Diagnostics and Eliminating Fault

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1. Diagnostics
Engine................................................... 7-2 Suspension......................................................... 7-7
Transmission................................................ 7-5 Electrical equipment.......................................... 7-8
Steering....................................... 7-5 Entrance doors..................................................... .. 7-9
Braking system.......................................... .. 7-6 Dehumidifier pneumatic......................................... 7-11

5. Self-diagnosis of the engine dl06, dl08, Dv11

Diagnostics Engine.. ... ... ... ... ... ... ... ... ... ... ... ... 7-13 Table of fault codes..................................... 7-15
7. ABS Diagnostics (self-diagnostics) Option
Диагностика abs.................................................... 7-19 Erase fault code.......................................... .. 7-23
System component Codes.......................................... 7-20 Test mode for roller stand (off ASR)... 7-23
Table of fault codes................................. 7-21
Table of fault codes ABS 6....................... 7-22
Diagnosis https://truckmanualshub.com/
Diagnosis

5. Engine diagnostics (self-diagnosis)---dl06, dl08, dv11

Engine Diagnostics
Display fault code
The engine diagnostics can be carried out by The examples below show how the malfunctions codes are displayedUsing the engine
scanning the scan-200 or by checking the fault indicator light.
codes displayed on the instrument panel with a
flashing control lamp with Example: one fault code 21
Image of the engine.
We recommend that you use a diagnostic scanner
asIt provides a quick and accurate check.

Diagnostics procedure
a) Turn the main Switch
The "on" position of the battery.
b) Ignition key-in position "ON".
c) Engine does not It's working.
d) Press the engine diagnostics button. Example of displaying two fault codes 13 and 22
(Hold 2 SEC).
e) The control lamp will start flashing on
the instrument panel Image of the
engine.
f) Check the fault codes, then turn the
ignition key into the Position
«OFF».
 Diagnostics

a. When the engine diagnostics button is turned on, watch the ─ The lamp blinks twice, then after 1 sec. Flashes
control lamp Engine. Twice, and the whole sequence is repeated 3 times: The
fault code display 22 is complete.
b. The engine control lamp blinks, displaying the first digit of
the fault code, then pausing, and then flashing again, ─ After the end of one cycle, you should pause Three
showing the second digit Code seconds.
Malfunction. For example, if the fault code is "21", the
flashes engine indicator lamp is twice (the first Qi"2"), then ─ The fault code is repeated until the process is
pause-1 sec, then flashes again (second digit "1"). The loop completed Check.
repeats to show the fault code more clearly.

c. If you want to display two fault codes or more, the first code is Removing the fault code
displayed 3 times, the following code starts displayAzhatsja
after 3 seconds pause. As ToThe faults stored in the memory of the Electronic Control
indicated above, each fault code is repeated 3 times. Module (ESM) can be easily removed from the
Using the scanner.
d. The following is an example of displaying fault
codes in case Malfunction The history of the eliminated fault codes is automatically
№ 13 and № 22 were found simultaneously. removed from the ECU memory after 5 days.

─ The engine is muted and the ignition key is in position ON Erasing the eliminated fault codes from the ECU memory can
─ The lamp blinks once, then after 1 second blinks 3 times, be done manually, turning on and off the ignition 5 times. Do
and the whole sequence is repeated 3 times: fault code not use this method permanently because it will affect the
display 13 Completed. search time
The service center using the scanner. NNeed will
reproduce conditions of malfunctions in real conditions
Engine operation when the vehicle is moving.

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Diagnostics

Table of fault Codes

• Двигатель EURO III (DL06, DL08, DV11)

