Ac Auxiliary Power Supply Scheme 125a

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The document provides details on the design and specifications of an AC distribution box for a 75MW solar power plant, including bills of materials, wiring diagrams, and technical requirements.

The document provides design details for an AC distribution box that will distribute power from the inverters to various components at a 75MW solar power plant, such as the UPS, transformers, and lighting systems.

The AC distribution box contains components such as a 125A MCCB incomer, 32A and 16A MCB outgoing feeders, a control panel, terminal blocks, and wiring for connections.

1 2 3 4 5

AC DISTRIBUTION BOARD (ACDB) PANELS FOR


75MW SOLAR PV PLANT AT DHUVARAN
B

CUSTOMER : GSECL

GA, POWER AND CONTROL DRAWING FOR AC DISTRIBUTION BOX


C
FOR POOLING STATION 25 MW ALONG WITH PHERIPHERAL LIGHTING

QTY : 02NOS.
D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM G.A DRAWING EDN BHEL
1

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

CONTENT SHEET

A
SHEET NO. PAGE DESCRIPTION
1 TITLE SHEET
2 CONTENT SHEET
3 BILL OF MATERIAL
4 BILL OF MATERIAL B

5 TECHNICAL SPECIFICATION DETAILS


6 SLD

7 GA DRAWING FRONT ,BOTTOM & SIDE VIEW


8 POWER WIRING OF INCOMER

9 OUTGOING FEEDER WIRING C

10 OUTGOING FEEDER WIRING


11 TIMER WITH A/M SWITCH CKT..
12 TIMER WITH A/M SWITCH CKT..

13 TERMINAL BLOCK DEATAILS


D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
CONTENT SHEET 2

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

BILL OF MATERIAL
ACDB PANEL FOR 75 MW SOLAR PROJECT AT INVERTER ROOM
S.NO
. DESCRIPTION MAKE TYPE QTY. A
A INCOMER
MCCB 125A,55 kA 4P
1 THARMAL MAGNETIC SIEMENS 3VA1112-5GD42 1
-AA0
TRIP UNIT (FTFM)

2 HANDLE SIEMENS 3VA9157-0FK51 1

3 AUXILIARY SWITCH SIEMENS 3VA9988OAA12 1


B
4 ALARM SWITCH SIEMENS 3VA9988OAB12 1
3VA91540QC50
5 SPREADER LINK 4P SIEMENS 2
EARTH FAULT
6 SIEMENS 7UG0861-1BU20 1
MONITORING RELAY
CBCT FOR EFR- 160
7 SIEMENS 7UG09911 1
FRAME
3P 6A MCB, 10 kA
WITH C
8 SIEMENS 5SL43067RC 1
CHARACTERISTICS FOR
INDICATION
SP 4A MCB , 10kA C
WITH C
9 SIEMENS 5SL41047RC 1
CHARACTERISTIC FOR
EFR SUPPLY
R,Y,B , ON,OFF
10 SIEMENS 5
INDICATIONS 3SB

11 CT 100/5A, 5VA 3
A.E/ASIAN/ SHI
,ACCURACY CLASS .5
MULTIFUNCTION
12 METER ACCURACY .5 SCHNIEDER EM6436 1
WITH RS 485 D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
BILL OF MATERIAL 3

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

S.NO MAKE TYPE


DESCRIPTION QTY. A
B OUTGOING
MCB 32A , 4P 10 kA , C
1 SIEMENS 5SL44327RC 3
CURVE
MCB 16A , DP, 10 kA, C
2 SIEMENS 5SL44167RC 7
CURVE

3 RCCB 4P 32A.(100mA.) SIEMENS 5SV36446RC 2

4P POWER
4 CONTACTOR, 35A SIEMENS 3RT2326-1A0 1 B
WITH 1 NO+NC

5 TIMER LEGRAND 649915 1


AUTO MANUAL KAYCEE/SIE
6 SWITCH 1
MENS
ON, OFF PB WITH
7 SIEMENS 3SB 2
INDICATION
8 ON INDICATION,230V AC 3SB 13
SIEMENS
FOR MCB
C PANEL
C
PANEL1000X1600x400MM
1 UT 1
(LXHXD)
LUG, FERRULE, TIE,
COMET/DOW-
2 CU.BUSBAR WITH SLEEVE LOT
-ELLS

