16/10/2020 336D L Excavators M4T00001-UP (MACHINE) POWERED BY C9 Engine(SEBP5387 - 43) - Documentation

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Product: EXCAVATOR
Model: 336D L EXCAVATOR M4T00937
Configuration: 336D L Excavators M4T00001-UP (MACHINE) POWERED BY
C9 Engine

Testing and Adjusting

330D, 336D and 340D Excavators Hydraulic System
Media Number -RENR9585-23 Publication Date -01/05/2015 Date Updated -10/08/2018

   
i03630769

Solenoid Valve (Proportional Reducing) - Calibrate

SMCS - 5479
S/N - M4T1-UP
S/N - MEY1-UP
S/N - J2F1-UP
S/N - ZML1-UP
S/N - PGW1-UP
S/N - KKT1-UP
S/N - B6H1-UP
S/N - JLP1-UP
S/N - MWP1-UP
S/N - R2D1-UP
S/N - W3K1-UP
S/N - WRK1-UP
S/N - NBD1-UP
S/N - EDX1-UP
S/N - PRF1-UP

Use the following information in order to calibrate the solenoid valves for the attachment control valves. Refer to Table 1 in order to identify the solenoid
valves for the appropriate tool control system.
Table 1
Identification of Solenoid Valves 
Tool Control System  Proportional Reducing Solenoid Valve 
System 3, 5, 13, 14, 16, 17 and 18  "A1 EXTEND" 
System 5, 13, 14, 17 and 18  "A1 RETRACT" 
System 3, 13, 14, 16, 17 and 18  "A2 EXTEND" 
System 13, 14, 17 and 18  "A2 RETRACT" 
"A3 EXTEND" 
Medium Pressure 
"A3 RETRACT"

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Illustration 1 g01197803
(1) Up key
(2) Right key
(3) Home key
(4) Main menu
(5) Left key
(6) Down key
(7) Cancel key
(8) OK key

Note: When additional safety is needed on machines that are equipped with a swing brake solenoid, disconnect the swing brake solenoid so that the
swing brake remains engaged.
. Position the machine on level ground and stop the engine.
. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic System Pressure - Release" for the machine.

Illustration 2 g01836954
Pump compartment
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid "A2"
(11) Pressure tap for extend solenoid "A2"
(12) Pressure tap for retract solenoid "A1"
(13) Pressure tap for extend solenoid "A1"
(14) Pressure tap for retract solenoid "A3"
(15) Pressure tap for extend solenoid "A3"

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Illustration 3 g01837014
320D RR Compartment for swing motor (top view)
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid "A2"
(11) Pressure tap for extend solenoid "A2"
(12) Pressure tap for retract solenoid "A1"
(13) Pressure tap for extend solenoid "A1"
(14) Pressure tap for retract solenoid "A3"
(15) Pressure tap for extend solenoid "A3"

Illustration 4 g01838193
321D CR Compartment for swing motor (top view)
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid "A2"
(11) Pressure tap for extend solenoid "A2"
(12) Pressure tap for retract solenoid "A1"
(13) Pressure tap for extend solenoid "A1"
(14) Pressure tap for retract solenoid "A3"
(15) Pressure tap for extend solenoid "A3"

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Illustration 5 g01838421
328D CR Compartment for swing motor (top view)
(9) Manifold for the PRV solenoids (Pressure Reducing Valve)
(10) Pressure tap for retract solenoid "A2"
(11) Pressure tap for extend solenoid "A2"
(12) Pressure tap for retract solenoid "A1"
(13) Pressure tap for extend solenoid "A1"
(14) Pressure tap for retract solenoid "A3"
(15) Pressure tap for extend solenoid "A3"

. Attach a 4000 kPa (580 psi) pressure gauge to the following pressure taps: (10), (11), (12) and (13) The pressure taps are located on the manifold for
the PRV solenoids (9). Attach a 4000 kPa (580 psi) pressure gauge to the following pressure taps: (14) and (15).