Code
Malfuncti Fault content Stat Conditions of
on- us Occurrence
Unido
No signal from temperature Faulty sensor/wiring
1. С
sensor Coolant temperature too high
1 Coolant
Faulty sensor/wiring the fuel
1. No signal from fuel С
temperature is too high
2 temperature sensor
No signal from temperature Inlet air temperature IntercoolerAbnormally
1. С
sensor High. Defective engine/turbocharger/
3 Charge Air Intercooler
Faulty sensor/wiring
No signal from pressure
1. С Inlet pressure, after Intercooler, abnormally
sensor Charge Air
4 high defective engine/turbocharger/
Intercooler
No signal from atmospheric air Atmospheric pressure sensor attached to
1. С
pressure sensor the ECU is defective
6
Faulty sensor/wiring the oil
1. No signal from oil temperature N
temperature is too high
7 sensor
Faulty sensor/wiring
1. No signal from oil pressure С
Oil pressure too low (leakage, etc.)
8 sensor
Incorrect battery voltage
2. С Battery/generator/ECU Faulty
Battery
1
2. No signal from fuel pressure В Faulty sensor/wiring
2 sensor
No signal from the Faulty sensor/wiring/accelerator pedal
2. В
electronic accelerator pedal switch
3
 Foot brake and accelerator pedal are used
No signal from the simultaneously while driving
2. В
electronic accelerator pedal Faulty sensor/switch/foot brake wiring
4
Faulty car speed sensor and
2. С Faulty sensor/car tachometer/wiring
tachometer
5
Diagnostics

Code
Fault content Stat Conditions of
us Occurrence
2. No signal from the clutch pedal С Faulty sensor/wiring clutch pedal
7 sensor
2. No signal from the brake pedal С Faulty sensor/wiring harness brake pedal
8 sensor
2. No signal from Cruise control С Faulty switch/wiring harness
9 switch
The pressure in the fuel ramp
3. В The pressure in the fuel ramp outside the
is abnormally
2 Large deviations permissible
Incorrect input signal value
3. N ASR plug/wiring Harness Faulty
when
6 Operating system ASR
Non-standard signal on ASR plug/wiring harness and
3. N
CAN bus system ASR and automatic transmission faulty
7
automatic transmission
Warning that the speed of Exceeding the maximum permissible engine
3. С
rotation speed
8 Engine is excessively high (Engine operation in different)
Operation of the ECU protection due to the
short circuit in the wiring/sensors. As a rule,
Internal ECU relay malfunction
3. В there is also another fault code (pedal
(ECU block protection)
9 sensors and Etc)
The internal protective relay
ECU is malfunctioning.
Failure to supply electricity
4. Emergency stopEngine В Motor Emergency Stop
1
SENSOR/socket/wiring harness faulty
4. No signal from crankshaft С
sensor gap
2 speed sensor
Sensor/connector/harness wiring Faulty
4. No signal from camshaft speed С
Incorrect sensor clearance
3 sensor
The discrepancy between the signal values
4. Engine speed sensor faulty С
of crankshaft sensors and
4 Camshaft

The data storage unit in the The error occurs while storing important
4. С
ECU memory is faulty technical data in the ECU memory, when
5
the engine is switched off
Does not start after the power
4. С Emergency initialization of ECU unit
supply is
6 ECU
The pressure limit valve in The pressure limit valve is opened by
4. the fuel ramp opens В force at an abnormally high main pressure
7 abnormally high greater than the pressure of the high
Main pressure pressure pump
Battery voltage incorrect: ECU, battery or
4. Faulty power source N
generator faulty
8
 Diagnostics

Code
Malfuncti Fault content Stat Conditions of
on- us Occurrence
Unido
The voltage on
4. В
the injector (№
9
1, 5, 3) deviates Cable/Injector connector faulty or defective
from the required ECU
value
The voltage on
5. В
the injector (№
1
6, 2, 4) deviates
from the required
value
5. Contact with № 1 injector В
8 connector is broken
5. Contact with the № 5 injector В
9 connector is broken Cable/Injector Connector Faulty
6. Contact with the № 3 injector В
1 connector is broken
6. Contact with the № 6 injector В
2 connector is broken
6. Contact with the № 2 injector В
3 connector is broken
6. Contact with the № 4 injector В
4 connector is broken
contact with the control lamp of
6. N Lamp/connector/wiring Harness Faulty
the Glow candle
6 Faulty
7. Contact with faulty diagnostic N Lamp/connector/wiring Harness Faulty
1 lamp
7. The relay of the candle is С Relay/connector/wiring harness malfunction
2 malfunctioning
Relay № 2 Auxiliary engine
7. N Solenoid/connector/wiring Harness Faulty
brake is malfunctioning
3
Relay № 1 Auxiliary engine
7. N Solenoid/connector/wiring Harness Faulty
brake
5 invalid

