previous software: 125921T01B V1.02

The EPROM is new marked as follows:

125921T01D: Software identification by Seewer Rondo

4.1.3 Usage of the new software

- Table drive: Table clutches Parameter 31 = 1

Edition: 06.2011 Service manual

4.1.4 General view of the special functions

Functions 1, 2: Access by the customer is possible (see operating manual)

The individual functions must be selected using a function code.

Allocation of the function codes:

with key function Description of the function See

## For description of the functions see the operating manual

Edition: 06.2011 Service manual

When should the initialisation be carried out?

- Following the installation of a new processor in the machine

- If the problems are not rectified

- If only the customer programs are to be deleted

Example: In order to initialise the parameters (FU 51) proceed as follows:

- Switch on working mode "Auto" LED "Auto" on continuously

4.3 Calibrating the roller gap

- Switch off the machine at the main switch

Edition: 06.2011 Service manual

Key Funct. Param. Description Value Unity

OK 1 0 Entering data: Side end for folding not defined 0 1

FD 10 10 Entering data: no Auto-reeler 0 0

Values in brackets are valid for short tables