Illustration 6 g00994029

. Close the stop valves that are mounted on each side of the stick in order to prevent oil flow to the work tool during this procedure.
. Start the engine.
. Move the engine speed dial to position 10.
. Set the pilot pressure to the specifications in Testing and Adjusting, "Relief Valve (Pilot) - Test and Adjust" for the machine.
. Warm the hydraulic oil to 50 °C (122 °F).
. Set the main relief valve to the specifications in Testing and Adjusting, "Relief Valve (Main) - Test and Adjust" for the machine.
. Calibrate the power shift pressure. Refer to Testing and Adjusting, "Calibration" for the Machine Electronic Control System.
. Set the auxiliary tool mode for two-way flow from two pumps. Refer to Testing and Adjusting, "Work Tool - Select" for the Tool Control System.
. In order to access the "CALIBRATION" menu, you must first enter the "SERVICE" mode on the monitor.
. Enter the service mode. Refer to Testing and Adjusting, "Service Mode - Enter" for the Tool Control System.

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Illustration 7 g01199794
Typical example of the "SERVICE" menu for the monitor

. Press down key (6) in order to highlight the menu option "CALIBRATIONS".
. When the "CALIBRATIONS" menu is highlighted, press the OK key (8).

Illustration 8 g01201348

. Press down key (6) until "CONTROL VALVE" is highlighted.

. Press the OK key (8).
This will bring up the "CONTROL VALVE" menu.

Calibration of Solenoid Valve for the Attachment Control Valve

Note: The following procedure is typical for all extend solenoid valves and retract solenoid valves.
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Illustration 9 g01201644

. Within the "CONTROL VALVE" menu, press the down key (6) in order to highlight "A1 VALVE EXTEND".
. When the "A1 VALVE EXTEND" option is highlighted, press the OK key (8).

Illustration 10 g01201659

. The monitor will begin to communicate with the ECM. This may take a few moments. When the communication link is established, the monitor will
display the calibration screen.

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Illustration 11 g01200825
(L) Lower limit
(U) Upper limit
(C) Current Value
(S) "STEP NUMBER" and "STEP NAME"

. After the OK key is pressed, the "CALIBRATION TITLE" will appear. The "CALIBRATION TITLE" screen allows the upper limitation and the lower
limitation to be set. Refer to Illustration 11.
Note: The title of the calibration and the name of the step will change in accordance to the procedure that is being performed. "CALIBRATION
TITLE" and "STEP NAME" are used in this document as an example.
Note: In the "CALIBRATION TITLE" screen, "STEP No" is displayed in blue. The "OPERATION GUIDANCE" will be displayed in green.

Illustration 12 g01201666

. When a pressure gauge is connected to the pressure tap for the extend solenoid, press the OK key (8).
Note: The "HYD OIL TEMP / ENGINE SPEED" screens are available during the process of calibration by pressing the up key (1) or the down key (6).

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Illustration 13 g01201670

. Release all controls. When all controls are in the neutral position, press the OK key (8).

Illustration 14 g01201736

. Hold the attachment controls in the FORWARD position. Press the OK key (8).

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Illustration 15 g01201674

. Press the right key (2) in order to increase the value. Press the left key (5) in order to decrease the value. Adjust the value until the gauge
pressure is within the specification.
. Press the device for activation 3 times and release the device for activation 3 times.
Note: Pressing the device for activation three times ensures that an accurate reading will result.
. Press and hold the device for activation to the FORWARD position. While you hold the device for activation, verify that the setting is correct. If the
value of the setting is not correct, repeat Step 8 through Step 10.
. When the value is within the specification, press the OK key (8).

Illustration 16 g01201744

. After the OK key is pressed the monitor will automatically continue with the tuning of the next pressure value.
Hold the attachment controls in the FORWARD position. Press the OK key (8).
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Illustration 17 g01201745

. Press the right key (2) in order to increase the value. Press the left key (5) in order to decrease the value. Adjust the value until the gauge
pressure is within the specification.
. Press the device for activation 3 times and release the device for activation 3 times.
Note: Pressing the device for activation three times ensures that an accurate reading will result.
. Press and hold the device for activation to the FORWARD position. While you hold the device for activation, verify that the setting is correct. If the
value of the setting is not correct, repeat Step 13 through Step 15.
. When the value is within the specification, press the OK key (8).

Illustration 18 g01201760

. Release all controls. When all controls are in the neutral position, press the OK key (8).

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Illustration 19 g01201764

. The calibration is complete. Press the cancel key (7) in order to exit the process of calibration.

Illustration 20 g01201763

. The "ERROR ID" screen will be displayed on the monitor if an error occurs. The process of calibration will not be saved and the process must be
restarted.
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All Rights Reserved.
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