Contact with the fuel pump Fuel pump control valve/wiring harness
8. С
control valve is broken Faulty
3
Car engine speed meter
8. N Tachometer Motor/Harness wiring Faulty
does not work
6
The startup procedure is incorrect. Faulty
9. Abnormal launch В
ECU, power failure
1
Diagnostics

Code
Malfuncti Fault content Stat Conditions of
on- us Occurrence
Unido
9.2 Low-quality ignition in the С
cylinder № 1
9.3 Low-quality ignition in the С
cylinder № 5 Faulty injector, low compression pressure,
9.4 Low-quality ignition in the С Faulty camshaft/crankshaft speed sensor
cylinder № 3 signal
9.5 Low-quality ignition in the С
cylinder № 6
9.6 Low-quality ignition in the С
cylinder № 2
9.7 Low-quality ignition in the С
cylinder № 4
Low-quality ignition in multiple
9.8 С
cylinders
9.9 Injector Open Too long С Injector operation time exceeds standard
values
Engine speed abnormally high The error occurs when calculating the
10.1 С
(optional function) engine speed with
Using the camshaft/crankshaft speed sensor
Contact with electronic The foot brake and the accelerator pedal
10.2 В
accelerator pedal work simultaneously,
Wrong When the car starts
10.3 Malfunctioning Cooling Fan С Faulty sensor/connector/wiring Harness
10.4 Fuel pressure is wrong В Large fluctuations of fuel pressure in the fuel
ramp
Smooth operation of
11.1 N Excessive injector solenoid Core deviation
the engine is not
standard
Smooth operation of Excessive injector solenoid Core deviation
11.2 N
the engine is not
standard
Smooth operation of Excessive injector solenoid Core deviation
11.3 N
the engine is not
 standard

Smooth operation of
11.4 N Excessive injector solenoid Core deviation
the engine is not
standard
Smooth operation of
11.5 N Excessive injector solenoid Core deviation
the engine is not
standard
Smooth operation of the
11.6 N Excessive injector solenoid Core deviation
engine
Non
* Status of malfunction
N: No Disruption of engine performance and performance.
С: Requires Check after work (no need for emergency check).
В: Requires Check and take action after working at low speed during the event.
 Diagnostics

7. Diagnostics of ABS system (self-diagnosis) (optional)

Diagnosticsand ABS Systems
Total Action • System Component Code: Shows System components
Diagnostics of the ABS system is usually performed at startup programmed in the ECU block.
Engine. If no problems are found when the ignition key is turned • Fault code: reports information about the Faults detected by the
to the on position, the ABS system indicators и Asr (Traction unit Ecu.
System Switched Shortly after Enable. If the flashing code is valid when using the button
If no system errors are detected while the engine is running, the Self-diagnosis ABS, it can be read in short intervals when the ABS indicator
indicators will not blink. Detected malfunctions lights. The code can be decrypted using the ABS fault codes table.
If any malfunctions are detected during the verification performed ABS Self-diagnosis button action
by the ECU unit, the indicator The ABS system starts flashing FlashingThe code reproduced using the ABS indicator is expressed in two
and the ABS system shuts down partially or completely. If any ways.
problems are detected by the ECU through the wheel speed • Turning the lamp on and off shows a couple of Characters
sensor while driving, the ABS system indicators will blink until the • The code is reproduced in stages according to the scheme с
ECU receives tFace-to-face results from all sensors located on time when the ABS light is on, after the The As button Self-diagnosis
wheels. was pressed.
If the normal state of the system is confirmed, the ABS indicator
will be extinguished.
Flashing code
The ABS indicator informs you of malfunctions and indicates that
they are flashing.
Flashing block code of the electronic UEThe board engine is
used to transmit two types of codes:

Note: On some bus models, the ABS self-diagnosis button is combined to the
button Inspection lamps "Bulb Check”.
 Diagnostics

