Booksize Format For Line and Motor Modules: Design
Booksize Format For Line and Motor Modules: Design
Booksize Format For Line and Motor Modules: Design
■ Integration
The Active Line Module communicates via DRIVE-CLiQ with the
CU320 Control Unit, SINUMERIK 802D sl,
SINUMERIK 840D sl with NCU 710.1/NCU 720.2/NCU 730.1/
NCU 730.2 PN or with the Numeric Control
Extensions NX10/NX15 and receives its control information from
these sources.
The self-commutated feed/feedback units (with IGBTs in infeed
and regenerative feedback directions) generate a regulated DC
link voltage. This means that the connected Motor Modules are
decoupled from the line voltage. Line voltage fluctuations within
the permissible supply tolerances have no effect on the motor
voltage. Active Line Modules are designed for connection to
grounded-neutral (TN, TT) and non-grounded (IT) supply
systems.
The DC link is pre-charged via integrated precharging resistors.
In order to operate an Active Line Module, it is absolutely
essential to use the appropriate Active Interface Module or
matching line reactor.
■ Design
The Active Line Modules in booksize format feature the following
interfaces as standard:
• 1 line connection via screw-type terminals
• 1 connection for the 24 V DC electronics power supply via the
24 V terminal adapter included in the scope of supply
• 1 DC link connection via integrated DC link busbars
• 3 DRIVE-CLiQ sockets
• 2 PE (protective earth) connections 9
The status of the Active Line Modules is indicated via two
multi-color LEDs.
On the 100 mm (3.94 in) wide Active Line Module, the shield for
the power supply cable can be connected to the integrated
shield connection plate via a shield connection terminal or tube
clip, e.g. Weidmüller type KLBÜ CO 4. The shield connection
terminal must not be used for strain relief. Shield connection
plates are available for the 150 mm (5.91 in), 200 mm (7.87 in)
and 300 mm (11.81 in) wide modules.
The signal cable shield can be connected to the Line Module by
means of a shield connection terminal, e.g. type KLBÜ 3-8 SC
by Weidmüller.
■ Technical specifications
General technical specifications General technical specifications (continued)
Line connection voltage 380 ... 480 V 3 AC ± 10% Type of cooling Internal air cooling, power units
Up to 2000 m (6562 ft) above sea (-15% < 1 min) with increased air cooling pro-
level vided by integrated fan
Built-on fan (with 80 kW (100 HP)
Line frequency 47 … 63 Hz and 120 kW (150 HP) Active Line
Power factor Modules).
• Active mode Permissible ambient or coolant 0 ... 40 °C (32 ... 104 °F) without
temperature (air) derating,
- Fundamental power factor 1.0 (factory setting), can be in operation for line-side compo- > 40 ... 55 °C (104 ... 131 °F),
(cos ϕ1) altered by input of a reactive nents, Line Modules and Motor see derating characteristics
current setpoint Modules
- Total (λ) 1.0 (factory setting) Installation altitude Up to 1000 m (3281 ft) above
• Smart mode sea level without derating,
> 1000 ... 4000 m (3281 ...
- Fundamental mode > 0.96 13124 ft) above sea level,
see derating characteristics
- Total 0.65 … 0.90
Conformity CE (low-voltage and EMC
DC link voltage Vd In Active Mode, the DC link
directives)
voltage is regulated and can be
adjusted as a voltage decoupled Approvals cULus (File No.: E192450)
from the line voltage.
In Smart Mode, the DC link
voltage is regulated in proportion
to the line voltage to the mean
rectified line voltage value.