3 CABLE FINOLEX/
LOT
POLYCAB

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
BILL OF MATERIAL 4

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

PHASE TO PHASE BUSBAR CLEARANCE : 25 mm (minimum) 63A INCOMER CABLE : 16 SQ. MM SINGLE CORE FLEXIBLE
CABLES AS PER IS 694
PHASE TO EARTH BUSBAR CLEARANCE : 22 mm (minimum)
A
BUSBAR MATERIAL & SIZE : CU.TIN PLATED ,30X10 mm R,Y,B,N 32A OUTGOING FEEDERS CABLE : 6 SQ. MM SINGLE CORE FLEXIBLE
WITH HEAT SHRINKABLE SLEEVE CABLES AS PER IS 694

16A OUTGOING FEEDERS CABLE : 2.5 SQ. MM SINGLE CORE FLEXIBLE


CLASS OF PROTECTION : IP55 AS PER IS 2147.
CABLES AS PER IS 694

CABLE ENTRY : BOTTOM. TB SIZE FOR 16 SQ. MM CABLE : 25 SQ.MM WITH PHASE BARRIER

PAINT: EXTERIOR / INETRIOR : EPOXY POWDER COATED TB SIZE FOR 6 SQ. MM CABLE : 10 SQ.MM WITH PHASE BARRIER

TB SIZE FOR 2.5 SQ. MM CABLE : 4 SQ.MM WITH PHASE BARRIER


B
COLOR CODE : RAL7032(LIGHT GRAY)

TOLERANCE IN DIMENSION : +/- 10 MM


INTERIOR MOUNTING PLATE : EPOXY POWDER COATED

EARTHING STRIP : 25X3 ALUMINIUM STRIP

RATED OPERATIONAL VOLTAGE : 415V AC

CONSTRUCTION OF CP : INDOOR FLOOR MOUNTED C


2 mm FOR LOAD BEARING MEMBER(MOUNTING & 3mm GLAND PLATE)
1.6 mm FOR NON- LOAD BEAR MEMBER(STRUCTURE,FRONT,DOOR)

FERRULES: PVC SLEEVE PLASTIC WHITE COLOR FERRULES WITH


BLACK LETTERS WILL BE PROVIDED.

INSCRIPTION LABEL : PANEL DESIGNATION LABEL HAVING WHITE


LETTER ON BLACK BACKGROUND (ALU. 1MM)
D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM TECHNICAL EDN BHEL
SPECIFICATION 5

DRN DETAILS BANGALORE


75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

ACDB PANEL AT POOLING STATION


50KVA TRANSFORMER
630 / 415 VOLT
A
INCOMING SUPPLY

R B

MCCB 125A 4P
O/L,S/C,E/F

ON OFF TRIP

CT125/5A
125A 3PHASE 4 WIRE GU. BUSBAR FOR 50 kA 1SEC. CL-1,5VA MFM

B
MCB DP32A. MCB DP16A. MCB DP16A. MCB DP 32A. MCB DP16A. RCCB 4P 32A. MCB DP16A. MCB DP16A. MCB DP16A. MCB DP16A. MCB TPN 32A. RCCB 4P 32A.

ON ON ON ON ON ON OFF ON ON ON ON ON ON

ON OFF
INVERTER UPS(SPARE) SPARE SPARE SPARE SPARE SPARE MODULE LIGHTING
UPS-1 HT PANEL
TRANSFORMER TIMER CLENING SWITCHYARD
CONTACTOR SYSTEMS

OUTDOOR
LIGHTING

LEGENDS DESCRIPTION C
TPN BUSBAR

MCCB

MCB

CURRENT TRANFORMER

INDICATION

AC AUXILIARY POWER SUPPLY SCHEME TRANSFORMER

FUSE
D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
6
SLD
DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

PANEL NAME PLATE CU. BUS BAR OUT PUT TB


UT NAME PLATE
400
900
1000 300 300 300

100
R Y B
A
UT AC DB PANEL ON

ON
UPS

HT PANEL
ON OFF TRIP
ON INVERTER
TRANSFORMER 1

ON
UPS-2(SPARE)