System Component Code

ABS System Component Codes table
• After turning on the ignition, press Button Time Number
№ of Component
Self Sisiemy ABS twice at intervals of at least a second and Affai
release the button. rs Flashes
1 2 24 Volts
• The system components code will be displayed by flashing
4s/4M (4 wheel speed sensors and 4
the indicator Abs. 1 2 2
Pressure regulator)
• The system component code is divided into two sections. Each
Retarder And the J1939 CAN Bus controller is not
section consists of two digits. Two digits are displayed by turning
1 Apply. Mountain Brake Relay/ Retarder (DBR) does
the lamp on and off on the 0.5 Seconds.
not apply.
• After displaying the first The digits of the first section is
Retarder And the J1939 CAN Bus controller is not
delayed by 1.5 seconds. The second digit of the first
2 Apply. Relay Mountain Brakes/ Retarder (DBR)
Section.
does not apply.
• Delay about 4 seconds after display First section. Then one
flashing of the second section Code Retarder And the J1939 CAN Bus controller is not
1 3 Apply. Mountain Brake Relay/ Retarder (DBR) does
Delay of 1.5 seconds. 2 flashing the second section of code.
• The code display will stop if you press the Self. not apply..

Retarder And the J1939 CAN Bus controller is not

4 Apply. Relay Mountain Brakes/ Retarder (DBR)

does not apply.

Motor Controller J1939 CAN Tire not

2
Apply. The ASR valve does not apply.

Motor Controller J1939 CAN Tire not

3
Apply. The ASR valve does not apply.
2
2 Motor Controller J1939 CAN Tire not
4
Apply. The ASR valve does not apply.

Motor Controller J1939 CAN Tire not

5
Apply. The ASR valve does not apply.
 Diagnostics

Fault code
• If the ECU is on (ignition enabled), wait at least 1 second • It is not possible to activate the normal functions of the ECU
and press the ABS self-test button once (0.5-5 sec.) and Motor Control unit during the display of Neispravn codesSetae.
release Her. (ABS system function does not Works).
• Code transfer will begin Malfunction.
• The fault code is transmitted in brief Flashing indicator Explanation of the fault code display
Abs.
• Troubleshooting CodesAvnostej that describe them are
divided into Two stages of flashing.
• First stage (approx. 0.5 sec. each) Shows
"First digit", and the second stage (approximately 0.5 sec.
each) shows the "second digit".
• Components and malfunction can be checked by Table of
codes of detected Fault.
• If more than two faults are found, The following code will be
displayed in about 4 Seconds.
• Memory ECU can save up to 16 Fault.
• The first one will display a malfunction, Discovered later all, and
the fault detected first will be displayed Last.
• If the fault codes display is complete the indicator will
stop Flashing.
• If you press the self-diagnostic button again, the
process of displaying codes blinking Persists.
• If you press the self-diagnosis button while the indicator
lamp blinks, the process Identify
The faults will be stopped for a while.
Diagnostics