Factory setting for DC link
voltage:
380 ... 400 V 3 AC: 600 V
(Active Mode)
400 ... 415 V 3 AC: 625 V
(Active Mode)
416 ... 480 V 3 AC: 1.35 x line
voltage (Smart Mode)
Electronics power supply 24 V DC -15%/+20%
Radio interference suppression
• Active Line Module 16 kW (18 HP)
and 36 kW (40 HP)
- Standard (Active Line Module + no radio interference suppression
line reactor)
- with line filter package Class A1 to EN 55011 and
Category C2 to EN 61800-3
• Active Line Module
55 kW (60 HP), 80 kW (100 HP)
and 120 kW (150 HP)
- Standard (Active Line Module + Category C3 to EN 61800-3 up to
Active Interface Module) 350 m (1148 ft) total cable length
- with Basic Line Filter Class A1 to EN 55011 and Cate-
9 gory C2 to EN 61800-3 up to
350 m (1148 ft) total cable length
Category C3 to EN 61800-3 from
350 m to 1000 m (1148 ft to
3281 ft) total cable length
9
Dimensions
• Width mm (in) 100 (3.94) 150 (5.91) 200 (7.87) 300 (11.81) 300 (11.81)
• Height mm (in) 380 (14.96) 380 (14.96) 380 (14.96) 380, (14.96) 380, (14.96)
with fan2): with fan2):
629 (24.8) 629 (24.8)
• Depth
- with internal air cooling mm (in) 270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63) 270 (10.63)
- with external air cooling mm (in) 226/66.5 (8.9/2.6) 226/71 (8.9/2.8) 226/92 (8.9/3.6) 226/82 (8.9/3.2) 226/82 (8.9/3.2)
on/behind mounting surface
Weight
• with internal air cooling, kg (lb) 7 (15) 10.3 (23) 17 (38) 23 (51) 23 (51)
approx.
• with external air cooling, kg (lb) 8.8 (19) 13.8 (30) 18.5 (41) 27.7 (61) 30.7 (68)
approx.
1) Power loss of Active Line Module at rated power without losses of 24 V DC electronics power supply.
2) The fan is supplied with the Active Line Module and must be installed before the Active Line Module is commissioned.
3) Max. cable lengths in conjunction with HFD line reactors, see derating characteristics.
4) Nominal HP ratings are provided for ease of assigning components only. The Line Module power is dependent on the Motor Module loading
and is to be dimensioned accordingly.
120 kW (150 HP) 6SL3130-7TE31-2AA3 6SL3131-7TE31-2AA3 • 200 mm (7.87 in) wide 6SL3162-1AH01-0BA0
for external air cooling
• 300 mm (11.81 in) wide 6SL3162-1AH00-0AA0
for internal/external air cooling
DC link rectifier adapter
For direct infeed of DC link
voltage
• Screw-type terminals 6SL3162-2BD00-0AA0
0.5 ... 10 mm2
for Line Modules and Motor
Modules in booksize format with
a width of 50 mm (1.97 in) or
100 mm (3.94 in)
• Screw-type terminals 6SL3162-2BM00-0AA0
35 ... 95 mm2
for Line Modules and Motor
Modules in booksize format with
a width of 150 mm, 200 mm and
300 mm (5.91 in, 7.87 in and
11.81 in)
DC link adapters 6SL3162-2BM01-0AA0
(2 units)
For multi-tier configuration
Screw-type terminals
35 ... 95 mm2
For all Line Modules and Motor
Modules in booksize format
24 V terminal adapter 6SL3162-2AA00-0AA0
For all Line Modules and Motor
Modules in booksize format
24 V jumper 6SL3162-2AA01-0AA0
For connection of the 24 V
busbars (for booksize format)
Warning signs in foreign 6SL3166-3AB00-0AA0
languages
This set of foreign language
9 warning signs can be placed on
top of the standard English or
German signs. A set of signs is
supplied with the units.
One sign in each of the following
languages is provided in each
set:
Chinese, Czech, Danish, Dutch,
Finnish, French, Greek, Italian,
Japanese, Korean, Polish,
Portuguese, Russian, Spanish,
Swedish and Turkish.
■ Characteristic curves
Overload capability Derating characteristics
100
G_D211_EN_00089
%
max
80
G_D211_EN_00082
rated 70
0.25 s
10 s 60
30 35 40 45 50 °C 55
(86) (95) (104) (113) (122) (°F) (131)
t Ambient temperature
Duty cycle with previous load Output power dependent on ambient temperature
100
G_D211_EN_00090
%
95
0.7 x rated 70
4 min 65
10 min 60
0 1000 2000 3000 4000 m 5000
(3282) (6563) (9845) (13126) (ft) (16408)
t
Installation altitude above sea level
S6 duty cycle with previous load Output power dependent on installation altitude
G_D211_EN_00006a
100 1.0
max
Permissible input voltage in %
Derating factor k U
90 0.9
rated
G_D211_EN_00085
0.7 x
of rated voltage
rated
10 s
60 s
80 0.8
t
70 0.7
0 1000 2000 3000 m 4000
(3282) (6563) (9845) (ft) (13126)
Installation altitude above sea level
%
Output power
80
with HFD line reactor
and HFD resistor
60
40
350 m (1148 ft) (shielded) 630 m (2067 ft) (shielded)
560 m (1837 ft) (unshielded) 850 m (2789 ft) (unshielded)