ON SPARE

MFM ON SPARE

ON SPARE

ON

800
SPARE

ON SPARE

CABLE CHAMBER
ON MODULE
CLENING
SYSTEMS

1200

SPARE TB
ON LIGHTING
SWITCHYARD
1300

1300
1600

DOOR PAD
MCCB 4P,125A, B
MCCB 4P,125A,
LOCK PHERIPHERAL
LIGHTING

ON OFF A/M
SWITCH

400
K1
MCB TIMER

INSIDE DOOR VIEW MOUNTING VIEW


300

C
FRONT DOOR VIEW SIDE VIEW
UT -- UT STANDARD NAME PLATE
250

230
RP -- RATING PLATE FOR PANEL
400

200 GLAND PLATE


GLAND PLATE 150
DB -- DANGER BOARD WILL BE PROVIDED AT
BOTH SIDES (FRONT)
INSIDE DOOR RATING PLATE

TITLE: ACDB 75MW SPP


FRONT DOOR CLIENT:GSECL
CUSTOMER: BHEL EDN
PROJECT: 75 MW SOLAR POWER PLANT
BOTTOM VIEW OPERATING VOLTAGE:415V
RATED SHORT CKT. CURRENT: 50kA
FREQUENCY: 50Hz
PANEL SERIAL NO.: 4200001626-ACDB-20/13-14
YEAR OF MANUFACTURING: 2020 D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM G.A DRAWING EDN BHEL
7

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

MCCB,4P,125A
C.T.100/5A A

N
C1
R
TO SHEET 9
Y
B C2
C3
SHUNT
TB1

CBCT TRIP COIL B20 1S2 1S3 1S41S5 1S6


C1 NR Y B
B
N2 F2-F4

EARTH FAULT RELAY 1S2 1S3 1S41S5 1S6


MCCB
18 15 16 AUX.
CONTACT N1
EF RELEY B21 B22
S1 S2 S1 S2 S1 S2
R1 Y1 B1
B Y R S19
1L

D1 D0
P N
1L1 1N1
S1
S1 S2 N L
6436 TB2

F1 N1 S2 1N21L2
N B Y R S20 C
1N2
ON OFF N1
1L2 R1
230V AC Y1
B1

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
MAIN INCOMER
8
BANGALORE
DRN
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

FROM SHEET 8
TO SHEET 10
125A 3PHASE 4 WIRE GU. BUSBAR
A
N
R

R4 N4 Y5 N5 R7 N7

QC1 QC 2
32A ,2P 16A ,2P

B
1R4 1N4 1Y5 1N5 1R7 1N7

TB11 TB12

UPS HT PANEL INVERTER


TRANSFORMER UPS(SPARE) SPARE SPARE

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM OUTGOING EDN BHEL
9

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:-
NO.: 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

FROM SHEET 9
125A 3PHASE 4 WIRE GU. BUSBAR TO SHEET 11
A

TB21 TB22 TB25 TB26

SPARE SPARE MODULE LIGHTING


CLENING SWITCHYARD
SYSTEMS

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM OUTGOING EDN BHEL
10

DRN BANGALORE
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

FROM SHEET 10

A
TO SHEET 12

B
RCCB 4P32A.

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
TIMER WITH A/M
11
SWITCH CKT.
DRN BANGALORE
ILLUMINATION DB
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5

FROM SHEET 11

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
TIMER WITH A/M
12
SWITCH CKT.
DRN BANGALORE
PERIPHERAL
75MW SOLAR POWER PLANT O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13
1 2 3 4 5
POWER TB1
INCOMER BUS
1N

1R

1Y A
1B

TB-2
S19

S20

SPARE 10% TB

D
Sheet
NAME SIGN DATE APPD AC DISTRIBUTION BOX AT INVERTER ROOM EDN BHEL
TB DETAILS
13

DRN BANGALORE
10MW SOLAR POWER PLANT
75MW O F 13
CKD REV. NO:- 1 DWG.. NO.: UT/BPL/4200001626/13

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