ABS 6 system error Codes table

1-nd 2nd
Faulty detail Fault data
Room Room
Normal code 1 1 The system is in a normal state
2 1 ABS sensor gap too large (> 0.6 mm)
2 2 The speed sensor is missing.
Speed sensor The toothed ring is damaged or contaminated. Faulty sensor signal. Check and configure
2 3
Wheels, front axle Ring as well as the wheel bearing.
(left Wheel Unstable sensor signal. Check and adjust the gear ring. Adjust the wheel bearing.
2 4
Check connector/Wiring Harness
2 5 The speed sensor signal is not triggered.
2 6 The wiring of the speed sensor is damaged or disconnected.
3 1 ABS sensor gap too large (> 0.6 mm)
3 2 The speed sensor is missing.
Speed sensor The toothed ring is damaged or contaminated. Faulty sensor signal. Check and configure
3 3
Wheels Ring as well as the wheel bearing.
Front axle (right Unstable sensor signal. Check and adjust the gear ring. Adjust the wheel bearing.
3 4
wheel) Check connector/Wiring Harness
3 5 The speed sensor signal is not triggered.
3 6 The wiring of the speed sensor is damaged or disconnected.
4 1 ABS sensor gap too large (> 0.6 mm)
4 2 The speed sensor is missing.
Speed sensor The toothed ring is damaged or contaminated. Faulty sensor signal. Check and configure
4 3
Wheels, rear axle Ring as well as the wheel bearing.
(left Wheel Unstable sensor signal. Check and adjust the gear ring. Adjust the wheel bearing.
4 4
Check connector/Wiring Harness
4 5 The speed sensor signal is not triggered.
4 6 The wiring of the speed sensor is damaged or disconnected.
 Diagnostics
1-nd 2nd
Faulty detail Fault data
Room Room
5 1 ABS sensor gap too large (> 0.6 mm)
5 2 The speed sensor is missing.
Speed sensor The toothed ring is damaged or contaminated. Faulty sensor signal. Check and configure
5 3
Wheel rotation, Ring as well as the wheel bearing.
Rear Axle Unstable sensor signal. Check and adjust the gear ring. Adjust the wheel bearing.
5 4
(Right wheel) Check connector/Wiring Harness
5 5 The speed sensor signal is not triggered.
5 6 The wiring of the speed sensor is damaged or disconnected.
8 1 The exhaust solenoid valve is closed.
8 2 The exhaust solenoid valve is closed.
8 3 Closing of the exhaust solenoid valve wiring.
Adjustment valve
8 4 Closure of the grounding of the valve.
Pressure
8 5 The retaining solenoid valve is closed.
Front Axle
8 6 The retaining solenoid valve is closed.
(Left wheel)
8 7 Closing of the holding solenoid valve.
Valve picking error. Valve/Wiring Harness System/Unit Check
8 8
Engine control.
9 1 The exhaust solenoid valve is closed.
9 2 The exhaust solenoid valve is closed.
9 3 Closing of the exhaust solenoid valve wiring.
Adjustment valve
9 4 Closure of the grounding of the valve.
Pressure
9 5 The retaining solenoid valve is closed.
Front Axle (right
9 6 The retaining solenoid valve is closed.
Wheel
9 7 Closing of the holding solenoid valve.
 Valve picking error. Valve/Wiring Harness System/Unit Check
9 8
Engine control.
 Diagnostics

1-nd 2nd
Faulty detail Fault data
Room Room
10 1 The exhaust solenoid valve is closed.
10 2 The exhaust solenoid valve is closed.
10 3 Closing of the exhaust solenoid valve wiring.
Pressure adjustment
10 4 Closure of the grounding of the valve.
valve (PCV),
10 5 The retaining solenoid valve is closed.
Rear axle (left
10 5 The retaining solenoid valve is closed.
rear wheel)
10 7 Closing of the holding solenoid valve.
Valve picking error. Valve/Wiring Harness System/Unit Check
10 8
Engine control.
Circuit. Remove the X2 connector on the engine control unit. Check power supply Wiring
10 10
Ground Pressure Valve ground. Replace transaction (if necessary)
adjustment valve Closure/internal damage of the valve. Remove the X2 connector. Check the valve ground/
10 11
Chassis.
11 1 The exhaust solenoid valve is closed.
11 2 The exhaust solenoid valve is closed.
11 3 Closing of the exhaust solenoid valve wiring.
Pressure adjustment
11 4 Closure of the grounding of the valve.
valve (PCV),
11 5 The retaining solenoid valve is closed.
Rear Axle
11 6 The retaining solenoid valve is closed.
(right rear wheel)
11 7 Closing of the holding solenoid valve.
Valve picking error. Valve/Wiring Harness System/Unit Check
11 8
Engine control.
14 5 The valve closure of the ASR system is high.
ASR valve Malfunction
14 6 The valve closure of the ASR system is low.
14 7 Short circuit of the electrical wiring of the ASR valve.
14 8 ASR valve Malfunction
 Diagnostics

1-nd 2nd
Faulty detail Fault data
Room Room
15 1 Faulty internal microprocessor. The fault memory is erased.
15 2 Change the engine control unit if this error code is constantly appearing.
Faulty engine control unit data. The fault memory is erased.
15 3
Change the engine control unit if this error code is constantly appearing.
15 4
15 5
Faulty engine control unit data. The fault memory is erased. Change the engine control unit if this
15 6
error code is constantly appearing.
Internal Block error 15 7

Manageme 15 8

nt Engine Faulty engine control unit data. The fault memory is erased. Change the engine control unit if this
15 9
error code is constantly appearing.