Cable length in total
Output power with Active Line Module dependent on total cable length
■ Overview ■ Benefits
7 Limitation of mains and HF harmonic effects
7 Stores energy for boosting voltage for step-up converter mode
at high frequency with Active Line Modules
■ Application
HF/HFD line reactors can be used for 400 V 3 AC -10% to
480 V 3 AC +10%; 50/60 Hz ±10%.
The HFD line reactors must be used in combination with the HFD
resistor (or alternatively the braking resistor Plus, see braking
resistors for booksize format) when there are direct drives in the
drive group, such as linear motors, torque motors, spindle
motors as well as non-Siemens motors, or when resonant effects
are to be expected. The risk of failures due to premature ageing
of drive components can be reduced in this way.
■ Technical specifications
Line voltage 380 ... 480 V 3 AC
Order No. 6SN1111-0AA00-0BA1 6SN1111-0AA00-0CA1 6SN1111-0AA00-0DA1 6SN1111-0AA00-1EA0 6SL3000-0DE31-2BA0
Product name HF line reactor
Rated current A 30 67 103 150 225
Power loss kW 0.17 0.25 0.35 0.45 0.59
Line/load connection Screw-type terminals Screw-type terminals Screw-type terminals M10 connection lugs M10 connection lugs
16 mm2 35 mm2 70 mm2
9
1U1, 1V1, 1W1/
1U2, 1V2, 1W2
PE connection Screw-type terminals Screw-type terminals Screw-type terminals M10 connection lugs M10 connection lugs
16 mm2 35 mm2 70 mm2
Degree of protection IP20 IP20 IP20 IP00 IP00
Dimensions
• Width mm (in) 150 (5.91) 150 (5.91) 150 (5.91) 225 (8.86) 275 (10.83)
• Height mm (in) 125 (4.92) 217 (8.54) 277 (10.91) 220 (8.66) 265 (10.43)
• Length mm (in) 330 (12.99) 330 (12.99) 330 (12.99) 380 (14.96) 480 (18.90)
Weight, approx. kg (lb) 13 (28.67) 20 (44.10) 27 (59.54) 35 (77.18) 67 (147.74)
Approvals cURus cURus cURus cURus cURus
(File No.: E257852) (File No.: E257852) (File No.: E257852) (File No.: E257852) (File No.: E257852)
Suitable for Active Type 6SL3130-7TE21-6AA3 6SL3130-7TE23-6AA3 6SL3130-7TE25-5AA3 6SL3130-7TE28-0AA3 6SL3130-7TE31-2AA3
Line Module in 6SL3131-7TE21-6AA3 6SL3131-7TE23-6AA3 6SL3131-7TE25-5AA3 6SL3131-7TE28-0AA3 6SL3131-7TE31-2AA3
booksize format
• Rated infeed power kW (HP) 16 (18) 36 (40) 55 (60) 80 (100) 120 (150)
of the Active Line
Module
■ Overview
Optional line filter ranges that are coordinated with the power
range are available for the SINAMICS S120 drive system:
7 Wideband Line Filters
7 Basic Line Filters
These line filters differ with regard to the frequency range in
which they reduce the conducted emissions.
Note:
According to product standard IEC 61800-3 or EN 50370-1,
radio interference suppression commensurate with the relevant
operating conditions must be provided and is a legal require-
ment in the EU (EMC Directive). Line filters and line reactors
are required for this purpose. The use of filters of other makes
can lead to limit value violations, resonance, overvoltages and
irreparable damage to motors or other equipment. The machine
manufacturer must provide verification that the machinery to be
operated with the drive products and the installed suppression
elements, e.g. line filters, are CE/EMC-compliant before the
machines are approved for delivery.
■ Overview
The damping characteristics of Wideband Line Filters for 16 kW
and 36 kW (18 HP and 40 HP) Active Line Modules not
only conform with the requirements of EMC standards for the
frequency range of 150 kHz to 30 MHz but also include low
frequencies of 2 kHz and above. As a result, these line filters
have an extended functional range, allowing a certain indepen-
dence with respect to the machine installation location in cases
where the line properties are generally unknown (e.g., line
impedance).
Line filter packages are available for Active Line Modules in
booksize format. These line filter packages that must be installed
by the customer comprise a Wideband Line Filter and an
HF/HFD commutating reactor.