The internal part of the engine control unit is not converted into relays. Fault memory
15 10
Erased. Change the engine control unit if this error code is constantly appearing.
The constant switch of the internal relay side of the engine control is activated. Memory
15 11
Faults are erased. Change the ECU block if this error code is constantly appearing.
The ABS system software is not compatible with the hardware. Check Installation
15 15
System and the assembly of the engine control unit.
Battery power is a temporary high voltage. Check Generator/
16 1
Voltage.
Battery power-temporary low voltage. Check Status
16 2
Discharged battery and stop the ABS system.
Power source
16 3 Battery power – electrical wiring is damaged.
16 4 The rated voltage is the network tip. Temporary network tip.
16 9 Ignition is a temporary high voltage. Check the condition of the generator/voltage.
16 10 Ignition – Temporary low voltage. Check the battery status and stop.
 Diagnostics

1-nd 2nd
Faulty detail Fault data
Room Room
17 1 Control relay Closure Retarder /Mountain Brake. Check the transaction.
Mountain Brake/
Control relay Closure Retarder /Mountain brake or short circuit in
Retarder 17 2
Wiring. Check the transaction.
17 5 Non-standard tire. Check the size and pressure.
Tyre size
17 6 Check the C-3 signal.
17 7 Stop signal switch does not work.
Stop signal
17 14 Faulty stop signal.
17 8 ASR or ESP systems do not work. Test mode for Roller stand (running drums).
Системы ABS / ASR
17 9 The off-road ABS system is not available.
ETC.
17 11 The control time limit of the ASR system has been exceeded.
Short-circuit or separation of the instrument panel control lamp wiring. Check
Signal Lamp 17 10
The state of the control lamp wiring.
Faulty Sensor Speed Rotation Wheels Which one Was в Previous Cycle "Inclusion Engine ". State When
Alarm enabled after erasing the memory of the control unit Engine
Wheel speed sensor 17 12 If the malfunction is eliminated, the display will go out when the vehicle reaches a speed higher than 20 km/h.
Stop the car if the warning continues to burn, check the error code again.

17 13 Check transaction Electro Connector.

The Controller network bus is disabled. Check the CAN bus associated with the jumper and connected
18 3
Resistor.
Indication of the exceeded communication time limit for retarder and network controllers.
18 4
Подключение CAN Check the CAN bus jumper.
шинуы J1969 Indication of the exceeded communication time limit for the engine control Unit and CAN
18 5
Tires.
Indication of the exceeded communication time limit for the engine control Unit and CAN
18 6
ASR system tires.
 Diagnostics

Removing the fault code Removing the fault code

(ASR shutdown function)

Remove all error codes from the memory of the engine control You can forcibly disable the ASR function to monitor the Funkctional
unit. Brakes and increase/decrease
Press the ABS self-diagnosis button. Torque of the engine. Utb It is usually required thatWould
Move the ignition key to the on position. Release the ABS Measure the speed on the roller stand (running drums) to check the
self-diagnosis button Mention braking system or in other cases (difficult road conditions).
If you press the self-diagnosis button when the ignition is on” ,
The ABS system control lamp lights up. a. Hold The ABS system self-diagnosis button for 5 seconds, with
In the This Case, the memory of the control unit Will Removed. ignition key position "ON".
Control Unit Memory Error Engine Sensor-related Wheel b. After 5 seconds the system signal is lit Asr.
rotation speed Can Lead to The that the control lamp of the c. Burning Lamp Means That the ASR system is disabled ("OFF").
ABS system Will d. Error code 17/80 Will Blink if you are in This is It's time Will
Flashing continuously in certain situations. Conduct system self-diagnosis Abs.
In the This Case, the ABS system control lamp PerezAnnette e. Lamp system ASR is disconnected, When You remove the error
flashing at a speed of more than 20 km/h if the Problem Will Was code after you finish Just Process.
Resolved. The ASR function will be activated in normal mode.

Note
* On some bus models the ABS self-diagnosis button is combined to
the button Inspection lamps "Bulb Check”.
For Notes
 BS, BC, BV, BH, BX SERIES
DAEWOO BUS OWNER’S MANUAL

DAEWOO BUS CORPORATION

TECHNICAL CENTER
75-11, GUMSA – DONG, GUMJUNG-KU, BUSAN,
KOREA, OM-BA-C1-02C-1002

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