Note:
Radio interference suppression is required in accordance with
EMC standards (product standard IEC 61800-3, EN 61800-3;
VDE 0160 T 100). In the EU, this is mandatory by law. The line
filter packages consisting of commutating reactor and line filter
are required for this purpose. The Wideband Line Filter with the
commutating reactor forms a unit specially matched to the step-
up converter principle of the Active Line Modules. Use of other
filters can lead to exceeding of limit values, resonances, over-
voltages and irreparable damage to motor or other equipment.
■ Technical specifications
Line voltage 380 ... 480 V 3 AC
Order No. 6SL3000-0FE21-6AA0 6SL3000-0FE23-6AA0 6SL3000-0FE25-5AA0 6SL3000-0FE28-0AA0 6SL3000-0FE31-2AA1
Product name Wideband Line Filter
included in each line filter package
Rated current A 30 67 103 150 225
Power loss kW 0.07 0.09 0.11 0.15 0.20
Line/load connection Screw-type Screw-type Screw-type Screw-type M10 connection
L1, L2, L3/U, V, W terminals 10 mm2 terminals 50 mm2 terminals 50 mm2 terminals 95 mm2 lugs
PE connection On housing with M5 On housing with M8 On housing with M8 On housing with M8 On housing with M8
bolt bolt bolt bolt bolt
Degree of protection IP20 IP20 IP20 IP20 IP00
Dimensions
• Width mm (in) 130 (5.12) 130 (5.12) 130 (5.12) 200 (7.87) 300 (11.81)
• Height mm (in) 480 (18.9) 480 (18.9) 480 (18.9) 480 (18.9) 480 (18.9)
• Depth mm (in) 150 (5.91) 245 (9.65) 260 (10.24) 260 (10.24) 260 (10.24)
Weight, approx.
Approvals
kg (lb) 9 (20)
cURus
16 (35)
cURus
19 (42)
cURus
22 (49)
cURus
32 (71)
cURus
9
Suitable for Active Line Type 6SL3130-7TE21-6AA3 6SL3130-7TE23-6AA3 6SL3130-7TE25-5AA3 6SL3130-7TE28-0AA3 6SL3130-7TE31-2AA3
Module in booksize format 6SL3131-7TE21-6AA3 6SL3131-7TE23-6AA3 6SL3131-7TE25-5AA3 6SL3131-7TE28-0AA3 6SL3131-7TE31-2AA3
• Rated infeed power of the kW (HP) 16 (18) 36 (40) 55 (60) 80 (100) 120 (150)
Active Line Module
Order No. Order No. The adapter sets for booksize format units are designed for very
compact assembly. They enable line filters and line reactors to
Line voltage 380 ... 480 V 3 AC
be installed compactly one above the other in the control cabi-
16 kW (18 HP) 6SL3130-7TE21-6AA3 6SL3000-0FE21-6BA0 net.
6SL3131-7TE21-6AA3
36 kW (40 HP) 6SL3130-7TE23-6AA3 6SL3000-0FE23-6BA0
6SL3131-7TE23-6AA3
■ Selection and Ordering Data
Active Line Module Suitable for HF line filter Adapter set
55 kW (60 HP) 6SL3130-7TE25-5AA3 6SL3000-0FE25-5BA0 power output package
6SL3131-7TE25-5AA3
Order No. Order No.
80 kW (100 HP) 6SL3130-7TE28-0AA3 6SL3000-0FE28-0BA0
6SL3131-7TE28-0AA3 Line voltage 380 ... 480 V 3 AC
120 kW (150 HP) 6SL3130-7TE31-2AA3 6SL3000-0FE31-2BA0 16 kW (18 HP) 6SL3000-0FE21-6AA0 6SL3060-1FE21-6AA0
6SL3131-7TE31-2AA3
36 kW (40 HP) 6SL3000-0FE23-6AA0 6SN1162-0GA00-0CA0
■ Overview
Basic Line Filters are designed for use on machines on which
conducted interference emissions in the frequency range
between 150 kHz and 30 MHz need to be damped in
accordance with the requirements of CE EMC legislation.
The use of Basic Line Filters is subject to the following general
conditions:
• The machine/system must only be used in industrial power
systems
• No. of axes <12
• Total cable length <150 m (492 ft)
• The machine manufacturer (OEM ) must have the CE
conformity of the machine/system confirmed by an
accredited EMC test laboratory (e.g. by EPCOS;
e-mail: [email protected]).
■ Technical specifications
Line voltage 380 ... 480 V 3 AC
Order No. 6SL3000-0BE21-6DA0 6SL3000-0BE23-6DA0 6SL3000-0BE25-5DA0
Product name Basic Line Filter
Rated current A 36 65 105
Power loss kW 0.006 0.010 0.015
Line/load connection Screw-type terminals Screw-type terminals Screw-type terminals
L1, L2, L3/U, V, W
2
• Conductor cross-section mm 10 35 50
PE connection On housing with M6 screw On housing with M6 screw On housing with M8 screw
stud stud stud
Degree of protection IP20 IP20 IP20
Dimensions
• Width mm (in) 50 (1.97) 75 (2.95) 100 (3.94)
• Height mm (in) 420 (16.54) 420 (16.54) 420 (16.54)
• Depth mm (in) 226 (8.9) 226 (8.9) 226 (8.9)
Weight, approx. kg (lb) 5 (11) 6.5 (14) 11.5 (25)
cURus (File No.: E70122) cURus (File No.: E70122) cURus (File No.: E70122)
9
Approvals
Suitable for Active Line Module Type 6SL3130-7TE21-6AA3 6SL3130-7TE23-6AA3 6SL3130-7TE25-5AA3
in booksize format 6SL3131-7TE21-6AA3 6SL3131-7TE23-6AA3 6SL3131-7TE25-5AA3
• Rated infeed power of the kW (HP) 16 (18) 36 (40) 55 (60)
Active Line Module
■ Overview
Suitable line-side power components are assigned depending Further information about the main contactors, switch discon-
on the power rating of the Active Line Modules. nectors, fuses and circuit-breakers specified in the tables can
be found in Catalogs LV 1, LV 1 T.
The tables below list recommended components.
Rated infeed power Assignment to Circuit-breaker Fuse switch Switch disconnector Leading auxiliary switch
Active Line Module disconnector with fuse holders for switch disconnector
with fuse holders
Type Order No. Order No. Order No.
Line voltage 380 ... 480 V 3 AC
16 kW (18 HP) 6SL3130-7TE21-6AA3 3RV1031-4FA10 3NP4010-0CH01 3KL5030-1EB01 3KX3552-3EA01
6SL3131-7TE21-6AA3
36 kW (40 HP) 6SL3130-7TE23-6AA3 3RV1041-4LA10 3NP4010-0CH01 3KL5230-1EB01 3KX3552-3EA01
6SL3131-7TE23-6AA3
55 kW (60 HP) 6SL3130-7TE25-5AA3 3VL2712-3DC33-0AA0 3NP4270-0CA01 3KL5530-1EB01 3KX3552-3EA01
6SL3131-7TE25-5AA3
80 kW (100 HP) 6SL3130-7TE28-0AA3 3VL2716-3DC33-0AA0 3NP4270-0CA01 3KL5530-1EB01 3KX3552-3EA01
6SL3131-7TE28-0AA3
120 kW (150 HP) 6SL3130-7TE31-2AA3 3VL3725-3DC36-0AA0 3NP5360-0CA00 3KL5730-1EB01 3KX3552-3EA01
6SL3131-7TE31-2AA3
Rated Assignment to
9
NEOZED fuse DIAZED fuse LVHRC fuse UL/CSA fuse, Class J
infeed Active Line Module (gL/gG) (gL/gG) (gL/gG) Available from:
power Ferraz Shawmut
http://www.ferrazshaw-
mut.com
Order Rated Size Order Rated Size Order Rated Size Refe- Rated Size
No. current No. current No. current rence current
No.
Line voltage 380 ... 480 V 3 AC
16 kW 6SL3130-7TE21-6AA3 5SE2335 35 A D02 5SB411 35 A DIII 3NA3814 35 A 000 AJT35 35 A 27 × 60
(18 HP) 6SL3131-7TE21-6AA3
36 kW 6SL3130-7TE23-6AA3 – 5SC211 80 A DIVH 3NA3824 80 A 000 AJT80 80 A 29 × 117
(40 HP) 6SL3131-7TE23-6AA3
55 kW 6SL3130-7TE25-5AA3 – – 3NA3132 125 A 1 AJT125 125 A 41 × 146
(60 HP) 6SL3131-7TE25-5AA3
80 kW 6SL3130-7TE28-0AA3 – – 3NA3136 160 A 1 AJT175 175 A 41 × 146
(100 HP) 6SL3131-7TE28-0AA3
120 kW 6SL3130-7TE31-2AA3 – – 3NA3144 250 A 1 AJT250 250 A 54 × 181
(150 HP) 6SL3131-7TE31-2AA3